JP2017193683A - Antifouling film forming liquid composition - Google Patents
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Abstract
【課題】塗膜を形成した場合に、塗膜表面が親水撥油性になって、防汚機能を塗膜に付与し得る。また水を含んだ布等により油で汚れた膜ごと除去可能である。【解決手段】本発明の防汚性膜形成用液組成物は、親水撥油剤と、造膜剤と、溶媒とを含む。親水撥油剤が両性型含窒素フッ素系化合物であり、造膜剤がポリアクリル酸であり、溶媒が炭素数1〜3の範囲にある1種又は2種以上のアルコール及び水である。両性型含窒素フッ素系化合物、ポリアクリル酸、炭素数1〜3の範囲にある1種又は2種以上のアルコール及び水を、フッ素系化合物:ポリアクリル酸:アルコール:水=0.01〜1.0:5〜20:5〜45:45〜90の質量比で含有し、かつアルカリを、ポリアクリル酸とアルカリで形成されるポリアクリル酸塩が、ポリアクリル酸とポリアクリル酸塩の合計に対して、0質量%以上50質量%未満の割合になるように含有する。【選択図】なしWhen a coating film is formed, the coating film surface becomes hydrophilic and oil-repellent, and an antifouling function can be imparted to the coating film. Further, it is possible to remove the entire film soiled with oil with a cloth containing water. The antifouling film-forming liquid composition of the present invention comprises a hydrophilic oil repellent, a film-forming agent, and a solvent. The hydrophilic oil repellent is an amphoteric nitrogen-containing fluorine-based compound, the film-forming agent is polyacrylic acid, and the solvent is one or more alcohols and water having 1 to 3 carbon atoms. Amphoteric nitrogen-containing fluorine compound, polyacrylic acid, one or more alcohols in the range of 1 to 3 carbon atoms and water, fluorine compound: polyacrylic acid: alcohol: water = 0.01-1 0.0: 5-20: 5-45: 45-90 in weight ratio, and the polyacrylate formed by polyacrylic acid and alkali is a total of polyacrylic acid and polyacrylate To 0% by mass to less than 50% by mass. [Selection figure] None
Description
本発明は、親水性及び撥油性(以下、親水撥油性という。)を有する防汚性膜を形成するための液組成物に関するものである。 The present invention relates to a liquid composition for forming an antifouling film having hydrophilicity and oil repellency (hereinafter referred to as hydrophilic oil repellency).
基材に汚れが付着するのを防止する方法として、基材表面を撥水化して汚れをはじきやすくする方法がある。また基材に付着した汚れを容易に洗い流す方法として、基材表面を親水化して水と一緒に汚れを流してしまう方法がある。中でも疎水性成分を多く含む汚れに対しては塗膜の表面をできるだけ親水性にした方がよいという提案がなされている(例えば、非特許文献1参照。)。 As a method for preventing dirt from adhering to the substrate, there is a method of making the surface of the substrate water repellent to make it easier to repel dirt. Further, as a method of easily washing away the dirt adhered to the substrate, there is a method of making the substrate surface hydrophilic and causing the dirt to flow with water. In particular, it has been proposed that the surface of the coating film should be made as hydrophilic as possible for dirt containing a large amount of hydrophobic components (see, for example, Non-Patent Document 1).
一方、一般的な樹脂組成物を使用した塗料の塗布表面や成型体表面は、水の接触角が比較的大きく水をはじく性質はあるが油の接触角が小さく油になじむ性質を持っており、防汚に十分な撥液性はなく、親水性でもなく、汚れにくい表面とはなっていない。塗膜を親水化する方法については種々研究されており、例えば光触媒性酸化物を含む防汚性コーティング組成物を使って塗膜を形成する方法などが挙げられる(例えば、特許文献1参照。)。別の塗膜を親水化する方法として光触媒性コーティング液にシリケート系の化合物を添加した浴室部材用コーティング組成物を塗布して塗膜を親水化する方法が知られている(例えば、特許文献2参照)。 On the other hand, the coating surface and molding surface using a general resin composition have a relatively large water contact angle and a water repellent property, but have a small oil contact angle and a property to conform to oil. It is not liquid-repellent enough for antifouling, is not hydrophilic, and does not have a surface that is not easily soiled. Various studies have been conducted on methods for hydrophilizing the coating film, and examples include a method of forming a coating film using an antifouling coating composition containing a photocatalytic oxide (see, for example, Patent Document 1). . As another method for hydrophilizing another coating film, a method is known in which a coating composition for a bathroom member obtained by adding a silicate compound to a photocatalytic coating liquid is applied to make the coating film hydrophilic (for example, Patent Document 2). reference).
しかしながら、特許文献1及び特許文献2に示される防汚性のコーティング組成物を用いて塗膜を親水化し、水を使用して汚れを落とした場合、この塗膜には親油性の性質が残存するため、塗膜は親水親油性となって、油などの疎水性の汚れが付着した場合、塗膜に油がなじみ、十分な防汚効果が得られないことがあった。 However, when the coating film is made hydrophilic using the antifouling coating composition shown in Patent Document 1 and Patent Document 2 and the dirt is removed using water, the lipophilic property remains in the coating film. Therefore, the coating film becomes hydrophilic / lipophilic, and when hydrophobic dirt such as oil adheres, the oil becomes familiar with the coating film and a sufficient antifouling effect may not be obtained.
本発明の目的は、塗膜を形成した場合に、塗膜表面が親水撥油性になって、塗膜に防汚機能を付与することができ、また水を含んだ布等により油で汚れた膜ごと除去可能な防汚性膜形成用液組成物を提供することにある。 The object of the present invention is that when a coating film is formed, the coating film surface becomes hydrophilic and oil-repellent, can impart an antifouling function to the coating film, and is soiled with oil by a cloth containing water. An object of the present invention is to provide an antifouling film-forming liquid composition that can be removed together with the film.
