JP2007106959A - Polyamide resin composition - Google Patents

Polyamide resin composition Download PDF

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JP2007106959A
JP2007106959A JP2005301757A JP2005301757A JP2007106959A JP 2007106959 A JP2007106959 A JP 2007106959A JP 2005301757 A JP2005301757 A JP 2005301757A JP 2005301757 A JP2005301757 A JP 2005301757A JP 2007106959 A JP2007106959 A JP 2007106959A
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mass
resin composition
polyamide resin
resin
glass fiber
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Mitsugi Ota
貢 太田
Yoshihito Kizara
嘉仁 木皿
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Unitika Ltd
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Unitika Ltd
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Abstract

<P>PROBLEM TO BE SOLVED: To obtain a polyamide resin composition having reduced anisotropy of mold shrinkage factor without impairing excellent mechanical strength of a glass fiber-reinforced polyamide resin composition. <P>SOLUTION: The polyamide resin composition comprises 60-90 mass% of nylon 66 resin (A), 40-10 mass% of a polytetrafluoroethylene resin (B) and 40-5 mass% of glass fiber (C) based on 60-95 mass% of the total of the component (A) and the component (B) and has excellent mechanical strength and anisotropy of mold shrinkage factor. <P>COPYRIGHT: (C)2007,JPO&INPIT

Description

本発明は、ガラス繊維強化ポリアミド樹脂組成物の優れた機械的強度を損なうことなく、成形収縮率の異方性を低減させたポリアミド樹脂組成物に関するものである。   The present invention relates to a polyamide resin composition in which the anisotropy of molding shrinkage ratio is reduced without impairing the excellent mechanical strength of the glass fiber reinforced polyamide resin composition.

ポリアミド樹脂は、耐熱性、耐薬品性、機械的強度等に優れ、エンジニアリングプラスチックとして幅広い用途に展開がされている。また、樹脂材料の機械特性をさらに向上させるため、ガラス繊維を配合した材料が広く用いられている。   Polyamide resins are excellent in heat resistance, chemical resistance, mechanical strength, etc., and are being developed in a wide range of applications as engineering plastics. Moreover, in order to further improve the mechanical properties of the resin material, a material containing glass fiber is widely used.

しかしながら、ガラス繊維を配合することにより、成形収縮率の異方性(流動方向と直角方向)が増加するため、自動車部品などの大型の成形品での利用は制限されたものであった。   However, the compounding of glass fiber increases the anisotropy of molding shrinkage (in the direction perpendicular to the flow direction), so that its use in large molded articles such as automobile parts has been limited.

剛性を保持したまま、成形収縮率の異方性を低減させるためには、繊維状と非繊維状の強化材を併用して充填する方法が知られているが、この方法では、耐衝撃性が大きく低下するという問題があった。   In order to reduce the anisotropy of molding shrinkage while maintaining rigidity, a method of filling with a combination of fibrous and non-fibrous reinforcement materials is known. There has been a problem of a significant drop.

一方、ガラス強化ポリアミド樹脂にポリテトラフルオロエチレン樹脂を配合した樹脂組成物が特許文献1などで提案されているが、この文献には成形収縮の異方性改良については言及されていない。
特開平8−028572号公報
On the other hand, a resin composition obtained by blending a glass-reinforced polyamide resin with a polytetrafluoroethylene resin has been proposed in Patent Document 1 or the like, but this document does not mention improvement in anisotropy of molding shrinkage.
JP-A-8-028572


本発明は、上記の問題を解決し、ガラス繊維強化ポリアミド樹脂組成物の優れた機械的強度を損なうことなく、成形収縮率の異方性を低減したポリアミド系樹脂組成物を提供することを技術的な課題とするものである。

The present invention provides a polyamide-based resin composition that solves the above-described problems and reduces anisotropy of molding shrinkage without impairing the excellent mechanical strength of the glass fiber-reinforced polyamide resin composition. This is a typical issue.

