JP4732950B2 - Crusher for shield machine - Google Patents
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- JP4732950B2 JP4732950B2 JP2006137837A JP2006137837A JP4732950B2 JP 4732950 B2 JP4732950 B2 JP 4732950B2 JP 2006137837 A JP2006137837 A JP 2006137837A JP 2006137837 A JP2006137837 A JP 2006137837A JP 4732950 B2 JP4732950 B2 JP 4732950B2
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Description
本発明は、シールド掘進機のチャンバと排土管の前端側の排土口との間に取込スペースを形成し、その取込スペース内の塊状の掘削物を破砕可能な装置に関するものである。 The present invention relates to an apparatus capable of forming an intake space between a chamber of a shield machine and a discharge port on the front end side of a discharge pipe and crushing a massive excavated material in the intake space.
従来、シールド掘進機は、胴体と、胴体を推進させる複数のシールドジャッキと、胴体の前端側に設けられたカッターヘッドと、カッターヘッドで掘削された掘削土を収容するチャンバと、チャンバの後端を仕切る隔壁と、チャンバ内の掘削土を排出する排土管を有する排土装置とを備え、排土管の前端部が隔壁に接続され、排土管の前端側の排土口がチャンバに臨んでいる。 Conventionally, a shield machine has a fuselage, a plurality of shield jacks for propelling the fuselage, a cutter head provided on the front end side of the fuselage, a chamber for accommodating excavated soil excavated by the cutter head, and a rear end of the chamber And a soil removal device having a soil discharge pipe for discharging the excavated soil in the chamber, the front end portion of the soil discharge pipe is connected to the partition wall, and the soil discharge port on the front end side of the soil discharge pipe faces the chamber .
ここで、泥土圧(土圧)式シールド掘進機(例えば、特許文献1参照)では、排土装置として、排土管の内部に回転自在に配設されたスクリュウオーガを有するスクリュウコンベアを採用する場合が多く、また、泥水式シールド掘進機(例えば、特許文献2参照)では、泥水圧送方式の排土装置が採用される。 Here, in a mud pressure (earth pressure) type shield machine (for example, refer to Patent Document 1), a screw conveyor having a screw auger that is rotatably disposed inside a soil discharging pipe is employed as a soil discharging device. In addition, a muddy water type shield excavator (see, for example, Patent Document 2) employs a muddy water pumping type earth removing device.
ところで、シールド掘進機では、巨大な礫、玉石、岩、木杭等を含む地山を掘削した際、これら礫、玉石、岩,木杭等が十分に切削、破砕されずに、排土装置で排出不可能な塊状の掘削物としてチャンバ内に取り込まれ、この塊状の掘削物が排土管を閉塞する場合がある。この場合、排土装置による排土能力が低下する、或いは、排土不可能になるため、掘削作業を中断し、排土装置の解体作業や掘削物の除去作業を含む非常に煩雑な作業を行う必要があり、非能率的である。そこで、排土管を閉塞する虞がある塊状の掘削物を破砕する装置が実用に供されている。 By the way, in the shield machine, when excavating natural ground including huge gravel, cobblestone, rocks, wooden piles, etc., these gravels, cobblestones, rocks, wooden piles, etc. are not sufficiently cut and crushed, In some cases, the massive excavated material is taken into the chamber as a massive excavated material that cannot be discharged, and the massive excavated material clogs the drainage pipe. In this case, since the soil removal capability of the soil removal device is reduced or soiling becomes impossible, the excavation work is interrupted, and the very complicated work including the work of dismantling the soil removal device and the work for removing the excavated material is performed. Must be done and inefficient. In view of this, devices for crushing massive excavated materials that may block the soil discharge pipe have been put to practical use.
特許文献1のシールド掘進機では、排土管の前端側の排土口が隔壁よりも後方に位置し、排土口の前側にハウジングが配設され、ハウジングの前端部が隔壁に接続されて、ハウジングの内部がチャンバに臨み、排土管の前端部がハウジングの後壁部に接続されて、排土口がハウジングの内部に臨んでいる。ハウジングの内部に1対のロールが左右に隙間を空けて並設され、これらロールを回転させる油圧モータとギヤが設けられている。1対のロール間の隙間は排土口の前側に位置し、油圧モータとギヤにより1対のロールが回転されて、これらロール間を通る塊状の掘削物を排土装置で排出可能な大きさに破砕する。 In the shield machine of Patent Document 1, the soil discharge port on the front end side of the soil discharge pipe is located behind the partition wall, the housing is disposed on the front side of the soil discharge port, and the front end portion of the housing is connected to the partition wall, The interior of the housing faces the chamber, the front end portion of the soil discharge pipe is connected to the rear wall portion of the housing, and the soil discharge port faces the interior of the housing. A pair of rolls are juxtaposed in the housing with a gap left and right, and a hydraulic motor and a gear for rotating these rolls are provided. The gap between the pair of rolls is located on the front side of the earth discharge port, and the pair of rolls is rotated by the hydraulic motor and the gear so that the massive excavated material passing between the rolls can be discharged by the earth removal device. Crush.
特許文献2のシールド掘進機では、排土管の前端部が隔壁にダイレクトに接続されて、排土管の前端部分に排泥管内打撃装置が立設されている。この排泥管内打撃装置は、ビットが下端部に交換可能に装着されたロッドと、ロッドを上下動自在にガイドする内筒と、内筒を上下動自在にガイドする外筒と、内筒に対してロッドを上下動させる油圧モータ及びカムと、外筒に対してロッド及び内筒及び油圧モータ及びカム等を一体的に上下動させる油圧ジャッキ等を備えている。 In the shield machine of Patent Document 2, the front end portion of the soil discharge pipe is directly connected to the partition wall, and the sludge discharge pipe impact device is erected at the front end portion of the soil discharge pipe. This sludge pipe impact device includes a rod with a bit exchangeably attached to its lower end, an inner cylinder that guides the rod to move up and down, an outer cylinder that guides the inner cylinder to move up and down, and an inner cylinder In contrast, a hydraulic motor and a cam that move the rod up and down, a hydraulic jack that moves the rod, the inner cylinder, the hydraulic motor, the cam, and the like up and down integrally with the outer cylinder are provided.
この排泥管内打撃装置は、油圧ジャッキにより、ロッドが排土管の内部に突出した位置と外部へ退入した位置とに亙って内筒及び油圧モータ及びカム等と共に上下動され、ロッドが排土管の内部に突出した状態で、油圧モータ及びカムにより、ロッドが毎分100回程度で上下に往復駆動されて、塊状の掘削物を打撃し破砕する。また、油圧ジャッキによっても、ロッドが内筒及び油圧モータ及びカム等と共に毎分60回程度で上下に往復駆動されて、塊状の掘削物を打撃し破砕可能である旨が記載されている。 This sludge drainage impact device is moved up and down together with the inner cylinder, the hydraulic motor, the cam and the like by the hydraulic jack over the position where the rod protrudes inside and out of the soil discharge pipe. The rod is reciprocated up and down at a rate of about 100 times per minute by a hydraulic motor and a cam in a state of projecting into the clay pipe, hitting and crushing the massive excavated material. In addition, it is described that the rod can be reciprocated up and down at about 60 times per minute together with the inner cylinder, the hydraulic motor, the cam, and the like by the hydraulic jack to hit and crush a lump of excavated material.
