JP2012117193A - Spun-bonded nonwoven fabric having multilayer structure containing melt-blown polylactic acid and method for producing the same - Google Patents
Spun-bonded nonwoven fabric having multilayer structure containing melt-blown polylactic acid and method for producing the same Download PDFInfo
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- JP2012117193A JP2012117193A JP2011245653A JP2011245653A JP2012117193A JP 2012117193 A JP2012117193 A JP 2012117193A JP 2011245653 A JP2011245653 A JP 2011245653A JP 2011245653 A JP2011245653 A JP 2011245653A JP 2012117193 A JP2012117193 A JP 2012117193A
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- nonwoven fabric
- polylactic acid
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- 239000004745 nonwoven fabric Substances 0.000 title claims abstract description 129
- 229920000747 poly(lactic acid) Polymers 0.000 title claims abstract description 101
- 239000004626 polylactic acid Substances 0.000 title claims abstract description 95
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000004750 melt-blown nonwoven Substances 0.000 claims abstract description 78
- 239000004744 fabric Substances 0.000 claims abstract description 77
- 229920000642 polymer Polymers 0.000 claims abstract description 18
- 238000010030 laminating Methods 0.000 claims abstract description 17
- 238000000034 method Methods 0.000 claims description 16
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 claims description 15
- 239000000155 melt Substances 0.000 claims description 11
- 239000004310 lactic acid Substances 0.000 claims description 7
- 235000014655 lactic acid Nutrition 0.000 claims description 7
- 239000000853 adhesive Substances 0.000 claims description 4
- 230000037213 diet Effects 0.000 claims description 2
- 235000005911 diet Nutrition 0.000 claims description 2
- 239000002253 acid Substances 0.000 claims 1
- 239000012530 fluid Substances 0.000 abstract description 13
- 229910052799 carbon Inorganic materials 0.000 abstract description 11
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 9
- 230000032798 delamination Effects 0.000 abstract description 6
- 230000000694 effects Effects 0.000 abstract description 5
- 230000000903 blocking effect Effects 0.000 abstract description 3
- 230000009467 reduction Effects 0.000 abstract description 3
- 239000010410 layer Substances 0.000 description 92
- 230000004888 barrier function Effects 0.000 description 10
- 239000000057 synthetic resin Substances 0.000 description 9
- 229920003002 synthetic resin Polymers 0.000 description 9
- -1 polyethylene Polymers 0.000 description 8
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- JVTAAEKCZFNVCJ-REOHCLBHSA-N L-lactic acid Chemical compound C[C@H](O)C(O)=O JVTAAEKCZFNVCJ-REOHCLBHSA-N 0.000 description 4
- 239000004743 Polypropylene Substances 0.000 description 4
- 239000000835 fiber Substances 0.000 description 4
- 238000002844 melting Methods 0.000 description 4
- 230000008018 melting Effects 0.000 description 4
- 230000000704 physical effect Effects 0.000 description 4
- 229920001155 polypropylene Polymers 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 206010021639 Incontinence Diseases 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 230000001070 adhesive effect Effects 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 230000013872 defecation Effects 0.000 description 3
- 239000000203 mixture Substances 0.000 description 3
- CWEFIMQKSZFZNY-UHFFFAOYSA-N pentyl 2-[4-[[4-[4-[[4-[[4-(pentoxycarbonylamino)phenyl]methyl]phenyl]carbamoyloxy]butoxycarbonylamino]phenyl]methyl]phenyl]acetate Chemical compound C1=CC(CC(=O)OCCCCC)=CC=C1CC(C=C1)=CC=C1NC(=O)OCCCCOC(=O)NC(C=C1)=CC=C1CC1=CC=C(NC(=O)OCCCCC)C=C1 CWEFIMQKSZFZNY-UHFFFAOYSA-N 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 238000009987 spinning Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 229930182843 D-Lactic acid Natural products 0.000 description 2
- JVTAAEKCZFNVCJ-UWTATZPHSA-N D-lactic acid Chemical compound C[C@@H](O)C(O)=O JVTAAEKCZFNVCJ-UWTATZPHSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 229940022769 d- lactic acid Drugs 0.000 description 2
- 238000004049 embossing Methods 0.000 description 2
- 230000009477 glass transition Effects 0.000 description 2
- 238000003475 lamination Methods 0.000 description 2
- 238000006068 polycondensation reaction Methods 0.000 description 2
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- JJTUDXZGHPGLLC-IMJSIDKUSA-N 4511-42-6 Chemical compound C[C@@H]1OC(=O)[C@H](C)OC1=O JJTUDXZGHPGLLC-IMJSIDKUSA-N 0.000 description 1
- 239000004970 Chain extender Substances 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 150000008065 acid anhydrides Chemical class 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000033228 biological regulation Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000009264 composting Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- OEBRKCOSUFCWJD-UHFFFAOYSA-N dichlorvos Chemical compound COP(=O)(OC)OC=C(Cl)Cl OEBRKCOSUFCWJD-UHFFFAOYSA-N 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000011229 interlayer Substances 0.000 description 1
- JJTUDXZGHPGLLC-UHFFFAOYSA-N lactide Chemical compound CC1OC(=O)C(C)OC1=O JJTUDXZGHPGLLC-UHFFFAOYSA-N 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000088 plastic resin Substances 0.000 description 1
- 238000012643 polycondensation polymerization Methods 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000002910 solid waste Substances 0.000 description 1
- 238000004677 spark ionization mass spectrometry Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
Classifications
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/559—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving the fibres being within layered webs
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15585—Apparatus or processes for manufacturing of babies' napkins, e.g. diapers
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15699—Forming webs by bringing together several webs, e.g. by laminating or folding several webs, with or without additional treatment of the webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/54—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties by welding together the fibres, e.g. by partially melting or dissolving
- D04H1/542—Adhesive fibres
- D04H1/55—Polyesters
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2509/00—Medical; Hygiene
- D10B2509/02—Bandages, dressings or absorbent pads
- D10B2509/026—Absorbent pads; Tampons; Laundry; Towels
Landscapes
- Engineering & Computer Science (AREA)
- Health & Medical Sciences (AREA)
- Textile Engineering (AREA)
- Heart & Thoracic Surgery (AREA)
- Epidemiology (AREA)
- Biomedical Technology (AREA)
- Manufacturing & Machinery (AREA)
- Vascular Medicine (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Mechanical Engineering (AREA)
- Nonwoven Fabrics (AREA)
Abstract
Description
本発明はメルトブローンポリ乳酸を含む多層構造スパンボンド不織布およびこの製造方法に係り、さらに詳しくは、スパンボンド不織布を最外層とし、内層は少なくとも1層のポリ乳酸メルトブローン不織布層を有し、必要に応じて、少なくとも1層以上のスパンボンド不織布層および/またはポリ乳酸メルトブローン不織布層がさらに積層されてなるが、連続して駆動されるスクリーンベルトの上にスパンボンド不織布層を積層し、スパンボンド不織布層の上に少なくとも1層のポリ乳酸メルトブローン不織布層を積層し、必要に応じて、少なくとも1層以上のスパンボンド不織布層および/またはポリ乳酸メルトブローン不織布層をさらに積層した後、さらにスパンボンド不織布層を積層し、熱カレンダーを用いて熱と圧力を同時に与えることにより熱粘着させて製造し、ポリ乳酸メルトブローン不織布の量を最適化させ、熱風量を制御するとともに、カレンダーロールの適正温度を維持して、流体遮断性に優れた効果が得られるだけではなく、不織布の層間剥離が起こらず、しかも、環境にやさしい高分子であるポリ乳酸を用いることにより、炭素排出の低減にも有利なメルトブローンポリ乳酸を含む多層構造スパンボンド不織布およびこの製造方法に関する。 The present invention relates to a multilayer spunbond nonwoven fabric containing meltblown polylactic acid and a method for producing the same, and more specifically, the spunbond nonwoven fabric is the outermost layer, and the inner layer has at least one polylactic acid meltblown nonwoven fabric layer. The spunbond nonwoven fabric layer and / or the polylactic acid meltblown nonwoven fabric layer is further laminated, and the spunbond nonwoven fabric layer is laminated on a continuously driven screen belt. After laminating at least one polylactic acid meltblown nonwoven fabric layer, and optionally further laminating at least one spunbond nonwoven fabric layer and / or polylactic acid meltblown nonwoven fabric layer, a spunbond nonwoven fabric layer is further formed. Laminate and apply heat and pressure simultaneously using a thermal calendar In addition to optimizing the amount of polylactic acid melt blown nonwoven fabric and controlling the amount of hot air, maintaining the appropriate temperature of the calender roll, not only can the effect of excellent fluid barrier properties be obtained Further, the present invention relates to a multilayer spunbond nonwoven fabric containing melt blown polylactic acid which does not cause delamination of the nonwoven fabric and is advantageous for reduction of carbon emission by using polylactic acid which is an environmentally friendly polymer and a method for producing the same.
