JP2012196624A - Wiping method and wiping device - Google Patents

Wiping method and wiping device Download PDF

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JP2012196624A
JP2012196624A JP2011062682A JP2011062682A JP2012196624A JP 2012196624 A JP2012196624 A JP 2012196624A JP 2011062682 A JP2011062682 A JP 2011062682A JP 2011062682 A JP2011062682 A JP 2011062682A JP 2012196624 A JP2012196624 A JP 2012196624A
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wiping
container
processing
processing container
holding member
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Tomoe Yamashita
智栄 山下
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Key Trading Co Ltd
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Key Trading Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To efficiently wipe treatment liquids remaining on surfaces of large amount of components.SOLUTION: The large number of components W and a wiping material 11 are stored in a treatment container 7, and by rotating the treatment container 7, the components W are rotated and agitated in the treatment container 7. Thus, the wiping material 11 can contacts with the treatment liquids on the surfaces of the components W so as to wipe the treatment liquids from the surfaces of the components W.

Description

本発明は、主として小型の部品に潤滑液などの処理液を塗布した後、部品の表面に残存する処理液を拭き取る方法、および、同方法を実施する拭取り装置に関する。   The present invention mainly relates to a method for wiping off a treatment liquid remaining on the surface of a component after applying a treatment liquid such as a lubricating liquid to a small component, and a wiping apparatus for performing the method.

例えば、コンパクトなどの化粧料容器においては、蓋を閉じると蓋に備えられたロック爪が弾性変形しながら容器本体側の突起を乗り越え、該突起に係止されて閉蓋状態となり、フックピースを押し込み操作してスライド移動させることでロック爪を突起から外してロック解除するようになっており、樹脂成形品であるフックピースが容器本体にスライド自在に組み込まれている(例えば、特許文献1参照)。   For example, in a cosmetic container such as a compact, when the lid is closed, the lock claw provided on the lid moves over the protrusion on the container body side while elastically deforming, and is locked by the protrusion to be in a closed state. The lock claw is released from the protrusion by releasing the lock by pushing and operating, and a hook piece, which is a resin molded product, is slidably incorporated in the container body (for example, see Patent Document 1). ).

特開2009−118949号公報JP 2009-118949 A

上記フックピースは、そのスライド移動を容易にして操作感覚を良好にすると共に、スライド摩耗を防止するために、シリコンオイルなどの潤滑液(処理液)に浸漬し、その後、表面に残存する処理液を手作業で拭き取っており、多量のフックピースを処理する場合、拭取り作業に多大な労力と時間を必要としていた。   The hook piece facilitates its sliding movement to improve the operational feeling and prevents sliding wear, so that it is immersed in a lubricating liquid (processing liquid) such as silicon oil, and then the processing liquid remaining on the surface. When a large amount of hook pieces are processed, a large amount of labor and time are required for the wiping operation.

本発明は、このような実情に着目してなされたものであって、フックピースなどの多量の小型の部品の表面に残存している処理液を能率よく拭き取ることができる方法と装置を提供することを目的としている。   The present invention has been made paying attention to such a situation, and provides a method and an apparatus capable of efficiently wiping off the processing liquid remaining on the surface of a large amount of small parts such as hook pieces. The purpose is that.

上記目的を達成するために、本発明では次のように構成している。   In order to achieve the above object, the present invention is configured as follows.

本発明の拭取り方法は、小型の部品の表面に残存する処理液を拭き取る拭取り方法であって、前記処理液を拭き取る拭取り材を、多数の部品と共に処理容器に収容し、処理容器を回転させて該処理容器内で回転攪拌される部品を前記拭取り材に接触させて部品表面の処理液を拭き取る、ことを特徴とする。   The wiping method of the present invention is a wiping method for wiping off the processing liquid remaining on the surface of a small component, and the wiping material for wiping off the processing liquid is accommodated in a processing container together with a number of components, A part rotated and stirred in the processing container is brought into contact with the wiping material to wipe off the processing liquid on the part surface.