特許文献2のメイン実施例(図2)では、排泥管内打撃装置が鉛直姿勢で配置されて、ロッドが排土管の内壁に向かって延び、排土管に入り込んだ塊状の掘削物を破砕可能に構成され、変形例(図6)では、排泥管内打撃装置が傾斜姿勢で配置されて、ロッドが排土口に向かって延び、排土口に詰まった塊状の掘削物を破砕可能に構成されている。 In the main embodiment of Patent Document 2 (FIG. 2), the sludge draining device is arranged in a vertical posture, the rod extends toward the inner wall of the drain pipe, and the massive excavated material that has entered the drain pipe can be crushed. In the modified example (FIG. 6), the sludge pipe impact device is arranged in an inclined posture, and the rod extends toward the soil discharge port so that the massive excavated material clogged in the soil discharge port can be crushed. ing.
特許文献1のシールド掘進機では、1対のロールは大型であり、これらロールの全体が掘削土の排出通路であるケーシングの内部に配設されるため、しかも、1対のロール間の隙間も狭く、これらロールが排土管の排土口の前側を大きく塞いだ状態になるため、そして、掘削物を破砕する必要がない場合でも同状態に維持されるため、排土装置による排土能力が低下する虞がある。 In the shield machine of Patent Document 1, the pair of rolls are large, and the entire rolls are disposed inside the casing, which is a discharge passage for excavated soil, and there is also a gap between the pair of rolls. Since these rolls are in a state where these rolls largely block the front side of the discharge port of the discharge pipe, and even if it is not necessary to crush the excavated material, the same state is maintained. May decrease.
また、大型の1対のロールと、これらロールを収容する大型のケーシングが必要になるため、大型構造になること、大きな設置スペースが必要になること、1対のロールを回転させる油圧モータとギヤが別途必要になるため、複雑な構造になること、既存の排土装置への適用が難しいこと、等の問題がある。 In addition, since a large pair of rolls and a large casing that accommodates these rolls are required, a large structure is required, a large installation space is required, and a hydraulic motor and gear that rotates the pair of rolls. However, there is a problem that it becomes a complicated structure and is difficult to apply to an existing earth removing device.
特許文献2の排泥管内打撃装置では、油圧モータや油圧ジャッキにより、ロッドが上下に往復駆動されて塊状の掘削物を打撃するが、それだけでは掘削物を確実に破砕できない虞がある。メイン実施例(図2)の装置では、ロッドが塊状の掘削物を排土管との間に挟み込んで破砕する可能性があるが、その際、排土管が掘削物を介してロッドから大きな力を受けて損傷する虞があり、また、排土口に詰まった塊状の掘削物については対処できない。変形例(図6)の装置では、排土口に詰まった塊状の掘削物を打撃するが、やはり、それだけでは掘削物を確実に破砕することは難しい。 In the sludge drainage hitting device of Patent Document 2, the rod is reciprocated up and down by a hydraulic motor or a hydraulic jack to hit a massive excavated material, but there is a possibility that the excavated material cannot be reliably crushed by itself. In the apparatus of the main embodiment (FIG. 2), there is a possibility that the rod sandwiches the massive excavated material between the earth discharging pipes and crushes them. There is a risk of damage due to damage, and it is not possible to deal with massive excavated items that are clogged in the soil discharge port. In the apparatus of the modified example (FIG. 6), the massive excavated material clogged in the discharge port is hit, but it is still difficult to reliably crush the excavated material by itself.
また、この排泥管内打撃装置では、既存の排土装置への適用は容易であるものの、内筒、外筒、油圧モータ、カム、油圧ジャッキ等を備えるため、非常に複雑な構造になること、上下方向に長い大型構造になること、コンパクトに設置できないこと、ロッドを比較的高速で上下に往復駆動しなければならないため、泥土圧式シールド掘進機への適用が困難であること、等の問題がある。 Moreover, although this sludge drainage hammering device is easy to apply to existing soil discharging devices, it has an extremely complicated structure because it includes an inner cylinder, outer cylinder, hydraulic motor, cam, hydraulic jack, etc. Problems such as a large structure that is long in the vertical direction, that it cannot be installed compactly, and that the rod must be reciprocated up and down at a relatively high speed, making it difficult to apply to a mud pressure shield machine. There is.
本発明の目的は、シールド掘進機の破砕装置において、通常時は、排土管から掘削土を排出する所期の排土能力を確保し、排土口の前側の取込スペースに塊状の掘削物が取り込まれた場合に、その掘削物を破砕し或いは移動させて除去し、排土管等の解体作業や掘削物の除去作業を含む非常に煩雑な作業を行うことなく、排土管の閉塞を解除又は予防すること、トンネルの構築を能率良く行えるようにすること、構造を簡単に且つ小型にして設置スペースを小さくすること、既存の排土管への適用を容易にすること、泥土圧式シールド掘進機と泥水式シールド掘進機の何れにも適用可能にすること、等々である。 An object of the present invention is to secure a desired earth discharging capacity for discharging excavated soil from an earth discharging pipe in a crushing device of a shield machine, and to perform a massive excavated object in an intake space in front of the earth discharging port. , The excavated material is removed by crushing or moving, and the clogging of the drainage pipe is released without performing very complicated work including the dismantling work of the excavated pipe and the removal work of the excavated material. Or prevent it, make it possible to construct a tunnel efficiently, make the structure simple and small and reduce the installation space, make it easy to apply to existing drainage pipes, mud pressure shield machine And applicable to both muddy-water shield machines.
請求項1のシールド掘進機の破砕装置は、胴体と、胴体の前端側に設けられたカッターヘッドと、カッターヘッドで掘削された掘削土を収容するチャンバと、チャンバの後端を仕切る隔壁と、隔壁に前端部が接続されチャンバ内の掘削土を排出する排土管とを備えたシールド掘進機において、前記排土管の前端側の排土口を隔壁よりも後方に位置させ、この排土口とチャンバとを連通させるように隔壁から後方へ凹む取込スペースを形成する筒状部材を設け、前記筒状部材は、前方広がりの左右1対の側壁及び底壁を有し、前記筒状部材又はこれの付近の隔壁に取り付けられた少なくとも1対の油圧ジャッキであって、これら油圧ジャッキのロッドにより取込スペース内の塊状の掘削物を破砕可能に相対向状に配置された少なくとも1対の油圧ジャッキを設けたものである。 A crushing device for a shield machine according to claim 1, a fuselage, a cutter head provided on a front end side of the fuselage, a chamber for storing excavated soil excavated by the cutter head, a partition wall for partitioning the rear end of the chamber, In a shield machine having a front end connected to the partition wall and a discharge pipe for discharging the excavated soil in the chamber, a discharge port on the front end side of the discharge pipe is positioned behind the partition wall, A cylindrical member that forms an intake space recessed backward from the partition so as to communicate with the chamber is provided, and the cylindrical member has a pair of left and right side walls and a bottom wall that extend forward, and the cylindrical member or At least one pair of hydraulic jacks attached to a partition wall in the vicinity thereof, and at least one pair of oils disposed opposite to each other so as to be able to crush the massive excavated material in the intake space by the rods of these hydraulic jacks It is provided with a jack.
