JP5575365B2 - 集積金属加工設備 - Google Patents

集積金属加工設備 Download PDF

Info

Publication number: JP5575365B2
Authority: JP; Japan
Prior art keywords: casting; temperature; heat treatment; heat; metal
Prior art date: 2004-06-02
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.): Expired - Fee Related

Application number

JP2007515509A

Other languages

English (en)

Japanese (ja)

Other versions

JP2008501860A5 (fr

JP2008501860A (ja

Inventor

スコットピー．クラフトン，

ポールエム．クラフトン，

ジェームスエル．ジュニアルイス，

イアンフレンチ，

Original Assignee

コンソリデイテッドエンジニアリングカンパニー，インコーポレイテッド

Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)

2004-06-02

Filing date

2005-06-01

Publication date

2014-08-20

2005-06-01 Application filed by コンソリデイテッドエンジニアリングカンパニー，インコーポレイテッド filed Critical コンソリデイテッドエンジニアリングカンパニー，インコーポレイテッド

2008-01-24 Publication of JP2008501860A publication Critical patent/JP2008501860A/ja

2008-07-17 Publication of JP2008501860A5 publication Critical patent/JP2008501860A5/ja

2014-08-20 Application granted granted Critical

2014-08-20 Publication of JP5575365B2 publication Critical patent/JP5575365B2/ja

2025-06-01 Anticipated expiration legal-status Critical

Status Expired - Fee Related legal-status Critical Current

Links

229910052751 metal Inorganic materials 0.000 title claims description 98
239000002184 metal Substances 0.000 title claims description 98
238000012545 processing Methods 0.000 title description 28
238000005266 casting Methods 0.000 claims description 365
238000010438 heat treatment Methods 0.000 claims description 177
238000000034 method Methods 0.000 claims description 91
230000008569 process Effects 0.000 claims description 81
238000004886 process control Methods 0.000 claims description 74
238000012546 transfer Methods 0.000 claims description 68
230000007246 mechanism Effects 0.000 claims description 42
239000000463 material Substances 0.000 claims description 17
238000004891 communication Methods 0.000 claims description 12
238000001816 cooling Methods 0.000 claims description 12
238000005058 metal casting Methods 0.000 claims description 12
XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 7
230000007423 decrease Effects 0.000 claims description 6
229910000838 Al alloy Inorganic materials 0.000 claims description 5
229910000881 Cu alloy Inorganic materials 0.000 claims description 5
238000011144 upstream manufacturing Methods 0.000 claims description 4
229910000640 Fe alloy Inorganic materials 0.000 claims description 2
238000009825 accumulation Methods 0.000 claims description 2
150000001875 compounds Chemical class 0.000 claims 1
238000007711 solidification Methods 0.000 claims 1
230000008023 solidification Effects 0.000 claims 1
VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 66
239000004576 sand Substances 0.000 description 52
239000011230 binding agent Substances 0.000 description 17
230000005855 radiation Effects 0.000 description 10
239000007789 gas Substances 0.000 description 9
229910001092 metal group alloy Inorganic materials 0.000 description 9
239000002912 waste gas Substances 0.000 description 9
230000032258 transport Effects 0.000 description 8
XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
238000000354 decomposition reaction Methods 0.000 description 6
238000005192 partition Methods 0.000 description 6
230000015556 catabolic process Effects 0.000 description 5
238000002485 combustion reaction Methods 0.000 description 5
238000006731 degradation reaction Methods 0.000 description 5
238000001514 detection method Methods 0.000 description 5
239000012530 fluid Substances 0.000 description 5
238000010791 quenching Methods 0.000 description 5
230000008929 regeneration Effects 0.000 description 5
238000011069 regeneration method Methods 0.000 description 5
230000007723 transport mechanism Effects 0.000 description 5
229910000831 Steel Inorganic materials 0.000 description 4
238000002347 injection Methods 0.000 description 4
239000007924 injection Substances 0.000 description 4
150000002739 metals Chemical class 0.000 description 4
238000012544 monitoring process Methods 0.000 description 4
230000000171 quenching effect Effects 0.000 description 4
239000010959 steel Substances 0.000 description 4
230000006698 induction Effects 0.000 description 3
230000010354 integration Effects 0.000 description 3
229910052742 iron Inorganic materials 0.000 description 3
239000000243 solution Substances 0.000 description 3
230000006978 adaptation Effects 0.000 description 2
229910045601 alloy Inorganic materials 0.000 description 2
239000000956 alloy Substances 0.000 description 2
229910052782 aluminium Inorganic materials 0.000 description 2
239000000356 contaminant Substances 0.000 description 2
239000012809 cooling fluid Substances 0.000 description 2
238000013461 design Methods 0.000 description 2
-1 e.g. Substances 0.000 description 2
230000000694 effects Effects 0.000 description 2
238000005243 fluidization Methods 0.000 description 2
230000001939 inductive effect Effects 0.000 description 2
238000002844 melting Methods 0.000 description 2
238000005555 metalworking Methods 0.000 description 2
VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
238000012986 modification Methods 0.000 description 2
230000004048 modification Effects 0.000 description 2
239000005011 phenolic resin Substances 0.000 description 2
229920001568 phenolic resin Polymers 0.000 description 2
230000000704 physical effect Effects 0.000 description 2
238000012805 post-processing Methods 0.000 description 2
238000011084 recovery Methods 0.000 description 2
239000003507 refrigerant Substances 0.000 description 2
230000007704 transition Effects 0.000 description 2
239000002918 waste heat Substances 0.000 description 2
XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 description 1
229910001018 Cast iron Inorganic materials 0.000 description 1
229910000861 Mg alloy Inorganic materials 0.000 description 1
230000032683 aging Effects 0.000 description 1
238000009529 body temperature measurement Methods 0.000 description 1
239000000919 ceramic Substances 0.000 description 1
230000005465 channeling Effects 0.000 description 1
238000000576 coating method Methods 0.000 description 1
239000010849 combustible waste Substances 0.000 description 1
239000002131 composite material Substances 0.000 description 1
238000005336 cracking Methods 0.000 description 1
230000007547 defect Effects 0.000 description 1
230000001934 delay Effects 0.000 description 1
230000006866 deterioration Effects 0.000 description 1
238000009826 distribution Methods 0.000 description 1
238000011156 evaluation Methods 0.000 description 1
239000000446 fuel Substances 0.000 description 1
238000009434 installation Methods 0.000 description 1
238000005259 measurement Methods 0.000 description 1
230000008018 melting Effects 0.000 description 1
239000007769 metal material Substances 0.000 description 1
239000003345 natural gas Substances 0.000 description 1
238000013021 overheating Methods 0.000 description 1
230000000737 periodic effect Effects 0.000 description 1
230000002028 premature Effects 0.000 description 1
239000011819 refractory material Substances 0.000 description 1
230000004044 response Effects 0.000 description 1
238000012552 review Methods 0.000 description 1
238000007528 sand casting Methods 0.000 description 1
239000000377 silicon dioxide Substances 0.000 description 1
239000002699 waste material Substances 0.000 description 1
229910052845 zircon Inorganic materials 0.000 description 1
GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 1

