JP2007197902A - Improved soil, improved soil manufacturing method and paper sludge - Google Patents

Improved soil, improved soil manufacturing method and paper sludge Download PDF

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JP2007197902A
JP2007197902A JP2006014002A JP2006014002A JP2007197902A JP 2007197902 A JP2007197902 A JP 2007197902A JP 2006014002 A JP2006014002 A JP 2006014002A JP 2006014002 A JP2006014002 A JP 2006014002A JP 2007197902 A JP2007197902 A JP 2007197902A
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improved soil
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JP4884785B2 (en
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Masahito Mori
雅人 森
Hiroshi Takahashi
弘 高橋
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Abstract

【課題】古紙の使用量が少ないため低コストであり、古紙を使用した繊維質固化処理土と同等以上の優れた強度及び耐久性を有する優れた改良土を提供する。
【解決手段】この改良土は、ペーパースラッジと古紙破砕物とセメント系固化材を高含水比泥土に添加・混合してなる。一軸圧縮強さは古紙添加量の増加とともに増加し、破壊ひずみは古紙添加量が20〜50kg/m3の範囲において目標値を達成し、変形係数は同範囲を下限として目標値をほぼ満足し、PS繊維質固化処理土は乾湿繰り返しに対する耐久性が高く、かつ強度的にも優れ、盛土材としての使用に十分耐え得る。
【選択図】図10
The present invention provides an improved soil that is low in cost because the amount of used paper is small and has excellent strength and durability equal to or better than a fiber-solidified soil using waste paper.
The improved soil is made by adding and mixing paper sludge, waste paper crushed material, and cement-based solidified material to a high water content mud soil. The uniaxial compressive strength increases as the amount of used paper increases, the fracture strain achieves the target value when the amount of used paper is 20-50 kg / m 3 , and the deformation coefficient almost satisfies the target value with the same range as the lower limit. The PS fiber solidified soil has high durability against repeated drying and wetting, is excellent in strength, and can sufficiently withstand use as a fill material.
[Selection] Figure 10

Description

本発明は、建設汚泥のような一軸圧縮強度を有さない高含水比泥土から得られる強度特性・劣化耐久性に優れた改良土とその製造方法、そして前記改良土の製造のために汚泥に添加される改良材として好適なペーパースラッジに関するものである。   The present invention provides an improved soil excellent in strength characteristics and deterioration durability obtained from a high water content mud soil having no uniaxial compressive strength such as construction sludge, a method for producing the same, and sludge for the production of the improved soil. The present invention relates to a paper sludge suitable as an improved material to be added.

建設汚泥は、年間1000万トン近く排出されているにもかかわらず、リサイクル率は低く、ごく一部再利用されるものを除き、大部分は産業廃棄物である「汚泥」として中間処理施設で脱水処理を施すか、あるいは直接最終処分場に持ち込まれている。   Despite the fact that nearly 10 million tons of construction sludge is discharged annually, the recycling rate is low, and most of the sludge is industrial waste “sludge” except for those that are reused in intermediate treatment facilities. They are either dehydrated or taken directly to the final disposal site.

しかしながら、処分場の不足・遠隔化は深刻な問題であり、輸送コストの負担から建設汚泥の不法投棄が後を絶たず、地球環境への汚濁負荷の影響が大きな問題となっており、建設汚泥の有効利用が望まれているのが現状である.   However, the shortage / remote of disposal sites is a serious problem, and the illegal dumping of construction sludge has ceased due to the burden of transportation costs, and the impact of pollution load on the global environment has become a major problem. The effective use of is currently desired.

そこで本願発明者等は、下記特許文献1に開示されているように、十分な品質特性を有する盛土材料として汚泥の再資源化をはかるため、ヘドロや汚泥に繊維質物質である古紙破砕物と高分子系改良剤を添加し、高含水比泥土を再資源化する技術の開発を行った。   Therefore, the inventors of the present application, as disclosed in the following Patent Document 1, in order to recycle sludge as a banking material having sufficient quality characteristics, waste paper crushed material that is a fibrous material in sludge and sludge and We have developed a technology to recycle high water content mud with the addition of polymer improvers.

この工法で生成される改良土(以下、繊維質固化処理土と記す)を用いて一軸圧縮試験および圧裂引張試験を実施した結果、繊維質固化処理土は、汚泥にセメント系固化材のみを添加・混合してなる従来の固化処理土と比較して、破壊ひずみおよび残留強度が大きく粘り強い性質を有することが確認された。   As a result of uniaxial compression test and crushing tensile test using the improved soil produced by this construction method (hereinafter referred to as fiber-solidified soil), the fiber-solidified soil has only cement-based solidified material in the sludge. Compared with the conventional solidified soil that has been added and mixed, it was confirmed that the fracture strain and residual strength are large and have a tenacious property.

また、繊維質固化処理土あるいは固化処理土を盛土材として利用する場合、これらの土砂は気象変動の影響、すなわち乾湿繰り返しの影響を受けることになる。繊維質固化処理土および固化処理土を用いて行った乾湿繰り返し実験の結果によれば、固化処理土はサイクルの進展にともなって劣化し、一軸圧縮強度が低下するが、繊維質固化処理土は乾湿繰り返しを受けてもほとんど劣化せず、高い耐久性を示すことが確認された。
特開2004−278045号公報
Moreover, when using the fiber solidified soil or the solidified soil as an embankment material, these sediments are affected by weather fluctuations, that is, by repeated wet and dry. According to the results of repeated wet and dry experiments using fiber-solidified soil and solidified soil, the solidified soil deteriorates with the progress of the cycle and the uniaxial compressive strength decreases. It was confirmed that even when subjected to repeated wet and dry cycles, it hardly deteriorates and exhibits high durability.
JP 2004-278045 A

前述した従来の繊維質固化処理土の製造方法の大きな特徴は、高含水比泥土に古紙破砕物を添加し、脱水工程を施すことなく泥土を団粒固化することにある。ここで古紙の添加量は含水比の関数として与えられるが、例えば500%といったかなりの高含水比泥土になると、泥土1m3 あたり90kgという大量の古紙を添加する必要がある。古紙は市場価格の変動の影響を大きく受けるため、前記繊維質固化処理土及びその製造方法によれば、古紙の添加量が多くなった場合、その価格の変動によって施工コストが安定化せず、コスト増大に繋がるおそれもある。 A major feature of the above-described conventional method for producing a fiber-solidified soil is that a waste paper crushed material is added to a high moisture content mud and the mud is solidified without being subjected to a dehydration step. Here, the amount of waste paper added is given as a function of the water content ratio. However, for example, when it becomes a considerably high water content mud such as 500%, it is necessary to add a large amount of waste paper of 90 kg per 1 m 3 of mud. Since used paper is greatly affected by fluctuations in market prices, according to the fiber-solidified soil and its manufacturing method, when the amount of used paper increases, construction costs are not stabilized due to fluctuations in the price, There is also a risk of increasing costs.

そこで、本発明は、価格変動の影響を受けやすい古紙を使用しないか、又は使用量が少なくて済むため低コストであり、かつ古紙を使用した繊維質固化処理土と同等以上の優れた強度及び耐久性を有し、しかも古紙リサイクルをさらに促進して環境に対する負荷を低減する効果を備える優れた改良土とその製造方法及びこれらに好適に使用可能な粉末状のペーパースラッジを提供することを目的としている。   Accordingly, the present invention does not use waste paper that is easily affected by price fluctuations, or is low cost because the amount used is small, and has excellent strength equal to or better than the fiber-solidified soil using waste paper, and An object of the present invention is to provide an improved improved soil having durability and an effect of further promoting recycling of used paper to reduce the burden on the environment, a method for producing the same, and a powdery paper sludge that can be suitably used for them. It is said.

請求項1に記載された改良土は、ペーパースラッジとセメント系固化材を高含水比泥土に添加・混合してなることを特徴としている。   The improved soil described in claim 1 is characterized in that paper sludge and cement-based solidified material are added to and mixed with high water content mud soil.

請求項2に記載された改良土は、ペーパースラッジと古紙破砕物とセメント系固化材を高含水比泥土に添加・混合してなることを特徴としている。   The improved soil described in claim 2 is characterized in that paper sludge, waste paper crushed material, and cement-based solidified material are added to and mixed with high water content mud soil.

請求項3に記載された改良土は、請求項1又は2記載の改良土において、前記ペーパースラッジの添加量が前記高含水比泥土に対する比率で50〜105kg/m3 であることを特徴としている。 The improved soil according to claim 3 is characterized in that, in the improved soil according to claim 1 or 2, the added amount of the paper sludge is 50 to 105 kg / m 3 in a ratio to the high water content mud soil. .

請求項4に記載された改良土は、請求項2記載の改良土において、前記古紙破砕物の添加量が前記高含水比泥土に対する比率で10〜65kg/m3 であることを特徴としている。 The improved soil according to claim 4 is characterized in that, in the improved soil according to claim 2, the amount of the waste paper crushed material is 10 to 65 kg / m 3 in a ratio to the high water content mud soil.