本発明の第1の観点は、親水撥油剤と、造膜剤と、溶媒とを含む防汚性膜形成用液組成物であって、前記親水撥油剤が両性型含窒素フッ素系化合物であり、前記造膜剤がポリアクリル酸であり、かつ前記溶媒が炭素数1〜3の範囲にある1種又は2種以上のアルコール及び水であり、前記フッ素系化合物:前記ポリアクリル酸:前記アルコール:前記水=0.01〜1.0:5〜20:5〜45:45〜90の質量比で含有し、かつアルカリを、前記ポリアクリル酸と前記アルカリで形成されるポリアクリル酸塩が、ポリアクリル酸とポリアクリル酸塩の合計に対して、0質量%以上50質量%未満の割合になるように含有することを特徴とする。 A first aspect of the present invention is an antifouling film-forming liquid composition comprising a hydrophilic oil repellent, a film forming agent, and a solvent, wherein the hydrophilic oil repellent is an amphoteric nitrogen-containing fluorine-based compound. The film-forming agent is polyacrylic acid, and the solvent is one or more alcohols and water having 1 to 3 carbon atoms, and the fluorine compound: the polyacrylic acid: the alcohol. : The water = 0.01 to 1.0: 5 to 20: 5 to 45:45 to 90 to 90, and the alkali is a polyacrylate formed of the polyacrylic acid and the alkali. The polyacrylic acid and the polyacrylic acid salt are contained so as to have a ratio of 0% by mass or more and less than 50% by mass with respect to the total of the polyacrylic acid and the polyacrylate.
本発明の第2の観点は、第1の観点の防汚性膜形成用液組成物が硬化した防汚性膜である。 The second aspect of the present invention is an antifouling film obtained by curing the antifouling film forming liquid composition of the first aspect.
本発明の第1の観点の防汚性膜形成用液組成物は、両性型含窒素フッ素系化合物、ポリアクリル酸、炭素数1〜3の範囲にある1種又は2種以上のアルコール及び水をそれぞれ所定の質量比に制御して構成される。この液組成物を基材上に塗布した後、上記塗膜を乾燥することにより、形成した膜に優れた親水撥油性を付与することができる。またポリアクリル酸は適度の粘性を有するため成膜性に優れ、しかも水に容易に溶解するため、水を含んだ布等で油で汚れた膜を擦ると、膜ごと容易に除去することができる。このため再度新しい防汚性膜を基材に容易に形成することもできる。また、アルカリは含まなくてもよいが、含む場合には所定量未満含むことにより、ポリアクリル酸の凝集を防止して液組成物の成膜性を悪化させない。 The antifouling film-forming liquid composition according to the first aspect of the present invention is an amphoteric nitrogen-containing fluorine-based compound, polyacrylic acid, one or more alcohols in the range of 1 to 3 carbon atoms and water. Are controlled to a predetermined mass ratio. After applying this liquid composition on a substrate, the coating film is dried, whereby excellent hydrophilic oil repellency can be imparted to the formed film. In addition, polyacrylic acid has an appropriate viscosity, so it has excellent film formability and easily dissolves in water. Therefore, when a film soiled with oil is rubbed with a cloth containing water, it can be easily removed together with the film. it can. Therefore, a new antifouling film can be easily formed on the substrate again. In addition, the alkali may not be contained, but if it is contained, the inclusion of less than a predetermined amount prevents aggregation of polyacrylic acid and does not deteriorate the film-forming property of the liquid composition.
本発明の第2の観点の防汚性膜は、親水撥油性であって、防汚機能を有し、水を含んだ布等により油で汚れた膜ごと除去することができる。
ここから
The antifouling film according to the second aspect of the present invention is hydrophilic and oil-repellent, has an antifouling function, and can be removed together with an oily film with a cloth containing water.
from here
次に本発明を実施するための形態を説明する。 Next, the form for implementing this invention is demonstrated.
〔防汚性膜形成用液組成物〕
本実施の形態の防汚性膜形成用液組成物は、両性型含窒素フッ素系化合物、ポリアクリル酸、炭素数1〜3の範囲にある1種又は2種以上のアルコール及び水を混合して調製される。両性型含窒素フッ素系化合物は形成した膜に親水撥油性を付与するために用いられ、ポリアクリル酸は上記液組成物で膜を形成するための造膜剤として用いられる。アルコールと水は両性型含窒素フッ素系化合物及びポリアクリル酸をそれぞれ溶液化するために用いられる。上記液組成物におけるフッ素系化合物とポリアクリル酸とアルコールと水との混合時の割合は、質量比で0.01〜1.0:5〜20:5〜45:45〜90であって、好ましくは0.05〜0.8:6〜15:20〜45:50〜80である。両性型含窒素フッ素系化合物の含有量が下限値未満では形成した膜が親水撥油性に劣り、上限値を超えると液組成物を塗布する基材への濡れ性が悪く成膜性が悪くなる。また液組成物の安定性が悪化する。ポリアクリル酸の含有量が下限値未満では液組成物の粘度が低くなり過ぎ膜を形成しにくく、上限値を超えると液組成物の粘度が高くなり成膜性が悪くなる。アルコールの含有量が下限値未満では両性型含窒素フッ素系化合物が析出し易く、上限値を超えるとポリアクリル酸が析出し易くなる。水の含有量が下限値未満ではポリアクリル酸が析出し易く、上限値を超えると両性型含窒素フッ素系化合物が析出し易くなる。
[Anti-fouling film forming liquid composition]
The antifouling film-forming liquid composition of the present embodiment comprises an amphoteric nitrogen-containing fluorine-based compound, polyacrylic acid, one or more alcohols in the range of 1 to 3 carbon atoms, and water. Prepared. The amphoteric nitrogen-containing fluorine-based compound is used for imparting hydrophilic oil repellency to the formed film, and polyacrylic acid is used as a film forming agent for forming a film with the above liquid composition. Alcohol and water are used to make the amphoteric nitrogen-containing fluorine-based compound and polyacrylic acid into solution, respectively. The ratio at the time of mixing the fluorine-containing compound, polyacrylic acid, alcohol and water in the liquid composition is 0.01 to 1.0: 5 to 20: 5 to 45:45 to 90 by mass ratio, Preferably it is 0.05-0.8: 6-15: 20-45: 50-80. If the content of the amphoteric nitrogen-containing fluorine-based compound is less than the lower limit, the formed film is inferior in hydrophilic oil repellency, and if it exceeds the upper limit, the wettability to the substrate on which the liquid composition is applied is poor and the film formability is deteriorated. . Further, the stability of the liquid composition is deteriorated. When the content of polyacrylic acid is less than the lower limit, the viscosity of the liquid composition becomes too low to form a film, and when the content exceeds the upper limit, the viscosity of the liquid composition increases and the film formability deteriorates. If the alcohol content is less than the lower limit, the amphoteric nitrogen-containing fluorine-based compound tends to precipitate, and if the alcohol content exceeds the upper limit, polyacrylic acid tends to precipitate. If the water content is less than the lower limit, polyacrylic acid is likely to precipitate, and if it exceeds the upper limit, the amphoteric nitrogen-containing fluorine-based compound is likely to precipitate.