使い捨ての衛生製品は、幼児用おむつ、排便練習用パンツ型のおむつおよび成人失禁用のおむつ、ポリエチレン(PE)フィルムとラミネートする衛生材、生理用のナプキンなどのように、現在、多くの分野において幅広く用いられている。具体的に、幼児および子供の衛生分野においては、おむつおよび幼児排便訓練用のショーツパンツが一般に再使用可能な布製の衛生用品の代わりに用いられてきている。他の代表的な使い捨ての衛生製品としては、女性衛生製品、例えば、生理用のナプキンまたはタンポン、成人失禁用製品、および保健衛生製品、例えば、手術用ドレープまたは創傷被覆材(ドレッシング)が挙げられる。代表的な使い捨ての衛生製品は、一般に、表面シート、裏面シート、および表面シートと裏面シートとの間に挟まれた衛生構造物を含む複合構造体を備える。なお、これらの製品は、普通、製品を着用者にぴったりと合わせるための幾つかの類型の係合システムを備える。 Disposable hygiene products are currently used in many fields, such as infant diapers, defecation pants and adult incontinence diapers, hygiene materials laminated with polyethylene (PE) film, sanitary napkins, etc. Widely used. Specifically, in the field of infant and child hygiene, shorts pants for diaper and infant defecation training have generally been used in place of reusable fabric hygiene products. Other representative disposable hygiene products include feminine hygiene products such as sanitary napkins or tampons, adult incontinence products, and health hygiene products such as surgical drapes or wound dressings. . A typical disposable sanitary product generally comprises a composite structure including a topsheet, a backsheet, and a sanitary structure sandwiched between the topsheet and the backsheet. It should be noted that these products usually include several types of engagement systems to fit the product closely to the wearer.
たとえ、現在の使い捨ての幼児用のおむつおよび他の使い捨ての衛生製品が一般に大衆によって受け入れられているとはいえ、これらの製品は特定の領域において依然として改善の余地を有している。例えば、固体ゴミの処理に対する関心が全世界的に高まりつつある。ゴミの埋立地が引き続きいっぱいになることに伴い、使い捨ての製品において、原料の減少、使い捨ての製品により多くリサイクル可能であるか、そして付加して分解可能な成分の混入およびゴミ埋立などの手段以外の方法によって廃棄処理可能な製品の考案に対するニーズが高まりつつあるのが現状である。このため、一般に、使用中には、その一体性および強度を保有するものの、使用後には材料が一層効率よく廃棄可能な使い捨ての衛生製品に使用可能な新規材料の必要性が大幅に増大している。かようなニーズに応えられるものとして、例えば、ポリ乳酸から製造された不織布は、堆肥化によって容易に且つ効率よく廃棄処理可能であり、また、ポリ乳酸は、重合工程から廃棄工程に至るまでに発生する二酸化炭素の量が、現在汎用されている高分子よりも低いため、炭素排出の低減に有利であるというメリットがあり、これらの使用が考えられるが、そのままで使用するには、機械的な強度などの他の諸特性における問題点もまた有している。 Even though current disposable infant diapers and other disposable hygiene products are generally accepted by the general public, these products still have room for improvement in certain areas. For example, interest in the treatment of solid waste is increasing worldwide. As waste landfill continues to fill up, in disposable products, other than means such as reduction of raw materials, more recyclable than disposable products, and addition of degradable components and waste landfill At present, there is a growing need for devising products that can be disposed of by this method. For this reason, the need for new materials that can be used in disposable hygiene products that generally retain their integrity and strength during use but can be disposed of more efficiently after use is greatly increased. Yes. In order to meet such needs, for example, non-woven fabric made from polylactic acid can be easily and efficiently disposed of by composting, and polylactic acid can be used from the polymerization process to the disposal process. Since the amount of generated carbon dioxide is lower than that of currently widely used polymers, there is an advantage that it is advantageous for reducing carbon emissions, and these can be used. It also has problems with other properties such as good strength.
一方、全世界的に環境にやさしい製品への関心および需要も高まりつつある。これとあいまって、二酸化炭素の発生量を規制しようとする世界的な動きも既に始まっており、炭素排出量を定めておいた状態で、排出量の許容値を超えた企業または国が、許容値を超えていない企業または国から炭素排出権を買わなければ、規制が避けられない時代を迎えている現在、上記のポリ乳酸は、炭素排出の低減に有利な位置を占めている。現在、使い捨ての衛生製品に最も汎用されているポリプロピレンの場合、1トンのポリプロピレンの燃焼量につき、二酸化炭素の発生量が3200kgであるのに対し、ポリ乳酸の場合には1830kgであって、ポリプロピレンの約57重量%のレベルにしかならず、極めて有利な位置にあるといえる。 Meanwhile, there is a growing interest and demand for environmentally friendly products worldwide. Coupled with this, a global movement to regulate the amount of carbon dioxide has already begun, and companies or countries that have exceeded the allowable emission limits with carbon emissions set are allowed. At the time when the regulation is unavoidable without buying carbon emission rights from companies or countries that do not exceed the above values, the above polylactic acid occupies an advantageous position in reducing carbon emissions. At present, in the case of polypropylene most widely used in disposable sanitary products, the amount of carbon dioxide generated is 3200 kg per 1 ton of polypropylene, whereas in the case of polylactic acid, it is 1830 kg. It can be said that it is in a very advantageous position.
また、スパンボンド不織布と合成樹脂との粘着方式によってラミネートする場合に、ポリ乳酸メルトブローン不織布の重量が高ければ、流体遮断性が高くなって合成樹脂が染み出るという現象がないものの、異成分間不織布の熱粘着不良によって各不織布の層間剥離現象が起こり、ポリ乳酸メルトブローン不織布の重量が低ければ、合成樹脂が染み出てロール状に巻き取るときに、背面に粘着されて品質が低下してしまうという問題があった。このため、多層構造スパンボンド不織布を使い捨ての衛生製品に使用するためには、合成樹脂が染み出る現象を防いだり、流体遮断性を高めるとともに、層間剥離現象が起こることを抑止するといった機能性が求められる。ところが、これまで、ポリ乳酸の最適なメルトブローン量を指摘している技術は言及されていないのが現状である。 In addition, when laminating by the adhesive method of spunbond nonwoven fabric and synthetic resin, if the weight of the polylactic acid meltblown nonwoven fabric is high, there is no phenomenon that the fluid barrier property increases and the synthetic resin oozes out, but the nonwoven fabric between different components When the weight of the polylactic acid meltblown nonwoven fabric is low, the synthetic resin oozes out and rolls up into a roll shape, causing the quality to deteriorate due to adhesion to the back surface. There was a problem. For this reason, in order to use the multi-layered spunbond nonwoven fabric for disposable sanitary products, it has the functionality of preventing the phenomenon of the synthetic resin seeping out, improving the fluid barrier property, and preventing the delamination phenomenon from occurring. Desired. However, at present, no technology that points out the optimum amount of meltblown polylactic acid has been mentioned.
