JP2009007723A - Water-absorbing and water-dispersing paper - Google Patents
Water-absorbing and water-dispersing paper Download PDFInfo
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- JP2009007723A JP2009007723A JP2007192599A JP2007192599A JP2009007723A JP 2009007723 A JP2009007723 A JP 2009007723A JP 2007192599 A JP2007192599 A JP 2007192599A JP 2007192599 A JP2007192599 A JP 2007192599A JP 2009007723 A JP2009007723 A JP 2009007723A
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- water
- absorbing
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- acid
- fibers
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- XYLMUPLGERFSHI-UHFFFAOYSA-N alpha-Methylstyrene Chemical compound CC(=C)C1=CC=CC=C1 XYLMUPLGERFSHI-UHFFFAOYSA-N 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 125000003277 amino group Chemical group 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 1
- 239000003729 cation exchange resin Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052801 chlorine Inorganic materials 0.000 description 1
- NEHMKBQYUWJMIP-NJFSPNSNSA-N chloro(114C)methane Chemical compound [14CH3]Cl NEHMKBQYUWJMIP-NJFSPNSNSA-N 0.000 description 1
- HRYZWHHZPQKTII-UHFFFAOYSA-N chloroethane Chemical compound CCCl HRYZWHHZPQKTII-UHFFFAOYSA-N 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 239000011247 coating layer Substances 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 238000004132 cross linking Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 239000008367 deionised water Substances 0.000 description 1
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- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- VAYGXNSJCAHWJZ-UHFFFAOYSA-N dimethyl sulfate Chemical compound COS(=O)(=O)OC VAYGXNSJCAHWJZ-UHFFFAOYSA-N 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 235000019441 ethanol Nutrition 0.000 description 1
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- 238000009472 formulation Methods 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 125000003055 glycidyl group Chemical group C(C1CO1)* 0.000 description 1
- 125000005843 halogen group Chemical group 0.000 description 1
- 239000011121 hardwood Substances 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical class [H]* 0.000 description 1
- DLINORNFHVEIFE-UHFFFAOYSA-N hydrogen peroxide;zinc Chemical compound [Zn].OO DLINORNFHVEIFE-UHFFFAOYSA-N 0.000 description 1
- 229910000037 hydrogen sulfide Inorganic materials 0.000 description 1
- 230000007062 hydrolysis Effects 0.000 description 1
- 238000006460 hydrolysis reaction Methods 0.000 description 1
- RBTARNINKXHZNM-UHFFFAOYSA-K iron trichloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 1
- RUTXIHLAWFEWGM-UHFFFAOYSA-H iron(3+) sulfate Chemical compound [Fe+3].[Fe+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O RUTXIHLAWFEWGM-UHFFFAOYSA-H 0.000 description 1
- 229910000360 iron(III) sulfate Inorganic materials 0.000 description 1
- 239000012948 isocyanate Substances 0.000 description 1
- 150000002513 isocyanates Chemical class 0.000 description 1
- 150000002540 isothiocyanates Chemical class 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- VTHJTEIRLNZDEV-UHFFFAOYSA-L magnesium dihydroxide Chemical compound [OH-].[OH-].[Mg+2] VTHJTEIRLNZDEV-UHFFFAOYSA-L 0.000 description 1
- 239000000347 magnesium hydroxide Substances 0.000 description 1
- 229910001862 magnesium hydroxide Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910000000 metal hydroxide Inorganic materials 0.000 description 1
- 150000004692 metal hydroxides Chemical class 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 229940102396 methyl bromide Drugs 0.000 description 1
- 239000011259 mixed solution Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 229910052901 montmorillonite Inorganic materials 0.000 description 1
- 230000000474 nursing effect Effects 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- 230000009965 odorless effect Effects 0.000 description 1
- 235000005985 organic acids Nutrition 0.000 description 1
- 229960003330 pentetic acid Drugs 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229910000027 potassium carbonate Inorganic materials 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- 125000001453 quaternary ammonium group Chemical group 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000002964 rayon Substances 0.000 description 1
- 230000009257 reactivity Effects 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 238000007650 screen-printing Methods 0.000 description 1
- 150000003335 secondary amines Chemical class 0.000 description 1
- 239000000741 silica gel Substances 0.000 description 1
- 229910002027 silica gel Inorganic materials 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229920002379 silicone rubber Polymers 0.000 description 1
- 239000004945 silicone rubber Substances 0.000 description 1
- 239000002356 single layer Substances 0.000 description 1
- 239000001488 sodium phosphate Substances 0.000 description 1
- 229910000162 sodium phosphate Inorganic materials 0.000 description 1
- 229940080313 sodium starch Drugs 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- RRHXZLALVWBDKH-UHFFFAOYSA-M trimethyl-[2-(2-methylprop-2-enoyloxy)ethyl]azanium;chloride Chemical compound [Cl-].CC(=C)C(=O)OCC[N+](C)(C)C RRHXZLALVWBDKH-UHFFFAOYSA-M 0.000 description 1
- RYFMWSXOAZQYPI-UHFFFAOYSA-K trisodium phosphate Chemical compound [Na+].[Na+].[Na+].[O-]P([O-])([O-])=O RYFMWSXOAZQYPI-UHFFFAOYSA-K 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
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- 239000010457 zeolite Substances 0.000 description 1
- 239000011701 zinc Substances 0.000 description 1
Images
Landscapes
- Toilet Supplies (AREA)
- Paper (AREA)
Abstract
Description
本発明は、汚物等の液滴飛散箇所に敷設して液滴を吸収し、使用後に水洗トイレのフラッシュ水等で分散、流去できる防汚シート等に好適な吸水性水分散紙に関する。 The present invention relates to a water-absorbing water-dispersed paper suitable for an antifouling sheet or the like that can be laid at a droplet scattering site such as filth to absorb the droplet, and can be dispersed and washed away with flush water or the like in a flush toilet after use.
従来から、液滴の吸収用シートとして、ティッシュペーパー等の薄葉紙や不織布の積層体、紙や不織布の間に高吸水性樹脂を添加した積層シート等が使用されている。これらの吸収用シートの用途は、食品のドリップ吸収、貨物輸送用コンテナ内の結露水吸収、野菜や鮮魚の鮮度保持、紙おむつや生理用品の構成部材等、多岐にわたっており、これまでにも次の様に様々な提案がなされている。 Conventionally, as a sheet for absorbing droplets, a laminated sheet of thin paper such as tissue paper or a nonwoven fabric, a laminated sheet in which a superabsorbent resin is added between paper or nonwoven fabric, and the like have been used. These absorbent sheets are used in a wide variety of applications, including drip absorption of food, condensation water absorption in cargo containers, freshness of vegetables and fresh fish, and components of disposable diapers and sanitary products. Various proposals have been made.
例えば、特許文献1には、少なくとも1方が伸張紙からなる2枚の基紙の間に、熱可塑性樹脂と吸水樹脂を挟持・固定化した生鮮品輸送用吸水シートが提案されている。 For example,
特許文献2には、和紙等の2枚の吸水性不織布の間に吸水樹脂を挟持・固定化した汚液吸水用シートが開示されている。
特許文献3には、従来の吸水シートの欠点である吸水後の吸水樹脂の脱落を防止する手段として、基紙に反応型ホットメルト接着剤で吸水樹脂を固定した吸水シートが開示されている。 Patent Document 3 discloses a water-absorbing sheet in which a water-absorbing resin is fixed to a base paper with a reactive hot-melt adhesive as means for preventing the water-absorbing resin from falling off after water absorption, which is a drawback of conventional water-absorbing sheets.
特許文献4には、繊維状カルボキシアルキルセルロース塩の少なくとも一部にカチオン型水溶性高分子との高分子電解質錯体が形成された吸水性繊維を抄紙してなる吸水シートが開示されている。 Patent Document 4 discloses a water-absorbing sheet obtained by paper-making a water-absorbing fiber in which a polyelectrolyte complex with a cationic water-soluble polymer is formed on at least a part of a fibrous carboxyalkyl cellulose salt.
特許文献5には、架橋結合した繊維状カルボキシアルキルセルロースからなる表面層と繊維状カルボキシアルキルセルロース水溶性塩の少なくとも一部にカチオン型水溶性高分子との高分子電解質錯体が形成されてなる吸水性繊維を含む吸液層とが抄合せ接合により積層されてなる吸水シートが開示されている。 Patent Document 5 discloses water absorption in which a polyelectrolyte complex of a cationic water-soluble polymer is formed on at least a part of a surface layer composed of a crosslinked carboxyalkyl cellulose and a fibrous carboxyalkyl cellulose water-soluble salt. A water-absorbing sheet is disclosed in which a liquid-absorbing layer containing a conductive fiber is laminated by sheet bonding.
また、使用後水洗トイレ等に流して処分できる吸水シートについて、特許文献6には水洗トイレに流せるトイレットペーパーからなる吸水性層と受け皿状の硬質部材からなり水洗トイレに流せない非吸水性層の二層構造とした小便雫取りマットが開示されている。 Moreover, about the water absorption sheet | seat which can be thrown away and washed to a flush toilet etc. after use, in patent document 6, the water absorption layer which consists of toilet paper which can be poured into a flush toilet, and the non-water absorption layer which consists of a saucer-like hard member and cannot be poured into a flush toilet A urine collection mat having a two-layer structure is disclosed.
特許文献7には、吸水性繊維と水溶性繊維とを混抄した吸水シートと、この吸水シートの一方面上に島状に点在するように形成した耐水性を有する複数の粘着剤、更に吸水シートの他方面上には各々独立するように形成した耐水性を有する印刷模様とを備えたトイレ用吸水シートが開示されている。この吸水シートは、使用後に水中に投入すると水溶性の繊維が溶けることによって接着層が形成されていない底面位置や印刷模様のない位置において吸水シートが細かく分散する。 Patent Document 7 discloses a water-absorbing sheet obtained by mixing water-absorbing fibers and water-soluble fibers, a plurality of water-resistant pressure-sensitive adhesives formed so as to be scattered in an island shape on one surface of the water-absorbing sheet, and further water absorbing A water-absorbing sheet for toilets provided with a water-resistant printed pattern formed independently on the other surface of the sheet is disclosed. When the water-absorbing sheet is poured into water after use, the water-absorbing sheet is finely dispersed at the bottom surface where no adhesive layer is formed or at the position where there is no printed pattern because the water-soluble fibers dissolve.
しかしながら、特許文献1〜5で開示されている吸水シートは基紙として水不溶性の紙や不織布を用いているため、水中に投じてもシート形態が崩壊することがなく、水分散性や水溶性を有さないものである。また、使用している吸水樹脂や吸水性繊維は、水中に投じた後も吸水・膨潤した状態を維持するため、配管等のストレーナーが膨潤ゲルにより目詰まりするなど、排水上の問題が発生する。 However, since the water-absorbent sheets disclosed in
また、特許文献6で提案されている小便雫取りマットは、吸水性層がトイレットペーパー等の薄紙で吸水量が少ないばかりか、吸水性層自体の剛性が低いため、硬質部材からなり水洗トイレに流せない非吸水性層を受け皿とする二層構造を取る必要があり、吸水性と水分散性を兼備するシートとは言えないものである。 Further, the urine collection mat proposed in Patent Document 6 is a thin paper such as toilet paper and has a small water absorption amount, and the water absorption layer itself has a low rigidity. It is necessary to take a two-layer structure in which a non-water-absorbing layer that cannot flow is used as a tray, and cannot be said to be a sheet having both water-absorbing properties and water-dispersibility.
特許文献7で開示されているトイレ用吸水シートは、吸水シートの表裏面それぞれに耐水性の粘着剤及び印刷模様が形成されている。このため、吸水シートは水に不溶である部分を含むので、そのままトイレに流すと詰まりや下水施設への負荷増加などの原因になることが懸念される。すなわち、使用後に水洗トイレの流水により島状の小片に分散させることができるものの、耐水性部分はそのまま残るので、下水管や下水処理場で処理できずに堆積し、下水処理施設の処理負荷が増加する場合が想定される。 In the water absorbent sheet for toilets disclosed in Patent Document 7, a water-resistant adhesive and a printed pattern are formed on each of the front and back surfaces of the water absorbent sheet. For this reason, since the water absorbing sheet includes a portion that is insoluble in water, there is a concern that if the sheet is passed through the toilet as it is, it may cause clogging or increased load on the sewage facility. In other words, although it can be dispersed into small island-shaped pieces by running water from the flush toilet after use, the water-resistant part remains as it is, so it accumulates without being treated in the sewage pipe or sewage treatment plant, and the treatment load of the sewage treatment facility is increased. An increase is assumed.
本発明は、上記のような従来の課題を解決するためになされたもので、高い吸液能力を有し、且つ水濡れ時の表面強度が高く、使用後は大量の水流で分散・溶解処理できる吸水性水分散紙を提供することである。 The present invention was made to solve the conventional problems as described above, has a high liquid absorption capability, and has a high surface strength when wet, and after use, it is dispersed / dissolved with a large amount of water flow. It is to provide a water-absorbing water-dispersed paper that can be used.
本発明は、前記特許文献4に記載されているような膨潤性構造体にアルカリ性化合物を含有させることにより、膨潤性構造体の吸水能力が向上するばかりか、該膨潤性構造体を大量の水中に投じた場合、分散・溶解して元の形状が崩壊する現象を見出したことに基づいてなされたものである。 In the present invention, by incorporating an alkaline compound into the swellable structure as described in Patent Document 4, not only the water absorption ability of the swellable structure is improved, but also the swellable structure is incorporated into a large amount of water. This is based on finding the phenomenon that the original shape collapses when dispersed and dissolved.
本発明者等は、上記現象を利用し、上記膨潤性構造体からなる吸液層の少なくとも片面に、水滴や雫で濡れた場合の表面強度を向上させるための表面層を抄き合わせにより積層し、形成されたシート状物の全体又は一部にアルカリ性化合物を含有せしめて高い吸液能力と水中での分散・溶解性を付与することにより、前記課題を解決し、本発明を完成した。 The present inventors utilize the above phenomenon and laminate a surface layer for improving the surface strength when wetted with water droplets or wrinkles on at least one side of the liquid absorbing layer composed of the swellable structure by sheeting. The above problems were solved and the present invention was completed by adding an alkaline compound to the whole or a part of the formed sheet to impart a high liquid absorption capacity and dispersion / solubility in water.
