JP7370560B2 - Bioactive cement paste and kit for producing bioactive cement, bioactive cement paste and method for producing the same - Google Patents
Bioactive cement paste and kit for producing bioactive cement, bioactive cement paste and method for producing the same Download PDFInfo
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特許法第30条第2項適用 平成30年12月14日の「ニューセラミックス懇話会 第235回特別研究会における産・学・官会員によるポスター・製品発表」にて発表Application of Article 30, Paragraph 2 of the Patent Act Announced at "Poster and product presentations by industry, academia, and government members at the 235th Special Study Group of the New Ceramics Forum" on December 14, 2018
本発明は、生体活性セメントペーストおよび生体活性セメントを製造するためのキット、生体活性セメントペーストおよびその製造方法に関する。さらに詳しくは、本発明は、適切な初期硬化時間を有する生体活性セメントペーストならびに非崩壊性および高い圧縮強度を有しかつ生体内で吸収されて骨と置換される生体活性セメントを製造するためのキットならびに生体活性セメントペーストおよびその製造方法に関する。 The present invention relates to a bioactive cement paste, a kit for producing a bioactive cement, a bioactive cement paste, and a method for producing the same. More particularly, the present invention provides a method for producing bioactive cement pastes with suitable initial setting times and bioactive cements that are non-disintegrating and have high compressive strength and are absorbed in the body and replaced with bone. The present invention relates to a kit, a bioactive cement paste, and a method for producing the same.
近年、疾患や事故などによる骨折や骨欠損の修復のために、生体内で水和硬化する骨補填材が一般に用いられている。例えば、骨粗鬆症や骨腫瘍による椎体の圧迫骨折では、骨補填材としての骨セメントを穿刺針により経皮的に椎体内に注入して椎体を再建する経皮的椎体形成術が行われている。 BACKGROUND OF THE INVENTION In recent years, bone grafting materials that undergo hydration and hardening in vivo have been commonly used to repair fractures and bone defects caused by diseases, accidents, and the like. For example, for compression fractures of the vertebral body due to osteoporosis or bone tumors, percutaneous vertebroplasty is performed, in which bone cement as a bone replacement material is percutaneously injected into the vertebral body using a puncture needle to reconstruct the vertebral body. It is being said.
骨セメントとしては、現在、ポリメチルメタクリレート(PMMA)セメントおよびリン酸カルシウムセメント(CPC)が主に用いられている。
PMMAセメントは、硬化速度および硬化後の強度に優れているが、骨伝導能がないため骨組織との親和性に乏しく、未反応モノマーの毒性や重合熱の発生による周辺組織の損傷などの問題がある。
一方、CPCは、PMMAセメントに比べて硬化速度および硬化後の強度の点で劣るが、生体内で骨類似ハイドロキシアパタイトに転化するので骨伝導能に優れている。CPCの材料であるリン酸カルシウム系化合物には、生体内で分解・吸収されることによって自然に消滅し、自家骨と置換されるという性質を有するものが多いことから、骨置換型のCPCの開発も進んでいる。また、生体適合性物質であるキトサンをCPCに配合することにより、機械的特性を改善したCPCも開発されている。
また、近年では、内部に気孔と呼ばれる微小な空隙を多数有する多孔質のCPCも開発され、ハイドロキシアパタイトなどのリン酸カルシウム系化合物を主成分とし、生体内で分解・吸収される物質を含む補填材も提案されている。
Currently, polymethyl methacrylate (PMMA) cement and calcium phosphate cement (CPC) are mainly used as bone cements.
Although PMMA cement has excellent hardening speed and strength after hardening, it has poor affinity with bone tissue due to its lack of osteoconductivity, and there are problems such as toxicity of unreacted monomers and damage to surrounding tissues due to the generation of polymerization heat. There is.
On the other hand, CPC is inferior to PMMA cement in terms of hardening speed and strength after hardening, but it has excellent osteoconductivity because it converts into bone-like hydroxyapatite in vivo. Many of the calcium phosphate compounds that are the materials for CPC have the property of disappearing naturally by being broken down and absorbed in the body and being replaced with autologous bone, so the development of bone-replacement type CPC is also possible. It's progressing. Furthermore, CPC with improved mechanical properties has been developed by incorporating chitosan, which is a biocompatible substance, into CPC.
In addition, in recent years, porous CPC, which has a large number of microscopic voids called pores, has been developed, and supplementary materials that are mainly composed of calcium phosphate compounds such as hydroxyapatite and that contain substances that are decomposed and absorbed in the living body have also been developed. Proposed.
しかしながら、CPCに配合するために、硬化剤としてキトサンをリンゴ酸で溶解した酸性硬化液を用いる従来のセメントペーストでは、動物実験において、埋入箇所の近傍で骨溶解が起こることが指摘され、またセメントペーストの粘性が高いために、シリンジでの吐出が難しいという問題があった。
そこで、本願出願人は、セメント粉としてのリン酸水素カルシウム二水和物およびリン酸四カルシウムを含む粉体と、硬化剤としてのカルシウム非含有のリン酸塩、炭酸水素ナトリウムおよびキトサンを含む中性水溶液(「中性硬化液」ともいう)との組み合わせを特徴とする生体活性セメントペーストおよび生体活性セメントを製造するためのキットを提案した(特開2018-038590号公報:特許文献1)。
すなわち、特許文献1では、キトサンを酸で溶解後、塩析にて可溶性粉末を得、得られた粉末を溶解した中性硬化液を用いることにより、セメントペーストの粘性を低下させ、シリンジ注入を容易にした。
However, in animal experiments, it has been pointed out that with conventional cement paste that uses an acidic curing liquid prepared by dissolving chitosan in malic acid as a curing agent to be incorporated into CPC, osteolysis occurs near the implantation site. Due to the high viscosity of the cement paste, there was a problem in that it was difficult to dispense with a syringe.
Therefore, the applicant of the present application proposed a cement powder containing calcium hydrogen phosphate dihydrate and tetracalcium phosphate, and a cement powder containing calcium-free phosphate, sodium hydrogen carbonate, and chitosan as a hardening agent. proposed a kit for producing a bioactive cement paste and a bioactive cement characterized by the combination with a neutral aqueous solution (also referred to as a "neutral curing liquid") (Japanese Patent Application Laid-open No. 2018-038590: Patent Document 1).
That is, in Patent Document 1, after dissolving chitosan in an acid, a soluble powder is obtained by salting out, and by using a neutral curing liquid in which the obtained powder is dissolved, the viscosity of the cement paste is reduced, and syringe injection is possible. Made it easy.
しかしながら、特許文献1の塩析粉末のキトサンを含有する中性硬化液を用いたセメントペーストでは、動物実験において、酸性硬化液のような骨溶解は起こらないものの、キトサン含有量がまだまだ低く、キトサン含有量の増加による、硬化体の圧縮強度のさらなる向上が望まれている。
他方、セメント粉の硬化において、その周囲に繊維状の膜が形成されることも報告されている。この現象は、セメント粉の硬化に伴い、硬化液中のキトサンの溶け残りが硬化体の周囲に吐き出されて膜が形成されているものと考えられる。
このような点から、キトサンが高含有量であることに加えて、キトサンの溶け残りのない中性硬化液およびそれを含有するセメントペーストが求められている。
また、硬化剤としてのキトサンに代わる高含有量の生分解性多糖類を含む中性硬化液およびそれを含有するセメントペーストが求められている。
However, in animal experiments, the cement paste using a neutral curing liquid containing the salted-out chitosan powder of Patent Document 1 did not cause osteolysis unlike acidic curing liquid, but the chitosan content was still low, and the chitosan content was still low. Further improvement in the compressive strength of the cured product is desired by increasing the content.
On the other hand, it has also been reported that when cement powder hardens, a fibrous film is formed around it. This phenomenon is thought to be due to the fact that as the cement powder hardens, undissolved chitosan in the hardening liquid is expelled around the hardened body, forming a film.
From this point of view, there is a need for a neutral curing liquid that has a high chitosan content and has no undissolved chitosan, and a cement paste containing the same.
Furthermore, there is a need for a neutral curing liquid containing a high content of biodegradable polysaccharide to replace chitosan as a curing agent, and a cement paste containing the same.
そこで、本発明は、キトサン含有量を向上させた、溶け残りがない、すなわち透明度の高い中性硬化液および硬化剤としてのキトサンに代わる高含有量の生分解性多糖類を含む中性硬化液を見出し、適切な初期硬化時間を有する生体活性セメントペーストならびに非崩壊性および高い圧縮強度を有しかつ生体内で吸収されて骨と置換される生体活性セメントを製造するためのキットならびに生体活性セメントペーストおよびその製造方法を提供することを課題とする。 Therefore, the present invention provides a neutral curing liquid with improved chitosan content and no undissolved residue, that is, a highly transparent neutral curing liquid, and a neutral curing liquid containing a high content of biodegradable polysaccharide as a curing agent in place of chitosan. A kit for producing a bioactive cement paste having an appropriate initial hardening time and a bioactive cement that is non-disintegrating and has high compressive strength and is absorbed in the body and replaced with bone, and a bioactive cement. An object of the present invention is to provide a paste and a method for producing the same.
本発明者は、上記の課題を解決すべく鋭意研究を重ねた結果、キトサンと共にポリオールを硬化液に配合することにより、キトサンの溶解性が向上し、溶け残りがなく、透明度が高い均一な中性硬化液、硬化剤としてのキトサンに代わる高含有量の生分解性多糖類としてアルギン酸を硬化液に配合することにより、透明度が高い均一な中性硬化液が得られ、上記の課題が解決できることを意外にも見出し、本発明を完成するに至った。 As a result of extensive research in order to solve the above problems, the present inventor has found that by blending polyol with chitosan into the curing liquid, the solubility of chitosan is improved, and a uniform medium with high transparency and high transparency can be obtained. By incorporating alginic acid into the curing liquid as a high-content biodegradable polysaccharide in place of chitosan as a curing agent, a highly transparent and uniform neutral curing liquid can be obtained, and the above problems can be solved. This was unexpectedly discovered and the present invention was completed.
かくして本発明によれば、セメント粉としてのリン酸水素カルシウム二水和物およびリン酸四カルシウムを含む粉体と、硬化剤としての生分解性多糖類および水を含む透明な中性水溶液との組み合わせであることを特徴とする生体活性セメントペーストおよび生体活性セメントを製造するためのキットが提供される。 Thus, according to the present invention, a powder containing calcium hydrogen phosphate dihydrate and tetracalcium phosphate as a cement powder, and a clear neutral aqueous solution containing a biodegradable polysaccharide and water as a hardening agent. A kit for producing a bioactive cement paste and a bioactive cement characterized in that it is a combination is provided.
また、本発明によれば、セメント粉としてのリン酸水素カルシウム二水和物およびリン酸四カルシウムを含む粉体に、前記セメント粉が硬化するために必要な量の硬化剤としての生分解性多糖類および水を含む透明な中性水溶液を添加・混和して生体活性セメントペーストを得ることを特徴とする生体活性セメントペーストの製造方法が提供される。
さらに、本発明によれば、上記の粉体と中性水溶液との混和物である生体活性セメントペーストが提供される。
Further, according to the present invention, a powder containing calcium hydrogen phosphate dihydrate and tetracalcium phosphate as a cement powder has a biodegradable hardening agent in an amount necessary for hardening the cement powder. A method for producing a bioactive cement paste is provided, which comprises obtaining a bioactive cement paste by adding and mixing a transparent neutral aqueous solution containing a polysaccharide and water.
Furthermore, the present invention provides a bioactive cement paste that is a mixture of the above powder and a neutral aqueous solution.
本発明によれば、適切な初期硬化時間を有する生体活性セメントペーストならびに非崩壊性および高い圧縮強度を有しかつ生体内で吸収されて骨と置換される生体活性セメントを製造するためのキットならびに生体活性セメントペーストおよびその製造方法を提供することができる。
具体的には、実施例に記載のように、ポリオール含有の透明な中性キトサン含有硬化液(pH6.71、透過率43.73%)が得られ、それを用いたセメントペーストでは、初期硬化時間15.7±1.2分の短縮化を実現し、その硬化体では、殆ど溶解しないといえる静的崩壊率0.378±0.108%を実現し、かつ酸性硬化液での骨溶解現象および硬化体周辺での線維性組織生成の問題を解消した。
また、実施例に記載のように、透明なアルギン酸ナトリウム含有硬化液(pH7.00、透過率56.3%)が得られ、それを用いたセメントペーストでは、初期硬化時間11.5±0.5分の短縮化を実現し、その硬化体では、殆ど溶解しないといえる静的崩壊率0.63±0.30%を実現し、かつ酸性硬化液での骨溶解現象および硬化体周辺での線維性組織生成の問題を解消し、さらに骨形成能の優れた硬化体が得られた。
According to the invention, a kit for producing a bioactive cement paste with a suitable initial hardening time and a bioactive cement that is non-disintegrating and has high compressive strength and is absorbed in the body and replaced with bone; A bioactive cement paste and a method for producing the same can be provided.
Specifically, as described in the examples, a transparent neutral chitosan-containing curing liquid containing polyol (pH 6.71, transmittance 43.73%) was obtained, and a cement paste using it was able to achieve initial curing. Achieved a time reduction of 15.7±1.2 minutes, achieved a static disintegration rate of 0.378±0.108%, which can be said to be almost non-dissolving in the cured product, and achieved osteolysis with acidic curing solution. This solved the problem of fibrous tissue generation around the hardened body.
Furthermore, as described in the Examples, a transparent curing solution containing sodium alginate (pH 7.00, transmittance 56.3%) was obtained, and a cement paste using the same had an initial curing time of 11.5±0. The cured product achieved a static disintegration rate of 0.63±0.30%, which can be said to be almost non-dissolving, and the bone dissolution phenomenon in acidic curing liquid and around the cured product were reduced by 5 minutes. The problem of fibrous tissue generation was solved, and a cured product with excellent osteogenic ability was obtained.
本発明のペーストは不定形混合物であり、セメント粉である粉体と硬化剤を含む中性水溶液とを混和した直後には、任意の形状に変化させることやチューブへの充填操作が可能である。そして、本発明のペーストは、時間経過により自己硬化し、水中または生体内において水和反応によりさらに硬化してCPCの一種である硬化体になる。したがって、本発明のペーストは、骨補填材の前駆体として好適に用いることができる。 The paste of the present invention is an amorphous mixture, and immediately after mixing cement powder with a neutral aqueous solution containing a hardening agent, it can be changed into any shape or filled into a tube. . The paste of the present invention self-hardens over time, and further hardens through a hydration reaction in water or in vivo to become a hardened product, which is a type of CPC. Therefore, the paste of the present invention can be suitably used as a precursor of a bone grafting material.
また、本発明の生体活性セメントペーストおよび生体活性セメントを製造するためのキットは、少なくとも次のいずれか1つの要件を満足する場合に、上記の効果をさらに発揮する。
(1)セメント粉としてのリン酸水素カルシウム二水和物およびリン酸四カルシウムを含む粉体と、硬化剤としてのキトサン、該キトサンの可溶化成分としてのポリオールおよび水を含む透明な中性水溶液との組み合わせである。
(2)ポリオールが、β-グリセロリン酸二ナトリウムである。
(3)中性水溶液中のキトサンおよびポリオールの濃度が、それぞれ0.5重量%以上10重量%以下および0.5重量%以上5重量%以下である。
(4)セメント粉としてのリン酸水素カルシウム二水和物およびリン酸四カルシウムを含む粉体と、硬化剤としてのアルギン酸またはその塩および水を含む透明な中性水溶液との組み合わせである。
(5)中性水溶液中のアルギン酸またはその塩の濃度が、0.2重量%以上20重量%以下である
(6)リン酸水素カルシウム二水和物とリン酸四カルシウムとの配合割合が、モル比で1:1である。
(7)粉体Pと中性水溶液Lとの配合割合P/Lが、重量比で1~4である。
Furthermore, the bioactive cement paste and the kit for producing bioactive cement of the present invention further exhibit the above effects when at least one of the following requirements is satisfied.
(1) A transparent neutral aqueous solution containing powder containing calcium hydrogen phosphate dihydrate and tetracalcium phosphate as cement powder, chitosan as a hardening agent, a polyol as a solubilizing component of the chitosan, and water. It is a combination of
(2) The polyol is disodium β-glycerophosphate.
(3) The concentrations of chitosan and polyol in the neutral aqueous solution are 0.5% to 10% by weight and 0.5% to 5% by weight, respectively.
(4) A combination of powder containing calcium hydrogen phosphate dihydrate and tetracalcium phosphate as cement powder, and a transparent neutral aqueous solution containing alginic acid or its salt and water as a hardening agent.
(5) The concentration of alginic acid or its salt in the neutral aqueous solution is 0.2% by weight or more and 20% by weight or less. (6) The blending ratio of calcium hydrogen phosphate dihydrate and tetracalcium phosphate is The molar ratio is 1:1.
(7) The blending ratio P/L of the powder P and the neutral aqueous solution L is 1 to 4 in terms of weight ratio.
また、本発明の生体活性セメントペーストの製造方法は、少なくとも次のいずれか1つの要件を満足する場合に、上記の効果をさらに発揮する。
(8)セメント粉としてのリン酸水素カルシウム二水和物およびリン酸四カルシウムを含む粉体に、セメント粉が硬化するために必要な量の硬化剤としてのキトサン、該キトサンの可溶化成分としてのポリオールおよび水を含む透明な中性水溶液を添加・混和して生体活性セメントペーストを得る。
(9)セメント粉としてのリン酸水素カルシウム二水和物およびリン酸四カルシウムを含む粉体に、セメント粉が硬化するために必要な量の硬化剤としてのアルギン酸またはその塩および水を含む透明な中性水溶液を添加・混和して生体活性セメントペーストを得る。
Furthermore, the method for producing a bioactive cement paste of the present invention further exhibits the above effects when at least one of the following requirements is satisfied.
(8) Powder containing calcium hydrogen phosphate dihydrate and tetracalcium phosphate as cement powder, chitosan as a hardening agent in an amount necessary for hardening the cement powder, and as a solubilizing component of the chitosan. A clear neutral aqueous solution containing polyol and water is added and mixed to obtain a bioactive cement paste.
(9) A transparent powder containing calcium hydrogen phosphate dihydrate and tetracalcium phosphate as cement powder, and alginic acid or its salt as a hardening agent and water in the amount necessary for the cement powder to harden. A bioactive cement paste is obtained by adding and mixing a neutral aqueous solution.
(1)生体活性セメントペーストおよび生体活性セメントを製造するためのキット
本発明の生体活性セメントペーストおよび生体活性セメントを製造するためのキット(以下、単に「キット」ともいう)は、セメント粉としてのリン酸水素カルシウム二水和物およびリン酸四カルシウムを含む粉体と、硬化剤としての生分解性多糖類および水を含む透明な中性水溶液との組み合わせであることを特徴とする。
本発明において「生体活性セメントペースト(以下、単に「ペースト」ともいう)」とは、上記セメント粉としての粉体と硬化剤を含む中性水溶液とを混和した直後、少なくともシリンダに充填して押し出すまでの混和物をいう。後述するように、ペーストは混和直後から徐々に初期硬化が始まり、生体内でさらに水和反応により硬化体(生体活性セメント)になる。
(1) Kit for producing bioactive cement paste and bioactive cement The kit for producing bioactive cement paste and bioactive cement of the present invention (hereinafter also simply referred to as "kit") is a method for producing bioactive cement paste and bioactive cement. It is characterized by a combination of powder containing calcium hydrogen phosphate dihydrate and tetracalcium phosphate, and a transparent neutral aqueous solution containing water and a biodegradable polysaccharide as a hardening agent.
In the present invention, "bioactive cement paste (hereinafter also simply referred to as "paste")" means that the powder as the cement powder described above is mixed with a neutral aqueous solution containing a hardening agent, and then immediately after it is filled into at least a cylinder and extruded. Refers to mixtures of up to As will be described later, the paste gradually begins to initially harden immediately after being mixed, and further undergoes a hydration reaction in vivo to become a hardened product (bioactive cement).
本発明のキットは、セメント粉を含む粉体と、硬化剤を含む中性水溶液とがそれぞれ別個の容器に収められた二試薬型のキットであることが好ましい。
それらの容器の形状は特に限定されず、例えば、粉体を中性水溶液との混和が可能な混練注入器に収め、中性水溶液も注入器に収めることなどが挙げられる。この場合、本発明のキットは、注入針をさらに含んでいてもよく、得られる組成物の粘度を調整するための水をさらに含んでいてもよい。
本発明において用いられる生分解性多糖類とは、セメント粉と組み合わせてその硬化剤となり、かつ優れた骨形成機能を発揮させ得るものであれば特に限定されない。
このような生分解性多糖類としては、キトサン、アルギン酸、デンプン、グリコーゲン、デキストラン、イヌリン、コンドロイチンなどが挙げられ、これらの中でも、キトサンおよびアルギン酸が特に好ましい。
The kit of the present invention is preferably a two-reagent type kit in which a powder containing cement powder and a neutral aqueous solution containing a hardening agent are stored in separate containers.
