JP2017180331A - Two-tank oil pan for internal combustion engine - Google Patents

Two-tank oil pan for internal combustion engine Download PDF

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JP2017180331A
JP2017180331A JP2016069566A JP2016069566A JP2017180331A JP 2017180331 A JP2017180331 A JP 2017180331A JP 2016069566 A JP2016069566 A JP 2016069566A JP 2016069566 A JP2016069566 A JP 2016069566A JP 2017180331 A JP2017180331 A JP 2017180331A
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oil
recess
tank
strainer
oil pan
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JP6654084B2 (en
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大輔 魚谷
Daisuke Uotani
大輔 魚谷
奥田 浩司
Koji Okuda
浩司 奥田
晋朗 足田
Kunio Ashida
晋朗 足田
完昭 村松
Hiroaki Muramatsu
完昭 村松
茂伸 渋谷
Shigenobu Shibuya
茂伸 渋谷
知能 西村
Tomoyoshi Nishimura
知能 西村
智成 井上
Tomonari Inoue
智成 井上
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Daihatsu Motor Co Ltd
Toyota Motor Corp
Pacific Industrial Co Ltd
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Daihatsu Motor Co Ltd
Toyota Motor Corp
Pacific Industrial Co Ltd
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Abstract

PROBLEM TO BE SOLVED: To prevent that a strainer 8 causes a suction failure due to the growth of a water component in oil to a water droplet, and a freeze of the water droplet.SOLUTION: An oil pan is of a double-tank type composed of an inner tank 1 and an outer tank 2, and a recess 9 into which a suction port of a strainer 8 is inserted is formed at a deep bottom 6 of the inner tank 1. A communication groove 10 which communicates with the recess 9 at one end, and is remote from the recess 9 at the other end is formed in the inner tank 1, and a small hole 12 for moving a water droplet 15 to the outer tank 2 is formed at a terminal end of the communication groove 10. Since the water droplet 15 which has moved to the outer tank 2 does not return to the inner tank 1, there does not arise a problem resulting from a freeze of the water droplet 15.SELECTED DRAWING: Figure 3

Description

本願発明は、内燃機関に使用する二槽式オイルパンに関するもので、特に、車両用内燃機関に使用するオイルパンを好適な対象にしている。   The present invention relates to a two-tank oil pan for use in an internal combustion engine, and is particularly suitable for an oil pan used in a vehicle internal combustion engine.

内燃機関において、オイルの早期昇温を図るためオイルパンを二槽式に構成することは広く行われており、この二槽式のオイルパンでは、ストレーナは内槽に浸漬している。そして、単層式と二槽式とに限らず、オイルパンで発生する問題の一つとして、オイルパンの底部に水滴が溜まって低温環境下で氷結し、この氷がストレーナのフィルターに詰まって油量不足を招くことがある。   2. Description of the Related Art In an internal combustion engine, it is widely performed to configure an oil pan in a two-tank type in order to increase the temperature of oil early. In this two-tank type oil pan, a strainer is immersed in an inner tank. One problem that occurs with oil pans, not limited to single-layer and double-tank types, is that water drops accumulate at the bottom of the oil pan and freeze in a low-temperature environment, and this ice clogs the strainer filter. Oil shortage may be caused.

この点について特許文献1には、単層式のオイルパンにおいて、その底部に水滴が溜まる深い滞留部を形成して、この滞留部をメッシュで覆うことが開示されている。この特許文献1では、水滴は深い滞留部に集められて、水滴が氷結しても、ストレーナに吸い込まれることがメッシュで阻止される。   In this regard, Patent Document 1 discloses that, in a single-layer oil pan, a deep staying part in which water droplets are accumulated at the bottom is formed and the staying part is covered with a mesh. In this Patent Document 1, water droplets are collected in a deep retention part, and even if the water droplets freeze, they are prevented from being sucked into the strainer by the mesh.

