JP2023132021A - thermoplastic long fiber - Google Patents
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Abstract
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本発明は、高次通過性の良好な熱可塑性長繊維に関するものである。 TECHNICAL FIELD The present invention relates to thermoplastic long fibers with good high-order passability.
長繊維は服などの衣料や漁網などの産業資材に用いられ、特にモノフィラメントではスクリーン紗や産業フィルターなどに用いられる。このような製品を得るための工程は、紡糸機で糸を製造した後、織編・染色・縫製などの高次加工を経るが、製造コストダウンや国外メーカーとの共同開発による新製品創出のため、原糸を船便で国外輸送した後に加工を行うことが多くなっている。一方、糸を船便で輸送する際、高温高湿度環境である海上を輸送されるため、糸の付着油剤成分の劣化や揮発が懸念され、実際にモノフィラメントにおいて、輸送前後で付着油剤の組成が変化し、摩擦が上昇して整経張力が不安定となる問題が発生している。付着油剤成分の劣化抑制を目的とした提案は、これまでいくつかなされている。 Long fibers are used for clothing and industrial materials such as fishing nets, and monofilament in particular is used for screen gauze and industrial filters. The process to obtain such products is to manufacture yarn using a spinning machine and then undergo high-level processing such as weaving, knitting, dyeing, and sewing. However, it is possible to reduce manufacturing costs and create new products through joint development with overseas manufacturers. Therefore, processing is often carried out after raw yarn is transported overseas by sea. On the other hand, when yarn is transported by sea, there are concerns that the oil component attached to the yarn may deteriorate or volatilize because it is transported over the sea in a high-temperature, high-humidity environment, and in fact, in monofilament, the composition of the oil attached to the yarn changes before and after transportation. However, a problem has arisen in which friction increases and the warping tension becomes unstable. Several proposals have been made so far for the purpose of suppressing the deterioration of adhering oil components.
例えば、特許文献1には、ポリトリメチレンテレフタレート系ポリエステル繊維において、付着油剤にイソシアネート系酸化防止剤を添加することで平滑成分の酸化分解を抑制し、紡糸から仮撚加工まで長期間保管後も良好な加工性が得られることを提案している。
特許文献2には、延伸ヒーターでの熱処理によって、糸表面および糸中に残留しているモノマーやオリゴマーを揮発させ、経時でのスカム発生が少ない繊維を提案している。
特許文献3には、脂肪酸アルキルエステルの重量平均分子量範囲を既定値以上の範囲とすることで、熱処理工程や経時における該成分の揮発・分解を抑制し、ポリエステルモノフィラメントの平滑性を維持させることを提案している。
For example, Patent Document 1 describes that in polytrimethylene terephthalate-based polyester fibers, by adding an isocyanate-based antioxidant to the adhering oil agent, oxidative decomposition of smooth components is suppressed, and even after long-term storage from spinning to false twisting. It is proposed that good workability can be obtained.
Patent Document 2 proposes a fiber that generates less scum over time by volatilizing monomers and oligomers remaining on the yarn surface and in the yarn through heat treatment with a drawing heater.
Patent Document 3 describes that by setting the weight average molecular weight range of the fatty acid alkyl ester to a predetermined value or higher, volatilization and decomposition of the component during the heat treatment process and over time are suppressed, and the smoothness of the polyester monofilament is maintained. is suggesting.
本発明の目的は、保管環境の変化や長期間保管後も、付着油剤成分が劣化せず、良好な高次通過性を有する熱可塑性長繊維を提供することである。 An object of the present invention is to provide a thermoplastic long fiber that does not deteriorate in its attached oil component even after changes in the storage environment or after long-term storage and has good high-order passability.
付着油剤成分が劣化する推定メカニズムの1つとして、平滑剤である脂肪酸アルキルエステルと水との平衡反応があり、脂肪酸アルキルエステルが加水分解してカルボン酸とアルコールが生成すると考える。また、生成したカルボン酸のプロトン(H+)が触媒となり、エステルの加水分解を加速させる。油剤全成分における脂肪酸アルキルエステルの割合が減少するため、平滑性能が低下して長繊維の動摩擦が上昇するとともに、油剤組成のバランスが崩れたことで、油剤成分の相溶性が低下して成分が顕在化して、長手方向の摩擦に斑が生じると考える。また、このような長繊維を編織工程に用いると、走行張力の上昇や変動が悪化して、糸切れが増加し、編物・織物の目開きに斑が生じる品質欠点を引き起こす。このような問題に対して、先行技術では酸の発生を抑制するアプローチが十分でなく、経時の劣化を完全に抑制できるものではなかった。 One of the presumed mechanisms for the deterioration of the adhering oil component is an equilibrium reaction between the fatty acid alkyl ester, which is a smoothing agent, and water, in which the fatty acid alkyl ester is hydrolyzed to produce carboxylic acid and alcohol. Further, the protons (H + ) of the generated carboxylic acid act as a catalyst, accelerating the hydrolysis of the ester. As the proportion of fatty acid alkyl ester in all components of the oil agent decreases, the smoothing performance decreases and the dynamic friction of the long fibers increases, and the balance of the oil agent composition is disrupted, resulting in a decrease in the compatibility of the oil agent components and I think this becomes obvious and unevenness occurs in the friction in the longitudinal direction. Furthermore, when such long fibers are used in the knitting and weaving process, increases and fluctuations in running tension are exacerbated, leading to increased yarn breakage and quality defects such as unevenness in the opening of knitted fabrics and woven fabrics. To address these problems, prior art approaches to suppress acid generation have not been sufficient, and deterioration over time has not been completely suppressed.