この破砕装置では、通常時は、少なくとも1対の油圧ジャッキのロッドが排土口への掘削土の流入の妨げにならないように縮んだ状態に保持されて、排土口の前側が大きく開放され、排土管から掘削土を排出する所期の排土能力が確保される。取込スペースに塊状の掘削物が取り込まれた場合、少なくとも1対の油圧ジャッキのロッドが伸作動され、これらロッドにより取込スペース内の塊状の掘削物が強力に挟み込まれて破砕され、破砕された掘削物は排土管により排出され、或いは、これらロッドにより塊状の掘削物が押動されて取込スペース外へ移動し、排土口の前側から塊状の掘削物が除去され、排土管の閉塞が解除又は予防される。その後、少なくとも1対の油圧ジャッキのロッドが縮作動されて、再度、排土口の前側が大きく開放され所期の排土能力が確保される。 In this crushing device, normally, at least one pair of hydraulic jack rods is held in a contracted state so as not to hinder the inflow of excavated soil into the soil discharge port, and the front side of the soil discharge port is greatly opened. In addition, the expected soil removal capacity for discharging excavated soil from the soil discharge pipe is ensured. When a block of excavated material is taken into the intake space, at least one pair of hydraulic jack rods is extended, and the block of excavated material in the input space is strongly sandwiched and crushed by these rods. The excavated material is discharged by the earth removal pipe, or the rod-shaped excavated material is pushed out by these rods and moved out of the intake space, and the mass excavated material is removed from the front side of the earth excavation port, and the earth excavation pipe is blocked. Is lifted or prevented. Thereafter, the rods of at least one pair of hydraulic jacks are contracted, and again, the front side of the soil discharge port is largely opened to ensure the desired soil removal capability.
ここで、請求項1の発明に次の構成を採用可能である。
前記1対の油圧ジャッキのロッドが伸びた状態では、これらロッドの先端部が排土口の前側において接近対向するとともに、1対の油圧ジャッキのロッドが縮んだ状態では、これらロッドが排土口への掘削土の流入の妨げにならない側方へ退くように構成される(請求項2)。
Here, the following configuration can be adopted in the invention of claim 1.
When the rods of the pair of hydraulic jacks are extended, the tips of the rods approach each other on the front side of the discharge port, and when the rods of the pair of hydraulic jacks are contracted, the rods are connected to the discharge port. It is comprised so that it may recede to the side which does not become the hindrance of the inflow of the excavated soil to (claim 2).
前記1対の油圧ジャッキのシリンダ本体を取込スペースの外側に配置するとともに、ロッドを筒状部材を貫通させて取込スペースに臨ませる(請求項3)。前記少なくとも1対の油圧ジャッキとして、左右1対の油圧ジャッキを上下に2組設ける(請求項4)。 The cylinder body of the pair of hydraulic jacks is disposed outside the taking-in space, and the rod is made to penetrate the tubular member and face the taking-in space. As the at least one pair of hydraulic jacks, two pairs of left and right hydraulic jacks are provided up and down (Claim 4) .
前記1対の油圧ジャッキのロッドの先端部に交換可能に装着された破砕部材を設ける(請求項5)。前記シールド掘進機は、排土管とこの排土管の内部に回転自在に配設されたスクリュウオーガとを有するスクリュウコンベアを備え、前記スクリュウオーガの前端部に装着されたカッター部材を設ける(請求項6)。 A crushing member, which is replaceably attached, is provided at the tip of the rod of the pair of hydraulic jacks (Claim 5 ). It said shield machine is provided with a screw conveyor having a screw auger rotatably disposed waste drainpipe and into the interior of the discharge drainpipe is provided with a cutter member mounted on the front end of the screw auger (claim 6 ).
請求項1のシールド掘進機の破砕装置によれば、排土管の前端側の排土口を隔壁よりも後方に位置させ、この排土口とチャンバとを連通させるように隔壁から後方へ凹む取込スペースを形成する筒状部材を設け、筒状部材又はこれの付近の隔壁に少なくとも1対の油圧ジャッキを取り付け、これら油圧ジャッキのロッドにより取込スペース内の塊状の掘削物を破砕可能に相対向状に配置したので、通常時は、少なくとも1対の油圧ジャッキのロッドが排土口への掘削土の流入の妨げにならないように、これらロッドを縮めた状態に保持して、排土口の前側を大きく開放し、排土管から掘削土を排出する所期の排土能力を確保でき、取込スペースに塊状の掘削物が取り込まれた場合、少なくとも1対の油圧ジャッキのロッドを伸作動させて、これらロッドにより取込スペース内の塊状の掘削物を強力に挟み込んで破砕して排土管により排出し、或いは、これらロッドにより塊状の掘削物を押動して取込スペース外へ移動させ、こうして、排土口の前側から塊状の掘削物を除去し、排土管の閉塞による解体作業や掘削物の除去作業を含む非常に煩雑な作業を行うことなく、排土管の閉塞を解除又は予防でき、トンネルの構築を能率良く行うことができる。 According to the crushing device of the shield machine of claim 1, the earth discharge port on the front end side of the earth removal pipe is located behind the partition wall, and the recess recessed backward from the partition wall so that the earth discharge port communicates with the chamber. A cylindrical member is formed to form an intake space, and at least one pair of hydraulic jacks is attached to the cylindrical member or a partition wall in the vicinity of the cylindrical member, and the rods of these hydraulic jacks are capable of crushing massive excavated material in the intake space. Since it is arranged in the direction, normally, the rods of at least one pair of hydraulic jacks are held in a contracted state so that the flow of excavated soil into the soil discharge port is not hindered. The front side of the door can be opened widely to ensure the desired soil removal capacity to discharge the excavated soil from the soil discharge pipe, and when a large amount of excavated material is taken into the intake space, at least one pair of hydraulic jack rods is extended. Let this From the rod, the massive excavated material in the intake space is strongly sandwiched and crushed and discharged by the drainage pipe, or the massive excavated material is pushed out by the rod and moved out of the intake space, thus Remove the massive excavated material from the front side of the discharge port, and remove or prevent the clogging of the discharge tube without performing very complicated work including dismantling work due to clogging of the discharge tube and removal work of excavated material. Can be constructed efficiently.
ここで、排土口を隔壁よりも後方に位置させ、筒状部材により排土口とチャンバとを連通させるように隔壁から後方へ凹む取込スペースを形成することで、排土管で排出不可能な塊状の掘削物を取込スペースに滞在(筒状部材で保持)させて破砕し易くし、油圧ジャッキを機内側に取り付けて、油圧ジャッキがチャンバ側へ露出して掘削装置と干渉したり損傷しないようにして、油圧ジャッキの上記機能を発揮させることができる。しかも、筒状部材と少なくとも1対の油圧ジャッキを設けて構成できる、この破砕装置については、構造を簡単に且つ小型にし、コンパクトに配置し、設置スペースを小さくし、既存の排土管への適用を容易にし、少なくとも1対の油圧ジャッキで塊状の掘削物を挟み込んで破砕するので、泥土圧式シールド掘進機と泥水式シールド掘進機の何れにも適用可能になる。筒状部材は、前方広がりの左右1対の側壁及び底壁を有するので、筒状部材のチャンバ側の開口を大きくして、チャンバから取込スペースへの掘削土の流入を促進して、その掘削土を排土口へ確実に案内することができる。 Here, the earth discharge port is located behind the partition wall, and a tubular member is used to form an intake space that is recessed backward from the partition wall so that the earth discharge port and the chamber communicate with each other. A large lump of excavated material stays in the take-in space (held by a cylindrical member) to facilitate crushing, and a hydraulic jack is attached to the inside of the machine. The hydraulic jack is exposed to the chamber and interferes with the drilling rig or is damaged. In this way, the above function of the hydraulic jack can be exhibited. In addition, this crushing device, which can be configured by providing a cylindrical member and at least one pair of hydraulic jacks, has a simple and compact structure, is compactly arranged, reduces installation space, and can be applied to existing soil pipes. Since the massive excavated material is sandwiched and crushed by at least one pair of hydraulic jacks, it can be applied to either a mud pressure shield machine or a muddy water shield machine. Since the cylindrical member has a pair of left and right side walls and a bottom wall spreading forward, the opening on the chamber side of the cylindrical member is enlarged to facilitate the inflow of excavated soil from the chamber to the intake space. The excavated soil can be reliably guided to the discharge port.