すなわち、本発明によれば、繊維状カルボキシアルキルセルロースの少なくとも一部にカチオン型水溶性高分子との高分子電解質錯体が形成されてなる錯体繊維を含む吸液層と、その少なくとも片面に水分散性または水溶性の表面層が抄き合わせ接合により積層されたシート状物の全体又は一部にアルカリ性化合物が含有されてなることにより、吸水性と水分散性を兼備し、かつ湿潤表面強度の高い吸水性水分散紙を得る事ができる。 That is, according to the present invention, a liquid-absorbing layer comprising a complex fiber in which a polyelectrolyte complex with a cationic water-soluble polymer is formed on at least a part of fibrous carboxyalkyl cellulose, and water dispersion on at least one side thereof Since the alkaline compound is contained in the whole or part of the sheet-like material in which the water-soluble or water-soluble surface layer is laminated by sheet-bonding, it has both water absorption and water dispersibility, and has a wet surface strength. High water-absorbing water-dispersed paper can be obtained.
本発明の吸水性水分散紙は優れた吸液性を有し、且つ、湿潤時の表面強度が高く、使用後は水流で分散処理できるので、尿の一時的吸収と使用後の水中廃棄を目的とする防汚シート等、吸液後に水中での廃棄処理を必要とする広い分野への利用が可能である。また、上記特性を損なうことなく脱臭能力を付与することができるので、防汚シート等の悪臭を発する汚水を吸収する用途に好適に使用できる。 The water-absorbing water-dispersed paper of the present invention has an excellent liquid-absorbing property and has a high surface strength when wet, and can be dispersed in a water stream after use, so that temporary absorption of urine and disposal in water after use are possible. It can be used in a wide range of fields that require disposal in water after liquid absorption, such as the intended antifouling sheet. Moreover, since the deodorizing ability can be imparted without impairing the above characteristics, it can be suitably used for applications that absorb sewage that produces odors such as antifouling sheets.
以下、本発明を詳細に説明する。図1は本発明に関わる吸水性水分散紙の基本的な構成を模式的に表したものである。吸水性水分散紙1は吸液層11の少なくとも片面に表面層21が抄き合わせ接合により積層されたもので、吸液層11には吸液性の主体となる錯体繊維12が含まれ、また表面層21には水溶性繊維22と水分散性繊維23を含む。 Hereinafter, the present invention will be described in detail. FIG. 1 schematically shows the basic structure of the water-absorbing water-dispersed paper according to the present invention. The water-absorbing water-dispersed
本発明において、吸液層は、繊維状カルボキシアルキルセルロースの少なくとも一部にカチオン型水溶性高分子との高分子電解質錯体が形成されてなる錯体繊維を含むことを特徴とするものであり、吸液層は表面層との抄合せ積層後に添加されるアルカリ性化合物により、対応する繊維状カルボキシアルキルセルロースの塩に変換されて吸水性を有するようになる。 In the present invention, the liquid-absorbing layer includes a complex fiber in which a polymer electrolyte complex with a cationic water-soluble polymer is formed on at least a part of the fibrous carboxyalkyl cellulose. The liquid layer is converted into a corresponding fibrous carboxyalkyl cellulose salt by the alkaline compound added after the lamination lamination with the surface layer, and has a water absorption property.
錯体繊維の基体となる繊維状カルボキシアルキルセルロースとしては、繊維状カルボキシメチルセルロース、繊維状カルボキシエチルセルロース等が列挙される。吸水性や水中に投じた場合の水溶性に関係が深い繊維状カルボキシアルキルセルロースのエーテル化度は、0.1〜1.0、好ましくは0.3〜0.8、更に好ましくは0.4〜0.6である。 Examples of the fibrous carboxyalkyl cellulose serving as the complex fiber substrate include fibrous carboxymethyl cellulose and fibrous carboxyethyl cellulose. The degree of etherification of fibrous carboxyalkyl cellulose, which is closely related to water absorption when it is poured into water absorption or water, is 0.1 to 1.0, preferably 0.3 to 0.8, more preferably 0.4. ~ 0.6.
上記繊維状カルボキシアルキルセルロースに高分子電解質錯体を形成するために添加するカチオン型水溶性高分子は、分子中に塩基性基を有する高分子化合物であり、1級、2級、3級及び4級窒素原子の中から選ばれた少なくとも一種を有する繰り返し単位からなる水溶性高分子である。このようなカチオン型水溶性高分子の例としては、天然高分子化合物のキトサンがあり、合成高分子には、重合体の側鎖に1級、2級、3級又は4級窒素原子を有するポリマー(1)と、重合体の主鎖に1級、2級、3級又は4級窒素原子を有するポリマー(2)とがある。 The cationic water-soluble polymer added to form a polyelectrolyte complex on the fibrous carboxyalkyl cellulose is a polymer compound having a basic group in the molecule. It is a water-soluble polymer comprising a repeating unit having at least one selected from secondary nitrogen atoms. An example of such a cationic water-soluble polymer is a natural polymer compound chitosan, and the synthetic polymer has a primary, secondary, tertiary or quaternary nitrogen atom in the side chain of the polymer. There are a polymer (1) and a polymer (2) having a primary, secondary, tertiary or quaternary nitrogen atom in the main chain of the polymer.
重合体の側鎖に1級、2級、3級又は4級窒素原子を有するポリマー(1)の1つの例としては、(1−a)1級、2級、3級又は4級窒素原子とこれ以外にビニル基などの重合可能な基を有するモノマーのホモポリマー、すなわち、次に挙げるモノマーの単独重合体である。N,N−ジアルキルビニルアミン、ビニルトリアルキルアンモニウム、N−アルキルアミノアルキルアクリレート、N−アルキルアミノアルキルメタアクリレート、N−アルキルアミノアルキルアクリルアミド、N−アルキルアミノアルキルメタアクリルアミド、N,N−ジアルキルアミノアルキルアクリレート、N,N−ジアルキルアミノアルキルメタアクリレート、N,N−ジアルキルアミノアルキルアクリルアミド、N,N−ジアルキルアミノアルキルメタアクリルアミド、アクリロイルオキシアルキルトリアルキルアンモニウム、メタクリロイルオキシアルキルトリアルキルアンモニウム、アクリルアミドアルキルトリアルキルアンモニウム、メタアクリルアミドアルキルトリアルキルアンモニウム、ビニロキシアルキルアミン、N−アルキルビニロキシアルキルアミン、N,N−ジアルキルビニロキシアルキルアミン、N,N,N−トリアルキルビニロキシアルキルアンモニウムなどのモノマー。これらのモノマーにおいてアルキル基は炭素数1〜4であり、アルキル基の代わりにアルカノール基が導入されているものでもよく、また、第4アンモニウム塩の窒素原子に結合する1つのアルキル基の代わりにアルコキシカルボニルアルキレン基が導入されているものでもよい。上記モノマーの単独重合体の具体的一例を挙げれば、ポリ(メタクリロイルオキシエチルトリメチルアンモニウムクロライド)がある。 One example of the polymer (1) having a primary, secondary, tertiary or quaternary nitrogen atom in the side chain of the polymer is (1-a) a primary, secondary, tertiary or quaternary nitrogen atom. And a homopolymer of a monomer having a polymerizable group such as a vinyl group, that is, a homopolymer of the following monomers. N, N-dialkylvinylamine, vinyltrialkylammonium, N-alkylaminoalkyl acrylate, N-alkylaminoalkyl methacrylate, N-alkylaminoalkyl acrylamide, N-alkylaminoalkyl methacrylamide, N, N-dialkylaminoalkyl Acrylate, N, N-dialkylaminoalkyl methacrylate, N, N-dialkylaminoalkylacrylamide, N, N-dialkylaminoalkylmethacrylamide, acryloyloxyalkyltrialkylammonium, methacryloyloxyalkyltrialkylammonium, acrylamidealkyltrialkylammonium , Methacrylamide alkyltrialkylammonium, vinyloxyalkylamine, N Alkyl vinyloxy alkyl amine, N, N-dialkyl vinyloxy alkyl amine, N, N, N- trialkyl-vinyloxy monomers such as alkyl ammonium. In these monomers, the alkyl group has 1 to 4 carbon atoms, an alkanol group may be introduced instead of the alkyl group, and instead of one alkyl group bonded to the nitrogen atom of the quaternary ammonium salt. It may be one into which an alkoxycarbonylalkylene group has been introduced. A specific example of a homopolymer of the above monomer is poly (methacryloyloxyethyltrimethylammonium chloride).
重合体の側鎖に1級、2級、3級又は4級窒素原子を有するポリマー(1)の別の例としては、(1−b)1級、2級、3級又は4級窒素原子並びに他に重合可能な基を有するモノマーと、他のモノマーとの共重合体、すなわち、前記(1−a)で挙げたモノマーと他のモノマーとの共重合体である。他のモノマーとしては、アクリルアミド、メタアクリルアミド、アクリロニトリル、メタアクリロニトリル、アルキルアクリレート、アルキルメタクリレート、酢酸ビニル、スチレン、α−メチルスチレン、4−ビニルピリジン、2−ビニルピリジンなどである。共重合体の具体的一例を挙げれば、ポリ(3−アクリルアミド−3−メチルブチルトリメチルアンモニウムクロライド−CO−アクリルアミド)がある。 Another example of the polymer (1) having a primary, secondary, tertiary or quaternary nitrogen atom in the side chain of the polymer is (1-b) primary, secondary, tertiary or quaternary nitrogen atom. In addition, it is a copolymer of a monomer having another polymerizable group and another monomer, that is, a copolymer of the monomer mentioned in the above (1-a) and another monomer. Other monomers include acrylamide, methacrylamide, acrylonitrile, methacrylonitrile, alkyl acrylate, alkyl methacrylate, vinyl acetate, styrene, α-methylstyrene, 4-vinylpyridine, 2-vinylpyridine and the like. A specific example of the copolymer is poly (3-acrylamide-3-methylbutyltrimethylammonium chloride-CO-acrylamide).
重合体の側鎖に1級、2級、3級又は4級窒素原子を有するポリマー(1)の更に別の例としては、(1−c)ポリアクリルアミドなどのホモポリマーをマンニッヒ変性あるいはホフマン分解反応によりカチオン化したものがある。 As another example of the polymer (1) having a primary, secondary, tertiary or quaternary nitrogen atom in the side chain of the polymer, (1-c) a homopolymer such as polyacrylamide is modified by Mannich modification or Hoffmann decomposition. Some are cationized by reaction.
また、重合体の主鎖に1級、2級、3級又は4級窒素原子を有するポリマー(2)としては、(2−a)アイオネンポリマー、(2−b)ポリエチレンイミン、(2−c)狭義のポリアミン樹脂、(2−d)その他の縮合ポリマーがある。 The polymer (2) having a primary, secondary, tertiary or quaternary nitrogen atom in the main chain of the polymer includes (2-a) ionene polymer, (2-b) polyethyleneimine, (2- c) Polyamine resins in a narrow sense and (2-d) other condensation polymers.
(2−a)アイオネンポリマーとは、イオン性アミノ基、特に4級アンモニウム基を主鎖に有するポリマーで、大部分の窒素原子は4級化されているものであり、例えば(2−a−i)分子両端にハロゲン原子を有するジハロ化合物と分子両端に3級窒素原子を有するジ第3アミンとの重付加体、(2−a−ii)第1アミン1モルにエピクロロヒドリン2モルが開環付加して生成する重合性先駆物質(分子両端に塩素基を有する第3アミン)と、分子両端に3級窒素原子を有するジ第3アミンとの重付加体、(2−a−iii)第2アミン1モルにエピクロロヒドリン1モルが開環付加して生成する、一方の分子端に塩素原子を、他方の分子端に3級窒素原子を有する化合物が重付加して得られるポリマーなどである。 The (2-a) ionene polymer is a polymer having an ionic amino group, particularly a quaternary ammonium group, in the main chain, and most of the nitrogen atoms are quaternized. For example, (2-a) -I) a polyadduct of a dihalo compound having a halogen atom at both ends of the molecule and a ditertiary amine having a tertiary nitrogen atom at both ends of the molecule, (2-a-ii)
(2−b)ポリエチレンイミンは、エチレンイミンの開環重合によって生成するポリマーであり、主鎖と分岐した主鎖に、1級、2級及び3級窒素原子を有する。 (2-b) Polyethyleneimine is a polymer produced by ring-opening polymerization of ethyleneimine, and has primary, secondary and tertiary nitrogen atoms in the main chain and branched main chain.
(2−c)ポリアミン樹脂の学問的定義は確立していないが、狭義には、例えば、1級、2級、3級、4級窒素原子を含み、4級化窒素原子が窒素原子総数の半分以下のものと定義され、4級化窒素原子が少ない点で前記アイオネンポリマーと区別される。例としては、次のものが挙げられる。(2−c−i)第1アミン1モルにエピクロロヒドリン1モルが開環付加した化合物を、4級窒素原子の生成を抑えて重縮合したポリマーであるポリアミン樹脂、およびその塩酸塩、(2−c−ii)アルキレンジアミンとエピクロロヒドリンとの重縮合体であるポリアミン樹脂、(2−c−iii)アルキレンジアミンとアルキレンジハライドとの重縮合体であるポリアミン樹脂。 (2-c) Although the academic definition of polyamine resin has not been established, in a narrow sense, for example, primary, secondary, tertiary, and quaternary nitrogen atoms are included, and quaternized nitrogen atoms are the total number of nitrogen atoms. It is defined as less than half, and is distinguished from the ionene polymer in that it has few quaternized nitrogen atoms. Examples include the following: (2-c-i) a polyamine resin which is a polymer obtained by polycondensing a compound obtained by ring-opening addition of 1 mol of epichlorohydrin to 1 mol of a primary amine while suppressing generation of a quaternary nitrogen atom, and a hydrochloride thereof, (2-c-ii) polyamine resin which is a polycondensate of alkylenediamine and epichlorohydrin, (2-c-iii) polyamine resin which is a polycondensate of alkylenediamine and alkylene dihalide.
