JP2017189748A - Onion sorting equipment - Google Patents

Onion sorting equipment Download PDF

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JP2017189748A
JP2017189748A JP2016081378A JP2016081378A JP2017189748A JP 2017189748 A JP2017189748 A JP 2017189748A JP 2016081378 A JP2016081378 A JP 2016081378A JP 2016081378 A JP2016081378 A JP 2016081378A JP 2017189748 A JP2017189748 A JP 2017189748A
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onion
light
measurement light
wavelength
inspection
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誠児 村中
Seiji Muranaka
誠児 村中
充隆 栗田
Mitsutaka Kurita
充隆 栗田
知昭 寺尾
Tomoaki Terao
知昭 寺尾
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Shibuya Seiki Co Ltd
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Abstract

【解決手段】 玉ねぎの選別装置は、玉ねぎ1を搬送する搬送手段2と、該搬送手段によって搬送される玉ねぎを検査する検査手段11と、該検査手段によって得られたデータから玉ねぎの階級を選別する判定手段7とを備えている。検査手段11は、玉ねぎの薄皮1aを透過可能な近赤外線波長の測定用光を玉ねぎに向けて照射する光源13と、玉ねぎに照射された測定用光を受光する受光部14とを備えている。近赤外線波長は、好ましくは750〜1400nmの範囲の波長を有し、より好ましくは850nmの波長を有している。
【効果】 上記近赤外線波長は玉ねぎ1の薄皮1aを透過可能なので、玉ねぎの薄皮を除いた実1bの部分のデータを得ることができ、したがって判定手段は複雑な画像処理を施すことなく、得られたデータから迅速かつ正確に玉ねぎの階級を選別することが可能となる。
【選択図】 図3
An onion sorting apparatus sorts an onion class from data obtained by a transport means 2 for transporting an onion 1, an inspection means 11 for inspecting an onion transported by the transport means, and the data obtained by the inspection means. And determining means 7 for performing. The inspection means 11 includes a light source 13 that irradiates the onion with measurement light having a near-infrared wavelength that can be transmitted through the onion skin 1a, and a light receiving unit 14 that receives the measurement light irradiated on the onion. . The near infrared wavelength preferably has a wavelength in the range of 750 to 1400 nm, and more preferably has a wavelength of 850 nm.
[Effect] Since the near-infrared wavelength can be transmitted through the thin skin 1a of the onion 1, it is possible to obtain the data of the real 1b portion excluding the thin skin of the onion. The onion class can be selected quickly and accurately from the obtained data.
[Selection] Figure 3

Description

本発明は玉ねぎの選別装置に関し、より詳しくは、玉ねぎを検査する検査手段からのデータに基づいて玉ねぎの階級を選別するようにした玉ねぎの選別装置に関する。   The present invention relates to an onion sorting apparatus, and more particularly to an onion sorting apparatus that sorts onion classes based on data from an inspection means for inspecting onions.

従来、玉ねぎの選別装置として、玉ねぎを搬送する搬送手段と、該搬送手段によって搬送される玉ねぎを検査する検査手段と、該検査手段によって得られたデータから玉ねぎの階級を選別する判定手段とを備えたものが知られている(特許文献1、特許文献2)。
特許文献1の検査手段は、搬送手段によって搬送される玉ねぎを上方から撮影して該玉ねぎの画像を得る撮影手段と、横方向から玉ねぎに向けてビーム光線を投光して該玉ねぎの高さを測定する投光手段とを備え、上記判定手段は、上記撮影手段によって得られる玉ねぎの投影面積と投光手段によって得られる高さとから玉ねぎの階級を選別するようになっている。
特許文献2の検査手段は、搬送手段によって搬送される玉ねぎを横方向から撮影するようになっており、判定手段は、検査手段によって得られた画像データから、玉ねぎの茎、根、剥がれかかった薄皮といった不要部分を画像処理により削除した後に、玉ねぎの階級を選別するようになっている。
Conventionally, as an onion sorting device, a conveying means for conveying an onion, an inspection means for inspecting an onion conveyed by the conveying means, and a determining means for selecting an onion class from data obtained by the inspection means What is provided is known (patent document 1, patent document 2).
The inspection means of Patent Document 1 is a photographing means for photographing an onion conveyed by the conveying means from above to obtain an image of the onion, and a beam beam is projected from the lateral direction toward the onion to height the onion. And the determining means selects the onion class from the projected area of the onion obtained by the photographing means and the height obtained by the light projecting means.
The inspection means of Patent Document 2 is configured to photograph onions conveyed by the conveyance means from the lateral direction, and the determination means is about to peel off the onion stems, roots, and images from the image data obtained by the inspection means. After removing unnecessary parts such as thin skin by image processing, the onion class is selected.