これらの問題に加えて、ポリ乳酸をメルトブローン法により紡糸するときに吹き付ける熱風の量が多過ぎる場合に、細繊度化したポリマーがスクリーンベルトに積層できずに吹き飛ばされる現象が発生し、熱風の量が少な過ぎる場合、メルトブローン不織布の繊度が太過ぎて流体遮断性が低下するという問題点が発生していた。このため、熱風の量を最適に調節する技術も求められるのが現状である。なお、ポリ乳酸をメルトブローン法により紡糸するとき、DCD(Die to Collector Distance)の調節が上手く行われなければ、不織布の形成に問題がある。DCDが高過ぎると、ポリマーがまるで綿のように紡糸されてウェブが正常に形成できず、低すぎると、ポリマー同士が固まってしまい、まるでフィルムのようにウェブが形成されてしまう。 In addition to these problems, when the amount of hot air blown when spinning polylactic acid by the melt blown method is too large, a finely fine polymer is blown off without being laminated on the screen belt. When there is too little, the fineness of the melt blown nonwoven fabric was too thick, and the problem that fluid barrier property fell occurred. For this reason, the present condition is that a technique for optimally adjusting the amount of hot air is also required. In addition, when polylactic acid is spun by the melt blown method, there is a problem in the formation of a non-woven fabric unless DCD (Die to Collector Distance) is adjusted well. If the DCD is too high, the polymer is spun like cotton and the web cannot be formed normally. If the DCD is too low, the polymers solidify, and the web is formed like a film.
最後に、積層されたウェブを熱粘着させる過程で経ることとなるカレンダーロールの温度もまた適正レベルを維持しなければならない。温度が高過ぎると、カレンダーロールにくっつくという融着現象が発生し、温度が低すぎると、スパンボンド層とポリ乳酸メルトブローン層との間の剥離現象が現れるという問題点があり、このため、カレンダーロールの温度を適正に維持する技術も求められる。 Finally, the temperature of the calender roll that will go through the process of thermally sticking the laminated webs must also be maintained at an appropriate level. If the temperature is too high, a fusing phenomenon of sticking to the calender roll will occur, and if the temperature is too low, a peeling phenomenon will occur between the spunbond layer and the polylactic acid meltblown layer. A technique for appropriately maintaining the temperature of the roll is also required.
このため、上述したように、ポリ乳酸は、衛生剤の材料として使われるときに優れた機能性を有しているが、上述した諸問題があるため、実用的な製品として開発されたものがこれまで提案されておらず、単に衛生材料の一部にポリ乳酸を使用することができると開示したものとしては、高度に順応性である個人衛生製品を提供するためのものであり、大韓民国特許出願第2003−7002997号は、液体との接触および極小の力の適用によってゲルとなる吸収体および水溶性重合体を含む個人衛生製品を開示し、「繊維の製造に利用可能な他の重合体としては、ポリ乳酸およびバイオノルとアジピン酸とユニトックスのブレンドがある。」と開示しているだけである。 For this reason, as described above, polylactic acid has excellent functionality when used as a sanitary material, but has been developed as a practical product due to the above-mentioned problems. The one that has not been proposed so far and simply disclosed that polylactic acid can be used as part of the sanitary material is to provide a highly adaptable personal hygiene product. Application 2003-7002997 discloses a personal hygiene product comprising an absorbent and a water-soluble polymer that forms a gel upon contact with a liquid and application of minimal force, "Other polymers available for the production of fibers" As a blend of polylactic acid and bionor, adipic acid and unitox. "
ところが、前記開示された発明は、単にポリ乳酸が衛生剤を構成する混合繊維の一つとして使用可能であることを開示しているだけであり、これらの使用による上述した従来の問題点を認識しておらず、このため、これに対する解決策は全く提示していない。 However, the disclosed invention merely discloses that polylactic acid can be used as one of the mixed fibers constituting the sanitary agent, and recognizes the above-described conventional problems due to the use thereof. For this reason, no solution to this is presented.
本発明は上記の従来の技術における技術的問題点に鑑みてなされたものであり、その主たる目的は、上記の優れた特性を有するポリ乳酸を衛生剤の材料として用いることによる問題点を解消するために、内層のメルトブローン不織布層をポリ乳酸を用いて紡糸するが、量を最適化して流体遮断性を高め、不織布の層間剥離現象は起こらない程度の最適なメルトブローンの量を定めて各種の個人衛生製品として用いて好適なポリ乳酸を含む多層構造のメルトブローンポリ乳酸を含む多層構造スパンボンド不織布を提供するところにある。 The present invention has been made in view of the technical problems in the prior art described above, and its main purpose is to eliminate the problems caused by using polylactic acid having the above-mentioned excellent characteristics as a sanitary agent material. For this purpose, the melt blown nonwoven layer of the inner layer is spun using polylactic acid, but the amount of melt blown is optimized by optimizing the amount to improve the fluid barrier property and the nonwoven fabric delamination phenomenon does not occur. It is an object of the present invention to provide a multilayer spunbond nonwoven fabric containing a melt blown polylactic acid having a multilayer structure containing polylactic acid suitable for use as a sanitary product.
本発明の他の目的は、前記目的の多層構造スパンボンド不織布を一層容易に製造する方法を提供するところにある。 Another object of the present invention is to provide a method for more easily producing the multilayer spunbond nonwoven fabric having the above-mentioned object.
前記目的だけではなく、容易に表出される他の目的を達成するために、本発明においては、流体遮断性に優れた効果が得られるだけではなく、不織布の層間剥離が起こらず、しかも、環境にやさしい高分子であるポリ乳酸を用いることにより、炭素排出の低減にも有利となる多層構造スパンボンド不織布を製造するところにその目的がある。 In order to achieve not only the above object but also other objects that are easily expressed, in the present invention, not only an excellent effect of fluid barrier properties can be obtained, but there is no delamination of the nonwoven fabric, and the environment The purpose is to produce a multi-layered spunbonded nonwoven fabric that is also advantageous in reducing carbon emissions by using polylactic acid, which is a gentle polymer.
本発明の前記および他の目的と利点は、好適な実施例を挙げるための下記の説明から一層明らかになる。 The above and other objects and advantages of the present invention will become more apparent from the following description of preferred embodiments.