(2−d)その他の縮合ポリマーとしては、(2−d−i)アルキレンポリアミンとジカルボン酸との重縮合体であるポリアミンポリアミド、例えばジエチレントリアミンとアジピン酸の重縮合体、(2−d−ii)このポリアミンポリアミドにさらにエピクロロヒドリンとジメチルアミンを付加すると、エピクロロヒドリンの塩素基がポリアミンポリアミドのアミド基に付加して4級化するとともにエピクロロヒドリンがジメチルアミンに開環付加して、主鎖に2級、3級及び4級窒素原子を有し、側鎖に3級窒素原子を有するポリマーとなる。 (2-d) Other condensation polymers include (2-d-i) polyamine polyamides that are polycondensates of alkylene polyamines and dicarboxylic acids, such as polycondensates of diethylenetriamine and adipic acid, (2-d-ii) ) When epichlorohydrin and dimethylamine are further added to the polyamine polyamide, the chlorine group of epichlorohydrin is added to the amide group of the polyamine polyamide to quaternize, and epichlorohydrin is ring-opened to dimethylamine. Thus, a polymer having secondary, tertiary and quaternary nitrogen atoms in the main chain and a tertiary nitrogen atom in the side chain is obtained.
更に、上記のキトサン、単独重合体、共重合体及び変性物等において、1級、2級又は3級窒素原子を4級化剤で4級化したポリマーもカチオン型水溶性高分子である。4級化剤は、1級、2級又は3級の窒素原子にアルキル基、またはアルコキシカルボニルアルキレン基を導入できるもので、メチルクロライド、エチルクロライド、メチルブロマイド等のハロゲン化アルキル、ジメチル硫酸、クロル酢酸メチル等である。4級化反応は繰り返し単位がモノマーの段階で実施してから重合してもよいし、あるいは重合した後、ポリマー中の繰り返し単位に高分子反応により4級化を行ってもよい。 Furthermore, in the above-mentioned chitosan, homopolymer, copolymer, modified product, etc., a polymer obtained by quaternizing a primary, secondary or tertiary nitrogen atom with a quaternizing agent is also a cationic water-soluble polymer. A quaternizing agent can introduce an alkyl group or an alkoxycarbonylalkylene group into a primary, secondary or tertiary nitrogen atom. Alkyl halides such as methyl chloride, ethyl chloride and methyl bromide, dimethyl sulfate, chloro Such as methyl acetate. The quaternization reaction may be conducted after the repeating unit is in the monomer stage, or after polymerization, the repeating unit in the polymer may be subjected to quaternization by a polymer reaction.
上記カチオン型水溶性高分子は、1級、2級、3級又は4級窒素原子以外には架橋結合を生成する反応性の高い官能基、例えばグリシジル基、アルデヒド基、カルボキシル基、ビニル基、アリル基、N−メチロール基、チオール基、イソシアナート、イソチオシアナート等を実質的に含まないことが望ましい。これは、カチオン型水溶性高分子が、繊維状カルボキシアルキルセルロースと高分子電解質錯体を形成すること以外には、共有結合の架橋などを形成しないようにするためである。実質的に含まないとは、共有結合の架橋が、高分子電解質錯体の生成を阻害あるいは減少せしめない程度に含まない意である。 The cationic water-soluble polymer has a highly reactive functional group that generates a crosslink other than primary, secondary, tertiary, or quaternary nitrogen atoms, such as a glycidyl group, an aldehyde group, a carboxyl group, a vinyl group, It is desirable that an allyl group, an N-methylol group, a thiol group, an isocyanate, an isothiocyanate and the like are not substantially contained. This is to prevent the cationic water-soluble polymer from forming a covalent bond cross-link other than forming a polyelectrolyte complex with the fibrous carboxyalkyl cellulose. The term “substantially free” means that the covalent crosslinking is not included to the extent that the formation of the polyelectrolyte complex is not inhibited or reduced.
また、上記カチオン型水溶性高分子は、カチオン当量がpH3〜9の範囲において0.1〜20ミリ当量/g、好ましくは1〜15ミリ当量/g、更に好ましくは2〜10ミリ当量/gであり、(数)平均分子量は5000〜100000、好ましくは5000〜70000、更に好ましくは5000〜20000である。 The cationic water-soluble polymer has a cation equivalent of 0.1 to 20 meq / g, preferably 1 to 15 meq / g, more preferably 2 to 10 meq / g in the range of pH 3-9. The (number) average molecular weight is 5000 to 100,000, preferably 5000 to 70000, and more preferably 5000 to 20000.
繊維状カルボキシアルキルセルロースに対するカチオン型水溶性高分子の添加量は、繊維状カルボキシアルキルセルロースのアニオン当量の0.01〜100%のカチオン当量に相当する量の範囲内において、上記カチオン型水溶性高分子の種類に応じて適切な量が選択される。この範囲の量のカチオン型水溶性高分子の添加により、繊維状カルボキシアルキルセルロースに高分子電解質錯体が形成される。高分子電解質錯体とは、反対電荷を有する繊維状カルボキシアルキルセルロースとカチオン型水溶性高分子との間で、主にクーロン力を介して形成されると考えられる錯体である。その構造の詳細は明瞭ではないが、繊維状カルボキシアルキルセルロースの分子間でカチオン型水溶性高分子がイオン架橋したり、繊維状カルボキシアルキルセルロースの分子鎖へカチオン型水溶性高分子が寄り添ったりしている構造等が考えられる。 The addition amount of the cationic water-soluble polymer to the fibrous carboxyalkyl cellulose is within the range corresponding to the cation equivalent of 0.01 to 100% of the anion equivalent of the fibrous carboxyalkyl cellulose. An appropriate amount is selected depending on the type of molecule. By adding an amount of the cationic water-soluble polymer in this range, a polyelectrolyte complex is formed in the fibrous carboxyalkyl cellulose. The polyelectrolyte complex is a complex that is considered to be formed mainly through a Coulomb force between a fibrous carboxyalkyl cellulose having an opposite charge and a cationic water-soluble polymer. Although the details of the structure are not clear, cationic water-soluble polymers are ion-crosslinked between the molecules of fibrous carboxyalkyl cellulose, and cationic water-soluble polymers are close to the molecular chain of fibrous carboxyalkyl cellulose. The structure etc. which can be considered are considered.
高分子電解質錯体の形成により錯体繊維となった繊維状カルボキシアルキルセルロースは、アルカリ性化合物により対応する塩に変換されると繊維形態を保持したまま膨潤して繊維状ゲルとなるため、吸液性を有するようになる。 The fibrous carboxyalkyl cellulose that has become a complex fiber due to the formation of the polyelectrolyte complex swells while maintaining the fiber form when converted to the corresponding salt by an alkaline compound, and becomes a fibrous gel. To have.
前記吸液層には、上記錯体繊維に加えて、抄造性向上、湿潤強度向上、コスト低減のために、水分散性繊維を配合することが好ましい。 In addition to the complex fiber, the liquid absorbing layer preferably contains water-dispersible fibers in order to improve papermaking properties, wet strength, and cost.
水分散性繊維とは各種の天然繊維、半合成繊維、合成繊維から選択する事ができる。天然繊維としては、木材パルプ、非木材パルプなどの植物パルプ繊維、平均繊維長20mm以下のビスコースレーヨン等の再生セルロース繊維、平均繊維長20mm以下のリヨセル等の精製セルロース繊維である。半合成繊維としては、平均繊維長20mm以下のアセテート、プロミックス繊維。また合成繊維としては、ポリビニルアルコール、ポリ乳酸、ポリブチレンサクシネート等の生分解性熱可塑性樹脂を原料とする平均繊維長20mm以下の短繊維、平均繊維長20mm以下のポリエステル繊維、ポリオレフィン繊維等の非生崩壊性合成繊維なども、繊維間の熱融着温度以下で使用する場合、水分散性繊維に含めることができる。なお、上記した非生崩壊性合成繊維は、水分散紙の水分散性や生崩壊性を損なわない範囲で適量を選定して配合しなければならない。 The water dispersible fiber can be selected from various natural fibers, semi-synthetic fibers, and synthetic fibers. Natural fibers include plant pulp fibers such as wood pulp and non-wood pulp, regenerated cellulose fibers such as viscose rayon having an average fiber length of 20 mm or less, and purified cellulose fibers such as lyocell having an average fiber length of 20 mm or less. Semi-synthetic fibers include acetate and promix fibers with an average fiber length of 20 mm or less. Synthetic fibers include, for example, short fibers having an average fiber length of 20 mm or less, polyester fibers having an average fiber length of 20 mm or less, polyolefin fibers, and the like using biodegradable thermoplastic resins such as polyvinyl alcohol, polylactic acid, and polybutylene succinate. Non-biodegradable synthetic fibers and the like can also be included in the water-dispersible fibers when used at a temperature lower than the heat fusion temperature between the fibers. The above-described non-biodegradable synthetic fibers must be blended by selecting an appropriate amount within a range that does not impair the water dispersibility and biodegradability of the water-dispersed paper.
更にまた、繊維状カルボキシアルキルセルロースのアルミニウム塩、鉄塩、銅塩、コバルト塩、亜鉛塩、錫塩、鉛塩、バリウム塩、マンガン塩などの繊維状カルボキシアルキルセルロース水不溶性塩も水分散性繊維に含めることができる。これらの繊維状カルボキシアルキルセルロース水不溶性塩にはアンモニア、アミン、イオウ系悪臭物質に対する脱臭効果がある。繊維状カルボキシアルキルセルロース不溶性塩の塩基飽和度(カルボキシル基のうち塩になったものの割合)は2〜50%、好ましくは10〜40%、更に好ましくは20〜30%である。 Furthermore, fibrous carboxyalkyl cellulose water-insoluble salts such as aluminum salts, iron salts, copper salts, cobalt salts, zinc salts, tin salts, lead salts, barium salts, and manganese salts of fibrous carboxyalkyl celluloses are also water-dispersible fibers. Can be included. These fibrous carboxyalkyl cellulose water-insoluble salts have a deodorizing effect on ammonia, amine, and sulfur-based malodorous substances. The base saturation of the fibrous carboxyalkyl cellulose insoluble salt (the ratio of the carboxyl group that has become a salt) is 2 to 50%, preferably 10 to 40%, and more preferably 20 to 30%.
吸液層に配合される水分散性繊維と錯体繊維の割合は、水分散性繊維/錯体繊維=0〜90/100〜10重量%である。吸液層は水分散性繊維を含まず錯体繊維のみで構成されるものであってもよく、一方、水分散性繊維の配合率は、90重量%以下、望ましく60重量%以下であり、更に望ましくは40重量%以下である。水分散性繊維の配合率が90重量%を越えると錯体繊維による吸水能力が低下して好ましくない。 The ratio of the water-dispersible fiber and the complex fiber blended in the liquid absorbing layer is water-dispersible fiber / complex fiber = 0 to 90/100 to 10% by weight. The liquid-absorbing layer may be composed only of complex fibers without containing water-dispersible fibers, while the blending ratio of water-dispersible fibers is 90% by weight or less, desirably 60% by weight or less, Desirably, it is 40 weight% or less. When the mixing ratio of the water-dispersible fiber exceeds 90% by weight, the water absorption ability by the complex fiber is lowered, which is not preferable.
前記吸液層には、この他に必要に応じて、澱粉系、ポリアクリルアミド系紙力増強剤、蔗糖脂肪酸エステル等の湿潤剤、製紙用に通常使用される白色又は有色の填料や染料・顔料を添加することができる。 In addition to this, the liquid-absorbing layer, if necessary, starch-based, polyacrylamide-based paper strength enhancers, wetting agents such as sucrose fatty acid esters, white or colored fillers or dyes / pigments that are usually used for papermaking Can be added.
以上のような成分で構成される吸液層は、かくして繊維状カルボキシアルキルセルロースの少なくとも一部にカチオン型水溶性高分子との高分子電解質錯体が形成されてなる錯体繊維を抄紙して形成されるが、水分散性繊維等が配合されると抄造性がさらに向上する。吸液層の坪量は、表面層の坪量より大きくすることが必要で、30〜200g/m2、好ましくは50〜120g/m2、更に好ましくは60〜100g/m2である。吸液層は一基の抄き網で単層のシートとして抄造する他、2基以上の抄き網により複数の湿紙を抄造して抄き合わせることにより坪量の大きな吸液層を抄造することができる。また、この場合、吸液層を構成する各層について、錯体繊維と水分散性繊維等の配合率を変えることも可能である。The liquid-absorbing layer composed of the above components is thus formed by paper-making a complex fiber in which a polyelectrolyte complex with a cationic water-soluble polymer is formed on at least a part of the fibrous carboxyalkyl cellulose. However, when water-dispersible fibers and the like are blended, papermaking properties are further improved. The basis weight of the liquid absorbing layer needs to be larger than the basis weight of the surface layer, and is 30 to 200 g / m 2 , preferably 50 to 120 g / m 2 , and more preferably 60 to 100 g / m 2 . The absorbent layer is made as a single-layer sheet with a single mesh, and multiple wet paper sheets are made with two or more meshes to create a large basis weight absorbent layer. can do. In this case, it is also possible to change the blending ratio of the complex fiber and the water-dispersible fiber for each layer constituting the liquid absorption layer.
本発明は、上記吸液層の少なくとも片面に水分散性および水溶性繊維からなる表面層が抄き合わせ接合により積層されてなることを特徴とする。表面層は水に濡れた場合に適度な湿潤強度と表面強度を保持し、かつ大量の水中では容易に分散・溶解する特性を有することが必要である。表面層を設けずに吸液層が露出している場合は、水に濡れた際に膨潤したゲルが露出し、紙表面の感触が悪く、外力によって表面形状が崩壊し易くなり、このため実用性に乏しく好ましくない。 The present invention is characterized in that a surface layer made of water-dispersible and water-soluble fibers is laminated on at least one surface of the liquid-absorbing layer by sheet bonding. The surface layer needs to have appropriate wet strength and surface strength when wetted with water, and have a property of being easily dispersed and dissolved in a large amount of water. When the liquid absorbing layer is exposed without providing a surface layer, the swollen gel is exposed when wet with water, the paper surface feels bad, and the surface shape tends to collapse due to external forces, so it is practical Unsatisfactory due to poor nature.
