JP2022132768A - Water-repellent fiber and water-repellent fiber structure and method for producing the same - Google Patents

Water-repellent fiber and water-repellent fiber structure and method for producing the same Download PDF

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JP2022132768A
JP2022132768A JP2021031402A JP2021031402A JP2022132768A JP 2022132768 A JP2022132768 A JP 2022132768A JP 2021031402 A JP2021031402 A JP 2021031402A JP 2021031402 A JP2021031402 A JP 2021031402A JP 2022132768 A JP2022132768 A JP 2022132768A
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fiber
water
repellent
plasma
fibers
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JP7679024B2 (en
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昭次 川口
Shoji Kawaguchi
将 古屋敷
Sho Furuyashiki
啓太 水津
Keita Suizu
貴之 小川
Takayuki Ogawa
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Du Pont Toray Co Ltd
Sunline Co Ltd
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Sunline Co Ltd
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Abstract

To provide a water-repellent fiber and a water-repellent fiber structure that can be used for a long time even under high radiation and has excellent water repellency and radiation resistance, and a method for producing the same.SOLUTION: The present invention discloses a water-repellent fiber and a water-repellent fiber structure in which: at least one fiber selected from plasma-treated or electron beam-irradiated wholly aromatic polyamide fiber, poly p-phenylenebenzobisoxazole fiber and wholly aromatic polyester fiber or a fiber structure composed of the fiber is treated and covered with phenylmethyl silicone or phenyl-modified silicone. A method for producing a water-repellent fiber or a water-repellent fiber structure includes a first step for subjecting the fiber or a fiber structure composed of the fiber to plasma treatment or electron beam irradiation and a second step for covering the surface of the treated fiber or fiber structure with phenylmethyl silicone or phenyl-modified silicone.SELECTED DRAWING: None

Description

本発明は、例えば、原子力発電所、使用済核燃料再処理設備、陽子加速器等の原子力関連施設、放射線治療を行う医療現場、その他工業用・医療用放射線検査機等の放射線環境下において用いることができる撥水性繊維及び撥水性繊維構造物並びにその製造方法に関する。 INDUSTRIAL APPLICABILITY The present invention can be used, for example, in radiation environments such as nuclear power plants, spent nuclear fuel reprocessing facilities, nuclear related facilities such as proton accelerators, medical sites where radiation therapy is performed, and other industrial and medical radiation inspection machines. It relates to a water-repellent fiber and a water-repellent fiber structure that can be made, and a method for producing the same.

東京電力福島第一原子力発電所は2011年3月に発生した大津波の直後に核燃料が融け落ちるという、いわゆるメルトダウンが発生し、対策が進められている。廃炉に当たっては融け落ちた核燃料を原子炉格納容器から取出す必要があり、鋭意取出し方法の検討が進められている。原子炉建屋から核燃料や燃料デブリを取出す作業は、高い放射線の環境下で行われ、更に燃料デブリは原子炉格納容器の底部にあり冷却水で覆われているため、取出しに供する機器類は耐放射線性、及び、耐水性に優れる材料を選定して構成する必要がある。 Immediately after the tsunami that occurred in March 2011, Tokyo Electric Power Company's Fukushima Daiichi Nuclear Power Station experienced a so-called meltdown, in which the nuclear fuel melted down, and countermeasures are being taken. In decommissioning, it is necessary to take out the melted nuclear fuel from the reactor containment vessel. The work of removing nuclear fuel and fuel debris from the reactor building is carried out in a highly radioactive environment, and the fuel debris is located at the bottom of the reactor containment vessel and is covered with cooling water. It is necessary to select and configure a material that is excellent in radiation resistance and water resistance.

特に、デブリ取出し作業を行うロボットの材料は耐放射線性に優れる金属材料が主として用いられるが、柔軟さや軽量化の観点から有機繊維を用いることもある。有機繊維としては、天然繊維(例えば、綿、麻など)、合成繊維(例えば、ポリエステル、ポリアミド、ポリビニルアルコール繊維など)が一般的である。しかしながら、これらの天然繊維や合成繊維は高放射線下での耐放射線性に乏しいことが知られている。耐放射線性に優れる有機繊維としては、例えば、全芳香族ポリアミド繊維、ポリパラフェニレンベンズビスオキサゾール繊維、全芳香族ポリエステル繊維が挙げられる。これらの有機繊維は、いわゆる全芳香族系高強度繊維と言われ、その他の有機繊維の数倍以上の耐放射線性を持つ。 In particular, metal materials with excellent radiation resistance are mainly used for the materials of robots that perform debris retrieval work, but organic fibers are sometimes used from the viewpoint of flexibility and weight reduction. As organic fibers, natural fibers (eg, cotton, hemp, etc.) and synthetic fibers (eg, polyester, polyamide, polyvinyl alcohol fibers, etc.) are generally used. However, these natural fibers and synthetic fibers are known to have poor radiation resistance under high radiation. Organic fibers having excellent radiation resistance include, for example, wholly aromatic polyamide fibers, polyparaphenylene benzobisoxazole fibers, and wholly aromatic polyester fibers. These organic fibers are so-called wholly aromatic high-strength fibers, and have radiation resistance several times or more that of other organic fibers.

しかしながら、これらの繊維の表面には撥水性が付与されておらず、放射性物質を含む水中でのデブリ取出し作業の間に、繊維表面もしくは繊維で作成されたコードや布帛の表面に放射性物質が付着してしまうことが予想できる。デブリ取出し作業用ロボットは原子炉格納容器内で水洗い等により十分に除染した後に炉外に取り出す必要があるが、繊維表面に付着した放射性物質を完全に除去することは困難である。従って、繊維表面の撥水性は、放射性物質除去の観点から大変重要である。 However, the surfaces of these fibers are not water-repellent, and radioactive materials adhere to the surfaces of the fibers or the surfaces of cords and fabrics made of fibers during debris retrieval work in water containing radioactive materials. You can expect it to happen. Debris retrieval robots must be thoroughly decontaminated in the reactor containment vessel by washing with water, etc. before being removed from the reactor, but it is difficult to completely remove the radioactive materials adhering to the fiber surfaces. Therefore, the water repellency of the fiber surface is very important from the viewpoint of removing radioactive substances.

特許文献1には、有機繊維であるポリエステル繊維、ポリアミド繊維及びセルロース繊維を含む繊維構造物を撥水剤含有処理液が入った処理浴中に浸漬させ、当該撥水剤を吸尽させて撥水加工を行う方法が提案されている。しかしながら、これらの有機繊維は、耐放射線性に劣ることが知られている。また撥水剤として、ポリジメチルシロキサン、メチルハイドロジェンポリシロキサン、アミノ変性シリコーンが提案されているが、これらの撥水剤のほとんどが耐放射線性に劣ることが公知であり、高放射線環境下での使用には適さない。また、フッ素系化合物は撥水性に優れるものの、ハロゲンによるステンレス等の金属材料の応力腐食を引き起こす懸念があるため、原子力発電所内での使用には適さない。 In Patent Document 1, a fiber structure containing organic fibers such as polyester fiber, polyamide fiber and cellulose fiber is immersed in a treatment bath containing a treatment liquid containing a water repellent agent, and the water repellent agent is exhausted to repel it. Methods for water processing have been proposed. However, these organic fibers are known to have poor radiation resistance. As water repellents, polydimethylsiloxane, methylhydrogenpolysiloxane, and amino-modified silicone have been proposed. not suitable for use. In addition, although fluorine-based compounds are excellent in water repellency, they are not suitable for use in nuclear power plants because there is a concern that halogens may cause stress corrosion of metal materials such as stainless steel.

特許文献2には、無水珪酸アルミニウム及び/またはアルミノ珪酸ナトリウムを表面に付着せしめたパラ型全芳香族ポリアミド繊維をプラズマ処理し、接着性の向上を図った製造方法が提案されている。しかしながら、撥水性の付与については一切言及されておらず、その効果も期待できない。 Patent Literature 2 proposes a production method in which para-type wholly aromatic polyamide fibers having anhydrous aluminum silicate and/or sodium aluminosilicate adhered to the surface thereof are plasma-treated to improve adhesiveness. However, no mention is made of imparting water repellency, and the effect cannot be expected.

特許文献3も同様の技術が提案されている。すなわち、油剤を含有しない高強力繊維を、必要に応じて開繊して平板上のフィラメント束を形成し、該平板上のフィラメント束を3~30m/分で走行させながら、その表面に、不活性ガス下における大気圧プラズマ処理を周波数3~26Hzの条件で行うことを特徴とする表面親水化高強力繊維の製造方法が提案されている。しかしながら、撥水性の改善については全く言及されておらず、その効果も期待できない。 Patent Document 3 also proposes a similar technique. That is, high-strength fibers that do not contain an oil agent are opened as necessary to form a filament bundle on a flat plate, and while the filament bundle on the flat plate is run at 3 to 30 m / min, the surface is covered with an uneven A method for producing surface-hydrophilized high-strength fibers has been proposed, characterized in that atmospheric pressure plasma treatment is performed under active gas conditions at a frequency of 3 to 26 Hz. However, no mention is made of the improvement of water repellency, and the effect cannot be expected.

特許文献4には、剥離用シリコーン組成物であるフェニルメチルシリコーンについて、その製造方法が記されている。しかしながら、耐放射線性やそれを付与した繊維については何ら触れられていない。 Patent Document 4 describes a method for producing phenylmethyl silicone, which is a silicone release composition. However, there is no mention of radiation resistance or fibers to which it is imparted.

非特許文献1には、電子線照射によりフッ素系ポリマーをポリエステル平織布帛にグラフトすることで、耐久性の高い撥水性を有するPET繊維の調整が提案されている。しかしながら、特許文献1と同様に、耐放射線性に劣るため、高放射線下での使用には適さない。 Non-Patent Document 1 proposes preparation of PET fibers having high durability and water repellency by grafting a fluorine-based polymer onto a polyester plain woven fabric by electron beam irradiation. However, like Patent Document 1, it is not suitable for use under high radiation because it is inferior in radiation resistance.