本発明者らは、上記の課題を解決するために鋭意検討した結果、ポリアミド樹脂とガラス繊維とポリテトラフルオロエチレンとを用いることにより、組成物の優れた機械的強度を損なうことなく、成形収縮率の異方性を低減した組成物が得られることを見出して本発明に到達した。
すなわち、本発明は、ナイロン66樹脂(A)60〜90質量%、ポリテトラフルオロエチレン樹脂(B)40〜10質量%、及び前記(A)成分と(B)成分の合計量60〜95質量%に対して40〜5質量%のガラス繊維(C)からなる、機械的強度及び成形収縮率の異方性に優れたポリアミド系樹脂組成物を要旨とするものである。
As a result of intensive studies to solve the above-mentioned problems, the present inventors have made use of a polyamide resin, glass fiber, and polytetrafluoroethylene, thereby reducing molding shrinkage without impairing the excellent mechanical strength of the composition. It has been found that a composition with reduced rate anisotropy can be obtained and has reached the present invention.
That is, the present invention relates to nylon 66 resin (A) 60 to 90% by mass, polytetrafluoroethylene resin (B) 40 to 10% by mass, and the total amount of component (A) and component (B) 60 to 95% by mass. A polyamide-based resin composition having 40 to 5% by mass of glass fiber (C) and excellent anisotropy in mechanical strength and molding shrinkage is used.

本発明のポリアミド系樹脂組成物は、ナイロン66樹脂とガラス繊維の混合物に、さらにポリテトラフルオロエチレン樹脂を配合することにより、機械的強度を損なうことなく、成形収縮率の異方性を低減できたものであり、この組成物は自動車部品などの大型の成形品に利用できるので、産業上の利用価値は極めて高い。     The polyamide resin composition of the present invention can reduce the anisotropy of the molding shrinkage without impairing the mechanical strength by further blending a polytetrafluoroethylene resin with a mixture of nylon 66 resin and glass fiber. Since this composition can be used for large molded articles such as automobile parts, the industrial utility value is extremely high.

以下、本発明について詳細に説明する。   Hereinafter, the present invention will be described in detail.

本発明のポリアミド系樹脂組成物は、ナイロン66樹脂(A)、ポリテトラフルオロエチレン樹脂(B)及びガラス繊維(C)で主として構成されている。   The polyamide resin composition of the present invention is mainly composed of nylon 66 resin (A), polytetrafluoroethylene resin (B) and glass fiber (C).

まず、本発明において用いられるナイロン66樹脂(A)としては、ナイロン66ホモポリマー及びナイロン66を主体とする周知の方法で得られるコポリマーが使用される。ポリアミド樹脂の重合度には特に限定されるものではないが、98%濃硫酸にポリアミド樹脂を1質量%の割合で溶解した溶液の25℃で測定した相対粘度として、1.5〜5.0の範囲、特に2.0〜4.0の範囲のものを用いることが好ましい。   First, as the nylon 66 resin (A) used in the present invention, a nylon 66 homopolymer and a copolymer obtained by a known method mainly composed of nylon 66 are used. The degree of polymerization of the polyamide resin is not particularly limited, but the relative viscosity measured at 25 ° C. of a solution obtained by dissolving the polyamide resin in 98% concentrated sulfuric acid at a ratio of 1% by mass is 1.5 to 5.0. It is preferable to use those in the range of 2.0 to 4.0.

また、ポリテトラフルオロエチレン樹脂(B)としては、数平均分子量10,000〜10,000,000、平均粒径5〜32μmのものが好ましく、例えば、三幸ファインマテリアル(株)製の「エースフロンS(商品名)」が使用される。   The polytetrafluoroethylene resin (B) preferably has a number average molecular weight of 10,000 to 10,000,000 and an average particle size of 5 to 32 μm. For example, “ACEFLON” manufactured by Sanko Fine Material Co., Ltd. S (product name) "is used.

ポリテトラフルオロエチレン樹脂(B)の配合量は、ナイロン66樹脂(A)60〜90質量%に対して40〜10質量%であり、(B)成分が10質量%未満では成形収縮率の異方性の改良効果に乏しく、40質量%を超えると機械的強度が低下するため好ましくない。   The blending amount of the polytetrafluoroethylene resin (B) is 40 to 10% by mass with respect to 60 to 90% by mass of the nylon 66 resin (A). When the component (B) is less than 10% by mass, the molding shrinkage ratio is different. The effect of improving the isotropic property is poor, and if it exceeds 40% by mass, the mechanical strength decreases, which is not preferable.