本実施の形態の防汚性膜形成用液組成物における両性型含窒素フッ素系化合物は、下記式(1)で示される化合物であることが好ましい。 The amphoteric nitrogen-containing fluorine-based compound in the antifouling film-forming liquid composition of the present embodiment is preferably a compound represented by the following formula (1).
上記式(1)中、Rf1、Rf2は、それぞれ同一又は互いに異なる、炭素数1〜6であって直鎖状又は分岐状のペルフルオロアルキル基である。また、Rf3は、炭素数1〜6であって、直鎖状又は分岐状のペルフルオロアルキレン基である。 In the above formula (1), Rf 1 and Rf 2 are the same or different, each having 1 to 6 carbon atoms and a linear or branched perfluoroalkyl group. Rf 3 is a linear or branched perfluoroalkylene group having 1 to 6 carbon atoms.
また上記式(1)中、Rは、2価の有機基である連結基である。前記Rは、直鎖状又は分岐状の有機基であってもよい。また、前記Rは、分子鎖中にエーテル結合、エステル結合、アミド結合及びウレタン結合から選択される1種以上の結合を含んでいてもよいし、含まなくてもよい。 Moreover, in said formula (1), R is a coupling group which is a bivalent organic group. R may be a linear or branched organic group. R may or may not contain one or more types of bonds selected from ether bonds, ester bonds, amide bonds and urethane bonds in the molecular chain.
また上記式(1)中、Xは、カルボベタイン型、スルホベタイン型、アミンオキシド型及びホスホベタイン型のうち、いずれかの末端を有する両性型の親水性賦与基である、本実施の形態の含窒素フッ素系化合物は両性型であるため、親水性付与基Xは、末端に、カルボベタイン型の「−N+R8R9(CH2)nCO2 −」、スルホベタイン型の「−N+R8R9(CH2)nSO3 −」、アミンオキシド型の「−N+R8R9O−」又はホスホベタイン型の「−OPO3 −(CH2)nN+R8R9R10」(nは1〜5の整数、R8及びR9は水素原子又は炭素数1〜10のアルキル基、R10は水素原子又は炭素数1〜10のアルキル基又は炭素数1〜10のアルキレン基)を有する。 In the above formula (1), X is an amphoteric hydrophilic imparting group having any one of carbobetaine type, sulfobetaine type, amine oxide type and phosphobetaine type. Since the nitrogen-containing fluorine-based compound is amphoteric, the hydrophilicity imparting group X has carbobetaine-type “—N + R 8 R 9 (CH 2 ) n CO 2 − ”, sulfobetaine-type “-” at the terminal. n + R 8 R 9 (CH 2) n SO 3 - ", of the amine oxide type" -N + R 8 R 9 O - "or phosphobetaine type" -OPO 3 - (CH 2) n n + R 8 R 9 R 10 ”(n is an integer of 1 to 5, R 8 and R 9 are a hydrogen atom or an alkyl group having 1 to 10 carbon atoms, R 10 is a hydrogen atom or an alkyl group having 1 to 10 carbon atoms or a carbon number of 1 To 10 alkylene groups).
上記式(1)で表される両性型含窒素フッ素系化合物としては、次の式(2)で表されるカルボベタイン型化合物、式(3)〜(5)で表されるスルホベタイン型化合物、式(6)で表わされるアミンオキシド型化合物、式(7)で表わされるホスホベタイン化合物がそれぞれ例示される。 Examples of the amphoteric nitrogen-containing fluorine compound represented by the above formula (1) include carbobetaine compounds represented by the following formula (2) and sulfobetaine compounds represented by the formulas (3) to (5): And an amine oxide type compound represented by the formula (6) and a phosphobetaine compound represented by the formula (7).
・式(2)で表されるカルボベタイン型化合物 -Carbobetaine type compound represented by formula (2)
・式(3)で表されるスルホベタイン型化合物 -A sulfobetaine type compound represented by the formula (3)
・式(4)で表されるスルホベタイン型化合物 -A sulfobetaine type compound represented by the formula (4)
・式(5)で表されるスルホベタイン型化合物 -A sulfobetaine type compound represented by the formula (5)
・式(6)で表されるアミンオキシド型化合物 -Amine oxide type compound represented by formula (6)
・式(7)で表されるホスホベタイン型化合物 -Phosphobetaine type compound represented by formula (7)
本実施の形態の防汚性膜形成用液組成物におけるポリアクリル酸は、アクリル酸を単量体の主成分(好ましくはアクリル酸が70モル%以上、より好ましくは90モル%以上、最も好ましくは実質的に100モル%)とする(共)重合体であって、具体的には水溶性ポリアクリル酸が例示される。これらポリアクリル酸はマレイン酸、エーテル等の他の単量体と共重合させてもよく、或いは澱粉やポリビニルアルコールなどの他の親水性ポリマーにグラフト重合させてもよい。このポリアクリル酸は、カルボキシル基の中和率が0%の完全酸型ポリアクリル酸であることが好ましく、その重量平均分子量(GPC−Mw)は、ポリスチレンに換算して1,000〜250,000の範囲が好ましく、5,000〜10,000の範囲がより好ましい。前記ポリアクリル酸は、市販品を使用してももちろん構わない。市販品としては、例えばアクアリックHL415(商品名、(株)日本触媒製)等が挙げられる。 The polyacrylic acid in the antifouling film forming liquid composition of the present embodiment is acrylic acid as a main component of monomer (preferably acrylic acid is 70 mol% or more, more preferably 90 mol% or more, most preferably (Substantially 100 mol%) is a (co) polymer, and specific examples include water-soluble polyacrylic acid. These polyacrylic acids may be copolymerized with other monomers such as maleic acid and ether, or may be graft polymerized to other hydrophilic polymers such as starch and polyvinyl alcohol. The polyacrylic acid is preferably a complete acid polyacrylic acid having a carboxyl group neutralization rate of 0%, and its weight average molecular weight (GPC-Mw) is 1,000 to 250, in terms of polystyrene. The range of 000 is preferable, and the range of 5,000 to 10,000 is more preferable. Of course, the polyacrylic acid may be a commercially available product. Examples of commercially available products include Aquaric HL415 (trade name, manufactured by Nippon Shokubai Co., Ltd.).