特許第4667935号公報Japanese Patent No. 4667935 特開2006-37297号公報JP 2006-37297 A 特開2011-58117号公報JP 2011-58117 A 特開昭57-207646号公報JP-A-57-207646

繊維学会誌(繊維と工業)、Vol.64、No.8(2008)、電子線照射技術による繊維加工Textile Society Journal (Textile and Industry), Vol.64, No.8 (2008), Textile Processing by Electron Beam Irradiation Technology

本発明は、かかる従来技術の背景に鑑み、東京電力福島第一原子力発電所の原子炉格納容器からのデブリ取出しに際して、必要となるロボットの部材として用いることができる、高放射線下においても長期間使用可能な、撥水性、耐放射線性に優れる撥水性繊維及び撥水性繊維構造物、並びにその製造方法を提供することを目的とする。 In view of the background of such prior art, the present invention can be used as a member of a robot necessary for debris removal from the nuclear reactor containment vessel of the Tokyo Electric Power Company Fukushima Daiichi Nuclear Power Station, and can be used for a long period of time even under high radiation. An object of the present invention is to provide usable water-repellent fibers and water-repellent fiber structures excellent in water repellency and radiation resistance, and a method for producing the same.

本発明者等は、上記課題を解決すべく、鋭意検討した結果、耐放射線性に優れる有機繊維、例えば、全芳香族ポリアミド繊維、ポリパラフェニレンベンズビスオキサゾール繊維及び全芳香族ポリエステル繊維から選ばれた少なくとも1種類の繊維もしくは当該繊維からなる繊維構造物を、プラズマ処理もしくは電子線照射処理したのち、フェニルメチルシリコーンもしくはフェニル変性シリコーンを繊維表面もしくは繊維構造物表面に付与することで、意外にもかかる課題を一挙に解決し得ることを見出し、本発明を完成させるに至った。 In order to solve the above problems, the present inventors have made intensive studies and found that organic fibers with excellent radiation resistance, such as wholly aromatic polyamide fibers, polyparaphenylenebenzbisoxazole fibers and wholly aromatic polyester fibers, are selected. At least one type of fiber or a fiber structure made of the fiber is subjected to plasma treatment or electron beam irradiation treatment, and then phenylmethyl silicone or phenyl-modified silicone is applied to the fiber surface or the fiber structure surface. The present inventors have found that these problems can be solved at once, and have completed the present invention.

すなわち、本発明は以下の通りである。
(1)プラズマ処理もしくは電子線照射処理を施した、全芳香族ポリアミド繊維、ポリパラフェニレンベンズビスオキサゾール繊維及び全芳香族ポリエステル繊維から選ばれた少なくとも1種の繊維もしくは当該繊維からなる繊維構造物に、フェニルメチルシリコーンもしくはフェニル変性シリコーンが付着されてなることを特徴とする撥水性繊維もしくは撥水性繊維構造物。
(2)フェニルメチルシリコーンもしくはフェニル変性シリコーンのフェニル基含有量が、10モル%以上50モル%以下である、前記(1)に記載の撥水性繊維もしくは撥水性繊維構造物。
(3)フェニルメチルシリコーンもしくはフェニル変性シリコーンの付着量が、繊維もしくは繊維構造物の重量に対して1重量%以上15重量%以下である、前記(1)または(2)に記載の撥水性繊維もしくは撥水性繊維構造物。
(4)式(I)で求められる撥水性変化率が100%以上である、前記(1)~(3)のいずれかに記載の撥水性繊維もしくは撥水性繊維構造物。
撥水性変化率(%)=[θ2/θ1]×100・・・(I)
θ1:繊維もしくは繊維構造物の放射線照射前の接触角
θ2:繊維もしくは繊維構造物の放射線照射後の接触角
(5)繊維が全芳香族ポリアミド繊維である、前記(1)~(4)のいずれかに記載の撥水性繊維もしくは撥水性繊維構造物。
(6)前記(1)~(5)のいずれかに記載の撥水性繊維もしくは撥水性繊維構造物を用いた耐放射性材料。
(7)全芳香族ポリアミド繊維、ポリパラフェニレンベンズビスオキサゾール繊維及び全芳香族ポリエステル繊維から選ばれた少なくとも1種の繊維もしくは当該繊維からなる繊維構造物に、プラズマ処理もしくは電子線照射処理を施す第1の工程と、
前記処理を施した繊維もしくは繊維構造物の表面に、フェニルメチルシリコーンもしくはフェニル変性シリコーンを付与する第2の工程と、を有する撥水性繊維もしくは撥水性繊維構造物の製造方法。
That is, the present invention is as follows.
(1) At least one fiber selected from wholly aromatic polyamide fiber, polyparaphenylenebenzbisoxazole fiber and wholly aromatic polyester fiber, or a fiber structure comprising the fiber, which has been subjected to plasma treatment or electron beam irradiation treatment A water-repellent fiber or a water-repellent fiber structure, characterized in that phenylmethylsilicone or phenyl-modified silicone is adhered to said water-repellent fiber.
(2) The water-repellent fiber or water-repellent fiber structure according to (1) above, wherein the phenyl group content of the phenylmethyl silicone or phenyl-modified silicone is 10 mol % or more and 50 mol % or less.
(3) The water-repellent fiber according to (1) or (2) above, wherein the amount of phenylmethyl silicone or phenyl-modified silicone attached is 1% by weight or more and 15% by weight or less with respect to the weight of the fiber or fiber structure. Or a water-repellent fiber structure.
(4) The water-repellent fiber or water-repellent fiber structure according to any one of (1) to (3) above, wherein the water repellency change rate determined by formula (I) is 100% or more.
Water repellency change rate (%)=[θ2/θ1]×100 (I)
θ1: contact angle of fiber or fiber structure before irradiation
θ2: contact angle of the fiber or fiber structure after irradiation (5) The water-repellent fiber or water-repellent fiber structure according to any one of (1) to (4), wherein the fiber is a wholly aromatic polyamide fiber. .
(6) A radiation-resistant material using the water-repellent fiber or water-repellent fiber structure according to any one of (1) to (5).
(7) At least one fiber selected from wholly aromatic polyamide fiber, polyparaphenylenebenzbisoxazole fiber and wholly aromatic polyester fiber, or a fiber structure made of the fiber, is subjected to plasma treatment or electron beam irradiation treatment. a first step;
and a second step of applying phenylmethylsilicone or phenyl-modified silicone to the treated surface of the fiber or fiber structure.

本発明の撥水性繊維及び撥水性繊維構造物は、高い放射線環境下で、且つ、水中もしくは高湿度の環境下においても劣化しにくく、長期間使用可能で、寿命が長い繊維材料である。特に、原子力発電所の廃炉作業におけるデブリ取出し用ロボットの部材として好適である。 The water-repellent fiber and water-repellent fiber structure of the present invention are a fiber material that is resistant to deterioration even in a highly radioactive environment, in water or in a high-humidity environment, can be used for a long period of time, and has a long life. In particular, it is suitable as a member of a robot for removing debris in the decommissioning work of a nuclear power plant.

撥水剤脱落性の評価装置の概略を示す図である。It is a figure which shows the outline of the evaluation apparatus of water-repellent-agent fall-off property.

本発明の耐放射線性に優れる撥水性繊維及び撥水性繊維構造物、並びにその製造方法について詳細に説明する。 The water-repellent fiber and water-repellent fiber structure excellent in radiation resistance of the present invention, and the method for producing the same will be described in detail.

本発明の撥水性繊維及び撥水性繊維構造物は、プラズマ処理もしくは電子線照射処理が施された、高強度繊維もしくは当該繊維からなる高強度繊維構造物に、フェニルメチルシリコーンもしくはフェニル変性シリコーンが付着されてなることを特徴とする。 In the water-repellent fiber and water-repellent fiber structure of the present invention, phenylmethylsilicone or phenyl-modified silicone is attached to high-strength fiber or a high-strength fiber structure made of the fiber that has been subjected to plasma treatment or electron beam irradiation treatment. It is characterized by being made.

[高強度繊維]
本発明は、いわゆる、全芳香族系高強度繊維と称される有機繊維を使用する。前記全芳香族系高強度繊維としては、全芳香族ポリアミド繊維、ポリパラフェニレンベンズビスオキサゾール繊維、全芳香族ポリエステル繊維が挙げられ、これらの全芳香族系高強度繊維から選ばれた少なくとも1種の繊維が用いられる。これらの繊維は、引張弾性率が高く、しなやかで、耐熱性が有り、限界酸素指数(LOI)の値が高く燃え難い等の利点に加え、優れた耐放射線性を有している。特に耐放射線性能は、その他の有機繊維と比べて数倍以上にもなる。中でも、強度特性に優れる点から、全芳香族ポリアミド繊維を用いることが好ましい。全芳香族系高強度繊維は、市販品を用いてもよい。
なお、以下において、上記した全芳香族系高強度繊維を、「高強度繊維」と称し、当該繊維からなる全芳香族系高強度繊維構造物を、「高強度繊維構造物」と称する。また、高強度繊維及び高強度繊維構造物を、纏めて「高強度繊維等」と称することがある。
[High-strength fiber]
The present invention uses organic fibers, so-called wholly aromatic high-strength fibers. The wholly aromatic high-strength fibers include wholly aromatic polyamide fibers, polyparaphenylenebenzobisoxazole fibers, and wholly aromatic polyester fibers, and at least one selected from these wholly aromatic high-strength fibers. of fibers are used. These fibers have advantages such as a high tensile modulus, flexibility, heat resistance, a high limiting oxygen index (LOI) value, and resistance to burning, as well as excellent radiation resistance. In particular, its radiation resistance is several times higher than that of other organic fibers. Among them, it is preferable to use a wholly aromatic polyamide fiber because of its excellent strength characteristics. A commercially available product may be used as the wholly aromatic high-strength fiber.
In the following description, the wholly aromatic high-strength fiber is referred to as "high-strength fiber", and the wholly aromatic high-strength fiber structure made of the fiber is referred to as "high-strength fiber structure". Also, high-strength fibers and high-strength fiber structures may be collectively referred to as "high-strength fibers and the like".