請求項5に記載された改良土は、請求項1又は2又は3又は4記載の改良土において、前記ペーパースラッジは、古紙のリサイクル工程で排出される水分と固形スラッジの混合物から水分を除去した後、これを粉砕して得た粉末物であることを特徴としている。   The improved soil according to claim 5 is the improved soil according to claim 1, 2, 3, or 4, wherein the paper sludge removes moisture from a mixture of moisture and solid sludge discharged in the waste paper recycling process. It is characterized by being a powder obtained by pulverizing this.

請求項6に記載された改良土の製造方法は、高含水比泥土にペーパースラッジを加えて高分子系改良材及び助剤を添加することなく混合し、次にセメント系固化材を添加して混合し、その後に所望の強度が発現するまで養生を行うことを特徴としている。   In the method for producing the improved soil according to claim 6, paper sludge is added to the high water content mud and mixed without adding the polymer-based improving material and auxiliary agent, and then the cement-based solidifying material is added. It is characterized by mixing and then curing until a desired strength is developed.

請求項7に記載された改良土の製造方法は、高含水比泥土にペーパースラッジ及び前記高含水比泥土に対する比率で10〜65kg/m3 の古紙破砕物を加えて高分子系改良材及び助剤を添加することなく混合し、次にセメント系固化材を添加して混合し、その後に所望の強度が発現するまで養生を行うことを特徴としている。 The method for producing improved soil according to claim 7 comprises adding high-water content mud soil with paper sludge and 10-65 kg / m 3 waste paper crushed material at a ratio to the high water content mud soil, and improving the polymer-based improved material and auxiliary material. It is characterized by mixing without adding an agent, then adding and mixing a cement-based solidifying material, and then curing until a desired strength is developed.

請求項8に記載されたペーパースラッジは、高含水比泥土に添加されて当該泥土の強度特性・劣化耐久性を改良するための改良物質であって、古紙のリサイクル工程で排出される水分と固形スラッジの混合物から水分を除去して粉砕した粉末物であることを特徴としている。   The paper sludge described in claim 8 is an improved substance added to a high water content mud to improve the strength characteristics / deterioration durability of the mud. It is characterized by being a powdered product obtained by removing moisture from a sludge mixture.

請求項9に記載された改良土は、古紙破砕物及びペーパースラッジからなる群から選択された少なくとも一の繊維質物質とセメント系固化材を高含水比泥土に添加し、高分子系改良材及び助剤を添加することなく混合してなることを特徴としている。   The improved soil described in claim 9 is obtained by adding at least one fibrous material selected from the group consisting of crushed waste paper and paper sludge and cement-based solidified material to a high water content mud soil, It is characterized by mixing without adding an auxiliary agent.

請求項1に記載された改良土によれば、古紙リサイクルの廃棄物であるペーパースラッジを有効利用しつつ、価格変動の大きい古紙を使用することなく、低コストで古紙を添加した従来の繊維質固化処理土と同等の高い耐久性及び強度特性を得ることができる。   According to the improved soil described in claim 1, a conventional fiber material in which waste paper is added at low cost without using waste paper having a large price fluctuation while effectively using paper sludge which is waste of waste paper recycling. High durability and strength characteristics equivalent to the solidified soil can be obtained.

請求項2に記載された改良土によれば、古紙リサイクルの廃棄物であるペーパースラッジを有効利用し、さらに価格変動の大きい古紙の使用量を削減してコストを低減させつつ、古紙を添加した従来の繊維質固化処理土と同等の高い耐久性及び強度特性を得ることができる。   According to the improved soil described in claim 2, the paper sludge, which is a waste product of waste paper recycling, is effectively used, and the waste paper having a large price fluctuation is reduced, and the waste paper is added while reducing the cost. High durability and strength characteristics equivalent to those of conventional fiber-solidified soil can be obtained.

請求項3に記載された改良土によれば、請求項1又は2記載の改良土における前記ペーパースラッジの添加量を最適にして上記各効果を最大限に発揮させることができる。   According to the improved soil described in claim 3, it is possible to optimize the amount of the paper sludge added to the improved soil according to claim 1 or 2 and maximize the above effects.

請求項4に記載された改良土によれば、請求項2記載の改良土において、前記古紙破砕物の添加量を前記高含水比泥土に対する比率で10〜65kg/m3 とし、従来の繊維質固化処理土に比べて古紙の使用量を大きく削減してコストを低減させることができる。 According to the improved soil described in claim 4, in the improved soil according to claim 2, the amount of the crushed waste paper is 10 to 65 kg / m 3 in a ratio to the high water content mud soil, Compared to the solidified soil, the amount of used paper can be greatly reduced to reduce costs.

請求項5に記載された改良土によれば、請求項1又は2又は3又は4記載の改良土において使用される前記ペーパースラッジとして、古紙のリサイクル工程で排出される水分と固形スラッジの混合物から水分を除去して粉砕した取り扱いの容易な粉末物を利用するので、現場で行う製造作業が簡単かつ容易となる。   According to the improved soil described in claim 5, the paper sludge used in the improved soil according to claim 1 or 2 or 3 or 4 is a mixture of moisture and solid sludge discharged in the recycling process of waste paper. Since an easy-to-handle powder that is pulverized after removing water is used, manufacturing operations performed on site are simple and easy.

請求項6に記載された改良土の製造方法によれば、古紙リサイクルの廃棄物であるペーパースラッジを有効利用しつつ、価格変動の大きい古紙を使用することなく、低コストで古紙を添加した従来の繊維質固化処理土と同等の高い耐久性を得ることができ、さらに高分子系改良材を用いないことから強度についても従来の繊維質固化処理土と同等の性能を得ることができる。   According to the method for producing the improved soil described in claim 6, the waste paper recycling waste is effectively utilized, and the waste paper is added at low cost without using waste paper having a large price fluctuation. High durability equivalent to that of the fiber-solidified soil can be obtained, and further, since no polymer-based improving material is used, the same performance as that of the conventional fiber-solidified soil can be obtained.

請求項7に記載された改良土の製造方法は、古紙リサイクルの廃棄物であるペーパースラッジを有効利用しつつ、さらに価格変動の大きい古紙の使用量を削減してコストを低減させつつ従来の繊維質固化処理土と同等の高い耐久性を得ることができ、さらに高分子系改良材を用いないことから強度についても従来の繊維質固化処理土と同等の性能を得ることができる。   The method for producing the improved soil according to claim 7 uses the conventional fiber while reducing the cost by reducing the amount of used paper whose price fluctuates greatly while making effective use of paper sludge, which is waste of recycled paper. High durability equivalent to that of the solidified soil can be obtained. Further, since no polymer-based improving material is used, the same strength as that of the conventional fibrous solidified soil can be obtained.

請求項8に記載されたペーパースラッジは、古紙のリサイクル工程で排出される水分と固形スラッジの混合物から水分を除去したものを粉砕した粉末物であるので、高含水比泥土に添加して改良土とするための改良材として運搬及び製造現場での取り扱いが容易である。   Since the paper sludge described in claim 8 is a powdered product obtained by pulverizing a mixture of water and solid sludge discharged from the waste paper recycling process, it is added to the high water content mud and improved soil. As an improved material, it is easy to transport and handle at the manufacturing site.

請求項9に記載された改良土は、古紙破砕物及びペーパースラッジからなる群から選択された少なくとも一の繊維質物質とセメント系固化材を高含水比泥土に添加し、高分子系改良材及び助剤を添加することなく混合しているので、高分子系改良材及び助剤の添加によりセメントの水和反応が妨げられるという不都合が生じず、得られる処理土の強度が低下することがない。   The improved soil described in claim 9 is obtained by adding at least one fibrous material selected from the group consisting of crushed waste paper and paper sludge and cement-based solidified material to a high water content mud soil, Since mixing is carried out without adding an auxiliary agent, there is no inconvenience that the hydration reaction of the cement is hindered by the addition of the polymer-based improving material and auxiliary agent, and the strength of the obtained treated soil does not decrease. .

1.本願実施形態で実施した実験
本発明者は、建設汚泥のような一軸圧縮強度を有さない高含水比泥土を改良するための材料(改良材)として、古紙のリサイクル製造工程から発生するペーパースラッジ(以下、PSと記す)に着目した。
1. Experiment conducted in the embodiment of the present invention The present inventor is a paper sludge generated from a recycled paper manufacturing process as a material (improving material) for improving a high water content mud soil having no uniaxial compressive strength such as construction sludge. (Hereinafter referred to as PS).

