JP5347310B2 - Sterilization package - Google Patents

Sterilization package Download PDF

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JP5347310B2
JP5347310B2 JP2008103244A JP2008103244A JP5347310B2 JP 5347310 B2 JP5347310 B2 JP 5347310B2 JP 2008103244 A JP2008103244 A JP 2008103244A JP 2008103244 A JP2008103244 A JP 2008103244A JP 5347310 B2 JP5347310 B2 JP 5347310B2
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sterilization
seal
opening
hole
package
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JP2009249030A (en
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真一 三上
睦 石井
英穂 永田
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Dai Nippon Printing Co Ltd
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Description

本発明は、滅菌用シーを使用して外部から滅菌が実施できる滅菌用包装体に関するものである。 The present invention relates to sterilization packaging sterilization can be performed from the outside using the sterilizing seal.

特許文献1は、プラスチックフィルムからなる培養袋の通気用の開口部に、通気性多孔質シートを熱圧着してなる培養袋であって、熱圧着の強さが引っ張り試験機で0.1〜1.5kgf/15mmであることを特徴とし、培養袋内に培地原料を充填し、きのこ種菌を植菌した後に培養袋の通気性多孔質シートを、きのこ菌糸が培地天面から50%以上蔓延した時点で剥離して更に培養することを特徴とするきのこ類の培養方法である。
そして、特許文献1の図1では、ガゼット折りして袋状に成形されたプラスチックフィルム製の袋に、通気用の開口部が形成され、この通気用の開口部に通気性多孔質シートを熱圧着して接合部を形成している。そして、同文献図2(B)では、既に培地の天面部分のきのこ菌糸の菌体量やその分泌物は、通気性多孔質シートをある程度剥がして雑菌侵入が生じても、雑菌が繁殖することができず、雑菌汚染されにくい状態になっており、通気性多孔質シートを剥がすタイミングは、きのこ菌糸の活力を高水準に維持し、子実体の早期発生、高収量を得るために、先に述べた培養袋内酸素消費量のピーク時、もしくはピーク直後が望ましいと記載されている。即ち通気性多孔質シートは、プラスチックフィルム製の袋の中のきのこ菌培養のために通気性を確保する事が目的であり、或る程度菌を培養した後に通気性シートを剥がし、袋外に子実体原基を誘導して子実体を発生させるものである。
Patent Literature 1 is a culture bag formed by thermocompression bonding a breathable porous sheet to an opening for ventilation of a culture bag made of a plastic film, and the strength of thermocompression bonding is 0.1 to 0.1 with a tensile tester. It is 1.5kgf / 15mm, filled with culture medium raw material in the culture bag, inoculated with mushroom inoculum, and the breathable porous sheet of the culture bag, mushroom mycelium spread more than 50% from the top of the culture medium This is a method for cultivating mushrooms, which is characterized by peeling and further culturing at the time of being removed.
In FIG. 1 of Patent Document 1, an opening for ventilation is formed in a bag made of a plastic film formed by folding a gusset into a bag shape, and a breathable porous sheet is heated in the opening for ventilation. The joint is formed by pressure bonding. In FIG. 2B, the amount of mushroom mycelium on the top surface of the medium and the secretion thereof are propagated even if the infiltrated bacteria are invaded by peeling the air-permeable porous sheet to some extent. In order to maintain the vitality of the mushroom mycelium at a high level and to obtain the early occurrence of fruiting bodies and high yield, the timing when the porous breathable sheet is peeled off is difficult. It is described that the oxygen consumption in the culture bag described in the above is preferably at or immediately after the peak. In other words, the breathable porous sheet is intended to ensure breathability for culturing mushrooms in a plastic film bag. After cultivating some bacteria, the breathable sheet is peeled off and placed outside the bag. The body entity is generated by inducing the body entity base.