全芳香族ポリアミド繊維は、通常置換されていてもよい二価の芳香族基を少なくとも一個有する繊維であって、アミド結合を少なくとも一個有する繊維であれば特に限定はなく、全芳香族ポリアミド繊維と称される公知のものであってよい。上記において、「置換されていてもよい二価の芳香族基」とは、同一または異なる1以上の置換基を有していてもよい二価の芳香族基を意味する。 The wholly aromatic polyamide fiber is generally a fiber having at least one optionally substituted divalent aromatic group, and is not particularly limited as long as it is a fiber having at least one amide bond. It may be a well-known one called In the above, "optionally substituted divalent aromatic group" means a divalent aromatic group optionally having one or more identical or different substituents.

全芳香族ポリアミド繊維は、別名アラミド繊維と呼ばれている。アラミド繊維は、パラ系アラミド繊維またはメタ系アラミド繊維に大別できる。
パラ系アラミド繊維としては、ポリパラフェニレンテレフタルアミド繊維(東レ・デュポン株式会社製、商品名「KEVLAR」(登録商標)等)、コポリパラフェニレン-3,4´-オキシジフェニレンテレフタルアミド繊維(帝人株式会社製、商品名「テクノーラ」(登録商標)等)等が挙げられる。
メタ系アラミド繊維としては、ポリメタフェニレンイソフタルアミド繊維(デュポン社製、商品名「ノーメックス」)、帝人株式会社製、商品名「コーネックス」)等が挙げられる。
中でも、引張強さに優れる点から、パラ系アラミド繊維を用いるのが好ましく、ポリパラフェニレンテレフタルアミド繊維がより好ましい。
Wholly aromatic polyamide fibers are also called aramid fibers. Aramid fibers can be broadly classified into para-aramid fibers and meta-aramid fibers.
Examples of para-aramid fibers include polyparaphenylene terephthalamide fibers (manufactured by Toray DuPont Co., Ltd., trade name "KEVLAR" (registered trademark), etc.), copolyparaphenylene-3,4'-oxydiphenylene terephthalamide fibers (Teijin manufactured by Co., Ltd., trade name "Technora" (registered trademark), etc.).
Examples of meta-aramid fibers include polymetaphenylene isophthalamide fibers (manufactured by DuPont, trade name "Nomex"), Teijin Ltd., trade name "Conex"), and the like.
Among them, para-aramid fibers are preferred, and poly-paraphenylene terephthalamide fibers are more preferred, because of their excellent tensile strength.

ポリパラベンズビスオキサゾール繊維としては、東洋紡株式会社製、商品名「ザイロン」等、全芳香族ポリエステル繊維としては、株式会社クラレ製、商品名「ベクトラン」等が挙げられる。 Examples of polyparabenzobisoxazole fibers include those manufactured by Toyobo Co., Ltd. under the trade name of "Zylon", and examples of wholly aromatic polyester fibers include those manufactured by Kuraray Co., Ltd. under the trade name of "Vectran".

本発明の高強度繊維は、繊維または当該繊維からなる繊維構造物の形態で用いられる。
高強度繊維の形態としては、フィラメントもしくはフィラメント束、短繊維等が挙げられる。
高強度繊維構造物の形態としては、織物、編物、編状物、ハニカム状物、不織布、コード、ロープ、ネット等が挙げられる。
The high-strength fibers of the present invention are used in the form of fibers or fiber structures composed of the fibers.
Forms of high-strength fibers include filaments or bundles of filaments, staple fibers, and the like.
Forms of high-strength fiber structures include woven fabrics, knitted fabrics, knitted fabrics, honeycomb-like fabrics, non-woven fabrics, cords, ropes, nets, and the like.

高強度繊維の繊度は、強力の観点からは太いものがよいが、太すぎると繊維構造物への加工性に劣る。経済的な観点より、110dtex以上が好ましく、より好ましくは、110dtex~6400dtex、さらに好ましくは420dtex~3300dtexである。 The fineness of the high-strength fibers should be thick from the viewpoint of strength, but if the fineness is too thick, the processability into a fiber structure is inferior. From an economical point of view, it is preferably 110 dtex or more, more preferably 110 dtex to 6400 dtex, still more preferably 420 dtex to 3300 dtex.

高強度繊維構造物の目付は、50g/m~1000g/mであることが好ましい。アラミド繊維を用いた場合、目付が50g/mであっても、繊維構造物の引張強さを十分に保持することができ、それにより、軽量で強力の高い繊維構造物の作製が可能となるため、特に好適である。また、目付が1000g/m以下であれば、軽量性及び耐屈曲疲労性の点で問題のない繊維構造物を得ることができる。高強度繊維構造物の目付は、引張強さと、軽量性、耐屈曲疲労性とのバランスの観点より、より好ましくは75g/m~700g/m、さらに好ましくは100g/m~500g/mである。 The basis weight of the high-strength fiber structure is preferably 50 g/m 2 to 1000 g/m 2 . When aramid fibers are used, even if the basis weight is 50 g/m 2 , the tensile strength of the fiber structure can be sufficiently maintained, thereby making it possible to produce a lightweight and high-strength fiber structure. Therefore, it is particularly suitable. In addition, if the basis weight is 1000 g/m 2 or less, a fiber structure having no problem in terms of lightness and bending fatigue resistance can be obtained. The basis weight of the high-strength fiber structure is more preferably 75 g/m 2 to 700 g/m 2 , still more preferably 100 g/m 2 to 500 g/m 2 from the viewpoint of the balance between tensile strength, lightness, and bending fatigue resistance. m2 .

[表面処理]
本発明は、撥水剤付与処理を行う前に、高強度繊維等の表面の接着性を改善するため、プラズマ処理もしくは電子線照射処理を行う(第1の工程)。
ここで、本発明の高強度繊維等に、後述する撥水剤を、表面処理することなく塗布することでも、一時的に撥水性を付与することができる。しかしながら、当該方法では撥水剤と繊維表面との接着力が乏しく、繊維表面が擦過されると撥水剤が脱落し、撥水効果が損なわれてしまう。そこで、撥水剤と繊維との接着性改善のため、繊維表面に酸やアルカリを作用させてエッチングする方法が用いられることがあるが、当該方法は、繊維表面だけでなく繊維内部への影響も否定できず、結果として繊維の強力低下が生じることが知られている。
本発明においては、このような強力低下を避けるため、繊維の表層のみに影響を及ぼすプラズマ処理や電子線照射処理を行うことで、高強度繊維等の表面を改質し、撥水剤との接着性を著しく改善することができる。プラズマ処理や電子線照射処理は、処理効率及び繊維の表層に対する処理ムラを減少できる点より、繊維もしくは繊維構造物を搬送しながら行うことが好ましい。
[surface treatment]
In the present invention, plasma treatment or electron beam irradiation treatment is performed in order to improve the adhesiveness of the surface of high-strength fibers, etc., prior to water repellent imparting treatment (first step).
Here, water repellency can be imparted temporarily to the high-strength fiber or the like of the present invention by applying a water repellent, which will be described later, without surface treatment. However, in this method, the adhesion between the water repellent agent and the fiber surface is poor, and when the fiber surface is rubbed, the water repellent agent falls off, impairing the water repellent effect. Therefore, in order to improve the adhesion between the water repellent agent and the fiber, a method of etching by applying acid or alkali to the fiber surface is sometimes used, but this method affects not only the fiber surface but also the inside of the fiber. cannot be denied, and is known to result in a decrease in fiber strength.
In the present invention, in order to avoid such a decrease in strength, plasma treatment or electron beam irradiation treatment that affects only the surface layer of the fiber is performed to modify the surface of the high-strength fiber, etc., and the water repellent agent. Adhesion can be significantly improved. Plasma treatment and electron beam irradiation treatment are preferably carried out while conveying the fiber or fiber structure from the point of view of treatment efficiency and reduction of treatment unevenness on the surface layer of the fiber.

プラズマ処理としては、従来公知の処理が採用されればよく、例えば、常圧プラズマ処理(大気圧プラズマ処理)、低圧プラズマ処理(真空プラズマ処理)が挙げられる。また、プラズマ処理に用いるプラズマ照射装置としては、高周波誘導方式、容量結合型電極方式、コロナ放電電極-プラズマジェット方式、平行平板型、リモートプラズマ型、常圧プラズマ型、ICP型高密度プラズマ型等が挙げられる。これらの処理方法及び処理装置を適宜選択して使用する。これらの中でも、常圧または大気圧近傍の圧力で行うグロー放電による常圧プラズマ処理が好ましい。大気圧付近で行うことにより、真空設備や真空操作といった大掛かりな設備や煩雑な操作が不要になるという利点がある。常圧または大気圧近傍の圧力とは、1.333×10~10.664×10Paを意味し、圧力調整が容易で、簡単な装置で放電可能な9.331×10~10.397×10Paが好ましい。 As the plasma treatment, a conventionally known treatment may be employed, and examples thereof include atmospheric pressure plasma treatment (atmospheric pressure plasma treatment) and low pressure plasma treatment (vacuum plasma treatment). Plasma irradiation equipment used for plasma treatment includes high-frequency induction method, capacitively coupled electrode method, corona discharge electrode-plasma jet method, parallel plate type, remote plasma type, normal pressure plasma type, ICP type high density plasma type, etc. is mentioned. These processing methods and processing apparatuses are appropriately selected and used. Among these, atmospheric pressure plasma treatment by glow discharge performed at atmospheric pressure or pressure near atmospheric pressure is preferable. By carrying out near atmospheric pressure, there is an advantage that large-scale equipment and complicated operations such as vacuum equipment and vacuum operation are not required. Normal pressure or a pressure close to atmospheric pressure means 1.333×10 4 to 10.664×10 4 Pa, which is easy to adjust and can be discharged with a simple device of 9.331×10 4 to 10 Pa. 0.397×10 4 Pa is preferred.