請求項2のシールド掘進機の破砕装置によれば、1対の油圧ジャッキのロッドが伸びた状態では、これらロッドの先端部が排土口の前側において接近対向するので、取込スペース内の塊状の掘削物を確実に破砕し、また、1対の油圧ジャッキのロッドが縮んだ状態では、これらロッドが排土口への掘削土の流入の妨げにならない側方へ退くので、排土口の前側を大きく開放して、排土管から掘削土を排出する所期の排土能力を確実に確保することができる。 According to the crushing device of the shield machine of claim 2, when the rods of the pair of hydraulic jacks are extended, the tip portions of these rods are close to each other on the front side of the soil discharge port, so that the lump in the intake space When the rods of a pair of hydraulic jacks are shrunken, the rods retract to the side that does not interfere with the flow of excavated soil into the drainage port. The front side can be opened widely to ensure the desired soil removal capacity for discharging the excavated soil from the soil discharge pipe.
請求項3のシールド掘進機の破砕装置によれば、1対の油圧ジャッキのシリンダ本体を取込スペースの外側に配置するとともに、ロッドを筒状部材を貫通させて取込スペースに臨ませたので、シリンダ本体を筒状部材又はこれの付近の隔壁に取り付け、ロッドにより取込スペース内の塊状の掘削物を破砕可能に、また、ロッドを縮めた状態では排土口への土砂流入の妨げにならないように、油圧ジャッキを配置できる。 According to the crushing device for the shield machine of claim 3, the cylinder body of the pair of hydraulic jacks is arranged outside the taking-in space, and the rod is made to penetrate the tubular member and face the taking-in space. The cylinder body is attached to a cylindrical member or a partition wall in the vicinity of it, and the rod-shaped drilling object in the take-up space can be crushed by the rod. A hydraulic jack can be placed to prevent this.
請求項4のシールド掘進機の破砕装置によれば、少なくとも1対の油圧ジャッキとして、左右1対の油圧ジャッキを上下に2組設けたので、通常、排土管の先端部は隔壁の下端部分に接続されるが、これに対応する位置に取込スペース(筒状部材)を設け、左右1対の上下2組の合計4つの油圧ジャッキを筒状部材又はこれの付近の隔壁に適切な配置で取り付けて、取込スペース内の塊状の掘削物を破砕する機能を高めることができる。 According to the crushing device for a shield machine of claim 4, since two sets of left and right hydraulic jacks are provided as upper and lower pairs as at least one pair of hydraulic jacks, the tip of the soil discharge pipe is usually at the lower end of the partition wall. It is connected, but the intake space (cylindrical member) is provided at the position corresponding to this, and a total of four hydraulic jacks in a pair of left and right upper and lower pairs are arranged appropriately on the cylindrical member or the partition wall in the vicinity. It is possible to enhance the function of attaching and crushing the massive excavated material in the intake space.
請求項5のシールド掘進機の破砕装置によれば、1対の油圧ジャッキのロッドの先端部に交換可能に装着された破砕部材を設けたので、塊状の掘削物を破砕する機能を高めるとともに、摩耗した破砕部材を新たな破砕部材に交換でき、また、破砕対象となる塊状の掘削物の種類(礫、玉石、岩,木杭)に適した種類の破砕部材を設けることができるので、高い破砕機能を維持できる。 According to the crushing device of the shield machine of claim 5 , since the crushing member that is replaceably attached to the tip of the rod of the pair of hydraulic jacks is provided, the function of crushing the massive excavated material is enhanced, The worn crushing member can be replaced with a new crushing member, and the type of crushing member suitable for the type of massive excavated material (gravel, cobblestone, rock, wood pile) to be crushed can be provided. The crushing function can be maintained.
請求項6のシールド掘進機の破砕装置によれば、シールド掘進機は、排土管とこの排土管の内部に回転自在に配設されたスクリュウオーガとを有するスクリュウコンベアを備え、スクリュウオーガの前端部に装着されたカッター部材を設けたので、油圧ジャッキで破砕できなかった取込スペース内の塊状の掘削物をスクリュウオーガの前端部のカッター部材で破砕し、排土管で排出不可能な塊状の掘削物の排土管への侵入を防止できる。 According to the crushing device for a shield machine according to claim 6, the shield machine comprises a screw conveyor having a discharge pipe and a screw auger rotatably disposed inside the discharge pipe, and a front end portion of the screw auger. Because the cutter member attached to is provided, the massive excavated material in the intake space that could not be crushed by the hydraulic jack is crushed by the cutter member at the front end of the screw auger, and the massive excavation that cannot be discharged by the soil discharge pipe It can prevent the intrusion of objects into the drainage pipe.
シールド掘進機は、胴体、胴体の前端側に設けられたカッターヘッド、カッターヘッドで掘削された掘削土を収容するチャンバ、チャンバの後端を仕切る隔壁、隔壁に前端部が接続されチャンバ内の掘削土を排出する排土管を備え、本発明のシールド掘進機の破砕装置は、排土管の前端側の排土口を隔壁よりも後方に位置させ、この排土口とチャンバとを連通させるように隔壁から後方へ凹む取込スペースを形成する筒状部材を設け、筒状部材又はこれの付近の隔壁に取り付けられた少なくとも1対の油圧ジャッキであって、これら油圧ジャッキのロッドにより取込スペース内の塊状の掘削物を破砕可能に相対向状に配置された少なくとも1対の油圧ジャッキを設けたものである。 The shield machine has a fuselage, a cutter head provided on the front end side of the fuselage, a chamber for storing excavated soil excavated by the cutter head, a partition wall for partitioning the rear end of the chamber, and a front end portion connected to the partition wall for excavation in the chamber. The crushing device of the shield machine according to the present invention is provided with a soil discharge pipe for discharging soil, and the soil discharge port on the front end side of the soil discharge pipe is positioned behind the partition wall so that the discharge port and the chamber communicate with each other. A cylindrical member for forming an intake space recessed backward from the partition wall is provided, and at least one pair of hydraulic jacks attached to the cylindrical member or a partition wall in the vicinity thereof, and the rods of these hydraulic jacks capture the inside of the intake space. At least one pair of hydraulic jacks are provided so as to be capable of crushing the massive excavated material.
図1〜図3に示すように、シールド掘進機1は、胴体2、胴体2を推進させる複数のシールドジャッキ3、胴体2を中折れさせる複数の中折れジャッキ4、胴体2の前端側に設けられた掘削装置5、掘削装置5で掘削された掘削土を収容するチャンバ6、チャンバ6の後端を仕切る隔壁7、チャンバ6内の掘削土を攪拌する攪拌装置8、チャンバ6内の掘削土を排出する左右1対の排土管80を有する排土装置9、塊状の掘削物を破砕可能な左右1対の破砕装置10、掘削装置5で掘削形成されたトンネルTの内面にセグメントSを組付けるエレクタ装置11、エレクタ装置11により組付けられたセグメントとトンネルTの内面との間にモルタルを注入する裏込注入装置12等を備えている。 As shown in FIGS. 1 to 3, the shield machine 1 is provided on the front side of the body 2, a plurality of shield jacks 3 for propelling the body 2, a plurality of middle-folded jacks 4 for folding the body 2, and the body 2. Excavator 5, chamber 6 for accommodating excavated soil excavated by excavator 5, partition wall 7 that partitions the rear end of chamber 6, agitator 8 for agitating excavated soil in chamber 6, excavated soil in chamber 6 A segment S is formed on the inner surface of the tunnel T excavated and formed by the excavating device 5, the earth removing device 9 having a pair of right and left earth discharging pipes 80, a pair of left and right crushing devices 10 capable of crushing a massive excavated material. An erector device 11 to be attached, a back injection device 12 for injecting mortar between the segment assembled by the erector device 11 and the inner surface of the tunnel T, and the like are provided.
