JP3141883U - Interrupting high temperature multilayer resistor - Google Patents
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- JP3141883U JP3141883U JP2008001384U JP2008001384U JP3141883U JP 3141883 U JP3141883 U JP 3141883U JP 2008001384 U JP2008001384 U JP 2008001384U JP 2008001384 U JP2008001384 U JP 2008001384U JP 3141883 U JP3141883 U JP 3141883U
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Abstract
【課題】高温を感知して、接続される電子部材の過電流による損壊を、回路を遮断することにより自動的に回避し、該電子部材を保護する遮断式高温多層型抵抗器を提供する。
【解決手段】セラミック棒45と、セラミック棒の両端に設けられる2つの金属製キャップ43と、セラミック棒の外周壁における、2つのキャップの間に設けられると共に、夫々異なる融点および抵抗値を有する複数の金属製の被膜41、42とを有することを特徴とする。
【選択図】図2Disclosed is an interrupting high-temperature multilayer resistor that detects a high temperature and automatically avoids damage caused by an overcurrent of a connected electronic member by interrupting a circuit to protect the electronic member.
A ceramic rod 45, two metal caps 43 provided at both ends of the ceramic rod, and a plurality of caps provided between the two caps on the outer peripheral wall of the ceramic rod, each having a different melting point and resistance value. It has the metal coatings 41 and 42 of this.
[Selection] Figure 2
Description
本考案は、特に高温を感知し、接続する電子部材が過熱により破損する前に自動的に電気回路を遮断することにより、前記電子部材を保護する遮断式高温多層型抵抗器に関するものである。 In particular, the present invention relates to a high-temperature multilayer resistor that protects an electronic member by detecting a high temperature and automatically shutting off an electric circuit before the connected electronic member is damaged due to overheating.
電子機器の内部にある回路板には、コンデンサや抵抗器などの電子部材が設けられ、長時間に亘って電子機器に電流を流すと、高温が生じて回路板のコンデンサや抵抗器などの電子部材が爆発して破損する恐れがある。また、この爆発により回路板に設けられた他の電子部材にまで被害が及ぶ恐れがある。 Electronic components such as capacitors and resistors are provided on the circuit board inside the electronic device. When a current is passed through the electronic device for a long time, a high temperature is generated and the electronic components such as the capacitor and resistor of the circuit board are generated. The material may explode and be damaged. Further, the explosion may damage other electronic members provided on the circuit board.
しかしながら、現在まで前記電子部材の過熱を防止するための理想的な手段はなかった。 However, until now there has been no ideal means for preventing overheating of the electronic member.
そこで、案出されたのが本考案であって、接続されている近接のコンデンサや抵抗器などの電子部材が所定の温度まで上昇した時、ほぼ絶縁状態として、隣接する電子部材に流れている電流を遮断することにより、持続的な温度上昇による電子部材の損壊を防止する遮断式高温多層型抵抗器を提供することを目的としている。 Therefore, the present invention has been devised, and when an electronic member such as a nearby capacitor or resistor connected rises to a predetermined temperature, it is almost insulated and flows to an adjacent electronic member. It aims at providing the interruption | blocking type high temperature multilayer resistor which prevents the damage of the electronic member by the continuous temperature rise by interrupting | blocking an electric current.
本願の請求項1の考案は、セラミック棒と、
前記セラミック棒の両端に設けられる2つの金属製キャップと、
前記セラミック棒の外周壁における、前記2つのキャップの間に設けられると共に、夫々異なる融点および抵抗値を有する複数の金属製の被膜とを有することを特徴とする遮断式高温多層型抵抗器、を提供する。
The invention of claim 1 of the present application comprises a ceramic rod,
Two metal caps provided at both ends of the ceramic rod;
An interrupting high-temperature multi-layer resistor provided between the two caps on the outer peripheral wall of the ceramic rod and having a plurality of metal films each having a different melting point and resistance value; provide.
本願の請求項2の考案は、前記複数の被膜が同心円状を呈し、該外層に位置する被膜が内層に位置する被膜を被包すると共に、該外層に位置する被膜が内層に位置する被膜より低融点および低抵抗値を有するものであることを特徴とする請求項1に記載の遮断式高温多層型抵抗器、を提供する。 In the invention of claim 2 of the present application, the plurality of coating films are concentric, the coating film positioned in the outer layer encapsulates the coating film positioned in the inner layer, and the coating film positioned in the outer layer is coated with the coating film positioned in the inner layer. The interrupting high-temperature multilayer resistor according to claim 1, which has a low melting point and a low resistance value.