The shape of these containers is not particularly limited, and for example, the powder may be placed in a kneading syringe that can be mixed with a neutral aqueous solution, and the neutral aqueous solution may also be placed in the syringe. In this case, the kit of the present invention may further include an injection needle and water for adjusting the viscosity of the resulting composition.
The biodegradable polysaccharide used in the present invention is not particularly limited as long as it can act as a hardening agent in combination with cement powder and exhibit excellent osteogenic function.
Such biodegradable polysaccharides include chitosan, alginic acid, starch, glycogen, dextran, inulin, chondroitin, etc. Among these, chitosan and alginic acid are particularly preferred.
したがって、本発明のキットは、
セメント粉としてのリン酸水素カルシウム二水和物およびリン酸四カルシウムを含む粉体と、硬化剤としてのキトサン、該キトサンの可溶化成分としてのポリオールおよび水を含む透明な中性水溶液との組み合わせである(実施形態1)、および
セメント粉としてのリン酸水素カルシウム二水和物およびリン酸四カルシウムを含む粉体と、前記硬化剤としてのアルギン酸またはその塩および水を含む透明な中性水溶液との組み合わせである(実施形態2)
であるのが好ましい。
粉体および中性水溶液の各構成成分およびそれらの配合割合などの詳細については、以下の(2)生体活性セメントペーストの製造方法および(3)生体活性セメントペーストにおいて説明する。
上記の(2)については、実施形態1および実施形態2に分けて説明する。
Therefore, the kit of the present invention
A combination of a powder containing calcium hydrogen phosphate dihydrate and tetracalcium phosphate as a cement powder, chitosan as a hardening agent, a polyol and water as a solubilizing component of the chitosan, and a transparent neutral aqueous solution. (Embodiment 1), and a powder containing calcium hydrogen phosphate dihydrate and tetracalcium phosphate as cement powder, alginic acid or a salt thereof as the hardening agent, and a transparent neutral aqueous solution containing water. (Embodiment 2)
It is preferable that
Details of each component of the powder and the neutral aqueous solution and their blending ratio will be explained in (2) Method for producing bioactive cement paste and (3) Bioactive cement paste below.
The above (2) will be explained separately in Embodiment 1 and Embodiment 2.
(2)生体活性セメントペーストの製造方法
(2-1)実施形態1
本発明の生体活性セメントペーストの製造方法は、セメント粉としてのリン酸水素カルシウム二水和物およびリン酸四カルシウムを含む粉体に、セメント粉が硬化するために必要な量の硬化剤としてのキトサン、該キトサンの可溶化成分としてのポリオールおよび水を含む透明な中性水溶液を添加・混和して生体活性セメントペーストを得ることを特徴とする。
(2) Method for producing bioactive cement paste (2-1) Embodiment 1
The method for producing bioactive cement paste of the present invention includes adding a hardening agent to a powder containing calcium hydrogen phosphate dihydrate and tetracalcium phosphate as cement powder in an amount necessary for hardening the cement powder. It is characterized in that a bioactive cement paste is obtained by adding and mixing chitosan, a polyol as a solubilizing component of the chitosan, and a transparent neutral aqueous solution containing water.
[セメント粉]
セメント粉は、リン酸水素カルシウム二水和物(DCPD)およびリン酸四カルシウム(TTCP)を含む。
DCPDとTTCPとを配合することで、自己硬化後の水和反応による硬化が進行すると共に、得られる硬化体において両者が反応してハイドロキシアパタイトへと徐々に転化する。
[Cement powder]
Cement powder includes calcium hydrogen phosphate dihydrate (DCPD) and tetracalcium phosphate (TTCP).
By blending DCPD and TTCP, curing proceeds through a hydration reaction after self-curing, and in the resulting cured product, both react and gradually convert into hydroxyapatite.
[リン酸水素カルシウム二水和物(DCPD)]
DCPDは、市販のものを用いてもよいし、公知の方法により自ら製造したものを用いてもよい。
また、DCPDに代えて、その無水物であるリン酸水素カルシウム(DCPA)を用いることもできる。DCPAは、市販のものを用いてもよいし、公知の方法により自ら製造したものを用いてもよい。
DCPDおよびDCPAの粒径は特に限定されないが、水和反応およびTTCPとのハイドロキシアパタイトの転化形成の点で、0.2~10μmの範囲が好ましく、0.5~5μmの範囲がより好ましい。なお、DCPDおよびDCPAの粉体が好ましい粒径でない場合には、湿式粉砕などの公知の方法で粉砕して粒径を調節してもよい。
また、リン酸水素カルシウム二水和物の代わりにリン酸水素カルシウム無水物を用いることができ、その他の条件にも因るが、無水物の方が二水和物に比べて、得られる硬化体の強度向上に優れることがある。
[Calcium hydrogen phosphate dihydrate (DCPD)]
As DCPD, a commercially available one may be used, or one manufactured by oneself by a known method may be used.
Further, instead of DCPD, its anhydride calcium hydrogen phosphate (DCPA) can also be used. A commercially available DCPA may be used, or one manufactured by oneself using a known method may be used.
The particle size of DCPD and DCPA is not particularly limited, but from the viewpoint of hydration reaction and conversion formation of hydroxyapatite with TTCP, it is preferably in the range of 0.2 to 10 μm, more preferably in the range of 0.5 to 5 μm. In addition, when the particle size of DCPD and DCPA powder is not preferable, the particle size may be adjusted by pulverizing by a known method such as wet pulverization.
In addition, calcium hydrogen phosphate anhydrous can be used instead of calcium hydrogen phosphate dihydrate, and although it depends on other conditions, the hardening obtained with the anhydrous is better than that with the dihydrate. It may be good for improving body strength.
[リン酸四カルシウム(TTCP)]
TTCPは、市販のものを用いてもよいし、公知の方法により自ら製造したものを用いてもよい。
例えば、TTCPの粉体は、炭酸カルシウムの粉体とリン酸水素カルシウム二水和物の粉体とを水性媒体中で湿式混合し、得られた混合物を温度1200~1700℃で3~6時間焼成し、得られた焼成物を粉砕することで製造することができる。
TTCPの粒径は特に限定されないが、水和反応およびDCPDとのハイドロキシアパタイトの転化形成の点で、150μm未満であるのが好ましく、75μmを超える場合には硬化体中にTTCPが残存することがあり、32μm未満であるのがより好ましい。なお、TTCPの粉体が好ましい粒径でない場合には、ふるい選別などの公知の方法で選別して粒径を調節してもよい。
[DCPDとTTPCとの割合]
DCPDとTTPCとの配合割合は、モル比で1:1であるのが好ましい。
このような配合割合のセメント粉とすることにより、下式のようにハイドロキシアパタイトが生成され、均一な組成物(ペースト)を得ることができる。
2Ca4O(PO4)2+2CaHPO4→10Ca2++6PO4
3-+2OH-
→Ca10(PO4)6(OH)2
[Tetracalcium phosphate (TTCP)]
As TTCP, a commercially available one may be used, or one produced by oneself by a known method may be used.
For example, TTCP powder is produced by wet mixing calcium carbonate powder and calcium hydrogen phosphate dihydrate powder in an aqueous medium, and then heating the resulting mixture at a temperature of 1200 to 1700°C for 3 to 6 hours. It can be manufactured by firing and pulverizing the obtained fired product.
The particle size of TTCP is not particularly limited, but from the viewpoint of hydration reaction and conversion formation of hydroxyapatite with DCPD, it is preferably less than 150 μm, and if it exceeds 75 μm, TTCP may remain in the cured product. More preferably, it is less than 32 μm. In addition, when the particle size of the TTCP powder is not preferable, the particle size may be adjusted by screening by a known method such as sieving.
[Ratio between DCPD and TTPC]
The molar ratio of DCPD and TTPC is preferably 1:1.
By using cement powder with such a mixing ratio, hydroxyapatite is generated as shown in the formula below, and a uniform composition (paste) can be obtained.
2Ca 4 O(PO 4 ) 2 +2CaHPO 4 →10Ca 2+ +6PO 4 3- +2OH -
→Ca 10 (PO 4 ) 6 (OH) 2
[中性水溶液]
中性水溶液(「中性硬化液」ともいう)は、硬化剤としてのキトサン、該キトサンの可溶化成分としてのポリオールおよび水を含む。
本発明の「透明な中性水溶液」の「透明な」とは、含有するキトサンの溶け残りがないことを示す指標であり、実施例において記載するように、可視光透過率スペクトル測定において、40%以上の透過率を有することを意味する。
透過率が40%未満では、水溶液中にキトサンの溶け残りが存在して、配合した量のキトサンの効果が得られないことがある。
また、「中性」とは、pHが6~7.5であることを意味する。
pHが6未満では、生体内の硬化体周辺で骨溶解現象が起こることがある。一方、pHが7.5を超えると、不均一な硬化による強度低下や硬化液化液の調合中に泡を生じることがある。
[Neutral aqueous solution]
The neutral aqueous solution (also referred to as "neutral curing solution") contains chitosan as a curing agent, a polyol as a solubilizing component of the chitosan, and water.
"Transparent" in the "transparent neutral aqueous solution" of the present invention is an index indicating that there is no undissolved chitosan contained therein, and as described in Examples, in visible light transmittance spectrum measurement, 40% % or more.
If the transmittance is less than 40%, undissolved chitosan may exist in the aqueous solution, and the effect of the added amount of chitosan may not be obtained.
Moreover, "neutral" means that the pH is 6 to 7.5.
If the pH is less than 6, osteolysis may occur around the sclerotic body in the living body. On the other hand, if the pH exceeds 7.5, the strength may decrease due to non-uniform curing or bubbles may be generated during the preparation of the cured liquefied liquid.
[ポリオール]
ポリオールは、中性水溶液中のキトサン含有量を増加させる機能、ひいては中性かつ透明な硬化液を与え得る機能を有する。
ポリオールは、複数のアルコール性ヒドロキシ基を有する脂肪族化合物、すなわち多価アルコールであり、2個のヒドロキシ基を有する、エチレングリコール(C2H4(OH)2)などのグリコール(ジオール)、3個のヒドロキシ基を有する、グリセロール(C2H5(OH)3)などのトリオールが挙げられる。
本発明においては、セメント粉との親和性の観点で、複数のヒドロキシ基のいずれかがリン酸エステル化されたものおよびその塩が好ましい。ここで、塩としては、ナトリウムなどのアルカリ金属塩が挙げられる。
[Polyol]
The polyol has the function of increasing the chitosan content in the neutral aqueous solution, and thus the function of providing a neutral and transparent curing liquid.
Polyols are aliphatic compounds, i.e. polyhydric alcohols, having multiple alcoholic hydroxy groups, such as glycols (diols), such as ethylene glycol (C 2 H 4 (OH) 2 ), 3 having 2 hydroxy groups. Examples include triols such as glycerol (C 2 H 5 (OH) 3 ), which have 2 hydroxy groups.
In the present invention, from the viewpoint of affinity with cement powder, those in which any one of a plurality of hydroxy groups is phosphoric acid esterified and salts thereof are preferable. Here, examples of the salt include alkali metal salts such as sodium.
このようなリン酸エステル化されたポリオールとしては、例えば、グリセロールの3個のヒドロキシ基のいずれかがリン酸エステル化されたグリセロールリン酸およびその塩が挙げられ、これらの中でも、硬化液の粘性とペーストの注入の観点で、β-グリセロリン酸二ナトリウム(NaGP:C3H7Na2O6P)が特に好ましい。 Examples of such phosphoric acid esterified polyols include glycerol phosphoric acid and its salts in which any of the three hydroxy groups of glycerol are phosphoric esterified, and among these, the viscosity of the curing liquid is Disodium β-glycerophosphate (NaGP: C 3 H 7 Na 2 O 6 P) is particularly preferred from the viewpoint of injection of paste.
NaGPは、骨芽細胞の培地に用いられる化合物であり、骨化の誘導や良好な石灰化を示すこと、固相時に水を急速に吸収する一方で、溶媒中では水の放出が遅いため吸湿性を示すことが知られている。
また、NaGPをキトサン溶液に加えることにより、インジェクタブルで中性を示す生分解性の溶液が得られることも知られている。この中性溶液は、キトサンとNaGPの水素結合や静電相互作用および疎水相互性作用の相乗的な力から得られるものと推測され、生細胞や治療用タンパク質の保持などに用いられている。さらに、セメント粉にNaGPを配合することにより、注出時の押出力の低下、すなわち流動性の向上につながることが知られている。しかしながら、本発明のように、NaGPをキトサンと共に、セメント粉と併用した例は知られていない。
NaGP is a compound used in osteoblast culture media, and has been shown to induce ossification and exhibit good mineralization, and while it rapidly absorbs water in a solid state, it releases water slowly in a solvent, so it absorbs moisture. It is known to show gender.
It is also known that by adding NaGP to a chitosan solution, an injectable, neutral, and biodegradable solution can be obtained. This neutral solution is presumed to be obtained from the synergistic forces of hydrogen bonding, electrostatic interaction, and hydrophobic interaction between chitosan and NaGP, and is used to retain living cells and therapeutic proteins. Furthermore, it is known that blending NaGP with cement powder leads to a reduction in extrusion force during pouring, that is, an improvement in fluidity. However, there is no known example of using NaGP together with chitosan and cement powder as in the present invention.
NaGPは、下式のような化学構造を有する。
[キトサン]
キトサンは、ペーストの硬化速度およびその硬化体の圧縮強度を向上させる機能、さらにはペーストのゲル化剤としての機能、ならびに硬化体を生体内に注入もしくは埋入した後に、ペーストが硬化した硬化体から溶出して硬化体を多孔化させる機能を有する。
キトサンは、カニやエビなどの甲殻類の外骨格およびキノコなどの菌類の細胞壁に含まれるキチンを濃アルカリによって脱アセチル化することで得られる天然高分子として知られているが、本発明においては、キトサンの由来は特に限定されない。
キトサンの形態は特に限定されず、粉体、溶液のいずれの形態であってもよい。
本発明において、キトサンの脱アセチル化度は特に限定されないが、生分解がより容易である点で、70~100%であるのが好ましい。
[Chitosan]
Chitosan has the function of improving the hardening speed of the paste and the compressive strength of the cured product, and also functions as a gelling agent for the paste, as well as the ability to improve the hardened paste after the cured product is injected or implanted into a living body. It has the function of making the cured product porous by being eluted from it.
Chitosan is known as a natural polymer obtained by deacetylating chitin, which is contained in the exoskeleton of crustaceans such as crabs and shrimps and the cell walls of fungi such as mushrooms, with concentrated alkali. The origin of chitosan is not particularly limited.
The form of chitosan is not particularly limited, and it may be in either powder or solution form.
In the present invention, the degree of deacetylation of chitosan is not particularly limited, but it is preferably 70 to 100% because biodegradation is easier.
キトサンは、下式のような化学構造を有する。
キトサンの分子量は、一般にキトサン溶液の粘度に比例することが知られている。
本発明において、キトサンの平均分子量は、粘度に基づく分子量として10,000以上310,000以下であるのが好ましい。
平均分子量が比較的中程度の上記範囲のキトサンを含むペーストは、平均分子量が比較的小さい190,000未満のキトサンを含むペーストよりも、水和反応により得られる硬化体の破壊エネルギーが大きくなる傾向にあるので好ましい。
It is known that the molecular weight of chitosan is generally proportional to the viscosity of a chitosan solution.
In the present invention, the average molecular weight of chitosan is preferably from 10,000 to 310,000 based on viscosity.
A paste containing chitosan in the above range with a relatively medium average molecular weight tends to have a larger fracture energy of a cured product obtained by a hydration reaction than a paste containing chitosan with a relatively small average molecular weight of less than 190,000. It is preferable because it is in
本明細書において、キトサン溶液の粘度は、1%酢酸水溶液にキトサンを1重量%となるように溶解させ、得られたキトサン溶液について、溶液温度20℃でB型回転粘度計により測定した値をいう。そして、測定した粘度に基づいてキトサンの固有粘度を算出し、Mark-Houwink-Sakuradaの式より、キトサンの分子量を算出する。 In this specification, the viscosity of a chitosan solution is determined by dissolving chitosan in a 1% acetic acid aqueous solution to a concentration of 1% by weight, and measuring the obtained chitosan solution using a B-type rotational viscometer at a solution temperature of 20°C. say. Then, the intrinsic viscosity of chitosan is calculated based on the measured viscosity, and the molecular weight of chitosan is calculated using the Mark-Houwink-Sakurada equation.
[その他の成分]
中性水溶液は、本発明の効果を阻害しない限り、当該技術分野において公知の成分を含んでいてもよい。
リン酸二水素カリウムのようなカルシウム非含有のリン酸塩は、セメント粉を構成するリン化合物のリン成分を補足する機能を有するものと考えられる。
カルシウム非含有とは、リン酸塩がカルシウムを含まないこと、すなわちカルシウム塩でないことを意味する。カルシウムは、セメント粉の硬化過程において、リン酸と反応して針状あるいは棒状の長軸方向の成長が優越した結晶を析出し、それらが立体的に交差して初期硬化に作用し、硬化に弊害を及ぼすため、本発明ではリン酸のカルシウム塩を除外する。
カルシウム非含有のリン酸塩は、正リン酸および亜リン酸のアルカリ金属塩、ならびにリン酸水素アンモニウムから選択されるのが好ましく、アルカリ金属としては、ナトリウム、カリウムなどが挙げられ、例えば、リン酸三ナトリウム(Na3PO4)、リン酸水素二ナトリウム(Na2HPO4);リン酸三カリウム(K3PO4)、リン酸二水素カリウム(KH2PO4)、リン酸水素二カリウム(K2HPO4);亜リン酸ナトリウム(Na2PHO3)、亜リン酸水素ナトリウム(NaHPHO3);亜リン酸カリウム(K2PHO3)、亜リン酸水素カリウム(KHPHO3);リン酸二水素アンモニウム(NH4H2PO4)、リン酸水素二アンモニウム((NH4)2HPO4)などが挙げられる。これらの中でも、リン酸水素二カリウムおよびリン酸水素二ナトリウムがキトサン再析出を阻害する点で、特に好ましい。キトサンに対する量は、150~200重量%程度である。
[Other ingredients]
The neutral aqueous solution may contain components known in the art as long as they do not impede the effects of the present invention.
Calcium-free phosphates such as potassium dihydrogen phosphate are thought to have the function of supplementing the phosphorus component of the phosphorus compound constituting cement powder.
Calcium-free means that the phosphate does not contain calcium, ie is not a calcium salt. During the hardening process of cement powder, calcium reacts with phosphoric acid to precipitate needle-like or rod-like crystals that grow predominantly in the long axis direction, and these crystals intersect three-dimensionally and act on the initial hardening. The present invention excludes calcium salts of phosphoric acid because of their harmful effects.
Preferably, the calcium-free phosphate is selected from alkali metal salts of orthophosphoric acid and phosphorous acid, and ammonium hydrogen phosphate, the alkali metals including sodium, potassium, etc. Trisodium phosphate (Na 3 PO 4 ), disodium hydrogen phosphate (Na 2 HPO 4 ); tripotassium phosphate (K 3 PO 4 ), potassium dihydrogen phosphate (KH 2 PO 4 ), dipotassium hydrogen phosphate (K 2 HPO 4 ); Sodium phosphite (Na 2 PHO 3 ), Sodium hydrogen phosphite (NaHPHO 3 ); Potassium phosphite (K 2 PHO 3 ), Potassium hydrogen phosphite (KHPHO 3 ); Phosphorus Examples include ammonium dihydrogen acid (NH 4 H 2 PO 4 ) and diammonium hydrogen phosphate ((NH 4 ) 2 HPO 4 ). Among these, dipotassium hydrogen phosphate and disodium hydrogen phosphate are particularly preferred since they inhibit chitosan redeposition. The amount relative to chitosan is about 150 to 200% by weight.
クエン酸などのジカルボン酸は、キトサンの溶解に作用すると考えられる。キトサンに対する量は、30~200重量%程度である。
デキストラン硫酸ナトリウムなどの高分子化合物は、前述のキトサン溶解液にゲル化剤として作用し、キトサン含有塩形成に働くものと考えられる。キトサンに対する量は、30~200重量%程度である。
塩化ナトリウムなどは、塩形成に補助的に作用するものと考えられる。キトサンに対する量は、30~800重量%程度である。
Dicarboxylic acids such as citric acid are believed to affect the dissolution of chitosan. The amount relative to chitosan is about 30 to 200% by weight.
It is thought that a polymer compound such as dextran sodium sulfate acts as a gelling agent on the above-mentioned chitosan solution and works to form a chitosan-containing salt. The amount relative to chitosan is about 30 to 200% by weight.