表面層に配合される水分散性繊維とは、各種の天然繊維、半合成繊維、合成繊維から選択する事ができる。天然繊維としては、木材パルプ、非木材パルプなどの植物パルプ繊維、平均繊維長20mm以下のビスコースレーヨン等の再生セルロース繊維、平均繊維長20mm以下のリヨセル等の精製セルロース繊維である。半合成繊維としては、平均繊維長20mm以下のアセテート、プロミックス繊維。また合成繊維としては、ポリビニルアルコール、ポリ乳酸、ポリブチレンサクシネート等の生分解性熱可塑性樹脂を原料とする平均繊維長20mm以下の短繊維、平均繊維長20mm以下のポリエステル繊維、ポリオレフィン繊維等の非生崩壊性合成繊維なども、繊維間の熱融着温度以下で使用する場合、水分散性繊維に含めることができる。更にまた、繊維状カルボキシアルキルセルロースのアルミニウム塩、鉄塩、銅塩、コバルト塩、亜鉛塩、錫塩、鉛塩、バリウム塩、マンガン塩などの繊維状カルボキシアルキルセルロース水不溶性塩も水分散性繊維に含めることができる。これらの繊維状カルボキシアルキルセルロース水不溶性塩にはアンモニア、アミン、イオウ系悪臭物質に対する脱臭効果がある。繊維状カルボキシアルキルセルロース不溶性塩の塩基飽和度(カルボキシル基のうち塩になったものの割合)は2〜50%、好ましくは10〜40%、更に好ましくは20〜30%である。 The water-dispersible fiber blended in the surface layer can be selected from various natural fibers, semi-synthetic fibers, and synthetic fibers. Natural fibers include plant pulp fibers such as wood pulp and non-wood pulp, regenerated cellulose fibers such as viscose rayon having an average fiber length of 20 mm or less, and purified cellulose fibers such as lyocell having an average fiber length of 20 mm or less. Semi-synthetic fibers include acetate and promix fibers with an average fiber length of 20 mm or less. Synthetic fibers include, for example, short fibers having an average fiber length of 20 mm or less, polyester fibers having an average fiber length of 20 mm or less, polyolefin fibers, and the like using biodegradable thermoplastic resins such as polyvinyl alcohol, polylactic acid, and polybutylene succinate. Non-biodegradable synthetic fibers and the like can also be included in the water-dispersible fibers when used at a temperature lower than the heat fusion temperature between the fibers. Furthermore, fibrous carboxyalkyl cellulose water-insoluble salts such as aluminum salts, iron salts, copper salts, cobalt salts, zinc salts, tin salts, lead salts, barium salts, and manganese salts of fibrous carboxyalkyl celluloses are also water-dispersible fibers. Can be included. These fibrous carboxyalkyl cellulose water-insoluble salts have a deodorizing effect on ammonia, amine, and sulfur-based malodorous substances. The base saturation of the fibrous carboxyalkyl cellulose insoluble salt (the ratio of the carboxyl group that has become a salt) is 2 to 50%, preferably 10 to 40%, and more preferably 20 to 30%.
表面層に配合される水溶性繊維とは、繊維状カルボキシアルキルセルロースであり、具体的には繊維状カルボキシメチルセルロース、繊維状カルボキシエチルセルロース等が列挙される。 The water-soluble fiber blended in the surface layer is fibrous carboxyalkyl cellulose, and specific examples include fibrous carboxymethyl cellulose and fibrous carboxyethyl cellulose.
繊維状カルボキシアルキルセルロースはカルボキシアルキル基が遊離酸型のもので、吸水性や水中に投じた場合の水溶性に関係が深いエーテル化度は、0.1〜1.0、好ましくは0.3〜0.8、更に好ましくは0.4〜0.6である。繊維状カルボキシアルキルセルロースは遊離酸型のカルボキシアルキル基を有するため、水に不溶であり、ゲル化することもないが、吸液層と抄合せ接合後に形成されるシートにアルカリ性化合物を含有させることにより対応する水溶性塩に変換され、水溶性繊維となるものである。 Fibrous carboxyalkyl cellulose has a free acid type carboxyalkyl group, and the degree of etherification closely related to water absorption and water solubility when poured in water is 0.1 to 1.0, preferably 0.3. It is -0.8, More preferably, it is 0.4-0.6. Since fibrous carboxyalkyl cellulose has a free acid type carboxyalkyl group, it is insoluble in water and does not gel, but an alkaline compound should be included in the sheet formed after the liquid-absorbing layer and the sheet-joining. Is converted into a corresponding water-soluble salt to form a water-soluble fiber.
また、表面層へのアルカリ性化合物の含有を部分的に行い、水分散性を損なわないよう面積約1平方センチメートル以下の島状のパターンで、繊維状カルボキシアルキルセルロースの一部を水溶性塩に変換せずに残すことにより、繊維状カルボキシアルキルセルロースのアンモニア、アミン系悪臭物質との反応性を利用してこれら悪臭物質を雰囲気中から除去する繊維状脱臭剤として機能させることができる。 In addition, by partially containing an alkaline compound in the surface layer, part of the fibrous carboxyalkyl cellulose is converted into a water-soluble salt in an island pattern with an area of about 1 square centimeter or less so as not to impair the water dispersibility. If left untreated, it can function as a fibrous deodorant for removing these malodorous substances from the atmosphere by utilizing the reactivity of the fibrous carboxyalkyl cellulose with ammonia and amine-based malodorous substances.
表面層に配合される水分散性繊維および水溶性繊維の種類と配合率は、目標とする湿潤状態での表面強度、引張り強度と、表面層に付与する水分散性、親水性の程度によって決定される。一般に、水溶性繊維の配合率が増すほどアルカリ性化合物を含有した後の表面層は分散・溶解し易くなり、一方、水分散性繊維の配合率が増すほど湿潤状態での表面強度や引張り強さは高くなる。 The type and mixing ratio of water-dispersible fibers and water-soluble fibers blended in the surface layer are determined by the target surface strength and tensile strength in the wet state, and the degree of water dispersibility and hydrophilicity imparted to the surface layer. Is done. Generally, the surface layer after containing an alkaline compound becomes easier to disperse and dissolve as the blending ratio of water-soluble fibers increases, while the surface strength and tensile strength in a wet state increase as the blending ratio of water-dispersible fibers increases. Becomes higher.
表面層において、適度な表面強度と水分散性を兼備させるための配合は、水分散性繊維/水溶性繊維=100〜70/0〜30重量%、望ましくは水分散性繊維/水溶性繊維=90〜80/10〜20重量%、更に望ましくは水分散性繊維/水溶性繊維=95〜85/5〜15重量%である。 In the surface layer, the formulation for combining moderate surface strength and water dispersibility is: water dispersible fiber / water soluble fiber = 100 to 70/0 to 30% by weight, desirably water dispersible fiber / water soluble fiber = 90 to 80/10 to 20% by weight, more desirably water dispersible fiber / water soluble fiber = 95 to 85/5 to 15% by weight.
上記表面層には、この他に必要に応じて、澱粉系、ポリアクリルアミド系紙力増強剤、蔗糖脂肪酸エステル等の湿潤剤を添加することができる。製紙用に通常使用される白色または有色の填料や染料・顔料の粉体を添加することもできるが、内添の場合は、これら粉体とともに凝集・定着剤を添加して、吸水によりシートが再湿潤状態になった時、粉体が脱落するのを防止しなければならない。凝集・定着剤としては、ポリアクリルアミド類、ポリアクリル酸ソーダ類、ポリエチレングリコール類等の高分子系凝集・定着剤、硫酸アルミニウム、塩化アルミニウム、塩化第2鉄、硫酸第2鉄などの無機系凝集・定着剤、カチオン性澱粉、キトサン等の天然高分子系凝集・定着剤を用いることができる。 In addition to this, wetting agents such as starch-based, polyacrylamide-based paper strength enhancers, and sucrose fatty acid esters can be added to the surface layer as necessary. White or colored fillers and dye / pigment powders commonly used for papermaking can be added, but in the case of internal addition, agglomeration / fixing agent is added together with these powders, and the sheet is absorbed by water absorption. The powder must be prevented from falling off when rewet. As aggregation / fixing agents, polyacrylamides, polyacrylic acid sodas, polyethylene glycols and other high-molecular aggregation / fixing agents, aluminum sulfate, aluminum chloride, ferric chloride, ferric sulfate, and other inorganic aggregations -Natural polymer type aggregation / fixing agents such as fixing agents, cationic starches and chitosans can be used.
表面層は、吸液層の低い湿潤表面強度を補強し、積層シート全体の湿潤強度を高める必要があるため、その坪量は5〜30g/m2、好ましくは10〜20g/m2である。坪量が5g/m2より低いと湿潤強度は十分付与されず、30g/m2を超えると積層シート全体に占める表面層の割合が大きくなり、積層シートの吸水量が低下して好ましくない。Since the surface layer needs to reinforce the low wet surface strength of the liquid-absorbing layer and increase the wet strength of the entire laminated sheet, the basis weight is 5 to 30 g / m 2 , preferably 10 to 20 g / m 2 . . When the basis weight is lower than 5 g / m 2 , the wet strength is not sufficiently imparted, and when it exceeds 30 g / m 2 , the ratio of the surface layer to the entire laminated sheet is increased, and the water absorption amount of the laminated sheet is unfavorably decreased.
積層シートの構成は、1層の吸液層の片面に1層の表面層が抄き合わせ接合された2層構造のもの、1層の吸液層の両面に各1層の表面が抄き合わせ接合された3層構造のものの他、吸液層に配合される水分散性繊維等が異なる吸液層を複数、例えば2、3、4、5層積層し、その片面または両面に表面層が抄き合わせ接合された多層構造のものとすることができる。 The structure of the laminated sheet is a two-layer structure in which one surface layer is laminated and bonded to one side of one liquid-absorbing layer, and one surface of each layer is drawn on both sides of one liquid-absorbing layer. In addition to the laminated and bonded three-layer structure, a plurality of, for example, two, three, four, and five liquid-absorbing layers with different water-dispersible fibers blended in the liquid-absorbing layer are laminated, and the surface layer is formed on one or both sides. Can be made of a multi-layered structure in which paper is bonded together.
かくして、表面層と吸液層が抄合せにより接合された積層シートが形成されるが、該積層シートには引き続きアルカリ性化合物が添加され、繊維状カルボキシアルキルセルロースを中和して対応する繊維状カルボキシアルキルセルロース水溶性塩に変換するとともに、中和当量を越える過剰分のアルカリ性化合物を該積層シート中に含有させる。繊維状カルボキシアルキルセルロース水溶性塩の形成により、表面層の水分散性が大幅に向上し、吸液層には吸水性が付与される。また、積層シート中に含有される過剰分のアルカリ性化合物は、該シートが大量の水中に投ぜられた場合にアルカリ性水溶液となり、吸液層の繊維状カルボキシアルキルセルロースとカチオン型水溶性高分子との高分子電解質錯体繊維を解離させるため、吸液層は水に分散・溶解するようになる。 Thus, a laminated sheet is formed in which the surface layer and the liquid absorbing layer are joined together by combining, and an alkaline compound is subsequently added to the laminated sheet to neutralize the fibrous carboxyalkyl cellulose and corresponding fibrous carboxy. While converting into the alkylcellulose water-soluble salt, an excessive amount of an alkaline compound exceeding the neutralization equivalent is contained in the laminated sheet. By forming the fibrous carboxyalkyl cellulose water-soluble salt, the water dispersibility of the surface layer is greatly improved, and water absorption is imparted to the liquid absorbing layer. The excess alkaline compound contained in the laminated sheet becomes an alkaline aqueous solution when the sheet is poured into a large amount of water, and the fibrous carboxyalkyl cellulose and cationic water-soluble polymer of the liquid absorbing layer In order to dissociate the polyelectrolyte complex fiber, the liquid absorption layer is dispersed and dissolved in water.
アルカリ性化合物とは、次に列挙されるものであり、2種以上を混合して使用しても良い。水酸化ナトリウム、水酸化カリウム等のアルカリ金属の水酸化物。炭酸ナトリウム、炭酸カリウム、炭酸水素ナトリウム等のアルカリ金属の炭酸塩並びに炭酸水素塩。リン酸ナトリウム等のアルカリ金属のリン酸塩、第二リン酸塩。水酸化カルシウム、水酸化マグネシウム等の第2族元素金属水酸化物の内、水に不溶な塩を形成しないもの。エタノールアミン等のアミン類、アルカノールアミン類およびアンモニア。 The alkaline compounds are listed below, and two or more kinds may be mixed and used. Alkali metal hydroxides such as sodium hydroxide and potassium hydroxide. Alkali metal carbonates and bicarbonates such as sodium carbonate, potassium carbonate and sodium bicarbonate. Phosphate and diphosphate of alkali metals such as sodium phosphate. Among
アルカリ性化合物の添加量は使用したアルカリ性化合物の種類に関係なく、アルカリ性化合物が添加された部分の表面層に関しては、該表面層に含まれる繊維状カルボキシアルキルセルロースの中和当量以上とすることが必要である。アルカリ性化合物の添加量が中和当量に満たないと、繊維状カルボキシアルキルセルロースが完全に水溶性塩に変換されず、表面層の水分散性が低下するので好ましくない。 Regardless of the type of alkaline compound used, the amount of alkaline compound added should be equal to or greater than the neutralization equivalent of the fibrous carboxyalkyl cellulose contained in the surface layer for the surface layer to which the alkaline compound is added. It is. If the addition amount of the alkaline compound is less than the neutralization equivalent, the fibrous carboxyalkyl cellulose is not completely converted into a water-soluble salt, and the water dispersibility of the surface layer is lowered, which is not preferable.