すなわち、本発明の実施形態では、以下に詳述するように、古紙被砕物の替わりにPSを泥土に添加し、PS入り固化処理土(以下、PS固化処理土と記す)およびPSと古紙破砕物の両方を泥土に添加したPS入り繊維質固化処理土(以下、PS繊維質固化処理土と記す)を作成し、それらの強度特性・耐久性を、繊維質固化処理土(古紙破砕物を泥土に添加したもの)および固化処理土(泥土にセメント系固化剤を添加したもの)の強度特性・耐久性と比較し、強度特性・耐久性について定量的に評価する実験を行った。   That is, in the embodiment of the present invention, as described in detail below, PS is added to mud instead of waste paper to be crushed, PS-containing solidified soil (hereinafter referred to as PS solidified soil), and PS and waste paper crushing PS solidified soil with PS added to both mud soil (hereinafter referred to as PS fiber solidified soil), and the strength characteristics and durability of the fiber solidified soil (recycled waste paper) An experiment was conducted to quantitatively evaluate the strength characteristics and durability compared to the strength characteristics and durability of the mud soil) and the solidified soil (mud soil added with a cement-based solidifying agent).

また、上記処理土の強度特性・耐久性に対する高分子系改良剤・助剤の影響についての検証を目的とする実験も併せて行った。これらの薬剤は、処理土の即時運搬を可能にする団粒化構造を作り出すためのものであり、従来は即時運搬の必要性のある現場では必要不可欠な薬剤であると考えられてきたが、これらの薬剤が処理土の強度特性・耐久性に及ぼす影響は明らかにされていない。仮にこれらの薬剤が処理土の強度特性・耐久性には影響を及ぼさないという場合、仮置き場・養生期間が十分にあり、即時運搬を必要としない現場では、薬剤を添加する必要がなくなり、その結果、施工コストの削減に繋がる可能性がある。そこで、本発明者は、薬剤の有無による強度特性・耐久性の違いについても実験的に検討した。   In addition, experiments were also conducted for the purpose of verifying the effects of polymer modifiers and auxiliaries on the strength properties and durability of the treated soil. These agents are intended to create agglomerated structures that enable immediate transportation of the treated soil, and have been considered to be indispensable agents in the field where immediate transportation is necessary. The effects of these agents on the strength properties and durability of the treated soil have not been clarified. If these chemicals do not affect the strength characteristics and durability of the treated soil, there is sufficient temporary storage and curing period, and there is no need to add chemicals at sites that do not require immediate transportation. As a result, the construction cost may be reduced. Therefore, the present inventor also experimentally examined the difference in strength characteristics and durability depending on the presence or absence of a drug.

2.ペーパースラッジについて
紙は多量に生産・消費・廃棄される消費材であり、依然として一般廃棄物処理の約25%を占める最大の素材の一つである。このため、古紙のリサイクルは、資源有効利用、ごみ減量化、森林資源保全の観点からますます重要となってきている。現在、製紙業界では資源有効利用促進法に基づき「平成17年度までに古紙利用率を60%にする」という目標に取り組んでいる。
2. Paper sludge Paper is a consumer material that is produced, consumed, and discarded in large quantities, and is still one of the largest materials that accounts for about 25% of general waste disposal. For this reason, recycling of waste paper is becoming more and more important from the viewpoints of effective resource utilization, waste reduction, and forest resource conservation. Currently, the paper industry is working on the goal of "reducing the waste paper utilization rate to 60% by 2005" based on the Law for Promotion of Effective Utilization of Resources.

一方,古紙リサイクルは再生紙の原料となるパルプ繊維を回収する際に、無機物である填料、紙にならない短いパルプ繊維、脱墨されたインキ成分等を流体状のペーパースラッジ(PS)である廃棄物として排出するので、古紙利用率の上昇に伴ってペーパースラッジ(PS)も増加する傾向にある。製造工程から発生するペーパースラッジは、工場単位で年間数万トン以上に達し、現状では焼却または埋め立て処分されているが、用地確保難、処理費用の増大および環境問題から、再資源化を目的とした早急な対策が望まれている。   On the other hand, when recycling pulp fiber, which is used as a raw material for recycled paper, waste paper recycling is a waste paper waste (PS) that contains inorganic fillers, short pulp fibers that do not become paper, and deinked ink components. Since it is discharged as waste, paper sludge (PS) tends to increase as the waste paper utilization rate rises. Paper sludge generated from the manufacturing process reaches more than tens of thousands of tons per year at the factory and is currently incinerated or landfilled. However, due to difficulties in securing land, increased processing costs, and environmental problems, the purpose is to recycle. Immediate measures are desired.

そこで、本発明では、前述したようにPSを古紙の代替品として利用し、建設汚泥やヘドロの有効利用を図るリサイクルシステムを確立することを第1の目的とした。本実験に用いたPSは宮城県内の再生紙工場から採取し、土壌の汚染に係る環境基準(人の健康を保護し、及び生活環境を保全する上で維持することが望ましい基準)によりその安全性を確認した後、実験に供した。また実験に用いたPSの成分質量比を図1に示す。   Accordingly, the first object of the present invention is to establish a recycling system that uses PS as an alternative to waste paper and effectively uses construction sludge and sludge as described above. The PS used in this experiment was collected from a recycled paper factory in Miyagi Prefecture, and its safety was determined according to environmental standards related to soil contamination (standards that should be maintained in order to protect human health and protect the living environment). After confirming the sex, it was subjected to an experiment. The component mass ratio of PS used in the experiment is shown in FIG.

図1(a)に示すように、初期状態のPSは質量の65%が水分であり、35%が固形スラッジである。この固形スラッジは、。有機物(セルロース)と無機物(填料など)から構成されていると考えられるため、乾燥して水分を蒸発させたPSを熱重量/示差熱分析装置(TG-GTA)により解析した結果が図1(b)である。この図に示されるように固形スラッジ全体の45%が有機物であり、55%が無機物であった。またX線トポグラフィー(XRT )により成分を分析した結果、無機物としては、タルク、カオリン、炭酸カルシウムなどの成分が含まれていることが確かめられた。   As shown in FIG. 1 (a), the PS in the initial state has 65% of the mass of moisture and 35% of solid sludge. This solid sludge. Since it is thought that it is composed of organic substances (cellulose) and inorganic substances (fillers, etc.), the result of analyzing PS by drying and evaporating moisture using a thermogravimetric / differential thermal analyzer (TG-GTA) is shown in FIG. b). As shown in this figure, 45% of the total solid sludge was organic and 55% was inorganic. Further, as a result of analyzing the components by X-ray topography (XRT), it was confirmed that the inorganic substances contained components such as talc, kaolin, calcium carbonate and the like.

ところで、再生紙工場から排出されるペーパースラッジ(PS)は、初期状態では図1(a)に示すようにかなりの水分を含んでいるため、このままでは古紙破砕物の代用品にはならないと本発明者は考えた。そこで、本発明では、採取したPSを天日乾燥し、その後、鉄バチでほぐして古紙破砕物の代用品になり得る態様のPSを作成した。以上の工程により作成したPSを図2に示す。以後、本例において泥土に添加されるPSとは、再生紙工場から排出された液体状のペーパースラッジを上記の工程で処理して生成された粉末状のペーパースラッジを指すこととする。   By the way, since the paper sludge (PS) discharged from the recycled paper factory contains a considerable amount of moisture as shown in FIG. 1 (a) in the initial state, it cannot be used as a substitute for waste paper waste. The inventor thought. Therefore, in the present invention, the collected PS was dried in the sun, and then loosened with an iron bee to create a PS that can be used as a substitute for waste paper crushed material. The PS created by the above process is shown in FIG. Hereinafter, PS added to the mud in this example refers to powdered paper sludge generated by treating liquid paper sludge discharged from a recycled paper factory in the above-described process.

3.実験に供される各処理土(本発明品及び比較品の各供試体)の作成
3.1 使用材料
供試体の作成には模擬泥水を使用した。模擬泥水を使用した理由は以下の通りである。すなわち、実際の建設汚泥やヘドロのような泥土は、固化材による固化の阻害物質である有機物(フミン酸等)を含むことがあり、この有機物の影響により試験結果にバラツキが生じる可能性がある。そこで、この有機物によるデータのバラツキを抑えるため模擬泥水を用いた。本実験では無機の土粒子を使用し、一定の比率で粘土とシルトを混合して作泥したものを使用した。作泥方法は、粘土とシルトを40:60(乾燥質量比)で混合し、それに加水調整して含水比105 %および150 %の汚泥を作成した。土粒子の密度は2,623 [g /cm3 ]である。
3. Preparation of each treated soil (each specimen of the present invention and comparative product) used for the experiment
3.1 Materials used Simulated muddy water was used to create the specimens. The reason for using simulated muddy water is as follows. That is, mud such as actual construction sludge and sludge may contain organic substances (humic acid, etc.) that are solidification inhibitors by the solidifying material, and the test results may vary due to the influence of this organic substance. . Therefore, simulated muddy water was used to suppress the data variation due to the organic matter. In this experiment, inorganic soil particles were used and mud made by mixing clay and silt at a certain ratio. In the mud production method, clay and silt were mixed at a ratio of 40:60 (dry mass ratio), and the mixture was adjusted with water to produce sludge having a water content of 105% and 150%. The density of the soil particles is 2,623 [g / cm 3 ].