特開2015−194144号公報Japanese Patent Laying-Open No. 2015-194144

さて、車両用内燃機関のオイルパンでは、車両の傾きや発進、停止等によって油面が大きく変動する。そこで、オイルパンの底の一部に、油面が変動しても常にオイルで満たされている凹部を形成し、この凹部からストレーナでオイルを吸い込むように構成していることが多い。   Now, in an oil pan of an internal combustion engine for a vehicle, the oil level greatly fluctuates due to the inclination, start, stop, etc. of the vehicle. Therefore, a recess that is always filled with oil is formed in a part of the bottom of the oil pan even when the oil level fluctuates, and the oil is often sucked from the recess by a strainer.

しかるに、特許文献1では、滞留部が最も深くなっており、ストレーナの吸い込みは滞留部より高くなっているため、車両用に適用すると、油面の変動によってストレーナがオイルを吸わない状態が表れ兼ねないという問題があった。また、メッシュを設けると、それだけコストが嵩むという問題もある。   However, in Patent Document 1, the staying portion is deepest and the suction of the strainer is higher than the staying portion. Therefore, when applied to a vehicle, the strainer may not absorb oil due to oil level fluctuations. There was no problem. In addition, when a mesh is provided, there is a problem that the cost increases accordingly.

更に、特許文献1は、オイルが滞留部に流れ込む前に氷結すると、ストレーナへの吸い込みを阻止できない問題や、水滴を隔離することはできず、油温の上昇によって氷から水滴に戻ると、オイルの動きによってメッシュを透過して滞留部の外に戻されるという現象が生じるおそれがあり、抜本的な対策と言い難い。   Furthermore, Patent Document 1 discloses that if the oil freezes before flowing into the staying part, the problem that the suction to the strainer cannot be prevented or the water droplets cannot be isolated, and if the oil temperature rises and the water drops from the ice, May cause a phenomenon that the mesh passes through the mesh and is returned to the outside of the staying portion, which is not a radical measure.

本願発明は、このような現状を改善すべく成されたものであり、二槽式オイルパンの構造を利用して、水滴の問題を無くそうとするものである。   The present invention has been made to improve such a current situation, and intends to eliminate the problem of water droplets by utilizing the structure of a two-tank oil pan.

本願発明は、外槽と内槽とを有しており、前記内槽に、ストレーナによる吸い込み部になる凹部が形成されている二槽式はオイルパンにおいて、
前記内槽に、一端は前記凹部に連通して他端は前記凹部から離れている細い連通溝を、その底面が前記凹部の底面と同じ程度の高さかそれより低くなるようにして形成し、前記連通溝の底部に、オイル中に発生した水滴が通過し得る大きさの小穴を空けている。
The present invention has an outer tub and an inner tub, and in the inner tub, a two-tank type in which a recess to be a suction portion by a strainer is formed is an oil pan.
In the inner tub, a narrow communication groove having one end communicating with the recess and the other end separated from the recess is formed such that the bottom surface is as high as or lower than the bottom surface of the recess, A small hole having a size through which water droplets generated in the oil can pass is formed at the bottom of the communication groove.

本願発明において、小穴は1つの連通溝に複数空けること可能であるが、通常は1つで足りる(外槽からのオイルの流入を抑制するためには、必要最小限度が好ましい。)。連通溝を複数形成して、各連通溝に小穴を形成することも可能である。また、小穴を連通溝のどこに空けるかについては、外槽のオイルの吸引防止のためには、小穴は連通溝の他端部に空けるのが確実であるが、外槽からのオイルの吸い上げが無ければ、一端と他端との間の適宜部位に空けてもよい。   In the present invention, it is possible to make a plurality of small holes in one communication groove, but one is usually sufficient (in order to suppress the inflow of oil from the outer tank, the necessary minimum is preferable). It is also possible to form a plurality of communicating grooves and form small holes in each communicating groove. In addition, as to where the small hole is to be opened in the communication groove, it is certain that the small hole will be opened at the other end of the communication groove in order to prevent the oil from being sucked from the outer tank, but the oil from the outer tank is not sucked up. If there is not, you may leave in the suitable part between one end and the other end.

