JP2013242510A - 光学フィルムおよびその利用 - Google Patents
光学フィルムおよびその利用 Download PDFInfo
- Publication number
- JP2013242510A JP2013242510A JP2012189278A JP2012189278A JP2013242510A JP 2013242510 A JP2013242510 A JP 2013242510A JP 2012189278 A JP2012189278 A JP 2012189278A JP 2012189278 A JP2012189278 A JP 2012189278A JP 2013242510 A JP2013242510 A JP 2013242510A
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- Prior art keywords
- film
- optical film
- easy
- acrylic resin
- acrylic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 239000010408 film Substances 0.000 claims abstract description 367
- 239000010410 layer Substances 0.000 claims abstract description 198
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- -1 N-substituted maleimide structure Chemical group 0.000 claims description 78
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- 238000002834 transmittance Methods 0.000 claims description 21
- 239000006097 ultraviolet radiation absorber Substances 0.000 claims description 20
- KNCYXPMJDCCGSJ-UHFFFAOYSA-N piperidine-2,6-dione Chemical group O=C1CCCC(=O)N1 KNCYXPMJDCCGSJ-UHFFFAOYSA-N 0.000 claims description 12
- VANNPISTIUFMLH-UHFFFAOYSA-N glutaric anhydride Chemical group O=C1CCCC(=O)O1 VANNPISTIUFMLH-UHFFFAOYSA-N 0.000 claims description 10
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- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 9
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 9
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 9
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- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 9
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- 229920002284 Cellulose triacetate Polymers 0.000 description 7
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 7
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- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 7
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- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 6
- 229920000298 Cellophane Polymers 0.000 description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 6