特許文献2は、きのこ菌類の培養容器用通気性フィルタを、熱可塑性樹脂からなる所定寸法の通気孔を有する通気性有孔フィルムの上に所定の空気透過特性を有するpH7〜11の不織布を重ねて一体化したので、培養容器内は外部の湿度環境に左右されることなく、栽培期間中に所要の通気性を確実に維持できるものである。
そして、特許文献2の図3に示すように、きのこ菌類の培養容器4は、その上端に開口部7を有する筒型の袋状素材から成形したものであり、すなわち、筒型の袋状素材の閉鎖された下端8を内側に折返し、二重に折り重ねた底部の左右隅部のそれぞれ4か所を三角形状に区画するようにヒートシール線9を形成し、上部側面の2か所に通気穴5を形成し、これを覆うように通気性フィルタAをヒートシールによって取り付けたものである。この発明も通気性を維持するために通気孔を有する通気性有孔フィルムの上に空気透過特性を有するpH7〜11の不織布を重ねて一体化したものである。
Patent Document 2 discloses that a breathable filter for a culture container of mushroom fungi is laminated on a breathable perforated film having a predetermined size made of a thermoplastic resin and having a predetermined air permeability characteristic and having a pH of 7-11. As a result, the required air permeability can be reliably maintained during the cultivation period without being influenced by the external humidity environment.
And as shown in FIG. 3 of patent document 2, the culture container 4 of the mushroom fungus is formed from a cylindrical bag-shaped material having an opening 7 at its upper end, that is, a cylindrical bag-shaped material. The closed lower end 8 is folded inward, and heat seal lines 9 are formed so as to divide the left and right corners of the bottom folded in a triangular shape at two places on the upper side surface. A ventilation hole 5 is formed, and a breathable filter A is attached by heat sealing so as to cover the ventilation hole 5. In this invention, in order to maintain air permeability, a non-woven fabric having a pH of 7 to 11 having air permeability is superposed on and integrated with an air permeable perforated film having air holes.

他方、主として医療用包装袋でかつ袋外から袋内の内容物に対して滅菌処理が可能な包装袋は、従来図5のような方法で、包装していた。即ち内容物Aを収納した包装袋50は、袋の下部52を折り返してあり、袋の左右はシール部54であり、上部56は折り返され、折り返された先には、滅菌用シート58が延設されている。滅菌用シート58は、シール部54の上にもヒートシールされているので、段差60がシール部54との間で生じている。
ところで、滅菌用シートは紙製である為、滅菌はガス滅菌(EOG;エチレンオキサイドガス)しか実施出来なかった。又、滅菌シートとシール部との間は段差が発生している為、この部分でリークの可能性も否定できなかった。又滅菌用シートは紙が横方向に横断している為、紙材料の使用量が多く、包装コストが大である。又、図5のように、ノッチ62を袋上部56に設けた場合、開封は縦方向にされるため、紙の切断が必ずしも容易ではなかった。
特開平9−187168号公報 特開平9−248059号公報
On the other hand, a packaging bag which is mainly a medical packaging bag and can sterilize the contents in the bag from the outside of the bag has been conventionally packaged by the method shown in FIG. That is, the packaging bag 50 containing the contents A is folded back at the lower part 52 of the bag, the left and right sides of the bag are the seal portions 54, the upper part 56 is folded back, and the sterilization sheet 58 is extended to the folded point. It is installed. Since the sterilization sheet 58 is also heat-sealed on the seal portion 54, a step 60 is generated between the sterilization sheet 58 and the seal portion 54.
By the way, since the sterilization sheet is made of paper, sterilization can be performed only by gas sterilization (EOG; ethylene oxide gas). Further, since a step is generated between the sterilization sheet and the seal portion, the possibility of leakage cannot be denied at this portion. In addition, since the sheet for sterilization crosses the paper in the lateral direction, the amount of paper material used is large and the packaging cost is high. Further, as shown in FIG. 5, when the notch 62 is provided in the bag upper portion 56, the opening is made in the vertical direction, so that the paper is not always easily cut.
JP-A-9-187168 Japanese Patent Laid-Open No. 9-248059

本発明は、従来の主として医療用包装袋に用いられていた図5の方法では、滅菌の種類が限られ、リークの危険があり包装コストも嵩み、袋の開封にも支障があったので、これらの欠点を克服した主として医療用包装袋を提供することを課題とする。
又、特許文献1及び2は通気性を用途として設けられた通気孔に関するものであり、構成も本発明とは異なり、通気シーを外面に設けたものである。
In the method of FIG. 5, which has been used mainly for medical packaging bags in the past, the sterilization type is limited, there is a risk of leakage, packaging costs are high, and bag opening is also hindered. The main object of the present invention is to provide a medical packaging bag that overcomes these drawbacks.
Further, Patent Documents 1 and 2 relates to the ventilation holes provided as applications breathability, unlike also present invention configuration, is provided with a vent seal to the outer surface.