左右1対の排土装置9は同構造であり、図1〜図7に示すように、各排土装置9は、排土管80、排土管80の内部に回転自在に配設されたスクリュウオーガ81を有し、排土管80とスクリュウオーガ81等でスクリュウコンベア9Aが構成されている。排土管80の前端側の排土口80aが、隔壁7の下部よりも後方に位置し、対応する破砕装置10の筒状部材91により形成された取込スペース90を介してチャンバ6に連通し、スクリュウオーガ81の先端部には破砕装置10のカッター部材97が装着され、スクリュウオーガ81は、その先端部が排土管80の排土口80aよりも少し前方へ突出している。 The pair of right and left earth removal devices 9 have the same structure, and as shown in FIGS. 1 to 7, each earth removal device 9 is disposed in the earth discharge pipe 80 and the screw auger rotatably disposed inside the earth discharge pipe 80. 81, and a screw conveyor 9A is configured by the soil discharge pipe 80, the screw auger 81, and the like. A soil discharge port 80 a on the front end side of the soil discharge pipe 80 is located behind the lower portion of the partition wall 7 and communicates with the chamber 6 through the intake space 90 formed by the corresponding cylindrical member 91 of the crushing device 10. The cutter auger 81 of the crushing device 10 is attached to the distal end portion of the screw auger 81, and the distal end portion of the screw auger 81 projects slightly forward from the soil discharge port 80 a of the soil discharge pipe 80.
次に、破砕装置10について詳細に説明する。
左右1対の破砕装置10は同構造であり、図1〜図7に示すように、各破砕装置10は、排土管80の前端側の排土口80aを隔壁7よりも後方に位置させ、この排土口80aとチャンバ6とを連通させるように隔壁7から後方へ凹む取込スペース90を形成する筒状部材91を設け、この筒状部材91に取り付けられた左右2対の油圧ジャッキ95であって、これら油圧ジャッキ95のロッド95bにより取込スペース90内の塊状の掘削物を破砕可能に相対向状に配置された左右2対の油圧ジャッキ95を設けて構成している。
Next, the crushing apparatus 10 will be described in detail.
The pair of left and right crushing apparatuses 10 have the same structure, and as shown in FIGS. 1 to 7, each crushing apparatus 10 positions the discharge port 80 a on the front end side of the discharge pipe 80 behind the partition wall 7, A cylindrical member 91 that forms an intake space 90 that is recessed backward from the partition wall 7 is provided so as to allow the earth discharge port 80a and the chamber 6 to communicate with each other, and two left and right hydraulic jacks 95 attached to the cylindrical member 91 are provided. The rods 95b of these hydraulic jacks 95 are provided with two pairs of left and right hydraulic jacks 95 arranged opposite to each other so that the massive excavated material in the intake space 90 can be crushed.
筒状部材91は、前方広がりの上壁91a及び左右1対の側壁91b及び底壁91cと後方下がり傾斜状の後壁91dとを有する角筒状に形成され、1対の補強側板91eと補強後板91fを介して胴体2に連結支持されるとともに、上壁91aと側壁91bと底壁91cの前端部が隔壁7と胴体2の矩形開口45の周縁部分に結合されて、取込スペース90がチャンバ6に臨み、後壁91dに排土管80の前端部が内嵌状に結合されて、排土口80aが取込スペース90に臨んでいる。 The tubular member 91 is formed in a rectangular tube shape having an upper wall 91a that spreads forward, a pair of left and right side walls 91b and a bottom wall 91c, and a rear wall 91d that is inclined downwardly and is reinforced with a pair of reinforcing side plates 91e and a reinforcing member. The front end of the upper wall 91a, the side wall 91b, and the bottom wall 91c is coupled to the peripheral portion of the rectangular opening 45 of the partition wall 7 and the body 2 through the rear plate 91f. Faces the chamber 6, the front end of the soil discharge pipe 80 is coupled to the rear wall 91 d in an internally fitted manner, and the soil discharge port 80 a faces the intake space 90.
左右2対の油圧ジャッキ95として、左右1対の油圧ジャッキ95が上下に2組設けられ、上側の左右1対の油圧ジャッキ95は排土口80aの上半部に対応する高さ位置に配置され、下側の左右1対の油圧ジャッキ95は排土口80aの下半部に対応する高さ位置に配置されている。 As a pair of left and right hydraulic jacks 95, two pairs of left and right hydraulic jacks 95 are provided up and down, and the upper pair of left and right hydraulic jacks 95 are disposed at a height position corresponding to the upper half of the soil discharge port 80a. The pair of left and right hydraulic jacks 95 on the lower side is disposed at a height position corresponding to the lower half of the soil discharge port 80a.
各油圧ジャッキ95は、シリンダ本体95aと、ロッド95bと、ガイド部材95cとを有し、ガイド部材95cはシリンダ本体95aのロッド側端部に固定され、このガイド部材95cにロッド95bがシール部材95dを介して伸縮自在にガイドされている。シリンダ本体95aが取込スペース90の前部の側方外側に配置され、ガイド部材95cが筒状部材91の側壁91bと補強側板91eとに内嵌状に結合され、ロッド95bがガイド部材95cを介して筒状部材91(側壁91b)を貫通して取込スペース90に突出状に臨んでいる。 Each hydraulic jack 95 includes a cylinder body 95a, a rod 95b, and a guide member 95c. The guide member 95c is fixed to a rod side end of the cylinder body 95a, and the rod 95b is connected to the guide member 95c with a seal member 95d. It is guided to extend and contract through The cylinder body 95a is disposed on the lateral side outside the front portion of the intake space 90, the guide member 95c is coupled to the side wall 91b of the cylindrical member 91 and the reinforcing side plate 91e in an internally fitted manner, and the rod 95b connects the guide member 95c. Through the cylindrical member 91 ( side wall 91b) and faces the intake space 90 in a protruding manner.
各油圧ジャッキ95は、復動型の油圧シリンダで構成され、油圧供給ユニット(図示略)により伸縮され、図6、図7に鎖線で示すように、左右2対の油圧ジャッキ95のロッド95bが伸びた状態では、これらロッド95bの先端部が排土口80aの前側において接近対向するとともに、図6、図7に実線で示すように、左右2対の油圧ジャッキ95のロッド95bが縮んだ状態では、これらロッド95bが排土口80aへの掘削土の流入の妨げにならない側方へ退くように構成されている。 Each hydraulic jack 95 is constituted by a backward-acting hydraulic cylinder, and is expanded and contracted by a hydraulic pressure supply unit (not shown). As shown by chain lines in FIGS. In the extended state, the tip portions of the rods 95b approach and face each other on the front side of the soil discharge port 80a, and the rods 95b of the two pairs of left and right hydraulic jacks 95 are contracted as shown by solid lines in FIGS. Then, these rods 95b are configured to recede to the side that does not hinder the inflow of excavated soil into the soil discharge port 80a.