本発明によると、処理容器を回転させることにより処理容器内で多数の部品を拭取り材と共に攪拌し、多数の部品の表面の処理液が拭取り材に接触して該表面から拭き取られることになり、手作業で処理液を拭き取る場合と比較して能率的に均一な拭取りを行うことが可能となる。   According to the present invention, by rotating the processing container, a large number of parts are stirred together with the wiping material in the processing container, and the processing liquid on the surface of the large number of parts comes into contact with the wiping material and is wiped off from the surface. As a result, it is possible to efficiently perform uniform wiping as compared with the case where the processing liquid is wiped off manually.

本発明において、好ましい態様は、前記拭取り材が布状である。この態様によると、しなやかに変形する布状の拭取り材は、小さい部品の表面にも接触しやすく、部品への接触機会が多くなる。   In the present invention, in a preferred embodiment, the wiping material is cloth-like. According to this aspect, the cloth-like wiping material that is deformed flexibly comes into contact with the surface of a small component, and the opportunities for contact with the component increase.

本発明において、別の好ましい態様は、前記処理容器を天地反転して回転させる。この態様によると、多数の部品全体の攪拌が強力に実行され、多数の部品表面それぞれの処理液に対して拭取り材の確実な接触を促進させることができる。   In the present invention, in another preferred embodiment, the processing container is rotated upside down. According to this aspect, agitation of a large number of parts as a whole is performed strongly, and it is possible to promote reliable contact of the wiping material with the treatment liquid on each of the surface of the parts.

本発明の拭取り装置は、小型の部品の表面に残存する処理液を拭き取る拭取り装置であって、前記処理液を拭き取る拭取り材および多数の部品を収容する処理容器を保持する容器保持部材と、前記容器保持部材を回転駆動して、前記処理容器内で前記多数の部品を前記拭取り材と共に回転攪拌する駆動手段とを備えることを特徴とする。   The wiping device of the present invention is a wiping device for wiping off the processing liquid remaining on the surface of a small component, and is a container holding member for holding a wiping material for wiping off the processing liquid and a processing container containing a large number of parts. And a drive means for rotationally driving the container holding member to rotate and agitate the multiple parts together with the wiping material in the processing container.

本発明によると、前記容器保持部材に前記処理容器を保持させた状態で前記駆動手段により当該容器保持部材を回転駆動することにより、本発明の拭取り方法を好適に実施することができる。   According to the present invention, the wiping method of the present invention can be suitably implemented by rotationally driving the container holding member by the driving means while holding the processing container on the container holding member.

本発明において、好ましい態様は、前記容器保持部材は、蓋付きの処理容器を載置する受け台と、蓋を処理容器に押圧固定する蓋押さえ部材とを備える。この態様によると、多数の部品を入れて搬送する蓋付きの容器を処理容器として容器保持部材に装填して回転処理し、処理後には前記容器保持部材から取り外した前記処理容器を直ちに搬出することができる。   In a preferred aspect of the present invention, the container holding member includes a cradle on which a processing container with a lid is placed, and a lid pressing member that presses and fixes the lid to the processing container. According to this aspect, a container with a lid for carrying and transporting a large number of parts is loaded on the container holding member as a processing container and rotated, and after the processing, the processing container removed from the container holding member is immediately carried out. Can do.

本発明によれば、多量の小型の部品の表面に残存する処理液を、従来のように人手をかけることなく能率よく拭き取ることができる。   According to the present invention, the treatment liquid remaining on the surface of a large amount of small components can be efficiently wiped off without manpower as in the prior art.

図1は、本発明の実施形態に係る拭取り装置の外観を示す斜視図である。FIG. 1 is a perspective view showing an appearance of a wiping device according to an embodiment of the present invention. 図2は、図1の拭取り装置で拭取り処理される部品の一例を示す斜視図である。FIG. 2 is a perspective view showing an example of a component to be wiped by the wiping device of FIG. 図3は、図1の拭取り装置をその一部を切り欠いて示す側面図である。FIG. 3 is a side view showing the wiping device of FIG. 1 with a part thereof cut away. 図4は、図1の拭取り装置に使用される拭取り材の一例を示す図である。FIG. 4 is a diagram illustrating an example of a wiping material used in the wiping device of FIG. 1.