プラズマ処理の方法としては、ダイレクト方式とリモート方式があるが、本発明におけるプラズマ処理の方法は特に制限されるものではない。
ダイレクト方式とは、平行平板電極間に、連続する繊維もしくは繊維構造物(連続繊維等)を配置して処理する方式である。連続繊維等をプラズマ雰囲気中に直接導入するため一般的に処理効果が高く、表面改質条件も多種にすることができる。
リモート方式とは、電極間で発生させたプラズマを繊維等に噴き付けて処理する方式である。
プラズマ処理により生じる可能性がある繊維等へのダメージを考慮すると、よりダメージの少ないリモート方式が好ましい。
The plasma processing method includes a direct method and a remote method, but the plasma processing method in the present invention is not particularly limited.
The direct method is a method in which continuous fibers or fiber structures (such as continuous fibers) are placed between parallel plate electrodes for treatment. Since the continuous fiber or the like is directly introduced into the plasma atmosphere, the treatment effect is generally high, and various surface modification conditions can be used.
The remote method is a method in which plasma generated between electrodes is sprayed onto fibers or the like for processing.
Considering damage to fibers, etc., that may be caused by plasma treatment, the remote method is preferable because it causes less damage.

プラズマ処理により、繊維等の表面に各種官能基を付与することができる。例えば、窒素プラズマ処理後は処理前に比べ窒素の構成比率が大きくなる。XPS(X-ray photo-electron spectroscopy)分析結果によれば、プラズマ処理した繊維の表面には-C-N、-C-O、-C=O、-CON、-COO等の官能基が形成されているものと推察される。 Plasma treatment can impart various functional groups to the surface of fibers and the like. For example, after the nitrogen plasma treatment, the composition ratio of nitrogen is greater than before the treatment. According to XPS (X-ray photo-electron spectroscopy) analysis results, functional groups such as -C-N, -C-O, -C=O, -CON, and -COO are formed on the surface of plasma-treated fibers. It is presumed that

プラズマ処理の周波数は、3kHz~26kHzで行うのが好ましい。周波数が26kHzを超えると、電子やイオンが加速されて高速で繊維表面に衝突することで、表面の化学結合が切断され、繊維の引張強力が低下する恐れがある。一方、周波数が3kHz未満では、電子やイオンの加速が不十分となるため、繊維表面の処理が不十分となる。 The frequency of plasma treatment is preferably between 3 kHz and 26 kHz. When the frequency exceeds 26 kHz, electrons and ions are accelerated and collide with the fiber surface at high speed, which may break chemical bonds on the surface and reduce the tensile strength of the fiber. On the other hand, if the frequency is less than 3 kHz, acceleration of electrons and ions will be insufficient, resulting in insufficient treatment of the fiber surface.

プラズマ処理のプラズマ照射時間は、0.3秒~8秒が好ましい。より好ましくは0.4秒~6秒、特に好ましくは0.5秒~5秒である。0.3秒以上であれば、繊維表面の処理が不十分となることがなく、撥水剤を強固に接着できるため、撥水剤が脱落する恐れがない。また、8秒以下であれば、プラズマ処理による高強度繊維等の引張強さの低下を防止でき、処理時間とコストが増加するのを防止できるため、経済性を損なう恐れがない。 The plasma irradiation time for plasma treatment is preferably 0.3 seconds to 8 seconds. More preferably 0.4 seconds to 6 seconds, particularly preferably 0.5 seconds to 5 seconds. If the time is 0.3 seconds or longer, the treatment of the fiber surface is not insufficient, and the water repellent agent can be strongly adhered, so there is no fear that the water repellent agent will come off. Moreover, if the time is 8 seconds or less, it is possible to prevent the tensile strength of the high-strength fibers from decreasing due to the plasma treatment, and to prevent the treatment time and cost from increasing, so there is no fear of impairing economic efficiency.

プラズマ処理する際の雰囲気(処理ガス)は、電界を印加することでプラズマを発生するガス、例えば、空気、酸素、窒素、アルゴン、ヘリウム、二酸化炭素等が挙げられ、これらは単独で使用されてもよいし、2種以上が混合されて使用されてもよい。中でも、高パワーでプラズマ処理が出来る点や安全面、ガス単体の価格が安いことから窒素を使用することが好ましい。 The atmosphere (processing gas) for plasma processing includes gases that generate plasma by applying an electric field, such as air, oxygen, nitrogen, argon, helium, and carbon dioxide, and these are used alone. may be used, or a mixture of two or more may be used. Among them, it is preferable to use nitrogen because plasma treatment can be performed with high power, safety, and the price of the gas alone is low.

[撥水剤]
本発明では、第1の工程でプラズマ処理もしくは電子線照射処理を施した繊維もしくは繊維構造物の表面に、フェニルメチルシリコーンもしくはフェニル変性シリコーンを付与する(第2の工程)ことにより、撥水性もしくは撥水性繊維構造物を製造する。
撥水剤としては、炭化水素系化合物、ポリジメチルシロキサン、メチルハイドロジェンポリシロキサン、アミノ変性シリコーンなどがあるが、これらの撥水剤は耐放射線性に劣ることが公知であり、高放射線環境下での使用には適さない。例えば、炭化水素系化合物は耐放射線性に問題があるとされている。また、ジメチルシリコーン系化合物も一般に耐放射線性に劣るとされているが、フェニルメチルシリコーンは、他のシリコーンよりも耐放射線性に優れるとされている。また、フッ素系化合物は撥水性に優れるが、原発内ではハロゲンによるステンレス等の金属の応力腐食の懸念から原子力発電所内での使用には適さない。
[Water repellent]
In the present invention, phenylmethylsilicone or phenyl-modified silicone is applied (second step) to the surface of the fiber or fiber structure that has been subjected to plasma treatment or electron beam irradiation treatment in the first step, thereby imparting water repellency or A water-repellent fibrous structure is manufactured.
Water repellents include hydrocarbon compounds, polydimethylsiloxane, methylhydrogenpolysiloxane, amino-modified silicone, and the like. Not suitable for use in For example, hydrocarbon compounds are said to have radiation resistance problems. Dimethylsilicone-based compounds are generally considered to have poor radiation resistance, but phenylmethylsilicone is said to have superior radiation resistance to other silicones. In addition, although fluorine-based compounds are excellent in water repellency, they are not suitable for use in nuclear power plants because of concerns about stress corrosion of metals such as stainless steel due to halogens in nuclear power plants.

撥水性と耐放射線性の両者を備える化合物を調査したところ、フェニルメチルシリコーンもしくはフェニル変性シリコーンが好ましいことが判明した。フェニルメチルシリコーンは、例えば、化学式(化1)、化学式(化2)で表わされる。フェニル変性シリコーンとしては、例えば、BESIL(登録商標)フェニル変性シリコーン(信越シリコーン株式会社製)等が知られている。本発明ではフェニルメチルシリコーンが好ましい。

Figure 2022132768000001

Figure 2022132768000002
A search for compounds that provide both water repellency and radiation resistance has revealed that phenylmethylsilicone or phenyl-modified silicone are preferred. Phenylmethylsilicone is represented by, for example, chemical formula (1) and chemical formula (2). As phenyl-modified silicone, for example, BESIL (registered trademark) phenyl-modified silicone (manufactured by Shin-Etsu Silicone Co., Ltd.) and the like are known. Phenylmethylsilicone is preferred in the present invention.
Figure 2022132768000001

Figure 2022132768000002

フェニルメチルシリコーン及びフェニル変性シリコーンのフェニル基含有量は10モル%以上50モル%以下が好ましく、15モル%以上40モル%以下であればさらに好ましい。より好ましくは、25モル%以上40モル%以下である。フェニル基含有量が上記の範囲内であれば、高放射線環境下でも撥水性が低下する恐れがない。
フェニルメチルシリコーン及びフェニル変性シリコーンは、ストレートオイルもしくは水系エマルジョンの状態で使用することが好ましい。
The phenyl group content of the phenylmethyl silicone and phenyl-modified silicone is preferably 10 mol % or more and 50 mol % or less, more preferably 15 mol % or more and 40 mol % or less. More preferably, it is 25 mol % or more and 40 mol % or less. If the phenyl group content is within the above range, the water repellency will not decrease even in a high radiation environment.
Phenylmethylsilicone and phenyl-modified silicone are preferably used in the form of straight oils or aqueous emulsions.

フェニルメチルシリコーン及びフェニル変性シリコーンの付着量は、繊維もしくは繊維構造物の重量の1重量%以上15重量%以下であることが好ましい。1重量%以上であれば、十分な撥水性能を発揮することができる。また、15重量%以下であれば、繊維もしくは繊維構造物から撥水剤が脱落する恐れがない。付着量は、より好ましくは1.5重量%以上13重量%以下、さらに好ましくは2重量%以上12重量%以下である。 The amount of phenylmethyl silicone and phenyl-modified silicone attached is preferably 1% by weight or more and 15% by weight or less of the weight of the fiber or fiber structure. If it is 1% by weight or more, sufficient water repellency can be exhibited. Also, if the amount is 15% by weight or less, there is no fear that the water repellent will fall off from the fiber or fiber structure. The adhesion amount is more preferably 1.5% by weight or more and 13% by weight or less, and still more preferably 2% by weight or more and 12% by weight or less.

次に撥水剤を付与する処理であるが、撥水剤を付与する方法は特に限定されず、従来公知の任意の方法が採用されてよく、例えば、浸漬法、スプレー法、ローラー法、計量ポンプを用いたガイド法等が挙げられる。通常、10~40℃程度の室温で付与するが、付着量を調整するために温度等の条件を適宜調整してもよい。 Next is the treatment of applying a water repellent agent. The method of applying a water repellent agent is not particularly limited, and any conventionally known method may be employed. A guide method using a pump and the like can be mentioned. Usually, it is applied at a room temperature of about 10 to 40° C., but conditions such as temperature may be appropriately adjusted in order to adjust the adhesion amount.

本発明は、プラズマ処理または電子線照射処理を施した、アラミド繊維をはじめとする上記高強度繊維そのものに撥水剤処理を行ってもよく、高強度繊維からなる高強度繊維構造物に対して撥水剤処理を行ってもよい。 In the present invention, the high-strength fibers such as aramid fibers that have been subjected to plasma treatment or electron beam irradiation treatment may be treated with a water repellent agent. A water repellent treatment may be performed.