各破砕装置10には、2対の油圧ジャッキ95のロッド95bの先端部に交換可能に装着された破砕部材96が設けられ、破砕対象となる塊状の掘削物の種類(礫、玉石、岩,木杭)に適した複数種類の破砕部材96が用意されている。また、スクリュウオーガ81の前端部に交換可能に装着されたカッター部材97が設けられている。 Each crushing device 10 is provided with a crushing member 96 that is replaceably attached to the tip of the rod 95b of two pairs of hydraulic jacks 95, and the type of massive excavated material to be crushed (gravel, cobblestone, rock, A plurality of types of crushing members 96 suitable for wood piles are prepared. Further, a cutter member 97 that is replaceably attached to the front end portion of the screw auger 81 is provided.
ここで、筒状部材91の側壁91bと底壁91cには、複数の注入口92が形成され、これら注入口92に注入管93が接続され、これら注入口92から洗浄水を取込スペース90に噴射して、取込スペース90やスクリュウオーガ81の先端部分を洗浄できる。 Here, a plurality of inlets 92 are formed in the side wall 91 b and the bottom wall 91 c of the cylindrical member 91 , and injection pipes 93 are connected to these inlets 92, and washing water is taken in from these inlets 92. The leading end portion of the intake space 90 and the screw auger 81 can be cleaned.
次に、シールド掘進機1の作用について説明する。
このシールド掘進機1では、胴体2が複数のシールドジャッキ3により推進され、掘削装置5により胴体2の前方の地山が掘削されて、掘削土がチャンバ6に回収され、1対の排土装置9により排出される。こうしてトンネルTが掘削形成されると共に、順次、エレクタ装置11により複数のセグメントSがリング状に組付けられていく。
Next, the operation of the shield machine 1 will be described.
In this shield machine 1, the body 2 is propelled by a plurality of shield jacks 3, the ground in front of the body 2 is excavated by the excavator 5, and the excavated soil is collected in the chamber 6, and a pair of soil removal devices. 9 is discharged. Thus, the tunnel T is excavated and formed, and the plurality of segments S are sequentially assembled in a ring shape by the erector apparatus 11.
上記のようにトンネルTを構築していく通常時では、1対の破砕装置10において、夫々、左右2対の油圧ジャッキ95のロッド95bが、排土口80aへの掘削土の流入の妨げにならないように縮んだ状態(図6、図7に鎖線で示す状態)に保持されて、1対の排土装置9において、夫々、排土口80aの前側が大きく開放され、排土管80から掘削土を排出する所期の排土能力が確保される。 In the normal time when the tunnel T is constructed as described above, in the pair of crushing devices 10, the rods 95b of the two left and right hydraulic jacks 95 prevent the inflow of excavated soil into the soil discharge port 80a. In a pair of soil removal devices 9, the front side of the soil discharge port 80 a is largely opened and excavated from the soil drainage pipe 80, while being held in a contracted state (a state indicated by a chain line in FIGS. 6 and 7). The expected soil removal capacity to discharge the soil is secured.
ここで、巨大な礫、玉石、岩、木杭等を含む地山を掘削した際、これら礫、玉石、岩,木杭等が十分に切削、破砕されずに、排土装置9で排出不可能な塊状の掘削物としてチャンバ6内に取り込まれ、この塊状の掘削物が取込スペース90に取り込まれる或いは閉塞する場合がある。この状態になったことは、排土管80から排出される掘削土の量が少なくなることや、土圧計43で検出された圧力が上昇することで検知することができる。 Here, when excavating natural ground including huge gravel, cobblestones, rocks, wooden piles, etc., these gravels, cobblestones, rocks, wooden piles, etc. are not sufficiently cut and crushed, and are not discharged by the earth removal device 9. There is a case where the massive excavated material is taken into the chamber 6 and the massive excavated material is taken into the intake space 90 or is blocked. This state can be detected by a decrease in the amount of excavated soil discharged from the soil discharge pipe 80 or an increase in the pressure detected by the earth pressure gauge 43.
そこで、破砕装置10において、左右2対の油圧ジャッキ95のロッド95bが伸作動され、これらロッド95bにより取込スペース90内の塊状の掘削物が強力に挟み込まれて破砕され、破砕された掘削物は排土管80により排出され、或いは、これらロッド95bにより塊状の掘削物が押動されて取込スペース90外へ移動し、排土口80aの前側から塊状の掘削物が除去され、その後、左右1対の油圧ジャッキ95のロッド95bが縮作動され、排土口80aの前側が大きく開放され所期の排土能力が確保される。 Therefore, in the crushing device 10, the rods 95b of the two pairs of right and left hydraulic jacks 95 are extended, and the massive drilled material in the intake space 90 is strongly sandwiched and crushed by these rods 95b, and the crushed excavated material. Is discharged by the earth discharge pipe 80, or the massive excavated material is pushed by these rods 95b to move out of the intake space 90, and the massive excavated material is removed from the front side of the earth discharging port 80a. The rod 95b of the pair of hydraulic jacks 95 is contracted, and the front side of the soil discharge port 80a is greatly opened to ensure the desired soil removal capability.
以上説明したシールド掘進機1の破砕装置10によれば、排土管80の前端側の排土口80aを隔壁7よりも後方に位置させ、この排土口80aとチャンバ6とを連通させるように隔壁7から後方へ凹む取込スペース90を形成する筒状部材91を設け、筒状部材91に左右1対の油圧ジャッキ95を取り付け、これら油圧ジャッキ95のロッド95bにより取込スペース90内の塊状の掘削物を破砕可能に相対向状に配置した。 According to the crushing device 10 of the shield machine 1 described above, the soil discharge port 80a on the front end side of the soil discharge pipe 80 is positioned behind the partition wall 7, and the soil discharge port 80a and the chamber 6 are communicated with each other. A cylindrical member 91 that forms an intake space 90 that is recessed rearward from the partition wall 7 is provided, and a pair of left and right hydraulic jacks 95 are attached to the cylindrical member 91, and a lump in the intake space 90 is provided by the rod 95 b of these hydraulic jacks 95. The excavations were arranged in a mutually opposing manner so that they could be crushed.
従って、通常時は、左右1対の油圧ジャッキ95のロッド95bが排土口80aへの掘削土の流入の妨げにならないように、これらロッド95bを縮めた状態に保持して、排土口80aの前側を大きく開放し、排土管80から掘削土を排出する所期の排土能力を確保でき、取込スペース90に塊状の掘削物が取り込まれた場合、左右1対の油圧ジャッキ95のロッド95bを伸作動させて、これらロッド95bにより取込スペース70内の塊状の掘削物を強力に挟み込んで破砕して排土管80により排出し、或いは、これらロッド95bにより塊状の掘削物を押動して取込スペース90外へ移動させ、こうして、排土口80aの前側から塊状の掘削物を除去し、排土管80の閉塞による解体作業や掘削物の除去作業を含む非常に煩雑な作業を行うことなく、排土管80の閉塞を解除又は予防でき、トンネルTの構築を能率良く行うことができる。 Accordingly, during normal times, the rods 95b of the pair of left and right hydraulic jacks 95 are held in a contracted state so that the rod 95b does not hinder the inflow of excavated soil into the soil discharge port 80a. Can open the front side of the pipe and secure the desired earth discharging ability to discharge the excavated soil from the earth discharging pipe 80. When a massive excavated material is taken into the intake space 90, a pair of left and right hydraulic jacks 95 95b is extended, and the massive excavated material in the take-in space 70 is strongly sandwiched by these rods 95b and crushed and discharged by the earth discharging pipe 80, or the massive excavated material is pushed by these rods 95b. Thus, the mass excavated material is removed from the front side of the soil discharge port 80a, and very complicated work including dismantling work and excavated material removal work by closing the soil discharge pipe 80 is performed. Ukoto without be released or preventing clogging of the exhaust drainpipe 80 can be efficiently performed to construct a tunnel T.