Images

Classifications

- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D46/00—Controlling, supervising, not restricted to casting covered by a single main group, e.g. for safety reasons
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D11/00—Process control or regulation for heat treatments
- C21D11/005—Process control or regulation for heat treatments for cooling
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D6/00—Heat treatment of ferrous alloys
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/14—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment
- F27B9/20—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity characterised by the path of the charge during treatment; characterised by the means by which the charge is moved during treatment the charge moving in a substantially straight path
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B9/00—Furnaces through which the charge is moved mechanically, e.g. of tunnel type; Similar furnaces in which the charge moves by gravity
- F27B9/30—Details, accessories or equipment specially adapted for furnaces of these types
- F27B9/40—Arrangements of controlling or monitoring devices
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D19/00—Arrangements of controlling devices
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D21/00—Arrangement of monitoring devices; Arrangement of safety devices
- F27D21/0014—Devices for monitoring temperature
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/84—Controlled slow cooling

Landscapes

Engineering & Computer Science (AREA)
Chemical & Material Sciences (AREA)
Mechanical Engineering (AREA)
Organic Chemistry (AREA)
Thermal Sciences (AREA)
Materials Engineering (AREA)
Metallurgy (AREA)
Physics & Mathematics (AREA)
Crystallography & Structural Chemistry (AREA)
General Engineering & Computer Science (AREA)
Furnace Details (AREA)
Molds, Cores, And Manufacturing Methods Thereof (AREA)
Tunnel Furnaces (AREA)
Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
Heat Treatments In General, Especially Conveying And Cooling (AREA)
Control Of Heat Treatment Processes (AREA)
Control Of Temperature (AREA)

JP2007515509A 2004-06-02 2005-06-01 集積金属加工設備 Expired - Fee Related JP5575365B2 (ja)