特許文献1では、脂肪酸アルキルエステルが加水分解して発生するカルボン酸のプロトンを捕捉する添加剤が含まれていないため、経時の劣化を完全に抑制できなかった。特許文献2では、pH緩衝剤を添加することを提案しているが、1年経過後のpHが4まで低下しており、カルボン酸の酸解離定数pKaも4程度であることから、プロトンの捕捉が上手く機能しておらず、pH緩衝剤の効果が不十分であった。特許文献3では、脂肪酸アルキルエステルの重量平均分子量を上げることで油剤に含まれる分子数を減少させ、脂肪酸アルキルエステルと水の平衡反応が加水分解の方向へ傾くことを抑制しているが、発生するカルボン酸のプロトンを捕捉できていないため、加水分解を十分に抑制できなかった。 Patent Document 1 does not contain an additive that captures protons of carboxylic acid generated by hydrolysis of a fatty acid alkyl ester, and therefore cannot completely suppress deterioration over time. Patent Document 2 proposes adding a pH buffer, but since the pH has decreased to 4 after one year and the acid dissociation constant pKa of carboxylic acid is also about 4, The capture was not working well and the effect of the pH buffer was insufficient. In Patent Document 3, the number of molecules contained in the oil agent is reduced by increasing the weight average molecular weight of the fatty acid alkyl ester, thereby suppressing the equilibrium reaction between the fatty acid alkyl ester and water from tilting toward hydrolysis. Hydrolysis could not be sufficiently suppressed because the protons of the carboxylic acid were not captured.
本発明では、上記課題を克服し、保管環境の変化や長期間保管後も、付着油剤成分が劣化せず、良好な高次通過性を有する熱可塑性長繊維を提供する。 The present invention overcomes the above-mentioned problems and provides thermoplastic long fibers that do not deteriorate in the attached oil component even after changes in the storage environment or after long-term storage and have good high-order passability.
本発明は、下記の熱可塑性長繊維とすることで目的を達成できる。
酸解離定数pKaが4.0~7.5であるpH緩衝剤を2.0~5.0重量%含有する油剤を付着している、エージング後の糸-鏡面間動摩擦係数が0.45以下、その糸-鏡面間動摩擦係数の変動幅が0.15以下である熱可塑性長繊維。
ここでエージングとは、温度70℃、湿度95Rh%の恒温機内に7日間静置する処置とする。
The purpose of the present invention can be achieved by using the following thermoplastic long fibers.
The coefficient of dynamic friction between the thread and the mirror after aging is 0.45 or less, which is coated with an oil containing 2.0 to 5.0% by weight of a pH buffering agent with an acid dissociation constant pKa of 4.0 to 7.5. , thermoplastic long fibers whose fluctuation range in the coefficient of dynamic friction between yarn and mirror surface is 0.15 or less.
Here, aging refers to a treatment in which the sample is left in a constant temperature machine at a temperature of 70° C. and a humidity of 95 Rh% for 7 days.
本発明は、油剤成分を限定することにより、保管環境の変化や長期間保管後も、付着油剤成分が劣化せず、良好な高次通過性を有し、編物・織物の目開き斑を抑制する熱可塑性長繊維を提供することができる。 By limiting the oil component, the adhered oil component does not deteriorate even after storage environment changes or long-term storage, has good high-order passability, and suppresses uneven opening of knitted and woven fabrics. Thermoplastic long fibers can be provided.
本発明に用いる熱可塑性長繊維とは、ポリエステル繊維やポリアミド繊維、ポリオレフィン繊維を例示する。 Examples of the thermoplastic long fibers used in the present invention include polyester fibers, polyamide fibers, and polyolefin fibers.
ポリエステル繊維には、繊維素材ポリマーとして、ポリエチレンテレフタレート、繰り返し単位としてエチレンテレフタレート以外のものを一部含む共重合ポリエステル、ポリエチレンテレフタレート以外のポリマーをポリエチレンテレフタレートに一部混合したポリエステルポリマーブレンドを用いたものが挙げられる。また、ポリアミド繊維には、繊維素材ポリマーとして、ポリアミド、繰り返し単位としてポリアミド以外のものを一部含む共重合ポリアミド、ポリアミド以外のポリマーをポリアミドに一部混合したポリアミドポリマーブレンドを用いたものが挙げられる。 Polyester fibers include polyethylene terephthalate as a fiber material polymer, copolyester containing a part of a repeating unit other than ethylene terephthalate, and a polyester polymer blend in which a part of a polymer other than polyethylene terephthalate is mixed with polyethylene terephthalate. Can be mentioned. In addition, polyamide fibers include those using polyamide as a fiber material polymer, copolyamide that partially contains something other than polyamide as a repeating unit, and polyamide polymer blend that partially mixes a polymer other than polyamide with polyamide. .
その中でも特にポリエステル繊維が好ましい。ポリエステル繊維は比較的安価であり、機械的性質等の優れた特性から、衣料用途や資材用途など多方面で使用されるためである。 Among these, polyester fibers are particularly preferred. This is because polyester fibers are relatively inexpensive and have excellent properties such as mechanical properties, so they are used in many fields such as clothing and materials.
本発明の熱可塑性長繊維に付着した油剤において、酸(プロトン)の発生を抑制するために酸解離定数pKaが4.0~7.5であるpH緩衝剤を油剤成分あたり2.0~5.0重量%含有している。平滑剤として用いられる脂肪酸アルキルエステルが分解して発生するカルボン酸の酸解離定数pKaは一般的に4~5であるため、付着油剤のpHが5.0未満のとき脂肪酸アルキルエステルの分解が促進される。付着油剤のpHを5.0以上に保ち、脂肪酸アルキルエステルの分解を抑制するため、pH緩衝剤の酸解離定数pKaは4.0~7.5の範囲である。 In the oil agent attached to the thermoplastic long fibers of the present invention, in order to suppress the generation of acids (protons), a pH buffering agent having an acid dissociation constant pKa of 4.0 to 7.5 is added to the oil agent component in an amount of 2.0 to 5. Contains .0% by weight. Since the acid dissociation constant pKa of the carboxylic acid generated by the decomposition of the fatty acid alkyl ester used as a smoothing agent is generally 4 to 5, the decomposition of the fatty acid alkyl ester is accelerated when the pH of the adhering oil agent is less than 5.0. be done. The acid dissociation constant pKa of the pH buffer is in the range of 4.0 to 7.5 in order to maintain the pH of the attached oil at 5.0 or higher and to suppress the decomposition of the fatty acid alkyl ester.