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- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 6
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- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 6
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- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 5
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Images
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- G02B1/14—Protective coatings, e.g. hard coatings
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- C—CHEMISTRY; METALLURGY
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- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
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- C08J5/18—Manufacture of films or sheets
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
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Abstract
【解決手段】アクリル樹脂(A)からなるアクリル樹脂フィルムと、ポリエステル−アクリル複合樹脂(B)を含有する易接着層(a)と、を有する光学フィルムとする。本発明の光学フィルムは、液晶表示装置(LCD)などの画像表示装置に用いられる、偏光子保護フィルムなどの各種の保護フィルム、位相差フィルム、偏光板への使用に好適である。
【選択図】なし
Description
本発明にかかる光学フィルムは、アクリル樹脂(A)からなるアクリル樹脂フィルムと、ポリエステル−アクリル複合樹脂(B)を含有する易接着層(a)と、を有する。以下、アクリル樹脂フィルム、易接着層の順で本発明にかかる光学フィルムの構成について説明する。
アクリル樹脂フィルムは、(メタ)アクリル重合体を含有するアクリル樹脂(A)から構成されるフィルムである。つまり、アクリル樹脂フィルムは、アクリル樹脂(A)からなる。
本発明の光学フィルムは、ポリエステル−アクリル複合樹脂(B)を含有する易接着層(a)を有する。
本発明の光学フィルムは、アクリル樹脂(A)からなるアクリル樹脂フィルムと、ポリエステル−アクリル複合樹脂(B)を含有する易接着層(a)と、を有する光学フィルムである。
本発明の偏光板を説明する。本発明の偏光板は、本発明にかかる光学フィルムを備えている。LCDには、その画像表示原理に基づき、液晶セルを狭持するように一対の偏光板が配置される。本発明の偏光板は、例えば、偏光子の少なくとも一方の表面に、易接着層を介して本発明の光学フィルム(偏光子保護フィルム)が積層された構造を有する。
本発明の画像表示装置は、本発明にかかる偏光板を備える。画像表示装置は、例えば、エレクトロルミネッセンス(EL)ディスプレイパネル、プラズマディスプレイパネル(PDP)、電界放出ディスプレイ(FED:Field Emission Display)、LCDである。
本発明にかかる光学フィルムの製造方法は、アクリル樹脂フィルムの主面(表面)に、ポリエステル−アクリル複合樹脂(B)を含有する易接着組成物を塗布して当該組成物の塗布膜を形成する工程(塗布工程)と、形成した塗布膜を乾燥させて、前記ポリエステル−アクリル複合樹脂(B)を含有する易接着層を前記表面に形成する工程(乾燥工程)とを含む。前記易接着組成物は上述した微粒子を含有していてもよい。
測定側カラム構成
・ガードカラム:東ソー製、TSKguardcolumn SuperHZ−L
・分離カラム:東ソー製、TSKgel SuperHZM−M 2本直列接続
リファレンス側カラム構成
・リファレンスカラム:東ソー製、TSKgel SuperH−RC
展開溶媒:クロロホルム(和光純薬工業製、特級)
展開溶媒の流量:0.6mL/分
標準試料:TSK標準ポリスチレン(東ソー製、PS−オリゴマーキット)
カラム温度:40℃
[ガラス転移温度(Tg)]
重合体のTgは、JIS K7121の規定に準拠して、始点法により求めた。具体的には、示差走査熱量計(リガク製、DSC−8230)を用い、窒素ガス雰囲気下、約10mgのサンプルを常温から200℃まで昇温(昇温速度20℃/分)して得られたDSC曲線から評価した。リファレンスには、α−アルミナを用いた。