本実施の形態の防汚性膜形成用液組成物における炭素数1〜3の範囲にあるアルコールとしては、例えば、メタノール、エタノール、プロパノール(n−プロパノール、イソプロパノール)が挙げられる。炭素数が4以上のアルコールを用いると、上記両性型含窒素フッ素系化合物のアルコールへの溶解性が良好でなくなる。本実施の形態の水としては、イオン交換水、蒸留水などの純水、又は超純水が挙げられる。 Examples of the alcohol having 1 to 3 carbon atoms in the antifouling film forming liquid composition of the present embodiment include methanol, ethanol, and propanol (n-propanol, isopropanol). When an alcohol having 4 or more carbon atoms is used, the solubility of the amphoteric nitrogen-containing fluorine-based compound in the alcohol is not good. As water of this Embodiment, pure water, such as ion-exchange water and distilled water, or ultrapure water is mentioned.
本実施の形態の防汚性膜形成用液組成物では、ポリアクリル酸は酸性物質であるため、酸により基材が浸食される理由などから液組成物が酸性であることを液組成物の利用者が好まない場合には、アルカリを液組成物に含ませて液組成物を中和することが好ましい。このアルカリの質量割合は、ポリアクリル酸のpHに依存する。アルカリで中和滴定を実施し、ポリアクリル酸がポリアクリル酸塩になるポリアクリル酸の中和点を求める。ポリアクリル酸塩の量はこの中和滴定により測定される。アルカリをポリアクリル酸が100%ポリアクリル酸塩になるまで含ませて、ポリアクリル酸を中和すると、アルコールを添加した際、ポリアクリル酸塩が析出してしまう。アルカリを添加する場合には、その添加量としては、ポリアクリル酸とアルカリで形成されるポリアクリル酸塩が、ポリアクリル酸とポリアクリル酸塩の合計に対して、50質量%未満にする。本明細書では、ポリアクリル酸とポリアクリル酸塩の合計に対するポリアクリル酸塩の割合を「中和度」という。この中和度の単位は上記ポリアクリル酸とポリアクリル酸塩の合計に対するポリアクリル酸塩の割合の「質量%」に相応する「%」である。この中和度が50%未満であれば、ポリアクリル酸が50質量%以上残存するため、液組成物は酸性状態の液になる。アルカリは液組成物にアルカリ水溶液の形態で含まれ、このアルカリ水溶液としては、水酸化ナトリウム、水酸化カリウム又は水酸化リチウム等が挙げられる。 In the liquid composition for forming an antifouling film according to the present embodiment, since polyacrylic acid is an acidic substance, it is indicated that the liquid composition is acidic due to the reason that the substrate is eroded by acid. If the user does not like it, it is preferable to neutralize the liquid composition by adding alkali to the liquid composition. The mass ratio of the alkali depends on the pH of the polyacrylic acid. Neutralization titration with alkali is carried out, and the neutralization point of polyacrylic acid in which polyacrylic acid becomes polyacrylate is determined. The amount of polyacrylate is determined by this neutralization titration. If the alkali is added until the polyacrylic acid becomes 100% polyacrylate and the polyacrylic acid is neutralized, the polyacrylate is precipitated when the alcohol is added. When alkali is added, the amount of polyacrylic acid salt formed with polyacrylic acid and alkali is less than 50% by mass with respect to the total of polyacrylic acid and polyacrylic acid salt. In the present specification, the ratio of polyacrylate to the total of polyacrylic acid and polyacrylate is referred to as “degree of neutralization”. The unit of the degree of neutralization is “%” corresponding to “% by mass” of the ratio of the polyacrylate to the total of the polyacrylic acid and the polyacrylate. If the degree of neutralization is less than 50%, polyacrylic acid remains in an amount of 50% by mass or more, and the liquid composition becomes an acidic liquid. Alkali is contained in the liquid composition in the form of an aqueous alkali solution, and examples of the aqueous alkali solution include sodium hydroxide, potassium hydroxide, and lithium hydroxide.
〔防汚性膜形成用液組成物の調製〕
防汚性膜形成用液組成物を調製するには、上記液組成物における両性型含窒素フッ素系化合物とポリアクリル酸とアルコールと水との混合時の割合、又は両性型含窒素フッ素系化合物とポリアクリル酸とアルコールとアルカリ水との混合時の割合が上述した質量比になるように各原料を混合する。混合する手順としては、先ず、ポリアクリル酸に、水又はアルカリ水溶液と、炭素数が1〜3の範囲にある1種又は2種以上のアルコールとを添加混合して、ポリアクリル酸の溶液を調製する。次いでこの溶液に両性型含窒素フッ素系化合物を添加混合して防汚性膜形成用液組成物を調製する。
[Preparation of antifouling film-forming liquid composition]
In order to prepare the antifouling film forming liquid composition, the ratio of the amphoteric nitrogen-containing fluorine compound, polyacrylic acid, alcohol and water in the above liquid composition, or the amphoteric nitrogen-containing fluorine compound Each raw material is mixed so that the ratio at the time of mixing of polyacrylic acid, alcohol, and alkaline water becomes the mass ratio described above. As a mixing procedure, first, water or an alkaline aqueous solution and one or more alcohols having 1 to 3 carbon atoms are added to and mixed with polyacrylic acid to prepare a polyacrylic acid solution. Prepare. Next, an amphoteric nitrogen-containing fluorine-based compound is added to and mixed with this solution to prepare an antifouling film-forming liquid composition.