本願の請求項3の考案は、前記複数の被膜がニッケル製の内層に位置する被膜と、該内層の被膜の外側を被包するスズ製である外層の被膜とからなるものであることを特徴とする請求項2に記載の遮断式高温多層型抵抗器、を提供する。 The invention of claim 3 of the present application is characterized in that the plurality of coatings are composed of a coating located in an inner layer made of nickel and an outer coating made of tin enclosing the outer side of the coating of the inner layer. The interruption type high temperature multilayer resistor according to claim 2 is provided.
本願の請求項4の考案は、前記複数の被膜が交互にセラミック棒の周壁に周設されることを特徴とする請求項1に記載の遮断式高温多層型抵抗器、を提供する。 The invention according to claim 4 of the present application provides the interrupting high-temperature multilayer resistor according to claim 1, wherein the plurality of coating films are alternately provided on the peripheral wall of the ceramic rod.
本考案は上記の課題を解決するものであり、前記手段によれば、平常時は、接続される隣接の電子部材と通電状態であるが、前記電子部材と遮断式高温多層型抵抗器の温度が所定の温度以上に上昇すると、低融点および低抵抗値である外層の被膜が溶融することにより分断されて、遮断式高温多層型抵抗器の抵抗値が大幅に高まり、前記電子部材に流れている電流が遮断される。故に、この構成によれば、持続的な温度上昇による電子部材の損壊を防止できるので、本考案の遮断式高温多層型抵抗器は、極めて優れた安全性を有するものと言える。 The present invention solves the above-described problems, and according to the above means, the electronic member and the adjacent electronic member to be connected are normally energized, but the temperature of the electronic member and the interrupting high-temperature multilayer resistor is not limited. When the temperature rises above a predetermined temperature, the outer layer film having a low melting point and a low resistance value is divided by melting, and the resistance value of the interrupting high temperature multilayer resistor is greatly increased and flows to the electronic member. Current is cut off. Therefore, according to this configuration, the electronic member can be prevented from being damaged due to a continuous temperature rise. Therefore, it can be said that the interrupting high-temperature multilayer resistor of the present invention has extremely excellent safety.
以下、添付図面を参照して本考案の好適な実施の形態を詳細に説明する。尚、下記実施例は、本考案の好適な実施の形態を示したものにすぎず、本考案の技術的範囲は、下記実施例そのものに何ら限定されるものではない。 Hereinafter, preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings. In addition, the following Example is only what showed the preferred embodiment of this invention, and the technical scope of this invention is not limited to the following Example itself at all.
図1は本考案に係る遮断式高温多層型抵抗器の使用状態を示す側面断面図であり、図2は本考案に係る遮断式高温多層型抵抗器の部分側面拡大断面図であり、図3は遮断式高温多層型抵抗器における低融点である外層の被膜が溶融し、液体状になった状態を示す部分側面拡大断面図であり、図4は本考案に係る遮断式高温多層型抵抗器の他の実施例の平面断面図である。 FIG. 1 is a side cross-sectional view showing a use state of a breaking type high-temperature multilayer resistor according to the present invention, and FIG. 2 is a partial side sectional enlarged view of the breaking type high-temperature multilayer resistor according to the present invention. FIG. 4 is a partially enlarged side sectional view showing a state in which the outer layer film having a low melting point is melted into a liquid state in the interrupting high temperature multilayer resistor, and FIG. 4 is an interrupting high temperature multilayer resistor according to the present invention. It is a plane sectional view of other examples.
図2に示すように、本考案に係る遮断式高温多層型抵抗器(40)の第1実施例は、セラミック棒(45)と、該セラミック棒(45)の両端に設けられる金属製の2つのキャップ(43)と、複数の被膜(41)(42)とを有するものである。 As shown in FIG. 2, the first embodiment of the interrupting high-temperature multilayer resistor (40) according to the present invention includes a ceramic rod (45) and two metal plates provided at both ends of the ceramic rod (45). It has one cap (43) and a plurality of coats (41) (42).