上記課題を解決するため、本発明の構成は、矩形の滅菌用包装体の下部を折り返し、左右及び上部にシール部を設け、滅菌包装体の縁部より中側に開口している穴を該穴より大きな滅菌用シールで滅菌包装体の内部から該穴より外側まで、未ヒートシール部を部分的に残してヒートシールし、その中に内容物を収容し、穴の外側から内容物を滅菌する事が出来、開封用のノッチは、上部シール部に設けて、滅菌用包装体の下部方向に開封できるようにし、該ノッチの開封方向に対して、その開封を干渉しない部分に滅菌用シールを設けたものである。
滅菌用シールは樹脂フィルムを主原料とし、滅菌包装体は、プラスチックフィルム製のパウチ包装袋であると良い。
穴は、矩形の滅菌用包装体の中心部に設け、開封用のノッチは、右シール部寄りに設けると良い。
In order to solve the above-mentioned problems, the configuration of the present invention is such that the lower part of the rectangular sterilization package is folded, seals are provided on the left and right sides and the upper part, and the holes that are open to the inside from the edge of the sterilization package are With a sterilization seal larger than the hole , heat seal from the inside of the sterilized package to the outside of the hole , leaving a part of the unheat-sealed part , containing the contents therein, and sterilizing the contents from the outside of the holes A notch for opening can be provided in the upper seal part so that it can be opened in the lower direction of the sterilization package, and the seal for sterilization is applied to the part that does not interfere with the opening in the opening direction of the notch. Is provided.
The sterilization seal is preferably made of a resin film as a main raw material, and the sterilization package is preferably a plastic film pouch packaging bag.
The hole may be provided in the center of the rectangular sterilization package, and the opening notch may be provided near the right seal.

本発明の請求項1記載の発明は、矩形の滅菌用包装体の下部を折り返し、左右及び上部にシール部を設け、滅菌包装体の縁部より中側に開口している穴を該穴より大きな滅菌用シールで前記滅菌包装体の内部から穴より外側まで、未ヒートシール部を部分的に残してヒートシールし、その中に内容物を収容し、前記穴の外側から内容物を滅菌する事が出来るものであり、滅菌用シール部分が従来品に対して大幅に縮小出来、包装コストが削減できる。また、開口している孔の内部に滅菌用シールを設けたので、段差は内方向に存在するが、段差の範囲が小さくしかも、滅菌包装体の縁部より中側に開口している孔が存在しているので、シールリークの可能性が少ない。
又、開封用のノッチは、上部シール部に設けて、滅菌用包装体の下部方向に開封できるようにし、該ノッチの開封方向に対して、その開封を干渉しない部分に滅菌用シールを設けたので開封がスムーズである。
According to the first aspect of the present invention, the lower part of the rectangular sterilization packaging body is folded back, the seal part is provided on the left and right and the upper part, and the hole opened to the inner side from the edge of the sterilization packaging body is formed from the hole. A large sterilization seal is used to heat seal from the inside of the sterilization package to the outside of the hole , leaving a non-heat-sealed part partially, containing the contents therein, and sterilizing the contents from the outside of the holes The seal part for sterilization can be greatly reduced compared with the conventional product, and the packaging cost can be reduced. In addition, since the sterilization seal is provided inside the open hole, the step exists inward, but the range of the step is small, and the hole opened to the inside from the edge of the sterilization package Because it exists, there is little possibility of seal leak.
Also, a notch for opening is provided in the upper seal part so that it can be opened in the lower direction of the sterilization package, and a sterilization seal is provided in a part that does not interfere with the opening in the opening direction of the notch. So opening is smooth.

以下本発明の詳細を説明する。図1は本発明の包装袋の正面図である。10はプラスチックフィルム製のパウチ包装袋(滅菌用包装体)であり、袋の下部12を折り返してあり、袋の左右はシール部14、16であり、上部はシール部18である。円形穴20が、パウチ包装袋10の縁部より中側で、中央付近に開口している。開口している位置は必ずしも中央付近である必要は無い。要は滅菌作業が可能な位置であれば良い。パウチ包装袋10の内側で、しかも穴20の内側には、滅菌用シー30が、内側からヒートシールされている。 Details of the present invention will be described below. FIG. 1 is a front view of the packaging bag of the present invention. Reference numeral 10 denotes a plastic film pouch packaging bag (sterilization packaging), which is folded back at the lower part 12 of the bag. The left and right sides of the bag are the seal parts 14 and 16, and the upper part is the seal part 18. A circular hole 20 is opened in the vicinity of the center on the inner side from the edge of the pouch packaging bag 10. The opening position is not necessarily near the center. In short, any position where sterilization is possible is acceptable. Inside the pouch packaging bag 10, moreover the inside of the bore 20, the sterilizing seal 30 is heat sealed from the inside.