〔防汚性膜の形成方法〕
本実施の形態の防汚性膜は、基材上に上記液組成物を塗布した後に、大気中で室温乾燥させて上記液組成物を硬化することにより形成される。この基材としては、特に限定されないが、ステンレス鋼(SUS)、アルミニウム、鉄等の金属板、窓ガラス、鏡等のガラス、タイル、ポリ塩化ビニル(PVC)等のプラスチック又はポリエチレンテレフタレート(PET)、ポリブチレンテレフタレート、ポリエチレンナフタレート等のポリエステルフィルム等が挙げられる。上記液組成物の塗布方法としては、スクリーン印刷法、バーコート法、ダイコート法、ドクターブレード、スピン法、刷毛塗り法等が挙げられる。
[Method of forming antifouling film]
The antifouling film of this embodiment is formed by applying the liquid composition on a substrate and then drying the liquid composition by drying at room temperature in the air. Although it does not specifically limit as this base material, Plastics, such as metal plates, such as stainless steel (SUS), aluminum, iron, window glass, a mirror, tile, polyvinyl chloride (PVC), or polyethylene terephthalate (PET) And polyester films such as polybutylene terephthalate and polyethylene naphthalate. Examples of the method for applying the liquid composition include a screen printing method, a bar coating method, a die coating method, a doctor blade, a spin method, and a brush coating method.
〔防汚性膜〕
上記方法で形成された防汚性膜は、親水撥油性であって、油汚れを防止する防汚機能を有し、水を含んだ布等により油で汚れた膜ごと除去することができる。
[Anti-fouling film]
The antifouling film formed by the above method is hydrophilic and oil-repellent, has an antifouling function for preventing oil stains, and can be removed together with a film containing water with a cloth containing water.
次に本発明の実施例を比較例とともに詳しく説明する。 Next, examples of the present invention will be described in detail together with comparative examples.
<実施例1>
固形分45質量%のポリアクリル酸(日本触媒社製、商品名:アクアリックHL415、重量平均分子量(Mw):10,000、pH2)の水溶液8.00gと、蒸留水12.00gと、エタノール13.40gとを秤量し、これらを十分に混合した後、この混合液に上記式(2)で表されるカルボベタイン型化合物を0.07g添加混合して液組成物を調製した。
<Example 1>
8.00 g of an aqueous solution of polyacrylic acid having a solid content of 45% by mass (manufactured by Nippon Shokubai Co., Ltd., trade name: Aquaric HL415, weight average molecular weight (Mw): 10,000, pH 2), 12.00 g of distilled water, and ethanol After weighing out 13.40 g and mixing them well, 0.07 g of the carbobetaine compound represented by the above formula (2) was added to and mixed with this mixed solution to prepare a liquid composition.
<実施例2>
重量平均分子量が5,000のポリアクリル酸(和光純薬社製)を蒸留水に溶解した固形分45質量%のポリアクリル酸水溶液に変え、含窒素フッ素系化合物を式(3)で表わされるスルホベタイン型化合物に変え、組成比を表1に示すように変えた以外は、実施例1と同様に液組成物を調製した。
<Example 2>
A polyacrylic acid having a weight average molecular weight of 5,000 (manufactured by Wako Pure Chemical Industries, Ltd.) is changed to a polyacrylic acid aqueous solution having a solid content of 45 mass% dissolved in distilled water, and the nitrogen-containing fluorine-based compound is represented by the formula (3). A liquid composition was prepared in the same manner as in Example 1 except that the composition was changed to the sulfobetaine type compound and the composition ratio was changed as shown in Table 1.
<実施例3>
含窒素フッ素系化合物を式(4)で表わされるスルホベタイン型化合物に変え、エタノールを2−プロパノールに変え、組成比を表1に示すように変えた以外は、実施例1と同様に液組成物を調製した。
<Example 3>
The liquid composition was the same as in Example 1 except that the nitrogen-containing fluorine-based compound was changed to the sulfobetaine type compound represented by the formula (4), ethanol was changed to 2-propanol, and the composition ratio was changed as shown in Table 1. A product was prepared.
<実施例4>
含窒素フッ素系化合物を式(5)で表わされるスルホベタイン型化合物に変え、エタノールをメタノールに変え、組成比を表1に示すように変えた以外は、実施例1と同様に液組成物を調製した。
<Example 4>
The liquid composition was changed in the same manner as in Example 1 except that the nitrogen-containing fluorine-based compound was changed to the sulfobetaine type compound represented by the formula (5), ethanol was changed to methanol, and the composition ratio was changed as shown in Table 1. Prepared.
<実施例5>
含窒素フッ素系化合物を式(6)で表わされるアミンオキシド型化合物に変え、エタノールをエタノール:1−プロパノール:2−プロパノールが85:10:5の混合アルコールに変え、組成比を表1に示すように変えた以外は、実施例1と同様に液組成物を調製した。
<Example 5>
The nitrogen-containing fluorine-based compound is changed to an amine oxide type compound represented by the formula (6), ethanol is changed to a mixed alcohol of ethanol: 1-propanol: 2-propanol 85: 10: 5, and the composition ratio is shown in Table 1. A liquid composition was prepared in the same manner as in Example 1 except that the above was changed.
<実施例6>
重量平均分子量が250,000のポリアクリル酸(和光純薬社製)を蒸留水に溶解した固形分20質量%のポリアクリル酸水溶液に変え、含窒素フッ素系化合物を式(7)で表わされるホスホベタイン型化合物に変え、組成比を表1に示すように変えた以外は、実施例1と同様に液組成物を調製した。
<Example 6>
A polyacrylic acid having a weight average molecular weight of 250,000 (manufactured by Wako Pure Chemical Industries, Ltd.) is changed to a polyacrylic acid aqueous solution having a solid content of 20% by mass dissolved in distilled water, and the nitrogen-containing fluorine-based compound is represented by the formula (7). A liquid composition was prepared in the same manner as in Example 1 except that the composition was changed to the phosphobetaine type compound and the composition ratio was changed as shown in Table 1.
<実施例7>
含窒素フッ素系化合物を式(3)に変え、アルカリとして、16%水酸化ナトリウム水溶液を加え、組成比を表1に示すように変えた以外は、実施例1と同様に液組成物を調製した。
<Example 7>
A liquid composition was prepared in the same manner as in Example 1 except that the nitrogen-containing fluorine-based compound was changed to the formula (3), 16% sodium hydroxide aqueous solution was added as an alkali, and the composition ratio was changed as shown in Table 1. did.