pH緩衝剤の酸解離定数pKaが4.0未満の場合、付着油剤のpHが5.0未満まで低下して脂肪酸アルキルエステルの分解を促進する。また、pH緩衝剤の酸解離定数pKaが7.5を超える場合、平滑剤の脂肪酸アルキルエステルのエステル結合がアルカリ加水分解を引き起こす。好ましくは、pH緩衝剤の酸解離定数pKaは4.5~7.0として、付着油剤のpHを5.8以上に保ち、脂肪酸アルキルエステルの分解を更に抑制することが良い。 When the acid dissociation constant pKa of the pH buffer is less than 4.0, the pH of the adhering oil decreases to less than 5.0, promoting the decomposition of the fatty acid alkyl ester. Further, when the acid dissociation constant pKa of the pH buffer exceeds 7.5, the ester bond of the fatty acid alkyl ester of the smoothing agent causes alkaline hydrolysis. Preferably, the acid dissociation constant pKa of the pH buffer is 4.5 to 7.0, and the pH of the adhering oil agent is maintained at 5.8 or higher to further suppress the decomposition of the fatty acid alkyl ester.
本発明の熱可塑性長繊維に用いるpH緩衝剤は、特に限定しないが、カルボン酸塩、リン酸塩などを用いることができる。pH緩衝剤の酸化分解や加水分解を防ぐため、官能基はアルキル基が好ましい。また、pH緩衝剤の平均分子量は300以上であると、揮発を抑制し、安定してpH抑制効果を得られるため好ましい。例えば、脂肪族モノカルボン酸塩、脂肪族ジカルボン酸塩、ポリオキシエチレンアルキルエーテルカルボン酸塩、リン酸モノアルキル塩、リン酸ジアルキル塩、ポリオキシアルキルリン酸エステル塩、ポリオキシアルキレンリン酸エステル塩、ポリオキシエチレンアルキルエーテルリン酸塩を例示することができる。酸解離定数pKaの異なるpH緩衝剤を複数用いてもよく、発生する酸の酸解離定数pKaと維持したいpHの範囲を考慮して2種類以上の酸解離定数pKaの異なる緩衝剤を用いることが好ましい。 The pH buffering agent used in the thermoplastic long fibers of the present invention is not particularly limited, but carboxylates, phosphates, etc. can be used. In order to prevent oxidative decomposition and hydrolysis of the pH buffer, the functional group is preferably an alkyl group. Further, it is preferable that the average molecular weight of the pH buffering agent is 300 or more because volatilization can be suppressed and a pH suppressing effect can be stably obtained. For example, aliphatic monocarboxylate, aliphatic dicarboxylate, polyoxyethylene alkyl ether carboxylate, monoalkyl phosphate salt, dialkyl phosphate salt, polyoxyalkyl phosphate salt, polyoxyalkylene phosphate salt , polyoxyethylene alkyl ether phosphate. A plurality of pH buffers with different acid dissociation constants pKa may be used, and two or more buffers with different acid dissociation constants pKa may be used in consideration of the acid dissociation constant pKa of the generated acid and the pH range to be maintained. preferable.
付着油剤成分あたりのpH緩衝剤の割合が2.0重量%未満であった場合、十分なpH低下抑制効果が得られない。また、pH緩衝剤の割合が5.0重量%を超えても更なるpH低下抑制効果が得られず、動摩擦係数が増加する。好ましいpH緩衝剤の割合は2.4~4.6重量%である。 If the proportion of the pH buffering agent per adhering oil component is less than 2.0% by weight, a sufficient pH reduction suppressing effect cannot be obtained. Further, even if the proportion of the pH buffer exceeds 5.0% by weight, no further effect of suppressing the pH decrease is obtained, and the coefficient of dynamic friction increases. The preferred proportion of pH buffer is 2.4-4.6% by weight.
本発明の熱可塑性長繊維に付着する油剤は、pH緩衝剤を適切に添加することで、脂肪酸アルキルエステルが分解してカルボン酸となることを抑制されるため、エージングによる油剤組成の変化が小さくなる。例えば、THF(テトラヒドロフラン)を用いて、本願の熱可塑性長繊維から抽出した成分をGPCにて測定し、エージングによる油剤組成の変化を確認することができる。GPCの結果を図1のように、縦軸に強度、横軸に分子量としたときの分子量分布曲線をプロットすると、分子量別にピークとして表れ、ピークトップの強度は化合物の形態や油剤中の含有量に応じて表れる。最大となるピーク強度を1.00として、その他のピーク強度を算出することで、油剤成分比の変化を読み取ることができ、エージング前後の同一分子量のピーク強度において、(エージング前のピーク強度)-(エージング後のピーク強度)が-0.05~+0.05を満たすことが分かっている。±0.05を超える場合、油剤成分が揮発または分解しており、動摩擦が上昇して過張力による編織機の異常停止や糸切れが多発する。より好ましくは±0.03以内である。 In the oil agent that adheres to the thermoplastic long fibers of the present invention, by appropriately adding a pH buffer, fatty acid alkyl esters are prevented from decomposing into carboxylic acids, so changes in the oil agent composition due to aging are small. Become. For example, using THF (tetrahydrofuran), components extracted from the thermoplastic long fibers of the present application can be measured by GPC to confirm changes in the oil composition due to aging. When the molecular weight distribution curve of the GPC results is plotted as shown in Figure 1, with intensity on the vertical axis and molecular weight on the horizontal axis, each molecular weight appears as a peak, and the intensity at the top of the peak is determined by the form of the compound and the content in the oil. It appears depending on. By setting the maximum peak intensity as 1.00 and calculating the other peak intensities, it is possible to read the change in the oil component ratio, and for the peak intensity of the same molecular weight before and after aging, (peak intensity before aging) - It is known that the peak intensity after aging satisfies -0.05 to +0.05. If it exceeds ±0.05, the oil component has volatilized or decomposed, and dynamic friction increases, resulting in frequent abnormal stoppage of the knitting loom and yarn breakage due to excessive tension. More preferably, it is within ±0.03.