前記目的を達成するための本発明のメルトブローンポリ乳酸を含む多層構造スパンボンド不織布は、スパンボンド不織布を最外層とし、内層に少なくとも1以上のメルトブローン不織布層を有する多層構造のスパンボンド不織布において、前記不織布の内層は、1層以上のポリ乳酸メルトブローン不織布層を有し、必要に応じて、1層以上のスパンボンド不織布層またはポリ乳酸メルトブローン不織布層がさらに積層されてなるが、連続して駆動されるスクリーンベルトの上にスパンボンド不織布層を積層し、スパンボンド不織布層の上に1層以上のポリ乳酸メルトブローン不織布層を積層し、必要に応じて、1層以上のスパンボンド不織布層またはポリ乳酸メルトブローン不織布層をさらに積層した後、さらにスパンボンド不織布層を積層し、熱カレンダーを用いて熱と圧力を同時に与えることにより熱粘着させて製造し、前記ポリ乳酸メルトブローン不織布の重量は、総重量の5〜15重量%となり、総重量は10〜100gsmとなることを特徴とする。 In order to achieve the above object, a multilayer spunbond nonwoven fabric containing the melt blown polylactic acid of the present invention is a multilayer spunbond nonwoven fabric having a spunbond nonwoven fabric as an outermost layer and having at least one melt blown nonwoven fabric layer as an inner layer. The inner layer of the nonwoven fabric has one or more polylactic acid meltblown nonwoven fabric layers, and if necessary, one or more spunbond nonwoven fabric layers or polylactic acid meltblown nonwoven fabric layers are further laminated. A spunbond nonwoven fabric layer is laminated on the screen belt, one or more polylactic acid meltblown nonwoven fabric layers are laminated on the spunbond nonwoven fabric layer, and one or more spunbond nonwoven fabric layers or polylactic acid are laminated as necessary. After further laminating a meltblown nonwoven fabric layer, further laminating a spunbond nonwoven fabric layer In addition, heat and pressure are applied simultaneously by applying heat and pressure using a heat calendar, and the weight of the polylactic acid meltblown nonwoven fabric is 5 to 15% by weight of the total weight, and the total weight is 10 to 100 gsm. Features.
本発明の他の構成によれば、前記メルトブローン不織布層の高分子は、溶融指数(MI:Melt Index、210℃)が70〜85g/10分のポリ乳酸であることを特徴とする。 According to another configuration of the present invention, the polymer of the melt blown nonwoven fabric layer is polylactic acid having a melt index (MI: Melt Index, 210 ° C.) of 70 to 85 g / 10 min.
前記他の目的を達成するための本発明のメルトブローンポリ乳酸を含む多層構造スパンボンド不織布の製造方法は、スパンボンド不織布を最外層とし、内層に少なくとも1以上のメルトブローン不織布層を有する多層構造のスパンボンド不織布を製造する方法であって、スパンボンド不織布を最外層とし、内層は1層以上のポリ乳酸メルトブローン不織布層を有し、必要に応じて、1層以上のスパンボンド不織布層またはポリ乳酸メルトブローン不織布層がさらに積層されてなるが、連続して駆動されるスクリーンベルトの上にスパンボンド不織布層を積層し、スパンボンド不織布層の上に1層以上のポリ乳酸メルトブローン不織布層を積層し、必要に応じて、1層以上のスパンボンド不織布層またはポリ乳酸メルトブローン不織布層をさらに積層した後、さらにスパンボンド不織布層を積層するステップと、前記積層された構造の不織布を、熱カレンダーを用いて熱と圧力を同時に与えることにより熱粘着させるステップと、を含み、前記ポリ乳酸メルトブローン不織布の重量は、総重量の5〜15重量%となり、総重量は10〜100gsmとなることを特徴とする。 In order to achieve the other object, a method for producing a multi-layered structure spunbond nonwoven fabric containing melt blown polylactic acid according to the present invention comprises a spunbond nonwoven fabric as an outermost layer, and a multi-layer span having at least one melt blown nonwoven fabric layer as an inner layer. A method for producing a bonded nonwoven fabric, wherein the spunbond nonwoven fabric is an outermost layer, the inner layer has one or more polylactic acid meltblown nonwoven fabric layers, and if necessary, one or more spunbond nonwoven fabric layers or polylactic acid meltblown A nonwoven fabric layer is further laminated. A spunbond nonwoven fabric layer is laminated on a continuously driven screen belt, and one or more polylactic acid meltblown nonwoven fabric layers are laminated on the spunbond nonwoven fabric layer. One or more spunbond nonwoven layers or polylactic acid meltblown nonwoven layers. And laminating a spunbond nonwoven fabric layer after the lamination, and thermally adhering the nonwoven fabric of the laminated structure by simultaneously applying heat and pressure using a thermal calender, the polylactic acid melt blown The weight of the nonwoven fabric is 5 to 15% by weight of the total weight, and the total weight is 10 to 100 gsm.
本発明の他の構成によれば、前記メルトブローン不織布の製造に際して吹き付ける熱風の量は、1000〜3000m3/hに制御されることを特徴とする。 According to the other structure of this invention, the quantity of the hot air sprayed in the case of manufacture of the said meltblown nonwoven fabric is controlled by 1000-3000m < 3 > / h, It is characterized by the above-mentioned.
本発明のさらに他の構成によれば、前記メルトブローン不織布の製造に際して、DCD(ダイスと収集システムの距離:Die to CollectorDistance)は100〜350mmに制御されることを特徴とする。 According to still another configuration of the present invention, when the melt blown nonwoven fabric is manufactured, a DCD (Diet to Collector Distance) is controlled to 100 to 350 mm.
本発明のさらに他の構成によれば、前記メルトブローン不織布の製造に際して、熱粘着させるカレンダーロールの温度範囲は、120〜150℃に制御されることを特徴とする。 According to still another configuration of the present invention, the temperature range of the calender roll to be thermally adhered is controlled to 120 to 150 ° C. when the melt blown nonwoven fabric is manufactured.
上記のような構成を有する本発明のメルトブローンポリ乳酸を含む多層構造スパンボンド不織布およびその製造方法は、スパンボンド不織布を最外層とし、内層は少なくとも1層のポリ乳酸メルトブローン不織布層またはスパンボンド不織布層および/またはメルトブローン不織布層を特定の条件下でさらに積層して構成するので、流体遮断性に優れた効果が得られるだけではなく、不織布の層間剥離が起こらず、環境にやさしい高分子であるポリ乳酸を用いることにより、炭素排出の低減にも有利となる不織布を製造することができて、上記の本発明の不織布は、幼児用のおむつ、排便練習用のパンツ型のおむつおよび成人失禁用のおむつ、生理用のナプキンなどに有効に使用可能である。 The multilayer spunbond nonwoven fabric containing the melt blown polylactic acid according to the present invention having the above-described configuration and the method for producing the same have a spunbond nonwoven fabric as an outermost layer, and the inner layer is at least one polylactic acid meltblown nonwoven fabric layer or a spunbond nonwoven fabric layer. And / or a melt-blown non-woven fabric layer that is further laminated under specific conditions, so that not only an excellent fluid barrier effect can be obtained, but also the non-woven fabric does not delaminate and is an environmentally friendly polymer. By using lactic acid, it is possible to produce a nonwoven fabric that is also advantageous for reducing carbon emissions. The nonwoven fabric of the present invention described above is suitable for infant diapers, pants-type diapers for defecation practice, and adult incontinence. It can be used effectively for diapers and sanitary napkins.
以下、本発明を好適な実施態様によって一層詳述する。 Hereinafter, the present invention will be described in more detail with reference to preferred embodiments.