ここで、排土口80aを隔壁7よりも後方に位置させ、筒状部材91により排土口80aとチャンバ6とを連通させるように隔壁7から後方へ凹む取込スペース90を形成することで、排土管80で排出不可能な塊状の掘削物を取込スペース90に滞在(筒状部材91で保持)させて破砕し易くし、油圧ジャッキ95を機内側に取り付けて、油圧ジャッキ95がチャンバ6側へ露出して掘削装置5と干渉したり損傷しないようにして、油圧ジャッキ95の上記機能を発揮させることができる。しかも、筒状部材91と左右1対の油圧ジャッキ95を設けて構成できる、この破砕装置10については、構造を簡単に且つ小型にし、コンパクトに配置し、設置スペースを小さくし、既存の排土管への適用を容易にし、左右1対油圧ジャッキ95で塊状の掘削物を挟み込んで破砕するので、泥土圧式シールド掘進機と泥水式シールド掘進機の何れにも適用可能になる。 Here, the discharge port 80 a is positioned behind the partition wall 7, and the intake space 90 that is recessed backward from the partition wall 7 is formed by the tubular member 91 so that the discharge port 80 a and the chamber 6 communicate with each other. The massive excavated material that cannot be discharged by the soil discharge pipe 80 stays in the take-in space 90 (held by the cylindrical member 91) to be easily crushed, and the hydraulic jack 95 is attached to the inside of the machine. The above-described function of the hydraulic jack 95 can be exerted so as not to be exposed to the 6 side and interfere with or damage the excavator 5. Moreover, the crushing apparatus 10 can be configured by providing a cylindrical member 91 and a pair of left and right hydraulic jacks 95. The crushing apparatus 10 can be simply and compactly arranged, compactly arranged, and can be installed in a small space. Since the massive excavated material is sandwiched and crushed by the pair of right and left hydraulic jacks 95, it can be applied to either a mud pressure shield machine or a muddy water shield machine.
2対の油圧ジャッキ95のロッド95bが伸びた状態では、これらロッド95bの先端部が排土口80aの前側において接近対向するので、取込スペース90内の塊状の掘削物を確実に破砕し、また、1対の油圧ジャッキ95のロッド95bが縮んだ状態では、これらロッド95bが排土口80aへの掘削土の流入の妨げにならない側方へ退くので、排土口80aの前側を大きく開放して、排土管80から掘削土を排出する所期の排土能力を確実に確保することができる。 In the state in which the rods 95b of the two pairs of hydraulic jacks 95 are extended, the tip portions of these rods 95b approach and face each other on the front side of the soil discharge port 80a, so that the massive excavated material in the intake space 90 is reliably crushed, Further, when the rods 95b of the pair of hydraulic jacks 95 are contracted, the rods 95b retreat to the side that does not interfere with the inflow of the excavated soil into the soil discharge port 80a, so that the front side of the soil discharge port 80a is opened widely. As a result, it is possible to reliably ensure the desired soil removal capacity for discharging the excavated soil from the soil discharge pipe 80.
2対の油圧ジャッキ95のシリンダ本体95aを取込スペース90の外側に配置するとともに、ロッド95bを筒状部材91を貫通させて取込スペース90に臨ませたので、シリンダ本体95aを筒状部材91に取り付け、ロッド95bにより取込スペース90内の塊状の掘削物を破砕可能に、油圧ジャッキ95を配置できる。 Since the cylinder body 95a of the two pairs of hydraulic jacks 95 is disposed outside the taking-in space 90, and the rod 95b is passed through the tubular member 91 so as to face the taking-in space 90, the cylinder body 95a is moved to the tubular member. The hydraulic jack 95 can be disposed so as to be attached to 91 and capable of crushing the massive excavated material in the intake space 90 by the rod 95b.
2対の油圧ジャッキ95として、左右1対の油圧ジャッキ95を上下に2組設けたので、排土管80の先端部は隔壁7の下端部分に接続されるが、これに対応する位置に取込スペース90(筒状部材91)を設け、左右1対の上下2組の合計4つの油圧ジャッキ95を筒状部材91に適当な配置で取り付けて、取込スペース90内の塊状の掘削物を破砕する機能を高めることができる。 Since two pairs of left and right hydraulic jacks 95 are provided as two pairs of hydraulic jacks 95, the distal end portion of the soil discharge pipe 80 is connected to the lower end portion of the partition wall 7, but is taken into the corresponding position. Space 90 (cylindrical member 91) is provided, and a total of four hydraulic jacks 95 in two pairs of left and right pairs are attached to the cylindrical member 91 in an appropriate arrangement, and the massive excavated material in the intake space 90 is crushed. Can enhance the function.
筒状部材91は、前方広がりの左右1対の側壁91b及び底壁91cを有するので、筒状部材91のチャンバ6側(前側)の矩形開口45を大きくして、チャンバ6から取込スペース90への掘削土の流入を促進して、その掘削土を排土口80aへ確実に案内することができる。 Since the cylindrical member 91 has a pair of left and right side walls 91b and a bottom wall 91c that are widened forward, the rectangular opening 45 on the chamber 6 side (front side) of the cylindrical member 91 is enlarged, and the intake space 90 from the chamber 6 is increased. It is possible to promote the inflow of excavated soil into the soil and reliably guide the excavated soil to the soil discharge port 80a.
2対の油圧ジャッキ95のロッド95bの先端部に交換可能に装着された破砕部材96を設けたので、塊状の掘削物を破砕する機能を高めるとともに、摩耗した破砕部材96を新たな破砕部材96に交換でき、また、破砕対象となる塊状の掘削物の種類(礫、玉石、岩,木杭)に適した種類の破砕部材96を設けることができるので、高い破砕機能を維持できる。 Since the crushing member 96 that is replaceably attached to the tip of the rod 95b of the two pairs of hydraulic jacks 95 is provided, the function of crushing the massive excavated material is enhanced, and the worn crushing member 96 is replaced with a new crushing member 96. Moreover, since the kind of crushing member 96 suitable for the kind of massive excavation object (cobble, cobblestone, rock, wooden pile) used as crushing object can be provided, a high crushing function can be maintained.
シールド掘進機1は、排土管80とこの排土管80の内部に回転自在に配設されたスクリュウオーガ81とを有するスクリュウコンベア9Aを備え、スクリュウオーガ81の前端部に交換可能に装着されたカッター部材97を設けたので、油圧ジャッキ95で破砕できなかった取込スペース90内の塊状の掘削物をスクリュウオーガ81の前端部のカッター部材97で破砕し、排土管80で排出不可能な塊状の掘削物の排土管80への侵入を防止でき、また、摩耗したカッター部材97を新たなカッター部材97に交換でき、また、破砕対象となる塊状の掘削物の種類(礫、玉石、岩,木杭)に適した種類のカッター部材97を設けることができるので、高い破砕機能を維持できる。 The shield machine 1 includes a screw conveyor 9A having a discharge pipe 80 and a screw auger 81 rotatably disposed inside the discharge pipe 80, and a cutter mounted on the front end of the screw auger 81 in a replaceable manner. Since the member 97 is provided, the massive excavated material in the intake space 90 that could not be crushed by the hydraulic jack 95 is crushed by the cutter member 97 at the front end of the screw auger 81 and cannot be discharged by the soil discharge pipe 80. The excavated material can be prevented from entering the drainage pipe 80, the worn cutter member 97 can be replaced with a new cutter member 97, and the type of massive excavated material to be crushed (gravel, cobblestone, rock, wood Since the kind of cutter member 97 suitable for the pile can be provided, a high crushing function can be maintained.