吸液層については、アルカリ性化合物が添加された部分の吸液層に含まれる繊維状カルボキシアルキルセルロースの中和当量の1.1〜1.7倍にすることが必要である。アルカリ性化合物の量が繊維状カルボキシアルキルセルロースの中和当量の1.1倍に満たないと、吸液層中の過剰なアルカリ性化合物の量が不足し、吸液層が使用後に大量の水中に投ぜられた場合、繊維状カルボキシアルキルセルロースとカチオン型水溶性高分子との高分子電解質錯体繊維が解離しないため、吸液層はシート形態を保持して水に分散・溶解しないので好ましくない。一方、アルカリ性化合物の量が繊維状カルボキシアルキルセルロースの中和当量の1.7倍を越えると、吸液層中の過剰なアルカリ性化合物の量が過大となり、使用中に液滴を吸水した段階で分散・溶解し、使用後までシート形態を保持できなくなるので好ましくない。 About a liquid absorption layer, it is necessary to make it 1.1 to 1.7 times the neutralization equivalent of the fibrous carboxyalkyl cellulose contained in the liquid absorption layer of the part to which the alkaline compound was added. If the amount of the alkaline compound is less than 1.1 times the neutralization equivalent of the fibrous carboxyalkyl cellulose, the amount of excess alkaline compound in the liquid absorption layer is insufficient, and the liquid absorption layer is poured into a large amount of water after use. In such a case, since the polymer electrolyte complex fiber of the fibrous carboxyalkyl cellulose and the cationic water-soluble polymer does not dissociate, the liquid absorption layer is not preferable because it retains the sheet form and does not disperse or dissolve in water. On the other hand, if the amount of the alkaline compound exceeds 1.7 times the neutralization equivalent of the fibrous carboxyalkyl cellulose, the excessive amount of the alkaline compound in the liquid-absorbing layer becomes excessive, and the droplets are absorbed during use. It is not preferable because the sheet form cannot be maintained until it is used after being dispersed and dissolved.
本発明にかかる吸水性水分散紙を製造するには、繊維状カルボキシアルキルセルロースの分散液へ、カチオン型水溶性高分子を添加することにより、繊維状カルボキシアルキルセルロースの少なくとも一部に高分子電解質錯体を形成した錯体繊維を調製し、これに必要に応じて水分散性繊維を配合して抄紙原料とし、これを抄紙して吸液層湿紙を作製する。また、繊維状カルボキシアルキルセルロースの分散液に水分散性繊維を配合して抄紙原料とし、これを抄紙して表面層湿紙を形成する。吸液層用湿紙と表面層用湿紙を抄き合わせて2層の湿紙とし、該湿紙を加熱乾燥する方法、或いは、上記吸液層湿紙が中間層、表面層湿紙が両外側層となるように抄き合わせて3層の湿紙として、該湿紙を加熱乾燥する方法に基づいて積層シートを作製する。湿紙の抄き合わせは、特開平4−37536号公報に記載されている製紙技術において通常用いられる抄き合わせの方法を用いることができる。 In order to produce the water-absorbing water-dispersed paper according to the present invention, a polyelectrolyte is added to at least a part of the fibrous carboxyalkyl cellulose by adding a cationic water-soluble polymer to the fibrous carboxyalkyl cellulose dispersion. A complex fiber in which a complex is formed is prepared, and if necessary, water-dispersible fibers are blended to obtain a papermaking raw material, which is then made to prepare a liquid absorbent layer wet paper. Further, a water-dispersible fiber is blended with a dispersion of fibrous carboxyalkyl cellulose to make a papermaking raw material, and this is made to form a surface layer wet paper. The wet layer paper for the liquid-absorbing layer and the wet paper sheet for the surface layer are combined to form a two-layer wet paper, and the wet paper is heated and dried. A laminated sheet is prepared based on a method of heat-drying the wet paper as a three-layer wet paper by combining paper sheets so as to form both outer layers. For wet paper making, a paper making method generally used in the paper making technology described in JP-A-4-37536 can be used.
次に、上記積層シートにアルカリ性化合物の溶液を含有させる。これらのアルカリ性化合物は水溶液またはメタノール、アセトン等の有機溶媒を含む水溶液の形で添加される。積層シートへの添加方法は、上記アルカリ性化合物の水溶液または該水溶液と相溶性のある水性有機溶媒との混合液の中に該積層シートを浸漬した後、加圧ロールで過剰液を絞る方法、スプレーで散布する方法、ロールコーター等で塗工する方法、グラビア印刷等で印刷する方法など公知の方法を用いることができる。また、印刷方式で面積約1平方センチメートル以下の未印刷部が不連続な島状に形成されるようにアルカリ性化合物を添加してもよい。このようにアルカリ性化合物がパターン状に印刷されると、未印刷部は膨潤性や水分散性が乏しくなり湿潤時の表面強度が向上するが、連続的にアルカリ性化合物が印刷された部分は分散、溶解するので、湿潤状態での表面強度が高まり、かつ水分散性を兼備した積層シートが得られる。 Next, an alkaline compound solution is contained in the laminated sheet. These alkaline compounds are added in the form of an aqueous solution or an aqueous solution containing an organic solvent such as methanol or acetone. The method of adding to the laminated sheet is a method of squeezing the excess liquid with a pressure roll after immersing the laminated sheet in an aqueous solution of the above alkaline compound or a mixed solution of an aqueous organic solvent compatible with the aqueous solution, spraying Known methods such as a spraying method, a coating method using a roll coater, and a gravure printing method can be used. Moreover, you may add an alkaline compound so that the unprinted part of an area of about 1 square centimeter or less may be formed in a discontinuous island shape by a printing system. Thus, when the alkaline compound is printed in a pattern, the unprinted portion is poor in swelling and water dispersibility and improves the surface strength when wet, but the portion where the alkaline compound is continuously printed is dispersed. Since it melt | dissolves, the surface strength in a moist state increases and the laminated sheet which has water dispersibility is obtained.
上記積層シートには、必要に応じて水溶性または水分散性の紙力増強剤、着色剤等の加工剤を含浸、塗工することができる。水溶性または水分散性の紙力増強剤としては、澱粉、ポリビニルアルコール、カルボキシメチルセルロース塩,アルギン酸塩、各種水溶性ガム類、ポリアクリルアミド、ポリアクリル酸エステル共重合体等が挙げられる。着色剤は一般に製紙用に使用される填料や染料、顔料等の公知のものを用いることができる。 If necessary, the laminated sheet can be impregnated and coated with a processing agent such as a water-soluble or water-dispersible paper strength enhancer or a colorant. Examples of water-soluble or water-dispersible paper strength enhancers include starch, polyvinyl alcohol, carboxymethyl cellulose salt, alginic acid salt, various water-soluble gums, polyacrylamide, and polyacrylic acid ester copolymer. As the colorant, known materials such as fillers, dyes and pigments generally used for papermaking can be used.
加工剤は、積層シートへのアルカリ性化合物の添加前またはアルカリ性化合物と同時に添加することができ、添加方法はサイズプレス等の含浸加工、ロールコーター等による塗工、スプレー散布、グラビア印刷等の印刷方式など公知の方法で行うことができる。 The processing agent can be added before or simultaneously with the addition of the alkaline compound to the laminated sheet, and the addition method is a printing method such as impregnation processing such as a size press, coating with a roll coater, spray spraying, gravure printing, etc. It can carry out by a well-known method.
本発明に用いる脱臭剤は、アルカリ性化合物との共存下でも脱臭作用を発現でき、かつ積層シートの吸水性能や水分散性並びに湿潤表面強度を低減させない特性が必要である。また、アンモニア、アミン等の塩基性悪臭物質やメチルメルカプタン、ジメチルサルファイド、硫化水素等のイオウ系悪臭物質のうち、少なくとも1つ以上の悪臭物質に対する脱臭能力を持つことが必要である。このような特性を有する脱臭剤であれば、脱臭原理に制限は無く、吸着型、化学反応型等の何れの脱臭剤も使用でき、2種以上の脱臭剤を混合使用しても良い。 The deodorizing agent used in the present invention is required to have a characteristic that can exhibit a deodorizing action even in the presence of an alkaline compound and does not reduce the water absorption performance, water dispersibility, and wet surface strength of the laminated sheet. Further, it is necessary to have a deodorizing ability for at least one malodorous substance among basic malodorous substances such as ammonia and amine, and sulfur-based malodorous substances such as methyl mercaptan, dimethyl sulfide, and hydrogen sulfide. If it is a deodorizing agent which has such a characteristic, there will be no restriction | limiting in a deodorizing principle, Any deodorizing agents, such as an adsorption type and a chemical reaction type, can be used, and 2 or more types of deodorizing agents may be mixed and used.
本発明で使用可能な吸着作用に基づく脱臭剤としては、活性炭、活性炭素繊維、ゼオライト、シリカゲル、活性白土、モンモリロナイト、麦飯石等や、酸化アルミニウム、酸化チタン、酸化亜鉛等の金属酸化物、二酸化ケイ素・酸化アルミニウム・酸化亜鉛複合組成物などが挙げられる。これら脱臭剤の形状は粉末、顆粒、繊維状等があり、その形状に制限はない。 Examples of the deodorizer based on the adsorption action that can be used in the present invention include activated carbon, activated carbon fiber, zeolite, silica gel, activated clay, montmorillonite, barley stone, and the like, metal oxides such as aluminum oxide, titanium oxide, and zinc oxide, and dioxide dioxide. Examples thereof include a silicon / aluminum oxide / zinc oxide composite composition. The shape of these deodorizers includes powder, granules, fibers, etc., and there is no limitation on the shape.
本発明で使用可能な化学反応に基づく脱臭剤としては、ポリカルボン酸の金属塩または金属キレート化合物が挙げられる。ポリカルボン酸とは1分子内に1つ以上のカルボキシル基を有する化合物で、分子量は任意なもので良く、高分子電解質でもよい。ポリカルボン酸の具体例としては、ポリアクリル酸、ポリメタクリル酸、アルギン酸、カルボキシメチルセルロース、カルボキシエチルセルロース、ポリアクリル酸架橋体、ポリメタクリル酸架橋体、カルボン酸型弱酸性陽イオン交換樹脂、エチレンジアミン四酢酸、ニトリロ三酢酸、ヒドロキシエチルエチレンジアミン三酢酸、ジエチレントリアミン五酢酸などが挙げられる。 Examples of the deodorizer based on a chemical reaction that can be used in the present invention include a metal salt of a polycarboxylic acid or a metal chelate compound. The polycarboxylic acid is a compound having one or more carboxyl groups in one molecule and may have any molecular weight and may be a polymer electrolyte. Specific examples of the polycarboxylic acid include polyacrylic acid, polymethacrylic acid, alginic acid, carboxymethylcellulose, carboxyethylcellulose, polyacrylic acid crosslinked body, polymethacrylic acid crosslinked body, carboxylic acid type weakly acidic cation exchange resin, ethylenediaminetetraacetic acid Nitrilotriacetic acid, hydroxyethylethylenediaminetriacetic acid, diethylenetriaminepentaacetic acid and the like.
ポリカルボン酸の金属塩または金属キレート化合物とは、上記ポリカルボン酸と多価金属イオンとの塩または金属キレート化合物で、多価金属イオンの具体例としてFe2+、Fe3+、Cu2+、Al3+、Mg2+、Zn2+、Sn4+、Pb2+、Ba2+、Ca2+等の各イオンを例示できる。これらの金属イオンは通常いずれか1種類が用いられるが2種以上同時に用いてもよい。The metal salt or metal chelate compound of polycarboxylic acid is a salt or metal chelate compound of the above polycarboxylic acid and a polyvalent metal ion. As specific examples of the polyvalent metal ion, Fe 2+ , Fe 3+ , Cu 2+ , Al 3+ , Mg 2+ , Zn 2+ , Sn 4+ , Pb 2+ , Ba 2+ , Ca 2+ and the like. Any one kind of these metal ions is usually used, but two or more kinds may be used simultaneously.
上記化学反応型脱臭剤の形状は粉末、顆粒、繊維状等があるが、その形状に制限はなく同様に使用できる。 The chemical reaction type deodorizer has powder, granule, fiber, and the like, but the shape is not limited and can be used in the same manner.
吸着型脱臭剤および化学反応型脱臭剤の添加方法は、吸液層や表面層の抄紙原料に添加して抄造時に抄き込む方法、および積層シート形成後に含浸、塗布等の方法によって添加することができ、何れの方法においても本発明の吸水性水分散紙の吸水性能や水分散性を低下させることはない。なお、積層シート形成後に脱臭剤を添加する場合、脱臭剤の添加時期は該積層シートに対するアルカリ性化合物の添加前または添加後あるいは同時添加の何れであってもよい。 Adsorption-type deodorant and chemical reaction-type deodorant can be added to the liquid-absorbing layer or surface layer by using papermaking raw materials and then embedding at the time of papermaking. In any method, the water absorption performance and water dispersibility of the water-absorbing water-dispersed paper of the present invention are not deteriorated. In addition, when adding a deodorizing agent after laminated sheet formation, the addition time of a deodorizing agent may be either before addition of an alkaline compound with respect to this laminated sheet, after addition, or simultaneous addition.
上記脱臭剤の添加量は0.1〜20g/m2、好ましくは2〜10g/m2である。添加量が0.1g/m2に満たないと脱臭能力が小さく実用性に乏しい。また、添加量が20g/m2を越えると、脱臭剤が脱落し易くなり好ましくない。該脱臭剤には、必要に応じて澱粉、ポリビニルアルコール、ポリビニルピロリドン、メチルセルロース、ヒドロキシエチルセルロース等の水溶性バインダーや粘度調整剤等を配合することができる。The addition amount of the deodorizing agent is 0.1 to 20 g / m 2 , preferably 2 to 10 g / m 2 . If the addition amount is less than 0.1 g / m 2 , the deodorizing ability is small and the practicality is poor. On the other hand, if the amount added exceeds 20 g / m 2 , the deodorizer tends to fall off, which is not preferable. If necessary, the deodorizer may contain a water-soluble binder such as starch, polyvinyl alcohol, polyvinyl pyrrolidone, methyl cellulose, hydroxyethyl cellulose, a viscosity modifier, and the like.