[撥水性繊維及び撥水性繊維構造物]
上記方法により作製された本発明の撥水性繊維及び撥水性繊維構造物は、その撥水性変化率が100%以上であることが好ましい。撥水性変化率とは、放射線照射前後の撥水性繊維または撥水性繊維構造物に純水を滴下したときの、当該繊維もしくは繊維構造物と純水との接触角の変化率である。撥水性変化率は下記式(I)により求めることができる。本発明の撥水性変化率は、より好ましくは103%以上、さらに好ましくは、105%以上である。撥水性変化率が高くなるほど、高放射線環境下での作業後の撥水性向上が得られ、汚染された繊維または繊維構造物からの汚染水除去が容易となる。
撥水性変化率(%)=[θ2/θ1]×100・・・(I)
θ1:繊維もしくは繊維構造物の放射線照射前の接触角
θ2:繊維もしくは繊維構造物の放射線照射後の接触角
[Water-repellent fiber and water-repellent fiber structure]
The water-repellent fiber and water-repellent fiber structure of the present invention produced by the above method preferably have a water repellency change rate of 100% or more. The water repellency change rate is the change rate of the contact angle between the water-repellent fiber or the water-repellent fiber structure and the pure water when the pure water is dropped on the water-repellent fiber or the water-repellent fiber structure before and after irradiation. The water repellency change rate can be obtained by the following formula (I). The water repellency change rate of the present invention is more preferably 103% or more, still more preferably 105% or more. The higher the water repellency change rate, the better the water repellency after working in a highly radioactive environment, and the easier the removal of contaminated water from the contaminated fiber or fiber structure.
Water repellency change rate (%)=[θ2/θ1]×100 (I)
θ1: contact angle of fiber or fiber structure before irradiation
θ2: Contact angle of fiber or fiber structure after irradiation

本発明の撥水性繊維及び撥水性繊維構造物は、優れた撥水性、耐放射線性、さらには、高い強度特性、引張弾性率、耐熱性、難燃性を有することから、様々な形態で、様々な用途として広範な利用が可能であり、中でも特に、原子力発電所の廃炉作業におけるデブリ取出し用ロボットの部材、水嚢等として好適である。 The water-repellent fiber and water-repellent fiber structure of the present invention have excellent water repellency, radiation resistance, high strength characteristics, tensile modulus, heat resistance, and flame retardancy. It can be used in a wide range of applications, and is particularly suitable as a member of a robot for removing debris in decommissioning work of a nuclear power plant, a water bag, and the like.

以下に実施例を挙げて本発明をさらに具体的に説明するが、本発明はそれらに限定されるものではない。なお、実施例中に記載の評価方法、測定方法は以下の通りである。 EXAMPLES The present invention will be described in more detail with reference to Examples below, but the present invention is not limited to them. The evaluation methods and measurement methods described in Examples are as follows.

(耐放射線性の評価)
耐放射線性の評価については、撥水剤を付与した繊維または繊維構造物に放射線を照射した後、当該繊維または繊維構造物の引張試験を行って、放射線照射前後の引張強力を比較評価した。放射線照射は室温(空気中)にてγ線(Co60)を照射し、累積吸収線量100kGyで照射完了とした。照射後の強力保持率が照射前の70%未満を×、70%以上95%未満は△、そして95%以上を○とランク付けした。
(Evaluation of radiation resistance)
For evaluation of radiation resistance, after irradiating the fiber or fiber structure to which the water repellent was applied, a tensile test was performed on the fiber or fiber structure to compare and evaluate the tensile strength before and after irradiation. Radiation irradiation was carried out at room temperature (in air) with γ-rays (Co60), and the irradiation was completed at a cumulative absorbed dose of 100 kGy. The strength retention rate after irradiation was rated as x when less than 70% of that before irradiation, Δ when 70% or more and less than 95%, and ◯ when 95% or more.

(接触角の測定方法)
測定装置には、FIBROsystemAB社(Sweden)製の携帯式接触角計PG-Xを用いた。測定は、サンプルを整列して巻き付けられた糸上に測定装置をセットし、当該糸上に純水を滴下して、整列した糸列と純水との接触角を検出した。なお、接触角は、値が小さいほど親水性の表面であることを示し、値が大きいほど撥水性の表面であることを示す。接触角が80°未満を×、80°以上90°未満を△、そして90°以上を○とランク付けした。
(Method for measuring contact angle)
A portable contact angle meter PG-X manufactured by FIBROsystem AB (Sweden) was used as a measuring device. For the measurement, a measuring device was set on the yarn wound around the sample in an aligned manner, pure water was dropped onto the yarn, and the contact angle between the aligned yarn row and the pure water was detected. A smaller value of the contact angle indicates a more hydrophilic surface, and a larger value indicates a more water-repellent surface. A contact angle of less than 80° was ranked as x, a contact angle of 80° or more and less than 90° was ranked as Δ, and a contact angle of 90° or more was ranked as ○.

(撥水剤脱落性の評価)
撥水剤を付与した繊維を巻き返し機にセットし、一定の張力を掛けた状態で巻き返しを行い、ガイドでのスカム(脱落物)の発生量を測定して撥水剤の脱落性を図1に示す装置を用いて評価する。
紙管に巻かれた原糸をローラーガイド、ローラー1~3と糸を通し、リングガイドにおいて約90度に屈曲され、当該ガイドで糸が擦過され、ガイド上にスカムが堆積する。その後、ローラー4~7を通り、張力装置で250gの張力を掛け、ローラー8を通り、巻き取り機によって50m/minの速度で巻き取られる。ローラー3とリングガイドの間の張力が250gとなるよう張力装置で調節する。
1分間の擦過の後、リングガイドに堆積したスカムの重量を測定して、下記のようにランク付けした。
×:1.5mg以上
△:1.0mg以上 1.5mg未満
○:1.0mg未満
(Evaluation of detachability of water repellent agent)
The water-repellent agent-imparted fiber is set in a rewinding machine and rewound under a constant tension. Evaluate using the equipment shown in .
A raw yarn wound on a paper tube is passed through a roller guide and rollers 1 to 3, and is bent at about 90 degrees in a ring guide. After that, it passes through rollers 4 to 7, is tensioned with a tension device of 250 g, passes through roller 8, and is wound up by a winder at a speed of 50 m/min. A tension device is used to adjust the tension between the roller 3 and the ring guide to 250 g.
After 1 minute of rubbing, the weight of scum deposited on the ring guide was measured and ranked as follows.
×: 1.5 mg or more △: 1.0 mg or more and less than 1.5 mg ○: less than 1.0 mg

(実施例1)
繊度1670dtexの全芳香族ポリアミド繊維(東レ・デュポン株式会社製、商品名「KEVLAR」(登録商標))をリールに1000m巻き取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。巻き出し側と巻き取り側のリールにはテンションをかけ、繊維を搬送しながら1秒間プラズマ処理した。処理後の繊維は、幅10cmのリールに巻き取った。
プラズマ処理された繊維を続いて撥水剤付与を行った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。当該撥水剤は、フェニル基を35モル%含有するメチルシリコーンであり、ストレートオイルとして販売されている。プラズマ処理された繊維に、上記の撥水剤を、付着量が10w/w%となるよう付与し、熱風乾燥を行って、撥水剤を繊維表面に付着させ、撥水性繊維を作製した。
作製した撥水性繊維について、耐放射線性(強力保持率)、撥水性(接触角)、撥水剤脱落性を評価した。
(Example 1)
A wholly aromatic polyamide fiber having a fineness of 1670 dtex (manufactured by DuPont-Toray Co., Ltd., trade name “KEVLAR” (registered trademark)) was wound on a reel for 1000 m and subjected to plasma treatment.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. A tension was applied to the reels on the unwinding side and the reel on the winding side, and plasma treatment was performed for 1 second while conveying the fiber. The treated fiber was wound on a 10 cm wide reel.
The plasma treated fabric was subsequently subjected to a water repellent application. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The water repellent is methylsilicone containing 35 mol % of phenyl groups and is sold as a straight oil. The above-mentioned water repellent agent was applied to the plasma-treated fiber so that the adhesion amount was 10 w/w %, and hot air drying was performed to adhere the water repellent agent to the fiber surface to produce a water repellent fiber.
The prepared water-repellent fibers were evaluated for radiation resistance (strength retention), water repellency (contact angle), and removability of the water-repellent agent.

(実施例2)
繊度1670dtexの全芳香族ポリアミド繊維(東レ・デュポン株式会社製、商品名「KEVLAR」(登録商標))をリールに1000m巻き取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。巻き出し側と巻き取り側のリールにはテンションをかけ、繊維を搬送しながら2秒間プラズマ処理した。処理後の繊維は、幅10cmのリールに巻き取った。
プラズマ処理された繊維を続いて撥水剤付与を行った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。プラズマ処理された繊維に、上記の撥水剤を、付着量が10w/w%となるよう付与し、熱風乾燥を行って、撥水剤を繊維表面に付着させ、撥水性繊維を作製した。
作製した撥水性繊維について、耐放射線性(強力保持率)、撥水性(接触角)、撥水剤脱落性を評価した。
(Example 2)
A wholly aromatic polyamide fiber having a fineness of 1670 dtex (manufactured by DuPont-Toray Co., Ltd., trade name “KEVLAR” (registered trademark)) was wound on a reel for 1000 m and subjected to plasma treatment.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. A tension was applied to the reels on the unwinding side and the reel on the winding side, and plasma treatment was performed for 2 seconds while conveying the fiber. The treated fiber was wound on a 10 cm wide reel.
The plasma treated fabric was subsequently subjected to a water repellent application. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The above-mentioned water repellent agent was applied to the plasma-treated fiber so that the adhesion amount was 10 w/w %, and hot air drying was performed to adhere the water repellent agent to the fiber surface to produce a water repellent fiber.
The prepared water-repellent fibers were evaluated for radiation resistance (strength retention), water repellency (contact angle), and removability of the water-repellent agent.