本発明を詳細に説明するに先立って、まず、本発明の明細書の全般に亘って使われている上記のポリ乳酸について定義すれば、ポリ乳酸は、一般に、乳酸またはラクテッドの重合によって製造されるものであり、このため、本発明において用いられる用語「ポリ乳酸」は、乳酸またはラクテッドの重合によって製造される重合体を示している。任意の公知の重合方法、例えば、重縮合または開環重合を用いて乳酸を重合してもよい。重縮合方法において、例えば、L−乳酸、D−乳酸またはこれらの混合物は、脱水−重縮合に直接的に適用される。開環重合方法において、乳酸のシクリックダイマーであるラクテッドは、重合調節剤および触媒の援助により重合に適用される。ラクテッドは、L−ラクテッド、D−ラクテッドおよびDL−ラクテッド(メゾ−ラクテッド、L−乳酸とD−乳酸の縮合物とも呼ばれる。)を含んでいてもよい。それぞれの前記ラクテッド(すなわち、L−ラクテッド、D−ラクテッドおよびDL−ラクテッド)は、ダイマーである。すなわち、これらは2つの乳酸単位からなる。そのキラル中心のため、乳酸は2つの異なる立体化学的異性体、すなわち、R異性体およびS異性体の形状を有する。D−ラクテッドは、2つのR異性体を含み、L−ラクテッドは、2つのS異性体を含み、メゾ−ラクテッドは、R異性体およびS異性体を含む。異なる異性体を混合し、必要に応じて重合して、後述する任意の要求組成および結晶度を有するポリ乳酸が得られる。なお、少量の鎖延長剤(例えば、後述するジイソシアネート化合物、エポキシ化合物または酸無水物)を用いてポリ乳酸の分子量を増大させることができる。好適には、ポリ乳酸の重量平均分子量は、約60,000〜約1,000,000である。 Prior to describing the present invention in detail, first of all, the above-mentioned polylactic acid used throughout the specification of the present invention will be defined. Polylactic acid is generally produced by polymerization of lactic acid or lactated. Therefore, the term “polylactic acid” used in the present invention indicates a polymer produced by polymerization of lactic acid or lactated. Lactic acid may be polymerized using any known polymerization method such as polycondensation or ring-opening polymerization. In the polycondensation method, for example, L-lactic acid, D-lactic acid or mixtures thereof are directly applied to dehydration-polycondensation. In the ring-opening polymerization process, lacted, a cyclic dimer of lactic acid, is applied to the polymerization with the aid of polymerization regulators and catalysts. Lacted may include L-lacto, D-lacto and DL-lacto (Meso-lacted, also called a condensate of L-lactic acid and D-lactic acid). Each said lactated (ie, L-lactide, D-lactide and DL-lactide) is a dimer. That is, they consist of two lactic acid units. Because of its chiral center, lactic acid has two different stereochemical isomers, namely the R and S isomer forms. D-Lacted contains two R isomers, L-Lacted contains two S isomers, and meso-lacted contains R and S isomers. Different isomers are mixed and polymerized as necessary to obtain polylactic acid having any required composition and crystallinity described below. In addition, the molecular weight of polylactic acid can be increased using a small amount of chain extender (for example, a diisocyanate compound, an epoxy compound or an acid anhydride described later). Preferably, the polylactic acid has a weight average molecular weight of about 60,000 to about 1,000,000.
本発明において使用可能な好適なポリ乳酸重合体としては、これに限定されるものではないが、一つの具体例としては、米国メネソタ州ミネアポリス所在のネイチャーワークス (登録商標)という名前で商業的に入手可能である。他の好適なポリ乳酸重合体は、ドイツのクライリング所在のビオマーインコーポレーテッド(Biomer、Inc.)からビオマー(BIOMER(登録商標))L9000または三井ケミカル社(LACEA(登録商標))から商業的に入手可能である。他の好適なポリ乳酸は、本発明に参照として取り込まれる米国特許第4,797,468号;第5,470,944号;第5,770,682号;第5,821,327号;第5,880,254号;および第6,326,458号に記述されているものが使用可能である。 Suitable polylactic acid polymers that can be used in the present invention include, but are not limited to, commercially available under the name Natureworks (registered trademark), Minneapolis, MN, USA. It is available. Other suitable polylactic acid polymers are commercially available from Biomer, Inc., Biomer, Inc. of Kleiling, Germany or from BIOMER® L9000 or from Mitsui Chemicals (LACEA®). Is available. Other suitable polylactic acids are described in US Pat. Nos. 4,797,468; 5,470,944; 5,770,682; 5,821,327; No. 5,880,254; and 6,326,458 can be used.
また、前記ポリ乳酸の溶融指数(メルトインデックス)は、任意の温度(例えば、210℃)において10分につき2160gの荷重に適用されるときに押出流量計オリフィス (直径0.0825インチ)を介して強制的に送り込まれる、ASTM試験方法D1238−Eに従って測定される重合体の重量(g)を示す。ポリ乳酸はまた、典型的に融点が約100℃〜約240℃、一部の実施態様において、約120℃〜約220℃、一部の実施態様において、約140℃〜約200℃である。このような低融点のポリ乳酸は、これらが高速にて生分解されるという点で有用である。ポリ乳酸のガラス転移温度(「Tg」)もまた、重合体の可溶性および加工性を改善させるように比較的に低い。例えば、Tgは、約80℃以下、一部の実施態様において約70℃以下、一部の実施態様において約65℃以下であってもよい。以下、さらに詳しく論議されるように、融点およびガラス転移温度は、いずれもASTMD−3417に従って視差走査熱量計(「DSC」)を用いて決定することができる。 Also, the melt index of the polylactic acid is measured through an extrusion flow meter orifice (0.0825 inch diameter) when applied to a load of 2160 g per 10 minutes at any temperature (eg, 210 ° C.). The polymer weight (g) measured according to ASTM test method D1238-E, which is forcibly sent. Polylactic acid also typically has a melting point of about 100 ° C to about 240 ° C, in some embodiments, about 120 ° C to about 220 ° C, and in some embodiments, about 140 ° C to about 200 ° C. Such low melting point polylactic acid is useful in that they are biodegraded at high speed. The glass transition temperature (“Tg”) of polylactic acid is also relatively low to improve the solubility and processability of the polymer. For example, the Tg may be about 80 ° C. or less, in some embodiments about 70 ° C. or less, and in some embodiments about 65 ° C. or less. As discussed in more detail below, both melting point and glass transition temperature can be determined using a parallax scanning calorimeter (“DSC”) according to ASTM D-3417.
本発明に従い、メルトブローンポリ乳酸を含む多層構造スパンボンド不織布は、スパンボンド不織布を最外層とし、内層は少なくとも1層のポリ乳酸メルトブローン不織布層を有し、必要に応じて、少なくとも1層以上のスパンボンド不織布層および/またはポリ乳酸メルトブローン不織布層がさらに積層されてなる。 According to the present invention, the multilayer spunbond nonwoven fabric containing meltblown polylactic acid has the spunbond nonwoven fabric as the outermost layer, the inner layer has at least one polylactic acid meltblown nonwoven fabric layer, and at least one or more spunbond layers as necessary. A bond nonwoven fabric layer and / or a polylactic acid meltblown nonwoven fabric layer is further laminated.
また、本発明の好適な実施態様によれば、本発明の多層構造スパンボンド不織布の製造方法は、連続して駆動されるスクリーンベルトの上にスパンボンド不織布層を積層し、スパンボンド不織布層の上に少なくとも1層のポリ乳酸メルトブローン不織布層を積層し、必要に応じて、少なくとも1層以上のスパンボンド不織布層および/またはポリ乳酸メルトブローン不織布層がさらに積層した後、さらにスパンボンド不織布層を積層し、熱カレンダーを用いて熱と圧力を同時に与えることにより熱粘着させることを特徴とする。 According to a preferred embodiment of the present invention, the method for producing a multilayer spunbond nonwoven fabric of the present invention comprises laminating a spunbond nonwoven fabric layer on a continuously driven screen belt, At least one polylactic acid meltblown nonwoven fabric layer is laminated thereon, and if necessary, at least one spunbond nonwoven fabric layer and / or polylactic acid meltblown nonwoven fabric layer is further laminated, and then a spunbond nonwoven fabric layer is further laminated. And heat-adhesion by simultaneously applying heat and pressure using a thermal calendar.