フィルムの厚さは、デジマチックマイクロメーター(ミツトヨ社製)を用いて測定した。以降に評価方法を示す物性を含め、フィルムの物性を測定、評価するためのサンプルは、フィルムの幅方向の中央部から取得した。
微粒子の平均粒子径および粒度分布は、粒度分布測定装置(Particle Sizing Systems製、Submicron Particle Sizer NICOMP380)を用いて評価した。具体的には、水に分散した状態にある微粒子に対して、前記測定装置により、一次粒子径にして100nm以上の範囲における等価球形分布を測定し、得られた分布における、大粒子側から積算した積算体積分率50%の粒子の粒径を求め、これを微粒子の平均一次粒子径(d50)とした。これとは別に、当該分布における、大粒子側から積算した積算体積分率25%の粒子の粒径(d25)および75%の粒子の粒径(d75)を求め、その比(d25/d75)を微粒子の粒度分布とした。
作製したフィルムのヘイズは、濁度計(日本電色工業製、NDH−5000)を用いて、JIS K7136の規定に準拠して求めた。
波長380nmにおける光線透過率は、紫外可視分光光度計(島津製作所製、UV−3100)を用いて測定した。
JIS K5400 3.5に準拠して碁盤目試験を行った。具体的にはハードコート層面に、鋭利な刃物で1mm角の碁盤目状の切込みを入れた後、JIS Z1522に準拠した25mm幅のセロハンテープを木へらで密着させた後、セロハンテープを剥がした。作成した100マスのうち、残っているマス目の数を、下記表1、2の「密着性」の欄に示した。
ポリビニルアルコール系樹脂(平均重合度1200)を純水に溶解し、固形分4%の接着剤組成物を得た。得られた接着剤組成物を、光学フィルムの、ハードコート層が形成されている面とは反対側の面に形成された易接着層(b)に乾燥後の厚みが50nmになるように塗布し、80℃の熱風乾燥機に5分間投入して乾燥することにより、フィルムを得た。
○:剥離は確認されなかった
×:剥離が確認された
[耐折強度]
フィルムの耐折強度は、JIS P8115に準拠して行った。具体的には、長手方向がMD方向とTD方向となる長さ90mm、幅15mmの2種類の試験フィルムを23℃、50%RHの状態に1時間以上静置させてから使用し、MIT耐折度試験機(テスター産業製、BE−201型)を用いて、荷重200gの条件で折り曲げ線が製膜時のフィルムの流れ方向に平行となるように試験を行い、5枚のサンプルのフィルムが破断するまでの回数の平均値を測定結果とした。
攪拌装置、温度センサー、冷却管および窒素導入管を備えた反応釜に、メタクリル酸メチル(MMA)40重量部、2−(ヒドロキシメチル)アクリル酸メチル(MHMA)10重量部、重合溶媒としてトルエン50重量部および酸化防止剤(アデカスタブ2112、ADEKA製)0.025重量部を仕込み、これに窒素を通じつつ、105℃まで昇温させた。昇温に伴う還流が始まったところで、重合開始剤としてt−アミルパーオキシイソノナノエート(アルケマ吉富製、商品名:ルペロックス570)0.05重量部を添加するとともに、前記t−アミルパーオキシイソノナノエート0.10重量部を2時間かけて滴下しながら、約105〜110℃の還流下で溶液重合を進行させ、さらに4時間の熟成を行った。
グルタルイミド構造を主鎖に有する(メタ)アクリル重合体を主成分とするアクリル樹脂(ダイセル・エボニック製、プレキシイミド8813)を、単軸押出機を用いて、280℃でTダイから溶融押出を行い、110℃の冷却ロール上に吐出して、厚さ174μmのフィルムを製膜した。次に、製膜したフィルムを、延伸倍率が2.2倍となるようにMD方向に142℃で自由端一軸延伸して厚さ116μmの縦延伸フィルム(F2)を得た。
エポキシ基とカルボキシル基とを有するポリエステル−アクリル複合樹脂(高松油脂株式会社製、ペスレジンA−647GEX、固形分20重量%)75重量部、アモルファスシリカ微粒子を含むエマルジョン(日本触媒製、シーホスターKE−W10、平均粒径(一次粒子径)0.11μm、粒度分布1.1、固形分15重量%)1.0重量部および純水74重量部を混合して、エマルジョン状の分散体である易接着組成物(B1)を得た。
エポキシ基とカルボキシル基とを有するポリエステル−アクリル複合樹脂(高松油脂株式会社製、ペスレジンA−645GEX、固形分20重量%)75重量部、アモルファスシリカ微粒子を含むエマルジョン(日本触媒製、シーホスターKE−W10、平均粒径(一次粒子径)0.11μm、粒度分布1.1、固形分15重量%)1.0重量部および純水74重量部を混合して、エマルジョン状の分散体である易接着組成物(B2)を得た。