(実施例3)
繊度1670dtexの全芳香族ポリアミド繊維(東レ・デュポン株式会社製、商品名「KEVLAR(登録商標)」)をリールに1000m巻き取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。巻き出し側と巻き取り側のリールにはテンションをかけ、繊維を搬送しながら4秒間プラズマ処理した。処理後の繊維は、幅10cmのリールに巻き取った。
プラズマ処理された繊維を続いて撥水剤付与を行った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。プラズマ処理された繊維に、上記の撥水剤を、付着量が10w/w%となるよう付与し、熱風乾燥を行って、撥水剤を繊維表面に付着させ、撥水性繊維を作製した。
作製した撥水性繊維について、耐放射線性(強力保持率)、撥水性(接触角)、撥水剤脱落性を評価した。
(Example 3)
A wholly aromatic polyamide fiber having a fineness of 1670 dtex (manufactured by DuPont-Toray Co., Ltd., trade name “KEVLAR (registered trademark)”) was wound on a reel for 1000 m and subjected to plasma treatment.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. A tension was applied to the reels on the unwinding side and the reel on the winding side, and plasma treatment was performed for 4 seconds while conveying the fiber. The treated fiber was wound on a 10 cm wide reel.
The plasma treated fabric was subsequently subjected to a water repellent application. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The above-mentioned water repellent agent was applied to the plasma-treated fiber so that the adhesion amount was 10 w/w %, and hot air drying was performed to adhere the water repellent agent to the fiber surface to produce a water repellent fiber.
The prepared water-repellent fibers were evaluated for radiation resistance (strength retention), water repellency (contact angle), and removability of the water-repellent agent.

(実施例4)
繊度1580dtexの全芳香族ポリエステル繊維(株式会社クラレ製、商品名「ベクトラン」(登録商標))をリールに1000m巻き取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。巻き出し側と巻き取り側のリールにはテンションをかけ、繊維を搬送しながら1秒間プラズマ処理した。処理後の繊維は、幅10cmのリールに巻き取った。
プラズマ処理された繊維を続いて撥水剤付与を行った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。プラズマ処理された繊維に、上記の撥水剤を、付着量が10w/w%となるよう付与し、熱風乾燥を行って、撥水剤を繊維表面に付着させ、撥水性繊維を作製した。
作製した撥水性繊維について、耐放射線性(強力保持率)、撥水性(接触角)、撥水剤脱落性を評価した。
(Example 4)
A wholly aromatic polyester fiber having a fineness of 1580 dtex (manufactured by Kuraray Co., Ltd., trade name "Vectran" (registered trademark)) was wound on a reel for 1000 m and subjected to plasma treatment.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. A tension was applied to the reels on the unwinding side and the reel on the winding side, and plasma treatment was performed for 1 second while conveying the fiber. The treated fiber was wound on a 10 cm wide reel.
The plasma treated fabric was subsequently subjected to a water repellent application. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The above-mentioned water repellent agent was applied to the plasma-treated fiber so that the adhesion amount was 10 w/w %, and hot air drying was performed to adhere the water repellent agent to the fiber surface to produce a water repellent fiber.
The prepared water-repellent fibers were evaluated for radiation resistance (strength retention), water repellency (contact angle), and removability of the water-repellent agent.

(実施例5)
繊度1580dtexの全芳香族ポリエステル繊維(株式会社クラレ製、商品名「ベクトラン」(登録商標))をリールに1000m巻き取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。巻き出し側と巻き取り側のリールにはテンションをかけ、繊維を搬送しながら2秒間プラズマ処理した。処理後の繊維は、幅10cmのリールに巻き取った。
プラズマ処理された繊維を続いて撥水剤付与を行った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。プラズマ処理された繊維に、上記の撥水剤を、付着量が10w/w%となるよう付与し、熱風乾燥を行って、撥水剤を繊維表面に付着させ、撥水性繊維を作製した。
作製した撥水性繊維について、耐放射線性(強力保持率)、撥水性(接触角)、撥水剤脱落性を評価した。
(Example 5)
A wholly aromatic polyester fiber having a fineness of 1580 dtex (manufactured by Kuraray Co., Ltd., trade name "Vectran" (registered trademark)) was wound on a reel for 1000 m and subjected to plasma treatment.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. A tension was applied to the reels on the unwinding side and the reel on the winding side, and plasma treatment was performed for 2 seconds while conveying the fiber. The treated fiber was wound on a 10 cm wide reel.
The plasma treated fabric was subsequently subjected to a water repellent application. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The above-mentioned water repellent agent was applied to the plasma-treated fiber so that the adhesion amount was 10 w/w %, and hot air drying was performed to adhere the water repellent agent to the fiber surface to produce a water repellent fiber.
The prepared water-repellent fibers were evaluated for radiation resistance (strength retention), water repellency (contact angle), and removability of the water-repellent agent.

(実施例6)
繊度1580dtexの全芳香族ポリエステル繊維(株式会社クラレ製、商品名「ベクトラン」(登録商標))をリールに1000m巻き取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。巻き出し側と巻き取り側のリールにはテンションをかけ、繊維を搬送しながら4秒間プラズマ処理した。処理後の繊維は、幅10cmのリールに巻き取った。
プラズマ処理された繊維を続いて撥水剤付与を行った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。プラズマ処理された繊維に、上記の撥水剤を、付着量が10w/w%となるよう付与し、熱風乾燥を行って、撥水剤を繊維表面に付着させ、撥水性繊維を作製した。
作製した撥水性繊維について、耐放射線性(強力保持率)、撥水性(接触角)、撥水剤脱落性を評価した。
(Example 6)
A wholly aromatic polyester fiber having a fineness of 1580 dtex (manufactured by Kuraray Co., Ltd., trade name "Vectran" (registered trademark)) was wound on a reel for 1000 m and subjected to plasma treatment.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. A tension was applied to the reels on the unwinding side and the reel on the winding side, and plasma treatment was performed for 4 seconds while conveying the fiber. The treated fiber was wound on a 10 cm wide reel.
The plasma treated fabric was subsequently subjected to a water repellent application. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The above-mentioned water repellent agent was applied to the plasma-treated fiber so that the adhesion amount was 10 w/w %, and hot air drying was performed to adhere the water repellent agent to the fiber surface to produce a water repellent fiber.
The prepared water-repellent fibers were evaluated for radiation resistance (strength retention), water repellency (contact angle), and removability of the water-repellent agent.

(実施例7)
繊度1670dtexの全芳香族ポリアミド繊維(東レ・デュポン株式会社製、商品名「KEVLAR」(登録商標))をリールに1000m巻き取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。巻き出し側と巻き取り側のリールにはテンションをかけ、繊維を搬送しながら2秒間プラズマ処理した。処理後の繊維は、幅10cmのリールに巻き取った。
プラズマ処理された繊維を続いて撥水剤付与を行った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。プラズマ処理された繊維に、上記の撥水剤を、付着量が1w/w%となるよう付与し、熱風乾燥を行って、撥水剤を繊維表面に付着させ、撥水性繊維を作製した。
作製した撥水性繊維について、耐放射線性(強力保持率)、撥水性(接触角)、撥水剤脱落性を評価した。
(Example 7)
A wholly aromatic polyamide fiber having a fineness of 1670 dtex (manufactured by DuPont-Toray Co., Ltd., trade name “KEVLAR” (registered trademark)) was wound on a reel for 1000 m and subjected to plasma treatment.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. A tension was applied to the reels on the unwinding side and the reel on the winding side, and plasma treatment was performed for 2 seconds while conveying the fiber. The treated fiber was wound on a 10 cm wide reel.
The plasma treated fabric was subsequently subjected to a water repellent application. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The above-mentioned water repellent agent was applied to the plasma-treated fiber so that the adhesion amount was 1 w/w %, and hot air drying was performed to adhere the water repellent agent to the fiber surface to produce a water repellent fiber.
The prepared water-repellent fibers were evaluated for radiation resistance (strength retention), water repellency (contact angle), and removability of the water-repellent agent.

(実施例8)
繊度1670dtexの全芳香族ポリアミド繊維(東レ・デュポン株式会社製、商品名「KEVLAR」(登録商標))をリールに1000m巻き取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。巻き出し側と巻き取り側のリールにはテンションをかけ、繊維を搬送しながら2秒間プラズマ処理した。処理後の繊維は、幅10cmのリールに巻き取った。
プラズマ処理された繊維を続いて撥水剤付与を行った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。プラズマ処理された繊維に、上記の撥水剤を、付着量が20w/w%となるよう付与し、熱風乾燥を行って、撥水剤を繊維表面に付着させ、撥水性繊維を作製した。
作製した撥水性繊維について、耐放射線性(強力保持率)、撥水性(接触角)、撥水剤脱落性を評価した。
(Example 8)
A wholly aromatic polyamide fiber having a fineness of 1670 dtex (manufactured by DuPont-Toray Co., Ltd., trade name “KEVLAR” (registered trademark)) was wound on a reel for 1000 m and subjected to plasma treatment.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. A tension was applied to the reels on the unwinding side and the reel on the winding side, and plasma treatment was performed for 2 seconds while conveying the fiber. The treated fiber was wound on a 10 cm wide reel.
The plasma treated fabric was subsequently subjected to a water repellent application. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The above-mentioned water repellent agent was applied to the plasma-treated fiber so that the adhesion amount was 20 w/w %, and hot air drying was performed to adhere the water repellent agent to the fiber surface to produce a water repellent fiber.
The prepared water-repellent fibers were evaluated for radiation resistance (strength retention), water repellency (contact angle), and removability of the water-repellent agent.

(実施例9)
全芳香族ポリアミド繊維製織物(KEVLAR(登録商標)製平織物、目付220g/m)を30cm角に切り取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。織物をプラズマ処理器に固定し、1秒間プラズマ処理した。
プラズマ処理された織物を続いて撥水剤付与を行った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。プラズマ処理された織物に、上記の撥水剤を、水系エマルジョンの状態で付着量が3w/w%となるよう付与し、熱風乾燥を行って、撥水剤を織物表面に付着させ、撥水性織物(撥水性繊維構造物)を作製した。
作製した撥水性織物について、耐放射線性(強力保持率)と撥水性(接触角)を評価した。
(Example 9)
A wholly aromatic polyamide fiber fabric (KEVLAR (registered trademark) plain fabric, basis weight 220 g/m 2 ) was cut into 30 cm squares and plasma-treated.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. The fabric was clamped in the plasma treater and plasma treated for 1 second.
The plasma-treated fabric was subsequently subjected to a water repellent application. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The above-mentioned water repellent agent is applied to the plasma-treated fabric in the form of a water-based emulsion so that the adhesion amount is 3 w/w%, and hot air drying is performed to adhere the water repellent agent to the fabric surface, resulting in water repellency. A woven fabric (water-repellent fiber structure) was produced.
Radiation resistance (strength retention) and water repellency (contact angle) of the produced water-repellent fabric were evaluated.