次に、本発明で使用するガラス繊維(C)は、特に限定されるものではないが、溶融混練前のもので、その平均直径が3〜15μmの範囲にあり、アスペクト比(平均長さ/平均直径)が250〜500の範囲にあるものが好ましい。アスペクト比が250未満のものでは、成形品としたときの機械的強度が十分でない場合があり、一方、アスペクト比が500を超えると、成形性が低下しやすい。また、溶融混練前のガラス繊維の平均長さは、前記したアスペクト比を満足するものなら特に制限はないが、通常は0.75〜5.5mmの範囲にあるものが好ましい。   Next, the glass fiber (C) used in the present invention is not particularly limited, but is before melt-kneading, the average diameter thereof is in the range of 3 to 15 μm, and the aspect ratio (average length / Those having an average diameter in the range of 250 to 500 are preferred. When the aspect ratio is less than 250, the mechanical strength when formed into a molded product may not be sufficient. On the other hand, when the aspect ratio exceeds 500, the moldability tends to decrease. Moreover, the average length of the glass fiber before melt kneading is not particularly limited as long as it satisfies the above aspect ratio, but is preferably in the range of 0.75 to 5.5 mm.

ガラス繊維(C)の配合量は、前記(A)成分と(B)成分の合計量60〜95質量%に対して40〜5質量%であることが必要であり、5質量%未満では強化材としての補強効果に乏しく、40質量%を超えると加工性が悪化する。   The compounding amount of the glass fiber (C) needs to be 40 to 5% by mass with respect to the total amount of 60 to 95% by mass of the component (A) and the component (B). The reinforcing effect as a material is poor, and if it exceeds 40% by mass, the workability deteriorates.

なお、ガラス繊維(C)は、表面処理剤として、高級脂肪酸又はそのエステル、塩等の誘導体(例えば、ステアリン酸、オレイン酸、パルミチン酸、ステアリン酸マグネシウム、ステアリン酸カルシウム、ステアリン酸アルミニウム、ステアリン酸アミド、ステアリン酸エチルエステル等)やカップリング剤(例えば、シラン系、チタネート系、アルミニウム系、ジルコニウム系等)を用いて処理することができる。表面処理剤はあらかじめ各々の無機フィラーと処理しておいてもよく、乾式撹拌時に同時に添加処理することも可能である。   Glass fiber (C) is used as a surface treatment agent and derivatives thereof such as higher fatty acids or their esters and salts (for example, stearic acid, oleic acid, palmitic acid, magnesium stearate, calcium stearate, aluminum stearate, stearamide). , Stearic acid ethyl ester, etc.) and a coupling agent (for example, silane, titanate, aluminum, zirconium, etc.). The surface treatment agent may be previously treated with each inorganic filler, and can be added at the same time during dry stirring.

本発明のポリアミド系樹脂組成物には、本発明の目的を損なわない範囲で、他の成分、例えば顔料、染料等の着色剤や、ポリアミド樹脂の一般的な熱安定剤である銅系熱安定剤(例えばヨウ化銅、酢酸銅等とヨウ化カリウム、臭化カルウムとの併用)、ヒンダードフェノール系酸化劣化防止剤に代表される有機系耐熱剤、耐候性改良剤、核剤、可塑剤、滑剤、帯電防止剤等の添加剤、充填材、他の樹脂ポリマー等を添加することができる。   In the polyamide-based resin composition of the present invention, other components such as colorants such as pigments and dyes, and copper-based heat stabilizers that are general heat stabilizers for polyamide resins are included within the scope of the present invention. Agents (for example, combined use of copper iodide, copper acetate, etc. with potassium iodide and carium bromide), organic heat-resistant agents represented by hindered phenol-based oxidative degradation inhibitors, weather resistance improvers, nucleating agents, plasticizers Additives such as lubricants and antistatic agents, fillers, other resin polymers, and the like can be added.