本発明の熱可塑性長繊維は、エージング後の糸-鏡面間動摩擦係数が0.45以下、その糸-鏡面間動摩擦係数の変動幅が0.15以下であることで、長期間保管後も編織工程において長繊維と工程ガイドの擦れを軽減し、過張力による編織機の異常停止や糸切れがなく、編物・織物の目開き斑による品質欠点の発生を抑制できる。動摩擦係数が0.45を超える場合、過張力による編織機の異常停止や糸切れが多発する。エージング後の糸-鏡面間動摩擦係数の好ましい範囲は0.40以下である。また前記糸-鏡面間動摩擦係数の変動幅が0.15を超える場合、過張力による編物・織物の目開きに斑が生じる品質欠点を引き起こす。糸-鏡面間動摩擦係数の変動幅の好ましい範囲は0.13以下である。
ここでエージングとは、温度70℃、湿度95Rh%の恒温機内に7日間静置する処置とする。
The thermoplastic long fibers of the present invention have a yarn-mirror dynamic friction coefficient of 0.45 or less after aging, and a fluctuation range of the yarn-mirror dynamic friction coefficient of 0.15 or less, so that they can be used for knitting and weaving even after long-term storage. It reduces friction between the long fibers and the process guide during the process, eliminates abnormal stoppage of the knitting loom or yarn breakage due to excessive tension, and suppresses the occurrence of quality defects due to uneven opening of knitted fabrics and woven fabrics. When the coefficient of dynamic friction exceeds 0.45, abnormal stoppage of the knitting loom and thread breakage due to excessive tension occur frequently. The preferred range of the thread-mirror dynamic friction coefficient after aging is 0.40 or less. Further, if the fluctuation range of the dynamic friction coefficient between the thread and the mirror surface exceeds 0.15, quality defects such as irregularities in the opening of the knitted fabric or woven fabric due to excessive tension may occur. The preferred range of variation in the dynamic friction coefficient between the thread and the mirror surface is 0.13 or less.
Here, aging refers to a treatment in which the sample is left in a constant temperature machine at a temperature of 70° C. and a humidity of 95 Rh% for 7 days.
本発明の熱可塑性長繊維に付着する油剤のpHが5.5~7.4、エージング後に付着している油剤のpHが5.2~7.1であることが好ましい。付着油剤のpHが5.5以上であると、エージングで少量の酸が発生してもpH5.2以上とすることができ、筬など金属製の工程ガイドを酸で腐食させるリスクを低減して、ガイドの交換周期を延長できるため好ましい。付着油剤のpHが7.4以下、エージング後のpHが7.1以下であると、油剤成分が沈殿することを抑制し、油剤を均質な状態で付与し、付着後も成分の析出を抑制できることから、製織工程のスカムが少なく、糸-鏡面間動摩擦係数の変動幅を更に小さくできるため好ましい。より好ましくは、付着油剤のpHが5.8~7.1、エージング後の付着油剤のpHが5.5~6.8であることがよい。 The pH of the oil adhering to the thermoplastic long fibers of the present invention is preferably 5.5 to 7.4, and the pH of the oil adhering after aging is preferably 5.2 to 7.1. If the pH of the adhering oil is 5.5 or higher, even if a small amount of acid is generated during aging, the pH can be maintained at 5.2 or higher, reducing the risk of corroding metal process guides such as reeds with acid. , is preferable because the guide replacement cycle can be extended. If the pH of the attached oil is 7.4 or less and the pH after aging is 7.1 or less, the oil components will be prevented from precipitating, the oil will be applied in a homogeneous state, and the precipitation of the components will be suppressed even after adhesion. This is preferable because there is less scum in the weaving process and the range of variation in the dynamic friction coefficient between the thread and the mirror surface can be further reduced. More preferably, the pH of the deposited oil is 5.8 to 7.1, and the pH of the deposited oil after aging is 5.5 to 6.8.
本発明の熱可塑性長繊維は、エージング前後の油剤付着量の減量率が10%以下であることで、長期間保管後も動摩擦を低く保つことができるため好ましい。減量率は5%以下であると、動摩擦を低く保つことができるためより好ましい。 The thermoplastic long fibers of the present invention preferably have a reduction rate of 10% or less in the amount of oil deposited before and after aging, so that dynamic friction can be kept low even after long-term storage. It is more preferable that the weight loss rate is 5% or less because dynamic friction can be kept low.
本発明の熱可塑性長繊維に付着した油剤成分は、平滑剤として脂肪酸アルキルエステルを用いることができる。また、重量平均分子量が450以上であると、製造工程や経時で分解しにくいため好ましく、650以下であれば動摩擦に大きな影響を及ぼさないため好ましい。また、動摩擦が悪化しない範囲で変性シリコーンなど添加剤を加えてよい。 In the oil component attached to the thermoplastic long fibers of the present invention, a fatty acid alkyl ester can be used as a smoothing agent. Further, a weight average molecular weight of 450 or more is preferable because it is difficult to decompose during the manufacturing process or over time, and a weight average molecular weight of 650 or less is preferable because it does not have a large effect on dynamic friction. Additionally, additives such as modified silicone may be added within a range that does not worsen dynamic friction.
本発明の熱可塑性長繊維の繊度は特に限定しないが、繊度が細いほど破断強力が小さくなり、動摩擦の上昇による糸切れが起こりやすいため、単糸繊度32dtex以下の品種で本発明の効果がより顕著に表れる。 The fineness of the thermoplastic long fibers of the present invention is not particularly limited, but the finer the fineness, the lower the breaking strength, and the easier it is for yarn breakage to occur due to increased dynamic friction. noticeable.
本発明の熱可塑性長繊維のフィラメント数は特に限定しないが、モノフィラメントでは動摩擦の上昇によって走行張力が増加してスレ毛羽が生じ、その箇所で糸切れするため、本発明の効果がより顕著に表れる。 Although the number of filaments of the thermoplastic long fibers of the present invention is not particularly limited, in the case of monofilaments, the running tension increases due to an increase in dynamic friction, causing fraying and fuzzing, and yarn breakage at that point, so the effects of the present invention are more pronounced. .