前記被膜(41)(42)は、セラミック棒(45)の両端外周壁における2つのキャップ(43)の間に設けられ、より詳しく説明すると、同心円状を呈するように、外層に位置する被膜(42)が内層に位置する被膜(41)を被包されるものである。また、それら被膜(41)(42)は夫々、異なる金属、金属化合物または金属混合物からなると共に、該外層に位置する被膜(42)は、内層に位置する被膜(41)より低融点および低抵抗値を有するものである。 The coatings (41) and (42) are provided between the two caps (43) on the outer peripheral walls at both ends of the ceramic rod (45). More specifically, the coatings (41) and (42) are positioned on the outer layer so as to have a concentric shape. 42) encapsulates the coating (41) located in the inner layer. The coatings (41) and (42) are made of different metals, metal compounds or metal mixtures, respectively, and the coating (42) located in the outer layer has a lower melting point and lower resistance than the coating (41) located in the inner layer. It has a value.
また、前記内層の被膜(41)は、摂氏1450度の融点および500オーム以上の抵抗値を有するニッケル製のものが、外層の被膜(42)は、摂氏232度の融点および5オーム以上の抵抗値を有するスズ製のものであることが好ましく、この構成によれば、前記遮断式高温多層型抵抗器(40)が正常稼働温度に置かれている時は、該被膜(42)は低抵抗値であるので、電流は順調に遮断式高温多層型抵抗器(40)を流れることができる。この時、該遮断式高温多層型抵抗器(40)は、通電のためのものであり、図1に示すような前記高温自動遮断式複膜型抵抗器(40)と接続されている電子部材(30)の抵抗値を変化させるものではない。 The inner layer film (41) is made of nickel having a melting point of 1450 degrees Celsius and a resistance value of 500 ohms or more, and the outer layer film (42) has a melting point of 232 degrees Celsius and a resistance of 5 ohms or more. Preferably, it is made of tin having a value, and according to this configuration, when the interrupting high-temperature multilayer resistor (40) is placed at a normal operating temperature, the coating (42) has a low resistance. Because of the value, the current can flow smoothly through the interrupting high-temperature multilayer resistor (40). At this time, the interruption type high temperature multilayer resistor (40) is for energization, and is connected to the high temperature automatic interruption type multi-film resistor (40) as shown in FIG. It does not change the resistance value of (30).
更に、図1に示すように、本考案の実施例においては、遮断式高温多層型抵抗器(40)が電子部材(30)に接続され、防爆ケース(10)および防爆材(符号なし)と共にモジュールを構成している。また、前記防爆ケース(10)は、方形で中空状を呈すると共に、絶縁性を有する強固なセラミック材料からなるものであり、その内部に収容室(符号なし)が形成されると共に、一側に2つのリード孔(符号なし)が穿設される。この構成によれば、前記防爆ケース(10)により、抵抗器の爆発による破片の収容室外への飛散を防止することができるので、周辺の電子部材が破損する恐れはない。 Further, as shown in FIG. 1, in the embodiment of the present invention, the interrupting high-temperature multilayer resistor (40) is connected to the electronic member (30), together with the explosion-proof case (10) and the explosion-proof material (not indicated). The module is configured. The explosion-proof case (10) has a square and hollow shape and is made of a strong ceramic material having an insulating property. A storage chamber (not shown) is formed inside the explosion-proof case (10). Two lead holes (not labeled) are drilled. According to this configuration, the explosion-proof case (10) can prevent the debris from being scattered outside the storage chamber due to the explosion of the resistor, so that there is no possibility of damage to the surrounding electronic members.
前記防爆ケース(10)の収容室に設けられる電子部材(30)は、例えば抵抗器やコンデンサであり、該電子部材(30)の両端に夫々、防爆ケース(10)のリード孔から外部へ延出する1本のリード(31)が設けられ、該リード(31)は、例えば、半田付けにより回路板に接続してもよく、他の接続方法を用いてもよい。前記遮断式高温多層型抵抗器(40)は、前記2本のリード(31)の内の何れか1本のリード(31)に設置され、前記1本のリード(31)の一部を取替えることから、そのリード(31)を2つの部分に分断させるようにすると共に、前記2つの部分の間に前記2つの部分を連結する。 The electronic member (30) provided in the accommodation chamber of the explosion-proof case (10) is, for example, a resistor or a capacitor, and extends to the outside from the lead hole of the explosion-proof case (10) at both ends of the electronic member (30). One lead (31) to be taken out is provided, and the lead (31) may be connected to the circuit board by soldering, for example, or another connection method may be used. The interrupting high-temperature multilayer resistor (40) is installed on any one of the two leads (31), and a part of the one lead (31) is replaced. Therefore, the lead (31) is divided into two parts, and the two parts are connected between the two parts.