Sodium chloride and the like are thought to act auxiliary to salt formation. The amount relative to chitosan is about 30 to 800% by weight.
[中性水溶液の組成]
本発明の中性水溶液中のキトサンおよびポリオールの濃度は、それぞれ0.5重量%以上10重量%以下および0.5重量%以上5重量%以下であるのが好ましい。
[Composition of neutral aqueous solution]
The concentrations of chitosan and polyol in the neutral aqueous solution of the present invention are preferably 0.5% to 10% by weight and 0.5% to 5% by weight, respectively.
キトサンの濃度が0.5重量%未満では、硬化後多孔化の効果が乏しく、破壊エネルギーが上がらないことがある。一方、キトサンの濃度が10重量%を超えると、硬化液の粘性が上がり、注入(インジェクタビリティ)が困難になることがある。完全に溶解しないことがある。
より好ましいキトサンの濃度は、1重量%以上10重量%以下であり、さらに好ましくは1.5重量%以上2重量%以下である。
If the concentration of chitosan is less than 0.5% by weight, the effect of creating porosity after curing is poor and the fracture energy may not increase. On the other hand, if the concentration of chitosan exceeds 10% by weight, the viscosity of the curing liquid may increase, making injection (injectability) difficult. It may not dissolve completely.
The concentration of chitosan is more preferably 1% by weight or more and 10% by weight or less, and even more preferably 1.5% by weight or more and 2% by weight or less.
ポリオールの濃度が0.5重量%未満では、ゲル化が起こり、注入が困難となり、また中性にならないことがある。一方、ポリオールの濃度が5重量%を超えると、硬化が進まないことがある。
より好ましいポリオールの濃度は、1重量%以上4重量%以下であり、さらに好ましくは2重量%以上3重量%以下である。
If the concentration of the polyol is less than 0.5% by weight, gelation will occur, making injection difficult and may not result in neutrality. On the other hand, if the polyol concentration exceeds 5% by weight, curing may not proceed.
The concentration of the polyol is more preferably 1% by weight or more and 4% by weight or less, and even more preferably 2% by weight or more and 3% by weight or less.
[中性水溶液の調製]
本発明の中性水溶液は、例えば、キトサンを酸で溶解させたキトサン溶液に、ポリオール溶液を添加・混合することにより得ることができる。
[Preparation of neutral aqueous solution]
The neutral aqueous solution of the present invention can be obtained, for example, by adding and mixing a polyol solution to a chitosan solution in which chitosan is dissolved in an acid.
[粉体粉Pと中性水溶液Lとの比率]
粉体Pと中性水溶液Lとの配合割合(粉液比)P/L(またはPL比)は、重量比で1~4であるのが好ましい。
PL比が1未満では、硬化強度が不足することがある。一方、PL比が4を超えると均等な練和が困難となることがある。
より好ましいPL比は、2~4であり、特に好ましいPL比は、3~4である。
[Ratio between powder powder P and neutral aqueous solution L]
The blending ratio (powder-liquid ratio) P/L (or PL ratio) of the powder P and the neutral aqueous solution L is preferably 1 to 4 in terms of weight ratio.
If the PL ratio is less than 1, the curing strength may be insufficient. On the other hand, if the PL ratio exceeds 4, uniform kneading may become difficult.
A more preferable PL ratio is 2 to 4, and an especially preferable PL ratio is 3 to 4.
[ペーストの調製]
本発明のペーストは、上記の粉体に、セメント粉が硬化するために必要な量の硬化剤としてのキトサン、該キトサンの可溶化成分としてのポリオールおよび水を含む透明な中性水溶液を添加・混和(混合または練和)することにより得ることができる。
その添加・混和手段は特に限定されず、添加量(混和量)などに応じて公知の混合手段から適宜選択すればよい。
粉体と中性水溶液との混合後、本発明のペーストは、通常3~20分程度で自己硬化が完了する(初期硬化)。このときの温度および湿度の条件は、一般的なCPCの調製条件と特に変わるところはないが、通常、温度20~40℃および湿度50~100%であればよい。
[Preparation of paste]
The paste of the present invention is produced by adding a transparent neutral aqueous solution containing chitosan as a hardening agent, a polyol as a solubilizing component of the chitosan, and water in an amount necessary for hardening the cement powder to the above powder. It can be obtained by mixing (mixing or kneading).
The addition/mixing means is not particularly limited, and may be appropriately selected from known mixing means depending on the amount of addition (mixing amount).
After mixing the powder and the neutral aqueous solution, the paste of the present invention usually completes self-hardening in about 3 to 20 minutes (initial hardening). The temperature and humidity conditions at this time are not particularly different from the general CPC preparation conditions, but usually the temperature and humidity are 20 to 40° C. and 50 to 100%.
(2-2)実施形態2
本発明の生体活性セメントペーストの製造方法は、セメント粉としてのリン酸水素カルシウム二水和物およびリン酸四カルシウムを含む粉体に、セメント粉が硬化するために必要な量の硬化剤としてのアルギン酸またはその塩および水を含む透明な中性水溶液を添加・混和して生体活性セメントペーストを得ることを特徴とする。
実施形態2では、硬化剤成分のアルギン酸およびその塩は、実施形態1の硬化剤成分のキトサンのようにポリオールのような可溶化剤を必要とせず、中性水溶液により多くの硬化剤を添加することができる。
また、実施形態2の硬化剤としてアルギン酸およびその塩を用いた場合は、実施形態1の硬化剤としてキトサンを用いた場合と同様に、「酸性硬化液での骨溶解現象を解消」および「硬化体周辺での線維性組織生成を解消」効果が得られ、かつ実施形態1と比較して、骨形成に優れている。
(2-2) Embodiment 2
The method for producing bioactive cement paste of the present invention includes adding a hardening agent to a powder containing calcium hydrogen phosphate dihydrate and tetracalcium phosphate as cement powder in an amount necessary for hardening the cement powder. A bioactive cement paste is obtained by adding and mixing a transparent neutral aqueous solution containing alginic acid or its salt and water.
In Embodiment 2, the curing agent component alginic acid and its salt does not require a solubilizer such as a polyol like the curing agent component chitosan in Embodiment 1, and more curing agent is added to the neutral aqueous solution. be able to.
In addition, when alginic acid and its salts are used as the hardening agent in Embodiment 2, similar to the case where chitosan is used as the hardening agent in Embodiment 1, it is possible to "eliminate the bone dissolution phenomenon in acidic hardening liquid" and "harden The effect of "resolving fibrous tissue generation around the body" is obtained, and compared with Embodiment 1, it is superior in bone formation.
[セメント粉]
実施形態1に準ずる。
[リン酸水素カルシウム二水和物(DCPD)]
実施形態1に準ずる。
[リン酸四カルシウム(TTCP)]
実施形態1に準ずる。
[DCPDとTTPCとの割合]
実施形態1に準ずる。
[Cement powder]
According to Embodiment 1.
[Calcium hydrogen phosphate dihydrate (DCPD)]
According to Embodiment 1.
[Tetracalcium phosphate (TTCP)]
According to Embodiment 1.
[Ratio between DCPD and TTPC]
According to Embodiment 1.
[中性水溶液]
中性水溶液は、硬化剤としてのアルギン酸および水を含む。
本発明の「透明な中性水溶液」の「透明な」とは、含有するアルギン酸の溶け残りがないことを示す指標であり、実施例において記載するように、可視光透過率スペクトル測定において、実施形態1と同様に、40%以上の透過率を有することを意味する。
しかしながら、実施形態2では、透過率が数%以上40%未満でも、室温で一定期間保持してもゲル化などの変化は見られず、安定であり、中性水溶液として用いることもできる。
また、「中性」とは、pHが6~7.5であることを意味する。
pHが6未満では、生体内の硬化体周辺で骨溶解現象が起こることがある。一方、pHが7.5を超えると、不均一な硬化による強度低下や硬化液化液の調合中に泡を生じることがある。
[Neutral aqueous solution]
The neutral aqueous solution contains alginic acid and water as a hardening agent.
"Transparent" in the "transparent neutral aqueous solution" of the present invention is an indicator indicating that there is no undissolved alginic acid contained therein. Similar to Form 1, this means that it has a transmittance of 40% or more.
However, in Embodiment 2, even if the transmittance is a few percent or more and less than 40%, no change such as gelation is observed even if it is kept at room temperature for a certain period of time, and it is stable and can be used as a neutral aqueous solution.
Moreover, "neutral" means that the pH is 6 to 7.5.
If the pH is less than 6, osteolysis may occur around the sclerotic body in the living body. On the other hand, if the pH exceeds 7.5, the strength may decrease due to non-uniform curing or bubbles may be generated during the preparation of the cured liquefied liquid.
[アルギン酸]
アルギン酸は、ペーストの硬化速度およびその硬化体の圧縮強度を向上させる機能、さらにはペーストのゲル化剤としての機能、ならびに硬化体を生体内に注入もしくは埋入した後に、ペーストが硬化した硬化体から溶出して硬化体を多孔化させる機能を有する。
アルギン酸は、褐藻や紅藻のサンゴモなどに含まれる植物由来の多糖類であり、白または淡黄色で、繊維状、顆粒状または粉末状の形態を示す。
アルギン酸塩としては、アルギン酸ナトリウム、アルギン酸アンモニウム、アルギン酸カリウム、アルギン酸カルシウムなどが挙げられ、これらは可溶性塩である。
[Alginic acid]
Alginic acid has the function of improving the hardening speed of the paste and the compressive strength of the cured product, and also functions as a gelling agent for the paste, and the cured product of the paste after being injected or implanted into a living body. It has the function of making the cured product porous by being eluted from it.
Alginic acid is a plant-derived polysaccharide found in brown algae and coralline algae, and is white or pale yellow in color and has a fibrous, granular, or powdery form.
Examples of alginates include sodium alginate, ammonium alginate, potassium alginate, calcium alginate, and the like, which are soluble salts.
アルギン酸は、下式のような化学構造(左:β-D-マンヌロン酸、右:α-L-グルロン酸)を有する。
アルギン酸の粘度は、一般にその重合度(分子量)に比例し、重合度が増す程より顕著になることが知られている。
本発明において用いられるアルギン酸は、アルギン酸ナトリウムの場合、低分子量(粘度20~50mPa・s)、中分子量(粘度80~120mPa・s)のものが挙げられ、硬化液への添加割合を多くできかつ硬化液を低粘度にできることから、低分子量のものが好ましい。
It is known that the viscosity of alginic acid is generally proportional to its degree of polymerization (molecular weight), and becomes more pronounced as the degree of polymerization increases.
In the case of sodium alginate, the alginic acid used in the present invention includes those with a low molecular weight (viscosity of 20 to 50 mPa·s) and medium molecular weight (viscosity of 80 to 120 mPa·s), which can be added to the curing liquid in a large proportion. Low molecular weight ones are preferred because the curing liquid can be made to have a low viscosity.
[その他の成分]
実施形態1に準ずる。
[Other ingredients]
According to Embodiment 1.
[中性水溶液の組成]
本発明の中性水溶液中のアルギン酸の濃度は、0.2重量%以上20重量%以下であるのが好ましい。
[Composition of neutral aqueous solution]
The concentration of alginic acid in the neutral aqueous solution of the present invention is preferably 0.2% by weight or more and 20% by weight or less.
アルギン酸の濃度が0.2重量%未満では、硬化後多孔化の効果が乏しく、破壊エネルギーが上がらないことがある。一方、アルギン酸の濃度が20重量%を超えると、硬化液の粘性が上がり、注入(インジェクタビリティ)が困難になることがある。完全に溶解しないことがある。
より好ましいアルギン酸の濃度は、2重量%以上20重量%以下であり、さらに好ましくは8.8重量%以上16.3重量%以下であり、さらに好ましくは10重量%以上15重量%以下である。
If the concentration of alginic acid is less than 0.2% by weight, the effect of creating porosity after curing is poor and the fracture energy may not increase. On the other hand, if the concentration of alginic acid exceeds 20% by weight, the viscosity of the curing liquid increases, and injection (injectability) may become difficult. May not dissolve completely.
The concentration of alginic acid is more preferably 2% by weight or more and 20% by weight or less, further preferably 8.8% by weight or more and 16.3% by weight or less, and still more preferably 10% by weight or more and 15% by weight or less.
[中性水溶液の調製]
本発明の中性水溶液は、例えば、水にアルギン酸を添加・混合することにより得ることができる。
[粉体粉Pと中性水溶液Lとの比率]
実施形態1に準ずる。
[ペーストの調製]
実施形態1に準ずる。
[Preparation of neutral aqueous solution]
The neutral aqueous solution of the present invention can be obtained, for example, by adding and mixing alginic acid to water.
[Ratio between powder powder P and neutral aqueous solution L]
According to Embodiment 1.
[Preparation of paste]
According to Embodiment 1.
(3)生体活性セメントペースト
本発明のペーストは、上記の粉体と中性水溶液との混和物である。
[用途]
上記の混和により得られた本発明のペーストは、賦形性があり、複雑形状に変化させて成形することができ、上述のとおり、骨補填材として生体に用いることができる。そして、本発明のペーストは、生体内で上記の初期硬化からさらに水和反応により硬化体(生体活性セメント)になる。
混和直後からシリンダに充填して押し出すまでのペーストの押出力が小さく、流動性が高いと、生体への注入が容易になるが、ペーストの粉液比(PL比)が低くなり、硬化体の強度が低下することになるので、ペーストは、その粉液比で規定するのが好ましい。一方、ペーストの押出力が2000g(1.2MPa)を超えると、両手を用いないとシリンダから押し出すことが困難になる。
好ましいペーストの押出力は、200g以下である。
水和反応により得られた硬化体は、少なくとも10MPaの圧縮強度を示す。
(3) Bioactive cement paste The paste of the present invention is a mixture of the above powder and a neutral aqueous solution.
[Application]
The paste of the present invention obtained by the above mixing has shapeability and can be molded into a complex shape, and as described above, can be used in living bodies as a bone replacement material. Then, the paste of the present invention becomes a hardened product (bioactive cement) through a hydration reaction from the above-mentioned initial hardening in vivo.
If the extrusion force of the paste from immediately after mixing until it is filled into a cylinder and extruded is high and fluidity is high, it will be easier to inject into living organisms, but the powder-liquid ratio (PL ratio) of the paste will be low and the hardened product will be Since the strength will be reduced, it is preferable to define the paste by its powder/liquid ratio. On the other hand, if the extrusion force of the paste exceeds 2000 g (1.2 MPa), it becomes difficult to extrude it from the cylinder without using both hands.
A preferred paste extrusion force is 200 g or less.
The cured product obtained by the hydration reaction exhibits a compressive strength of at least 10 MPa.
さらに、硬化体は、生体内ではそこに含まれるキトサンが溶出することにより、多孔化する。このような硬化体の多孔化は、表面積を増大させ、生体内での骨置換を起こり易くさせることから、本発明のペーストは、骨補填材として好適に用いることができる。
なお、硬化体を生理食塩水に浸漬することにより硬化体の多孔化を生じさせることができる。したがって、硬化体を生理食塩水中に浸漬した後、重量測定や走査型電子顕微鏡などによる観察により、多孔化の有無およびその状態(崩壊率)を確認することができる。
Furthermore, the cured product becomes porous in vivo due to the elution of chitosan contained therein. Since such porous formation of the cured product increases the surface area and facilitates bone replacement in vivo, the paste of the present invention can be suitably used as a bone replacement material.
Note that the cured body can be made porous by immersing the cured body in physiological saline. Therefore, after the cured product is immersed in physiological saline, the presence or absence of porosity and its state (disintegration rate) can be confirmed by weight measurement or observation using a scanning electron microscope.
本発明を以下の実施例および比較例により具体的に説明するが、本発明は実施例により限定されるものではない。
なお、実施例および比較例において「水」は、特に断りのない限り、超純水製造装置(メルク株式会社製、超純水システム Smartシリーズ、機種:Direct-Q UV 3)を用いて精製したMilli-Q(登録商標)水「超純水」を意味する。
The present invention will be specifically explained with reference to the following Examples and Comparative Examples, but the present invention is not limited by the Examples.
In the examples and comparative examples, unless otherwise specified, "water" was purified using an ultrapure water production device (Merck K.K., ultrapure water system Smart series, model: Direct-Q UV 3). Milli-Q® water means "ultra pure water".
[実施形態1]
以下に記載の略号等は、本実施形態1内のみで有効とする。
[セメント粉の調製]
(1)リン酸四カルシウム(TTCP)の調製
電子天秤(アズワン株式会社製、型式:sefi IBA-200:以下、原料(試薬の秤量に使用)を用いて、Ca/P比が2になるように、水酸化カルシウム(Ca(OH)2、MW74.0927、ナカライテスク株式会社製、等級:特級)および正リン酸(H3PO4、MW98.00、和光純薬工業株式会社(現:富士フィルム和光純薬株式会社)製、等級:特級、含有率85%)をそれぞれ31.32g(0.4mol)および23.06g(0.2mol)秤量し、それらのそれぞれを、メスシリンダーで秤量した400mLの水が入った容量500mLビーカーおよび50mLの水が入った容量100mLビーカーに加え、撹拌子を用いて回転数200rpmおよび温度25℃に設定したホットスターラー(アズワン株式会社製、型式:RSH-1DN)で撹拌し、Ca(OH)2溶液およびH3PO4溶液を得た。
次いで、得られたCa(OH)2溶液のビーカーにウォータージャケットを装着し、ウォータージャケットに低温恒温水槽(アズワン株式会社製、型式:LTB-125A)から温度5℃の水を循環させて、溶液温度を温度10℃以下に保持し、かつトルネード(アズワン株式会社製、型式:PM-203)を用いて、軽く渦が生じる程度に撹拌力を適宜調節して溶液を撹拌しつつ、ガラスコック付きビュレット(アズワン株式会社製)を用いて、Ca(OH)2溶液にH3PO4溶液を一定量ずつ2時間かけて滴下した。
滴下終了後、混合液を室温で24時間保持し、熟成させた。
[Embodiment 1]
The abbreviations described below are valid only within the first embodiment.
[Preparation of cement powder]
(1) Preparation of tetracalcium phosphate (TTCP) Using an electronic balance (manufactured by As One Co., Ltd., model: sefi IBA-200: below, use the raw materials (used for weighing the reagent) to adjust the Ca/P ratio to 2. In addition, calcium hydroxide (Ca(OH) 2 , MW 74.0927, manufactured by Nacalai Tesque Co., Ltd., grade: special grade) and orthophosphoric acid (H 3 PO 4 , MW 98.00, manufactured by Wako Pure Chemical Industries, Ltd. (currently Fuji 31.32 g (0.4 mol) and 23.06 g (0.2 mol) of film manufactured by Wako Pure Chemical Industries, Ltd., grade: special grade, content 85%) were weighed, respectively, and each of them was weighed using a measuring cylinder. In addition to a 500 mL beaker containing 400 mL of water and a 100 mL beaker containing 50 mL of water, a hot stirrer (manufactured by As One Co., Ltd., model: RSH-1DN) using a stirrer was set at a rotation speed of 200 rpm and a temperature of 25°C. ) to obtain a Ca(OH) 2 solution and a H 3 PO 4 solution.
Next, a water jacket was attached to the beaker containing the obtained Ca(OH) 2 solution, and water at a temperature of 5°C was circulated through the water jacket from a low-temperature constant temperature water bath (manufactured by As One Corporation, model: LTB-125A) to dissolve the solution. While maintaining the temperature below 10°C and stirring the solution using a tornado (manufactured by As One Co., Ltd., model: PM-203), adjust the stirring power appropriately to create a slight vortex, and stir the solution with a glass cock. Using a burette (manufactured by As One Corporation), a fixed amount of the H 3 PO 4 solution was added dropwise to the Ca(OH) 2 solution over 2 hours.
After the dropwise addition was completed, the mixture was kept at room temperature for 24 hours to age.
その後、遠心分離機(株式会社トミー精工製、型式:Suprema21)を用いて、得られた混合液を回転数5000rpmで10分間遠心分離し、デカンテーションで上澄み液を取り除き、さらに回転数5000rpmで7分間遠心分離した。分離した沈殿物をシャーレに入れ、プログラム定温乾燥機(アズワン株式会社、型式:DOV-450P)内に設置し、温度110℃で24時間乾燥させた。
乾燥させた試料をアルミナ製ボート(株式会社ニッカトー製、型式:SSA-H2B)に入れ、電気炉(丸祥電器株式会社製、高性能小型高温電気炉SUPER MINI、型式:SPM)を用いて、大気中、温度1500℃、昇降温速度10℃/minの条件で5時間焼成した。
焼成後、試料を電気炉から取り出し、超硬質鋼乳鉢(株式会社伊藤製作所、型式:WD)で粉砕し、さらにメノウ乳鉢で乾式粉砕した。さらに、ミニふるい振とう機(アズワン株式会社製、型式:MVA-1)およびステンレス製ふるい(サイズφ75μm)を用いて、回転数2500rpmで75μm以下に分級し、生成TTCPを得た。
Then, using a centrifuge (manufactured by Tomy Seiko Co., Ltd., model: Suprema 21), the resulting mixed solution was centrifuged at a rotation speed of 5000 rpm for 10 minutes, the supernatant liquid was removed by decantation, and the resulting mixture was further centrifuged at a rotation speed of 5000 rpm for 7 minutes. Centrifuged for minutes. The separated precipitate was placed in a Petri dish, placed in a program constant temperature dryer (As One Corporation, model: DOV-450P), and dried at a temperature of 110° C. for 24 hours.