エポキシ基とカルボキシル基とを有するポリエステル−アクリル複合樹脂(高松油脂株式会社製、ペスレジンA−645GLX、固形分20重量%)75重量部、アモルファスシリカ微粒子を含むエマルジョン(日本触媒製、シーホスターKE−W10、平均粒径(一次粒子径)0.11μm、粒度分布1.1、固形分15重量%)1.0重量部および純水74重量部を混合して、エマルジョン状の分散体である易接着組成物(B3)を得た。
エポキシ基とカルボキシル基とを有するポリエステル−アクリル複合樹脂(高松油脂株式会社製、ペスレジンA−647GEX、固形分20重量%)37.5重量部、ポリエステル−アクリル複合樹脂(高松油脂株式会社製、ペスレジンA−645GH、固形分30重量%)25重量部、アモルファスシリカ微粒子を含むエマルジョン(日本触媒製、シーホスターKE−W10、平均粒径(一次粒子径)0.11μm、粒度分布1.1、固形分15重量%)1.0重量部および純水86.5重量部を混合して、エマルジョン状の分散体である易接着組成物(B4)を得た。
ウレタン樹脂(第一工業製薬製、スーパーフレックス210、固形分35重量%)23重量部、架橋剤(日本触媒製、エポクロスWS−700、固形分25重量%)16重量部、アモルファスシリカ微粒子を含むエマルジョン(日本触媒製、シーホスターKE−W30、平均粒径(一次粒子径)0.28μm、粒度分布1.1、固形分20重量%)0.03重量部および純水61重量部を混合して、エマルジョン状の分散体である易接着組成物(B5)を得た。
4官能アクリレート(新中村化学製、AD−TMP)15重量部、光重合開始剤(チバスペシャリティケミカルズ製、イルガキュア184)0.6重量部、およびメチルエチルケトン14.4重量部を混合して、ハードコート用コーティング組成物(C1)を得た。
攪拌装置、温度センサー、冷却管および窒素導入管を備えた反応釜に、メタクリル酸メチル(MMA)229.6重量部、2−(ヒドロキシメチル)アクリル酸メチル(MHMA)33重量部、重合溶媒としてトルエン248.6重量部、酸化防止剤(アデカスタブ2112、ADEKA製)0.138重量部、およびn−ドデシルメルカプタン0.1925重量部を仕込み、これに窒素を通じつつ、105℃まで昇温させた。
グルタル酸無水物構造を主鎖に有する(メタ)アクリル重合体を主成分とするアクリル樹脂(住友化学製、スミペックスTR)100重量部と、0.66重量部の紫外線吸収剤(ADEKA製、アデカスタブ LA−F70)を、240℃で二軸押出機に供給して、グルタル酸無水物構造を主鎖に有する(メタ)アクリル重合体からなるアクリル樹脂の透明なペレット(A3)を得た。
エポキシ基とカルボキシル基とを有するポリエステル−アクリル複合樹脂(高松油脂株式会社製、ペスレジンA−647GEX、固形分20重量%)37.5重量部、エポキシ基を有し、カルボキシル基を有さないポリエステル−アクリル複合樹脂(高松油脂株式会社製、ペスレジンA−645GH、固形分30重量%)25重量部、アモルファスシリカ微粒子を含むエマルジョン(日産化学工業製、スノーテックスXL、平均粒径(一次粒子径)50nm、固形分40重量%)0.375重量部および純水237重量部を混合して、エマルジョン状の分散体である易接着組成物(B6)を得た。
エポキシ基とカルボキシル基とを有するポリエステル−アクリル複合樹脂(高松油脂株式会社製、ペスレジンA−647GEX、固形分20重量%)30重量部、エポキシ基を有し、カルボキシル基を有さないポリエステル−アクリル複合樹脂(高松油脂株式会社製、ペスレジンA−645GH、固形分30重量%)30重量部、アモルファスシリカ微粒子を含むエマルジョン(日本触媒製、シーホスターKE−W10、平均粒径(一次粒子径)0.11μm、粒度分布1.1、固形分15重量%)1.0重量部および純水89重量部を混合して、エマルジョン状の分散体である易接着組成物(B7)を得た。
エポキシ基とカルボキシル基とを有するポリエステル−アクリル複合樹脂(高松油脂株式会社製、ペスレジンA−647GEX、固形分20重量%)30重量部、ポリエステル−アクリル複合樹脂(高松油脂株式会社製、エポキシ基を有し、カルボキシル基を有さないペスレジンA−647GH、固形分25重量%)36重量部、アモルファスシリカ微粒子を含むエマルジョン(日本触媒製、シーホスターKE−W10、平均粒径(一次粒子径)0.11μm、粒度分布1.1、固形分15重量%)1.0重量部および純水83重量部を混合して、エマルジョン状の分散体である易接着組成物(B8)を得た。
エポキシ基とカルボキシル基とを有するポリエステル−アクリル複合樹脂(高松油脂株式会社製、ペスレジンA−647GEX、固形分20重量%)22.5重量部、エポキシ基を有し、カルボキシル基を有さないポリエステル−アクリル複合樹脂(高松油脂株式会社製、ペスレジンA−645GH、固形分30重量%)35重量部、アモルファスシリカ微粒子を含むエマルジョン(日本触媒製、シーホスターKE−W10、平均粒径(一次粒子径)0.11μm、粒度分布1.1、固形分15重量%)1.0重量部、アモルファスシリカ微粒子を含むエマルジョン(日産化学工業製、スノーテックスC、平均粒径(一次粒子径)15nm、固形分20重量%)15重量部、および純水76.5重量部を混合して、エマルジョン状の分散体である易接着組成物(B9)を得た。