<実施例8>
含窒素フッ素系化合物を式(3)に変え、アルカリとして、5.6%水酸化カリウム水溶液を加え、組成比を表1に示すように変えた以外は、実施例1と同様に液組成物を調製した。
<Example 8>
The liquid composition was the same as in Example 1 except that the nitrogen-containing fluorine-based compound was changed to the formula (3), a 5.6% potassium hydroxide aqueous solution was added as an alkali, and the composition ratio was changed as shown in Table 1. Was prepared.
<実施例9>
含窒素フッ素系化合物を式(3)に変え、アルカリとして、9.6%水酸化リチウム水溶液を加え、組成比を表1に示すように変えた以外は、実施例1と同様に液組成物を調製した。
<Example 9>
The liquid composition was the same as in Example 1, except that the nitrogen-containing fluorine-based compound was changed to the formula (3), 9.6% lithium hydroxide aqueous solution was added as an alkali, and the composition ratio was changed as shown in Table 1. Was prepared.
<比較例1>
造膜剤としてポリアクリル酸の代わりにポリウレタン樹脂を用いた。ポリウレタン樹脂濃度が33質量%の第一工業製薬社製スーパーフレックス170を15.91gと、蒸留水10.00gと、エタノール8.75gとを秤量し、これらを十分に混合した後、この混合液に上記式(3)で表されるスルホベタイン型化合物を0.100g添加混合して液組成物を調製した。
<Comparative Example 1>
A polyurethane resin was used in place of polyacrylic acid as a film forming agent. 15.91 g of Daiichi Kogyo Seiyaku Co., Ltd. Superflex 170 having a polyurethane resin concentration of 33% by mass, 10.00 g of distilled water, and 8.75 g of ethanol were weighed and mixed sufficiently. A liquid composition was prepared by adding and mixing 0.100 g of the sulfobetaine type compound represented by the above formula (3).
<比較例2>
含窒素フッ素系化合物を下記式(8)で表わされるアニオン型化合物に変えた以外は、実施例1と同様にして液組成物を調製した。
<Comparative example 2>
A liquid composition was prepared in the same manner as in Example 1 except that the nitrogen-containing fluorine-based compound was changed to an anionic compound represented by the following formula (8).
<比較例3>
含窒素フッ素系化合物を式(3)に変え、組成比を表1に示すように変えた以外は、実施例1と同様にして液組成物を調製した。
<Comparative Example 3>
A liquid composition was prepared in the same manner as in Example 1 except that the nitrogen-containing fluorine-based compound was changed to Formula (3) and the composition ratio was changed as shown in Table 1.
<比較例4>
含窒素フッ素系化合物を式(3)に変え、組成比を表1に示すように変えた以外は、実施例1と同様にして液組成物を調製した。
<Comparative Example 4>
A liquid composition was prepared in the same manner as in Example 1 except that the nitrogen-containing fluorine-based compound was changed to Formula (3) and the composition ratio was changed as shown in Table 1.
<比較例5>
含窒素フッ素系化合物を式(3)に変え、エタノールをn−ブタノールに変え、組成比を表1に示すように変えた以外は、実施例1と同様にして液組成物を調製した。
<Comparative Example 5>
A liquid composition was prepared in the same manner as in Example 1 except that the nitrogen-containing fluorine-based compound was changed to Formula (3), ethanol was changed to n-butanol, and the composition ratio was changed as shown in Table 1.
<比較例6>
含窒素フッ素系化合物を式(3)に変え、16%水酸化ナトリウム水溶液を9.50g添加し、組成比を表1に示すように変えた以外は、実施例1と同様にして液組成物を調製した。
<Comparative Example 6>
The liquid composition was the same as in Example 1, except that the nitrogen-containing fluorine-based compound was changed to Formula (3), 9.50 g of a 16% aqueous sodium hydroxide solution was added, and the composition ratio was changed as shown in Table 1. Was prepared.
<比較例7>
含窒素フッ素系化合物を式(3)に変え、組成比を表1に示すように変えた以外は、実施例1と同様にして液組成物を調製した。
<Comparative Example 7>
A liquid composition was prepared in the same manner as in Example 1 except that the nitrogen-containing fluorine-based compound was changed to Formula (3) and the composition ratio was changed as shown in Table 1.
<比較例8>
含窒素フッ素系化合物を式(3)に変え、組成比を表1に示すように変えた以外は、実施例1と同様にして液組成物を調製した。
<Comparative Example 8>
A liquid composition was prepared in the same manner as in Example 1 except that the nitrogen-containing fluorine-based compound was changed to Formula (3) and the composition ratio was changed as shown in Table 1.
実施例1〜9及び比較例1〜8の液組成物における、親水撥油剤、造膜剤及び溶媒の種類及び各秤量値を表1に、質量比を表2にそれぞれ示す。なお、表1中、親水撥油剤の種類として、例えば「式(2)」と記載したものは、「式(2)に示される両性型含窒素フッ素系化合物」を意味する。また表2における造膜剤の「ポリアクリル酸」は、固形分を100質量%に換算した比率である。 In the liquid compositions of Examples 1 to 9 and Comparative Examples 1 to 8, types of hydrophilic oil repellent, film forming agent and solvent, and respective weighed values are shown in Table 1, and mass ratios are shown in Table 2. In Table 1, as the type of hydrophilic oil repellent, for example, what is described as “formula (2)” means “an amphoteric nitrogen-containing fluorine-based compound represented by formula (2)”. Further, “polyacrylic acid” of the film forming agent in Table 2 is a ratio in which the solid content is converted to 100% by mass.
<比較試験及び評価>
実施例1〜9及び比較例1〜8で得られた液組成物の中で、液組成物で凝集した比較例2と6を除いた15種類の液組成物を、刷毛(末松刷子製ナイロン刷毛マイスター)を用いて、厚さ2mm、たて150mm、よこ75mmのSUS304基材上にそれぞれ乾燥後の厚さが1〜3μmとなるように塗布し、15種類の塗膜を形成した。すべての塗膜を室温の大気雰囲気中にて3時間静置し、塗膜を乾燥させて上記SUS304基材上に16種類の膜を得た。これらの膜について、膜表面の水濡れ性(親水性)、撥油性、ヘキサデカンの転落性及び膜の除去容易性を評価した。これらの結果を表2に示す。
<Comparison test and evaluation>
Among the liquid compositions obtained in Examples 1-9 and Comparative Examples 1-8, 15 liquid compositions excluding Comparative Examples 2 and 6 aggregated with the liquid composition were used as a brush (nylon made by Suematsu Brush). Using a brush Meister), 15 types of coating films were formed on a SUS304 substrate having a thickness of 2 mm, a length of 150 mm, and a width of 75 mm so that the thickness after drying was 1 to 3 μm. All the coating films were allowed to stand in an air atmosphere at room temperature for 3 hours, and the coating films were dried to obtain 16 types of films on the SUS304 substrate. These films were evaluated for water wettability (hydrophilicity), oil repellency, hexadecane tumbling ability and ease of film removal on the film surface. These results are shown in Table 2.