本願発明では、ストレーナの先端が臨んでいる凹部は深くなっているため、オイルパンが傾いたり、オイルパン内でオイルが揺動したりしても、常にストレーナの先端を浸漬させた状態に保持できる。従って、潤滑やオイルジェット冷却のような機能を的確に発揮できる。   In the present invention, since the concave portion where the tip of the strainer faces is deep, even if the oil pan is tilted or the oil swings in the oil pan, the strainer tip is always immersed. it can. Therefore, functions such as lubrication and oil jet cooling can be exhibited accurately.

また、連通溝は細幅であるため、オイルパンが揺動してもオイルが連通溝から凹部の外側に大きく移動するようなことはなくて、凹部のオイルを溜めておくことができる。従って、凹部のオイルが減ってストレーナからエアを吸い込むようなことはない。つまり、常にオイルで満たされているという凹部の機能は損なわれない。   Further, since the communication groove is narrow, oil does not move greatly from the communication groove to the outside of the recess even when the oil pan swings, and the oil in the recess can be stored. Therefore, the oil in the recess is not reduced and air is not sucked from the strainer. That is, the function of the recess that is always filled with oil is not impaired.

更に、小穴は小径でしかも凹部の外側に位置しているため、ストレーナの吸引力が小穴に作用することを防止できる。従って、外槽のオイルが小穴から内槽に吸引されることも防止できる。このため、内槽のオイルを循環させてオイルを早期昇温させる機能は損なわれておらず、早期暖機に支障はない。   Furthermore, since the small hole has a small diameter and is positioned outside the recess, it is possible to prevent the suction force of the strainer from acting on the small hole. Therefore, it is possible to prevent the oil in the outer tank from being sucked into the inner tank from the small hole. For this reason, the function of circulating the oil in the inner tank to raise the temperature of the oil early is not impaired, and there is no hindrance to the early warm-up.

そして、水分がオイル中で凝集して生じた水滴(或いは氷粒)は、オイルの流れに載って浮遊しながら凹部に流入する。従って、凹部の底に至った水滴は、オイルの揺動等によって凹部の外周側に押されるような挙動をとるため、凹部の底で揺れ動いているうちに連通溝に入り込み、そして、オイルの動きに押されて連通溝の他端に向けて移動して行き、やがて小穴を通過して外槽に入り込む。   Then, water droplets (or ice particles) generated by condensation of water in the oil flow into the recesses while floating on the oil flow. Therefore, the water droplets that reach the bottom of the concave portion behave to be pushed to the outer peripheral side of the concave portion due to oil swinging or the like, and therefore enter the communication groove while swinging at the bottom of the concave portion, and the movement of the oil Is pushed toward the other end of the communication groove and eventually passes through the small hole and enters the outer tub.

そして、外槽のオイルはストレーナによる吸引作用は受けないため、水滴が氷結してもストレーナのフィルターが詰まるようなことは無い。従って、内槽に水滴が発生しても、その悪影響を防止できる。そして、水滴を内槽から排除するものであるから、内槽に水滴が徐々に増えていくようなことは無くて、抜本的な対策になっている。しかも、連通溝は内槽の一部として製造されるから、コストも抑制できる。   Since the oil in the outer tank is not subjected to the suction action by the strainer, the strainer filter is not clogged even if water droplets freeze. Therefore, even if water droplets are generated in the inner tank, the adverse effects can be prevented. And since a water droplet is excluded from an inner tank, there is no case where a water drop gradually increases in an inner tank, and it is a radical measure. And since a communicating groove is manufactured as a part of inner tank, cost can also be suppressed.

外槽の底には、オイル交換時にオイルを抜くためのドレン穴が設けられているが、水滴が通過する小穴をドレン穴の上に位置させておくと、外槽に移行した水滴をオイル交換時に抜き取ることができる利点がある。   A drain hole is provided at the bottom of the outer tank to drain the oil when changing the oil. If a small hole through which water drops pass is positioned above the drain hole, the water drops transferred to the outer tank are replaced with oil. There is an advantage that can be extracted from time to time.