繊維質物質としては新聞古紙を1.0cm 角程度にちぎった物を用いた。高分子系改良剤としてはアニオン系高分子系ポリアクリルアミド(株式会社テルナイト製:商品名ボンテラン−P)を用いた。助剤としては無機系凝集剤(株式会社テルナイト製:商品名ボンテラン−L)を用いた。   As the fibrous material, used was newspaper waste paper that was cut to about 1.0 cm square. Anionic polymer polyacrylamide (manufactured by Ternite Co., Ltd .: trade name Bonteran-P) was used as the polymer improver. As the auxiliary, an inorganic flocculant (manufactured by Ternite Co., Ltd .: trade name Bonteran-L) was used.

3.2 供試休作成手順
供試体作成手順を説明する前に、各処理土の定義を示す。
1) 固化処理土:汚泥にセメント系固化材のみを添加・混合した処理土(比較品)
2) 繊維質固化処理土:汚泥に古紙破砕物および高分子系改良剤・助剤を加え、さらにセメント系固化材を添加・混合した処理土(比較品)
3) PS固化処理土:汚泥にPSおよび高分子系改良剤・助剤を加え、さらにセメント系固化材を添加・混合した処理土(本発明品)
4) PS繊維質固化処理土:汚泥にPSおよび古紙破砕物ならびに高分子系改良剤・助剤を加え、さらにセメント系固化材を添加・混合した処理土(本発明品)
5) 繊維質固化処理士(薬剤無):汚泥に古紙破砕物を加え、さらにセメント系固化材を添加・混合した処理土(本発明品)
6) PS固化処理土(薬剤無):汚泥にPSを加え、さらにセメント系固化材を添加・混合した処理土(本発明品)
7) PS繊維質固化処理土(薬剤無):汚泥にPSおよび古紙破砕物を加え、さらにセメント系固化材を添加・混合した処理土(本発明品)
3.2 Specimen vacation creation procedure Before explaining the specimen creation procedure, the definition of each treated soil is shown.
1) Solidified soil: treated soil in which only cement-based solidified material is added to and mixed with sludge (comparative product)
2) Fibrous solidified soil: treated soil in which waste paper crushed material and polymer improver / auxiliary are added to sludge, and cement solidifier is added and mixed (comparative product)
3) PS solidified soil: treated soil with PS and polymer improver / auxiliary added to sludge, and cement solidifier added and mixed (product of the present invention)
4) PS fiber solidified treated soil: treated soil in which PS and crushed paper and polymer improver / auxiliary are added to sludge, and cement solidified material is added and mixed (this product).
5) Fibrous solidification processor (no chemicals): treated soil in which waste paper crushed material is added to sludge and cement-based solidifying material is added and mixed (product of the present invention)
6) PS solidified soil (without chemicals): treated soil with PS added to sludge and cement solidified material added and mixed (product of the present invention)
7) PS fiber solidified treated soil (no chemicals): treated soil in which PS and waste paper crushed material are added to sludge and cement solidified material is added and mixed (product of the present invention).

上述した各供試体の作成は、「建設汚泥の高度処理・利用技術の開発(盛土グループ)共同研究最終報告書 建設汚泥改良土の耐久性」(1997年3月発行)に準じた方法を用いた。図3に供試体作成のフローを示す。ここでは、PS固化処理土とPS繊維質固化処理土(薬剤無)の作成手順の詳細を記す。   Each specimen mentioned above was created using a method according to "Development of advanced treatment and utilization technology for construction sludge (banking group) final report on durability of construction sludge improved soil" (issued in March 1997). It was. Fig. 3 shows the flow of specimen preparation. Here, the details of the procedure for creating PS solidified soil and PS fiber solidified soil (without chemicals) are described.

「PS固化処理土の作成手順」
1. まず初めに、上述したように粘土とシルトを40:60(乾燥質量比)で混合し、加水調整して含水比を調整する。
"Procedure for creating PS solidified soil"
1. First, as described above, clay and silt are mixed at 40:60 (dry mass ratio), and the water content is adjusted by adding water.

2. 含水比を調整した汚泥に、表1に示した添加量のPS、高分子系改良剤および助剤を加え、撹拝・混合する。本発明者の別途の実験に基づく知見によれば、高分子系改良剤および助剤の最適添加量は、それぞれ1.0[kg/m3]および7.0[kg/m3]であるが、実際の現場での処理では攪拌ムラが避けられないので、2割はど高めに設定する方がよい。そこで、今回は現場適用性を考え、高分子系改良剤および助剤の添加量を、それぞれ1.2[kg/m3]および8.6[kg/m3]とした。 2. Add the amount of PS, polymer modifier and auxiliary agent shown in Table 1 to the sludge whose water content has been adjusted, and stir and mix. According to the knowledge based on a separate experiment of the present inventor, the optimum addition amounts of the polymer-based modifier and the auxiliary agent are 1.0 [kg / m 3 ] and 7.0 [kg / m 3 ], respectively. However, since nonuniform stirring is unavoidable in actual on-site processing, it is better to set 20% higher. Therefore, this time, considering the field applicability, the addition amounts of the polymer modifier and the auxiliary agent were set to 1.2 [kg / m 3 ] and 8.6 [kg / m 3 ], respectively.

3. 次にセメント系固化材を加え、混合する。固化材は、含水比毎の添加量を固定して添加する。  3. Next, add cement-based solidifying material and mix. The solidifying material is added with a fixed addition amount for each water content ratio.

4. 初期養生として、上述の処理土を容器に入れて密封し、20±3 ℃で3日間静置する。  4. As the initial curing, put the above treated soil in a container, seal it, and leave it at 20 ± 3 ℃ for 3 days.

5. 初期養生後、供試体を作成する。供試体はJCAS L−01:2003(セメント協会標準試験方法)「セメント系固化材による安定処理土の試験方法」に従って作製した。なお、供試体作成には、直径5cm 、高さ10cmの標準的なモールド(供試体作製容器)を使用した。  5. After initial curing, prepare a specimen. The specimens were prepared according to JCAS L-01: 2003 (Cement Association Standard Test Method) “Test Method for Stabilized Soil with Cement-Based Solidified Material”. For the preparation of the specimen, a standard mold (specimen preparation container) having a diameter of 5 cm and a height of 10 cm was used.

6. 試体から水分が蒸発しないようにモールドを密封材で被覆し、20±3 ℃で28日間養生する。PS固化処理土(薬剤無)の作成手順は、上記2.の工程において薬剤を添加せず、表1に示す配合条件として6通りに変化させた。  6. Cover the mold with a sealant to prevent moisture from evaporating from the specimen and cure at 20 ± 3 ° C for 28 days. The procedure for preparing PS solidified soil (without chemicals) was changed in six ways as the blending conditions shown in Table 1 without adding the chemicals in the above step 2.

「PS繊維質国化処理土(薬剤無)の作成手順」
1. 粘土とシルトを40:60(乾燥質量比)で混合し、加水調整して含水比を調整する。
2. 含水比を調整した汚泥に、PSおよび古紙被砕物を加え、撹拝・混合する。
3. 次にセメント系固化材を加え、混合する。なお、PS、古紙破砕物、セメント系固化材の添加量は、含水比に応じて表1に示す配合条件とし11通りに変化させた。
"Procedure for creating PS fiber nationalized soil (no drugs)"
1. Mix clay and silt at 40:60 (dry mass ratio) and adjust the water content by adding water.
2. Add PS and waste paper to sludge with adjusted water content, and stir and mix.
3. Next, add cement-based solidifying material and mix. In addition, the addition amount of PS, waste paper crushed material, and cementitious solidifying material was changed in 11 ways according to the blending conditions shown in Table 1 according to the water content ratio.

固化処理土、繊維質固化処理土の供試体作成手順は上述した工程の2.においてPSを添加しない点が異なるだけで、後は全て同じ手順であるので、繰り返しを省略する。   The specimen preparation procedure for the solidified soil and the fiber solidified soil is different in that PS is not added in step 2 described above.

4.乾湿繰り返し試験
4.1 試験方法
初めに乾湿繰り返しに対する耐久性について検討した。試験方法は、表2に示すように、旧建設省土木研究所(現独立行政法人土木研究所)と(財)先端建設技術センターおよび民間22社が共同開発した「建設汚泥の高度処理・利用技術の開発」建設汚泥改良土の耐久性)に準拠した。すなわち、40℃炉乾燥2日、20℃水浸1日の合計3日間を1サイクルとし、各サイクルの乾燥後、水浸後に供試体の状況観察・写真撮影を行うとともに、所定サイクル終了後に一軸圧縮試験を行い、サイクル数の増加に伴う一軸圧縮強度の変化を調べた。状況観察としては、表3に示す健全度ランクにより供試体の健全度を評価した。
4). Dry and wet repeated test
4.1 Test method First, durability against repeated wet and dry conditions was examined. As shown in Table 2, the test method is “Advanced Construction Sludge Treatment and Utilization,” which was jointly developed by the former Ministry of Construction Civil Engineering Research Institute (currently the Public Works Research Institute), the Advanced Construction Technology Center and 22 private companies. Technology development "Construction sludge improved soil durability". In other words, a total of 3 days, 2 days at 40 ° C oven drying and 1 day at 20 ° C water immersion, is one cycle. After drying each cycle, the condition of the specimen is observed and photographed after water immersion. A compression test was conducted to examine changes in uniaxial compressive strength as the number of cycles increased. As the situation observation, the soundness of the specimen was evaluated based on the soundness rank shown in Table 3.