また、前記防爆材は、例えばセメントなどの絶縁材料からなり、前記電子部材(30)および遮断式高温多層型抵抗器(40)を、防爆ケース(10)の収容室に設置した後、該防爆材を充填して、該電子部材(30)および遮断式高温多層型抵抗器(40)を固定することにより、該電子部材(30)の爆発による破片の飛散を防止するものである。 The explosion-proof material is made of, for example, an insulating material such as cement. After the electronic member (30) and the interrupting high-temperature multilayer resistor (40) are installed in the storage chamber of the explosion-proof case (10), the explosion-proof material is used. By filling the material and fixing the electronic member (30) and the interrupting high-temperature multilayer resistor (40), scattering of debris due to explosion of the electronic member (30) is prevented.
図1及び図3に示すように、前記電子部材(30)および遮断式高温多層型抵抗器(40)の温度が上昇し、該電子部材(30)が爆発する恐れのある時には、該遮断式高温多層型抵抗器(40)における外層の被膜(42)が溶融して流体となり、該流体となったスズが分子間力の作用により、夫々前記キャップ(43)に引き戻されるように互いに分離した2つの金属流体(42a)となって、前記遮断式高温多層型抵抗器(40)における内層の被膜(41)が通電の役目を果たそうとするが、該内層の被膜(41)の抵抗値が高いため、該遮断式高温多層型抵抗器(40)がほぼ絶縁状態となり、前記電子部材(30)において電流が遮断された状態となる。故に、上記の構成を用いれば、前記電子部材(30)の爆発による、周囲に位置する他の電子部材の破損を防止することができる。 As shown in FIGS. 1 and 3, when the temperature of the electronic member (30) and the interrupting high-temperature multilayer resistor (40) rises and the electronic member (30) may explode, the interrupting-type The outer layer coating (42) in the high-temperature multilayer resistor (40) melts into a fluid, and the fluid tin is separated from each other so as to be pulled back to the cap (43) by the action of intermolecular force. The inner layer coating (41) in the interrupting high-temperature multilayer resistor (40) becomes two metal fluids (42a) and tries to play a role of energization, but the inner layer coating (41) has a resistance value of Since it is high, the interruption type high temperature multilayer resistor (40) is almost insulative, and the electric current is interrupted in the electronic member (30). Therefore, if said structure is used, the damage of the other electronic member located around by the explosion of the said electronic member (30) can be prevented.
また、遮断式高温多層型抵抗器(40)の接続関係及び作動原理は、以下の通りである。 The connection relationship and operating principle of the interrupting high-temperature multilayer resistor (40) are as follows.
1.夫々異なる金属からなる被膜(41)(42)を備える遮断式高温多層型抵抗器(40)を電子部材(30)に接続させて、該電子部材(30)を、遮断式高温多層型抵抗器(40)と同一温度にする。尚、該被膜(42)は、低融点および低抵抗値であることから通電に寄与するが、他方の被膜(41)は、該被膜(42)より高融点および高抵抗値であるので、通電に寄与しない。 1. A breaking type high temperature multilayer resistor (40) provided with coatings (41) and (42) made of different metals is connected to the electronic member (30), and the electronic member (30) is connected to the breaking type high temperature multilayer resistor. Set to the same temperature as (40). The coating (42) contributes to energization because it has a low melting point and a low resistance value, but the other coating (41) has a higher melting point and higher resistance than the coating (42). Does not contribute.
2.そして、前記電子部材(30)および遮断式高温多層型抵抗器(40)が所定の温度を超えると、前記低融点および低抵抗値の被膜(42)が溶融し分断され、残された被膜(41)は、高融点および高抵抗値であることから通電に寄与しないので、電子部材(30)に流されていた電流が遮断される。 2. When the electronic member (30) and the interrupting high-temperature multilayer resistor (40) exceed a predetermined temperature, the low melting point and low resistance film (42) is melted and divided, and the remaining film ( Since 41) has a high melting point and a high resistance value, it does not contribute to energization, so that the current flowing through the electronic member (30) is cut off.