第1実施形態の平面図である。It is a top view of a 1st embodiment. 図1のII-II 視断面図である。It is the II-II sectional view taken on the line of FIG. 図1のIII-III 視断面図である。FIG. 3 is a sectional view taken along line III-III in FIG. 1. 図2の IV-IV視断面図である。FIG. 4 is a sectional view taken along line IV-IV in FIG. 2. 第2実施形態の断面図である。It is sectional drawing of 2nd Embodiment.

次に、本願発明の実施形態を図面に基づいて説明する。まず、図1〜4に示す第1実施形態を説明する。オイルパンは、合成樹脂製の内槽1と、アルミダイキャスト品や板金加工品等の金属製の外槽2とから成っている。外槽2の上端には、シリンダブロックに固定されるフランジ3が形成されている。内槽1は外槽2にビスで固定されている。このため、内槽1には、外槽2のボス部(図示せず)に重なる支持座4が、周方向に沿って飛び飛びに形成されている。   Next, an embodiment of the present invention will be described with reference to the drawings. First, the first embodiment shown in FIGS. The oil pan is composed of an inner tank 1 made of synthetic resin and an outer tank 2 made of metal such as an aluminum die-cast product or a sheet metal processed product. A flange 3 fixed to the cylinder block is formed at the upper end of the outer tub 2. The inner tank 1 is fixed to the outer tank 2 with screws. For this reason, the support seat 4 which overlaps the boss | hub part (not shown) of the outer tank 2 is formed in the inner tank 1 so that it jumped along the circumferential direction.

内槽1と外槽2とは全体に亙って深く形成されている訳ではなく、内槽1について見ると、図2のとおり、底のうち一方の短辺1aの側の略半分弱は、オイルが溜まらない浅底部5になって、他方の短辺1bの側の略半分強が、オイルが溜る深底部6になっている。   The inner tub 1 and the outer tub 2 are not deeply formed as a whole, and when looking at the inner tub 1, as shown in FIG. The shallow bottom portion 5 where the oil does not collect is formed, and almost half of the other short side 1b is the deep bottom portion 6 where the oil is collected.

そして、深底部6のうち、浅底部5に寄った部位でかつ長手中心線7からやや外れた部位に、ストレーナ8による吸い込み部となる凹部9が、下向きに凹んだ状態に形成されている。凹部9は、鉛直面で切った断面が逆台形になっているが、四角形や半円形などに形成することも可能である。   In the deep bottom portion 6, a concave portion 9 serving as a suction portion by the strainer 8 is formed in a portion recessed toward the shallow bottom portion 5 and slightly deviated from the longitudinal center line 7. The recess 9 has an inverted trapezoidal cross section cut by a vertical plane, but can also be formed in a quadrilateral or semicircular shape.

図3示すにように、内槽1の深底部6は、一方の長手側面1cの側から他方の長手側面1dの側に深さが深くなる基本形状であり、凹部9は、長手中心線7から一方の長手側面1cにやや寄せて形成されている。   As shown in FIG. 3, the deep bottom portion 6 of the inner tub 1 has a basic shape in which the depth increases from one longitudinal side surface 1 c side to the other longitudinal side surface 1 d side. To one longitudinal side surface 1c.

そして、内槽1に、実線で示す第1連通溝10と、一点鎖線で示す第2連通溝11とを形成し、各連通溝10,11の先端に小穴12を空けている。第1連通溝10と第2連通溝11とは、いずれか一方を選択して設けることも可能であるし、両方を設けることも可能である。   And the 1st communicating groove 10 shown as a continuous line and the 2nd communicating groove 11 shown with a dashed-dotted line are formed in the inner tank 1, and the small hole 12 is pierced at the front-end | tip of each communicating groove 10,11. Either one of the first communication groove 10 and the second communication groove 11 can be selected and provided, or both can be provided.

両連通溝10,11の溝幅は数mmと狭くなっており、かつ、底面は、一端は凹部9の底面と略同じ高さで、凹部9から他端に遠ざかるに従って僅かに低くなるように、水平に対して傾斜している。そして、連通溝10,11の先端に小穴12を空けている。連通溝10,11の底は、凹部9の底と同じ高さで水平に設定してもよい。   The groove widths of both the communication grooves 10 and 11 are as narrow as several mm, and the bottom surface has one end substantially the same height as the bottom surface of the recess 9 and slightly lowers as it moves away from the recess 9 to the other end. Inclined with respect to the horizontal. A small hole 12 is formed at the tip of the communication grooves 10 and 11. The bottoms of the communication grooves 10 and 11 may be set horizontally at the same height as the bottom of the recess 9.