図2(a)は、図1の滅菌用シー30及び穴20の詳細であり、図2(b)に示すように、滅菌用シー30は、パウチ包装袋10の内側からヒートシール部32により、パウチ10にヒートシールされている。34は、ヒートシール部より穴20側で何らの処理もされていない部分であり、穴20の外側にヒートシールが設けられている。 Figure 2 (a) is a detailed sterilizing seal 30 and the hole 20 in FIG. 1, as shown in FIG. 2 (b), sterilizing seal 30 is heat-sealed portion from the inside of the pouch packaging bag 10 32, the pouch 10 is heat sealed. 34, Ri Ah at portions not any processing at the hole 20 side of the heat-sealed portion, the heat seal is provided outside the hole 20.

滅菌用シー30は樹脂フィルムであることが好ましいが、それに限定されるものではない。要するにパウチ包装袋への熱圧着が所定の接合強度の範囲内で設定できるものであればよく、例えば、滅菌紙では、ポリプロピレン、ポリエチレン等に代表される合成パルプと木材パルプとを混抄したものを用い、熱溶融する合成パルプとヒートシール性のない木材パルプの混入率を調整することにより、所望の剥離強度を得ることかできる。また、ポリエチレン、ポリプロピレン等のオレフィン系のプラスチックやポリエステル、ナイロン、ビニール、ポリ塩化ビニル等により成形されたものであってもよく、これらの中から、溶融温度や密度などの物性の異なるシートを張り合わせたものを滅菌用シーとして用い、剥がす際には各材質の層間が剥離することにより、所定の接合強度とするようにしてもよい。また、熱圧着での溶融性をもたない木材パルプなど天然物が主原料の場合は、ホットメルトタイプの糊料をコーティングしたものを用いれば、界面剥離によりイージーピール性を付与できる。
同様に、例えばパルプ繊維を80重量%以上含有している不織布であっても良い。
なお、本発明の実施例の紙製滅菌用シーは表面にヒートシール材がコーティングされている。そして、前述したように滅菌用シーは、PE樹脂でも代替できる。即ち紙製滅菌用シーの場合は、ガス滅菌しか採用できないが、PE樹脂滅菌用シーは、ガス滅菌、蒸気滅菌、ガンマ滅菌等の滅菌方法が広く選択できる。
また本発明の滅菌用シーは、滅菌ガスは透過性があるが、有害菌等は透過しないものである。
It is preferred sterilizing seal 30 is a resin film, but is not limited thereto. In short, what is necessary is that the thermocompression bonding to the pouch packaging bag can be set within a predetermined bonding strength range. For example, in sterilized paper, a mixture of synthetic pulp typified by polypropylene and polyethylene and wood pulp is used. The desired peel strength can be obtained by adjusting the mixing ratio of the synthetic pulp that is used for heat melting and the wood pulp that does not have heat sealability. It may also be molded from olefinic plastics such as polyethylene and polypropylene, polyester, nylon, vinyl, polyvinyl chloride, etc., and from these, sheets with different physical properties such as melting temperature and density are laminated together. used through as sterilization seal, by layers of each material is peeled off when the peeling may be a predetermined bonding strength. In addition, when natural products such as wood pulp that does not have meltability in thermocompression bonding are the main raw materials, easy peel properties can be imparted by interfacial peeling by using a material coated with a hot-melt type paste.
Similarly, for example, a nonwoven fabric containing 80% by weight or more of pulp fibers may be used.
In Examples seal for paper sterilization of the present invention is heat-sealing material is coated on the surface. The sterilizing seal as described above may be replaced in PE resins. Ie if the seal for paper sterilization, can not be adopted only gas sterilization, PE resin sterilizing seal is gas sterilization, steam sterilization, sterilization methods such as gamma sterilization can be widely selected.
The sterilizing seal of this invention, sterilizing gas it is permeable, toxic bacteria, etc. is one that does not transmit.

図1のうち、滅菌包装体の縁部に開封用のノッチ22を形成し、該ノッチの開封方向、即ち24分断線上にパウチ包装袋10を開封・切断できる。そして、その開封を干渉しない部分に滅菌用シール30を設けてある。この部分でパウチ包装袋10を切断できるので、滅菌用シール30に干渉されずに、パウチ包装袋10を切断でき効率的である。   In FIG. 1, an opening notch 22 is formed at the edge of the sterilized package, and the pouch packaging bag 10 can be opened and cut along the opening direction of the notch, that is, along the line of 24 breaks. And the sterilization seal | sticker 30 is provided in the part which does not interfere with the opening. Since the pouch packaging bag 10 can be cut at this portion, the pouch packaging bag 10 can be cut without interference with the sterilization seal 30, which is efficient.