特公昭58−25961号公報Japanese Patent Publication No. 58-259591 特開昭62−102875号公報Japanese Patent Laid-Open No. 62-102875

玉ねぎは実の外側に数枚の薄皮を有しているのが普通であり、剥がれかかった薄皮はその分だけ玉ねぎを大きく見せかけるので、選別誤差を生じさせる原因となる。
上記特許文献2においては、剥がれかかった薄皮を画像処理により削除するようにしているが、どの部分が剥がれかかった薄皮であるかを正確に認識することが困難である場合も多くあり、選別誤差を低減させることに一定の限界があった。また画像処理を正確に実行するためには相対的に多くの時間を必要とするので、処理の高速化を図るには高性能で高価な判定手段を必要とするという欠点もあった。
本発明は、剥がれかかった薄皮を有する玉ねぎであっても、選別精度を落とすこと無く迅速に階級の判別を行うことができる玉ねぎの選別装置を提供するものである。
An onion usually has several thin skins on the outside of the fruit, and the thin skin that has been peeled off makes the onion appear larger by that amount, causing a sorting error.
In the above-mentioned Patent Document 2, the thin skin that has been peeled off is deleted by image processing. However, there are many cases where it is difficult to accurately recognize which part is the thin skin that has been peeled off. There was a certain limit to reducing the above. In addition, since it takes a relatively long time to execute the image processing accurately, there is a disadvantage that a high-performance and expensive determination means is required to increase the processing speed.
An object of the present invention is to provide an onion sorting device that can quickly determine a class without degrading sorting accuracy even with an onion having a peeled skin.

すなわち請求項1の発明は、玉ねぎを搬送する搬送手段と、該搬送手段によって搬送される玉ねぎを検査する検査手段と、該検査手段によって得られたデータから玉ねぎの階級を選別する判定手段とを備えた玉ねぎの選別装置において、
上記検査手段は、上記玉ねぎの薄皮を透過可能な近赤外線波長の測定用光を玉ねぎに向けて照射する光源と、上記玉ねぎに照射された上記測定用光を受光する受光部とを備えることを特徴とするものである。
上記近赤外線波長の測定用光は、請求項2に示すように、750〜1400nmの範囲の波長を有していることが好ましい。
That is, the invention of claim 1 comprises a conveying means for conveying an onion, an inspecting means for inspecting an onion conveyed by the conveying means, and a determining means for selecting an onion class from data obtained by the inspecting means. In the onion sorting device provided,
The inspection means includes a light source that irradiates the onion with measurement light having a near infrared wavelength that can be transmitted through the thin skin of the onion, and a light receiving unit that receives the measurement light irradiated on the onion. It is a feature.
As shown in claim 2, the near-infrared wavelength measuring light preferably has a wavelength in the range of 750 to 1400 nm.