(実施例10)
全芳香族ポリアミド繊維製織物(KEVLAR(登録商標)製平織物、目付220g/m)を30cm角に切り取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。織物をプラズマ処理器に固定し、2秒間プラズマ処理した。
プラズマ処理された織物を続いて撥水剤付与を行った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。プラズマ処理された織物に、上記の撥水剤を、水系エマルジョンの状態で付着量が3w/w%となるよう付与し、熱風乾燥を行って、撥水剤を織物表面に付着させ、撥水性織物(撥水性繊維構造物)を作製した。
作製した撥水性織物について、耐放射線性(強力保持率)と撥水性(接触角)を評価した
(Example 10)
A wholly aromatic polyamide fiber fabric (KEVLAR (registered trademark) plain fabric, basis weight 220 g/m 2 ) was cut into 30 cm squares and plasma-treated.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. The fabric was fixed in the plasma treater and plasma treated for 2 seconds.
The plasma-treated fabric was subsequently subjected to a water repellent application. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The above-mentioned water repellent agent is applied to the plasma-treated fabric in the form of a water-based emulsion so that the adhesion amount is 3 w/w%, and hot air drying is performed to adhere the water repellent agent to the fabric surface, resulting in water repellency. A woven fabric (water-repellent fiber structure) was produced.
Radiation resistance (strong retention rate) and water repellency (contact angle) were evaluated for the produced water-repellent fabric.

(実施例11)
全芳香族ポリアミド繊維製織物(KEVLAR(登録商標)製平織物、目付220g/m)を30cm角に切り取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。織物をプラズマ処理器に固定し、4秒間プラズマ処理した。
プラズマ処理された織物を続いて撥水剤付与を行った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。プラズマ処理された織物に、上記の撥水剤を、水系エマルジョンの状態で付着量が3w/w%となるよう付与し、熱風乾燥を行って、撥水剤を織物表面に付着させ、撥水性織物(撥水性繊維構造物)を作製した。
作製した撥水性織物について、耐放射線性(強力保持率)と撥水性(接触角)を評価した
(Example 11)
A wholly aromatic polyamide fiber fabric (KEVLAR (registered trademark) plain fabric, basis weight 220 g/m 2 ) was cut into 30 cm squares and plasma-treated.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. The fabric was fixed in the plasma treater and plasma treated for 4 seconds.
The plasma-treated fabric was subsequently subjected to a water repellent application. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The above-mentioned water repellent agent is applied to the plasma-treated fabric in the form of a water-based emulsion so that the adhesion amount is 3 w/w%, and hot air drying is performed to adhere the water repellent agent to the fabric surface, resulting in water repellency. A woven fabric (water-repellent fiber structure) was produced.
Radiation resistance (strong retention rate) and water repellency (contact angle) were evaluated for the produced water-repellent fabric.

(比較例1)
繊度1670dtexの全芳香族ポリアミド繊維(東レ・デュポン株式会社製、商品名「KEVLAR」(登録商標))をリールに1000m巻き取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。巻き出し側と巻き取り側のリールにはテンションをかけ、繊維を搬送しながら2秒間プラズマ処理した。処理後の繊維は、幅10cmのリールに巻き取った。
プラズマ処理された繊維を続いて撥水剤付与を行った。撥水剤としては、松本油脂製薬株式会社製のフッ素系樹脂エマルジョン(商品名;MガードPF-11)の15%希釈液を用いた。プラズマ処理された繊維に、上記の撥水剤を、付着量が3w/w%となるよう付与し、熱風乾燥を行って、撥水剤を繊維表面に付着させ、撥水性繊維を作製した。
作製した撥水性繊維について、耐放射線性(強力保持率)、撥水性(接触角)、撥水剤脱落性を評価した。
(Comparative example 1)
A wholly aromatic polyamide fiber having a fineness of 1670 dtex (manufactured by DuPont-Toray Co., Ltd., trade name “KEVLAR” (registered trademark)) was wound on a reel for 1000 m and subjected to plasma treatment.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. A tension was applied to the reels on the unwinding side and the reel on the winding side, and plasma treatment was performed for 2 seconds while conveying the fiber. The treated fiber was wound on a 10 cm wide reel.
The plasma treated fabric was subsequently subjected to a water repellent application. As the water repellent, a 15% diluted solution of a fluorine-based resin emulsion (trade name: M Guard PF-11) manufactured by Matsumoto Yushi Seiyaku Co., Ltd. was used. The above-mentioned water repellent agent was applied to the plasma-treated fiber so that the adhesion amount was 3 w/w %, and hot air drying was performed to adhere the water repellent agent to the fiber surface to produce a water repellent fiber.
The prepared water-repellent fibers were evaluated for radiation resistance (strength retention), water repellency (contact angle), and removability of the water-repellent agent.

(比較例2)
全芳香族ポリアミド繊維製織物(KEVLAR(登録商標)製平織物、目付220g/m)を30cm角に切り取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。織物をプラズマ処理器に固定し、2秒間プラズマ処理した。
プラズマ処理された織物を続いて撥水剤付与を行った。撥水剤としては、松本油脂製薬株式会社製のフッ素系樹脂エマルジョン(商品名;MガードPF-11)の15%希釈液を用いた。プラズマ処理された織物に、上記の撥水剤を、付着量が3w/w%となるよう付与し、熱風乾燥を行って、撥水剤を織物表面に付着させ、撥水性織物(撥水性繊維構造物)を作製した。
作製した撥水性織物について、耐放射線性(強力保持率)と撥水性(接触角)を評価した
(Comparative example 2)
A wholly aromatic polyamide fiber fabric (KEVLAR (registered trademark) plain fabric, basis weight 220 g/m 2 ) was cut into 30 cm squares and plasma-treated.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. The fabric was fixed in the plasma treater and plasma treated for 2 seconds.
The plasma-treated fabric was subsequently subjected to a water repellent application. As the water repellent, a 15% diluted solution of a fluorine-based resin emulsion (trade name: M Guard PF-11) manufactured by Matsumoto Yushi Seiyaku Co., Ltd. was used. The above water repellent agent is applied to the plasma-treated fabric so that the adhesion amount is 3 w / w%, hot air drying is performed to adhere the water repellent agent to the fabric surface, and the water repellent fabric (water repellent fiber structure) was produced.
Radiation resistance (strong retention rate) and water repellency (contact angle) were evaluated for the produced water-repellent fabric.

(比較例3)
繊度1670dtexの全芳香族ポリアミド繊維(東レ・デュポン株式会社製、商品名「KEVLAR」(登録商標))をリールに1000m巻き取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。巻き出し側と巻き取り側のリールにはテンションをかけ、繊維を搬送しながら2秒間プラズマ処理した。処理後の繊維は、幅10cmのリールに巻き取った。
プラズマ処理された繊維を続いて撥水剤付与を行った。撥水剤としては、松本油脂製薬株式会社製のシリコーン系樹脂エマルジョン(商品名;MガードNFC-30)20%希釈液を用いた。プラズマ処理された繊維に、上記の撥水剤を、付着量が4w/w%となるよう付与し、熱風乾燥を行って、撥水剤を繊維表面に付着させ、撥水性繊維を作製した。
作製した撥水性繊維について、耐放射線性(強力保持率)、撥水性(接触角)、撥水剤脱落性を評価した。
(Comparative Example 3)
A wholly aromatic polyamide fiber having a fineness of 1670 dtex (manufactured by DuPont-Toray Co., Ltd., trade name “KEVLAR” (registered trademark)) was wound on a reel for 1000 m and subjected to plasma treatment.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. A tension was applied to the reels on the unwinding side and the reel on the winding side, and plasma treatment was performed for 2 seconds while conveying the fiber. The treated fiber was wound on a 10 cm wide reel.
The plasma treated fabric was subsequently subjected to a water repellent application. As the water repellent, a 20% dilution of a silicone-based resin emulsion (trade name: M Guard NFC-30) manufactured by Matsumoto Yushi Seiyaku Co., Ltd. was used. The above-mentioned water repellent agent was applied to the plasma-treated fiber so that the adhesion amount was 4 w/w %, and hot air drying was performed to adhere the water repellent agent to the fiber surface to produce a water repellent fiber.
The prepared water-repellent fibers were evaluated for radiation resistance (strength retention), water repellency (contact angle), and removability of the water-repellent agent.

(比較例4)
繊度2150dtexのナイロン繊維(東レ株式会社製 商品名「プロミラン」)をリールに1000m巻き取り、プラズマ処理を行った。
プラズマ処理は、大気圧下において、下記の通りプラズマ処理を行った。プラズマを処理するチャンバーは外気と遮蔽し、中には窒素ガスを25L/minずつパージして窒素雰囲気下で処理を行った。巻き出し側と巻き取り側のリールにはテンションをかけ、繊維を搬送しながら2秒間プラズマ処理した。処理後の繊維は、幅10cmのリールに巻き取った。
プラズマ処理された繊維を続いて撥水剤付与を行った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。当該撥水剤は、フェニル基を35モル%含有するメチルシリコーンであり、ストレートオイルとして販売されている。プラズマ処理されたアラミド繊維に、上記の撥水剤を、付着量が10w/w%となるよう付与し、熱風乾燥を行って、撥水剤を繊維表面に付着させ、撥水性繊維を作製した。
作製した撥水性繊維について、耐放射線性(強力保持率)、撥水性(接触角)、撥水剤脱落性を評価した。
(Comparative Example 4)
A nylon fiber having a fineness of 2150 dtex (manufactured by Toray Industries, Inc., trade name “Promilan”) was wound on a reel for 1000 m and subjected to plasma treatment.
Plasma treatment was performed under atmospheric pressure as follows. The plasma processing chamber was shielded from the outside air, and nitrogen gas was purged into the chamber at a rate of 25 L/min for processing under a nitrogen atmosphere. A tension was applied to the reels on the unwinding side and the reel on the winding side, and plasma treatment was performed for 2 seconds while conveying the fiber. The treated fiber was wound on a 10 cm wide reel.
The plasma treated fabric was subsequently subjected to a water repellent application. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The water repellent is methylsilicone containing 35 mol % of phenyl groups and is sold as a straight oil. The above water repellent agent was applied to the plasma-treated aramid fiber so that the adhesion amount was 10 w / w%, and hot air drying was performed to attach the water repellent agent to the fiber surface to produce a water repellent fiber. .
The prepared water-repellent fibers were evaluated for radiation resistance (strength retention), water repellency (contact angle), and removability of the water-repellent agent.