本発明の吸水性水分散紙に使用できる更に別種の脱臭剤として、酸性化合物が挙げられる。該酸性化合物は、アンモニア等の塩基性悪臭物質の脱臭に有効で、中和反応により塩基性悪臭物質を無臭性の物質に変換することができる。本発明の吸水性水分散紙を前記した防汚シートとして用いる場合は、男性用便器の尿滴飛散箇所に敷設して尿滴を吸収し、使用後に水洗トイレのフラッシュ水等で分散、流去する使用方法が想定される。この用途においては、アンモニア等の塩基性悪臭物質が主体となるため、脱臭剤として上記酸性化合物が有効に使用できる。 As another type of deodorizing agent that can be used in the water-absorbing water-dispersed paper of the present invention, an acidic compound can be mentioned. The acidic compound is effective for deodorizing a basic malodorous substance such as ammonia, and can convert the basic malodorous substance into an odorless substance by a neutralization reaction. When the water-absorbing water-dispersed paper of the present invention is used as the above-mentioned antifouling sheet, it is laid on the urine droplet splashing part of a male toilet and absorbs the urine droplets. The usage method is assumed. In this application, since basic malodorous substances such as ammonia are mainly used, the acidic compound can be effectively used as a deodorizing agent.
しかし、酸性化合物として硫酸等の強酸を用いると、吸液層並びに表面層の繊維状カルボキシアルキルセルロースとアルカリ性化合物から生成した繊維状カルボキシアルキルセルロース水溶性塩が水不溶性の繊維状カルボキシアルキルセルロースに加水分解され、吸水性と水分散性が失われる。繊維状カルボキシアルキルセルロース水溶性塩と共存して加水分解を引き起こさない酸性化合物はカルボキシアルキルセルロースより酸性度が低いことが必要で、コハク酸、イソフタル酸、アジピン酸、アゼライン酸、リンゴ酸、クエン酸、グルタル酸、乳酸等のpka値が3.0以上の有機酸、第一リン酸塩等の弱酸水素塩などが挙げられる。 However, when a strong acid such as sulfuric acid is used as the acidic compound, the fibrous carboxyalkyl cellulose water-soluble salt formed from the fibrous carboxyalkyl cellulose and the alkaline compound in the liquid absorption layer and the surface layer is hydrolyzed into the water-insoluble fibrous carboxyalkyl cellulose. Decomposes and loses water absorption and water dispersibility. Acidic compounds that do not cause hydrolysis by coexisting with the water-soluble salt of fibrous carboxyalkylcellulose must have lower acidity than carboxyalkylcellulose. Succinic acid, isophthalic acid, adipic acid, azelaic acid, malic acid, citric acid , Organic acids having a pka value of 3.0 or more such as glutaric acid and lactic acid, and weak hydrogen oxyhydrogen salts such as primary phosphates.
これらの酸性化合物からなる脱臭剤は、アルカリ性化合物添加後の積層シートの片面または両面にパターン状に塗布する必要がある。塗布パターンは、面積約1平方センチメートル以下の塗布部が不連続な島状に形成されるようにして、塗布しない部分はアルカリ性化合物が中和されずに残留するようにしなければならない。このように酸性化合物からなる脱臭剤がパターン状に塗布されると、塗布部はアルカリ性化合物が中和されるものの繊維状カルボキシアルキルセルロース水溶性塩はそのまま残るため吸水性を喪失することはない。一方、アルカリ性化合物が存在しないため、脱臭剤塗布部は水分散性が乏しくなるが、連続層となっている脱臭剤未塗布部にはアルカリ性化合部が残留しており、水中で分散、溶解するので、吸水性、水分散性および塩基性悪臭物質の脱臭能力を兼備した吸水性水分散紙が得られる。 It is necessary to apply the deodorizer composed of these acidic compounds in a pattern on one or both sides of the laminated sheet after the addition of the alkaline compound. The application pattern should be such that the application part having an area of about 1 square centimeter or less is formed in a discontinuous island shape, and the alkaline compound remains in the non-application part without being neutralized. Thus, when the deodorizer which consists of an acidic compound is apply | coated to pattern shape, although an alkaline compound is neutralized in an application part, since fibrous carboxyalkyl cellulose water-soluble salt remains as it is, water absorption is not lost. On the other hand, since there is no alkaline compound, the deodorant-applied part is poorly water-dispersible, but the deodorant-unapplied part, which is a continuous layer, contains an alkaline compound part and is dispersed and dissolved in water. Therefore, a water-absorbing water-dispersed paper having water absorbing properties, water dispersibility, and a deodorizing ability for basic malodorous substances is obtained.
酸性化合物からなる脱臭剤の塗布方法は、フレキソ印刷、クラビア印刷、スクリーン印刷等の印刷方式、粉体散布機による点状散布方式、ホットメルトアプリケーターによる点状溶融添加方式などが挙げられる。 Examples of the application method of the deodorant made of an acidic compound include printing methods such as flexographic printing, gravure printing, and screen printing, a point spraying method using a powder spreader, and a point melt addition method using a hot melt applicator.
脱臭剤の塗布量は0.1〜20g/m2、好ましくは2〜10g/m2である。塗布量が0.1g/m2に満たないと脱臭能力が小さく実用性に乏しい。また、塗布量が20g/m2を越えると、塗布層が脱落し易くなり好ましくない。酸性化合物からなる脱臭剤には、必要に応じて澱粉、ポリビニルアルコール、ポリビニルピロリドン、メチルセルロース、ヒドロキシエチルセルロース等の水溶性バインダーや粘度調整剤等を配合することができる。The coating amount of the deodorizer is 0.1 to 20 g / m 2 , preferably 2 to 10 g / m 2 . If the coating amount is less than 0.1 g / m 2 , the deodorizing ability is small and the practicality is poor. On the other hand, if the coating amount exceeds 20 g / m 2 , the coating layer tends to fall off, which is not preferable. A water-soluble binder such as starch, polyvinyl alcohol, polyvinyl pyrrolidone, methyl cellulose, and hydroxyethyl cellulose, a viscosity adjusting agent, and the like can be blended with the deodorizing agent made of an acidic compound, if necessary.
以下に本発明にかかる吸水性水解紙の実施例を示すが、各実施例、および比較例において、吸水性水分散紙の吸水量、湿潤状態での表面強度、水分散性、アンモニア脱臭能力は気温摂氏23度、相対湿度50%に設定した試験室内に於いて、次のようにして評価した。なお、以下の実施例において重量部、重量%とあるのは、固形分重量部、固形分重量%の意味である。 Examples of the water-absorbing water disintegrating paper according to the present invention are shown below. In each of the examples and comparative examples, the water absorption amount of the water-absorbing water-dispersed paper, the surface strength in a wet state, the water dispersibility, and the ammonia deodorizing ability are Evaluation was performed in the following manner in a test room set at a temperature of 23 degrees Celsius and a relative humidity of 50%. In the following examples, “parts by weight” and “% by weight” mean “parts by weight of solids” and “% by weight of solids”.
〈吸水量〉10cm×12cmの試験片を100メッシュ金網製の籠に入れ、水道水1000ml中に15分間浸漬した後引き上げ、一端を上にして1分間吊るして過剰水を落下させてから試験片の重量を測定した。吸水量は次式により算出した。
吸水量(g/g)=〔(過剰水除去後の試験片重量g)−(試験片風乾重量g)〕÷(試験片風乾重量g)<Water absorption amount> A test piece of 10 cm × 12 cm is put in a 100-mesh wire mesh cage, dipped in 1000 ml of tap water for 15 minutes, then pulled up, suspended for one minute with one end facing upward, and then the test piece is dropped. The weight of was measured. The amount of water absorption was calculated by the following formula.
Water absorption (g / g) = [(Test piece weight g after removal of excess water) − (Test piece air dry weight g)] ÷ (Test piece air dry weight g)
〈湿潤表面強度〉10cm×10cmの試験片の表面層側の中央部分に、3ml容シリンジで水滴を5滴滴下し、水滴が紙中に浸透した後、指を載せ、力をかけず30往復擦った時の表面の破れ及びゲル化の程度を観察し、5段階で評価した。表面強度1は破れ、ゲル化による表面形状の崩壊が極めて多い状態、表面強度2はゲル化が起こり表面形状の部分的な崩壊が認められた状態、表面強度3は表面がややゲル化するが形状崩壊しない状態、表面強度4は表面にぬめりが生ずるがゲル化や破れはほとんどない状態、表面強度5は破れやゲル化が生じない状態を示している。本評価にて表面強度4以上を以て実用的強度を有するものとした。<Wet surface strength> 5 drops of water droplets were dropped on the surface layer side of a 10 cm x 10 cm test piece with a 3 ml syringe, and after the water drops had penetrated into the paper, placed a finger and reciprocated 30 times without applying force. The degree of surface tearing and gelation when rubbed was observed and evaluated in five stages.
〈水分散時間〉300mlビーカーに脱イオン水300mlを入れてスターラーで650rpmに攪拌しながら3cm角の試験片1枚を投入し、試験片が2つ以上に千切れる時間をストップウォッチで求め、5回の測定の平均値を水分散時間とした。水分散時間が短いほど水分散性は優れていると評価した。<Water dispersion time> Put 300 ml of deionized water in a 300 ml beaker, add one 3 cm square test piece while stirring at 650 rpm with a stirrer, and use a stopwatch to find the time for cutting the test piece into two or more pieces. The average value of the measurements was taken as the water dispersion time. The shorter the water dispersion time, the better the water dispersibility.
〈アンモニア脱臭能力〉15cm×20cmの試験片を容量300mlの三角フラスコに入れてガス注入口付きシリコンゴム栓で密栓した後、ガス注入口からアンモニア標準ガスをガスタイトシリンジで注入して三角フラスコ内のガス初濃度を200PPMとした。1時間後に株式会社ガステック製ガス検知管をガス注入口から三角フラスコ内に差し込み、三角フラスコ内のガス濃度(PPM)を測定し、次式により脱臭率を算出した。アンモニア脱臭率(%)=100−ガス検知管定量濃度÷アンモニアガス初濃度×100<Ammonia deodorizing ability> A 15 cm x 20 cm test piece was placed in a 300 ml Erlenmeyer flask and sealed with a silicone rubber stopper with a gas inlet, then ammonia standard gas was injected from the gas inlet with a gas tight syringe and the inside of the Erlenmeyer flask The initial gas concentration was 200 PPM. After 1 hour, a gas detection tube manufactured by Gastec Co., Ltd. was inserted into the Erlenmeyer flask from the gas inlet, the gas concentration (PPM) in the Erlenmeyer flask was measured, and the deodorization rate was calculated by the following formula. Ammonia deodorization rate (%) = 100−gas detector tube fixed concentration ÷ ammonia gas initial concentration × 100
(吸液層の作製)
繊維状カルボキシメチルセルロース(CMC−H)(ニチリン化学(株)製、エーテル化度0.43、遊離酸型)を水に分散させて、1.5%濃度にした分散液を用意した。これにポリアミン樹脂(住友化学工業(株)製、数平均分子量10000、カチオン当量はpH6で5.8ミリ当量/g、重合体主鎖に4級化窒素原子および3級窒素原子含有)を前記繊維状カルボキシメチルセルロースに対して2.0重量%の割合で添加し攪拌して得た錯体繊維、および表1の吸液層の水分散性繊維の欄に示すような各種水分散性繊維を、それぞれ所定重量部配合して吸液層の抄紙用原料を調成し、坪量60g/m2の吸液層湿紙を作製した。(Production of liquid absorption layer)
Fibrous carboxymethyl cellulose (CMC-H) (manufactured by Nichirin Chemical Co., Ltd., degree of etherification 0.43, free acid type) was dispersed in water to prepare a dispersion having a concentration of 1.5%. Polyamine resin (manufactured by Sumitomo Chemical Co., Ltd., number average molecular weight 10,000, cation equivalent is 5.8 milliequivalent / g at pH 6 and contains quaternized nitrogen atoms and tertiary nitrogen atoms in the polymer main chain). A complex fiber obtained by adding 2.0% by weight to the fibrous carboxymethylcellulose and stirring, and various water-dispersible fibers as shown in the water-dispersible fiber column of the liquid-absorbing layer in Table 1, A predetermined weight part of each was blended to prepare a papermaking raw material for the liquid-absorbing layer, and a liquid-absorbing-layer wet paper having a basis weight of 60 g / m 2 was produced.
(表面層の作製)
別に、水分散性繊維としてカナダ濾水度680CSFに叩解した針葉樹晒し木材パルプを用い、水中に分散して表面層の抄紙用原料を調成し、坪量10g/m2の表面層湿紙を作製した。(Preparation of surface layer)
Separately, using softwood bleached wood pulp beaten to a freeness of Canada of 680 CSF as a water-dispersible fiber, the surface layer wet paper having a basis weight of 10 g / m 2 is prepared by dispersing in water and preparing a surface layer papermaking raw material. Produced.
(積層紙の作製)
吸液層湿紙の片面に表面層湿紙を重ね、搾水用濾紙を介して3.5kg/cm2で5分間加圧した後、回転式ドライヤーの加熱鏡面板に接触させて乾燥し、2層抄き合わせ型の積層紙を作製した。(Production of laminated paper)
After layering the surface layer wet paper on one side of the liquid absorbent layer wet paper, pressurizing for 5 minutes at 3.5 kg / cm 2 through the filter paper for squeezing, and then contacting the heating mirror plate of the rotary dryer and drying, A two-layer laminated paper was prepared.
得られた積層紙について、アルカリ性化合物として炭酸ナトリウムを用いて含浸加工し、回転式ドライヤーで上記と同様に乾燥して本発明の吸水性水分散紙を得た。上記手抄き紙へのアルカリ性化合物の添加量は、錯体繊維を形成する繊維状カルボキシメチルセルロースのアニオン当量の1.26倍とした。また、その特性を表1に示した。 The obtained laminated paper was impregnated with sodium carbonate as an alkaline compound and dried in the same manner as described above with a rotary dryer to obtain the water-absorbing water-dispersed paper of the present invention. The addition amount of the alkaline compound to the handmade paper was 1.26 times the anion equivalent of the fibrous carboxymethylcellulose forming the complex fiber. The characteristics are shown in Table 1.