The dried sample was placed in an alumina boat (manufactured by Nikkato Co., Ltd., model: SSA-H2B), and was heated using an electric furnace (manufactured by Marusho Denki Co., Ltd., high-performance small high-temperature electric furnace SUPER MINI, model: SPM). It was fired for 5 hours in the air at a temperature of 1500°C and a temperature increase/decrease rate of 10°C/min.
After firing, the sample was taken out of the electric furnace, ground in a super hard steel mortar (Ito Seisakusho Co., Ltd., model: WD), and then dry ground in an agate mortar. Furthermore, using a mini sieve shaker (manufactured by As One Corporation, model: MVA-1) and a stainless steel sieve (size φ75 μm), the product was classified to 75 μm or less at a rotation speed of 2500 rpm to obtain produced TTCP.
(2)リン酸水素カルシウム二水和物(DCPD)の調製
電子天秤を用いて秤量したリン酸水素カルシウム二水和物(CaHPO4・2H2O、MW172.09、和光純薬工業株式会社(現:富士フィルム和光純薬株式会社)製、等級:特級)15.00g(0.087mol)およびメスシリンダーで計量したエタノール(C2H5OH、キシダ化学株式会社製、等級:特級)180mLを、パーソナル電子天秤(アズワン株式会社、型式:EK600i)で秤取った直径10mmのジルコニアボール(株式会社ニッカトー製)500gと共に、ポットミル(株式会社ニッカトー製、型式:HD-A3、外径:φ90mm、容量:400mL)に加えた。次いで、卓上型ポットミル回転台(アズワン株式会社製、型式:ANZ-51S)を用いて、ポットミルを室温、回転数110rpmの条件で48時間回転させ、その内容物を湿式粉砕した。
得られた湿式粉砕生成物を、ブフナー漏斗、ろ紙(JIS、種類:5C)およびアスピレータ(東京理化器械株式会社(EYELA)製、型式:A-3S)を用いて吸引ろ過し、固形物をシャーレに入れ、温度50℃に設定したプログラム定温乾燥器(アズワン株式会社製、型式:DOV-450A)で24時間乾燥させた。得られた試料をメノウ乳鉢で乾式粉砕し、DCPDを得た。
(2) Preparation of calcium hydrogen phosphate dihydrate (DCPD) Calcium hydrogen phosphate dihydrate (CaHPO 4 2H 2 O, MW 172.09, Wako Pure Chemical Industries, Ltd.) weighed using an electronic balance. 15.00 g (0.087 mol) of ethanol (C 2 H 5 OH, manufactured by Kishida Chemical Co., Ltd., grade: special grade) weighed in a measuring cylinder using a measuring cylinder. A pot mill (manufactured by Nikkato Co., Ltd., model: HD-A3, outer diameter: φ90 mm, capacity :400 mL). Next, the pot mill was rotated for 48 hours at room temperature and rotation speed of 110 rpm using a tabletop pot mill rotary table (manufactured by As One Corporation, model: ANZ-51S), and the contents were wet-pulverized.
The obtained wet-pulverized product was suction-filtered using a Buchner funnel, filter paper (JIS, type: 5C), and an aspirator (manufactured by Tokyo Rika Kikai Co., Ltd. (EYELA), model: A-3S), and the solid matter was placed in a Petri dish. and dried for 24 hours in a programmed constant temperature dryer (manufactured by As One Corporation, model: DOV-450A) set at a temperature of 50°C. The obtained sample was dry ground in an agate mortar to obtain DCPD.
(3)リン酸水素カルシウム(DCPA)の調製
電子天秤を用いて秤量したリン酸水素カルシウム(CaHPO4、MW136.06、太平化学工業株式会社製)5.00g(0.11mol)を用いて、(2)と同様にして48時間湿式粉砕して、DCPAを得た。
(3) Preparation of calcium hydrogen phosphate (DCPA) Using 5.00 g (0.11 mol) of calcium hydrogen phosphate (CaHPO 4 , MW 136.06, manufactured by Taihei Chemical Industry Co., Ltd.) weighed using an electronic balance, DCPA was obtained by wet grinding for 48 hours in the same manner as in (2).
(4)セメント粉の混合
電子天秤を用いて、(1)で得られた生成TTCP(CaHPO4、MW366.26)6.80g(0.019mol)および(2)で得られたDCPD3.20g(0.019mol)をそれぞれ秤量した。それらを容量50mLのマルエム目盛付試験管ねじ口(アズワン株式会社製、型式:NX-50)に入れ、振とう機(アズワン株式会社製、型式:MALTI SHAKER MS-300)に設置し、回転数1300rpmで100分間振とう混合を行った。得られた混合物をメノウ乳鉢で5分間乾式混合し、セメント粉1を得た。
生成TTCP7.33g(0.020mol)および(3)で得られたDCPA2.72g(0.020mol)、市販されているTTCP(太平化学工業株式会社製、市販TTCP)6.80g(0.019mol)およびDCPD3.20g(0.019mol)、ならびに市販TTCP(太平化学工業株式会社製)7.33g(0.020mol)およびDCPA2.72gg(0.020mol)をそれぞれ用いること以外は上記と同様にして、セメント粉2、3および4を得た(表1-1)。
(4) Mixing of cement powder Using an electronic balance, 6.80 g (0.019 mol) of produced TTCP (CaHPO 4 , MW 366.26) obtained in (1) and 3.20 g (0.019 mol) of DCPD obtained in (2) 0.019 mol) was weighed out. Put them into a 50 mL test tube screw cap with Maruem scale (manufactured by As One Corporation, model: NX-50), set it in a shaker (manufactured by As One Corporation, model: MALTI SHAKER MS-300), and adjust the number of revolutions. Mixing was performed by shaking at 1300 rpm for 100 minutes. The resulting mixture was dry mixed in an agate mortar for 5 minutes to obtain cement powder 1.
7.33 g (0.020 mol) of generated TTCP, 2.72 g (0.020 mol) of DCPA obtained in (3), and 6.80 g (0.019 mol) of commercially available TTCP (manufactured by Taihei Chemical Industry Co., Ltd., commercially available TTCP) and DCPD 3.20 g (0.019 mol), commercially available TTCP (manufactured by Taihei Kagaku Kogyo Co., Ltd.) 7.33 g (0.020 mol) and DCPA 2.72 gg (0.020 mol) were used in the same manner as above, Cement powders 2, 3 and 4 were obtained (Table 1-1).
[硬化液の調製]
(1)キトサン含有酸性硬化液の調製
メスシリンダーで計量した10mLの水を容量50mLビーカーに加え、そこに電子天秤(前記と同様)で秤量したキトサン((C6H11NO4)n、アルドリッチ社製、中分子量(medium molecular weight)50,000~190,000、脱アセチル化度:約81.3%)1.25g加えた。次いで、リンゴ酸(C4H6O5(HOOC-CH(OH)-CH2-COOH)、和光純薬工業株式会社(現:富士フィルム和光純薬株式会社)製、等級:特級)1.25gを加え、撹拌し溶解させて、キトサン含有酸性硬化液(「Liquid1」ともいう)を得た。
[Preparation of hardening liquid]
(1) Preparation of chitosan-containing acidic curing solution Add 10 mL of water measured using a graduated cylinder to a 50 mL beaker, and add chitosan ((C 6 H 11 NO 4 ) n , Aldrich) weighed using an electronic balance (same as above). 1.25 g (manufactured by Co., Ltd., medium molecular weight: 50,000 to 190,000, degree of deacetylation: about 81.3%) was added. Next, malic acid (C 4 H 6 O 5 (HOOC-CH(OH)-CH 2 -COOH), manufactured by Wako Pure Chemical Industries, Ltd. (currently Fuji Film Wako Pure Chemical Industries, Ltd.), grade: special grade) 1. 25 g was added, stirred and dissolved to obtain a chitosan-containing acidic curing liquid (also referred to as "Liquid 1").
(2)キトサン含有中性硬化液の調製
メスシリンダーで計量した5mLの水を容量50mLビーカーに加え、そこに電子天秤で秤量したキトサン(前記と同様)0.13gを加え、ホットスターラー(アズワン株式会社製、型式:RSHJ-1DN)および撹拌子を用いて、回転数500rpmで撹拌することで懸濁液を得た。そこに、クエン酸(C6H8O7(C(OH)(CH2COOH)2COOH)、和光純薬工業株式会社(現:富士フィルム和光純薬株式会社)製、等級:特級)0.17gを加え、均一に溶解するまで撹拌した。また、メスシリンダーで計量した5mLの水を容量50mLビーカーに加え、そこに電子天秤で秤量したデキストラン硫酸ナトリウム((C6H7Na3O14S3)n、和光純薬工業株式会社(現:富士フィルム和光純薬株式会社)製、等級:特級)0.21gを加え、撹拌した。前者に後者を加え、撹拌・混合し、さらに塩化ナトリウム(NaCl、キシダ化学株式会社製、等級:特級)1.0gを加え、塩析により凝固物を生成させた。
(2) Preparation of chitosan-containing neutral curing liquid Add 5 mL of water measured with a measuring cylinder to a 50 mL beaker, add 0.13 g of chitosan (same as above) weighed with an electronic balance, and add 0.13 g of chitosan (same as above) weighed with an electronic balance. A suspension was obtained by stirring at a rotational speed of 500 rpm using a stirrer (manufactured by the company, model: RSHJ-1DN) and a stirrer. There, citric acid (C 6 H 8 O 7 (C(OH)(CH 2 COOH) 2 COOH), manufactured by Wako Pure Chemical Industries, Ltd. (currently Fuji Film Wako Pure Chemical Industries, Ltd.), grade: special grade) 0 .17 g was added and stirred until uniformly dissolved. In addition, 5 mL of water measured using a graduated cylinder was added to a 50 mL beaker, and dextran sodium sulfate ((C 6 H 7 Na 3 O 14 S 3 ) n , Wako Pure Chemical Industries, Ltd. (currently 0.21 g (manufactured by Fuji Film Wako Pure Chemical Industries, Ltd., grade: special grade) was added and stirred. The latter was added to the former, stirred and mixed, and 1.0 g of sodium chloride (NaCl, manufactured by Kishida Chemical Co., Ltd., grade: special grade) was added to form a coagulated product by salting out.
さらに3時間撹拌し、生成した凝固物を遠心分離し、上澄みを除去した。得られた凝固物に水10mLを加えて洗浄し、これを計3回繰り返した。洗浄した凝固物に水10mLを加えて懸濁させ、低温恒温水槽を用いて温度-30℃に冷却し、凍結乾燥機(アズワン株式会社製、型式:FDU-12AS)で乾燥させた。乾燥後、メノウ乳鉢で粉砕してキトサン含有粉末を得た。
メスシリンダーで計量した10mLの水を容量50mLビーカーに加え、そこに電子天秤で秤量したキトサン含有粉末0.16g、炭酸水素ナトリウム(NaHCO3、キシダ化学株式会社製、等級:特級)0.40gおよびリン酸水素二カリウム(K2HPO4、キシダ化学株式会社製、等級:特級)0.50gを加え、撹拌して、キトサン含有中性硬化液(「Liquid2」ともいう)を得た。
The mixture was further stirred for 3 hours, and the formed coagulate was centrifuged, and the supernatant was removed. The obtained coagulated product was washed by adding 10 mL of water, and this process was repeated three times in total. 10 mL of water was added to the washed coagulum to suspend it, cooled to -30°C using a low-temperature constant-temperature water bath, and dried with a freeze dryer (manufactured by As One Corporation, model: FDU-12AS). After drying, it was ground in an agate mortar to obtain a chitosan-containing powder.
Add 10 mL of water measured with a graduated cylinder to a 50 mL beaker, and add 0.16 g of chitosan-containing powder weighed with an electronic balance, 0.40 g of sodium hydrogen carbonate (NaHCO 3 , manufactured by Kishida Chemical Co., Ltd., grade: special grade), and 0.50 g of dipotassium hydrogen phosphate (K 2 HPO 4 , manufactured by Kishida Chemical Co., Ltd., grade: special grade) was added and stirred to obtain a chitosan-containing neutral curing liquid (also referred to as "Liquid 2").
(3)ポリオール-キトサン含有硬化液の調製
メスシリンダーで計量した塩酸(HCl、MW36.46、35%含有、d=1.18g/cm3、キシダ化学株式会社製、等級:特級)8.8mL(0.10mol)を、容量1000mLのメスフラスコに入れ、水を加えて1000mLとして0.1M-HCl溶液を得た。
メスシリンダーで計量した0.1M-HCl溶液9mLを容量50mLビーカーに加え、そこに電子天秤で秤量したキトサン(前記と同様)0.20gを加えて溶解させ、さらに撹拌することでキトサン溶液を得た。次いで、メスシリンダーで計量した1mLの水を容量50mLビーカーに加え、そこにβ-グリセロリン酸二ナトリウム四水和物(C3H7Na2O6P・4H2O、MW216.04、東京化成工業株式会社製)0.56g(0.0259mol)を加え、攪拌し溶解させてβ-グリセロリン酸二ナトリウム溶液を得た。キトサン溶液の撹拌下に、メスピペットを用いてβ-グリセロリン酸二ナトリウム溶液を滴下し、撹拌・混合して、ポリオール-キトサン含有硬化液(「Liquid3」ともいう)を得た。
(3) Preparation of polyol-chitosan-containing curing solution 8.8 mL of hydrochloric acid (HCl, MW 36.46, 35% content, d = 1.18 g/cm 3 , manufactured by Kishida Chemical Co., Ltd., grade: special grade) measured in a graduated cylinder (0.10 mol) was placed in a volumetric flask with a volume of 1000 mL, and water was added to make the volume 1000 mL to obtain a 0.1M-HCl solution.
Add 9 mL of 0.1M-HCl solution measured with a measuring cylinder to a 50 mL beaker, add 0.20 g of chitosan (same as above) weighed with an electronic balance, dissolve, and further stir to obtain a chitosan solution. Ta. Next, 1 mL of water measured using a graduated cylinder was added to a 50 mL beaker, and β-glycerophosphate disodium tetrahydrate (C 3 H 7 Na 2 O 6 P.4H 2 O, MW 216.04, Tokyo Kasei Co., Ltd.) was added thereto. 0.56 g (0.0259 mol) (manufactured by Kogyo Co., Ltd.) was added and dissolved by stirring to obtain a disodium β-glycerophosphate solution. While stirring the chitosan solution, a disodium β-glycerophosphate solution was added dropwise using a measuring pipette, and the mixture was stirred and mixed to obtain a polyol-chitosan-containing curing liquid (also referred to as "Liquid 3").
[硬化液の評価]
(1)透過率測定
紫外可視分光光度計(日本分光株式会社製、型式:V-500)を用い、下記の測定条件で、調製した硬化液(Liquid1~3)のスペクトルおよび固定波長を測定し、各硬化液の透過率を調べた。
(測定条件)
・使用セル:角型石英セル(10mm、日本分光株式会社製)
・バンド幅:1.0nm
・走査速度:200nm/min
・測定波長:380~780nm
・固定波長:550nm
[Evaluation of hardening liquid]
(1) Transmittance measurement Using a UV-visible spectrophotometer (manufactured by JASCO Corporation, model: V-500), the spectrum and fixed wavelength of the prepared curing liquids (Liquid 1 to 3) were measured under the following measurement conditions. The transmittance of each curing liquid was investigated.
(Measurement condition)
・Cell used: Square quartz cell (10mm, manufactured by JASCO Corporation)
・Bandwidth: 1.0nm
・Scanning speed: 200nm/min
・Measurement wavelength: 380-780nm
・Fixed wavelength: 550nm
(2)pH測定
作製した硬化液のpH測定を行った。
pHメーター(株式会社掘場製作所製、型式:D-51)を用いて、調製した硬化液(Liquid1~3)のpHを測定した。測定にあたり、pH標準液(pH4.01、6.86および9.18、和光純薬工業株式会社(現:富士フィルム和光純薬株式会社)製)を用いて、3点校正を行った。
(2) pH measurement The pH of the prepared curing liquid was measured.
The pH of the prepared curing liquids (Liquids 1 to 3) was measured using a pH meter (manufactured by Horiba Seisakusho Co., Ltd., model: D-51). In the measurement, three-point calibration was performed using pH standard solutions (pH 4.01, 6.86, and 9.18, manufactured by Wako Pure Chemical Industries, Ltd. (currently Fuji Film Wako Pure Chemical Industries, Ltd.)).
[CPC硬化試験]
(1)CPCペーストの調製
以下、JIS T0330-4に準拠して行った。
設定した粉液比(粉体Pと中性水溶液Lとの配合割合P/L)になるように、電子天秤を用いて、調製したセメント粉1~4を秤量した。硬化液は練和に用いるシャーレに入れた状態で、電子天秤を用いて秤量した。
図1-1に示すように、(a)シャーレにセメント粉を入れ、OHPシートを適宜切断して作成したヘラ(図面左下)を用いて塊を潰すように伸ばした。次いで、ヘラとステンレス製の(b)薬さじを用いて、セメント粉と硬化液とを混ぜ合わせた。具体的には、大気中(温度25℃)で、セメント粉を3等分し、まず始めに1/3量のセメント粉と硬化液とを20秒間練和し、次いで1/3量のセメント粉を加えて30秒間練和し、最後に1/3量のセメント粉を加えて40秒間練和し、合計90秒間練和することにより、CPCペーストを得た。
[CPC hardening test]
(1) Preparation of CPC paste The following was carried out in accordance with JIS T0330-4.
The prepared cement powders 1 to 4 were weighed using an electronic balance so that the powder-liquid ratio (blending ratio P/L of powder P and neutral aqueous solution L) was achieved. The hardened liquid was placed in a petri dish used for kneading and weighed using an electronic balance.
As shown in Figure 1-1, (a) Cement powder was placed in a petri dish, and a spatula (bottom left of the drawing) prepared by appropriately cutting an OHP sheet was used to spread it out to crush the lumps. Next, the cement powder and hardening liquid were mixed using a spatula and a stainless steel spoon (b). Specifically, in the atmosphere (temperature 25°C), cement powder is divided into three equal parts, first 1/3 amount of cement powder and hardening liquid are kneaded for 20 seconds, then 1/3 amount of cement is mixed with hardening liquid. CPC paste was obtained by adding powder and kneading for 30 seconds, and finally adding 1/3 amount of cement powder and kneading for 40 seconds, and kneading for a total of 90 seconds.
(2)CPCの作製
(1)で得られたCPCペーストを直ちに、図1-2に示す(a)テフロン割型(穴の内径φ6mm×長さ12mm)に、ステンレス製薬さじ(図示せず)およびガラス棒(外径φ5.6mm、図示せず)を用いて充填した。具体的には、(a)テフロン製割型を1枚の(b)プラスチック板(厚さ2mm)の上に載置し、薬さじを用いて(a)テフロン製割型の穴にCPCペースト詰め、気泡が入らないように適宜ガラス棒で上から抑えた。詰めた後、テフロン製割型の上面をもう1枚の(b)プラスチック板(厚さ2mm)で押さえ、さらに(c)クリップを用いて上下の(b)プラスチック板を留めた。
図1-3は、CPCの作製に用いた器具、(a)テフロン割型、(b)テフロン型固定板(30mm×12mm×2.3mm、中央の穴の内径φ5mm)、(c)平頭ネジ(M5×33mm)、(d)ナットおよび(e)組立図を示す
(2) Preparation of CPC Immediately place the CPC paste obtained in (1) into the (a) Teflon split mold (hole inner diameter φ6 mm x length 12 mm) shown in Figure 1-2 using a stainless steel pharmaceutical spoon (not shown). and a glass rod (outer diameter φ5.6 mm, not shown). Specifically, (a) a Teflon split mold is placed on one (b) plastic plate (thickness 2 mm), and using a spoon, insert CPC paste into the hole of the (a) Teflon split mold. It was packed and held down with a glass rod from above to prevent air bubbles from entering. After filling, the top surface of the Teflon split mold was held down with another (b) plastic plate (2 mm thick), and the upper and lower (b) plastic plates were further held together using (c) clips.