Applications Claiming Priority (3)

Application Number	Priority Date	Filing Date	Title
US57610704P	2004-06-02	2004-06-02
US60/576,107		2004-06-02
PCT/US2005/019161 WO2005121386A2 (fr)	2004-06-02	2005-06-01	Installation integree de traitement de metaux

Related Child Applications (1)

Application Number	Title	Priority Date	Filing Date
JP2011256203A Division JP5689403B2 (ja)	2004-06-02	2011-11-24	集積金属加工設備

Publications (3)

Publication Number	Publication Date
JP2008501860A JP2008501860A (ja)	2008-01-24
JP2008501860A5 JP2008501860A5 (fr)	2008-07-17
JP5575365B2 true JP5575365B2 (ja)	2014-08-20

Family

ID=35385758

Family Applications (3)

Application Number	Title	Priority Date	Filing Date
JP2007515509A Expired - Fee Related JP5575365B2 (ja)	2004-06-02	2005-06-01	集積金属加工設備
JP2011256203A Expired - Fee Related JP5689403B2 (ja)	2004-06-02	2011-11-24	集積金属加工設備
JP2014012679A Withdrawn JP2014073531A (ja)	2004-06-02	2014-01-27	集積金属加工設備

Family Applications After (2)

Application Number	Title	Priority Date	Filing Date
JP2011256203A Expired - Fee Related JP5689403B2 (ja)	2004-06-02	2011-11-24	集積金属加工設備
JP2014012679A Withdrawn JP2014073531A (ja)	2004-06-02	2014-01-27	集積金属加工設備

Country Status (6)

Country	Link
EP (2)	EP2319945B1 (fr)
JP (3)	JP5575365B2 (fr)
KR (1)	KR20070024675A (fr)
CN (2)	CN102000813B (fr)
MX (1)	MXPA06014028A (fr)
WO (1)	WO2005121386A2 (fr)

Families Citing this family (8)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
ATE556155T1 (de) *	2001-02-02	2012-05-15	Cons Eng Co Inc	Verfahren zur herstellung und wärmebehandlung einer mehrzahl von metallgusteilen
EP2139628B1 (fr) *	2007-03-29	2013-02-27	Consolidated Engineering Company, Inc.	Système de traitement thermique vertical
DE102010009118B4 (de) *	2009-10-19	2017-04-20	Audi Ag	Verfahren zur Wärmebehandlung von Gussteilen
JP5890183B2 (ja) *	2012-01-17	2016-03-22	本田技研工業株式会社	溶体化炉
WO2014032045A1 (fr) *	2012-08-24	2014-02-27	Eagens Jeffrey D	Transport de pièces coulées produites dans un moule en sable et toujours encapsulées dans celui-ci présentant un refroidissement de pièce coulée amélioré et des propriétés de sable traité par un refroidissement à air régulé à haute vitesse ultérieur des pièces coulées
DE102012218159B4 (de) *	2012-10-04	2018-02-08	Ebner Industrieofenbau Gmbh	Handhabungseinrichtung
ES2709197T3 (es) *	2013-09-06	2019-04-15	Disa Ind A/S	Método de funcionamiento de una fundición de metales, sistema para realizar el método y fundición de metales que comprende el sistema
US20160319411A1 (en)	2015-04-28	2016-11-03	Consolidated Engineering Company, Inc.	System and method for heat treating aluminum alloy castings

Family Cites Families (19)