(1) 膜表面の水濡れ性(接触角)
協和界面科学製ドロップマスターDM-700を用いて、シリンジに22℃±1℃のイオン交換水を準備し、シリンジの針の先端から2μLの液滴を飛び出した状態にする。次いで評価するPETフィルム上の膜をこの液滴に近づけて膜に液滴を付着させる。この付着した水の接触角を測定した。静止状態で水が膜表面に触れた1秒後の接触角をθ/2法により解析した値を水の接触角とし、膜表面の水濡れ性(親水性)を評価した。
(1) Water wettability of membrane surface (contact angle)
Using a drop master DM-700 manufactured by Kyowa Interface Science, ion exchange water at 22 ° C. ± 1 ° C. is prepared in the syringe, and a 2 μL droplet is ejected from the tip of the syringe needle. Next, the film on the PET film to be evaluated is brought close to this droplet, and the droplet is attached to the film. The contact angle of the adhered water was measured. The value obtained by analyzing the contact angle after 1 second when water touched the film surface in a stationary state by the θ / 2 method was used as the water contact angle, and the water wettability (hydrophilicity) of the film surface was evaluated.
(2) 膜表面の撥油性(接触角)
協和界面科学製ドロップマスターDM-700を用いて、シリンジに22℃±1℃のn−ヘキサデカン(以下、油という。)を準備し、シリンジの針の先端から2μLの液滴を飛び出した状態にする。次いで評価するSUS304基材上の膜をこの液滴に近づけて膜に液滴を付着させる。この付着した油の接触角を測定した。静止状態で油が膜表面に触れた1秒後の接触角をθ/2法により解析した値を油の接触角とし、膜表面の撥油性を評価した。
(2) Oil repellency of film surface (contact angle)
Using a drop master DM-700 manufactured by Kyowa Interface Science, n-hexadecane (hereinafter referred to as oil) at 22 ° C. ± 1 ° C. was prepared, and a 2 μL droplet was ejected from the tip of the syringe needle. To do. Next, the film on the SUS304 substrate to be evaluated is brought close to this droplet, and the droplet is attached to the film. The contact angle of the adhered oil was measured. The oil repellency of the film surface was evaluated using the value obtained by analyzing the contact angle one second after the oil touched the film surface in a static state by the θ / 2 method as the oil contact angle.
(3) ヘキサデカンの転落性
上記(2)の膜表面の撥油性試験時に用いたシリンジの針の先端からn−ヘキサデカンの2μLの液滴を水平状態に置かれたPETフィルム上に落下させた後、このPETフィルムを70度傾斜させ、n−ヘキサデカンが流れ落ちるか否か、即ちヘキサデカンの転落性を評価した。更に、転落した試料に関しては、転落角を測定した。協和界面科学製ドロップマスターDM-700を用いて、シリンジに22℃±1℃のn−ヘキサデカン(以下、油という。)を準備し、シリンジの針の先端から5μLの液滴を飛び出した状態にする。次いで評価するSUS304基材上の膜をこの液滴に近づけて膜に液滴を付着させる。次に、試料をのせた台を70度傾けて、油が転落する(流れ落ちる)か否かを目視で確認した。油が転落したものを「良好」とし、転落しないものを「不良」とした。
(3) Falling property of hexadecane After dropping a 2 μL droplet of n-hexadecane onto a PET film placed in a horizontal state from the tip of the syringe needle used in the oil repellency test of the membrane surface in (2) above The PET film was tilted by 70 degrees, and whether or not n-hexadecane flows down, that is, the falling property of hexadecane was evaluated. Furthermore, the falling angle was measured about the sample which fell. Using a drop master DM-700 made by Kyowa Interface Science, n-hexadecane (hereinafter referred to as oil) at 22 ° C. ± 1 ° C. was prepared, and a 5 μL droplet was ejected from the tip of the syringe needle. To do. Next, the film on the SUS304 substrate to be evaluated is brought close to this droplet, and the droplet is attached to the film. Next, the stage on which the sample was placed was tilted by 70 degrees, and it was visually confirmed whether or not the oil tumbled (flowed down). The case where oil fell was set as “good”, and the case where oil did not fall was set as “bad”.
(4) 膜の除去容易性
評価する膜の全面にサラダ油を不織布(旭化成社製、商品名:ベンコット)により塗り広げた後、水を十分に含ませた別のベンコットにてサラダ油が塗られた膜を拭いた。素手でSUS304基材表面を触り、膜のSUS304基材からの除去具合を調べた。サラダ油で汚れた膜がSUS304基材から完全に除去されるまでのベンコットで拭いた回数を調べた。3回以内に膜が完全に除去されたものを「良好」とし、3回払拭した結果、膜が一部でも残存したものを「不良」とした。
(4) Ease of membrane removal Salad oil was spread on the entire surface of the membrane to be evaluated with a non-woven fabric (trade name: Bencott, manufactured by Asahi Kasei Co., Ltd.), and then the salad oil was applied in another Bencot that contained enough water. The membrane was wiped. The surface of the SUS304 base material was touched with bare hands, and the degree of removal of the film from the SUS304 base material was examined. The number of times the film soiled with salad oil was wiped with Bencot until the film was completely removed from the SUS304 substrate was examined. A film in which the film was completely removed within 3 times was judged as “good”, and a film that was partially removed as a result of wiping 3 times was designated as “bad”.