Figure 1-3 shows the instruments used to make CPC: (a) Teflon split mold, (b) Teflon mold fixing plate (30 mm x 12 mm x 2.3 mm, inner diameter of center hole φ5 mm), and (c) flat head screw. (M5 x 33mm), (d) nut and (e) assembly diagram shown.
次いで、容量約100mLの密閉容器(保存容器)の底に水を浸み込ませたスポンジを敷き、練和物を詰め、上下を(b)プラスチック板と(c)クリップで挟んだ(a)テフロン製割型をその上に載置した。この状態で湿度100%とし、保存容器ごと、クールインキュベーター(アズワン株式会社製、型式:CN-40A)に設置し、温度37℃で1時間保持して初期硬化をさせた。
その後、図1-4に示すように、メスシリンダーで秤量し(100mL)、予め温度37℃に保温した水中に(a)テフロン製割型のまま練和物を浸漬させた。さらに、クールインキュベーター中、温度37℃で保温し浸漬させ、その後脱型してCPC硬化体の試料を得た。
セメント粉と硬化液との組み合わせを表1-2に示す。なお。セメント粉1とLiquid1~3それぞれを練和して得られた硬化体をCPC1~3ともいう。
Next, a sponge soaked in water was placed at the bottom of an airtight container (storage container) with a capacity of approximately 100 mL, the mixture was filled with the mixture, and the top and bottom were sandwiched between (b) plastic plates and (c) clips (a). A Teflon split mold was placed on top. In this state, the humidity was set to 100%, and the storage container was placed in a cool incubator (manufactured by As One Co., Ltd., model: CN-40A), and maintained at a temperature of 37° C. for 1 hour to allow initial hardening.
Thereafter, as shown in FIG. 1-4, the kneaded product (a) was immersed in the Teflon split mold (a) in water that was weighed (100 mL) using a graduated cylinder and kept at a temperature of 37°C. Furthermore, the sample was kept warm and immersed in a cool incubator at a temperature of 37° C., and then demolded to obtain a sample of a cured CPC body.
Table 1-2 shows the combinations of cement powder and hardening liquid. In addition. The hardened products obtained by kneading Cement Powder 1 and Liquids 1 to 3 are also referred to as CPCs 1 to 3.
(3)初期硬化時間測定
JIS T0330-4に準拠して、ビガー針試験機(株式会社日本メック、型式:試験機A-004)を用いて、CPCペーストの初期硬化時間を測定した。
具体的には、図1-5に示すように、CPCペーストを練和開始から90秒後に、テフロン型シリンジ(φ10mm×5mm)に入れ、CPCの表面にビガー針(重量(荷重)300g、先端断面積2mm2)を試料表面真上から静かに落とし、表面に圧痕が残らなくなった時間を記録した。1条件につき3回測定し、その平均値を初期硬化時間(分)とした。
測定期間中、測定時以外のビガー針を、(2)の条件、底に水を浸み込ませたスポンジを敷いた保存容器に中に入れ、クールインキュベーター中、温度37℃で保存した。
(3) Initial curing time measurement In accordance with JIS T0330-4, the initial curing time of the CPC paste was measured using a Vigor needle tester (Nippon MEC Co., Ltd., model: tester A-004).
Specifically, as shown in Figure 1-5, 90 seconds after the start of kneading, the CPC paste was put into a Teflon-type syringe (φ10 mm x 5 mm), and a Vigor needle (weight (load) 300 g, tip) was placed on the surface of the CPC. A specimen with a cross-sectional area of 2 mm 2 ) was gently dropped from directly above the sample surface, and the time until no impression remained on the surface was recorded. Measurements were made three times per condition, and the average value was taken as the initial curing time (minutes).
During the measurement period, the Vigor needles other than those used during measurement were placed in a storage container lined with a water-soaked sponge at the bottom under the condition (2), and stored at a temperature of 37° C. in a cool incubator.
(4)圧縮強度試験
JIS T0330-4に準拠して、CPC硬化体の圧縮強度を測定した。
(2)の手順により、各浸漬条件ごとにCPC硬化体の圧縮試験片を各5個作製した。作製にあたり、突出部分に応力が集中して本来より低い測定値が得られないように、CPC硬化体の上面と下面が平行になるよう留意した。浸漬後、CPC硬化体の表面の水を拭い、試験に供した。
圧縮強度測定には、図1-6に示すような、引張方向を圧縮方向に転換する引張-圧縮変換器を用いた5kNロードセル(株式会社島津製作所製、型式:87394)を備えた万能試験機(株式会社島津製作所製、型式:AUTGRAPH AG-10)を用いた。引張-圧縮変換器と試料の間に水で濡らした濾紙を挟み、荷重が1Nかかった時点で変位を0mmとし、ゼロ点を合わせた。試験途中に微小破壊による圧縮強度の急激な減少があっても試験を中断せず、変位が2mmになるまで連続して行った。測定条件は、ヘッドスピード0.500mm/sec、サンプリング間隔100msecで、制御・解析ソフト(株式会社島津製作所、Tranpezium)を用いて計測を行った。
(4) Compressive strength test The compressive strength of the CPC cured product was measured in accordance with JIS T0330-4.
According to the procedure (2), five compression test pieces of CPC cured bodies were prepared for each immersion condition. During production, care was taken to ensure that the upper and lower surfaces of the cured CPC body were parallel to each other to prevent stress from concentrating on the protruding portions and resulting in lower measured values than originally intended. After immersion, the water on the surface of the cured CPC body was wiped off and subjected to a test.
For compressive strength measurement, a universal testing machine equipped with a 5kN load cell (manufactured by Shimadzu Corporation, model: 87394) using a tension-compression converter that changes the tension direction to the compression direction is used as shown in Figure 1-6. (manufactured by Shimadzu Corporation, model: AUTGRAPH AG-10) was used. A water-wetted filter paper was sandwiched between the tension-compression transducer and the sample, and when a load of 1N was applied, the displacement was set to 0 mm and the zero point was set. Even if there was a sudden decrease in compressive strength due to microfracture during the test, the test was not interrupted and continued until the displacement reached 2 mm. The measurement conditions were a head speed of 0.500 mm/sec, a sampling interval of 100 msec, and measurement was performed using control and analysis software (Shimadzu Corporation, Tranpezium).
(5)静的崩壊率測定
JIS T0330-4に準拠して、CPCの静的崩壊率を測定した。
図1-7に示すように、φ9mmの先端を5mm切り落とし、(b)分離膜(シート、φ10mm)を挿入したプラスチック製の(a)CPC計量用シリンジに、(1)の手順により得られたCPCペースト(練和物)0.5mLを、練和開始から3分以内に充填した。気泡の混入を防ぐために、押出棒を先端近くに位置させ、少しずつ押出棒を引きながらCPCペーストを先端から充填した。
予め、図1-8に示すような(a)プラスチック容器(内径φ70mm×深さ40mm)に生理食塩水80mLを入れ、温度37℃に設定したクールインキュベーター内で加温しておいた。生理食塩水は、電子天秤で秤量した塩化ナトリウム(NaCl、和光純薬工業株式会社(現:富士フィルム和光純薬株式会社)製、等級:特級)9.00gを、容量1000mLのメスフラスコに入れ、水を加えて1000mLとして調製した。
練和開始から5分後に、図1-8に示すような(b)ステンレス金網台(50mm×50mm、2mm×2mmメッシュ)上に、シリンジからCPCペーストを静かに押し出した。試料を載せた(b)ステンレス金網台を、生理食塩水を入れ加温していた(a)プラスチック容器に静かに入れて生理食塩水に水没させた。これにより崩壊したCPC(残渣)は(b)ステンレス金網台から落下する。その後、(a)プラスチック容器の蓋を閉め、温度37℃のクールインキュベーター中で72時間静置して硬化させた。
(5) Static disintegration rate measurement The static disintegration rate of CPC was measured in accordance with JIS T0330-4.
As shown in Figure 1-7, the tip of the φ9 mm was cut off by 5 mm, and (b) the separation membrane (sheet, φ10 mm) was inserted into a plastic (a) CPC measuring syringe. 0.5 mL of CPC paste (kneaded product) was filled within 3 minutes from the start of kneading. In order to prevent inclusion of air bubbles, the extrusion rod was positioned near the tip, and the CPC paste was filled from the tip while pulling the extrusion rod little by little.
In advance, 80 mL of physiological saline was placed in a plastic container (inner diameter φ70 mm x depth 40 mm) as shown in FIG. 1-8 (a) and heated in a cool incubator set at a temperature of 37°C. For physiological saline, 9.00 g of sodium chloride (NaCl, manufactured by Wako Pure Chemical Industries, Ltd. (currently Fuji Film Wako Pure Chemical Industries, Ltd.), grade: special grade) weighed using an electronic balance was placed in a volumetric flask with a capacity of 1000 mL. , water was added to make 1000 mL.
Five minutes after the start of kneading, the CPC paste was gently extruded from the syringe onto a (b) stainless steel wire mesh stand (50 mm x 50 mm, 2 mm x 2 mm mesh) as shown in Figure 1-8. The (b) stainless steel wire mesh stand on which the sample was placed was gently placed into the (a) plastic container that had been filled with physiological saline and heated, and submerged in the physiological saline. The CPC (residue) thus collapsed falls from the (b) stainless wire mesh stand. Thereafter, (a) the lid of the plastic container was closed, and the container was allowed to stand for 72 hours in a cool incubator at a temperature of 37° C. to be cured.
静置後、(a)プラスチック容器からCPCと共に(b)ステンレス金網台を取り出し、別のプラスチック容器に移した。(a)プラスチック容器の底の残渣が流出しないように、スポイトを使用して(a)プラスチック容器内の生理食塩水を破棄し、分離シートを除去した。試料と金網台、崩壊したCPCの入った(a)プラスチック容器を温度50℃の定温乾燥器内で24時間乾燥させ、電子天秤を用いて下記のa~dの重量を測定し、下式により崩壊率を求めた。
崩壊率(%)=[(c-d)/((a-b)+(c-d))]×100
a:乾燥させたCPCとステンレス金網台の重量(g)
b:CPCを除去し、洗浄・乾燥させたステンレス金網台の重量(g)
c:乾燥させた残渣とプラスチック容器の重量(g)
d:残渣を除去し、洗浄・乾燥させたプラスチック容器の重量(g)
After standing still, (a) the CPC and (b) the stainless wire mesh stand were taken out from the plastic container and transferred to another plastic container. (a) The physiological saline in the plastic container was discarded using a dropper to prevent the residue at the bottom of the plastic container from flowing out, and the separation sheet was removed. The (a) plastic container containing the sample, wire mesh stand, and collapsed CPC was dried in a constant temperature dryer at a temperature of 50°C for 24 hours, and the weights of a to d below were measured using an electronic balance, and the following formula was used: The decay rate was determined.
Decay rate (%) = [(c-d)/((a-b)+(c-d))]×100
a: Weight of dried CPC and stainless wire mesh stand (g)
b: Weight (g) of stainless steel wire mesh stand after removing CPC, washing and drying
c: Weight of dried residue and plastic container (g)
d: Weight of plastic container after removing residue, washing and drying (g)
(6)インビボ試験
図1-9に示すように、ニュージーランド産家兎(雄、体重:3.0~3.5kg)の前足部の皮膚を切開し、大腿骨関節丘に直径4.2mm、深さ5.0mmの孔を作製した。その孔に(1)の手順により得られたCPCペースト(練和物)を充填して縫合した。CPCペースト試料の埋入から3週間後に家兎を麻酔死処分し、充填した骨を取り出したものを試料とした。
得られた試料を、マイクロX線CT(株式会社島津製作所製、型式:inspeXio SMX-90CT Plus)を用いて、下記の条件で撮影し、観察した。
(撮影条件)
・管電圧:90kV
・管電流:110μA
・ビュー数:600
・アベレージ数:2
得られた画像を、三次元画像解析ソフトウェア(日本ビジュアルサイエンス株式会社、製品名:ExFact VR)を用いて解析した。
CPCペーストの調製には、セメント粉にセメント粉1を、硬化液に水、Liquid1(キトサン含有酸性硬化液)、Liquid2(キトサン含有中性硬化液)を用い、粉液比を3とした。
(6) In vivo test As shown in Figure 1-9, the skin of the forefoot of a New Zealand domestic rabbit (male, weight: 3.0-3.5 kg) was incised, and a diameter of 4.2 mm was placed on the femoral condyle. A hole with a depth of 5.0 mm was made. The hole was filled with the CPC paste (knead) obtained by the procedure (1) and sutured. Three weeks after implantation of the CPC paste sample, the rabbit was killed under anesthesia, and the filled bone was taken out and used as a sample.
The obtained sample was photographed and observed using a micro X-ray CT (manufactured by Shimadzu Corporation, model: inspeXio SMX-90CT Plus) under the following conditions.
(shooting conditions)
・Tube voltage: 90kV
・Tube current: 110μA
・Number of views: 600
・Average number: 2
The obtained images were analyzed using three-dimensional image analysis software (Japan Visual Science Co., Ltd., product name: ExFact VR).
To prepare the CPC paste, cement powder 1 was used as the cement powder, water was used as the curing liquid, Liquid 1 (acidic curing liquid containing chitosan), and Liquid 2 (neutral curing liquid containing chitosan) were used, and the powder-liquid ratio was set to 3.
[試料の分析]
(1)粉末X線回折による試料の同定
X線回折装置(株式会社リガク製、型式:rint2200)、解析ソフト(株式会社リガク製、製品名:JADE6)およびX線発生の封入管(ターゲットCo、2kW、波長:1.790Å)を用い、下記の測定条件で、生成TTCP、湿式粉砕前後のDCPDおよびDCPAの粉末X線回折を行い、試料の結晶相のピークを調べた。
(測定条件)
・測定角度:10~50°
・サンプリング角度:0.02°
・スキャン速度:1.0°(min-1)
・管電圧:40kV
・管電流:20mA
・スリット:DS=1°、ss=1°、RS=0.3mm
[Sample analysis]
(1) Identification of sample by powder X-ray diffraction 2 kW, wavelength: 1.790 Å) under the following measurement conditions, powder X-ray diffraction was performed on the produced TTCP, DCPD and DCPA before and after wet milling, and the peak of the crystal phase of the sample was investigated.
(Measurement condition)
・Measurement angle: 10~50°
・Sampling angle: 0.02°
・Scan speed: 1.0° (min -1 )
・Tube voltage: 40kV
・Tube current: 20mA
・Slit: DS=1°, ss=1°, RS=0.3mm
(2)粒度分布測定
レーザー回折/錯乱式測定装置(株式会社掘場製作所製、型式:LA920)を用いて、合成し75μm以下に分級した生成TTCP、湿式粉砕後のDCPDおよびDCPAならびに市販TTCPの粒度分布を測定した。
分散媒には超純水を用い、分散剤には界面活性剤が含まれている台所用合成洗剤(P&G社製)を1滴用いた。また、測定直前に分散液を10分間の超音波処理に付し、試料を分散させた状態にした。水に対するリン酸カルシウムの屈折率を1.24とした。
(2) Particle size distribution measurement Using a laser diffraction/dispersion measuring device (manufactured by Horiba Seisakusho Co., Ltd., model: LA920), synthesized and classified TTCP of 75 μm or less, DCPD and DCPA after wet grinding, and commercially available TTCP were measured. Particle size distribution was measured.
Ultrapure water was used as the dispersion medium, and one drop of a synthetic kitchen detergent (manufactured by P&G) containing a surfactant was used as the dispersant. Immediately before the measurement, the dispersion liquid was subjected to ultrasonic treatment for 10 minutes to disperse the sample. The refractive index of calcium phosphate with respect to water was set to 1.24.
(3)比表面積測定
図1-10に示すように、細孔分布測定装置(ユアサアイオニクス株式会社(現:スペクトリス株式会社)製、型式:AUTOSORB-1)を用いて、合成し75μm以下に分級した生成TTCP、湿式粉砕後のDCPDおよびDCPAならびに市販TTCPの比表面積を測定した。
吸着ガスに窒素ガスを用い、測定により得られた吸脱着等温線から比表面積を算出した。
測定前に重量を測定した空のセルに、秤量した約300mgの試料を入れ、セルを測定装置にセットし、セルの周囲をマントルヒータで覆った。次いで、真空脱気し、温度約300℃で1時間保持することで試料表面の付着分子等を除去した。その前処理終了後、試料の入ったセルを室温まで冷却し重量を測定した。この重量から最初に測定した空のセルの重量を差し引き、試料の重量とした。
その後、再度試料の入ったセルを測定装置にセットし、セルの周囲を液体窒素で覆うことで測定中セル内の温度を一定(液体窒素温度-196℃)に保持した。そして、セル内を真空状態から徐々に窒素ガスを吹き込み測定した。吸着平衡圧pと飽和平衡圧p0との相対圧p/p0が1になるまで吸着量を測定した。次いで、相対圧が1に達した後、相対圧が0になるまで圧力を下げ、試料に吸着した窒素ガス分子を脱着させた。なお、測定点数を79点とした。
(3) Specific surface area measurement As shown in Figure 1-10, using a pore distribution measuring device (manufactured by Yuasa Ionics Co., Ltd. (currently Spectris Co., Ltd., model: AUTOSORB-1), The specific surface areas of the classified produced TTCP, wet-milled DCPD and DCPA, and commercially available TTCP were measured.
Nitrogen gas was used as the adsorption gas, and the specific surface area was calculated from the adsorption/desorption isotherm obtained by measurement.
Approximately 300 mg of the weighed sample was placed in an empty cell whose weight had been measured before measurement, the cell was set in a measuring device, and the cell was surrounded by a mantle heater. Next, the sample was degassed under vacuum and kept at a temperature of about 300° C. for 1 hour to remove molecules attached to the sample surface. After the pretreatment was completed, the cell containing the sample was cooled to room temperature and its weight was measured. The weight of the empty cell measured first was subtracted from this weight to obtain the weight of the sample.
Thereafter, the cell containing the sample was placed in the measuring device again, and the cell was surrounded by liquid nitrogen to keep the temperature inside the cell constant (liquid nitrogen temperature -196°C) during the measurement. Then, nitrogen gas was gradually blown into the cell from a vacuum state and measurements were taken. The amount of adsorption was measured until the relative pressure p/p 0 between the adsorption equilibrium pressure p and the saturated equilibrium pressure p 0 became 1. Next, after the relative pressure reached 1, the pressure was lowered until the relative pressure became 0, and the nitrogen gas molecules adsorbed on the sample were desorbed. Note that the number of measurement points was 79.
(4)粉末X線回折によるCPC硬化体の結晶相の考察
(1)粉末X線回折による試料の同定と同様にして、作製したCPC硬化体を乾燥させ、メノウ乳鉢で粉砕した測定試料の粉末X線回折を行い、試料の結晶相のピークを調べた。
(4) Consideration of the crystalline phase of the cured CPC body by powder X-ray diffraction (1) In the same manner as in the sample identification by powder X-ray diffraction, the produced cured CPC body was dried and ground in an agate mortar to form a measurement sample powder. X-ray diffraction was performed to examine the peak of the crystal phase of the sample.
(5)FE-SEMによる試料の観察
電界放射型走査型顕微鏡(日本電子株式会社製、型式:FE-SEM JSM-6500F)を用いて、合成し75μm以下に分級した生成TTCP、湿式粉砕後のDCPDおよびDCPAならびに市販TTCPを観察した。
導電性テープを用いて各粉末試料をアルミウム板に固定し、エアダスターを用いて固定されなかった粉末を除去した。次いで、オスミウムプラズマコーター(日本電子株式会社製、型式:OPC60A Filgen)を用いて、OsO4を12nmコーティングしてSEM試料とした。観察時の加速電圧を15kV、真空度を5.00×10-4Pa以下とした。
(5) Observation of sample by FE-SEM Using a field emission scanning microscope (manufactured by JEOL Ltd., model: FE-SEM JSM-6500F), synthesized and classified TTCP of 75 μm or less, wet-pulverized DCPD and DCPA as well as commercially available TTCP were observed.
Each powder sample was fixed to an aluminum plate using conductive tape, and unfixed powder was removed using an air duster. Next, using an osmium plasma coater (manufactured by JEOL Ltd., model: OPC60A Filgen), the sample was coated with OsO 4 to a thickness of 12 nm to obtain a SEM sample. The acceleration voltage during observation was 15 kV, and the degree of vacuum was 5.00×10 −4 Pa or less.
[セメント粉の分析]
(1)粉末X線回折による試料の同定
図2-1は、(a)生成TTCPおよび(b)市販TTCPの回折図形ならびに(c)TTCPの回折線図(ICDD PDF No.25-1137)である。
図2-1によれば、(a)生成TTCPの回折図形と(c)TTCPの回折線図とのピーク位置および強度はほぼ一致し、これら以外に特にピークが観察されず、したがって生成TTCPはTTCPの単一相であると考えられる。また、(a)生成TTCPの回折図形と(b)と市販TTCPの回折図形とを比較しても明白な差異は観察されない。
[Analysis of cement powder]
(1) Identification of samples by powder X-ray diffraction Figure 2-1 shows the diffraction patterns of (a) produced TTCP and (b) commercially available TTCP, and (c) the diffraction diagram of TTCP (ICDD PDF No. 25-1137). be.