本実験では、比較品としての「繊維質固化処理土」及び「固化処理土」と、本発明品としての「PS固化処理土」、「PS固化処理土(薬剤無)」および「繊維質固化処理土(薬剤無)」の3種類の供試体を作成し、乾湿繰り返し実験を行った。この3種類の供試体を作成したことにより、以下の点を確認することができる。   In this experiment, “fibrous solidified soil” and “solidified soil” as comparative products, “PS solidified soil”, “PS solidified soil (without chemicals)” and “fibrous solidified” as products of the present invention. Three types of specimens of “treated soil (without chemicals)” were prepared and subjected to repeated wet and dry experiments. By creating these three types of specimens, the following points can be confirmed.

1. 乾湿繰り返しに対する耐久性という観点から、PSは古紙被砕物の代用品になり得るのかどうか(比較対象としての「繊維質固化処理土」の結果と本発明の「PS固化処理土」の結果を比較することにより発明の効果が検証可能)。
2. 薬剤は、処理土の強度特性および乾湿繰り返しに対する耐久性に寄与しているのかどうか(本発明の「PS固化処理土」及び「PS固化処理土(薬剤無)」の比較および比較対象としての「繊維質固化処理土」と本発明の「繊維質固化処理土(薬剤無)」の結果を比較することにより検証可能)。
1. From the viewpoint of durability against repeated wet and dry cycles, whether PS can be a substitute for waste paper crushed material (results of “fibrous solidified soil” as a comparison target and “PS solidified soil” of the present invention) The effect of the invention can be verified by comparing
2. Whether the chemical contributes to the strength characteristics of the treated soil and the durability against repeated wet and dry (for comparison and comparison of “PS solidified soil” and “PS solidified soil (no chemical)” of the present invention) It can be verified by comparing the results of “Fiber solidified soil” of the present invention and “Fiber solidified soil (without chemicals)” of the present invention).

実験を行うに当たり、各供試体ともに12本の供試体を作成した。所定サイクル(0、2、6、10サイクル)終了時の一軸圧縮試験には3本の供試体を使用したため、健全度の評価方法としては、2サイクルまでは9本の供試体を、3〜6サイクルまでは6本の供試体を、また7〜10サイクルまでは3本の供試体をそれぞれ観察して、A〜H(表3の評価)を8段階として数値化して平均ランクを求めた。   In conducting the experiment, 12 specimens were prepared for each specimen. Since three specimens were used for the uniaxial compression test at the end of a predetermined cycle (0, 2, 6, 10 cycles), as a method for evaluating the soundness, 9 specimens were used for 3 cycles. Up to 6 cycles, 6 specimens were observed, and from 7 to 10 cycles, 3 specimens were observed, respectively, and A to H (evaluation in Table 3) were quantified into 8 stages to obtain an average rank. .

4.1 試験結果
図4及び図5にサイクル数と一軸圧縮強度との関係を示す。図4は初期含水比105 %の時の結果を、また図5は初期含水比150 %の時の結果を示している。図中の▲および●印は比較品である固化処理土および繊維質固化処理土の結果を、また○、△、□印は本発明品であるPS固化処理土、PS固化処理土(薬剤無)、繊維質固化処理土(薬剤無)の結果を示している。
4.1 Test results Figures 4 and 5 show the relationship between the number of cycles and the uniaxial compressive strength. FIG. 4 shows the result when the initial water content is 105%, and FIG. 5 shows the result when the initial water content is 150%. In the figure, the ▲ and ● marks indicate the results of the comparison solidified soil and fiber solidified soil, and the ○, △, and □ marks indicate the PS solidified soil and PS solidified soil (no chemicals) according to the present invention. ), The result of the fiber-solidified soil (without chemicals).

上述したように、乾湿繰り返し実験を行うに当り、初めに全ての供試体ともに12本の供試体を作成した。図中に示す数値(分数)は、(一軸圧縮試験に供した供試体の数)/(一軸圧縮試験を行うに当り現存していた供試体の数)を示している。すなわち、3/12とは、0サイクル時に12本の供試体が存在し、そのうち3本を使用して一軸圧縮試験を行い、それらの平均値を図中にプロットしたことを意味する。つまり、繊維質固化処理土の場合、一軸圧縮試験には常に3本の供試体が使用され分母の値も常に3ずつ減少している。これは10サイクルを通して供試体が崩壊せずに形状を保ち、常に3本の供試体を一軸圧縮試験に供し得たことを示す。   As described above, in conducting the wet and dry repeated experiment, 12 specimens were first prepared for all specimens. The numerical value (fraction) shown in the figure indicates (number of specimens subjected to the uniaxial compression test) / (number of specimens existing when performing the uniaxial compression test). That is, 3/12 means that there are 12 specimens at 0 cycle, 3 of them were subjected to a uniaxial compression test, and the average value was plotted in the figure. That is, in the case of the fiber-solidified soil, three specimens are always used for the uniaxial compression test, and the denominator value is always reduced by three. This indicates that the specimens kept their shape without collapsing through 10 cycles, and that three specimens could always be subjected to the uniaxial compression test.

●印の結果と○印の結果を比較してみると、全サイクル数を通して繊維質固化処理土の強度がPS固化処理土よりも高くなっているが、PS固化処理土も一軸圧縮試験を行うに当たり常に3本の供試体を供し得ており、また強度の値もサイクル数の増加とともに減少することなく、10サイクル終了後も初期強度以上の値を示しており、ほとんど劣化していないことが分かる。従って、乾湿繰り返しに対する耐久性という観点からは、PSは古紙破砕物の代用品になり得ると判断できる。なお、10サイクル終了後のPS固化処理土の強度が初期強度より増加しているのは、処理土が乾湿繰り返しの影響を受けず、かつセメントの水和反応による強度発現のためと考えられる。   ● Comparing the results of the mark and the result of the mark ○, the strength of the fiber-solidified soil is higher than that of the PS-solidified soil throughout the number of cycles, but the PS-solidified soil is also subjected to a uniaxial compression test. It is always possible to provide three specimens, and the strength value does not decrease with the increase in the number of cycles, and after the end of 10 cycles, the value is higher than the initial strength, and there is almost no deterioration. I understand. Therefore, from the viewpoint of durability against repeated wet and dry, it can be determined that PS can be a substitute for waste paper crushed material. Note that the strength of the PS solidified soil after the 10th cycle increased from the initial strength is considered to be due to the strength of the soil being not affected by repeated wet and dry processes and the hydration reaction of the cement.

次に「○印と△印」および「●印と□印」を比較してみると、全体的に薬剤を使用しない処理土(△および□)の方が薬剤を使用した処理土(○および●)よりも強度が高くなっていることが分かる。これは、本実験で用いた助剤(ボンテラン−L)のpHが約3であり強酸性を示すことから、助剤を添加すると、助剤がセメントの水和反応を妨げるためと考えられる。従って、処理土の強度という点では、薬剤を添加しない方が望ましい。また薬剤を添加しない処理土でも乾湿繰り返しに対する耐久性は高く、薬剤は乾湿繰り返しに対する耐久性に関してほとんど寄与していないことが確認された。   Next, when comparing “○ and △” and “● and □”, the treated soil (△ and □) that does not use chemicals as a whole is treated with chemicals (○ and □). ● It can be seen that the strength is higher than This is thought to be because the auxiliary agent used in this experiment (Bonteran-L) has a pH of about 3 and exhibits strong acidity, so that the auxiliary agent prevents the hydration reaction of the cement when the auxiliary agent is added. Therefore, it is desirable not to add chemicals in terms of the strength of the treated soil. In addition, it was confirmed that the treated soil to which no chemical was added was highly resistant to repeated wet and dry cycles, and the drug hardly contributed to the durability to repeated dry and wet conditions.

図6及び図7に健全度ランクとサイクル数との関係を示す。この図に示されるように、固化処理土はサイクル数の増加とともに健全度が悪くなるが、その他の処理土の健全度はサイクル数に関わらず常にAランクであり、乾湿を繰り返しても劣化することなく、外見上もほとんど変化が無いことが分かる。すなわち、繊維質固化処理土およびPS固化処理土が乾湿繰り返しに対して高い耐久性を示す原因は、処理土内に繊維質物質が存在するためであり、薬剤は耐久性に寄与しないばかりでなく、むしろ強度を若干低下させる要因になっている。   6 and 7 show the relationship between the soundness rank and the number of cycles. As shown in this figure, the solidified soil becomes less healthy as the number of cycles increases, but the health of other treated soils is always A rank regardless of the number of cycles, and deteriorates even after repeated drying and wetting. It can be seen that there is almost no change in appearance. That is, the reason why the fiber solidified soil and PS solidified soil exhibit high durability against repeated wet and dry is that the fibrous material is present in the treated soil, and the chemicals do not contribute to the durability. Rather, it is a factor that slightly decreases the strength.