以下、添付した図面を参照して本発明の一実施形態に係る拭取り方法およびこの方法を実施するための装置を詳細に説明する。   Hereinafter, a wiping method and an apparatus for carrying out this method according to an embodiment of the present invention will be described in detail with reference to the accompanying drawings.

図1に、本発明の実施形態に係る拭取り装置全体の外観を示し、図2に、図1の拭取り装置で拭取り処理される部品の一例を示す。また、図3に、図1の拭取り装置をその一部を切り欠いて示し、図4に、図1の拭取り装置に使用される拭取り材の一例を示す。   The external appearance of the whole wiping apparatus which concerns on FIG. 1 at embodiment of this invention is shown, and an example of the components by which the wiping process is carried out with the wiping apparatus of FIG. 1 is shown in FIG. FIG. 3 shows the wiping device of FIG. 1 with a part cut away, and FIG. 4 shows an example of the wiping material used in the wiping device of FIG.

まず、図1を参照して、この実施形態の拭取り装置Sは、小型の部品を潤滑液などの処理液に浸漬した後、部品の表面に残存する余剰の処理液を拭き取るために使用する装置である。この拭取り装置Sは、基台1と、容器保持部材2と、電動モータ3と、操作ボックス4とを備えている。   First, referring to FIG. 1, the wiping device S of this embodiment is used for wiping off excess processing liquid remaining on the surface of a component after a small component is immersed in a processing liquid such as a lubricating liquid. Device. The wiping device S includes a base 1, a container holding member 2, an electric motor 3, and an operation box 4.

部品Wは、例えば、図2に一例として示すような手指で扱うことができる程度の大きさの小型の部品である。この実施形態では、小型の部品Wとして、化粧コンパクトにおいて閉蓋解除用に組み込まれるフックピースを例示している。このフックピースは、例えば幅5mm、厚さ4mm、長さ20mm程度の樹脂成形製のフックピースであって、潤滑用の処理液であるシリコンオイルに浸漬された後、当該拭取り装置Sでその表面の処理液の拭取り処理が実施される。   The component W is a small component having a size that can be handled with a finger as shown in FIG. 2 as an example. In this embodiment, as a small component W, a hook piece incorporated for releasing a lid in a makeup compact is illustrated. The hook piece is, for example, a resin-molded hook piece having a width of 5 mm, a thickness of 4 mm, and a length of about 20 mm. The hook piece is immersed in silicon oil, which is a treatment liquid for lubrication, and then the wiping device S The surface treatment liquid is wiped off.

拭取り装置Sにおいて、基台1は、床面上に安定よく設置するための平面形状が片仮名の「コ」の字形の脚部1aと、その脚部1a中心部から垂直に立設された支柱部1bとを備える。図3に示すように、基台1の支柱部1bの上端部に回転軸5が水平に支持されている。この回転軸5の前端に前記容器保持部材2が連結支持されている。また、基台1の支柱部1bの内部には、電動モータ3と前記回転軸5とを連動連結するチェーン伝動機構6が、収容されている。   In the wiping device S, the base 1 is erected vertically from a leg portion 1a having a U shape with a flat shape for a stable installation on the floor surface, and a center portion of the leg portion 1a. The support part 1b is provided. As shown in FIG. 3, the rotating shaft 5 is horizontally supported on the upper end of the support column 1 b of the base 1. The container holding member 2 is connected and supported at the front end of the rotating shaft 5. A chain transmission mechanism 6 that interlocks and connects the electric motor 3 and the rotating shaft 5 is accommodated in the support column 1 b of the base 1.

容器保持部材2は、上下に対向する辺部2a,2bとこれらを連結する辺部2cとで側面形状が片仮名の「コ」の字形に形成されており、対向する下方側の辺部2aは、部品Wを収容した処理容器7を載置する平坦な受け台に構成されると共に、対向する上方側の辺部2bには、処理容器7に蓋7aを押圧固定するネジ込み操作式の蓋押さえ部材8が装備され、辺部2cに回転軸5前端が連結支持されている。   The container holding member 2 has side portions 2a and 2b that are vertically opposed to each other and a side portion 2c that couples the side portions 2a and 2c. In addition, it is configured as a flat cradle on which the processing container 7 containing the component W is placed, and a screw-operated lid that presses and fixes the lid 7a to the processing container 7 on the opposite upper side 2b. A holding member 8 is provided, and the front end of the rotary shaft 5 is connected and supported by the side 2c.