請求項1の発明によれば、上記検査手段の光源は、近赤外線波長の測定用光を玉ねぎに向けて照射するようになるが、該近赤外線波長は上記玉ねぎの薄皮を透過可能となっているので、該測定用光を受光する受光部によって得られるデータは玉ねぎの薄皮を除いた実の部分のデータが得られることになる。
したがって判定手段は、特許文献2のような複雑な画像処理を施すことなく、当該データから迅速かつ正確に玉ねぎの階級を選別することが可能となる。
また上記検査手段の光源は、近赤外線波長の測定用光を照射することができればよいので、該検査手段が高価となることはない。
According to the invention of claim 1, the light source of the inspection means irradiates the onion with measuring light having a near-infrared wavelength, and the near-infrared wavelength can pass through the thin skin of the onion. Therefore, the data obtained by the light receiving unit that receives the measurement light is the actual data excluding the onion thin skin.
Therefore, the determination unit can quickly and accurately select the onion class from the data without performing complicated image processing as in Patent Document 2.
Further, the light source of the inspection means only needs to be able to irradiate measurement light having a near infrared wavelength, and therefore the inspection means does not become expensive.

本発明の実施例を示す側面図。The side view which shows the Example of this invention. 図1の平面図。The top view of FIG. 図1の斜視図。The perspective view of FIG. 撮影手段3によって得られた画像データ6の一例。An example of image data 6 obtained by the photographing means 3. 検査手段11によって得られた画像データ15の一例。An example of the image data 15 obtained by the inspection means 11.

以下、図示実施例について本発明を説明すると、図1〜図3において、玉ねぎの選別装置は、玉ねぎ1を搬送する搬送手段2と、該搬送手段2によって搬送される玉ねぎ1を上方から撮影する撮影手段3とを備えている。図示実施例では、上記搬送手段2としてPK(ピアノキー)式のコンベヤを用いているが、その他、ベルトコンベヤ、ローラーコンベヤ、オーバーヘッドコンベヤ、バケットコンベヤ等を用いることができる。
上記撮影手段3は玉ねぎ1を上方から撮影するもので、門型のゲート4と、該門型のゲート4の水平部4aに設けたデジタルカメラ5とを備えており、図示しないセンサにより玉ねぎ1がカメラ5の直下位置を通過することが検出されたら該カメラ5が玉ねぎ1を撮影するようになり、該カメラ5によって撮影された画像データ6(図4)は、判定手段7(図2、図3)に入力されるようになる。上記カメラ5は、アナログカメラ、CCDカメラ、CMOSカメラなどであってもよいことは勿論である。
図4に示す画像データ6は、一例として玉ねぎ1が搬送方向の前後にそれぞれ1枚の剥がれかかった薄皮1aを有している場合の画像データであり、判定手段7は該画像データ6を上記薄皮1aを含めて全体を2値化して、玉ねぎ1の上面方向から見た最大経、最小径、面積を測定するようになっている。
Hereinafter, the present invention will be described with reference to the illustrated embodiments. In FIGS. 1 to 3, the onion sorting device photographs from above the conveying means 2 that conveys the onion 1 and the onion 1 that is conveyed by the conveying means 2. The photographing means 3 is provided. In the illustrated embodiment, a PK (piano key) type conveyor is used as the transport means 2, but a belt conveyor, a roller conveyor, an overhead conveyor, a bucket conveyor, or the like can also be used.
The photographing means 3 photographs the onion 1 from above, and includes a gate-shaped gate 4 and a digital camera 5 provided on a horizontal portion 4a of the gate-shaped gate 4, and the onion 1 is detected by a sensor (not shown). Is detected to pass through the position immediately below the camera 5, the camera 5 starts to shoot the onion 1, and the image data 6 (FIG. 4) taken by the camera 5 is determined by the judging means 7 (FIG. 2, FIG. 2). 3). Of course, the camera 5 may be an analog camera, a CCD camera, a CMOS camera, or the like.
The image data 6 shown in FIG. 4 is, for example, image data in the case where the onion 1 has one thin skin 1a that is about to peel off before and after in the transport direction, and the determination means 7 uses the image data 6 as described above. The entire structure including the thin skin 1a is binarized, and the maximum length, minimum diameter, and area of the onion 1 viewed from the upper surface direction are measured.