尚、前記破砕装置10を次のように変更してもよい。
1]左右2対の油圧ジャッキ95の代わりに、左右1対の油圧ジャッキ95、或いは、左右3対以上の油圧ジャッキ95を設けてもよい。前記後者の場合、左右1対の油圧ジャッキ95を上下に複数組設け、前後に複数組設けてもよい。
2]カッター部材87を省略してもよい。
In addition, you may change the said crushing apparatus 10 as follows.
1] Instead of the two pairs of left and right hydraulic jacks 95, one pair of left and right hydraulic jacks 95, or three or more pairs of left and right hydraulic jacks 95 may be provided. In the latter case, a plurality of pairs of left and right hydraulic jacks 95 may be provided vertically and a plurality of pairs may be provided on the front and back.
2] The cutter member 87 may be omitted.
3]図8に示すように、各油圧ジャッキ95のロッド95bの先端部に設けた破砕部材96を省略し、2対の油圧ジャッキ95に対して、大型の左右1対の破砕部材98を設けてもよい。この場合、各破砕部材98は、左右各側の上下2つの油圧ジャッキ95のロッド95bに連結され、これにより、取込スペース90内の塊状の掘削物をより確実に挟み込んで破砕することが可能になる。 3] As shown in FIG. 8, the crushing member 96 provided at the tip of the rod 95b of each hydraulic jack 95 is omitted, and a pair of large left and right crushing members 98 are provided for the two pairs of hydraulic jacks 95. May be. In this case, each crushing member 98 is connected to the rods 95b of the two upper and lower hydraulic jacks 95 on each of the left and right sides, so that the massive excavated material in the intake space 90 can be more securely sandwiched and crushed. become.
4]図9に示すように、油圧ジャッキ95を筒状部材91の付近の隔壁7に取り付けてもよい。この場合、油圧ジャッキ95のシリンダ本体95aをブラケット99により隔壁7に固定することになる。 4] As shown in FIG. 9, a hydraulic jack 95 may be attached to the partition wall 7 in the vicinity of the cylindrical member 91. In this case, the cylinder body 95 a of the hydraulic jack 95 is fixed to the partition wall 7 by the bracket 99 .
5]取込スペース90に塊状の掘削物が取り込まれたことを検知する掘削物検知手段を設けても良い。この掘削物検知手段としては、塊状の掘削物をレーダ等により直接検出するセンサを採用してもよい。
6]その他、本発明の趣旨を逸脱しない範囲において、前記開示事項以外の種々の変更を付加して実施可能であり、また、本実施例の泥土圧式シールド掘進機以外に、泥水式シールド掘進機等、種々のシールド掘進機に本発明を適用可能である。
5 ] You may provide the excavation thing detection means which detects that the massive excavation thing was taken in into the taking-in space 90. As this excavated matter detection means, a sensor that directly detects a massive excavated matter by a radar or the like may be adopted.
6 ] Other than that, the present invention can be implemented with various modifications other than the above-mentioned disclosure within the scope of the present invention, and in addition to the mud pressure shield machine of this embodiment, the muddy water type shield machine The present invention can be applied to various shield machines.
1 シールド掘進機
2 胴体
6 チャンバ
7 隔壁
9A スクリュウコンベア
10 破砕装置
62 カッターヘッド
80 排土管
81 スクリュウオーガ
90 取込スペース
91 筒状部材
91b 側壁
91c 底壁
95 油圧ジャッキ
95a シリンダ本体
95b ロッド
96,98 破砕部材
97 カッター部材
DESCRIPTION OF SYMBOLS 1 Shield machine 2 Body 6 Chamber 7 Bulkhead 9A Screw conveyor 10 Crushing device 62 Cutter head 80 Drain pipe 81 Screw auger 90 Taking-in space 91 Cylindrical member 91b Side wall 91c Bottom wall 95 Hydraulic jack 95a Cylinder body 95b Rod 96, 98 Crush Member 97 Cutter member
Claims (6)
前記排土管の前端側の排土口を隔壁よりも後方に位置させ、この排土口とチャンバとを連通させるように隔壁から後方へ凹む取込スペースを形成する筒状部材を設け、
前記筒状部材は、前方広がりの左右1対の側壁及び底壁を有し、
前記筒状部材又はこれの付近の隔壁に取り付けられた少なくとも1対の油圧ジャッキであって、これら油圧ジャッキのロッドにより取込スペース内の塊状の掘削物を破砕可能に相対向状に配置された少なくとも1対の油圧ジャッキを設けたことを特徴とするシールド掘進機の破砕装置。 A fuselage, a cutter head provided on the front end side of the fuselage, a chamber for storing excavated soil excavated by the cutter head, a partition wall for partitioning the rear end of the chamber, and a front end portion connected to the partition wall, the excavated soil in the chamber In a shield machine with a drain pipe that discharges
A discharge port on the front end side of the soil discharge pipe is positioned behind the partition wall, and a cylindrical member is provided that forms an intake space that is recessed rearward from the partition wall so that the discharge port and the chamber communicate with each other.
The cylindrical member has a pair of left and right side walls and a bottom wall spreading forward,
At least one pair of hydraulic jacks attached to the cylindrical member or a partition wall in the vicinity of the cylindrical member, and the rods of the hydraulic jacks are arranged in opposition to each other so that the massive excavated material in the intake space can be crushed. A crusher for a shield machine, comprising at least one pair of hydraulic jacks.
前記スクリュウオーガの前端部に装着されたカッター部材を設けたことを特徴とする請求項1〜5の何れか1項に記載のシールド掘進機の破砕装置。The crushing device for a shield machine according to any one of claims 1 to 5, wherein a cutter member attached to a front end portion of the screw auger is provided.
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| JP6548264B2 (en) * | 2016-02-10 | 2019-07-24 | Jimテクノロジー株式会社 | Tunnel excavator |
| JP2019157548A (en) * | 2018-03-15 | 2019-09-19 | 川崎重工業株式会社 | Shield drilling machine |
| CN111119886A (en) * | 2020-01-15 | 2020-05-08 | 淮南矿业(集团)有限责任公司 | A roadheader blade |
| CN113153342B (en) * | 2021-04-30 | 2024-04-30 | 山东凤志管道设备有限公司 | Full-automatic control system of heading machine |
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| JPS5380734A (en) * | 1976-12-24 | 1978-07-17 | Nippon Telegraph & Telephone | Gravel pulverizer for shield excavator |
| JPS54155626A (en) * | 1978-05-27 | 1979-12-07 | Tekken Constr Co | Shield excavator provided with grits crusher |
| JPS5651899A (en) * | 1979-10-05 | 1981-05-09 | Nippon Electric Co | Method of manufacturing high density multilayer circuit board |
| JPS59144095A (en) * | 1983-02-08 | 1984-08-17 | Nec Corp | Bubble memory plane |
| JPS59206598A (en) * | 1983-05-07 | 1984-11-22 | 日立建機株式会社 | Shield drilling machine |
| JP3939024B2 (en) * | 1998-06-01 | 2007-06-27 | 株式会社タンガロイ | Equipment for excavating earth and sand of shield machine |
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