図3は、本発明の使用状態を説明する正面図であり、内容物Aは、パウチ包装袋10の内側に収容されている。滅菌用シー30、穴20が、パウチ包装袋10の中心側に設けられている。なお、穴20の設ける位置は、特に中心にある必要は無い、要するに滅菌作業に支障が無ければ、位置に付いては、どこでも良い。なお、符号22はノッチである。 FIG. 3 is a front view illustrating the use state of the present invention, and the contents A are accommodated inside the pouch packaging bag 10. Sterilizing seal 30, the hole 20 is provided in the center side of the pouch packaging bag 10. The position where the hole 20 is provided is not particularly required to be in the center. In short, as long as the sterilization operation is not hindered, the position may be anywhere. Reference numeral 22 denotes a notch.

図4は、本発明の使用状態を説明する裏面図であり、内容物Aは、パウチ10の内側に収容されている。
本発明の滅菌用シーが付加された滅菌包装体は以上の実施例に限定されることはないが、発明の要部は、滅菌用シーを必要な範囲に縮小化した点にある。
FIG. 4 is a back view for explaining the use state of the present invention, and the content A is accommodated inside the pouch 10.
Sterilization packaging body sterilizing seal has been added in the present invention is not limited to the above embodiments, main part of the invention is that the reduction in the required range the sterilizing seal.

本発明の滅菌包装体の正面図である。It is a front view of the sterilization packaging body of this invention. (a)は滅菌用シーの拡大正面図、(b)は(a)のb−b線断面図である。(A) is an enlarged front view of the sterilizing seal, a line b-b sectional view of (b) is (a). 本発明の滅菌包装体の使用状態を示す正面図である。It is a front view which shows the use condition of the sterilization packaging body of this invention. 本発明の滅菌包装体の使用状態を示す裏面図である。It is a reverse view which shows the use condition of the sterilization packaging body of this invention. 従来の医療用滅菌包装体の例を示す正面図である。It is a front view which shows the example of the conventional medical sterilization packaging body.

10 パウチ包装袋
12 袋下部
14、16 左右シール部
18 上部シール部
20 円形穴
22 ノッチ
24 分断線
30 滅菌用シー
32 ヒートシール部
10 pouch packaging bag 12 bag bottom 14 and 16 right and left sealing portions 18 upper seal portion 20 circular hole 22 notch 24 dividing line 30 sterilizing seal 32 heat-sealed portion

Claims (3)

矩形の滅菌用包装体の下部を折り返し、左右及び上部にシール部を設け、
前記滅菌包装体の縁部より中側に開口している穴を該穴より大きな滅菌用シールで前記滅菌包装体の内部から該穴より外側まで、未ヒートシール部を部分的に残してヒートシールし、その中に内容物を収容し、前記穴の外側から内容物を滅菌する事が出来、
開封用のノッチは、前記上部シール部に設けて、前記滅菌用包装体の下部方向に開封できるようにし、該ノッチの開封方向に対して、その開封を干渉しない部分に前記滅菌用シールを設けたことを特徴とした滅菌包装体。
Fold the bottom of the rectangular sterilization package, and provide seals on the left and right and top,
Heat seal with a hole opened inward from the edge of the sterilized package with a sterilization seal larger than the hole from the inside of the sterilized package to the outside of the hole , leaving a part of the unheated seal. And the contents can be contained in it, and the contents can be sterilized from the outside of the hole,
An opening notch is provided in the upper seal portion so that the opening can be opened in the lower direction of the sterilization package, and the sterilization seal is provided in a portion that does not interfere with the opening in the opening direction of the notch. A sterilized packaging body characterized by that.
前記滅菌用シールは樹脂フィルムを主原料とし、前記滅菌包装体は、プラスチックフィルム製のパウチ包装袋である請求項1記載の滅菌包装体。   The sterilization packaging body according to claim 1, wherein the sterilization seal is made of a resin film as a main raw material, and the sterilization packaging body is a pouch packaging bag made of a plastic film. 前記穴は、矩形の滅菌用包装体の中心部に設け、前記開封用のノッチは、右シール部寄りに設けた請求項1記載の滅菌包装体。   The sterilization package according to claim 1, wherein the hole is provided in a central portion of a rectangular sterilization package, and the notch for opening is provided near a right seal portion.
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