上述したように、本発明においては、合成樹脂接着剤を用いて低重量のスパンボンド不織布とポリエチレンフィルムをラミネートする過程で、合成樹脂接着剤が不織布を透過することを遮断し、流体遮断性を高めるためには、基本的な不織布の構成をスパンボンド不織布/メルトブローン不織布/スパンボンド不織布のように多層に構成している。ここで、外部層を形成するスパンボンド不織布層は、1層以上に構成することができ、内部のポリ乳酸メルトブローン不織布層もまた1層以上に構成することができて、構成する層数を限定するものではない。以下、本発明の多層構造スパンボンド不織布を「SMS系不織布」と称する。 As described above, in the present invention, in the process of laminating a low-weight spunbond nonwoven fabric and a polyethylene film using a synthetic resin adhesive, the synthetic resin adhesive is blocked from permeating through the nonwoven fabric and has a fluid barrier property. In order to increase, the basic nonwoven fabric is composed of multiple layers such as spunbond nonwoven fabric / meltblown nonwoven fabric / spunbond nonwoven fabric. Here, the spunbond nonwoven fabric layer forming the outer layer can be composed of one or more layers, and the inner polylactic acid meltblown nonwoven fabric layer can also be composed of one or more layers, limiting the number of layers to be configured. Not what you want. Hereinafter, the multilayer structure spunbonded nonwoven fabric of the present invention is referred to as “SMS-based nonwoven fabric”.
上記の本発明に係るSMS系不織布の目付は、10〜100gsm(g/m2)であることが好ましく、さらに好ましくは、13〜35gsmである。重量が100gsmを超える場合には、経済的な問題点があり、9gsm未満である場合には、強度および肌触りの低下という欠点があるため、好ましくない。 The basis weight of the SMS nonwoven fabric according to the present invention is preferably 10 to 100 gsm (g / m 2 ), and more preferably 13 to 35 gsm. When the weight exceeds 100 gsm, there is an economical problem, and when the weight is less than 9 gsm, there is a disadvantage that the strength and the touch are lowered.
本発明のSMS系不織布を構成するポリ乳酸メルトブローン不織布の重量は、総重量の5〜15重量%であることが好ましく、さらに好ましくは、8〜12重量%である。前記SMS系不織布に含まれるポリ乳酸メルトブローン不織布の重量が4重量%未満と少な過ぎると、テクスチャーが緻密ではないため、効果的に合成樹脂の透過を遮断することができず、流体遮断性もまた低下される。逆に、前記SMS系不織布に含まれるポリ乳酸メルトブローン不織布の重量が15重量%を超えると、テクスチャーが緻密であるため、合成樹脂の透過の遮断には有効であるとはいえ、不織布の層間剥離現象を生じさせるため好ましくない。すなわち、ポリ乳酸メルトブローン不織布の量が少な過ぎると、不織布を構成する繊維と繊維との積層によって形成される気孔径が大きくなって、流体状の合成樹脂を効果的に遮断することができず、ポリ乳酸メルトブローン不織布の量が多過ぎると、不織布の層間剥離現象を生じさせてしまう。 The weight of the polylactic acid meltblown nonwoven fabric constituting the SMS nonwoven fabric of the present invention is preferably 5 to 15% by weight of the total weight, more preferably 8 to 12% by weight. If the weight of the polylactic acid meltblown nonwoven fabric contained in the SMS nonwoven fabric is too small, such as less than 4% by weight, the texture is not fine, so that the permeation of the synthetic resin cannot be effectively blocked, and the fluid blocking property is also Is lowered. On the contrary, when the weight of the polylactic acid meltblown nonwoven fabric contained in the SMS nonwoven fabric exceeds 15% by weight, the texture is dense, and although it is effective in blocking the permeation of the synthetic resin, the interlayer peeling of the nonwoven fabric is effective. This is not preferable because it causes a phenomenon. That is, if the amount of the polylactic acid meltblown nonwoven fabric is too small, the pore diameter formed by the lamination of the fibers constituting the nonwoven fabric is increased, and the fluid synthetic resin cannot be effectively blocked, If the amount of the polylactic acid melt blown nonwoven fabric is too large, a delamination phenomenon of the nonwoven fabric is caused.
また、本発明の好適な実施態様によれば、前記メルトブローン不織布を紡糸するために、ポリ乳酸ポリマーに加えられる熱風の量は、1000〜3000m3/hであることが好ましく、さらに好ましくは、1800〜2500m3/hである。ポリ乳酸ポリマーに加えられる空気の量が3100m3/h以上である場合には、細繊度化したポリマーがスクリーンベルトに積層できずに、吹き飛ばされるという現象が発生し、1000m3/h以下である場合には、ポリマーの繊度が太過ぎて流体遮断性の効果が低下するという欠点があるため好ましくない。 According to a preferred embodiment of the present invention, the amount of hot air added to the polylactic acid polymer for spinning the meltblown nonwoven fabric is preferably 1000 to 3000 m 3 / h, more preferably 1800. ˜2500 m 3 / h. When the amount of air added to the polylactic acid polymer is 3100 m 3 / h or more, a phenomenon occurs in which the finer polymer cannot be laminated on the screen belt and is blown away, and is 1000 m 3 / h or less. In such a case, the fineness of the polymer is too thick, which is not preferable because of the disadvantage that the effect of fluid barrier properties is reduced.
本発明の他の好適な実施態様によれば、前記ポリ乳酸ポリマーがスクリーンベルトに積層されるまでの距離であるDCDは、100〜350mmであることが好ましく、さらに好ましくは、150〜250mmである。DCDが350mm以上である場合には、ポリマーがまるで綿のように紡糸されてウェブが正常に形成できず、100mm以下である場合には、ポリマー同士が固まりを作ってまるでフィルムのようにウェブが形成されてしまうという問題点が発生するため好ましくない。 According to another preferred embodiment of the present invention, the DCD, which is the distance until the polylactic acid polymer is laminated on the screen belt, is preferably 100 to 350 mm, more preferably 150 to 250 mm. . When the DCD is 350 mm or more, the polymer is spun like cotton and the web cannot be formed normally. When the DCD is 100 mm or less, the polymers form a lump and the web looks like a film. Since the problem that it will be formed occurs, it is not preferable.