* Cited by examiner, † Cited by third party
Publication number	Priority date	Publication date	Assignee	Title
JPS5672119A (en) *	1979-11-20	1981-06-16	Ishikawajima Harima Heavy Ind Co Ltd	Temperature compensation method of steel product and its apparatus
US4419143A (en) *	1981-11-16	1983-12-06	Nippon Light Metal Company Limited	Method for manufacture of aluminum alloy casting
JPS6067628A (ja) *	1983-09-22	1985-04-18	Nippon Furnace Kogyo Kaisha Ltd	連続熱処理炉
JPS62253716A (ja) *	1986-04-26	1987-11-05	Mazda Motor Corp	鋳物の熱処理装置
JPH0287058U (fr) *	1988-12-21	1990-07-10
JPH02290915A (ja) *	1989-02-20	1990-11-30	Hitachi Metals Ltd	球状黒鉛鋳鉄の薄肉鋳造品の熱処理装置
US5354038A (en)	1989-09-29	1994-10-11	Consolidated Engineering Company, Inc.	Heat treatment of metal castings and in-furnace sand reclamation
CA2081055C (fr) *	1991-11-05	1999-12-21	John R. Eppeland	Methode et appareil de traitement thermique de pieces de metal par rayonnement infrarouge
US5166602A (en)	1991-11-07	1992-11-24	Compaq Computer Corporation	Elastomeric probe apparatus and associated methods
US5536337A (en) *	1992-02-27	1996-07-16	Hayes Wheels International, Inc.	Method for heat treating a metal component
JPH0617186A (ja) *	1992-02-27	1994-01-25	Hitachi Metals Ltd	球状黒鉛鋳鉄部材及びその製造方法
US5294994A (en)	1992-04-06	1994-03-15	Digital Equipment Corporation	Integrated computer assembly
JP3553207B2 (ja) *	1995-06-02	2004-08-11	善行勝負澤	金属の熱処理装置
US5738162A (en)	1997-02-20	1998-04-14	Consolidated Engineering Company, Inc.	Terraced fluidized bed
JPH10263641A (ja) *	1997-03-28	1998-10-06	Kawasaki Steel Corp	熱間圧延ラインのミルペーシング制御方法
US20020170635A1 (en) *	1998-05-04	2002-11-21	Diserio Emile-Thomas	Process for manufacturing aluminum alloys and aluminium castings
US6217317B1 (en)	1998-12-15	2001-04-17	Consolidated Engineering Company, Inc.	Combination conduction/convection furnace
JP2002054881A (ja) *	2000-08-08	2002-02-20	Shoei Seisakusho:Kk	バッチ式熱処理炉およびバッチ式熱処理方法
ATE556155T1 (de) *	2001-02-02	2012-05-15	Cons Eng Co Inc	Verfahren zur herstellung und wärmebehandlung einer mehrzahl von metallgusteilen

2005
- 2005-06-01 WO PCT/US2005/019161 patent/WO2005121386A2/fr not_active Ceased
- 2005-06-01 JP JP2007515509A patent/JP5575365B2/ja not_active Expired - Fee Related
- 2005-06-01 MX MXPA06014028A patent/MXPA06014028A/es active IP Right Grant
- 2005-06-01 EP EP10197136A patent/EP2319945B1/fr not_active Expired - Lifetime
- 2005-06-01 EP EP05756565A patent/EP1766100B1/fr not_active Expired - Lifetime
- 2005-06-01 CN CN2010105006557A patent/CN102000813B/zh not_active Expired - Fee Related
- 2005-06-01 CN CN200580024668.9A patent/CN101001963B/zh not_active Expired - Fee Related
- 2005-06-01 KR KR1020067027792A patent/KR20070024675A/ko not_active Ceased
2011
- 2011-11-24 JP JP2011256203A patent/JP5689403B2/ja not_active Expired - Fee Related
2014
- 2014-01-27 JP JP2014012679A patent/JP2014073531A/ja not_active Withdrawn

Also Published As

Publication number	Publication date
MXPA06014028A (es)	2007-08-14
JP2008501860A (ja)	2008-01-24
WO2005121386A3 (fr)	2006-03-16
EP1766100B1 (fr)	2012-08-08
JP2012040614A (ja)	2012-03-01
EP2319945A2 (fr)	2011-05-11
JP5689403B2 (ja)	2015-03-25
CN102000813A (zh)	2011-04-06
EP2319945B1 (fr)	2013-03-13
KR20070024675A (ko)	2007-03-02
CN101001963A (zh)	2007-07-18
EP2319945A3 (fr)	2011-11-16
CN101001963B (zh)	2015-08-19
JP2014073531A (ja)	2014-04-24
EP1766100A2 (fr)	2007-03-28
WO2005121386A2 (fr)	2005-12-22
CN102000813B (zh)	2012-07-25

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Publication	Publication Date	Title
JP5825985B2 (ja)	2015-12-02	一体型金属プロセシング設備
JP5689403B2 (ja)	2015-03-25	集積金属加工設備
JP2004523362A5 (fr)	2008-09-25
AU2002239968A1 (en)	2003-02-13	Integrated metal processing facility
JP2012040614A5 (fr)	2014-04-03
US20080011446A1 (en)	2008-01-17	Method and apparatus for removal of flashing and blockages from a casting
EP2139628A2 (fr)	2010-01-06	Système de traitement thermique vertical
US7338629B2 (en)	2008-03-04	Integrated metal processing facility
HK1107582A (en)	2008-04-11	Integrated metal processing facility
HK1068378A (en)	2005-04-29	Integrated metal processing facility