実施例1で作製した積層紙を用い、含浸加工時の炭酸ナトリウム添加量を、錯体繊維を形成する繊維状カルボキシメチルセルロースのアニオン当量の1.30倍とした他は、実施例1と同様の手順にて本発明の吸水性水分散紙を得た。 The same procedure as in Example 1 except that the laminated paper produced in Example 1 was used and the amount of sodium carbonate added during impregnation was 1.30 times the anion equivalent of the fibrous carboxymethyl cellulose forming the complex fiber. The water-absorbing water-dispersed paper of the present invention was obtained.
実施例1で作製した積層紙を用い、含浸加工時のアルカリ性化合物として炭酸ナトリウム、炭酸水素ナトリウム1:1混合物を用い、添加量を錯体繊維を形成する繊維状カルボキシメチルセルロースのアニオン当量の1.47倍とした他は、実施例1と同様の手順にて本発明の吸水性水分散紙を得た。 Using the laminated paper prepared in Example 1, using a 1: 1 mixture of sodium carbonate and sodium hydrogen carbonate as an alkaline compound during the impregnation process, the addition amount is 1.47 which is the anion equivalent of fibrous carboxymethyl cellulose forming a complex fiber. The water-absorbing water-dispersed paper of the present invention was obtained in the same procedure as in Example 1 except that the ratio was doubled.
実施例3と同様の手順にて本発明の吸水性水分散紙を得たが、含浸加工時の炭酸ナトリウム、炭酸水素ナトリウム1:1混合物添加量を錯体繊維を形成する繊維状カルボキシメチルセルロースのアニオン当量の1.53倍とした The water-absorbing water-dispersed paper of the present invention was obtained in the same procedure as in Example 3, but the anion of fibrous carboxymethyl cellulose forming complex fibers with the addition amount of 1: 1 mixture of sodium carbonate and sodium bicarbonate during impregnation processing 1.53 times equivalent
実施例1で作製した積層紙を用い、含浸加工時の炭酸ナトリウム添加量を、錯体繊維を形成する繊維状カルボキシメチルセルロースのアニオン当量の1.10倍とした他は、実施例1と同様の手順にて本発明の吸水性水分散紙を得た。 The same procedure as in Example 1 except that the amount of sodium carbonate added during the impregnation process was 1.10 times the anion equivalent of the fibrous carboxymethyl cellulose forming the complex fiber, using the laminated paper prepared in Example 1. The water-absorbing water-dispersed paper of the present invention was obtained.
(比較例1、2、および3)
また、上記炭酸ナトリウム無添加のもの、および添加量が繊維状カルボキシメチルセルロースのアニオン当量の1.05、1.78倍のものも作製し、それぞれ比較例1〜3としてその特性を表3に示した。(Comparative Examples 1, 2, and 3)
Moreover, the above-mentioned ones without sodium carbonate and those having an addition amount of 1.05 and 1.78 times the anion equivalent of fibrous carboxymethylcellulose were also prepared, and the properties are shown in Table 3 as Comparative Examples 1 to 3, respectively. It was.
表1より、実施例1〜5の2層抄き合わせ型積層紙は、吸水量が自重(坪量70g/m2)の18倍以上と高く、湿潤表面強度は5で破れやゲル化が見られず、水分散時間は10秒以下で水分散性が優れていた。一方、表3の比較例1のように炭酸ソーダを添加しないものや、比較例2のように添加した炭酸ソーダの当量比が1.10に満たないものは吸水量が極めて低く、水分散時間が極度に長くなり、実質的に水分散性のないものであった。また、比較例3のように添加した炭酸ナトリウムの当量比が1.7を越えるものは、吸水量、水分散性が優れているものの湿潤時の表面強度が弱く、濡れた部分が溶けて穴が開いてしまう。From Table 1, the double-layered laminated paper of Examples 1 to 5 has a water absorption as high as 18 times or more of its own weight (basis weight 70 g / m 2 ), the wet surface strength is 5 and it is torn and gelled. The water dispersion time was 10 seconds or less, and the water dispersibility was excellent. On the other hand, when no sodium carbonate was added as in Comparative Example 1 in Table 3 or when the equivalent ratio of sodium carbonate added as in Comparative Example 2 was less than 1.10, the water absorption amount was extremely low, and the water dispersion time was Was extremely long and substantially free of water dispersibility. In addition, when the equivalent ratio of sodium carbonate added as in Comparative Example 3 exceeds 1.7, the water absorption amount and water dispersibility are excellent, but the surface strength when wet is weak, and the wet part melts and becomes a hole. Will open.
以上のことから、本発明の吸水性水分散紙は、炭酸ナトリウムの添加量が繊維状カルボキシメチルセルロースのアニオン当量の1.10〜1.70倍の範囲であれば、吸水性、水分散性が高く、少量の水濡れによっても表面形態が崩れない湿潤表面強度を有することが明白である。 From the above, the water-absorbing water-dispersed paper of the present invention has water-absorbing and water-dispersing properties as long as the amount of sodium carbonate added is in the range of 1.10 to 1.70 times the anion equivalent of fibrous carboxymethyl cellulose. It is clear that it has a wet surface strength that is high and does not collapse even when a small amount of water is wet.
(吸液層の作製)
繊維状カルボキシメチルセルロース(CMC−H)(ニチリン化学(株)製、エーテル化度0.43、遊離酸型)を水に分散させて、1.5%濃度にした分散液にカチオン型水溶性高分子としてカチオン型ポリアクリルアミド樹脂(明成化学工業(株)製、カチオン当量4.5ミリ当量/g、重合体側鎖に4級化窒素原子含有)を前記繊維状カルボキシメチルセルロースに対して2.0重量%の割合で添加し攪拌して得た錯体繊維を用意した。次いで、カナダ濾水度680CSFに叩解した針葉樹晒し木材パルプの水中分散液を用意し、それぞれを表2に示すように所定重量部配合して吸液層の抄紙用原料を調成し、坪量60g/m2の吸液層湿紙を作製した。(Production of liquid absorption layer)
Fibrous carboxymethyl cellulose (CMC-H) (manufactured by Nichirin Chemical Co., Ltd., degree of etherification 0.43, free acid type) is dispersed in water to give a cation-type water-soluble high dispersion in a 1.5% concentration. Cation type polyacrylamide resin (manufactured by Meisei Chemical Industry Co., Ltd., cation equivalent 4.5 meq / g, polymer side chain containing quaternized nitrogen atom) as a molecule is 2.0% by weight with respect to the fibrous carboxymethyl cellulose. A complex fiber obtained by adding and stirring at a ratio of% was prepared. Next, prepare an aqueous dispersion of bleached coniferous wood pulp beaten to a Canadian freeness of 680 CSF, blend each with a predetermined part by weight as shown in Table 2, and prepare a papermaking raw material for the liquid-absorbing layer. A 60 g / m 2 absorbent layer wet paper was prepared.
(表面層の作製)
別に、繊維状カルボキシメチルセルロース(CMC−H)(ニチリン化学(株)製、エーテル化度0.43、遊離酸型)とカナダ濾水度680CSFに叩解した針葉樹晒し木材パルプを20:80の割合(重量部)で配合して水中に分散した混合繊維原料を用意し、坪量10g/m2の表面層湿紙を作製した。(Preparation of surface layer)
Separately, fibrous carboxymethylcellulose (CMC-H) (manufactured by Nichirin Chemical Co., Ltd., etherification degree 0.43, free acid type) and Canadian pulp freeness wood pulp beaten to Canadian freeness 680CSF in a ratio of 20:80 ( A mixed fiber raw material blended in (part by weight) and dispersed in water was prepared, and a surface layer wet paper having a basis weight of 10 g / m 2 was prepared.
(積層紙の作製)
吸液層湿紙の片面に表面層湿紙を重ね、搾水用濾紙を介して3.5kg/cm2で5分間加圧した後、回転式ドライヤーの加熱鏡面板に接触させて乾燥し、2層抄き合わせ型の積層紙を作製した。(Production of laminated paper)
After layering the surface layer wet paper on one side of the liquid absorbent layer wet paper, pressurizing for 5 minutes at 3.5 kg / cm 2 through the filter paper for squeezing, and then contacting the heating mirror plate of the rotary dryer and drying, A two-layer laminated paper was prepared.
得られた積層紙について、アルカリ性化合物として炭酸ナトリウムを用いて含浸加工し、回転式ドライヤーで上記と同様に乾燥して本発明の吸水性水分散紙を得た。上記積層紙への炭酸ナトリウムの添加量は、錯体繊維を形成する繊維状カルボキシメチルセルロースのアニオン当量の1.30倍とした。特性を表2に示した。 The obtained laminated paper was impregnated with sodium carbonate as an alkaline compound and dried in the same manner as described above with a rotary dryer to obtain the water-absorbing water-dispersed paper of the present invention. The amount of sodium carbonate added to the laminated paper was 1.30 times the anion equivalent of fibrous carboxymethyl cellulose forming the complex fiber. The characteristics are shown in Table 2.
実施例6と同様の手順にて本発明の吸水性水分散紙を得たが、表面層の繊維配合を、繊維状カルボキシメチルセルロース(CMC−H)(ニチリン化学(株)製、エーテル化度0.43、遊離酸型)とカナダ濾水度680CSFに叩解した針葉樹晒し木材パルプを30:70の割合(重量部)とした。 The water-absorbing water-dispersed paper of the present invention was obtained in the same procedure as in Example 6, but the fiber composition of the surface layer was changed to fibrous carboxymethyl cellulose (CMC-H) (manufactured by Nichirin Chemical Co., Ltd., degree of etherification 0). .43, free acid form) and conifer bleached wood pulp beaten to a Canadian freeness of 680 CSF at a 30:70 ratio (parts by weight).
(比較例4、5)
上記表面層の繊維状カルボキシメチルセルロースの配合割合を40重量部または50重量部として、他は実施例6、7と同様にした吸水性水分散紙を作製し、比較例4、5として表4に示した。(Comparative Examples 4 and 5)
The water-absorbing water-dispersed paper was prepared in the same manner as in Examples 6 and 7 except that the blending ratio of the fibrous carboxymethyl cellulose in the surface layer was 40 parts by weight or 50 parts by weight. Indicated.
表2より、実施例6、7の2層抄き合わせ型積層紙は、吸水量が自重(坪量70g/m2)の25倍と高く、湿潤表面強度は4〜5で破れやゲル化が見られず、水分散時間は5秒以下で水分散性が優れていた。一方、表4の比較例3、4のように表面層の水溶性繊維の配合率が30重量%を越えたものは吸水量が高く、水分散時間が短くなるものの、湿潤時の表面強度が弱く、濡れた部分が破れたり溶けて穴が開いてしまう。From Table 2, the double-layered laminated papers of Examples 6 and 7 have a water absorption as high as 25 times their own weight (basis weight 70 g / m 2 ), and the wet surface strength is 4-5 and is broken or gelled. The water dispersion time was 5 seconds or less and the water dispersibility was excellent. On the other hand, as shown in Comparative Examples 3 and 4 in Table 4, when the water-soluble fiber content of the surface layer exceeds 30% by weight, the water absorption is high and the water dispersion time is short, but the surface strength when wet is low. It is weak and the wet part is torn or melted, resulting in a hole.
以上のことから、本発明の吸水性水分散紙は、表面層の水溶性繊維の配合率が0〜30重量%の範囲であれば、吸水性、水分散性が高く、少量の水濡れによっても表面形態が崩れない湿潤表面強度を有することが明白である。 From the above, the water-absorbing water-dispersed paper of the present invention has high water-absorbing and water-dispersing properties when the mixing ratio of the water-soluble fibers in the surface layer is in the range of 0 to 30% by weight. It is obvious that the surface morphology also has a wet surface strength that does not collapse.
(吸液層の作製)
繊維状カルボキシメチルセルロース(CMC−H)(ニチリン化学(株)製、エーテル化度0.43、遊離酸型)を水に分散させて、1.5%濃度にした分散液を用意した。これにポリエチレンイミン樹脂((株)日本触媒製、数平均分子量70000、重合体主鎖に1級、2級、および3級窒素原子含有)を前記繊維状カルボキシメチルセルロースに対して0.03重量%の割合で添加し攪拌して得た錯体繊維の50重量部と、水分散性繊維としてカナダ濾水度680CSFに叩解した針葉樹晒し木材パルプの50重量部を配合して吸液層の抄紙用原料を調成し、坪量53g/m2の吸液層湿紙を作製した。(Production of liquid absorption layer)
Fibrous carboxymethyl cellulose (CMC-H) (manufactured by Nichirin Chemical Co., Ltd., degree of etherification 0.43, free acid type) was dispersed in water to prepare a dispersion having a concentration of 1.5%. Polyethyleneimine resin (manufactured by Nippon Shokubai Co., Ltd., number average molecular weight 70000, polymer main chain containing primary, secondary, and tertiary nitrogen atoms) is 0.03% by weight based on the fibrous carboxymethylcellulose. 50 parts by weight of the complex fiber obtained by adding and stirring at a ratio of 50 parts by weight and 50 parts by weight of bleached coniferous wood pulp beaten to a Canadian freeness of 680 CSF as a water-dispersible fiber, and the raw material for paper making of the liquid absorbing layer And a liquid-absorbent layer wet paper having a basis weight of 53 g / m 2 was produced.
(表面層の作製)
別に、繊維状カルボキシメチルセルロース(CMC−H)(ニチリン化学(株)製、エーテル化度0.43、遊離酸型)の20重量部とカナダ濾水度680CSFに叩解した針葉樹晒し木材パルプの80重量部を配合した混合繊維原料を用意し、坪量27g/m2の表面層湿紙を作製した。(Preparation of surface layer)
Separately, 20 parts by weight of fibrous carboxymethylcellulose (CMC-H) (manufactured by Nichirin Chemical Co., Ltd., etherification degree 0.43, free acid type) and 80 weights of softwood bleached wood pulp beaten to Canadian freeness 680CSF A mixed fiber raw material in which parts were blended was prepared to prepare a surface layer wet paper having a basis weight of 27 g / m 2 .