外槽2のうち小穴12の下方には、オイル交換時にオイルを抜き取るドレン穴13が位置している。ドレン穴13は、プラグ14で塞がれている。図3と図4との両方にドレン穴13を表示しているが、両連通溝10,11を併設する場合は、ドレン穴13はいずれか一方だけになる。   In the outer tub 2, below the small hole 12, a drain hole 13 for extracting oil at the time of oil replacement is located. The drain hole 13 is closed with a plug 14. Although the drain hole 13 is displayed in both FIG. 3 and FIG. 4, when both the communicating grooves 10 and 11 are provided, only one of the drain holes 13 is provided.

以上の構成において、油中に水分が浮遊していると、水分は互いに凝集して水滴15となり、水滴15は最も低い凹部9に移動してくる。そして、凹部9に至った水滴15は、オイルの揺れに載って、凹部9の外周に当たったり、凹部9の縁に沿って移動したりして、そのうちに連通溝10,11に入り込む。連通溝10,11に入り込んだ後は、オイルの揺動による押し作用によって奥に押されていき、他端に至って小穴12から外槽2に移動する。   In the above configuration, when water is floating in the oil, the water aggregates to form water droplets 15, and the water droplets 15 move to the lowest recess 9. Then, the water droplet 15 reaching the concave portion 9 is placed on the shaking of the oil, hits the outer periphery of the concave portion 9, or moves along the edge of the concave portion 9, and enters the communication grooves 10 and 11 in the course. After entering the communication grooves 10, 11, the oil is pushed to the back by the pushing action by the swing of the oil, reaches the other end, and moves from the small hole 12 to the outer tank 2.

外槽2に至った水滴15が内槽1に戻ることはないため、内槽1において水滴15が氷結したり溶けたりを繰り返すことはない。このため、ストレーナ8のフィルターに水滴15が付着してオイルの吸い上げ量が低下するようなことはない。なお、連通溝10,11には、凹部9の外側からも水滴15が流入可能である。   Since the water drops 15 reaching the outer tank 2 do not return to the inner tank 1, the water drops 15 are not repeatedly frozen or melted in the inner tank 1. For this reason, the water drop 15 does not adhere to the filter of the strainer 8 and the oil suction amount does not decrease. Water droplets 15 can flow into the communication grooves 10 and 11 from the outside of the recess 9.

上記の第1実施形態では、小穴12を連通溝10,11の終端(他端)に設けたが、図5に示す第2実施形態では、連通溝16の一端と他端との間の略中間部に下向き膨出部17を形成して、下向き膨出部17に小穴12を空けている。水滴15が下向き膨出部17に落ち込むと、水滴15が凹部9に戻ることはないため、水滴15の無害化を確実化できる。   In the first embodiment, the small hole 12 is provided at the end (the other end) of the communication grooves 10 and 11. However, in the second embodiment shown in FIG. 5, the gap between one end and the other end of the communication groove 16. A downward bulging portion 17 is formed at an intermediate portion, and a small hole 12 is formed in the downward bulging portion 17. When the water droplet 15 falls into the downward bulging portion 17, the water droplet 15 does not return to the concave portion 9, so that the water droplet 15 can be made harmless.

連通溝は1本又は2本に限らないのであり、3本以上を放射状に形成することも可能である。深底部6の底面のうち凹部9の外側の部位に、水滴15が連通溝に向かうようにガイドするリブを設けることも可能である。連通溝は直線状には限らず、平面視で曲がっていてもよい。   The communication groove is not limited to one or two, and three or more communication grooves can be formed radially. It is also possible to provide a rib for guiding the water droplet 15 toward the communication groove on the outer surface of the recess 9 in the bottom surface of the deep bottom portion 6. The communication groove is not limited to a linear shape, and may be bent in plan view.