図4に示すように、本考案に係る遮断式高温多層型抵抗器(40)の第2実施例は、前記第1実施例とほぼ同様のものであるが、被膜(41)(42)が交互にセラミック棒(45)の周壁に周設される点において異なるものである。 As shown in FIG. 4, the second embodiment of the interrupting high-temperature multilayer resistor (40) according to the present invention is substantially the same as the first embodiment, but the coatings (41) and (42) are the same. They are different in that they are alternately provided on the peripheral wall of the ceramic rod (45).
上述したように、前記遮断式高温多層型抵抗器(40)は、平常時に通電状態とするが、前記電子部材(30)および遮断式高温多層型抵抗器(40)が異常な温度にまで上昇すると、低融点および低抵抗値である被膜(42)が溶融することにより分断されて、該遮断式高温多層型抵抗器(40)の抵抗値が大幅に高まり、前記電子部材(30)に流れている電流が遮断される。故に、この構成によれば、持続的な温度上昇による電子部材の損壊を防止することができる。 As described above, the interrupting high-temperature multilayer resistor (40) is normally energized, but the electronic member (30) and the interrupting high-temperature multilayer resistor (40) rise to an abnormal temperature. Then, the film (42) having a low melting point and a low resistance value is divided by melting, and the resistance value of the interrupting high-temperature multilayer resistor (40) is significantly increased and flows to the electronic member (30). Current is interrupted. Therefore, according to this configuration, it is possible to prevent the electronic member from being damaged due to a continuous temperature rise.
本考案は上記の構成を有するので、遮断式高温多層型抵抗器と接続される近隣のコンデンサや抵抗器など電子部材が所定の温度まで上昇した時、該遮断式高温多層型抵抗器をほぼ絶縁状態として、隣接する電子部材に流れている電流を遮断することにより、持続的な温度上昇による電子部材の損壊を防止することができる。 Since the present invention has the above-described configuration, when an electronic member such as a nearby capacitor or resistor connected to the breaking high temperature multilayer resistor rises to a predetermined temperature, the breaking high temperature multilayer resistor is substantially insulated. By blocking the current flowing through the adjacent electronic member as a state, it is possible to prevent the electronic member from being damaged due to a continuous temperature rise.
10 防爆ケース
30 電子部材
31 リード線
40 遮断式高温多層型抵抗器
41 被膜
42 被膜
42a 金属流体
43 キャップ
45 セラミック棒
DESCRIPTION OF
Claims (4)
前記セラミック棒の両端に設けられる2つの金属製キャップと、
前記セラミック棒の外周壁における、前記2つのキャップの間に設けられると共に、夫々異なる融点および抵抗値を有する複数の金属製の被膜とを有することを特徴とする遮断式高温多層型抵抗器。 Ceramic rods,
Two metal caps provided at both ends of the ceramic rod;
A breaking type high-temperature multilayer resistor provided between the two caps on the outer peripheral wall of the ceramic rod and having a plurality of metal films each having a different melting point and resistance value.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2020072090A (en) * | 2018-10-30 | 2020-05-07 | スマート エレクトロニクス インク | Fuse resistor assembly and method of manufacturing fuse resistor assembly |
| JP2021018975A (en) * | 2019-07-17 | 2021-02-15 | スマート エレクトロニクス インク | Fuse resistor assembly and manufacturing method of fuse resistor assembly |
-
2008
- 2008-03-10 JP JP2008001384U patent/JP3141883U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2020072090A (en) * | 2018-10-30 | 2020-05-07 | スマート エレクトロニクス インク | Fuse resistor assembly and method of manufacturing fuse resistor assembly |
| JP7002764B2 (en) | 2018-10-30 | 2022-01-20 | スマート エレクトロニクス インク | Fuse resistance assembly and manufacturing method of fuse resistance assembly |
| JP2021018975A (en) * | 2019-07-17 | 2021-02-15 | スマート エレクトロニクス インク | Fuse resistor assembly and manufacturing method of fuse resistor assembly |
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