本発明に係るスパンボンド不織布は、溶融可塑性樹脂を溶融させて多数のオリフィスにより押出させてフィラメントを形成し、紡糸されたフィラメントは蜂の巣状のチャンバーを介して噴射される冷却空気によって固化され、上部から吹き付ける空気とコンベヤベルトの下部において吸入する空気の圧力によって延伸され、コンベヤベルトの上に所定の重量で積層されてウェブが形成される。本発明においてスパンボンド不織布層を形成するときに用いられる樹脂は、ポリオレフィン系ポリプロピレン樹脂であり、ポリ乳酸メルトブローン不織布の製造方法は、本発明が属する技術分野において通常用いられる公知の方法によって溶融指数(MI:Melt Index、210℃)が70〜85g/10分であるポリ乳酸を溶融し、多数のオリフィスにより紡糸するとき、口金の両側から強い熱風を吹き付けて極細糸を作る。通常、ポリ乳酸メルトブローン不織布を構成する繊維は、1〜5μmの太さを有する。本発明の主な機能は、不織布が流体遮断性に優れているとともに、炭素排出の低減にも有利なものであり、この機能を発現させるのは、メルトブローン不織布層、すなわち、メルトブローン不織布層の単位面積当たりの重量が大きな影響因子として作用するため、メルトブローン不織布の単位面積当たりの重量を総重量の5〜15重量%にする必要がある。基本的な多層構造スパンボンド不織布(SMS系不織布)は、連続して駆動されるスクリーンベルトの上にスパンボンド不織布層が積層され、スパンボンド不織布層の上にメルトブローン不織布層が積層され、最終的にスパンボンド不織布層が積層されることにより、SMS系不織布として製造される。ここで、スパンボンド不織布層およびメルトブローン不織布層は1層以上であってもよく、層数を限定することはない。すなわち、連続して駆動されるスクリーンベルトの上にスパンボンド不織布層を積層し、スパンボンド不織布層の上に少なくとも1層のメルトブローン不織布層を積層し、必要に応じて、少なくとも1層以上のスパンボンド不織布層および/またはメルトブローン不織布層をさらに積層した後、さらにスパンボンド不織布層を積層することにより、SMMS(スパンボンド不織布/メルトブローン不織布/メルトブローン不織布/スパンボンド不織布)、SSMS、SSMMS、SSMMSSなどといったようにスパンボンドとベルトブローン紡糸ビームの追加有無によって様々に製造することができる。 The spunbonded nonwoven fabric according to the present invention is formed by melting a molten plastic resin and extruding it through a plurality of orifices to form filaments, and the spun filaments are solidified by cooling air injected through a honeycomb-like chamber, Is blown by the pressure of the air blown from the air and the pressure of the air sucked in the lower part of the conveyor belt, and laminated on the conveyor belt with a predetermined weight to form a web. The resin used when forming the spunbonded nonwoven fabric layer in the present invention is a polyolefin-based polypropylene resin, and the polylactic acid meltblown nonwoven fabric is produced by a known method generally used in the technical field to which the present invention belongs. MI: Melt Index (210 ° C.) is 70 to 85 g / 10 min. When polylactic acid is melted and spun through a large number of orifices, strong hot air is blown from both sides of the die to make ultrafine yarn. Usually, the fiber which comprises a polylactic acid melt blown nonwoven fabric has a thickness of 1-5 micrometers. The main function of the present invention is that the nonwoven fabric has excellent fluid barrier properties and is also advantageous for reducing carbon emissions, and this function is manifested by a meltblown nonwoven fabric layer, that is, a unit of a meltblown nonwoven fabric layer. Since the weight per area acts as a large influencing factor, the weight per unit area of the meltblown nonwoven fabric needs to be 5 to 15% by weight of the total weight. Basic multi-layer spunbond nonwoven fabric (SMS-based nonwoven fabric) has a spunbond nonwoven fabric layer laminated on a continuously driven screen belt, and a meltblown nonwoven fabric layer laminated on the spunbond nonwoven fabric layer. A spunbond nonwoven fabric layer is laminated on the surface to produce an SMS nonwoven fabric. Here, the spunbond nonwoven fabric layer and the meltblown nonwoven fabric layer may be one or more layers, and the number of layers is not limited. That is, a spunbond nonwoven fabric layer is laminated on a continuously driven screen belt, and at least one meltblown nonwoven fabric layer is laminated on the spunbond nonwoven fabric layer. After further laminating a bond nonwoven fabric layer and / or a melt blown nonwoven fabric layer, further laminating a spunbond nonwoven fabric layer, SMMS (spunbond nonwoven fabric / meltblown nonwoven fabric / meltblown nonwoven fabric / spunbond nonwoven fabric), SSMS, SSMMS, SSMMSS, etc. Thus, it can be manufactured in various ways depending on whether or not a spunbond and a belt blown spinning beam are added.
上記のように多層に集積されたウェブは、力学的特性および形態安定性を与えるためにヒートシールを行う。接着面積を限定することはないが、カレンダーロールの構成は、一方は、通常、接着面積が10〜20重量%となるエンボスロール面、他方は、表面が滑らかなロールから構成されており、多層に集積されたウェブは、前記ロールを通過しつつシート化される。このとき、エンボスロールと滑らかなロールの温度は、120〜150℃であることが好ましく、さらに好ましくは、130〜140℃である。エンボスロールと滑らかなロールの温度が150℃を超えると、ポリ乳酸メルトブローン不織布層がカレンダーロールに融着される現象が発生し、120℃未満では、ポリ乳酸メルトブローン不織布層とスパンボンド不織布層との間の剥離現象が現れるため好ましくない。 The web accumulated in multiple layers as described above is heat sealed to provide mechanical properties and form stability. Although the bonding area is not limited, the structure of the calender roll is generally composed of an embossed roll surface with an adhesion area of 10 to 20% by weight, and the other composed of a roll with a smooth surface. The web accumulated in the sheet is formed into a sheet while passing through the roll. At this time, it is preferable that the temperature of an embossing roll and a smooth roll is 120-150 degreeC, More preferably, it is 130-140 degreeC. When the temperature of the embossing roll and the smooth roll exceeds 150 ° C, a phenomenon occurs in which the polylactic acid meltblown nonwoven fabric layer is fused to the calender roll. When the temperature is less than 120 ° C, the polylactic acid meltblown nonwoven fabric layer and the spunbond nonwoven fabric layer This is not preferable because a peeling phenomenon occurs.
下記の実施例および比較例は、本発明をより具体的に説明するためのものであり、本発明の範疇がこれらの実施例に限定されるものではないことは言うまでもない。 The following examples and comparative examples are provided to explain the present invention more specifically, and it goes without saying that the scope of the present invention is not limited to these examples.
下記の実施例および比較例によって製造された不織布の各種の特性および物性値は、下記の方法により測定および評価した。
(1)重量:EDANA 40.3−90
(2)引張り剛伸度:EDANA 20.2−89
(3)剛軟度:EDANA 50.5−99
(4)耐水圧:DIN53886
Various properties and physical property values of the nonwoven fabrics produced by the following examples and comparative examples were measured and evaluated by the following methods.
(1) Weight: EDANA 40.3-90
(2) Tensile stiffness: EDANA 20.2-89
(3) Bending softness: EDANA 50.5-99
(4) Water pressure resistance: DIN 53886
実施例1
溶融指数(MI:Melt Index)が35g/10分であるポリプロピレン樹脂と溶融指数(MI:Melt Index)が70〜85g/10分であるポリ乳酸を用いて多層構造のスパンボンドを製造する方法において、総重量15gsmのうち、スパンボンド不織布層の重量は88重量%/m2、ポリ乳酸メルトブローン不織布層の重量は12重量%/m2とし、メルトブローンの熱風量は2500m3/h、DCDは200mm、カレンダーロールの温度は135℃として、総重量が15gsmであるSMS系不織布を製造し、特性および物性を測定して下記表1に示す。
Example 1
In a method for producing a multi-layered spunbond using a polypropylene resin having a melt index (MI) of 35 g / 10 min and a polylactic acid having a melt index (MI) of 70 to 85 g / 10 min. Of the total weight of 15 gsm, the weight of the spunbond nonwoven fabric layer is 88% by weight / m 2 , the weight of the polylactic acid meltblown nonwoven fabric layer is 12% by weight / m 2 , the hot air volume of the meltblown is 2500 m 3 / h, and the DCD is 200 mm The temperature of the calender roll is 135 ° C., an SMS nonwoven fabric having a total weight of 15 gsm is manufactured, and the properties and physical properties are measured and shown in Table 1 below.
実施例2
総重量を18gsmに変えた以外は、実施例1の方法と同様にしてSMS系不織布を製造し、特性および物性を測定して下記表1に示す。
Example 2
An SMS nonwoven fabric was produced in the same manner as in Example 1 except that the total weight was changed to 18 gsm, and the properties and physical properties were measured and shown in Table 1 below.