本発明の熱可塑性長繊維の好ましい製造方法について説明する。
本願の熱可塑性長繊維の製造工程は、公知の製造方法を採用すればよく、一例としてポリエステルモノフィラメントの製造方法について説明する。
A preferred method for producing the thermoplastic long fibers of the present invention will be explained.
The process for producing the thermoplastic long fibers of the present application may employ any known production method, and a method for producing polyester monofilament will be described as an example.
押出機によって溶融させたポリエチレンテレフタレート(PET)を所望の繊度となるように計量ポンプを用いて紡糸口金に供給し糸条を吐出させる。溶融紡糸温度としてはPETを十分に溶融させ、かつ過度の熱付与による熱分解を抑制するという観点から280~310℃とすることが好ましい。 Polyethylene terephthalate (PET) melted by an extruder is supplied to a spinneret using a metering pump so as to have a desired fineness, and a yarn is discharged. The melt spinning temperature is preferably 280 to 310° C. from the viewpoint of sufficiently melting PET and suppressing thermal decomposition due to excessive heat application.
芯鞘複合とする場合は、2台の押出機を用いて芯鞘別々に溶融、計量させ、公知の芯鞘複合口金により両成分を複合させた後に吐出させる。 When forming a core/sheath composite, the core/sheath is separately melted and weighed using two extruders, and both components are combined using a known core/sheath composite die and then discharged.
糸条の配向抑制、配向均一化を目的とし、吐出された糸条が冷却されるまでの部位に加熱筒を用いてもよい。加熱筒を使用する場合、加熱筒内雰囲気温度は200~330℃とすることが好ましい。加熱筒内雰囲気温度が200℃以上であれば加熱筒の効果が十分得られる。加熱筒内雰囲気温度が330℃以下であれば糸長手方向の繊径ムラが抑制される。 For the purpose of suppressing the orientation of the yarn and making the orientation uniform, a heating cylinder may be used at a portion where the discharged yarn is cooled. When a heating cylinder is used, the atmospheric temperature inside the heating cylinder is preferably 200 to 330°C. If the atmospheric temperature inside the heating cylinder is 200° C. or higher, the effect of the heating cylinder can be sufficiently obtained. If the atmospheric temperature in the heating cylinder is 330° C. or lower, fiber diameter unevenness in the yarn longitudinal direction is suppressed.
冷却方式はチムニーエアーによる冷却を採用することが好ましい。チムニーエアーによる冷却は、例えば糸条の走行方向に対して略直角方向かつ一方向から吹き付ける方式や糸条の走行と略直角方向かつ全周方向から吹き付ける方式を用いることができる。冷却した糸条をローラで引き取る前に、紡糸油剤を付与することが好ましい。給油した糸条は、好ましくは表面速度300~3000m/分の引取りローラで引取る。その後、一旦未延伸糸として巻き取ってから延伸する二工程法、そのまま延伸工程に給糸する直接紡糸延伸法のどちらを用いてもよい。生産効率や得られるモノフィラメントの配向均一性の観点から直接紡糸延伸法の方が好ましい。 It is preferable to use chimney air cooling as the cooling method. For cooling with chimney air, for example, a method of blowing from one direction substantially perpendicular to the running direction of the yarn, or a method of blowing from one direction substantially perpendicular to the running direction of the yarn and from the entire circumference can be used. It is preferable to apply a spinning oil to the cooled yarn before it is taken up by a roller. The lubricated yarn is preferably taken up by a take-up roller having a surface speed of 300 to 3000 m/min. Thereafter, either a two-step method in which the yarn is wound as an undrawn yarn and then stretched, or a direct spinning/drawing method in which the yarn is fed directly to the stretching step may be used. From the viewpoint of production efficiency and orientation uniformity of the obtained monofilament, the direct spinning and drawing method is preferable.
本発明の製造工程で用いる油剤の組成は特に限定するものではないが、平滑性を向上し、編織時のスレ毛羽や糸切れを抑制する観点から脂肪酸アルキルエステル系平滑剤を30重量%以上含有する油剤を用いることが好ましい。また、油剤中に変性シリコーンを6~8重量%添加すると、さらに平滑性が向上するため好ましい。油剤は水と混合・エマルション化し、給油ガイドやオイリングローラによって糸条に付与すればよい。その際の給油量は、延伸糸に対し油剤付着量が0.1~2.0重量%とすれば平滑性が良好かつ、パッケージ形成の際の糸落ち、崩れが抑制されるため好ましい。 The composition of the oil agent used in the manufacturing process of the present invention is not particularly limited, but it contains 30% by weight or more of a fatty acid alkyl ester smoothing agent from the viewpoint of improving smoothness and suppressing fuzzing and yarn breakage during knitting and weaving. It is preferable to use an oil agent. Further, it is preferable to add 6 to 8% by weight of modified silicone to the oil agent, as this further improves smoothness. The oil agent may be mixed with water to form an emulsion and applied to the yarn using an oil supply guide or an oiling roller. The amount of oil to be supplied at this time is preferably 0.1 to 2.0% by weight based on the drawn yarn because smoothness is good and yarn falling and collapse during package formation are suppressed.
次に、実施例により本発明の熱可塑性長繊維について詳細に説明する。実施例と比較例の評価は、次の方法により測定した。 Next, the thermoplastic long fibers of the present invention will be explained in detail with reference to Examples. Evaluation of Examples and Comparative Examples was performed by the following method.
(1)繊度
ポリエステルモノフィラメントを500mかせ取り、かせの質量(g)に20を乗じた値を繊度とした。
(1) Fineness A 500 m skein of polyester monofilament was taken, and the fineness was determined by multiplying the mass (g) of the skein by 20.