ウレタン樹脂(第一工業製薬製、スーパーフレックス210、固形分35重量%)36.4重量部、架橋剤(日本触媒製、エポクロスWS−700、固形分25重量%)9重量部、アモルファスシリカ微粒子を含むエマルジョン(日本触媒製、シーホスターKE−W10、平均粒径(一次粒子径)0.11μm、粒度分布1.1、固形分15重量%)1重量部および純水103.6重量部を混合して、エマルジョン状の分散体である易接着組成物(B10)を得た。
ポリエステル樹脂(高松油脂株式会社製、ペスレジンA−640、固形分25重量%)60重量部、アモルファスシリカ微粒子を含むエマルジョン(日本触媒製、シーホスターKE−W10、平均粒径(一次粒子径)0.11μm、粒度分布1.1、固形分15重量%)1重量部および純水89重量部を混合して、エマルジョン状の分散体である易接着組成物(B11)を得た。
アクリル樹脂(日本触媒製、アクリセットWR705、固形分31重量%)48.4重量部、アモルファスシリカ微粒子を含むエマルジョン(日本触媒製、シーホスターKE−W10、平均粒径(一次粒子径)0.11μm、粒度分布1.1、固形分15重量%)1重量部および純水100.6重量部を混合して、エマルジョン状の分散体である易接着組成物(B12)を得た。
グルタルイミド構造を主鎖に有する(メタ)アクリル重合体を主成分とするアクリル樹脂(ダイセル・エボニック製、プレキシイミド8813)100重量部と、0.66重量部の紫外線吸収剤(ADEKA製、アデカスタブ LA−F70)とを、260℃で二軸押出機に供給して、グルタルイミド構造を主鎖に有する(メタ)アクリル重合体からなるアクリル樹脂の透明なペレット(A4)を得た。
製造例1で作製した縦延伸フィルム(F1)の一方の主面に、製造例3で作製した易接着組成物(B1)を、乾燥後の塗布膜の厚さが260nmとなるように塗布した後、延伸倍率が2.8倍となるようにテンター延伸機を用いてTD方向に146℃で固定端一軸延伸して、片面に易接着層(a)を有する二軸延伸光学フィルム(F3)を得た。得られたフィルム(F3)のヘイズは41%であった。
易接着組成物(B1)に代えて、製造例4で製造した易接着組成物(B2)を用いたこと以外は実施例1と同様の操作を行うことによって、片面に易接着層(a)を有する二軸延伸光学フィルム(F5)、および表面にハードコート層を有する光学フィルム(F6)を得た。得られたフィルム(F5)、(F6)のヘイズはそれぞれ23%、0.3%であり、波長380nmにおける光線透過率は8%であった。ハードコート層の密着性は100であった。
易接着組成物(B1)に代えて、製造例5で製造した易接着組成物(B3)を用いたこと以外は実施例1と同様の操作を行うことによって、片面に易接着層(a)を有する二軸延伸光学フィルム(F7)、および表面にハードコート層を有する光学フィルム(F8)を得た。得られたフィルム(F7)、(F8)のヘイズはそれぞれ0.4%、0.5%であり、波長380nmにおける光線透過率は8%であった。ハードコート層の密着性は90であった。
易接着組成物(B1)に代えて、製造例6で製造した易接着組成物(B4)を用いたこと以外は実施例1と同様の操作を行うことによって、片面に易接着層(a)を有する二軸延伸光学フィルム(F9)、および表面にハードコート層を有する光学フィルム(F10)を得た。得られたフィルム(F9)、(F10)のヘイズはそれぞれ0.6%、0.5%であり、波長380nmにおける光線透過率は8%であった。ハードコート層の密着性は100であった。
製造例1で作製した縦延伸フィルム(F1)の一方の主面に、製造例6で作製した易接着組成物(B4)を、乾燥後の塗布膜の厚さが260nmとなるように塗布し、他方の主面に、製造例7で作製した易接着組成物(B5)を、乾燥後の塗布膜の厚さが1250nmとなるように塗布した。
製造例2で作製した縦延伸フィルム(F2)の一方の主面に、製造例6で作製した易接着組成物(B4)を、乾燥後の塗布膜の厚さが260nmとなるように塗布した後、延伸倍率が2.8倍となるようにテンター延伸機を用いてTD方向に152℃で固定端一軸延伸して、片面に易接着層(a)を有する二軸延伸光学フィルム(F13)を得た。得られたフィルム(F13)のヘイズは2.7%であった。
縦延伸フィルム(F1)に代えて、製造例9で製造した縦延伸フィルム(F19)を用いたこと以外は実施例4と同様の操作を行うことによって、片面に易接着層(a)を有する二軸延伸光学フィルム(F21)、およびハードコート層を有する光学フィルム(F22)を得た。
縦延伸フィルム(F1)に代えて、製造例10で製造した縦延伸(F20)を用いたこと以外は実施例4と同様の操作を行うことによって、片面に易接着層(a)を有する二軸延伸光学フィルム(F23)、およびハードコート層を有する光学フィルム(F24)を得た。