比較例1
総重量15gsmのうちメルトブローン不織布層の重量を3重量%/m2に変えた以外は、実施例1の方法と同様にして不織布を製造し、特性および物性を測定して下記表1に示す。
Comparative Example 1
A nonwoven fabric was produced in the same manner as in Example 1 except that the weight of the meltblown nonwoven fabric layer was changed to 3% by weight / m 2 out of a total weight of 15 gsm, and the properties and physical properties were measured and shown in Table 1 below.
比較例2
総重量18gsmのうちメルトブローン不織布層の重量を20重量%/m2に変えた以外は、実施例1の方法と同様にして、SMS系の不織布を製造し、特性および物性を測定して下記表1に示す。
Comparative Example 2
An SMS nonwoven fabric was produced in the same manner as in Example 1 except that the weight of the meltblown nonwoven fabric layer was changed to 20% by weight / m 2 out of the total weight of 18 gsm. It is shown in 1.
比較例3
総重量18gsmのうちメルトブローン不織布層の重量を12重量%/m2、カレンダーロールの温度を155℃に変えた以外は、実施例1の方法と同様にしてSMS系不織布を製造し、特性および物性を測定して下記表1に示す。
Comparative Example 3
An SMS nonwoven fabric was produced in the same manner as in Example 1 except that the weight of the meltblown nonwoven fabric layer was 12% by weight / m 2 out of the total weight of 18 gsm and the temperature of the calender roll was changed to 155 ° C. Are shown in Table 1 below.
比較例4
総重量18gsmのうちメルトブローン不織布層の重量を12重量%/m2、カレンダーロールの温度を115℃に変えた以外は、実施例1の方法と同様にしてSMS系不織布を製造し、特性および物性を測定して下記表1に示す。
Comparative Example 4
An SMS nonwoven fabric was produced in the same manner as in Example 1 except that the weight of the meltblown nonwoven fabric layer was 12% by weight / m 2 out of the total weight of 18 gsm and the temperature of the calender roll was changed to 115 ° C. Are shown in Table 1 below.
Claims (6)
前記不織布の内層は、1層以上のポリ乳酸メルトブローン不織布層を有し、必要に応じて、1層以上のスパンボンド不織布層またはポリ乳酸メルトブローン不織布層がさらに積層されてなるが、連続して駆動されるスクリーンベルトの上にスパンボンド不織布層を積層し、スパンボンド不織布層の上に1層以上のポリ乳酸メルトブローン不織布層を積層し、必要に応じて、1層以上のスパンボンド不織布層またはポリ乳酸メルトブローン不織布層をさらに積層した後、さらにスパンボンド不織布層を積層し、熱カレンダーを用いて熱と圧力を同時に与えることにより熱粘着させて製造し、前記ポリ乳酸メルトブローン不織布の重量は、総重量の5〜15重量%となり、総重量は10〜100gsmとなることを特徴とするメルトブローンポリ乳酸を含む多層構造スパンボンド不織布。 In a spunbond nonwoven fabric having a multilayer structure having a spunbond nonwoven fabric as an outermost layer and having at least one melt blown nonwoven fabric layer as an inner layer,
The inner layer of the nonwoven fabric has one or more polylactic acid meltblown nonwoven fabric layers, and if necessary, one or more spunbond nonwoven fabric layers or polylactic acid meltblown nonwoven fabric layers are further laminated. A spunbond nonwoven fabric layer is laminated on the screen belt to be laminated, one or more polylactic acid meltblown nonwoven fabric layers are laminated on the spunbond nonwoven fabric layer, and one or more spunbond nonwoven fabric layers or poly After further laminating a lactic acid meltblown nonwoven fabric layer, a spunbond nonwoven fabric layer is further laminated, and heat-adhesive by simultaneously applying heat and pressure using a thermal calender, and the weight of the polylactic acid meltblown nonwoven fabric is the total weight 5 to 15% by weight, and the total weight is 10 to 100 gsm. Multilayer structure spunbonded nonwoven fabric comprising an acid.
スパンボンド不織布を最外層とし、内層は1層以上のポリ乳酸メルトブローン不織布層を有し、必要に応じて、1層以上のスパンボンド不織布層またはポリ乳酸メルトブローン不織布層がさらに積層されてなるが、連続して駆動されるスクリーンベルトの上にスパンボンド不織布層を積層し、スパンボンド不織布層の上に1層以上のポリ乳酸メルトブローン不織布層を積層し、必要に応じて、1層以上のスパンボンド不織布層またはポリ乳酸メルトブローン不織布層をさらに積層した後、さらにスパンボンド不織布層を積層するステップと、
前記積層された構造の不織布を、熱カレンダーを用いて熱と圧力を同時に与えることにより熱粘着させるステップと、
を含み、
前記ポリ乳酸メルトブローン不織布の重量は、総重量の5〜15重量%となり、総重量は10〜100gsmとなることを特徴とするメルトブローンポリ乳酸を含む多層構造スパンボンド不織布の製造方法。 A method for producing a multi-layered spunbond nonwoven fabric having a spunbond nonwoven fabric as an outermost layer and having at least one meltblown nonwoven fabric layer as an inner layer,
The outer layer is a spunbond nonwoven fabric, and the inner layer has one or more polylactic acid meltblown nonwoven fabric layers, and if necessary, one or more spunbond nonwoven fabric layers or polylactic acid meltblown nonwoven fabric layers are further laminated, A spunbond nonwoven fabric layer is laminated on a continuously driven screen belt, and one or more polylactic acid meltblown nonwoven fabric layers are laminated on the spunbond nonwoven fabric layer, and if necessary, one or more spunbond layers are laminated. After further laminating the nonwoven fabric layer or the polylactic acid meltblown nonwoven fabric layer, further laminating a spunbond nonwoven fabric layer;
Heat-adhering the laminated structure nonwoven fabric by simultaneously applying heat and pressure using a thermal calendar; and
Including
The weight of the polylactic acid meltblown nonwoven fabric is 5 to 15% by weight of the total weight, and the total weight is 10 to 100 gsm. A method for producing a multilayer structure spunbond nonwoven fabric containing meltblown polylactic acid.
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| KR1020100121210A KR101221277B1 (en) | 2010-12-01 | 2010-12-01 | Mutilayer spunbond nonwoven fabric including meltblown polylactic acid and preparing method thereof |
| KR10-2010-0121210 | 2010-12-01 |
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| CN115354446A (en) * | 2022-08-19 | 2022-11-18 | 吉祥三宝高科纺织有限公司 | Polylactic acid thermal insulating flocculus with high fluffiness and high resilience and preparation method thereof |
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| CN113068882B (en) * | 2021-03-30 | 2024-02-23 | 江苏美韦纶新材料科技有限公司 | Fully degradable mask and manufacturing method thereof |
| CN115467041B (en) * | 2021-11-30 | 2024-07-19 | 上海涵点新材料有限公司 | Polylactic acid melt-blown cloth with good filterability and shielding property and application thereof |
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| KR20030057787A (en) * | 2001-12-29 | 2003-07-07 | 도레이새한 주식회사 | Multi-layer spunbond |
| JP2005179858A (en) * | 2003-12-22 | 2005-07-07 | Asakura:Kk | Method for producing glove, and glove obtained by the method and formed of nonwoven fabric |
| KR20090087517A (en) * | 2006-12-15 | 2009-08-18 | 킴벌리-클라크 월드와이드, 인크. | Biodegradable Polylactic Acid for Fiber Formation |
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| CN115354446A (en) * | 2022-08-19 | 2022-11-18 | 吉祥三宝高科纺织有限公司 | Polylactic acid thermal insulating flocculus with high fluffiness and high resilience and preparation method thereof |
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