According to Figure 2-1, the peak positions and intensities of (a) the diffraction pattern of the produced TTCP and (c) the diffraction diagram of the TTCP almost match, and no other peaks are observed in particular, so the produced TTCP is It is considered to be a single phase of TTCP. Moreover, when comparing the diffraction pattern of (a) the produced TTCP and (b) the diffraction pattern of the commercially available TTCP, no obvious difference is observed.
図2-2は、(a)湿式粉砕前のDCPDおよび(b)湿式粉砕後のDCPDの回折図形ならびに(c)DCPDの回折線図(ICDD PDF No.11-0293)である。
図2-2によれば、(b)湿式粉砕後のDCPDの各ピークの強度が低下し、半値幅が大きくなっている。前者はアモルファス化、後者は結晶子径の低下によるものと考えられる。また、(020)および(040)面の強度が大きく低下している。これは、DCPDでは{010}面が最も成長して板状晶を示すが、その成長面が粉砕されて均質化したためと考えられる。
FIG. 2-2 is a diffraction pattern of (a) DCPD before wet pulverization, (b) DCPD after wet pulverization, and (c) a diffraction diagram of DCPD (ICDD PDF No. 11-0293).
According to FIG. 2-2, (b) the intensity of each peak of DCPD after wet pulverization has decreased and the half-width has increased. It is thought that the former is due to amorphization, and the latter is due to a decrease in crystallite diameter. Furthermore, the strength of the (020) and (040) planes is greatly reduced. This is thought to be because in DCPD, the {010} plane grows the most and exhibits a plate-like crystal, but this growing plane is crushed and homogenized.
図2-3は、(a)湿式粉砕前のDCPAおよび(b)湿式粉砕後のDCPAの回折図形ならびに(c)DCPAの回折線図(ICDD PDF No.09-0080)である。
図2-3によれば、(b)湿式粉砕後のDCPAの各ピークの強度が低下し、半値幅が大きくなっている。しかし、回折ピーク強度の相対的関係においては、DCPDのような変化は観察されない。
FIG. 2-3 is a diffraction pattern of (a) DCPA before wet pulverization, (b) DCPA after wet pulverization, and (c) a diffraction diagram of DCPA (ICDD PDF No. 09-0080).
According to FIG. 2-3, (b) the intensity of each peak of DCPA after wet pulverization has decreased and the half-width has increased. However, in the relative relationship of diffraction peak intensities, no change like DCPD is observed.
(2)粒度分布
図2-4は、(a)生成TTCP、(b)市販TTCP、(c)湿式粉砕後のDCPDおよび(d)湿式粉砕後のDCPAの粒度分布を示す図であり、表2-1は、(a)~(d)の算術平均径およびメジアン径を示す。
図2-4によれば、(a)生成TTCPは、粒径が1μm未満から70μm程度の範囲にある左右非対称の粒度分布を有している。これは、粉砕により微細化した部分と微細化されていない部分を含むことによるものと考えられる。
一方、(b)市販TTCPは、粒径6.72μmをピークとするシャープな粒度分布を有している。(c)湿式粉砕後のDCPDは、粒径2.98μmをピークとする粒度分布を有し、略1μm以下の粒径に分布を有するが、1μm以上の粒子が多少存在している。(d)湿式粉砕後のDCPAは、粒径0.77μmをピークとする粒度分布を有し、(c)湿式粉砕後のDCPDほどシャープではないが、略1μm以下の粒径に分布している。
(2) Particle size distribution Figure 2-4 is a diagram showing the particle size distribution of (a) produced TTCP, (b) commercially available TTCP, (c) DCPD after wet grinding, and (d) DCPA after wet grinding. 2-1 shows the arithmetic mean diameter and median diameter of (a) to (d).
According to FIG. 2-4, (a) the generated TTCP has an asymmetric particle size distribution with a particle size ranging from less than 1 μm to about 70 μm. This is thought to be due to the fact that it contains parts that have been made fine by crushing and parts that have not been made fine.
On the other hand, (b) commercially available TTCP has a sharp particle size distribution with a peak particle size of 6.72 μm. (c) DCPD after wet pulverization has a particle size distribution with a peak particle size of 2.98 μm, and has a distribution of particle sizes of approximately 1 μm or less, but some particles of 1 μm or more are present. (d) DCPA after wet pulverization has a particle size distribution with a peak particle size of 0.77 μm, and (c) although not as sharp as DCPD after wet pulverization, the distribution has a particle size of approximately 1 μm or less. .
(3)SEM像
図2-5は、(a)生成TTCP、(b)市販TTCP、(c)湿式粉砕前のDCPD、(d)湿式粉砕後のDCPD、(e)湿式粉砕前のDCPAおよび(f)湿式粉砕後のDCPAのSEM像を示す図である。各図の右下のスケールバーは、(a)~(e)では10μmを、(f)では1μmを示す。
図2-5によれば、(a)生成TTCPは、1~10数μm程度の凝集粒子であり、(b)市販TTCPは、均一で微細な粒子であることがわかる。また、(c)湿式粉砕前のDCPDは、比較的大きな板状晶であるが、(d)湿式粉砕後のDCPDは、微細化されていることがわかる。同様に、(e)湿式粉砕前のDCPAは、板状でお互いに絡み合ったような形態であるが、(d)湿式粉砕後のDCPDは、粒径が1μm以下に微細化されていることがわかる。
(3) SEM image Figure 2-5 shows (a) produced TTCP, (b) commercially available TTCP, (c) DCPD before wet grinding, (d) DCPD after wet grinding, (e) DCPA before wet grinding, and (f) It is a figure which shows the SEM image of DCPA after wet grinding. The scale bar at the bottom right of each figure indicates 10 μm in (a) to (e) and 1 μm in (f).
According to FIG. 2-5, it can be seen that (a) the generated TTCP is agglomerated particles of about 1 to 10-odd μm, and (b) the commercially available TTCP is uniform and fine particles. Furthermore, it can be seen that (c) DCPD before wet pulverization is a relatively large plate-like crystal, but DCPD after wet pulverization (d) is fine. Similarly, (e) DCPA before wet pulverization is plate-like and intertwined with each other, but (d) DCPD after wet pulverization has a particle size of 1 μm or less. Recognize.
(4)表面積測定
図2-6~図2-9は、それぞれ生成TTCP、市販TTCP、湿式粉砕前のDCPDおよび湿式粉砕後のDCPDのガス吸着量測定による(a)吸脱着等温線および(b)BETプロットを示す図である。
また、BETプロットから得られたBET式の傾き(C-1)/Cνmと切片1/Cνm、それらから算出される定数Cと単分子層吸着量νm、さらに下式から算出される比表面積Asを表2-2に示す。
As=νm×(n/m)×am[m2/g]
N:アボガドロ定数(=6.022×1023)
M:窒素のモル質量(=28.0134[g/mol])
am:窒素1分子の吸着占有面積(=0.162[nm2]
(4) Surface area measurement Figures 2-6 to 2-9 show (a) adsorption/desorption isotherms and (b) gas adsorption isotherms of produced TTCP, commercially available TTCP, DCPD before wet grinding, and DCPD after wet grinding, respectively. ) is a diagram showing a BET plot.
In addition, the slope (C-1)/Cν m and the intercept 1/Cν m of the BET equation obtained from the BET plot, the constant C calculated from them and the monomolecular layer adsorption amount ν m , and further calculated from the following formula The specific surface area A s is shown in Table 2-2.
A s = ν m × (n/m) × a m [m 2 /g]
N: Avogadro's constant (=6.022×10 23 )
M: Molar mass of nitrogen (=28.0134 [g/mol])
a m : Adsorption occupied area of one nitrogen molecule (=0.162 [nm 2 ]
表2-1のように、生成TTCPの算術平均径は21.41μmであり、市販TTCPの6.14μmに比べて3倍以上大きいが、その比表面積は0.89m2/gであり、市販TTCPの0.87m2/gと差異がない。
また、湿式粉砕前後のDCPDの表面積は、それぞれ16.8m2/gおよび27.8m2/gであり、比較的大きい。また、これらの吸脱着等温線では、相対圧が0.4を超えたあたりからヒステリシスが起きている。このようなヒステリシスは、通常メソ細孔を有する場合にみられるが、測定したDCPDでは、粒子間の隙間がくさび形の細孔であり、その細孔がヒステリシスとして現れたものと考えられる。
As shown in Table 2-1, the arithmetic mean diameter of the produced TTCP is 21.41 μm, which is more than three times larger than the commercially available TTCP, which is 6.14 μm, but its specific surface area is 0.89 m 2 /g, There is no difference from TTCP's 0.87 m 2 /g.
Further, the surface areas of DCPD before and after wet pulverization are 16.8 m 2 /g and 27.8 m 2 /g, respectively, which are relatively large. Furthermore, in these adsorption/desorption isotherms, hysteresis occurs from around the point where the relative pressure exceeds 0.4. Such hysteresis is usually seen when particles have mesopores, but in the measured DCPD, the gaps between particles are wedge-shaped pores, and it is thought that the pores appear as hysteresis.
[硬化液の分析]
(1)硬化液の特性
キトサン含有酸性硬化液(Liquid1)、キトサン含有中性硬化液(Liquid2)およびポリオール-キトサン含有硬化液(Liquid3)の組成を表2-3に示す。
表中、Liquid4は、Liquid3の調製に用いたキトサン溶液であり、ポリオールの配合による影響を調べるための比較とした。
また、図2-10は、(L1)キトサン含有酸性硬化液(Liquid1)、(L2)キトサン含有中性硬化液(Liquid2)、(L3)ポリオール-キトサン含有硬化液(Liquid3)および(L4)キトサン溶液(Liquid4)の状態を示す図である。
図2-10に示される各液体の観察によれば、Liquid1はゲル状で流動性に乏しく、Liquid2~4はゾル状で流動性はあるものの、やや粘性を有していた。
[Analysis of curing liquid]
(1) Characteristics of the curing liquid The compositions of the acidic curing liquid containing chitosan (Liquid 1), the neutral curing liquid containing chitosan (Liquid 2), and the curing liquid containing polyol-chitosan (Liquid 3) are shown in Table 2-3.
In the table, Liquid 4 is the chitosan solution used in the preparation of Liquid 3, and was used as a comparison to examine the influence of polyol blending.
In addition, Figure 2-10 shows (L1) chitosan-containing acidic curing liquid (Liquid 1), (L2) chitosan-containing neutral curing liquid (Liquid 2), (L3) polyol-chitosan-containing curing liquid (Liquid 3), and (L4) chitosan-containing curing liquid (Liquid 3). It is a figure which shows the state of a solution (Liquid4).
According to the observation of each liquid shown in FIG. 2-10, Liquid 1 was gel-like and had poor fluidity, and Liquids 2 to 4 were sol-like and had fluidity, but were slightly viscous.
(2)硬化液の透光性
図2-11は、(L2)キトサン含有中性硬化液(Liquid2)、(L3)ポリオール-キトサン含有硬化液(Liquid3)および(L4)キトサン溶液(Liquid4)の可視光透過スペクトルを示す図である。
また、表2-4に、キトサン含有酸性硬化液(Liquid1)、キトサン含有中性硬化液(Liquid2)、ポリオール-キトサン含有硬化液(Liquid3)およびキトサン溶液(Liquid4)のpH、透過率およびキトサン含有量を示す。
(2) Translucency of curing liquid Figure 2-11 shows (L2) chitosan-containing neutral curing liquid (Liquid 2), (L3) polyol-chitosan-containing curing liquid (Liquid 3), and (L4) chitosan solution (Liquid 4). It is a figure showing a visible light transmission spectrum.
Table 2-4 also shows the pH, transmittance, and chitosan content of the acidic curing liquid containing chitosan (Liquid 1), the neutral curing liquid containing chitosan (Liquid 2), the curing liquid containing polyol-chitosan (Liquid 3), and the chitosan solution (Liquid 4). Indicate quantity.
キトサン含有酸性硬化液(Liquid1)は、キトサン含有量が多い一方で、強い酸性を示し、ゲル状で粘度が高いために、透過率測定用セルに空気を混入させずに充填することが困難で、透過率測定ができなかった。また、目視でキトサンの溶け残りが観察され、すべての溶液の中で一番透明度が低かった。
キトサン含有中性硬化液(Liquid2)は、体液に近い弱塩基性を示す一方で、キトサン含有量が最も少なかった。また、目視観察ではキトサンの溶け残りが確認できないが、透過率は13.48%であった。
本発明のポリオール-キトサン含有硬化液(Liquid3)は、略中性を示し、そのキトサン含有量がLiquid2の4.6倍であった。また、Liquid3の調製に用いたキトサン溶液(Liquid4)がpH2.05の強酸であるのに対して、pH6.71の中性であり、Liquid4の透過率が24.9%であるのに対して、43.7%で透過率が高く、キトサンの溶け残りが殆ど観察されなかった。
Liquid1、2および4では、長波長側で錯乱を受け難くなるためか、低波長から高波長になるにつれて透過率が上昇しているのに対して、本発明のLiquid3では、波長380~780nmの可視光領域のすべてにおいて透過率が高い。
Although the chitosan-containing acidic curing liquid (Liquid 1) has a high chitosan content, it is strongly acidic, gel-like, and has a high viscosity, making it difficult to fill the transmittance measurement cell without introducing air. , transmittance measurement was not possible. Further, undissolved chitosan was visually observed, and the solution had the lowest transparency among all the solutions.
The chitosan-containing neutral curing liquid (Liquid 2) exhibited weak basicity similar to body fluids, but had the lowest chitosan content. Moreover, although no undissolved chitosan was observed by visual observation, the transmittance was 13.48%.
The polyol-chitosan-containing curing liquid (Liquid 3) of the present invention was approximately neutral, and its chitosan content was 4.6 times that of Liquid 2. Furthermore, while the chitosan solution (Liquid 4) used to prepare Liquid 3 is a strong acid with a pH of 2.05, it is neutral with a pH of 6.71, and the transmittance of Liquid 4 is 24.9%. The transmittance was high at , 43.7%, and almost no undissolved chitosan was observed.
In Liquids 1, 2, and 4, the transmittance increases from low to high wavelengths, probably because it is less susceptible to confusion on the long wavelength side, whereas in Liquid 3 of the present invention, the transmittance increases in the wavelength range of 380 to 780 nm. High transmittance in all visible light regions.
[ポリオール-キトサン含有硬化液の調製]
中性硬化液のうち、ポリオール-キトサン含有硬化液(Liquid3)は、高い透過率を示す一方で、キトサン含有量が低く、キトサン含有量では、キトサン含有酸性硬化液(Liquid1)が最も多く、硬化体の機械的特性に優れていた。
そこで、キトサン含有量の向上を目的として、0.1M-HCl溶液以外の酸とポリオールを用い、様々な量のキトサンを溶解させ、CPCのP/L=3として、硬化液Liquid3-1~Liquid3-4を調製した。Liquid3および各硬化液の組成およびpHを表2-5に示す。
また、図2-12は、(L3)および(L3-1)~(L3-4)ポリオール-キトサン含有硬化液(Liquid3およびLiquid3-1~Liquid3-4)の状態を示す図である。
[Preparation of polyol-chitosan-containing curing solution]
Among the neutral curing liquids, the polyol-chitosan-containing curing liquid (Liquid 3) shows high transmittance but has a low chitosan content. It had excellent mechanical properties.
Therefore, in order to improve the chitosan content, various amounts of chitosan were dissolved using an acid other than a 0.1M HCl solution and a polyol, and the curing liquid Liquid 3-1 to Liquid 3 was prepared with CPC P/L = 3. -4 was prepared. The composition and pH of Liquid 3 and each curing solution are shown in Table 2-5.
Further, FIG. 2-12 is a diagram showing the states of (L3) and (L3-1) to (L3-4) polyol-chitosan-containing curing liquids (Liquid 3 and Liquid 3-1 to Liquid 3-4).
Liquid3-1、Liquid3-2およびLiquid3-4の結果から、1M-HClまたは1M-酢酸を用いることで、Liquid3に比べて、キトサン含有量を増加させることが可能であることがわかる。しかし、酸性が強まり、Liquid3と同量のポリオールを添加しても強酸を示している。
キトサン含有量がキトサン含有酸性硬化液(Liquid1)と同量の2.5wt%になるようにキトサンを加えたLiquid3-3はゲル状になった。これは、硬化液の成分に対する過剰なキトサンの添加によるものと考えられる。
Liquid3-1、Liquid3-2およびLiquid3-3を比較すると、キトサン含有量の増加に伴い、pHが中性にシフトしている。これは、キトサンが有するアミノ基によると考えられる。
The results of Liquid 3-1, Liquid 3-2, and Liquid 3-4 show that it is possible to increase the chitosan content compared to Liquid 3 by using 1M-HCl or 1M-acetic acid. However, the acidity became stronger, and even when the same amount of polyol as Liquid 3 was added, it showed a strong acidity.
Liquid 3-3, in which chitosan was added so that the chitosan content was 2.5 wt%, the same amount as the chitosan-containing acidic curing liquid (Liquid 1), became gel-like. This is considered to be due to the addition of excessive chitosan to the components of the curing liquid.
Comparing Liquid 3-1, Liquid 3-2, and Liquid 3-3, the pH shifts to neutrality as the chitosan content increases. This is thought to be due to the amino groups that chitosan has.
後述するように、ポリオール-キトサン含有硬化液(Liquid3)を硬化液として用いたCPCペーストの初期硬化時間は長い。
そこで、CPCペーストの初期硬化時間の短縮を目的として、酸性であるリン酸二水素カリウム(KH2PO4)と弱塩基性であるリン酸水素二カリウム(K2HPO4)を、Liquid3に適宜添加して硬化液Liquid3-5~Liquid3-9を調製した。
具体的には、Liquid3-5~Liquid3-8の調製では、Liquid3を調製した後にリン酸塩を添加した。また、Liquid3-9の調製では、Liquid3の調製過程のポリオール溶液にリン酸塩を溶解させて添加した。
硬化液の他の配合成分は、キトサン0.20g、水1.0g、ポリオール0.56gおよび0.1M-HCl溶液9.0gであり、CPCのP/L=3とした。
各硬化液の組成およびpHを表2-6に示す。
また、図2-13は、(L3)および(L3-5)~(L3-9)ポリオール-キトサン含有硬化液(Liquid3およびLiquid3-5~Liquid3-9)の状態を示す図である。
As will be described later, the initial curing time of a CPC paste using a polyol-chitosan-containing curing liquid (Liquid 3) as a curing liquid is long.
Therefore, in order to shorten the initial curing time of CPC paste, potassium dihydrogen phosphate (KH 2 PO 4 ), which is acidic, and dipotassium hydrogen phosphate (K 2 HPO 4 ), which is weakly basic, were added to Liquid 3 as appropriate. In addition, curing liquids Liquid 3-5 to Liquid 3-9 were prepared.
Specifically, in the preparation of Liquid 3-5 to Liquid 3-8, phosphate was added after Liquid 3 was prepared. Furthermore, in the preparation of Liquid 3-9, phosphate was dissolved and added to the polyol solution used in the preparation process of Liquid 3.
Other components of the curing liquid were 0.20 g of chitosan, 1.0 g of water, 0.56 g of polyol, and 9.0 g of 0.1M HCl solution, and P/L of CPC was set to 3.
The composition and pH of each curing liquid are shown in Table 2-6.
Further, FIG. 2-13 is a diagram showing the states of (L3) and (L3-5) to (L3-9) polyol-chitosan-containing curing liquids (Liquid 3 and Liquid 3-5 to Liquid 3-9).
すべての硬化液でpHが中性から大きく外れることはなかった。
Liquid3-5は、添加したK2HPO4がそのまま白い沈殿となり溶解しなかった。その後、NaHCO3を加えたものがLiquid3-6であるが、K2HPO4とNaHCO3の両者とも溶解しなかった。また、Liquid3-7も添加したKH2PO4により硬化液が白濁した。その後、NaHCO3を加えたものがLiquid3-8であるが、KH2PO4とNaHCO3が反応して発泡した。これは、KH2PO4が酸性でNaHCO3が弱塩基性であるために中和反応が起きたものと考えられる。
一方、Liquid3-9では、溶け残りがない透明な硬化液が得られた。溶液の表面に練和の際に混入した気泡が見られた。β-グリセロリン酸二ナトリウム溶液にK2HPO4とKH2PO4を加えた際にも反応は起こらず、透明なままであった。
これらの結果から、Liquid3-9がリン酸塩を加えつつも、最も中性で高い透明度を示す硬化液であることがわかった。
The pH of all the curing solutions did not deviate significantly from neutrality.