製造例1で作製した縦延伸フィルム(F1)の一方の主面に、製造例11で作製した易接着組成物(B6)を、乾燥後の塗布膜の厚さが130nmとなるように塗布した後、延伸倍率が2.8倍となるようにテンターを用いてTD方向に146℃で固定端一軸延伸して、片面に易接着層(a)を有する二軸延伸光学フィルム(F25)を得た。得られたフィルム(F25)のヘイズは0.8%であった。
易接着組成物(B1)に代えて、製造例12で製造した易接着組成物(B7)を用いたこと以外は実施例1と同様の操作を行うことによって、片面に易接着層(a)を有する二軸延伸光学フィルム(F27)、およびハードコート層を有する光学フィルム(F28)を得た。
易接着組成物(B1)に代えて、製造例13で製造した易接着組成物(B8)を用いたこと以外は実施例1と同様の操作を行うことによって、片面に易接着層(a)を有する二軸延伸光学フィルム(F29)、およびハードコート層を有する光学フィルム(F30)を得た。
易接着組成物(B1)に代えて、製造例14で製造した易接着組成物(B9)を用いたこと以外は実施例1と同様の操作を行うことによって、片面に易接着層(a)を有する二軸延伸光学フィルム(F31)、およびハードコート層を有する光学フィルム(F32)を得た。
縦延伸フィルム(F2)に代えて、製造例18で製造した縦延伸フィルム(F43)を用いたこと以外は実施例6と同様の操作を行うことによって、片面に易接着層(a)を有する二軸延伸光学フィルム(F44)、およびハードコート層を有する光学フィルム(F45)を得た。
製造例1で作製した縦延伸フィルム(F1)を、延伸倍率が2.8倍となるようにテンター延伸機を用いてTD方向に146℃で固定端一軸延伸して、易接着層を有しない二軸延伸光学フィルム(F15)を得た。得られたフィルム(F15)のヘイズは0.2%であった。
製造例2で作製した縦延伸フィルム(F2)を、延伸倍率が2.8倍となるようにテンター延伸機を用いてTD方向に152℃で固定端一軸延伸して、易接着層を有しない二軸延伸光学フィルム(F17)を得た。得られたフィルム(F18)のヘイズは1.2%であった。
縦延伸フィルム(F1)に代えて、製造例9で製造した縦延伸フィルム(F19)を用いたこと以外は比較例1と同様の操作を行うことによって、易接着層を有しない二軸延伸光学フィルム(F33)、およびハードコート層を有する光学フィルム(F34)を得た。得られたフィルム(F33)、(F34)のヘイズはそれぞれ0.2%、0.5%であり、ハードコート層の密着性は20であった。
縦延伸フィルム(F1)に代えて、製造例10で製造した縦延伸フィルム(F20)を用いたこと以外は比較例1と同様の操作を行うことによって、易接着層を有しない二軸延伸光学フィルム(F35)、およびハードコート層を有する光学フィルム(F36)を得た。得られたフィルム(F35)、(F36)のヘイズはそれぞれ0.2%、0.7%であり、ハードコート層の密着性は15であった。
易接着組成物(B1)に代えて、製造例15で製造した易接着組成物(B10)を用いたこと以外は、実施例1と同様の操作を行うことによって、片面に易接着層(a)を有する二軸延伸光学フィルム(F37)、およびハードコート層を有する光学フィルム(F38)を得た。得られたフィルム(F37)、(F38)のヘイズはそれぞれ0.2%、1.3%であり、ハードコート層の密着性は3であった。
易接着組成物(B1)に代えて、製造例16で製造した易接着組成物(B11)を用いたこと以外は、実施例1と同様の操作を行うことによって、片面に易接着層を有する二軸延伸光学フィルム(F39)、およびハードコート層を有する光学フィルム(F40)を得た。得られたフィルム(F39)、(F40)のヘイズはそれぞれ0.5%、1.2%であり、ハードコート層の密着性は20であった。
易接着組成物(B1)に代えて、製造例17で製造した易接着組成物(B12)を用いたこと以外は、実施例1と同様の操作を行うことによって、片面に易接着層を有する二軸延伸光学フィルム(F41)、およびハードコート層を有する光学フィルム(F42)を得た。得られたフィルム(F41)、(F42)のヘイズはそれぞれ0.5%、1.2%であり、ハードコート層の密着性は12であった。
縦延伸フィルム(F2)に代えて、製造例18で製造した縦延伸フィルム(F43)を用いたこと以外は比較例2と同様の操作を行うことによって、易接着層を有しない二軸延伸光学フィルム(F46)、およびハードコート層を有する光学フィルム(F47)を得た。得られたフィルム(F46)、(F47)のヘイズはそれぞれ0.2%、0.2%であり、ハードコート層の密着性は30であった。
2・・・アクリル樹脂フィルム
3・・・易接着層(a)
4・・・機能性コーティング層
5・・・易接着層(b)
6・・・粘接着剤層
7・・・他の部材
8・・・偏光子
9・・・粘接着剤層
Claims (16)