本願発明は、二槽式オイルパンに具体化できる。従って、産業上利用できる。   The present invention can be embodied in a two-tank oil pan. Therefore, it can be used industrially.

1 内槽
2 外槽
6 深底部
9 凹部
10,11,16 連通溝
12 小穴
13 外槽のドレン穴
15 水滴
DESCRIPTION OF SYMBOLS 1 Inner tank 2 Outer tank 6 Deep bottom part 9 Recessed part 10,11,16 Communication groove 12 Small hole 13 Drain hole of outer tank 15 Water drop

Claims (1)

外槽と内槽とを有しており、前記内槽に、ストレーナによる吸い込み部になる凹部が形成されている構成であって、
前記内槽に、一端は前記凹部に連通して他端は前記凹部から離れている細い連通溝を、その底面が前記凹部の底面と同じ程度の高さかそれより低くなるようにして形成し、前記連通溝の底部に、オイル中に発生した水滴が通過し得る大きさの小穴を空けている、
内燃機関の二槽式オイルパン。
It has an outer tub and an inner tub, and the inner tub has a recess formed as a suction portion by a strainer,
In the inner tub, a narrow communication groove having one end communicating with the recess and the other end separated from the recess is formed such that the bottom surface is as high as or lower than the bottom surface of the recess, A small hole having a size through which water droplets generated in oil can pass is formed at the bottom of the communication groove.
Two-tank oil pan for internal combustion engines.
JP2016069566A 2016-03-30 2016-03-30 Two-tank oil pan for internal combustion engine Active JP6654084B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP2016069566A JP6654084B2 (en) 2016-03-30 2016-03-30 Two-tank oil pan for internal combustion engine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2016069566A JP6654084B2 (en) 2016-03-30 2016-03-30 Two-tank oil pan for internal combustion engine

Publications (2)

Publication Number Publication Date
JP2017180331A true JP2017180331A (en) 2017-10-05
JP6654084B2 JP6654084B2 (en) 2020-02-26

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5340143U (en) * 1976-09-10 1978-04-07
JPH024915U (en) * 1988-06-22 1990-01-12
US20030029412A1 (en) * 2001-07-25 2003-02-13 Toyota Jidosha Kabushiki Kaisha Oil pan structure and oil pan separator
WO2006046401A1 (en) * 2004-10-05 2006-05-04 Toyota Jidosha Kabushiki Kaisha Oil pan and lubrication device
JP2006125201A (en) * 2004-10-26 2006-05-18 Toyota Motor Corp Two tank oil pan
JP2006249958A (en) * 2005-03-09 2006-09-21 Toyota Motor Corp Lubricating device and engine
JP2010255516A (en) * 2009-04-24 2010-11-11 Daikyonishikawa Corp Oil pan
JP2013064389A (en) * 2011-09-20 2013-04-11 Pacific Ind Co Ltd Inner pan with baffle plate

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Publication number Priority date Publication date Assignee Title
JPS5340143U (en) * 1976-09-10 1978-04-07
JPH024915U (en) * 1988-06-22 1990-01-12
US20030029412A1 (en) * 2001-07-25 2003-02-13 Toyota Jidosha Kabushiki Kaisha Oil pan structure and oil pan separator
JP2003222012A (en) * 2001-07-25 2003-08-08 Toyota Motor Corp Oil pan structure and oil pan separator
WO2006046401A1 (en) * 2004-10-05 2006-05-04 Toyota Jidosha Kabushiki Kaisha Oil pan and lubrication device
US20120037456A1 (en) * 2004-10-05 2012-02-16 Toyota Jidosha Kabushiki Kaisha Oil pan and lubricating device
JP2006125201A (en) * 2004-10-26 2006-05-18 Toyota Motor Corp Two tank oil pan
JP2006249958A (en) * 2005-03-09 2006-09-21 Toyota Motor Corp Lubricating device and engine
JP2010255516A (en) * 2009-04-24 2010-11-11 Daikyonishikawa Corp Oil pan
JP2013064389A (en) * 2011-09-20 2013-04-11 Pacific Ind Co Ltd Inner pan with baffle plate

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