操作ボックス4は、基台1の支柱部1bに支持されている。操作ボックス4は、電動モータ3の起動ボタン9と、停止ボタン10とが備えられると共に、電動モータ3の回転速度を制御する制御装置が内装されている。   The operation box 4 is supported by the support column 1 b of the base 1. The operation box 4 includes a start button 9 and a stop button 10 for the electric motor 3, and a control device that controls the rotation speed of the electric motor 3.

この実施形態の拭取り装置は以上のように構成されており、多量の部品Wを入れて持ち込んだポリバケツなどの容器を処理容器7に兼用して容器保持部材2の受け台2aに載置する。部品Wの投入個数は、処理容器7のサイズ等に応じて適宜選択することができるが、少なくとも数十個、好ましくは数百個、より好ましくは、数千個、あるいは、それ以上である。この部品Wの投入量は、攪拌効果が得られるように、処理容器7の容積の4割〜9割程度とするのが好ましく、5割〜8割程度とするのがより好ましい。   The wiping device of this embodiment is configured as described above, and a container such as a poly bucket brought in with a large amount of components W is also used as the processing container 7 and placed on the cradle 2a of the container holding member 2. . The number of parts W to be charged can be appropriately selected according to the size of the processing container 7 and the like, but is at least several tens, preferably several hundreds, more preferably several thousand, or more. The input amount of the part W is preferably about 40% to 90%, more preferably about 50% to 80% of the volume of the processing container 7 so that a stirring effect can be obtained.

この多数の部品Wと共に、図4に示すような平面形状が例えば数10cm角の四辺形形状をなしマイクロファイバークロスからなる拭取り材11を、1枚ないし数枚容器内に投入する。更に、蓋押さえ部材8をねじ込み操作して蓋7aを処理容器7に押圧固定し、蓋付きの処理容器7を受け台2aと蓋押さえ部材8との間にしっかり挟持固定する。   Along with the large number of parts W, one to several sheets of wiping material 11 made of a microfiber cloth having a square shape of, for example, several tens of centimeters square as shown in FIG. 4 is put into a container. Further, the lid pressing member 8 is screwed to fix the lid 7 a to the processing container 7, and the processing container 7 with the lid is firmly clamped and fixed between the receiving table 2 a and the lid pressing member 8.

なお、拭取り材11は、マイクロファイバーをモップ状に形成したものを使用すると、部品Wが拭取り材11の紐状部分の繊維に接触する機会が多くなる。また、拭取り材11は両面が凹凸生地加工したクロスでもよい。また、拭取り材11は、素材がマイクロファイバークロスでなく、超極細繊維使用のナノファイバークロスなど、他の素材のクロスでもよい。拭取り材11は、油取り紙や吸取り紙などの紙製のものでもよい。   In addition, if the wiping material 11 uses what formed the microfiber in the shape of a mop, the opportunity for the components W to contact the fiber of the string-like part of the wiping material 11 will increase. Further, the wiping material 11 may be a cloth whose both surfaces are processed with an uneven fabric. In addition, the wiping material 11 may be a cloth made of other materials such as a nanofiber cloth using ultrafine fibers instead of a microfiber cloth. The wiping material 11 may be made of paper such as oil removing paper or blotting paper.

拭取り材11は、図3では、多数の部品Wの最上に配置した状態で示されるが、多数の部品Wの中に1枚ないし複数枚で配置してもよいことは勿論である。拭取り材11は、図4の平面形状に限定されず、任意の形状とすることができる。   In FIG. 3, the wiping material 11 is shown in a state of being arranged on the top of many parts W, but it is needless to say that one or a plurality of wiping materials 11 may be arranged in the many parts W. The wiping material 11 is not limited to the planar shape of FIG. 4, and can have any shape.