(比較例5)
繊度1670dtexの全芳香族ポリアミド繊維(東レ・デュポン株式会社製、商品名「KEVLAR」(登録商標))をリールに1000m巻き取り、撥水剤付与を行った。
巻き出し側と巻き取り側のリールにはテンションをかけ、上記の繊維を6m/minの速度にて搬送して、プラズマ処理を行わずに、撥水剤付与を行った。撥水剤付与後の繊維は、幅10cmのリールに巻き取った。撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。プラズマ処理をしなかったアラミド繊維に、上記の撥水剤を、付着量が10w/w%となるよう付与し、熱風乾燥を行って、撥水剤を繊維表面に付着させ、撥水性繊維を作製した。
作製した撥水性繊維について、耐放射線性(強力保持率)、撥水性(接触角)、撥水剤脱落性を評価した。
(Comparative Example 5)
A wholly aromatic polyamide fiber having a fineness of 1670 dtex (manufactured by DuPont-Toray Co., Ltd., trade name "KEVLAR" (registered trademark)) was wound on a reel for 1000 m and applied with a water repellent agent.
A tension was applied to the reels on the unwinding side and the reel on the winding side, and the fibers were transported at a speed of 6 m/min, and the water repellent agent was applied without plasma treatment. The fibers to which the water repellent agent had been applied were wound on a reel with a width of 10 cm. Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The above water repellent agent is applied to the aramid fiber that has not been plasma treated so that the adhesion amount is 10 w / w%, and hot air drying is performed to adhere the water repellent agent to the fiber surface, resulting in a water repellent fiber. made.
The prepared water-repellent fibers were evaluated for radiation resistance (strength retention), water repellency (contact angle), and removability of the water-repellent agent.

(比較例6)
全芳香族ポリアミド繊維製織物(KEVLAR(登録商標)製平織物、目付220g/m)を30cm角に切り取り、プラズマ処理を行わずに、撥水剤付与を行った。
撥水剤としては、ダウ・東レ株式会社製のフェニルメチルシリコーンオイル(商品名;DOWSIL SH710Fluid)を用いた。プラズマ処理をしなかった織物に、上記の撥水剤を、水系エマルジョンの状態で付着量が3w/w%になるよう付与し、熱風乾燥を行って、撥水剤を織物表面に付着させ、撥水性織物(撥水性繊維構造物)を作製した。
作製した撥水性織物について、耐放射線性(強力保持率)と撥水性(接触角)を評価した。
(Comparative Example 6)
A wholly aromatic polyamide fiber fabric (KEVLAR (registered trademark) plain fabric, basis weight 220 g/m 2 ) was cut into 30 cm squares, and a water repellent agent was applied thereto without plasma treatment.
Phenylmethylsilicone oil (trade name: DOWSIL SH710 Fluid) manufactured by Dow Toray Industries, Inc. was used as the water repellent agent. The above water repellent agent is applied to the fabric that has not been plasma treated so that the adhesion amount is 3 w / w % in the state of an aqueous emulsion, and hot air drying is performed to adhere the water repellent agent to the fabric surface. A water-repellent fabric (water-repellent fiber structure) was produced.
Radiation resistance (strength retention) and water repellency (contact angle) of the produced water-repellent fabric were evaluated.

実施例、比較例の処理条件と撥水剤付着量を表1に示す。 Table 1 shows the processing conditions and the amount of water repellent agent adhered in Examples and Comparative Examples.

Figure 2022132768000003
Figure 2022132768000003

実施例、比較例の評価結果を表2に示す。 Table 2 shows the evaluation results of Examples and Comparative Examples.

Figure 2022132768000004
Figure 2022132768000004

表2の結果より、本発明の撥水性繊維及び撥水性繊維構造物は、放射線照射後の強力保持率及び撥水性に優れ、かつ、撥水剤脱落性に優れていることが分かる。中でも、実施例1-3、実施例7は、総合評価が「○」と特に優れていることがわかる。また、撥水剤にフェニルメチルシリコーンを使用することで、フッ素系撥水剤や他のシリコーン系撥水剤を使用したもの(比較例1-3)と比べ、撥水剤脱落性を低く抑えることができる。そのため、放射線環境化でも長期間使用可能である。
さらに、本発明の撥水性繊維及び撥水性繊維構造物は、放射線照射前後の接触角の変化率(撥水性変化率)に優れていることが分かる。これにより、高放射線環境下でも撥水性が低下することがないため、汚染された繊維または繊維構造物からの汚染水除去を容易に行うことができる。
From the results in Table 2, it can be seen that the water-repellent fibers and water-repellent fiber structures of the present invention are excellent in strength retention and water repellency after irradiation, and are also excellent in water repellent agent removal properties. Among them, Examples 1-3 and 7 are particularly excellent in the comprehensive evaluation of "Good". In addition, by using phenylmethyl silicone as the water repellent, the water repellent is less likely to come off than the one using a fluorine-based water repellent or other silicone water repellent (Comparative Example 1-3). be able to. Therefore, it can be used for a long period of time even in a radiation environment.
Furthermore, it can be seen that the water-repellent fiber and water-repellent fiber structure of the present invention are excellent in the rate of change in contact angle (rate of change in water repellency) before and after irradiation. As a result, the water repellency does not decrease even in a high radiation environment, so that contaminated water can be easily removed from the contaminated fiber or fiber structure.

本発明によれば、高い放射線環境下で、且つ、水中もしくは高湿度の環境下においても劣化しにくく、長期間使用可能で、寿命の長い撥水性繊維及び撥水性繊維構造物を提供することができる。 According to the present invention, it is possible to provide a water-repellent fiber and a water-repellent fiber structure that are resistant to deterioration even in a high radiation environment and in an underwater or high-humidity environment, can be used for a long period of time, and have a long life. can.

Claims (7)

プラズマ処理もしくは電子線照射処理を施した、全芳香族ポリアミド繊維、ポリパラフェニレンベンズビスオキサゾール繊維及び全芳香族ポリエステル繊維から選ばれた少なくとも1種の繊維もしくは当該繊維からなる繊維構造物に、フェニルメチルシリコーンもしくはフェニル変性シリコーンが付着されてなることを特徴とする撥水性繊維もしくは撥水性繊維構造物。 At least one fiber selected from wholly aromatic polyamide fiber, polyparaphenylenebenzbisoxazole fiber and wholly aromatic polyester fiber, which has been subjected to plasma treatment or electron beam irradiation treatment, or a fiber structure composed of the fiber, phenyl 1. A water-repellent fiber or a water-repellent fiber structure, characterized in that methylsilicone or phenyl-modified silicone is attached thereto. フェニルメチルシリコーンもしくはフェニル変性シリコーンのフェニル基含有量が、10モル%以上50モル%以下である、請求項1に記載の撥水性繊維もしくは撥水性繊維構造物。 2. The water-repellent fiber or water-repellent fiber structure according to claim 1, wherein the phenylmethyl silicone or phenyl-modified silicone has a phenyl group content of 10 mol % or more and 50 mol % or less. フェニルメチルシリコーンもしくはフェニル変性シリコーンの付着量が、繊維もしくは繊維構造物の重量に対して1重量%以上15重量%以下である、請求項1または2に記載の撥水性繊維もしくは撥水性繊維構造物。 3. The water-repellent fiber or water-repellent fiber structure according to claim 1, wherein the amount of phenylmethyl silicone or phenyl-modified silicone attached is 1% by weight or more and 15% by weight or less based on the weight of the fiber or fiber structure. . 式(I)で求められる撥水性変化率が100%以上である、請求項1~3のいずれかに記載の撥水性繊維もしくは撥水性繊維構造物。
撥水性変化率(%)=[θ2/θ1]×100・・・(I)
θ1:繊維もしくは繊維構造物の放射線照射前の接触角
θ2:繊維もしくは繊維構造物の放射線照射後の接触角
The water-repellent fiber or water-repellent fiber structure according to any one of claims 1 to 3, wherein the water repellency change rate determined by formula (I) is 100% or more.
Water repellency change rate (%)=[θ2/θ1]×100 (I)
θ1: contact angle of fiber or fiber structure before irradiation
θ2: Contact angle of fiber or fiber structure after irradiation
繊維が全芳香族ポリアミド繊維である、請求項1~4のいずれかに記載の撥水性繊維もしくは撥水性繊維構造物。 The water-repellent fiber or water-repellent fiber structure according to any one of claims 1 to 4, wherein the fiber is a wholly aromatic polyamide fiber. 請求項1~5のいずれかに記載の撥水性繊維もしくは撥水性繊維構造物を用いた耐放射性材料。 A radiation-resistant material using the water-repellent fiber or water-repellent fiber structure according to any one of claims 1 to 5. 全芳香族ポリアミド繊維、ポリパラフェニレンベンズビスオキサゾール繊維及び全芳香族ポリエステル繊維から選ばれた少なくとも1種の繊維もしくは当該繊維からなる繊維構造物に、プラズマ処理もしくは電子線照射処理を施す第1の工程と、
前記処理を施した繊維もしくは繊維構造物の表面に、フェニルメチルシリコーンもしくはフェニル変性シリコーンを付与する第2の工程と、を有する撥水性繊維もしくは撥水性繊維構造物の製造方法。
A first step of subjecting at least one fiber selected from wholly aromatic polyamide fiber, polyparaphenylenebenzbisoxazole fiber and wholly aromatic polyester fiber, or a fiber structure made of said fiber, to plasma treatment or electron beam irradiation treatment. process and
and a second step of applying phenylmethylsilicone or phenyl-modified silicone to the treated surface of the fiber or fiber structure.
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