上記撮影手段3の下流側には、上記搬送手段2によって搬送される玉ねぎ1を検査するための他の検査手段11が設けてある。
この検査手段11は、門型のゲート12と、該門型のゲート12の一方の脚部12aに設けた光源13と、他方の脚部12bに設けた受光部14とを備えており、受光部14で受光された信号は上記判定手段7に入力される。
上記光源13は近赤外線波長を玉ねぎ1に向けて照射することできるようになっており、この光源13としては、例えば上記一方の脚部12aに上下方向に一列に配置した複数の赤外線LEDによって構成することができる。
したがって光源13から照射される近赤外線波長を有する測定用光は、水平方向の搬送手段2に対して垂直方向のライン光となる。また上記測定用光の近赤外線波長は、玉ねぎ1の薄皮1aを透過するためには750〜1400nmの範囲内の波長であることが望ましく、850nmの波長が最適となる。なお、上記光源13と受光部14とは必ずしも一列の配置に限定されるわけではなく、例えば千鳥状に2列に配置されてもよい。
On the downstream side of the photographing unit 3, another inspection unit 11 for inspecting the onion 1 conveyed by the conveyance unit 2 is provided.
The inspection means 11 includes a gate-shaped gate 12, a light source 13 provided on one leg 12a of the gate-shaped gate 12, and a light-receiving unit 14 provided on the other leg 12b. The signal received by the unit 14 is input to the determination means 7.
The light source 13 can irradiate near-infrared wavelengths toward the onion 1, and the light source 13 includes, for example, a plurality of infrared LEDs arranged in a line in the vertical direction on the one leg 12a. can do.
Therefore, the measurement light having a near-infrared wavelength emitted from the light source 13 becomes line light in the vertical direction with respect to the horizontal conveying means 2. Further, the near-infrared wavelength of the measurement light is desirably a wavelength within a range of 750 to 1400 nm in order to transmit the thin skin 1a of the onion 1, and a wavelength of 850 nm is optimal. Note that the light source 13 and the light receiving unit 14 are not necessarily limited to a single row, and may be arranged in two rows in a staggered manner, for example.

上記玉ねぎ1が検査手段11を通過する際には、該玉ねぎ1の通過速度に同期して一定のタイミングで、複数回の光源13からの測定用光の照射と受光部14による受光とが実行され、それによって図5に示す画像データ15を得ることができる。
上記850nmの赤外線波長を有する測定用光は数枚の薄皮1aを透過することができるので、上記画像データ15は、薄皮1aを除去した玉ねぎ1の実1bの部分の画像データとなり、判定手段7は当該データから玉ねぎ1の実1bの部分について、最大経、高さ、面積、進行方向長を測定することができる。
When the onion 1 passes through the inspection means 11, the measurement light from the light source 13 and the light reception by the light receiving unit 14 are performed at a constant timing in synchronization with the passing speed of the onion 1. As a result, the image data 15 shown in FIG. 5 can be obtained.
Since the measurement light having the infrared wavelength of 850 nm can pass through several thin skins 1a, the image data 15 becomes image data of the real 1b portion of the onion 1 from which the thin skin 1a has been removed. Can measure the maximum length, height, area, and traveling direction length of the real 1b portion of the onion 1 from the data.

上述したように、上記判定手段7には撮影手段3からの画像データ6も入力されており、該判定手段7は両画像データ6、17に差異があった場合には、例えば直径に差異があった場合には小さな数値の直径を採用して、当該データに基づいて玉ねぎの階級を選定するようになっている。
そして上記搬送手段の下流側には、図示しないが複数の排出手段が設けられており、該排出手段は、上記判定手段7の判定結果に基いて、同一階級ごとに玉ねぎを選別して排出するようになっている。
As described above, the image data 6 from the photographing unit 3 is also input to the determination unit 7, and when there is a difference between the image data 6 and 17, the determination unit 7 has a difference in diameter, for example. If there is, a small numerical diameter is adopted, and the onion class is selected based on the data.
A plurality of discharge means (not shown) are provided on the downstream side of the transfer means, and the discharge means selects and discharges the onions for each same class based on the determination result of the determination means 7. It is like that.