以上の実施形態に係る拭取り装置Sでは、電動モータ3を起動して容器保持部材2を回転軸5の軸心X周りに所定速度で回転駆動させて容器内の多数の部品Wを拭取り材11と共に回転攪拌させると、多数の部品Wの表面に残存する処理液が拭取り材11に接触することで当該多数の部品W表面から余剰な処理液が次第に拭き取られていく。そして、適当時間に亘って上記攪拌を継続することで、全ての部品Wの表面に残存する処理液が拭取り材11と接触する機会が与えられ、全ての部品Wの表面から処理液は均一に短時間で拭き取られる。   In the wiping device S according to the above embodiment, the electric motor 3 is activated to rotate the container holding member 2 around the axis X of the rotation shaft 5 at a predetermined speed to wipe a large number of components W in the container. When rotating and stirring together with the material 11, the treatment liquid remaining on the surfaces of the many parts W comes into contact with the wiping material 11, whereby excess treatment liquid is gradually wiped off from the surfaces of the many parts W. Then, by continuing the stirring for an appropriate time, the processing liquid remaining on the surfaces of all the parts W is given an opportunity to come into contact with the wiping material 11, and the processing liquid is uniform from the surfaces of all the parts W. Wipe off in a short time.

因みに、部品Wとして例示したフックピースの表面からの拭取りのため、数千個、例えば、4千個のフックピースと35cm角の2枚の拭取り材11とを処理容器7に入れて45rpmの回転速度で駆動させた結果、約30分で全てのフックピース表面から処理液を均一に拭取り処理することができた。   Incidentally, for wiping from the surface of the hook piece exemplified as the part W, several thousand, for example, 4,000 hook pieces and two 35 cm square wiping materials 11 are put in the processing container 7 and 45 rpm. As a result of being driven at a rotational speed of, the treatment liquid could be uniformly wiped from the surface of all hook pieces in about 30 minutes.

なお、本発明は、上記実施形態に限らず、以下のような実施形態でも同様に実施することもできる。すなわち、拭取り材11を処理容器7に投入するのみならず、処理容器7の内面全体、あるいは、内面の一部に拭取り材11を、面ファスナーなどを用いて取替え可能に貼り付けておけば、部品Wが拭取り材11に接触する機会が更に増えて、処理時間を短縮することができる。   Note that the present invention is not limited to the above-described embodiment, and can also be implemented in the following embodiment. That is, not only the wiping material 11 is put into the processing container 7, but the wiping material 11 can be attached to the entire inner surface of the processing container 7 or a part of the inner surface in a replaceable manner using a hook-and-loop fastener or the like. In this case, the opportunity for the part W to contact the wiping material 11 is further increased, and the processing time can be shortened.

また、処理容器7を横向き水平あるいは略水平に保持して容器7中心周りに回動させるようにしてもよい。この場合、処理容器7の胴部内面に部品攪拌用のリブを突設しておくとよい。さらに、蓋7aをバックル金具などで処理容器7に強固に閉じ固定できる場合は、拭取り装置における容器保持部材2を、処理容器7の胴部を把持する仕様に構成して実施することもできる。   Alternatively, the processing container 7 may be held horizontally or substantially horizontally and rotated around the center of the container 7. In this case, it is advisable to project a component stirring rib on the inner surface of the body of the processing container 7. Furthermore, when the lid 7a can be firmly closed and fixed to the processing container 7 with a buckle fitting or the like, the container holding member 2 in the wiping device can be configured to have a specification for gripping the body of the processing container 7. .

この実施形態では、部品Wを入れたポリバケツなどの搬送用容器を持ち込んで処理容器7として容器保持部材2に装填し、処理後に容器ごと搬出するものとしているが、搬送用容器で持ち込んだ部品Wを予め容器保持部材2に取り付け固定した専用の処理容器7に移し替えて拭取り処理を行い、処理後に処理容器7から搬送用容器に再び移し替えて搬出するようすることもできる。   In this embodiment, a carrying container such as a poly bucket containing the parts W is brought into the container holding member 2 as the processing container 7 and is carried out after the processing. However, the parts W brought in by the carrying container are used. Can be transferred to a dedicated processing container 7 attached and fixed in advance to the container holding member 2 to perform a wiping process, and then transferred again from the processing container 7 to the transporting container after processing.