本発明のポリアミド系樹脂組成物は、機械的強度及び成形収縮率の異方性に優れたものであるが、機械的強度として例えば引張強度は90MPa以上、曲げ強度は140MPa以上、曲げ弾性率は4.5GPa以上、衝撃強度は40J/m以上が好ましい。また、成形収縮率の異方性としては、流れ方向と直角方向の比が0.4以上が好ましい。

上記のポリアミド系樹脂組成物は、射出成形、押出成形、ブロー成形等、幅広い方法で成形することが可能であり、特に射出成形用途が最適である。また、得られる成形品は、その特性を生かして自動車用部品や家電製品等に幅広く使用することができる。
なお、本発明のポリアミド系樹脂組成物の製造方法は、特に限定されるものではなく、ポリアミド樹脂、ポリテトラフルオロエチレン樹脂及びガラス繊維を、常用の単軸又は2軸の押出機やニーダー等の混練機を用いて、溶融混練する方法等を用いることができる。
The polyamide-based resin composition of the present invention is excellent in anisotropy of mechanical strength and molding shrinkage, but as mechanical strength, for example, tensile strength is 90 MPa or more, bending strength is 140 MPa or more, bending elastic modulus is 4.5 GPa or more, and impact strength is preferably 40 J / m or more. Further, as the anisotropy of the mold shrinkage rate, the ratio of the flow direction and the direction perpendicular to the flow direction is preferably 0.4 or more.

The polyamide-based resin composition can be molded by a wide range of methods such as injection molding, extrusion molding, and blow molding, and is particularly suitable for injection molding applications. Further, the obtained molded product can be widely used for automobile parts, home appliances and the like by making use of the characteristics.
In addition, the manufacturing method of the polyamide-type resin composition of this invention is not specifically limited, A polyamide resin, a polytetrafluoroethylene resin, and a glass fiber are used for a usual single axis or a biaxial extruder, a kneader, etc. A melt kneading method using a kneader can be used.

次に、本発明を実施例により具体的に説明するが、本発明は実施例のみに限定されるものではない。なお、実施例で用いた原料、及び物性試験の測定法は次の通りである。
1.原料
(1)ポリアミド66樹脂(以下、PA66とする。):デュポン社製101NC010(相対粘度2.7)
(2)ポリテトラフルオロエチレン樹脂:三幸ファインマテリアル(株)製エースフロンS(以下、PTFEとする。)
(3)ガラス繊維:日本電気ガラス社製T-289(以下、GFとする。)
2.測定法
(1)引張強度:ASTM D638に準じて測定した。
(2)曲げ強度及び曲げ弾性率:ASTM D790に準じて測定した。
(3)衝撃強度:ASTM D256に準じて測定した。
(4)成形収縮率
射出成形機(東芝機械(株)製IS80EPN、シリンダー温度280℃、成形サイクル、金型温度80℃)で60×60×3mmの試験片を成形し、23℃で24時間放置後、成形収縮率を測定した。

(実施例1)
75質量部のPA66を10質量部のPTFEとともにクボタ社製連続定流供給装置を用いて、サイドフィーダー付同方向2軸押出機(東芝機械社製TEM‐37BS)の主供給口に供給した。また、サイドフィーダーより15質量部GFを供給した。樹脂温度280℃、吐出量14kg/時で溶融混練を行い、ノズルからストランド状に引取った樹脂組成物を水浴にくぐらせて冷却固化し、ペレタイザーでカッティングした後、100℃で12時間熱風乾燥することによって樹脂組成物のペレットを得た。
EXAMPLES Next, although an Example demonstrates this invention concretely, this invention is not limited only to an Example. In addition, the raw material used in the Example and the measuring method of a physical property test are as follows.
1. Raw material (1) Polyamide 66 resin (hereinafter referred to as PA66): 101NC010 manufactured by DuPont (relative viscosity 2.7)
(2) Polytetrafluoroethylene resin: Ace Flon S manufactured by Sanko Fine Material Co., Ltd. (hereinafter referred to as PTFE)
(3) Glass fiber: Nippon Electric Glass Co., Ltd. T-289 (hereinafter referred to as GF)
2. Measurement method (1) Tensile strength: Measured according to ASTM D638.
(2) Flexural strength and flexural modulus: measured according to ASTM D790.
(3) Impact strength: Measured according to ASTM D256.
(4) Molding Shrinkage A test piece of 60 × 60 × 3 mm was molded with an injection molding machine (IS80EPN manufactured by Toshiba Machine Co., Ltd., cylinder temperature 280 ° C., molding cycle, mold temperature 80 ° C.), and then at 23 ° C. for 24 hours. After standing, the molding shrinkage was measured.