以上の結果を考慮すると、仮置き場・養生期間が十分にあるような現場では、薬剤を添加せず、PS及び/又は古紙破砕物等の繊維質物質のみで泥土を処理した方が強度的およびコスト的に優れていると言える。   Considering the above results, it is better to treat mud with only fibrous materials such as PS and / or waste paper crushed material without adding chemicals at sites where there is sufficient temporary storage / curing period. It can be said that it is excellent in cost.

5.PS固化処理土の強度特性
前項の結果より、乾湿繰り返しに対する耐久性という観点からは、PSは古紙破砕物の代用品になり得ることが確認された。そこで、次に処理土の強度特性の観点から、最適PS添加量について考察を行う。
5). Strength characteristics of PS solidified soil From the results in the previous section, it was confirmed that PS can be a substitute for waste paper crushed material from the viewpoint of durability against repeated wet and dry conditions. Then, the optimum PS addition amount is examined from the viewpoint of the strength characteristics of the treated soil.

ここでは初めに処理土が満足すべき目標値(基準値)を設定し、最適PS添加量について定量的評価を行う。以下、各目標値と設定理由について記述する。
5.1 目標強度qu
目標強度を設定する条件として以下の点が挙げられる。
1) 建設機械の走行に必要なトラフイカビリティーを満足する強度であること。
2) 有害物質を原位置に封じ込めて、流出防止を目的とするときの必要強度であること。
3) 路床、路体盛土、構造物の裏込等に再利用するために必要な強度であること。
Here, first, a target value (reference value) that the treated soil should satisfy is set, and the optimum PS addition amount is quantitatively evaluated. Each target value and the reason for setting are described below.
5.1 Target strength qu
The following points can be cited as conditions for setting the target strength.
1) It must be strong enough to satisfy the trafficability required for running construction machinery.
2) The required strength when containing hazardous substances in place to prevent leakage.
3) The strength is required for reuse in the roadbed, road embankment, and the back of structures.

上記目標を達成させるために必要な強度は、以下の一軸圧縮強さを満足する必要がある。
1) qu=50〜100kN /m2
2) qu=200kN /m2以上
3) qu=100 〜300kN /m2
The strength necessary to achieve the above-mentioned target needs to satisfy the following uniaxial compressive strength.
1) qu = 50-100kN / m 2
2) qu = 200kN / m 2 or more
3) qu = 100-300kN / m 2

建設汚泥の処理土を土質材料として利用する場合の品質区分は、原則としてコーン指数qcを指標としており、qc=800kN /m2以上を確保することが望ましいとされている。また、建設汚泥固化処理土のコーン指数qcと一軸圧縮強さquの関係はqc=5 〜15quであることから、一軸圧縮強さで安全側にみてqu=160kN /m2以上の強度が求められていることになる。 The quality classification when using the treated soil of construction sludge as a soil material is based on the corn index qc in principle, and it is desirable to ensure that qc = 800 kN / m 2 or more. In addition, since the relationship between the cone index qc and uniaxial compressive strength qu of construction sludge solidified soil is qc = 5 to 15 qu, the uniaxial compressive strength requires a strength of qu = 160kN / m 2 or more from the safety side. Will be.

しかし、ライフラインの埋設等で再掘削が必要となる場合では強度が大きくなりすぎて再掘削が困難にならないようにするために注意する必要がある。油圧ショベルで容易に再掘削可能な強度としては、一軸圧縮強さで500 〜1000kN/m2であため、処理土の一軸圧縮強さもこの範囲内に抑える必要がある。そこで、本研究で提案するPS固化処理士の目標強度は総合的に判断してqu=200kN /m2〜300kN /m2程度とする。 However, when re-digging is necessary for lifeline burial or the like, care must be taken to prevent re-digging from becoming too strong due to excessive strength. The strength that can be easily re-excavated with a hydraulic excavator is 500 to 1000 kN / m 2 in terms of uniaxial compressive strength. Therefore, the uniaxial compressive strength of the treated soil needs to be kept within this range. Therefore, the target strength of PS solidification workers proposed in this study is a comprehensive judgment to qu = 200kN / m 2 ~300kN / m 2 approximately.

5.2 目標変形係数E50
変形係数E50 は一軸圧縮強度試験における応力−ひずみ曲線においてピーク応力quの半分の点qu/2 と原点を結ぶ直線の傾きで定義され、この値が大きいほど固くもろい材質である事を示す。処理土を盛土や埋戻し土として再利用する場合、原地盤と極端な不連続性を示すことなく周囲地盤となじみを良くする必要がある。固化処理土はコンクリートや岩石のような強度特性を示すため、周辺地盤や既存盛土と固化処理土による新設の盛土の間に剛性の相違が生じ、互いのなじみが悪く、地震時のように盛土や基礎地盤が大きな変形を受ける時には、剛性の高い部分に局部的な変形集中によるクラックの発生が懸念される。そのため本発明の工法で再資源化されるPS固化処理土の変形係数は通常土の変形係数に近づける必要がある。
5.2 Target deformation factor E 50
The deformation coefficient E 50 is defined by the slope of a straight line connecting the point qu / 2 half the peak stress qu and the origin in the stress-strain curve in the uniaxial compressive strength test, and the larger this value, the harder the material is. When the treated soil is reused as embankment or backfill soil, it is necessary to improve the familiarity with the surrounding ground without showing extreme discontinuity with the original ground. Solidified soil shows strength characteristics like concrete and rock, so there is a difference in rigidity between the surrounding ground and existing embankment and the new embankment with solidified soil. When the foundation ground is subjected to large deformations, there is a concern that cracks due to local deformation concentration occur in highly rigid parts. Therefore, the deformation coefficient of PS solidified soil that is recycled by the method of the present invention needs to be close to the deformation coefficient of normal soil.

図8に固化処理土、繊維質固化処理土および通常土を固化処理した場合の変形係数を示す。通常土とは、マサ土、ローム、山砂を指し、図中に示されている通常土の変形係数は、公知文献より引用した値である。繊維質固化処理土と通常土の変形係数は同程度の値となっているが、固化処理土の変形係数は繊維質固化処理土の変形係数の3〜5倍の値を示している。このことは、固化処理土は固く脆いコンクリート的な特性を有することを示している。本発明で提案するPS固化処理土の変形係数は、目標強度をqu=200 〜300kN /m2とすれば目標値E50 =20MN/m2以下となる。 FIG. 8 shows the deformation coefficient when the solidified soil, the fiber solidified soil and the normal soil are solidified. Normal soil refers to masa soil, loam and mountain sand, and the deformation coefficient of normal soil shown in the figure is a value quoted from publicly known literature. Although the deformation coefficient of the fiber-solidified soil and the normal soil has the same value, the deformation coefficient of the solidified soil shows a value 3 to 5 times the deformation coefficient of the fiber-solidified soil. This indicates that the solidified soil has hard and brittle concrete properties. The deformation coefficient of the PS solidified soil proposed in the present invention becomes a target value E 50 = 20 MN / m 2 or less if the target strength is qu = 200 to 300 kN / m 2 .

5.3 目標破壊ひずみεf
別途実験に基づく本発明者の知見によれば、三軸圧縮試験後の固化処理土には明瞭なせん断面か現れ局部的な応力集中を起こしているのに対し、繊維質固化処理土は樽型変形を生じ、応力の集中が繊維を通して分散されている。このことは、繊維質固化処理土は、繊維質物質が土粒子間に複雑に入り込み、その結果、土粒子間結合力が非常に高くなっており、き裂の発生を抑制し、破壊に至るまでに大きな変形に耐え得ることを示している。同様に繊維質固化処理土が乾湿繰り返しに対して高い耐久性を示す理由として、繊維質が土粒子間の結合を強め、クラックの発生を抑制していると推定され この土粒子間結合力を破壊ひずみの値から定量的に評価した。図9に一軸圧縮強さと破壊ひずみとの関係を示すが、繊維質固化処理土と固化処理土の土粒子間結合力を破壊ひずみで評価する場合の境界ラインは約5%であることが分かる。そこで、ここでは目標被壊ひずみεf を5%とする。
5.3 Target fracture strain ε f
According to the inventor's knowledge based on a separate experiment, the solidified soil after the triaxial compression test shows a clear shear surface and local stress concentration, whereas the fibrous solidified soil is a barrel. Mold deformation occurs and stress concentrations are distributed throughout the fiber. This means that in the fiber-solidified soil, the fibrous material enters in a complex manner between the soil particles, and as a result, the bond strength between the soil particles is extremely high, suppressing the occurrence of cracks and leading to fracture. Shows that it can withstand large deformations. Similarly, the reason why the fiber-solidified soil exhibits high durability against repeated drying and wetting is presumed that the fiber strengthens the bond between the soil particles and suppresses the generation of cracks. It was evaluated quantitatively from the value of fracture strain. FIG. 9 shows the relationship between the uniaxial compressive strength and the fracture strain, and it can be seen that the boundary line when the bond strength between the soil particles of the fiber-solidified soil and the solidified soil is evaluated by the fracture strain is about 5%. . Therefore, the target fracture strain ε f is 5% here.