In Liquid 3-5, the added K 2 HPO 4 remained as a white precipitate and did not dissolve. After that, Liquid 3-6 was obtained by adding NaHCO 3 , but neither K 2 HPO 4 nor NaHCO 3 was dissolved. Furthermore, the cured liquid became cloudy due to KH 2 PO 4 to which Liquid 3-7 was also added. Thereafter, Liquid 3-8 was obtained by adding NaHCO 3 , but KH 2 PO 4 and NaHCO 3 reacted and foamed. This is considered to be because a neutralization reaction occurred because KH 2 PO 4 is acidic and NaHCO 3 is weakly basic.
On the other hand, with Liquid 3-9, a transparent cured liquid with no undissolved residue was obtained. Air bubbles mixed during kneading were observed on the surface of the solution. When K 2 HPO 4 and KH 2 PO 4 were added to the β-glycerophosphate disodium solution, no reaction occurred and the solution remained transparent.
From these results, it was found that Liquid 3-9 was the most neutral and highly transparent curing liquid even though it contained phosphate.
[硬化体の分析]
(1)インビボ試験
図2-14は、硬化液として(a)水、(b)キトサン含有酸性硬化液(Liquid1)および(c)キトサン含有中性硬化液(Liquid2)をそれぞれ用いたCTCペーストでのインビボ試験(動物埋入試験)の試料のマイクロX線CT画像である。P/L=3としてCTCペーストを調製した。
硬化液として(b)キトサン含有酸性硬化液(Liquid1)を用いた場合にのみ、CPCと生体骨の境界部において骨溶解らしき状態が観察された。これは、Liquid1のpHが3.06であることから、CPCと接触する境界部の生体骨が溶解した可能性が高いと考えられる。
硬化液として(c)キトサン含有中性硬化液(Liquid2)を用いた場合には、骨溶解は観察されないが、CPC周辺に線維状組織の析出が観察された。これは、硬化液中のキトサンの溶け残りがセメント粉の硬化に伴って硬化体周囲に吐き出されてCPCの周囲を覆ったものと考えられる。
比較として硬化成分を含む硬化液の代わりに(a)水を用いた場合には、骨細胞が硬化体に直接接触する様子が観察された。これは、CPCの骨伝導性のためと考えられる。
これらの結果から、生体内でCPCが吸収されて生体骨に置換されるためには、キトサンの溶け残りのない透明な中性硬化液が必要であると考えられる。
[Analysis of cured body]
(1) In-vivo test Figure 2-14 shows CTC pastes using (a) water, (b) chitosan-containing acidic curing liquid (Liquid 1), and (c) chitosan-containing neutral curing liquid (Liquid 2) as curing liquids. This is a micro-X-ray CT image of a sample from an in-vivo test (animal implantation test). A CTC paste was prepared with P/L=3.
Only when (b) chitosan-containing acidic curing liquid (Liquid 1) was used as the curing liquid, a state that appeared to be osteolysis was observed at the interface between CPC and living bone. This is because the pH of Liquid 1 is 3.06, so it is considered that there is a high possibility that the living bone at the boundary where it contacts the CPC was dissolved.
When (c) chitosan-containing neutral curing liquid (Liquid 2) was used as the curing liquid, no osteolysis was observed, but precipitation of fibrous tissue was observed around the CPC. This is considered to be because the undissolved chitosan in the hardening liquid was discharged around the hardened body as the cement powder hardened and covered the CPC.
For comparison, when (a) water was used instead of the hardening liquid containing a hardening component, it was observed that bone cells came into direct contact with the hardened body. This is considered to be due to the osteoconductivity of CPC.
From these results, it is considered that in order for CPC to be absorbed in vivo and replaced by living bone, a transparent neutral curing liquid with no undissolved chitosan is required.
(2)硬化時間
図2-15は、硬化体CPC1、CPC2およびCPC3のビガー針試験の結果を示す図である。試験の検体数nは5である。図中、「p<0.01」は、有意差があるのは1%未満であることを意味する。
また、各硬化体の初期硬化時間を、CPCペーストの調製に用いたセメント粉および硬化液と共に表2-7に示す。表中、セメント粉1は、生成TTCPとDCPDのモル比1:1の混合物であり、P/L=3としてCTCペーストを調製した。
(2) Curing time FIG. 2-15 is a diagram showing the results of the Vigor needle test of the cured products CPC1, CPC2, and CPC3. The number of test specimens n is 5. In the figure, "p<0.01" means that there is a significant difference of less than 1%.
In addition, the initial hardening time of each hardened product is shown in Table 2-7 along with the cement powder and hardening liquid used to prepare the CPC paste. In the table, cement powder 1 is a mixture of produced TTCP and DCPD in a molar ratio of 1:1, and a CTC paste was prepared with P/L=3.
硬化液としてLiquid3を用いた本発明のCPC3の初期硬化時間は47.7分であり、硬化液としてLiquid1およびLiquid2を用いた従来のCPC1およびCPC2と比較して長くなった。これは、ポリオールとしてのβ-グリセロリン酸二ナトリウムが吸湿性を有するために、硬化液の水分が硬化反応場に提供されるのを遅延させたためと考えられる。
CPCペーストの初期硬化時間は、セメント粉と硬化液との混練から椎体内への注入(補填)までの操作を行うための時間を確保する必要があるため、通常8~15分程度が望ましい。これらの試験結果からみれば、CPC1の初期硬化時間はやや短く、CPC2の初期硬化時間はほぼ望ましい。CPC1では、硬化液Liquid1がジカルボン酸でキレート効果を有するリンゴ酸を含有するために、硬化時間が短縮されたと考えられ、CPC2では、硬化液Liquid2がリン酸塩を含有するために、硬化の反応場にリン酸イオンが供給されて早期硬化されたと考えられる。しかしながら、Liquid2を用いた場合には、図2-14のように、CPC周辺に線維状組織が析出するという問題がある。
The initial curing time of CPC3 of the present invention using Liquid 3 as a curing liquid was 47.7 minutes, which was longer than the conventional CPC1 and CPC2 using Liquid 1 and Liquid 2 as curing liquids. This is thought to be because disodium β-glycerophosphate as a polyol has hygroscopic properties, which delays the supply of water in the curing liquid to the curing reaction field.
The initial hardening time of CPC paste is usually about 8 to 15 minutes, as it is necessary to secure time for operations from mixing the cement powder and hardening liquid to injection (replenishment) into the vertebral body. . From these test results, the initial curing time of CPC1 is somewhat short, and the initial curing time of CPC2 is almost desirable. In CPC1, the curing time is thought to be shortened because the curing liquid Liquid 1 contains malic acid, which has a chelating effect with dicarboxylic acids, and in CPC2, the curing reaction is shortened because the curing liquid Liquid 2 contains phosphate. It is thought that phosphate ions were supplied to the field, causing early curing. However, when Liquid 2 is used, there is a problem that fibrous tissue is precipitated around the CPC, as shown in FIG. 2-14.
そこで、CPC3の初期硬化時間短縮を目的として、硬化液Liquid3にリン酸塩を添加した硬化液Liquid3-9を用いて作製した硬化体CPC4としてビガー針試験実施した。
得られた結果を、比較としてCPC3の結果と共に図2-16に示す。図中、「p<0.01」は、有意差があるのは1%未満であることを意味する。
また、硬化体の初期硬化時間を、CPCペーストの調製に用いたセメント粉および硬化液と共に表2-8に示す。表中、セメント粉1は、生成TTCPとDCPDのモル比1:1の混合物であり、P/L=3としてCTCペーストを調製した。
得られた結果によれば、CPC4の初期硬化時間は15.7分であり、CPC3と比較して大幅な短縮と、混練から補填までの操作に必要な時間として適性であることが確認された。
Therefore, for the purpose of shortening the initial curing time of CPC3, a Vigor needle test was conducted on a cured product CPC4 prepared using a curing liquid Liquid 3-9 in which a phosphate was added to the curing liquid Liquid 3.
The obtained results are shown in Figure 2-16 together with the results of CPC3 for comparison. In the figure, "p<0.01" means that there is a significant difference of less than 1%.
In addition, the initial curing time of the cured product is shown in Table 2-8 along with the cement powder and curing liquid used to prepare the CPC paste. In the table, cement powder 1 is a mixture of produced TTCP and DCPD at a molar ratio of 1:1, and a CTC paste was prepared with P/L=3.
According to the obtained results, the initial curing time of CPC4 was 15.7 minutes, which was significantly shortened compared to CPC3, and was confirmed to be suitable as the time required for operations from kneading to replenishment. .
(3)圧縮強度
図2-17は、硬化体CPC1、CPC2およびCPC3の各浸漬時間(左:1日浸漬、中央:3日浸漬および右:7日浸漬)における圧縮強度を示す図である。図中、「p<0.01」は、有意差があるのは1%未満であることを意味する。
また、硬化体CPC1、CPC2およびCPC3の各浸漬時間(1日浸漬、3日浸漬および7日浸漬)における圧縮強度を、キトサン含有量と共に、表2-9に示す。
(3) Compressive strength FIG. 2-17 is a diagram showing the compressive strength of the cured bodies CPC1, CPC2, and CPC3 at each immersion time (left: immersed for 1 day, center: immersed for 3 days, and right: immersed for 7 days). In the figure, "p<0.01" means that there is a significant difference of less than 1%.
In addition, the compressive strengths of the cured bodies CPC1, CPC2, and CPC3 at each immersion time (1 day immersion, 3 day immersion, and 7 day immersion) are shown in Table 2-9, along with the chitosan content.
CPC1は、圧縮強度が最も高く、1日浸漬で30MPaに近い強度を発揮した。このようにCPC1は、硬化時間が短く、高い圧縮強度を発揮する反面、酸性を示すため、インビボ試験の結果のように、骨溶解が起こる可能性があり、好ましくない。
CPC2およびCPC3は、CPC1に比べて低く、ばらつきがあるものの、10MPa程度、すなわち生体材料であり不均質で異方性が強いためにばらつきが強い、海綿骨程度の強度を発揮した。また、CPC2およびCPC3では、経時的な強度の低下がみられた。これは、浸漬により硬化した後、リン酸カルシウムが溶解したことによるものと考えられる。
CPC3の圧縮強度は、CPC2に比べて高い傾向にある。これは、キトサン含有量の差によるものと考えられ、キトサン含有量の増加により、さらなる圧縮強度の向上が期待できる。
CPC1 had the highest compressive strength, and exhibited a strength close to 30 MPa after being immersed for one day. As described above, although CPC1 has a short curing time and exhibits high compressive strength, it exhibits acidity, so as shown in the results of in vivo tests, osteolysis may occur, which is not preferable.
Although CPC2 and CPC3 were lower than CPC1 and varied, they exhibited a strength of about 10 MPa, that is, a strength comparable to that of cancellous bone, which has strong variation because it is a biomaterial and is heterogeneous and has strong anisotropy. Furthermore, in CPC2 and CPC3, a decrease in strength over time was observed. This is thought to be due to the calcium phosphate being dissolved after being cured by immersion.
The compressive strength of CPC3 tends to be higher than that of CPC2. This is thought to be due to the difference in chitosan content, and further improvement in compressive strength can be expected by increasing the chitosan content.
図2-18は、硬化体CPC3、CPC5、CPC6およびCPC7ならびにPAのセメント粉の各成分の粒径比と圧縮強度との関係を示す図である。
すなわち、硬化液Liquid3とセメント粉1~4のいずれか1つを用い、P/L=3で練和し、1日浸漬させて得られた硬化体CPC3、CPC5、CPC6およびCPC7の圧縮強度を測定し、各セメント粉のTTCPとDCPDまたはDCPAとの粒子比との関係を調べた。得られた結果を表2-10に示す。
図中、PAは、参考として、K. Ishikawa、「Bioactive Ceramics: Cements」、Comprehensive Biomaterials、2011年、第1巻、p.267-283に記載の文献値である。
表2-10に示されるように、硬化体CPC3、CPC5、CPC6およびCPC7の圧縮強度は、13.0~20.2MPaの海綿骨程度の強度を示した。
FIG. 2-18 is a diagram showing the relationship between the particle size ratio and compressive strength of each component of cement powder of hardened bodies CPC3, CPC5, CPC6, and CPC7 and PA.
That is, the compressive strength of the hardened bodies CPC3, CPC5, CPC6 and CPC7 obtained by mixing the hardening liquid Liquid 3 and any one of cement powders 1 to 4 at P/L = 3 and soaking for one day is as follows. The relationship between the particle ratio of TTCP and DCPD or DCPA of each cement powder was investigated. The results obtained are shown in Table 2-10.
In the figure, PA is a literature value described in K. Ishikawa, "Bioactive Ceramics: Cements", Comprehensive Biomaterials, 2011, Vol. 1, p. 267-283, as a reference.
As shown in Table 2-10, the compressive strength of the cured bodies CPC3, CPC5, CPC6 and CPC7 was 13.0 to 20.2 MPa, which was comparable to that of cancellous bone.
(4)粉末X線回折による結晶相の分析
図2-19は、セメント粉1と硬化液Liquid3を用いて作製した硬化体CPC3の各浸漬時間(1日浸漬、3日浸漬および7日浸漬)における粉末X線回折図形である。
すべての回折図形においてハイドロキシアパタイト(Hap、図中「H」)のピークが確認でき、HApが析出し硬化したことが確認できた。同様にすべての回折図形において原料のセメント粉1のTTCP(図中「T」)のピーク、すなわちTTCPの残存が確認できた。
セメント粉の原料であるDCPDとTTCPとの溶解速度を合わせるために、溶解度の小さいDCPDを湿式粉砕して粒径を小さくすることで表面積を増やし溶解速度を上げることを試みたが、DCPDの溶解速度がTTCPの溶解速度を上回り、DCPDが先にすべて消費され、TTCPが残存する結果になったものと考えられる。
(4) Analysis of crystal phase by powder X-ray diffraction Figure 2-19 shows each immersion time (1-day immersion, 3-day immersion, and 7-day immersion) of cured product CPC3 prepared using cement powder 1 and hardening liquid Liquid 3. This is a powder X-ray diffraction pattern of .
The peak of hydroxyapatite (Hap, "H" in the figure) was confirmed in all the diffraction patterns, and it was confirmed that HAp was precipitated and hardened. Similarly, in all the diffraction patterns, the peak of TTCP ("T" in the figure) of the raw material cement powder 1, that is, the residual TTCP was confirmed.
In order to match the dissolution rate of DCPD and TTCP, which are raw materials for cement powder, attempts were made to wet-pulverize DCPD, which has a low solubility, to reduce the particle size and thereby increase the surface area and increase the dissolution rate. It is thought that the dissolution rate exceeded the dissolution rate of TTCP, resulting in DCPD being completely consumed first and TTCP remaining.
図2-20は、セメント粉1~4と硬化液Liquid3を用いて作製した硬化体CPC3、CPC5、CPC6およびCPC7の1日浸漬における粉末X線回折図形である。
CPC3とCPC5とを比較すると、出現ピークに殆ど差異はなく、セメント粉の原料であるTTCPと析出物であるHApのピークが確認できた。TTCPの特徴的な(032)面および(040)面のピークをみると、CPC5がCPC3より強い。
DCPAがDCPDよりも溶解度が高く溶解し易いため、よりDCPAが消費されTTCPの残存量が増加しピークが強く出たものと考えられる。
CPC6とCPC7とを比較すると、出現ピークに殆ど差異はなく、両者をCPC3およびCPC5の回折図形と比較すると、TTCPの最強以外のピークはほとんど消失し、HApのピークが大きく出現している。これらは、TTCPの粒径が減少したためTTCPの消費も進み、HApへの転化が進んだことに因るものと考えられる。また、CPC6およびCPC7のHApのピークは、CPC3およびCPC5と比較して幅が広いため、結晶性が低くかつCPC3およびCPC5と比較して低結晶性のHAp相が析出しているものと考えられる。
FIG. 2-20 shows powder X-ray diffraction patterns of cured bodies CPC3, CPC5, CPC6 and CPC7 prepared using cement powders 1 to 4 and hardening liquid Liquid 3 after being immersed for one day.
When CPC3 and CPC5 were compared, there was almost no difference in the peaks that appeared, and the peaks of TTCP, which is a raw material for cement powder, and HAp, which is a precipitate, were confirmed. Looking at the characteristic (032) and (040) plane peaks of TTCP, CPC5 is stronger than CPC3.
Since DCPA has a higher solubility than DCPD and is easier to dissolve, it is thought that more DCPA was consumed and the remaining amount of TTCP increased, resulting in a stronger peak.
When CPC6 and CPC7 are compared, there is almost no difference in the peaks that appear, and when they are compared with the diffraction patterns of CPC3 and CPC5, most of the peaks other than the strongest of TTCP disappear, and the peak of HAp appears largely. These are considered to be due to the fact that the particle size of TTCP decreased, so that consumption of TTCP progressed, and the conversion to HAp progressed. Furthermore, since the HAp peaks of CPC6 and CPC7 are wider than those of CPC3 and CPC5, it is thought that a HAp phase with lower crystallinity and lower crystallinity than that of CPC3 and CPC5 is precipitated. .
図2-21は、本発明の基準となる化合物、TTCP、DCPD、DCPAおよびHApの回折線図(それぞれICDD PDF No.25-1137、No.11-0293、No.09-0080およびNo.74-0566)である。 Figure 2-21 shows the diffraction diagrams of the reference compounds of the present invention, TTCP, DCPD, DCPA, and HAp (ICDD PDF No. 25-1137, No. 11-0293, No. 09-0080, and No. 74, respectively). -0566).
(5)静的崩壊率
セメント粉としてセメント粉1、硬化液としてLiquid3を用いて作製した硬化体CPC3について、前記条件および方法により静的崩壊率を測定した。
図2-22は、硬化体CPC3の静的崩壊率測定の様子を示す図である。
得られた結果、5回の測定における各測定値とそれらから算出した崩壊率およびそれらの平均値を表2-11に示す。
CPC3は、崩壊率が0.378±0.108%であり、殆ど崩壊しないことが確認できた。すなわち、Liquid3はCPCに非崩壊性を付与し、CPCの硬化液として有用であることがわかる。
(5) Static disintegration rate The static disintegration rate of the cured body CPC3 prepared using Cement Powder 1 as the cement powder and Liquid 3 as the hardening liquid was measured under the conditions and method described above.
FIG. 2-22 is a diagram showing how the static disintegration rate of the cured body CPC3 is measured.
The obtained results are shown in Table 2-11, each measured value in 5 measurements, the disintegration rate calculated from them, and their average value.
The disintegration rate of CPC3 was 0.378±0.108%, and it was confirmed that CPC3 hardly disintegrated. That is, it can be seen that Liquid 3 imparts non-disintegrability to CPC and is useful as a curing liquid for CPC.
ポリオール含有の中性透明キトサン含有硬化液(pH6.71、透過率43.73%)を用いた、本発明のセメントペーストは、初期硬化時間の短縮化を実現し、その硬化体では、殆ど溶解しないといえる静的崩壊率を実現し、かつ酸性硬化液での骨溶解現象および硬化体周辺での線維性組織生成の問題を解消することができる。 The cement paste of the present invention, which uses a polyol-containing neutral transparent chitosan-containing curing liquid (pH 6.71, transmittance 43.73%), shortens the initial curing time, and the cured product has almost no dissolution. It is possible to achieve a static disintegration rate that can be said to be almost zero, and to solve the problems of osteolysis in acidic hardening fluids and fibrous tissue generation around the hardened bodies.
[実施形態2]
対比のため、一部、実施形態1を含む。
以下に記載の略号等は、本実施形態2内のみで有効とする。
[セメント粉の調製]
(1)リン酸四カルシウム(TTCP)の調製
市販の水酸化カルシウム(Ca(OH)2、MW74.0927、等級:特級、ナカライテスク株式会社製)と正リン酸(H3PO4、MW98.00、含有率85%、等級:特級、和光純薬工業株式会社製)を原料に用いた。Ca/P比が2になるようにCa(OH)2を31.32g(0.4mol)、H3PO4を23.06g(0.2mol)、分析天秤(型式:sefi IBA-200、アズワン株式会社製)で秤量し、前者をメスシリンダーで秤量した400mLの水が入った500mLビーカー、後者を50mLが入った100mLビーカーにそれぞれ加え、撹拌子を用い回転数200rpmに設定したホットスターラー(型式:RSH-1DN、アズワン株式会社製)で撹拌し、Ca(OH)2溶液とH3PO4溶液を得た。
得られたCa(OH)2溶液にH3PO4溶液を、ガラスコック付きビュレット(アズワン株式会社製)を用い、一定量ずつ2時間をかけて滴下し、トルネード(型式:PM-203、アズワン株式会社製)を用いて撹拌した。その際、撹拌により溶液が軽く渦を生じる程度に回転数を適宜調節した。低温恒温水槽(型式:LTB-125A、アズワン株式会社製)から温度5℃の水をウォータージャケットに循環させ、Ca(OH)2溶液の入った500mLビーカーをウォータージャケット中で温度10℃以下に保持した。滴下後、24時間室温で保持し、熟成させた。
[Embodiment 2]
Embodiment 1 is partially included for comparison.