(2)糸-鏡面間の動摩擦特性
摩擦試験機(英光産業製)を用いて、ピン直径35mmφ、0.3Sの鏡面仕上げクロムピンを用いて、下記の条件で測定した時の摩擦係数μで表した。
走行糸の入り側張力 :T1 =10g
走行糸の出側張力 :T2 =測定値
接触角度 :90°
糸の走行速度 :2.5m/分
μ=(2/π)×ln(T2/T1) 。
(2) Dynamic friction characteristics between thread and mirror surface It is expressed as the friction coefficient μ when measured under the following conditions using a friction tester (manufactured by Eiko Sangyo) and a 0.3S mirror finish chrome pin with a pin diameter of 35 mmφ. did.
Tension on the entry side of running yarn: T1 = 10g
Tension at exit side of running yarn: T2 = measured value Contact angle: 90°
Yarn running speed: 2.5 m/min μ=(2/π)×ln(T2/T1).
(3)付着油剤のpH
試料10gを精秤し、メタノールを溶媒としてソックスレー抽出器を用いて3時間かけて加熱還流させて油剤を抽出し、抽出後メタノール除去し乾燥して、0.1%水溶液に調整し、pH計(堀場製作所製)を用いてpHを測定した。
(3) pH of attached oil agent
Precisely weigh 10 g of the sample, heat it under reflux for 3 hours using a Soxhlet extractor using methanol as a solvent, and extract the oil. After extraction, methanol is removed, dried, adjusted to a 0.1% aqueous solution, and washed with a pH meter. (manufactured by Horiba, Ltd.) to measure pH.
(4)油分付着量の測定
試料10gを精秤し、メタノールを溶媒としてソックスレー抽出器を用いて3時間かけて加熱還流させて油剤を抽出し、抽出後メタノール除去し乾燥して、抽出前後の容器の重量差から油分付着量を算出した。
(4) Measurement of oil adhesion amount Precisely weigh 10 g of sample, heat under reflux for 3 hours using methanol as a solvent using a Soxhlet extractor to extract oil, remove methanol after extraction, dry, and remove before and after extraction. The amount of oil adhesion was calculated from the difference in weight of the containers.
(5)GPCの測定
試料のTHF可溶成分のGPCにより測定される分子量分布は下記のように測定した。
ゲルパーミエーションクロマトグラフィ(GPC)測定装置:GPC-8220GPC(東ソー社製)
カラム:TSK-GEL SUPER HZ2000、TSK-GEL SUPER HZ2500、TSK-GEL SUPER HZ3000
温度:40℃
溶媒:THF
流速:0.35ml/分
試料:0.15質量%に調整したTHF試料溶液
試料の前処理:試料10gを精秤し、メタノールを溶媒としてソックスレー抽出器を用いて3時間かけて加熱還流させて油剤を抽出し、抽出後メタノール除去し乾燥して、テトラヒドロフランTHF(安定剤含有、和光純薬社製)に0.15重量%で溶解後0.45μmフィルターで濾過し、その濾液を試料として用いた。
(5) Measurement of GPC The molecular weight distribution of the THF-soluble components of the sample measured by GPC was measured as follows.
Gel permeation chromatography (GPC) measuring device: GPC-8220GPC (manufactured by Tosoh Corporation)
Column: TSK-GEL SUPER HZ2000, TSK-GEL SUPER HZ2500, TSK-GEL SUPER HZ3000
Temperature: 40℃
Solvent: THF
Flow rate: 0.35 ml/min Sample: THF sample solution adjusted to 0.15% by mass Sample pretreatment: 10 g of the sample was accurately weighed, and heated to reflux for 3 hours using a Soxhlet extractor using methanol as a solvent. The oil was extracted, and after extraction, methanol was removed, dried, dissolved in tetrahydrofuran THF (containing stabilizer, manufactured by Wako Pure Chemical Industries, Ltd.) at 0.15% by weight, and filtered through a 0.45 μm filter, and the filtrate was used as a sample. there was.
測定は前記THF試料溶液を10μL注入して測定した。試料の分子量測定にあたっては、試料の有する分子量分布を、数種の単分散ポリスチレン標準試料により作製された検量線の対数値とカウント数との関係から算出した。検出器にはRI(屈折率)検出器を用いた。 The measurement was performed by injecting 10 μL of the THF sample solution. In measuring the molecular weight of the sample, the molecular weight distribution of the sample was calculated from the relationship between the logarithm value and the count number of a calibration curve prepared using several types of monodisperse polystyrene standard samples. An RI (refractive index) detector was used as a detector.
THF可溶のGPCの測定結果については、縦軸が強度、横軸が分子量の分子量分布曲線でプロットし、最大となるピーク強度を1.00として分子量分布曲線全体の強度を補正した。 The THF-soluble GPC measurement results were plotted as a molecular weight distribution curve with intensity on the vertical axis and molecular weight on the horizontal axis, and the intensity of the entire molecular weight distribution curve was corrected by setting the maximum peak intensity to 1.00.
(6)GPCによる評価
エージング前の付着油剤のGPCを測定し、最大となるピーク強度を1.00として、その他のピーク強度を算出する。次に、エージング後の付着油剤のGPCを測定し、エージング前と同様に、最大となるピーク強度を1.00として、その他のピーク強度を算出する。同一分子量のピークについて、下記式を満たせば合格とする。
-0.05≦(エージング前のピーク強度)-(エージング後のピーク強度)≦0.05
なお、エージングは、温度70℃、湿度95Rh%の恒温機内に7日間静置して行う。
(6) Evaluation by GPC Measure the GPC of the adhered oil agent before aging, set the maximum peak intensity as 1.00, and calculate other peak intensities. Next, the GPC of the adhered oil agent after aging is measured, and in the same manner as before aging, the other peak intensities are calculated, with the maximum peak intensity being set as 1.00. For peaks with the same molecular weight, if the following formula is satisfied, the test is passed.
-0.05≦(Peak intensity before aging) -(Peak intensity after aging)≦0.05
Note that aging is performed by leaving the sample still in a constant temperature machine at a temperature of 70° C. and a humidity of 95 Rh% for 7 days.