- アクリル樹脂(A)からなるアクリル樹脂フィルムと、ポリエステル−アクリル複合樹脂(B)を含有する易接着層(a)と、を有することを特徴とする光学フィルム。
- 前記ポリエステル−アクリル複合樹脂(B)がエポキシ基を有することを特徴とする請求項1に記載の光学フィルム。
- 前記ポリエステル−アクリル複合樹脂(B)がさらにカルボキシル基を有することを特徴とする請求項2に記載の光学フィルム。
- 前記易接着層(a)が微粒子を含有することを特徴とする請求項1から3のいずれか1項に記載の光学フィルム。
- 前記易接着層(a)に含有される微粒子の平均一次粒子径が300nm以下であり、前記易接着層(a)に含有される微粒子の粒度分布が1.0〜1.4であることを特徴とする請求項4に記載の光学フィルム。
- 前記易接着層(a)は、前記アクリル樹脂フィルムの一方の主面に形成されており、前記易接着層(a)の、前記アクリル樹脂フィルム側の面と対向する面に機能性コーティング層が形成されていることを特徴とする請求項1から5のいずれか1項に記載の光学フィルム。
- 前記アクリル樹脂フィルムの、前記易接着層(a)が形成されている面とは反対側の主面に易接着層(b)が形成されていることを特徴とする請求項1から6のいずれか1項に記載の光学フィルム。
- 前記易接着層(b)が、ウレタン樹脂層であることを特徴とする請求項7に記載の光学フィルム。
- 前記易接着層(b)の、前記アクリル樹脂フィルム側の面と対向する面に粘接着剤層が形成されていることを特徴とする請求項7または8に記載の光学フィルム。
- 前記アクリル樹脂フィルムが、主鎖に環構造を有する(メタ)アクリル重合体を含有することを特徴とする請求項1から9のいずれか1項に記載の光学フィルム。
- 前記環構造が、無水マレイン酸構造、N−置換マレイミド構造、無水グルタル酸構造、グルタルイミド構造およびラクトン環構造からなる群より選ばれる少なくとも1種であることを特徴とする請求項10に記載の光学フィルム。
- 380nmにおける光線透過率が30%以下であることを特徴とする請求項1から11のいずれか1項に記載の光学フィルム。
- 前記アクリル樹脂フィルムが、分子量600以上の紫外線吸収剤を含むことを特徴とする請求項12に記載の光学フィルム。
- 請求項1から13のいずれか1項に記載の光学フィルムを備えることを特徴とする偏光子保護フィルム。
- 請求項1から13のいずれか1項に記載の光学フィルムを備えることを特徴とする偏光板。
- 請求項15に記載の偏光板を備えることを特徴とする画像表示装置。
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| JP2015520793A (ja) * | 2013-04-30 | 2015-07-23 | エルジー・ケム・リミテッド | ポリエステル系プライマー組成物、これを用いた光学フィルム、及びこれを含む偏光板 |
| JP2016522912A (ja) * | 2013-05-14 | 2016-08-04 | エルジー・ケム・リミテッド | 偏光板 |
| JP2016071274A (ja) * | 2014-10-01 | 2016-05-09 | 株式会社日本触媒 | 光学フィルムおよびその利用 |
| JP2019531498A (ja) * | 2016-08-17 | 2019-10-31 | エルジー・ケム・リミテッド | 接着力および耐久性に優れた光学フィルム、およびこれを含む偏光板 |
| JP7194672B2 (ja) | 2016-08-17 | 2022-12-22 | アンフゥイ ホメイ マテリアルズ テクノロジー カンパニー リミテッド | 接着力および耐久性に優れた光学フィルム、およびこれを含む偏光板 |
| JP2019066884A (ja) * | 2019-01-21 | 2019-04-25 | 株式会社日本触媒 | 光学フィルムおよびその利用 |
| CN114207485A (zh) * | 2019-08-09 | 2022-03-18 | 日东电工株式会社 | 易粘接薄膜及其制造方法、偏光板、以及图像显示装置 |
| KR20210028428A (ko) * | 2019-09-04 | 2021-03-12 | 현기웅 | 광학 기기용 광 차단 필름 및 이의 제조 방법 |
| KR102232103B1 (ko) | 2019-09-04 | 2021-03-25 | 현기웅 | 광학 기기용 광 차단 필름 및 이의 제조 방법 |
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| KR102047552B1 (ko) | 2019-11-21 |
| KR20130121012A (ko) | 2013-11-05 |
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