表2から明らかなように、比較例1のポリウレタン樹脂を用いた液組成物は、溶媒が蒸発すると反応するポリウレタン樹脂であるため、この液組成物で形成された膜は水に溶解しない膜となり、水で容易に除去できる性能に不足していた。比較例2の液組成物では、アニオン型の含窒素フッ素系化合物を用いたため、この化合物がポリアクリル酸と反応し、液組成物が凝集したため、各種評価ができなかった。 As is apparent from Table 2, the liquid composition using the polyurethane resin of Comparative Example 1 is a polyurethane resin that reacts when the solvent evaporates, so the film formed from this liquid composition is a film that does not dissolve in water. It was lacking in performance that could be easily removed with water. In the liquid composition of Comparative Example 2, since an anionic nitrogen-containing fluorine-based compound was used, this compound reacted with polyacrylic acid and the liquid composition was aggregated, so various evaluations could not be performed.
また比較例3の液組成物は、アルコールの濃度が高く、また含窒素フッ素系化合物の濃度も高いため、この液組成物で膜を形成するときに膜面に筋等が発生し、水及びヘキサデカンの接触角も不十分であり、この液組成物で形成された膜では、ヘキサデカンが転落しなかった。比較例4の液組成物は、フッ素系化合物の濃度が低いため、この液組成物で形成された膜では、水及びヘキサデカンの接触角が悪く、この膜は防汚性能に不足していた。 Moreover, since the liquid composition of Comparative Example 3 has a high alcohol concentration and a high concentration of the nitrogen-containing fluorine-based compound, when a film is formed with this liquid composition, streaks or the like are generated on the film surface, and water and The contact angle of hexadecane was also insufficient, and hexadecane did not fall down in the film formed from this liquid composition. Since the liquid composition of Comparative Example 4 had a low concentration of the fluorine-based compound, the film formed from this liquid composition had a poor contact angle with water and hexadecane, and this film had insufficient antifouling performance.
また比較例5の液組成物では、ブタノールを用いているため、含窒素フッ素系化合物の凝集が一部見られ、この液組成物で形成された膜では、水及びヘキサデカンの接触角も悪く、ヘキサデカンが転落せず、この膜は防汚性能に不足していた。比較例6の液組成物では、アルカリの添加量が多いため、ポリアクリル酸の中和度が54%と高くなって、アルコールに溶解しにくくなった。その結果、液組成物が凝集し、各種評価ができなかった。 Further, in the liquid composition of Comparative Example 5, since butanol is used, a part of the aggregation of the nitrogen-containing fluorine-based compound is seen, and in the film formed with this liquid composition, the contact angle of water and hexadecane is also bad. Hexadecane did not fall, and this membrane was insufficient in antifouling performance. In the liquid composition of Comparative Example 6, since the amount of alkali added was large, the degree of neutralization of polyacrylic acid was as high as 54%, making it difficult to dissolve in alcohol. As a result, the liquid composition aggregated and various evaluations could not be performed.
また比較例7の液組成物では、ポリアクリル酸の濃度が低く、水の濃度が高いため、成膜時にSUS基材上で弾きが生じた。そのため、この液組成物で形成された膜では、接触角も良いところと悪いところが発生しており、この膜は防汚性能で不十分であった。比較例8の液組成物では、ポリアクリル酸の濃度が高いため、液の粘度が高く、成膜時に刷毛筋等が発生したため、この液組成物で形成された膜では、ヘキサデカンが転落せず、この膜は防汚性能に不足していた。 Further, in the liquid composition of Comparative Example 7, since the concentration of polyacrylic acid was low and the concentration of water was high, flipping occurred on the SUS substrate during film formation. For this reason, the film formed from this liquid composition has a good and bad contact angle, and this film has insufficient antifouling performance. In the liquid composition of Comparative Example 8, since the concentration of polyacrylic acid was high, the liquid viscosity was high, and brush streaks and the like were generated at the time of film formation. Therefore, in the film formed from this liquid composition, hexadecane did not fall down. This film was lacking in antifouling performance.
これに対して、表2から明らかなように、実施例1〜9の液組成物で形成された膜では、水及びヘキサデカンの接触角は、親水撥油性を示しており、またヘキサデカンの転落性もあり、この液組成物で形成された膜は防汚性能を発現していた。また膜の除去性に関しても、水拭きで容易に除去することができた。 On the other hand, as is clear from Table 2, in the films formed from the liquid compositions of Examples 1 to 9, the contact angles of water and hexadecane showed hydrophilic oil repellency, and the decanting property of hexadecane. In other words, the film formed from this liquid composition exhibited antifouling performance. In addition, the film removability could be easily removed by wiping with water.
本発明の防汚性膜形成用液組成物は、機械油を使用する工場、油が飛散する厨房、油蒸気が立ちこめるレンジフード、換気扇、冷蔵庫扉等において、油汚れを防止する分野に用いられる。 The liquid composition for forming an antifouling film of the present invention is used in the field of preventing oil stains in factories that use machine oil, kitchens in which oil scatters, range hoods in which oil vapor rises, ventilation fans, refrigerator doors, and the like. .
Claims (2)
前記親水撥油剤が両性型含窒素フッ素系化合物であり、前記造膜剤がポリアクリル酸であり、かつ前記溶媒が炭素数1〜3の範囲にある1種又は2種以上のアルコール及び水であり、
前記フッ素系化合物:前記ポリアクリル酸:前記アルコール:前記水=0.01〜1.0:5〜20:5〜45:45〜90の質量比で含有し、かつ
アルカリを、前記ポリアクリル酸と前記アルカリで形成されるポリアクリル酸塩が、ポリアクリル酸とポリアクリル酸塩の合計に対して、0質量%以上50質量%未満の割合になるように含有することを特徴とする防汚性膜形成用液組成物。 An antifouling film-forming liquid composition comprising a hydrophilic oil repellent, a film-forming agent, and a solvent,
The hydrophilic oil repellent is an amphoteric nitrogen-containing fluorine-based compound, the film-forming agent is polyacrylic acid, and the solvent is one or two or more alcohols and water in the range of 1 to 3 carbon atoms. Yes,
The fluorine-containing compound: the polyacrylic acid: the alcohol: the water = 0.01 to 1.0: 5 to 20: 5 to 45:45 to 90, and an alkali is contained in the polyacrylic acid. And the polyacrylic acid salt formed with the alkali is contained in an amount of 0% by mass or more and less than 50% by mass with respect to the total of polyacrylic acid and polyacrylic acid salt. Liquid film forming liquid composition.
The antifouling film | membrane which the liquid composition for antifouling film formation of Claim 1 hardened | cured.
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