(7)走行張力の評価
整経工程を再現する目的で、長繊維を巻き取ったパッケージをクリールに載せ、パッケージ端部から30cmの距離にあるテンサーを通し、張力計を介して200m/分の速度のローラで引き取った。その際、テンサー上に錘を載せて、テンサー出側の張力を4gに設定して30分走行させ、走行張力の最大値および変動幅を測定した。
(7) Evaluation of running tension In order to reproduce the warping process, a package containing wound long fibers was placed on a creel, passed through a tensor at a distance of 30 cm from the end of the package, and then passed through a tension meter at a speed of 200 m/min. I picked it up with a speed roller. At that time, a weight was placed on the tensioner, the tension at the exit side of the tensioner was set to 4 g, and the tester was run for 30 minutes, and the maximum value and fluctuation range of the running tension were measured.
(実施例1)PETモノフィラメント
常法によって重合およびペレット化したPETをエクストルーダーによって溶融させた。その後、溶融したポリマーを、295℃に保温されたスピンブロック内に設けた配管および所望のポリマー流量に計量する計量ポンプを通過させ、スピンパックに導いた。スピンパック内には順にフィルター、公知の紡糸口金が設けられている。この紡糸口金から糸条を紡出させた。加熱筒内雰囲気温度273℃の加熱筒を配設し、口金から紡出された糸条を通過させた。その後、糸条に対し冷却機を用いて直角かつ1方向から25℃のエアーを15m/分の風速で糸条に吹き付け、冷却固化させた。冷却固化された糸条に、オイリングロールにより紡糸油剤を延伸糸に対して0.3%となるように給油した。
(Example 1) PET monofilament PET polymerized and pelletized by a conventional method was melted using an extruder. Thereafter, the molten polymer was introduced into the spin pack by passing through piping provided in a spin block kept at 295° C. and a metering pump that metered the polymer flow rate to a desired polymer flow rate. A filter and a known spinneret are installed in the spin pack in turn. Yarn was spun from this spinneret. A heating cylinder with an internal atmosphere temperature of 273° C. was provided, and the yarn spun from the spinneret was passed through it. Thereafter, air at 25° C. was blown onto the yarn at a wind speed of 15 m/min from one direction perpendicular to the yarn using a cooler, and the yarn was cooled and solidified. A spinning oil was applied to the cooled and solidified yarn using an oiling roll so that the amount of spinning oil was 0.3% based on the drawn yarn.
油剤の成分は、pH緩衝剤として脂肪族ジカルボン酸塩(pKa=5.5)を3.0%、アルキルホスフェート塩(pKa=6.8)を1.0%、公知の脂肪酸エステル系平滑剤60%、変性シリコーン7%、その他公知の金属磨耗剤、制電剤、界面活性剤からなる混合油剤を蒸留水に対して8%の濃度でエマルション化したものである。 The components of the oil include 3.0% aliphatic dicarboxylate salt (pKa=5.5) as a pH buffer, 1.0% alkyl phosphate salt (pKa=6.8), and a known fatty acid ester smoothing agent. 60% modified silicone, 7% modified silicone, and other known metal abrasives, antistatic agents, and surfactants are emulsified at a concentration of 8% in distilled water.
給油後の糸条はそのまま735m/分の速度で非加熱の第1ゴデットロールに引き取った。一旦巻き取ることなく742m/分の速度で90℃の温度に加熱された第1ホットロール、2385m/分の速度で90℃の温度に加熱された第2ホットロール、3373m/分の速度で130℃の温度に加熱された第3ホットロールに引き回し、延伸、熱セットを行った。さらに、3375m/分の速度で2個の非加熱のゴデットロールに引き回した後、巻取張力が0.425g/dtexとなるようにスピンドル回転数を制御してパッケージに巻き取り、4.0dtexのポリエステルモノフィラメントを得た。このポリエステルモノフィラメントの特性は表1のとおりである。エージング後も動摩擦係数を低く保ち、pH低下を抑制し、GPC(分子量分布)および走行張力の変化を抑制することができた。 After oiling, the yarn was taken as it was to a non-heated first godet roll at a speed of 735 m/min. The first hot roll was heated to a temperature of 90°C at a speed of 742 m/min without being wound up, the second hot roll was heated to a temperature of 90°C at a speed of 2385 m/min, 130° C. at a speed of 3373 m/min. The film was drawn around a third hot roll heated to a temperature of 0.degree. C., and subjected to stretching and heat setting. Furthermore, after winding it around two unheated godet rolls at a speed of 3375 m/min, it was wound into a package by controlling the spindle rotation speed so that the winding tension was 0.425 g/dtex. A monofilament was obtained. The properties of this polyester monofilament are shown in Table 1. Even after aging, it was possible to keep the coefficient of dynamic friction low, suppress a decrease in pH, and suppress changes in GPC (molecular weight distribution) and running tension.
(実施例2)ポリアミドモノフィラメント
常法によって重合およびペレット化したN66をエクストルーダーによって溶融させた。その後、溶融したポリマーを、289℃に保温されたスピンブロック内に設けた配管および所望のポリマー流量に計量する計量ポンプを通過させ、スピンパックに導いた。スピンパック内には順にフィルター、公知の紡糸口金が設けられている。この紡糸口金から糸条を紡出させた。その後、糸条に対し冷却機を用いて直角かつ1方向から25℃のエアーを15m/分の風速で糸条に吹き付け、冷却固化させた。冷却固化された糸条に、オイリングロールにより紡糸油剤を延伸糸に対して0.3%となるように給油した。
(Example 2) Polyamide monofilament N66 polymerized and pelletized by a conventional method was melted using an extruder. Thereafter, the molten polymer was introduced into the spin pack by passing through piping provided in a spin block kept at 289° C. and a metering pump that metered the polymer flow rate to a desired polymer flow rate. A filter and a known spinneret are installed in the spin pack in turn. Yarn was spun from this spinneret. Thereafter, air at 25° C. was blown onto the yarn at a wind speed of 15 m/min from one direction perpendicular to the yarn using a cooler, and the yarn was cooled and solidified. A spinning oil was applied to the cooled and solidified yarn using an oiling roll so that the amount of spinning oil was 0.3% based on the drawn yarn.