ところで、前項で強度的には薬剤無の方が優れていることが確認されたので、ここでは薬剤を添加せずに処理土を作成した。すなわち、初期含水比105 %の泥土に対してはPS添加量を50kg/m3、70kg/m3および90kg/m3に変化させて、また初期含水比150 %の泥土に対しては65kg/m3、85kg/m3および105kg /m3に変化させてPS固化処理土(薬剤無)を作成し、一軸圧縮試験を行った。 By the way, in the previous section, it was confirmed that the absence of the chemical was superior in terms of strength, and thus the treated soil was prepared without adding the chemical. That is, the initial for the water content of 105% of the mud by changing the PS amount to 50kg / m 3, 70kg / m 3 and 90 kg / m 3, also with respect to the initial water content of 150% of the mud 65 kg / PS solidified soil (without chemicals) was prepared by changing to m 3 , 85 kg / m 3 and 105 kg / m 3 , and a uniaxial compression test was performed.

図10及び図11にPS添加量と一軸圧縮強さ、破壊ひずみおよび変形係数との関係を示す。図10及び図11は初期含水比がそれぞれ105 %および150 %の時の結果である。参考のため固化処理土、繊維質固化処理土および繊維質固化処理土(薬剤無)の値も併せ示した。   10 and 11 show the relationship between the PS addition amount, uniaxial compressive strength, fracture strain, and deformation coefficient. 10 and 11 show the results when the initial moisture content is 105% and 150%, respectively. For reference, the values of solidified soil, fibrous solidified soil, and fibrous solidified soil (without chemicals) are also shown.

この図より、一軸圧縮強さはいずれのPS添加量に対しても目標強度の範囲内の値となったが、破壊ひずみおよび変形係数に対しては、いずれのPS添加量に対しても目標値まで達していない。すなわち、PS固化処理土(薬剤無)は、乾湿繰り返しに対する耐久性は高いものの、強度特性に関しては、用途によっては必ずしも十分であるとは言えないとう評価もありうる。
ここで、本発明者は、破壊ひずみおよび変形係数に対する不足分を古紙破砕物で補うという新規な発想を得、PS繊維質固化処理土(薬剤無)を作成し、−軸圧縮試験を行った。
実験結果については次項で述べる。
From this figure, the uniaxial compressive strength was within the range of the target strength for any PS addition amount, but the target for any PS addition amount for fracture strain and deformation coefficient. The value has not been reached. In other words, although PS solidified soil (without chemicals) has high durability against repeated wet and dry cycles, it may be evaluated that the strength characteristics are not necessarily sufficient depending on the application.
Here, the present inventor obtained a new idea of supplementing the shortage of fracture strain and deformation coefficient with waste paper crushed material, created PS fiber solidified soil (no chemical), and conducted a -axial compression test. .
The experimental results will be described in the next section.

6.PS繊維質固化処理土の強度特性
ここでは、初期含水比105 %の泥土に対してはPS添加量を70kg/m3に固定し、また初期含水比150 %の泥土に対してはPS添加量を85kg/m3に固定し、それぞれの泥土に対して古紙破砕物の添加量を種々に変化させてPS繊維質固化処理土(薬剤無)を作成し、一軸圧縮試験を実施した。図12及び図13に古紙破砕物の添加量と一軸圧縮強さ、破壊ひずみおよび変形係数との関係を示す。図12及び図13は初期含水比がそれぞれ105 %および150 %の時の結果である。参考のため固化処理土、繊維質固化処理土および繊維質固化処理土(薬剤無)の値も併せ示した。
6). Strength characteristics of PS solidified soil Here, PS is fixed at 70 kg / m 3 for mud with an initial moisture content of 105%, and PS is added for mud with an initial moisture content of 150%. Was fixed to 85 kg / m 3 , PS fiber solidified soil (without chemicals) was prepared by varying the amount of waste paper crushed material added to each mud, and a uniaxial compression test was performed. 12 and 13 show the relationship between the added amount of waste paper crushed material, uniaxial compressive strength, fracture strain, and deformation coefficient. 12 and 13 show the results when the initial moisture content is 105% and 150%, respectively. For reference, the values of solidified soil, fibrous solidified soil, and fibrous solidified soil (without chemicals) are also shown.

一軸圧縮強さは古紙添加量の増加とともに徐々に増加している。破壊ひずみは、データのばらつきはあるが、全体的には古紙添加量が30kg/m3程度までは古紙添加量の増加とともに増大し、その後はほぼ一定値を示す傾向がある。変形係数は逆に30kg/m3程度までは古紙添加量の増加とともに減少し、その後はほぼ一定値を示す傾向がある。またいずれの含水比に対しても古紙添加量が約30kg/m3程度になると、目標強度、目標破壊ひずみおよび目標変形係数のいずれも満足するようになる。つまり、以上の結果を総合的に判断すると、古紙を30kg/m3程度(効果の得られる範囲を示せば20〜50kg/m3)添加すれば、PS繊維質固化処理土は乾湿繰り返しに対する耐久性が高く、かつ強度的にも優れ、盛土材としての使用に十分耐え得ると判断できる。 The uniaxial compressive strength gradually increases with the amount of used paper added. Although there is variation in data, the fracture strain generally tends to increase with an increase in the amount of used paper up to about 30 kg / m 3 , and then tends to show a constant value thereafter. On the contrary, the deformation coefficient tends to decrease as the amount of used paper increases up to about 30 kg / m 3 , and then tends to be almost constant after that. Further, when the amount of used paper added is about 30 kg / m 3 for any water content, all of the target strength, target fracture strain and target deformation coefficient are satisfied. That is, when comprehensively judging the above results, the durability if used paper to about 30kg / m 3 (if Shimese range obtained effective 20 to 50 kg / m 3) added, PS fibrous solidification soil for wet and dry repeatedly It can be judged that it has high properties and is excellent in strength and can sufficiently withstand use as a banking material.

ところで、高含水比泥土を繊維質固化処理土工法で処理する際のコストは、混合する古紙破砕物の材料経費、薬剤の材料経費、セメントの材料経費、重機の損料他を考慮して積算される。含水比を100 %とすると、従来の薬剤を使用する繊維質固化処理土工法の施工コストに比べて、薬剤を使用しない本発明の繊維質固化処理土工法の施工コストは約65%の縮減になる。さらにPSが無料で提供され、このPSを用いることにより古紙被砕物の添加量を半分に削減できたとすると、薬剤を使用しないPS利用の本発明の繊維質固化処理土工法では、従来の施工コストに比べて約75%という大幅コスト縮減が可能になる。   By the way, the cost when processing high moisture content mud with the fiber solidification earthwork method is estimated considering the material cost of the waste paper mixture to be mixed, the material cost of the chemical, the material cost of the cement, the loss of heavy machinery, etc. The If the moisture content is 100%, the construction cost of the fiber solidification earthwork method of the present invention that does not use chemicals will be reduced by about 65% compared to the construction cost of the fiber solidification earthwork method using conventional chemicals. Become. Furthermore, PS is provided free of charge, and if this PS is used, the amount of waste paper crushed material can be reduced by half. The cost can be significantly reduced by about 75%.

さらにPSを利用するメリットは施工コストの縮減だけではない。つまり、PSを繊維質固化処理土工法に適用できれば、PSを最終処分場で処理する際の処理費が不要になり、PSのリサイクル率の向上にもつながり、産業上極めて大きなメリットが得られる。   Furthermore, the merit of using PS is not only reduction of construction cost. In other words, if PS can be applied to the fiber-solidifying earth method, the processing cost for processing PS at the final disposal site becomes unnecessary, leading to an improvement in the recycling rate of PS, and an extremely large industrial advantage can be obtained.

7.結論
本発明では、再生紙工場から発生する廃棄物であるペーパースラッジ(PS)のリサイクル率の向上及び本発明者が既に提案した繊維質固化処理土工法の施工コストの安定化およびコスト縮減を目指し、繊維質固化処理土工法にPSを用いて十分な効果が得られることが確認された。
7). Conclusion The present invention aims to improve the recycling rate of paper sludge (PS), which is waste generated from recycled paper mills, and to stabilize the construction cost and reduce the cost of the fiber solidification earth method already proposed by the inventor. In addition, it was confirmed that a sufficient effect can be obtained by using PS for the fiber solidification processing earth method.

以上より、実施形態で説明した上記実験の結果及びこれから導かれる本発明の効果をまとめると以下のようになる。
1)古紙破砕物の替わりにPSを高含水比出泥土に混合して処理土を作成し、乾湿繰返し実験を行った結果、処理土は乾湿繰返しに対して高い耐久性を示した。つまり、乾湿繰返しに対する耐久性という観点から、PSは古紙破砕物の代用品となり得、十分な効果が得られることが確かめられた。
From the above, the results of the above-described experiment described in the embodiment and the effects of the present invention derived therefrom are summarized as follows.
1) PS was mixed with high-moisture specific mud instead of crushed waste paper, and treated soil was created. As a result of repeated wet and dry experiments, the treated soil showed high durability against dry and wet cycles. In other words, from the viewpoint of durability against repeated wet and dry cycles, PS can be used as a substitute for waste paper crushed material, and it has been confirmed that sufficient effects can be obtained.