なお、上記実施例では撮影手段3と検査手段11とを設け、2種の画像データ6、15に基づいて玉ねぎ1の階級を選別するようになっているが、撮影手段3を省略してもよい。すなわち、検査手段11だけだと、玉ねぎ1の実1bの搬送方向の直径は計測できるが、搬送方向と直交する方向の直径は計測することができないことになるが、玉ねぎ1の実1bは殆どの場合球体でいびつなものが少ないので、検査手段11を設けるだけであっても良い。
また、検査手段11は撮影手段3の上流側に配置されていてもよい。
In the above embodiment, the photographing means 3 and the inspection means 11 are provided, and the class of the onion 1 is selected based on the two types of image data 6 and 15, but the photographing means 3 may be omitted. Good. That is, if only the inspection means 11 is used, the diameter of the onion 1 in the transport direction of the fruit 1b can be measured, but the diameter in the direction orthogonal to the transport direction cannot be measured. In this case, since there are few spheres that are distorted, only the inspection means 11 may be provided.
Further, the inspection unit 11 may be disposed on the upstream side of the imaging unit 3.

1 玉ねぎ 1a 薄皮
1b 実 2 搬送手段
3 撮影手段 6、15 画像データ
7 判定手段 11 検査手段
13 光源 14 受光部
DESCRIPTION OF SYMBOLS 1 Onion 1a Thin skin 1b Real 2 Conveying means 3 Imaging means 6, 15 Image data 7 Judging means 11 Inspection means 13 Light source 14 Light receiving part

Claims (4)

玉ねぎを搬送する搬送手段と、該搬送手段によって搬送される玉ねぎを検査する検査手段と、該検査手段によって得られたデータから玉ねぎの階級を選別する判定手段とを備えた玉ねぎの選別装置において、
上記検査手段は、上記玉ねぎの薄皮を透過可能な近赤外線波長の測定用光を玉ねぎに向けて照射する光源と、上記玉ねぎに照射された上記測定用光を受光する受光部とを備えることを特徴とする玉ねぎの選別装置。
In an onion sorting apparatus comprising: a conveying means for conveying onions; an inspecting means for inspecting onions conveyed by the conveying means; and a determining means for selecting an onion class from the data obtained by the inspecting means.
The inspection means includes a light source that irradiates the onion with measurement light having a near infrared wavelength that can be transmitted through the thin skin of the onion, and a light receiving unit that receives the measurement light irradiated on the onion. A characteristic onion sorting device.
上記測定用光は、750〜1400nmの範囲の波長を有することを特徴とする請求項1に記載の玉ねぎの選別装置。   The onion sorting apparatus according to claim 1, wherein the measurement light has a wavelength in a range of 750 to 1400 nm. 上記測定用光は、垂直方向のライン光であり、搬送される玉ねぎの側方から照射されることを特徴とする請求項1に記載の玉ねぎの選別装置。   The onion sorting apparatus according to claim 1, wherein the measurement light is vertical line light, and is irradiated from a side of the conveyed onion. 上記玉ねぎを上方から撮影する撮影手段を備え、上記判定手段は、上記検査手段によって得られたデータと撮影手段によって得られたデータとに基づいて玉ねぎの階級を選別することを特徴とする請求項1ないし請求項3のいずれかの玉ねぎの選別装置。   An imaging means for photographing the onion from above is provided, wherein the determination means selects an onion class based on the data obtained by the inspection means and the data obtained by the imaging means. The onion sorting apparatus according to any one of claims 1 to 3.
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JP2023527474A (en) * 2020-05-26 2023-06-28 シン アドバンスド システムズ グループ ソシエダッド リミターダ Surface defect inspection device, vehicle body surface defect inspection line and surface defect inspection method

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