油剤の成分は、pH緩衝剤として脂肪族ジカルボン酸塩(pKa=5.5)を2.0%、アルキルホスフェート塩(pKa=6.8)を0.5%、公知の脂肪酸エステル系平滑剤62%とした以外は実施例1と同一である。 The components of the oil include 2.0% aliphatic dicarboxylate salt (pKa=5.5) as a pH buffer, 0.5% alkyl phosphate salt (pKa=6.8), and a known fatty acid ester smoothing agent. It is the same as Example 1 except that it was set to 62%.
給油後の糸条はそのまま774m/分の速度で非加熱のゴデッドロールで引き取り、一旦巻き取ることなく、3200m/分の速度で190℃の温度に加熱されたホットロールに引き回し、延伸、熱セットを行った。さらに、3000m/分の速度でスピンドル回転数を制御してパッケージに巻き取り、8.0dtexのナイロンモノフィラメントを得た。良好な動摩擦係数であり、走行張力の変化を抑制することができた。 After oiling, the yarn is taken up as it is with an unheated godet roll at a speed of 774 m/min, and without being wound up, it is passed through a hot roll heated to a temperature of 190°C at a speed of 3200 m/min, where it is stretched and heat set. went. Furthermore, the spindle rotation speed was controlled at a speed of 3000 m/min and the product was wound into a package to obtain a nylon monofilament of 8.0 dtex. It had a good dynamic friction coefficient and was able to suppress changes in running tension.
(実施例3)PETマルチフィラメント
常法によって重合およびペレット化したPETをエクストルーダーによって溶融させた。その後、溶融したポリマーを、280℃に保温されたスピンブロック内に設けた配管および所望のポリマー流量に計量する計量ポンプを通過させ、スピンパックに導いた。スピンパック内には順にフィルター、公知の紡糸口金が設けられている。この紡糸口金から糸条を紡出させた。その後、糸条に対し冷却機を用いて直角かつ1方向から25℃のエアーを25m/分の風速で糸条に吹き付け、冷却固化させた。冷却固化された糸条に、オイリングロールにより紡糸油剤を延伸糸に対して1.0%となるように給油した。
(Example 3) PET multifilament PET polymerized and pelletized by a conventional method was melted using an extruder. Thereafter, the molten polymer was introduced into the spin pack by passing through piping provided in a spin block kept at 280° C. and a metering pump that metered the polymer flow rate to a desired polymer flow rate. A filter and a known spinneret are installed in the spin pack in turn. Yarn was spun from this spinneret. Thereafter, air at 25° C. was blown onto the yarn at a wind speed of 25 m/min from one direction perpendicular to the yarn using a cooler, and the yarn was cooled and solidified. A spinning oil was applied to the cooled and solidified yarn using an oiling roll so that the amount of spinning oil was 1.0% based on the drawn yarn.
油剤の成分は、pH緩衝剤として脂肪族ジカルボン酸塩(pKa=5.5)を3.0%、脂肪族ポリオキシアルキレンリン酸エステル塩(pKa=6.3)を1.0%とした以外は実施例1と同一である。 The components of the oil were 3.0% aliphatic dicarboxylate (pKa=5.5) and 1.0% aliphatic polyoxyalkylene phosphate salt (pKa=6.3) as pH buffers. The rest is the same as in Example 1.
給油後の糸条はそのまま1500m/分の速度で80℃の温度に加熱された第1ホットロール、4200m/分の速度で160℃の温度に加熱された第2ホットロールに引き回し、延伸、熱セットを行った。さらに、4221m/分の速度で2個の非加熱のゴデットロールに引き回した後、巻取張力が0.212g/dtexとなるようにスピンドル回転数を制御してパッケージに巻き取り、22.0dtex、18フィラメントのポリエステル長繊維を得た。良好な動摩擦係数であり、走行張力の変化を抑制することができた。 After oiling, the yarn is passed through a first hot roll heated to 80°C at a speed of 1500 m/min and a second hot roll heated to 160°C at a speed of 4200 m/min, then stretched and heated. I did a set. Furthermore, after winding it around two non-heated godet rolls at a speed of 4221 m/min, it was wound into a package by controlling the spindle rotation speed so that the winding tension was 0.212 g/dtex. A filament of polyester long fibers was obtained. It had a good dynamic friction coefficient and was able to suppress changes in running tension.
(比較例1)PETモノフィラメント
実施例1から、pH緩衝剤として脂肪族ジカルボン酸塩(pKa=5.5)を1.0%とした以外は実施例1と同様にモノフィラメントを得た。エージング後では動摩擦係数が上昇し、pHが4.8まで低下した。また、GPCにより測定される分子量分布において、エージング前後における同一分子量のピーク強度の差が0.05以上となり、走行張力は増加して変動も大きくなった。
(Comparative Example 1) PET Monofilament A monofilament was obtained in the same manner as in Example 1 except that 1.0% of aliphatic dicarboxylate (pKa=5.5) was used as the pH buffer. After aging, the coefficient of kinetic friction increased and the pH decreased to 4.8. Furthermore, in the molecular weight distribution measured by GPC, the difference in peak intensity for the same molecular weight before and after aging was 0.05 or more, and the running tension increased and fluctuations became large.
Claims (3)
ここでエージングとは、温度70℃、湿度95Rh%の恒温機内に7日間静置する処置とする。 The thread-mirror dynamic friction coefficient after aging is 0.45 or less, to which an oil agent containing 2.0 to 5.0% by weight of a pH buffering agent with an acid dissociation constant pKa of 4.0 to 7.5 is attached. , thermoplastic long fibers whose fluctuation range in the coefficient of dynamic friction between yarn and mirror surface is 0.15 or less.
Here, aging refers to a treatment in which the sample is left in a constant temperature machine at a temperature of 70° C. and a humidity of 95 Rh% for 7 days.
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