2)薬剤を添加した処理土と薬剤を添加しない処理土の2種類を作成し、乾湿繰返し実験を行った結果、薬剤を添加しない処理土の方が高い強度を示した。また乾湿繰返しに対する耐久性は両者ともに高く、薬剤は耐久性に関与しないのみならず、セメントの水和反応を妨げることから、処理土の強度を低下させる要因になっていることが分かった。従って、仮置き場・養生期間が十分にあるような現場では、薬剤を添加せず、PSあるいは古紙破砕物等の繊維質物質のみで泥土を処理した方が強度的およびコスト的に優れていることが確認された。  2) As a result of making two types of treatment soils with and without chemicals added, and the results of repeated wet and dry experiments, the treated soil without chemicals showed higher strength. In addition, both of the durability against repeated wet and dry cycles are high, and the chemicals are not only involved in the durability, but also hinder the hydration reaction of the cement. Therefore, it is better in terms of strength and cost to treat mud with only fiber materials such as PS or crushed paper without adding chemicals at sites where temporary storage and curing periods are sufficient. Was confirmed.

3)しかしながら、PSのみにより再生処理された土砂、すなわちPS固化処理土は、強度特性の点からはいまだ余地があるとの判断もありうることから、高含水比泥土にPSと古紙破砕物を添加してPS繊維質固化処理土を作成し、一軸圧縮試験を実施して処理土の強度特性を調べた結果、従来の古紙添加量の約半分の20〜50kg/m3程程度の古紙破砕物を混合すると、乾湿繰返しに対して高い耐久性を示し、かつ強度特性にも優れた土砂を生成できることが確かめられた。またその結果、約75%もの施工コスト削減の可能性が確認された。 3) However, it can be judged that there is still room for soil that has been regenerated only by PS, that is, PS solidified soil, in terms of strength characteristics. It added to create the PS fibrous solidification soil, the uniaxial compression test result of examining the strength characteristic of working to treated soil and approximately half 20 to 50 kg / m 3 degree about used paper crushing of the conventional used paper amount It was confirmed that when the materials were mixed, earth and sand having high durability against repeated wet and dry cycles and excellent strength characteristics could be produced. As a result, it was confirmed that the construction cost could be reduced by about 75%.

本発明の実施形態で説明した実験に供したPSの成分質量比を示す図である。It is a figure which shows the component mass ratio of PS used for the experiment demonstrated in embodiment of this invention. 本発明の実施形態で説明した実験で使用したPSを示す写真である。It is a photograph which shows PS used in the experiment explained by the embodiment of the present invention. 本発明の実施形態で説明した実験に供された供試体の作成フローを示す図である。It is a figure which shows the preparation flow of the specimen used for the experiment demonstrated by embodiment of this invention. 本発明の実施形態で説明した実験により得られた各供試体のサイクル数と一軸圧縮強度との関係を示す図である。It is a figure which shows the relationship between the cycle number of each test body obtained by the experiment demonstrated by embodiment of this invention, and uniaxial compressive strength. 本発明の実施形態で説明した実験により得られた各供試体のサイクル数と一軸圧縮強度との関係を示す図である。It is a figure which shows the relationship between the cycle number of each test body obtained by the experiment demonstrated by embodiment of this invention, and uniaxial compressive strength. 本発明の実施形態で説明した実験における各供試体の健全度ランクとサイクル数との関係を示す表図である。It is a table | surface figure which shows the relationship between the soundness rank of each test body and the cycle number in the experiment demonstrated by embodiment of this invention. 本発明の実施形態で説明した実験における各供試体の健全度ランクとサイクル数との関係を示す表図である。It is a table | surface figure which shows the relationship between the soundness rank of each test body and the cycle number in the experiment demonstrated by embodiment of this invention. 固化処理土、繊維質固化処理土および通常土を固化処理した場合の変形係数を示す図である。It is a figure which shows the deformation coefficient at the time of solidifying treatment of solidification soil, fibrous solidification soil, and normal soil. 一軸圧縮強さと破壊ひずみとの関係を示す図である。It is a figure which shows the relationship between uniaxial compressive strength and fracture strain. 本発明の実施形態で説明した実験におけるPS添加量と一軸圧縮強さ、破壊ひずみおよび変形係数との関係を示す図である。It is a figure which shows the relationship between PS addition amount in the experiment demonstrated by embodiment of this invention, uniaxial compressive strength, fracture strain, and a deformation coefficient. 本発明の実施形態で説明した実験におけるPS添加量と一軸圧縮強さ、破壊ひずみおよび変形係数との関係を示す図である。It is a figure which shows the relationship between PS addition amount in the experiment demonstrated by embodiment of this invention, uniaxial compressive strength, fracture strain, and a deformation coefficient. 本発明の実施形態で説明した実験における古紙破砕物の添加量と一軸圧縮強さ、破壊ひずみおよび変形係数との関係を示す図である。It is a figure which shows the relationship between the addition amount of used paper crushed material in the experiment demonstrated by embodiment of this invention, uniaxial compressive strength, fracture strain, and a deformation coefficient. 本発明の実施形態で説明した実験における古紙破砕物の添加量と一軸圧縮強さ、破壊ひずみおよび変形係数との関係を示す図である。It is a figure which shows the relationship between the addition amount of used paper crushed material in the experiment demonstrated by embodiment of this invention, uniaxial compressive strength, fracture strain, and a deformation coefficient.

Claims (9)

ペーパースラッジとセメント系固化材を高含水比泥土に添加・混合してなる改良土。 Improved soil made by adding and mixing paper sludge and cement-based solidified material to high water content mud. ペーパースラッジと古紙破砕物とセメント系固化材を高含水比泥土に添加・混合してなる改良土。 An improved soil made by adding and mixing paper sludge, waste paper crushed material, and cement-based solidified material with high water content mud. 前記ペーパースラッジの添加量が前記高含水比泥土に対する比率で50〜105kg/m3 である請求項1又は2記載の改良土。 The improved soil according to claim 1 or 2, wherein the added amount of the paper sludge is 50 to 105 kg / m 3 in a ratio to the high water content mud. 前記古紙破砕物の添加量が前記高含水比泥土に対する比率で10〜65kg/m3 である請求項2記載の改良土。 The improved soil according to claim 2, wherein the amount of the crushed waste paper is 10 to 65 kg / m 3 in a ratio to the high water content mud soil. 前記ペーパースラッジは、古紙のリサイクル工程で排出される水分と固形スラッジの混合物から水分を除去した後、これを粉砕して得た粉末物であることを特徴とする請求項1又は2又は3又は4記載の改良土。 The paper sludge is a powder obtained by removing water from a mixture of water and solid sludge discharged in the recycling process of waste paper, and then pulverizing the paper sludge. 4. Improved soil according to 4. 高含水比泥土にペーパースラッジを加えて高分子系改良材及び助剤を添加することなく混合し、次にセメント系固化材を添加して混合し、その後に所望の強度が発現するまで養生を行うことを特徴とする改良土の製造方法。 Add paper sludge to high water content mud and mix without adding polymer improver and auxiliaries, then add cement solidifier and mix, then cure until desired strength is developed A method for producing improved soil, characterized in that the method is carried out. 高含水比泥土にペーパースラッジ及び前記高含水比泥土に対する比率で10〜65kg/m3 の古紙破砕物を加えて高分子系改良材及び助剤を添加することなく混合し、次にセメント系固化材を添加して混合し、その後に所望の強度が発現するまで養生を行うことを特徴とする改良土の製造方法。 Add paper sludge and 10 to 65kg / m 3 waste paper crushed material to high water content mud and mix without adding polymer improver and auxiliary agent, then solidify cement A method for producing improved soil, comprising adding and mixing materials, followed by curing until a desired strength is exhibited. 高含水比泥土に添加されて当該泥土の強度特性・劣化耐久性を改良するための改良物質であって、古紙のリサイクル工程で排出される水分と固形スラッジの混合物から水分を除去して粉砕した粉末物であることを特徴とするペーパースラッジ。 It is an improved substance that is added to high water content mud to improve the strength characteristics and deterioration durability of the mud, and removes water from the mixture of water and solid sludge discharged in the recycling process of waste paper and pulverizes it. Paper sludge characterized by being a powder. 古紙破砕物及びペーパースラッジからなる群から選択された少なくとも一の繊維質物質とセメント系固化材を高含水比泥土に添加し、高分子系改良材及び助剤を添加することなく混合してなる改良土。 At least one fibrous material selected from the group consisting of crushed waste paper and paper sludge and cement-based solidified material are added to the high water content mud and mixed without adding polymer-based improving materials and auxiliary agents. Improved soil.
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