(積層紙の作製)
吸液層湿紙の両面に表面層湿紙を重ね、搾水用濾紙を介して3.5kg/cm2で5分間加圧した後、回転式ドライヤーの加熱鏡面板に接触させて乾燥し、3層抄き合わせ型の積層紙を作製した。特性を表5に示した。(Production of laminated paper)
After layering the surface layer wet paper on both sides of the liquid absorbent layer wet paper, pressurizing for 5 minutes at 3.5 kg / cm 2 through the filter paper for squeezing, and then contacting the heating mirror plate of the rotary dryer and drying, A three-layer laminated paper was produced. The characteristics are shown in Table 5.
得られた積層紙について、アルカリ性化合物として炭酸ナトリウムを用い、炭酸ナトリウム/酸化澱粉(日本コーンスターチ(株)製)/吸着型脱臭剤(大和化学工業(株)製、二酸化ケイ素・酸化アルミニウム・酸化亜鉛複合組成物)=7/1/1.35重量部の割合で配合した水溶液を含浸加工し、回転式ドライヤーで乾燥して表5の実施例8に示す本発明の吸水性水分散紙を得た。なお、上記積層紙への炭酸ナトリウムの添加量は、錯体繊維を形成する繊維状カルボキシメチルセルロースのアニオン当量の1.60倍とした。また、吸着型脱臭剤の添加量は1.5g/m2であった。About the obtained laminated paper, using sodium carbonate as an alkaline compound, sodium carbonate / starch oxide (manufactured by Nippon Corn Starch Co., Ltd.) / Adsorption type deodorizer (manufactured by Daiwa Chemical Industry Co., Ltd., silicon dioxide / aluminum oxide / zinc oxide) (Composite composition) = 7/1 / 1.35 parts by weight of an aqueous solution was impregnated and dried with a rotary dryer to obtain the water-absorbing water-dispersed paper of the present invention shown in Example 8 in Table 5 It was. The amount of sodium carbonate added to the laminated paper was 1.60 times the anion equivalent of the fibrous carboxymethyl cellulose forming the complex fiber. Moreover, the addition amount of the adsorption type deodorizer was 1.5 g / m 2 .
表5より、実施例8の3層抄き合わせ型積層紙は、吸水量が自重(坪量107g/m2)の28倍と高く、湿潤表面強度は5で破れやゲル化が見られず、水分散時間は8秒で水分散性が優れていた。また、アンモニア脱臭率は60%で、アンモニアガスに対する脱臭作用が見られた。これらのことから、本発明の3層抄き合わせ型吸水性水分散紙は、吸水性、水分散性が高く、少量の水濡れによっても表面形態が崩れない湿潤表面強度、並びに脱臭能力を有することが明白である。From Table 5, the three-layer laminated paper of Example 8 has a water absorption as high as 28 times its own weight (basis weight 107 g / m 2 ), the wet surface strength is 5, and no tearing or gelation is observed. The water dispersion time was 8 seconds and the water dispersibility was excellent. Moreover, the ammonia deodorization rate was 60%, and the deodorizing action with respect to ammonia gas was seen. For these reasons, the three-layer laminated water-absorbing water-dispersed paper of the present invention has high water-absorbing and water-dispersing properties, and has a wet surface strength and a deodorizing ability that do not break down even when a small amount of water gets wet. It is obvious.
(吸液層の作製)
実施例8と同様にして坪量80g/m2の吸液層湿紙を作製した。(Production of liquid absorption layer)
In the same manner as in Example 8, a liquid absorbent layer wet paper having a basis weight of 80 g / m 2 was produced.
(表面層の作製)
別に、繊維状カルボキシメチルセルロース(CMC−H)(ニチリン化学(株)製、エーテル化度0.43、遊離酸型)の10重量部とカナダ濾水度650CSFに叩解した広葉樹晒し木材パルプの80重量部およびレーヨン短繊維(1.7dt×5mm)の10重量部を配合した混合繊維原料を用意し、坪量30g/m2の表面層湿紙を作製した。(Preparation of surface layer)
Separately, 10 parts by weight of fibrous carboxymethylcellulose (CMC-H) (manufactured by Nichirin Chemical Co., Ltd., etherification degree 0.43, free acid type) and 80 weights of hardwood bleached wood pulp beaten to a Canadian freeness of 650 CSF And a mixed fiber raw material containing 10 parts by weight of rayon short fibers (1.7 dt × 5 mm) were prepared to prepare a surface layer wet paper having a basis weight of 30 g / m 2 .
(積層紙の作製)
吸液層湿紙の両面に表面層湿紙を重ね、搾水用濾紙を介して3.5kg/cm2で5分間加圧した後、回転式ドライヤーの加熱鏡面板に接触させて乾燥し、3層抄き合わせ型の積層紙を作製した。(Production of laminated paper)
After layering the surface layer wet paper on both sides of the liquid absorbent layer wet paper, pressurizing for 5 minutes at 3.5 kg / cm 2 through the filter paper for squeezing, and then contacting the heating mirror plate of the rotary dryer and drying, A three-layer laminated paper was produced.
得られた積層紙について、アルカリ性化合物として炭酸ナトリウムを用い、炭酸ナトリウム/酸化澱粉(日本コーンスターチ(株)製)/化学反応型脱臭剤(ポリアクリル酸鉄(III)塩粉末、ポリアクリル酸のカルボキシル基に対する鉄(III)イオンのグラム当量比:0.5)=7/1/2重量部の割合で配合した水溶液を含浸加工し、回転式ドライヤーで乾燥して表5の実施例9に示す本発明の吸水性水分散紙を得た。なお、上記積層紙への炭酸ナトリウムの添加量は、錯体繊維を形成する繊維状カルボキシメチルセルロースのアニオン当量の1.49倍とした。また、化学反応型脱臭剤の添加量は2.5g/m2であった。About the obtained laminated paper, using sodium carbonate as an alkaline compound, sodium carbonate / oxidized starch (manufactured by Nippon Corn Starch Co., Ltd.) / Chemical reaction type deodorant (polyiron acrylate (III) salt powder, polyacrylic acid carboxyl) The aqueous solution blended at a ratio of gram equivalent of iron (III) ion to group: 0.5) = 7/1/2 part by weight was impregnated and dried with a rotary drier, and shown in Example 9 in Table 5. A water-absorbing water-dispersed paper of the present invention was obtained. The amount of sodium carbonate added to the laminated paper was 1.49 times the anion equivalent of the fibrous carboxymethyl cellulose forming the complex fiber. Moreover, the addition amount of the chemical reaction type deodorizer was 2.5 g / m 2 .
表5より、実施例9の3層抄き合わせ型手抄き紙は、吸水量が自重(坪量140g/m2)の32倍と高く、湿潤表面強度は5で破れやゲル化が見られず、水分散時間は4秒で水分散性が優れていた。また、アンモニア脱臭率は99%で、アンモニアガスに対する優れた脱臭作用を有していた。これらのことから、本発明の3層抄き合わせ型吸水性水分散紙は、吸水性、水分散性が高く、少量の水濡れによっても表面形態が崩れない湿潤表面強度、並びに脱臭能力を有することが明白である。From Table 5, the three-layer laminated handmade paper of Example 9 has a water absorption as high as 32 times its own weight (basis weight: 140 g / m 2 ), and the wet surface strength is 5 and tearing or gelation is observed. The water dispersion time was 4 seconds and the water dispersibility was excellent. Further, the ammonia deodorization rate was 99%, and it had an excellent deodorizing action on ammonia gas. For these reasons, the three-layer laminated water-absorbing water-dispersed paper of the present invention has high water-absorbing and water-dispersing properties, and has a wet surface strength and a deodorizing ability that do not break down even when a small amount of water gets wet. It is clear.
実施例8と同様にして3層抄き合わせ型の積層紙を作製した。得られた積層紙について、アルカリ性化合物として炭酸ナトリウムを用い、炭酸ナトリウム/酸化澱粉(日本コーンスターチ(株)製)=7/1重量部の割合で配合した水溶液を含浸加工し、回転式ドライヤーで乾燥して吸水性水分散紙を得た。なお、上記手抄き紙への炭酸ナトリウムの添加量は、錯体繊維を形成する繊維状カルボキシメチルセルロースのアニオン当量の1.60倍とした。 In the same manner as in Example 8, a three-layer laminated type laminated paper was produced. The obtained laminated paper was impregnated with sodium carbonate as an alkaline compound, impregnated with an aqueous solution of sodium carbonate / oxidized starch (manufactured by Nippon Corn Starch Co., Ltd.) = 7/1 part by weight, and dried with a rotary dryer Thus, a water-absorbing water-dispersed paper was obtained. The amount of sodium carbonate added to the handmade paper was 1.60 times the anion equivalent of the fibrous carboxymethyl cellulose forming the complex fiber.
次に、酸性化合物からなる脱臭剤としてコハク酸を用い、コハク酸/ポリビニルピロリドン/エチルアルコール=15/3/82重量部の組成の塗布液を、直径2mmの円が水玉模様状に分散したパターンで上記吸水性水分散紙の片面にグラビア印刷した。コハク酸の添加量は4g/m2であった。Next, a pattern in which a succinic acid is used as a deodorizing agent composed of an acidic compound and a coating solution having a composition of succinic acid / polyvinylpyrrolidone / ethyl alcohol = 15/3/82 parts by weight is dispersed in a circle having a diameter of 2 mm in a polka dot pattern. Then, gravure printing was performed on one side of the water-absorbing water-dispersed paper. The amount of succinic acid added was 4 g / m 2 .
表5より、実施例10の3層抄き合わせ型手抄き紙は、吸水量が自重(坪量111g/m2)の25倍と高く、湿潤表面強度は5で破れやゲル化が見られず、水分散時間は8秒で水分散性が優れていた。また、アンモニア脱臭率は99%で、アンモニアガスに対する優れた脱臭作用が見られた。これらのことから、本発明の3層抄き合わせ型吸水性水分散紙は、吸水性、水分散性が高く、少量の水濡れによっても表面形態が崩れない湿潤表面強度、並びに脱臭能力を有することが明白である。From Table 5, the three-layer laminated handmade paper of Example 10 has a water absorption as high as 25 times its own weight (basis weight 111 g / m 2 ), the wet surface strength is 5, and tearing and gelation are observed. The water dispersion time was 8 seconds and the water dispersibility was excellent. Moreover, the ammonia deodorization rate was 99%, and an excellent deodorizing action against ammonia gas was observed. For these reasons, the three-layer laminated water-absorbing water-dispersed paper of the present invention has high water-absorbing and water-dispersing properties, and has a wet surface strength and a deodorizing ability that do not break down even when a small amount of water gets wet. It is clear.
表1は実施例1から5までの特性をまとめたものである。
表2は実施例6および7の特性をまとめたものである。
表3は比較例1から3までの特性をまとめたものである。
表4は比較例4及び5の特性をまとめたものである。
表5は実施例8から10の特性をまとめたものである。
本発明による吸水性水分散紙は優れた吸水性を持ち、また廃棄処理に於いては下水道処理施設等への負荷を増大させることなく水分散処理が可能であり、また紙の特性である加工しやすさを持ち合わせている事から、水滴等による濡れの発生しやすい箇所での清潔保持に好適であり、特にトイレ用防汚マット、介護用マット等への応用に適している。 The water-absorbing water-dispersed paper according to the present invention has an excellent water-absorbing property, and in the disposal process, water-dispersing treatment is possible without increasing the load on the sewerage treatment facility, and the processing is a characteristic of paper. Since it is easy to handle, it is suitable for cleanliness maintenance in a place where wetting with water droplets or the like is likely to occur, and is particularly suitable for application to an antifouling mat for toilets, a mat for nursing care, and the like.
1 吸水性水分散紙
11 吸水層
12 錯体繊維
21 表面層
22 水溶性繊維
23 水分散性繊維1 Water-absorbing water-dispersed paper 11 Water-absorbing layer 12 Complex fiber 21
Claims (11)
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| JP2007192599A JP2009007723A (en) | 2007-06-27 | 2007-06-27 | Water-absorbing and water-dispersing paper |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010082253A1 (en) | 2009-01-16 | 2010-07-22 | パナソニック株式会社 | Server authentication method and client terminal |
| WO2015050117A1 (en) * | 2013-10-04 | 2015-04-09 | Dic株式会社 | Modified cellulose nanofiber, method for producing same, resin composition using same, molded body, and method for producing resin composition |
| JP2018053401A (en) * | 2016-09-30 | 2018-04-05 | 王子ホールディングス株式会社 | Amphoteric ion-type fiber |
| JP2018104860A (en) * | 2016-12-28 | 2018-07-05 | エステー株式会社 | Water-dispersible sheet having deodorization effect |
| JP2022020607A (en) * | 2020-07-20 | 2022-02-01 | 王子ホールディングス株式会社 | Fibrous cellulose-containing substance, and application thereof |
-
2007
- 2007-06-27 JP JP2007192599A patent/JP2009007723A/en active Pending
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2010082253A1 (en) | 2009-01-16 | 2010-07-22 | パナソニック株式会社 | Server authentication method and client terminal |
| WO2015050117A1 (en) * | 2013-10-04 | 2015-04-09 | Dic株式会社 | Modified cellulose nanofiber, method for producing same, resin composition using same, molded body, and method for producing resin composition |
| JP2018053401A (en) * | 2016-09-30 | 2018-04-05 | 王子ホールディングス株式会社 | Amphoteric ion-type fiber |
| JP2018104860A (en) * | 2016-12-28 | 2018-07-05 | エステー株式会社 | Water-dispersible sheet having deodorization effect |
| JP2022020607A (en) * | 2020-07-20 | 2022-02-01 | 王子ホールディングス株式会社 | Fibrous cellulose-containing substance, and application thereof |
| JP7806406B2 (en) | 2020-07-20 | 2026-01-27 | 王子ホールディングス株式会社 | Fibrous cellulose-containing materials and their applications |
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