Example 1
75 parts by mass of PA66 and 10 parts by mass of PTFE were supplied to the main supply port of a unidirectional twin-screw extruder with a side feeder (TEM-37BS manufactured by Toshiba Machine Co., Ltd.) using a continuous constant-current supply device manufactured by Kubota. Moreover, 15 mass parts GF was supplied from the side feeder. Melt-kneading is performed at a resin temperature of 280 ° C. and a discharge rate of 14 kg / hour, the resin composition taken in a strand form from a nozzle is passed through a water bath, cooled and solidified, cut with a pelletizer, and then dried with hot air at 100 ° C. for 12 hours. As a result, pellets of the resin composition were obtained.

次いで、得られた樹脂組成物ペレットを、射出成形機(東芝機械社製IS80EPN)を用いて樹脂温度280℃で成形し、各種試験片を作製した。これらについて機械的物性、成形収縮率を評価した。

(実施例2〜4、比較例1〜3)
PA66、PTFE及びGFの配合割合を表1に示す割合に変更した以外は、実施例1と同様にしてペレットを得て、諸特性を調べた。
Next, the obtained resin composition pellets were molded at a resin temperature of 280 ° C. using an injection molding machine (IS80EPN manufactured by Toshiba Machine Co., Ltd.) to prepare various test pieces. These were evaluated for mechanical properties and molding shrinkage.

(Examples 2-4, Comparative Examples 1-3)
Except that the blending ratio of PA66, PTFE and GF was changed to the ratio shown in Table 1, pellets were obtained in the same manner as in Example 1, and various characteristics were examined.

実施例1〜4及び比較例1〜3で得られた試験片の評価結果を表1に示す。
Table 1 shows the evaluation results of the test pieces obtained in Examples 1 to 4 and Comparative Examples 1 to 3.

表1から明らかなように、実施例1〜4は、機械的強度、成形収縮率のいずれも満足できるものであった。 As is apparent from Table 1, Examples 1 to 4 were satisfactory in both mechanical strength and molding shrinkage.

一方、比較例1〜2は、PTFEを用いなかったため、成形収縮の異方性が大きかった。また、比較例3は、PTFEの配合量が本発明の範囲を上回っていたため、機械的強度が不十分であった。
On the other hand, Comparative Examples 1 and 2 did not use PTFE, so the anisotropy of molding shrinkage was large. Moreover, since the compounding quantity of PTFE exceeded the range of this invention in the comparative example 3, mechanical strength was inadequate.

Claims (1)


ナイロン66樹脂(A)60〜90質量%、ポリテトラフルオロエチレン樹脂(B)40〜10質量%、及び前記(A)成分と(B)成分の合計量60〜95質量%に対して40〜5質量%のガラス繊維(C)からなる、機械的強度及び成形収縮率の異方性に優れたポリアミド樹脂組成物。

60 to 90% by mass of nylon 66 resin (A), 40 to 10% by mass of polytetrafluoroethylene resin (B), and 40 to 40% with respect to 60 to 95% by mass of the total amount of component (A) and component (B). A polyamide resin composition comprising 5% by mass of glass fiber (C) and excellent in mechanical strength and anisotropy of molding shrinkage.
JP2005301757A 2005-10-17 2005-10-17 Polyamide resin composition Pending JP2007106959A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103724907A (en) * 2014-01-22 2014-04-16 苏州新区特氟龙塑料制品厂 Teflon flame retardant engineering plastic
CN104046018A (en) * 2014-06-20 2014-09-17 浙江衢州万能达科技有限公司 Polyhexamethylene adipamide composition
CN105694445A (en) * 2016-02-04 2016-06-22 广东奇德新材料股份有限公司 Preparation method of wear-resisting PA66 composite material
CN105694446A (en) * 2016-02-04 2016-06-22 广东奇德新材料股份有限公司 Abrasion-resistant PA66 composite material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103724907A (en) * 2014-01-22 2014-04-16 苏州新区特氟龙塑料制品厂 Teflon flame retardant engineering plastic
CN104046018A (en) * 2014-06-20 2014-09-17 浙江衢州万能达科技有限公司 Polyhexamethylene adipamide composition
CN105694445A (en) * 2016-02-04 2016-06-22 广东奇德新材料股份有限公司 Preparation method of wear-resisting PA66 composite material
CN105694446A (en) * 2016-02-04 2016-06-22 广东奇德新材料股份有限公司 Abrasion-resistant PA66 composite material

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