また、拭取り装置を、成形樹脂材料を混合攪拌する攪拌装置で兼用してもよい。   The wiping device may also be used as a stirring device that mixes and stirs the molded resin material.

2 容器保持部材
2a 受け台
7 処理容器
7a 蓋
8 蓋押さえ部材
11 拭取り材
S 拭取り装置
W 部品
2 Container holding member 2a Receiving base 7 Processing container 7a Lid 8 Lid holding member 11 Wiping material S Wiping device W Parts

Claims (5)

小型の部品の表面に残存する処理液を拭き取る拭取り方法であって、
前記処理液を拭き取る拭取り材を、多数の部品と共に処理容器に収容し、処理容器を回転させて該処理容器内で回転攪拌される部品を前記拭取り材に接触させて部品表面の処理液を拭き取る、
ことを特徴とする拭取り方法。
A wiping method for wiping off the processing liquid remaining on the surface of a small component,
The wiping material for wiping off the processing liquid is accommodated in a processing container together with a large number of parts, the processing container is rotated, the part that is rotated and stirred in the processing container is brought into contact with the wiping material, and the processing liquid on the part surface Wipe off the
A wiping method characterized by that.
前記拭取り材が布状である、
請求項1に記載の拭取り方法。
The wiping material is cloth-like,
The wiping method according to claim 1.
前記処理容器を天地反転して回転させる、
請求項1または2に記載の拭取り方法。
Rotating the processing vessel upside down,
The wiping method according to claim 1 or 2.
小型の部品の表面に残存する処理液を拭き取る拭取り装置であって、
前記処理液を拭き取る拭取り材および多数の部品を収容する処理容器を保持する容器保持部材と、
前記容器保持部材を回転駆動して、前記処理容器内で前記多数の部品を前記拭取り材と共に回転攪拌する駆動手段と、
を備えることを特徴とする拭取り装置。
A wiping device for wiping off the treatment liquid remaining on the surface of a small component,
A container holding member for holding a wiping material for wiping off the treatment liquid and a treatment container containing a large number of components;
Driving means for rotationally driving the container holding member to rotate and agitate the multiple parts together with the wiping material in the processing container;
A wiping device comprising:
前記容器保持部材は、蓋付きの処理容器を載置する受け台と、蓋を処理容器に押圧固定する蓋押さえ部材とを備える、
請求項4に記載の拭取り装置。
The container holding member includes a cradle for placing a processing container with a lid and a lid pressing member for pressing and fixing the lid to the processing container.
The wiping apparatus according to claim 4.
JP2011062682A 2011-03-22 2011-03-22 Wiping method and wiping device Pending JP2012196624A (en)

Priority Applications (1)

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Application Number Priority Date Filing Date Title
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Publications (1)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5437370A (en) * 1977-08-29 1979-03-19 Hitachi Cable Ltd Wipe-off of aehering matters from surface
JPS5748378A (en) * 1980-09-04 1982-03-19 Isao Minagawa Washer for drum can
JPH03267184A (en) * 1990-03-14 1991-11-28 Eisai Co Ltd Container washing/drying equipment
JPH04150969A (en) * 1990-10-09 1992-05-25 Katayama Rubber:Kk Method and apparatus for dipping treatment
JPH059672U (en) * 1991-07-22 1993-02-09 光男 和沢 Surface treatment equipment
JPH0852411A (en) * 1994-08-09 1996-02-27 Three Bond Co Ltd Material coating method

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5437370A (en) * 1977-08-29 1979-03-19 Hitachi Cable Ltd Wipe-off of aehering matters from surface
JPS5748378A (en) * 1980-09-04 1982-03-19 Isao Minagawa Washer for drum can
JPH03267184A (en) * 1990-03-14 1991-11-28 Eisai Co Ltd Container washing/drying equipment
JPH04150969A (en) * 1990-10-09 1992-05-25 Katayama Rubber:Kk Method and apparatus for dipping treatment
JPH059672U (en) * 1991-07-22 1993-02-09 光男 和沢 Surface treatment equipment
JPH0852411A (en) * 1994-08-09 1996-02-27 Three Bond Co Ltd Material coating method

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