The abbreviations described below are valid only within the second embodiment.
[Preparation of cement powder]
(1) Preparation of tetracalcium phosphate (TTCP) Commercially available calcium hydroxide (Ca(OH) 2 , MW 74.0927, grade: special grade, manufactured by Nacalai Tesque Co., Ltd.) and orthophosphoric acid (H 3 PO 4 , MW 98.0927). 00, content 85%, grade: special grade, manufactured by Wako Pure Chemical Industries, Ltd.) was used as a raw material. 31.32 g (0.4 mol) of Ca(OH) 2 and 23.06 g (0.2 mol) of H 3 PO 4 so that the Ca/P ratio is 2, an analytical balance (model: sefi IBA-200, AS ONE) Co., Ltd.), and added the former to a 500 mL beaker containing 400 mL of water weighed out using a measuring cylinder, and the latter to a 100 mL beaker containing 50 mL of water. : RSH-1DN, manufactured by As One Corporation) to obtain a Ca(OH) 2 solution and a H 3 PO 4 solution.
A fixed amount of H 3 PO 4 solution was added dropwise to the obtained Ca(OH) 2 solution over 2 hours using a burette with a glass cock (manufactured by As One Corporation), and then a Tornado (model: PM-203, As One Co., Ltd.) Co., Ltd.) was used to stir the mixture. At that time, the rotation speed was appropriately adjusted to such an extent that the solution was slightly swirled by stirring. Water at a temperature of 5°C is circulated from a low-temperature water tank (model: LTB-125A, manufactured by AS ONE Co., Ltd.) through the water jacket, and the 500 mL beaker containing the Ca(OH) 2 solution is maintained at a temperature of 10°C or less in the water jacket. did. After dropping, the mixture was kept at room temperature for 24 hours to age.
その後、遠心分離機(型式:Suprema21、株式会社トミー精工製)を用い回転数5000rpmで10分間遠心分離し、上澄み液を取り除き、さらに回転数5000rpmで7分間遠心分離した。分離した沈殿物をシャーレに入れプログラム定温乾燥機(型式:DOV-450P、アズワン株式会社製)内、温度110℃で24時間乾燥させた。乾燥させた試料をアルミナ製ボート(型式:SSA-H2B、株式会社ニッカトー製)に入れ、炉床昇降式電気炉(型式:Super Boy、丸祥電器株式会社製)で、大気中、温度1500℃、5時間焼成した。昇降温速度は10℃/minとした。
焼成後、試料を電気炉から取り出し、ミニブレンダー(型式:セレクトグラインドCG-II、メリタジャパン株式会社製)で5分間粉砕し、さらにメノウ乳鉢で1時間或いは1.5時間乾式粉砕した。さらに、ミニふるい振とう機(型式:MVA-1、アズワン株式会社製)とステンレスふるい(サイズφ75μm)を用い、回転数2500rpmで75μm以下に分級したものを生成物Aとした。
Thereafter, it was centrifuged for 10 minutes at a rotation speed of 5000 rpm using a centrifuge (model: Suprema 21, manufactured by Tomy Seiko Co., Ltd.), the supernatant liquid was removed, and further centrifuged for 7 minutes at a rotation speed of 5000 rpm. The separated precipitate was placed in a petri dish and dried for 24 hours at a temperature of 110° C. in a programmed constant temperature dryer (model: DOV-450P, manufactured by As One Corporation). The dried sample was placed in an alumina boat (model: SSA-H2B, manufactured by Nikkato Co., Ltd.) and heated in the air at a temperature of 1500°C in a hearth elevating electric furnace (model: Super Boy, manufactured by Marusho Denki Co., Ltd.). , and baked for 5 hours. The temperature increase/decrease rate was 10°C/min.
After baking, the sample was taken out of the electric furnace, ground in a mini blender (model: Select Grind CG-II, manufactured by Melita Japan Co., Ltd.) for 5 minutes, and then dry ground in an agate mortar for 1 hour or 1.5 hours. Furthermore, using a mini sieve shaker (model: MVA-1, manufactured by AS ONE Co., Ltd.) and a stainless steel sieve (size φ75 μm), the product was classified to 75 μm or less at a rotation speed of 2500 rpm, and a product A was obtained.
市販TTCP(Ca4(PO4)2O、MW366.26、社内規格品、太平化学産業株式会社製)をハイスピードミル(型式:HS-15、ラボネクト株式会社製)で粉砕し、20wt%スラリーとなるよう2-プロパノール(イソプロピルアルコール(IPA)、等級:特級、和光純薬工業株式会社製)をメスシリンダーで、直径3mmのジルコニアボール(型式:YTZ-3、直径3mm、株式会社ニッカトー製)900gをパーソナル電子天秤(型式:EK600i、アズワン株式会社製)で秤取り、共にポットミル(型式:HD-B-104、株式会社ニッカトー製)に加えた。室温、回転数490rpmで5時間、卓上型ポットミル回転台(ユニバーサルボールミル、型式:UBM-2、増田理化工業株式会社製)にて湿式粉砕した。得られた生成物を、プログラム定温乾燥機(型式:DOV-450P、アズワン株式会社製)内、温度50℃で48時間乾燥させ、メノウ乳鉢で乾式粉砕し、市販TTCP(2)を得た。 Commercially available TTCP (Ca 4 (PO 4 ) 2 O, MW 366.26, in-house standard product, manufactured by Taihei Kagaku Sangyo Co., Ltd.) was ground with a high-speed mill (model: HS-15, manufactured by Labnect Co., Ltd.) to make a 20 wt% slurry. Using a measuring cylinder, add 2-propanol (isopropyl alcohol (IPA), grade: special grade, manufactured by Wako Pure Chemical Industries, Ltd.) to a zirconia ball with a diameter of 3 mm (model: YTZ-3, diameter 3 mm, manufactured by Nikkato Co., Ltd.). 900 g was weighed out using a personal electronic balance (model: EK600i, manufactured by As One Corporation), and both were added to a pot mill (model: HD-B-104, manufactured by Nikkato Corporation). Wet pulverization was carried out using a tabletop pot mill rotating table (Universal Ball Mill, model: UBM-2, manufactured by Masuda Rika Kogyo Co., Ltd.) at room temperature and rotation speed of 490 rpm for 5 hours. The obtained product was dried at a temperature of 50° C. for 48 hours in a programmed constant temperature dryer (model: DOV-450P, manufactured by As One Corporation), and dry ground in an agate mortar to obtain commercially available TTCP (2).
(2)リン酸水素カルシウム(DCPA)の調製
リン酸水素カルシウム無水和物(CaHPO4、MW136.06、太平化学工業株式会社製)を15.00g(0.11mol)、分析天秤で秤量し、メスシリンダーでエタノール(C2H5OH、等級:特級、キシダ化学株式会社製)を180mL、パーソナル電子天秤(型式:EK600i、アズワン株式会社製)で直径10mmのジルコニアボール(型式:YTZ-10、直径10mm、株式会社ニッカトー製)を500g秤取り、共にポットミル(型式:HD-A-3、株式会社ニッカトー製)に加えた。室温、回転数110rpmで30時間、48時間、96時間に分け、卓上型ポットミル回転台(型式:ANZ-51S、アズワン株式会社製)にて湿式粉砕した。得られた湿式粉砕生成物を、ろ紙(5C、アズワン株式会社製)とブフナー漏斗、アスピレータ(型式:A-3S、EYELA東京理化器械株式会社製)を用いて吸引濾過し、シャーレに入れ、プログラム定温乾燥機内、温度50℃で24時間乾燥した。さらにメノウ乳鉢で乾式粉砕した。後述するように粉砕時間を変えても粒径は変わらないので、この方法で得られたものを以降、DCPAと称す。
(2) Preparation of calcium hydrogen phosphate (DCPA) 15.00 g (0.11 mol) of calcium hydrogen phosphate anhydrate (CaHPO 4 , MW136.06, manufactured by Taihei Chemical Industry Co., Ltd.) was weighed using an analytical balance, Add 180 mL of ethanol (C 2 H 5 OH, grade: special grade, manufactured by Kishida Chemical Co., Ltd.) in a measuring cylinder, and add a 10 mm diameter zirconia ball (model: YTZ-10, 500 g of a sample (diameter: 10 mm, manufactured by Nikkato Co., Ltd.) was weighed out, and both were added to a pot mill (model: HD-A-3, manufactured by Nikkato Co., Ltd.). Wet milling was carried out at room temperature and rotation speed of 110 rpm for 30 hours, 48 hours, and 96 hours using a tabletop pot mill rotary table (model: ANZ-51S, manufactured by As One Corporation). The obtained wet pulverization product was suction filtered using filter paper (5C, manufactured by AS ONE Co., Ltd.), a Buchner funnel, and an aspirator (model: A-3S, manufactured by EYELA Tokyo Rikakikai Co., Ltd.), placed in a petri dish, and programmed. It was dried in a constant temperature dryer at a temperature of 50° C. for 24 hours. Further, it was dry ground in an agate mortar. As described below, the particle size does not change even if the grinding time is changed, so the product obtained by this method is hereinafter referred to as DCPA.
(3)セメント粉の混合
セメント粉末は以下の通り調製した。TTCP6.00g(0.0164mol)とDCPA2.23g(0.0164mol)を分析天秤で秤量した。50mLマルエム目盛付試験管ねじ口(型式:NX-50、アズワン株式会社製)に入れ、振とう機(型式:MALTI SHAKER MS-300、アズワン株式会社製)に設置し、回転数1600rpm、100分間振とう混合を行った。得られた混合物をメノウ乳鉢で10分間乾式混合し、セメント粉とした。
後述するように生成物A、市販TTCPはTTCP単一相で、市販TTCP(2)もほぼTTCP単一相であった。また、後述するように、メノウ乳鉢の乾式粉砕時間1時間と1時間半での生成物Aの平均粒径は、各々25-30μmと10-15μm、市販TTCP、市販TTCP(2)は各々7.2μm、2.0μmであった。それぞれ粒径で区別するため、メノウ乳鉢での乾式粉砕時間1時間と1時間半で得られた生成物AをTTCP(25-30)、TTCP(10-15)、市販TTCP、市販TTCP(2)をTTCP(7.2)、TTCP(2.0)とし、各々の組合せのセメント粉を、以降、表3-1の通りに称す。
(3) Mixing of cement powder Cement powder was prepared as follows. 6.00 g (0.0164 mol) of TTCP and 2.23 g (0.0164 mol) of DCPA were weighed using an analytical balance. Place the 50 mL test tube with Maruem scale screw cap (model: NX-50, manufactured by As One Corporation) in a shaker (model: MALTI SHAKER MS-300, manufactured by As One Corporation), and rotate at 1600 rpm for 100 minutes. Mixing was performed by shaking. The resulting mixture was dry mixed in an agate mortar for 10 minutes to obtain cement powder.
As described below, product A, commercially available TTCP, was a TTCP single phase, and commercially available TTCP (2) was also almost a TTCP single phase. In addition, as will be described later, the average particle diameters of product A after dry grinding in an agate mortar for 1 hour and 1.5 hours were 25-30 μm and 10-15 μm, respectively, and commercially available TTCP and commercially available TTCP(2) were 7 .2 μm and 2.0 μm. In order to distinguish each particle size, the product A obtained after dry grinding in an agate mortar for 1 hour and 1.5 hours was classified into TTCP (25-30), TTCP (10-15), commercially available TTCP, and commercially available TTCP (2). ) is referred to as TTCP (7.2) and TTCP (2.0), and the cement powders of each combination are hereinafter referred to as shown in Table 3-1.
[硬化液の調製]
(1)アルギン酸ナトリウム含有硬化液の調製
メスシリンダーで秤量した水10mLを50mLビーカーに入れ、中分子量アルギン酸ナトリウム((NaC6H7O6)n、等級:一級、80~120mPa・s、和光純薬工業株式会社製)を0.20g、リン酸水素二カリウム(K2HPO4、MW136.086、等級:特級、キシダ化学株式会社製)を0.20g、リン酸二水素カリウム(KH2PO4、MW174.2、等級:特級、キシダ化学株式会社製)を0.10g、分析天秤で秤量して加えた。この溶液をLiquidA1とする.また、中分子量アルギン酸ナトリウム0.20gの代わりに、低分子量アルギン酸ナトリウム((NaC6H7O6)n、20~50mPa・s、キミカ株式会社製)を分析天秤で1.0g、1.5g、2.0gを秤量して加えた溶液をそれぞれLiquidA2、A3、A4とする。溶液混合は、撹拌子とホットスターラー(型式:REXIM RSH-1DN、アズワン株式会社製)を用い、室温、回転数300rpmで15分撹拌して均一に溶解した。
[Preparation of hardening liquid]
(1) Preparation of hardening solution containing sodium alginate Put 10 mL of water weighed in a measuring cylinder into a 50 mL beaker, and add medium molecular weight sodium alginate ((NaC 6 H 7 O 6 ) n , grade: first class, 80 to 120 mPa・s, Wako pure 0.20 g of dipotassium hydrogen phosphate (K 2 HPO 4 , MW136.086, grade: special grade, manufactured by Kishida Chemical Co., Ltd.), 0.20 g of potassium dihydrogen phosphate (KH 2 PO 4 , manufactured by Kishida Chemical Co., Ltd.) 4 , MW 174.2, grade: special grade, manufactured by Kishida Chemical Co., Ltd.) was weighed out using an analytical balance and added. This solution is called Liquid A1. In addition, instead of 0.20 g of medium-molecular-weight sodium alginate, 1.0 g and 1.5 g of low-molecular-weight sodium alginate ((NaC 6 H 7 O 6 ) n , 20-50 mPa・s, manufactured by Kimika Co., Ltd.) were added using an analytical balance. , 2.0g were weighed and added, and the solutions were designated as Liquid A2, A3, and A4, respectively. The solution was mixed using a stirring bar and a hot stirrer (model: REXIM RSH-1DN, manufactured by As One Corporation) at room temperature and a rotational speed of 300 rpm for 15 minutes to uniformly dissolve the solution.
(2)ポリオール-キトサン含有硬化液の調製
塩酸(HCl、MW36.46、等級:特級、35%含有、d=1.18g/cm3、キシダ化学株式会社製)をメスシリンダーで8.828mL(0.10mol)秤量し、1Lメスシリンダーを用い、水を加え1000mLとし0.1M-HCl溶液を作製した。作製した0.1M-HClをメスシリンダーで9mL秤量し、分析天秤で秤量した低分子量キトサン0.20g加え、ガラス棒で撹拌することでキトサン溶液を得た。
次に、メスシリンダーで秤量した1mLの水にβ-グリセロリン酸二ナトリウム四水和物(C3H7Na2O6P・4H2O、MW216.04、TCI東京化成工業株式会社製)を分析天秤で0.56g(0.0259mol)秤量して加え、ガラス棒で撹拌し溶解させ、さらにリン酸二水素カリウム(KH2PO4、MW136.086、和光純薬工業株式会社製)と弱塩基性であるリン酸水素二カリウム(K2HPO4、MW174.2、和光純薬工業株式会社製)を添加し、β-グリセロリン酸二ナトリウム溶液を得た。キトサン溶液にβ-グリセロリン酸二ナトリウム溶液1mLを、メスピペットで一滴ずつ加え撹拌し得られた溶液をポリオール-キトサン含有硬化液とした。これを以後、LiquidC1と称す。
(2) Preparation of polyol-chitosan-containing curing solution Add 8.828 mL of hydrochloric acid (HCl, MW 36.46, grade: special grade, 35% content, d = 1.18 g/cm 3 , manufactured by Kishida Chemical Co., Ltd.) using a graduated cylinder ( 0.10 mol) was weighed out, and using a 1 L graduated cylinder, water was added to make 1000 mL to prepare a 0.1 M-HCl solution. 9 mL of the prepared 0.1M-HCl was weighed out using a graduated cylinder, 0.20 g of low molecular weight chitosan weighed using an analytical balance was added, and the mixture was stirred with a glass rod to obtain a chitosan solution.
Next, β-glycerophosphate disodium tetrahydrate (C 3 H 7 Na 2 O 6 P・4H 2 O, MW 216.04, manufactured by TCI Tokyo Kasei Kogyo Co., Ltd.) was added to 1 mL of water weighed using a graduated cylinder. Weigh and add 0.56 g (0.0259 mol) using an analytical balance, stir with a glass rod to dissolve, and then add potassium dihydrogen phosphate (KH 2 PO 4 , MW 136.086, manufactured by Wako Pure Chemical Industries, Ltd.). Basic dipotassium hydrogen phosphate (K 2 HPO 4 , MW 174.2, manufactured by Wako Pure Chemical Industries, Ltd.) was added to obtain a disodium β-glycerophosphate solution. 1 mL of disodium β-glycerophosphate solution was added drop by drop to the chitosan solution using a measuring pipette and stirred, and the resulting solution was used as a polyol-chitosan-containing curing liquid. This is hereinafter referred to as LiquidC1.
[硬化液の評価]
(1)透過率測定
紫外可視分光光度計(型式:V-500、日本分光株式会社製)を用いてスペクトル測定と固定波長測定を行い、作製した硬化液の透過率を調べた。測定条件を以下の表3-2に示す。作製した硬化液を角型石英セル(10mm、日本分光株式会社製)に入れ測定を行った。
[Evaluation of hardening liquid]
(1) Transmittance measurement Spectrum measurement and fixed wavelength measurement were performed using an ultraviolet-visible spectrophotometer (model: V-500, manufactured by JASCO Corporation) to examine the transmittance of the prepared cured liquid. The measurement conditions are shown in Table 3-2 below. The prepared curing liquid was placed in a square quartz cell (10 mm, manufactured by JASCO Corporation) and measured.
(2)pH測定
作製した硬化液のpH測定を、pHメーター(型式:D-51、株式会社製掘場製作所)を用いて行った。使用前には、ほう酸塩緩pH標準液(pH9.18)、中性リン酸塩pH標準液(pH6.86)、フタル酸塩pH標準液(pH4.01)(すべて和光純薬工業株式会社製)を用いて3点校正した。
(2) pH measurement The pH of the prepared hardening solution was measured using a pH meter (model: D-51, manufactured by Horiba Seisakusho Co., Ltd.). Before use, prepare borate mild pH standard solution (pH 9.18), neutral phosphate pH standard solution (pH 6.86), and phthalate pH standard solution (pH 4.01) (all from Wako Pure Chemical Industries, Ltd.). A three-point calibration was performed using the
(3)アルギン酸ナトリウムの評価
アルギン酸の粘度測定を行った。破骨細胞はプロトンと塩素イオンを産生し、体内で骨を溶解するが、塩素イオン濃度の異なる生理食塩水、Tris-HCl水溶液、擬似体液(SBF)中に浸漬し、アルギン酸の分子量変化を粘度から推定した。
生理食塩水は、塩化ナトリウム(NaCl、MW58.44、等級:特級、和光純薬工業株式会社製)9.000gを分析天秤で秤量し、1Lメスフラスコに入れ、水を加えて定容した。SBF、Tris-HCl水溶液の作製に先立ち、1N-HCl溶液を、塩酸(HCl、35.0~37.0mass/mass%、等級:特級、和光純薬工業株式会社製)をメスシリンダーで用いて秤量し、水を加えて12倍に希釈することで得た。
(3) Evaluation of sodium alginate The viscosity of alginic acid was measured. Osteoclasts produce protons and chloride ions and dissolve bone in the body. Osteoclasts are immersed in physiological saline, Tris-HCl aqueous solution, and simulated body fluid (SBF) with different chloride ion concentrations, and changes in the molecular weight of alginic acid are measured by viscosity. It was estimated from
For the physiological saline, 9.000 g of sodium chloride (NaCl, MW 58.44, grade: special grade, manufactured by Wako Pure Chemical Industries, Ltd.) was weighed using an analytical balance, placed in a 1 L volumetric flask, and water was added to make the volume constant. Prior to the preparation of SBF and Tris-HCl aqueous solution, a 1N-HCl solution was prepared using hydrochloric acid (HCl, 35.0-37.0 mass/mass%, grade: special grade, manufactured by Wako Pure Chemical Industries, Ltd.) in a measuring cylinder. It was obtained by weighing and diluting 12 times with water.
SBFは、S. B. Cho、K. Nakanishi、T. Kokubo、N. Soga、C. Ohtsuki、T. Nakamura、T. Kitsugi、T. Yamamuro、J. Am. Ceram. Soc.、第78巻、第7号、p.1769-1774(1995)に従い、以下の通り調製した。2Lポリ瓶中にメスシリンダーで水700mLを秤量して入れ、撹拌子とホットスターラーを用い、回転数500rpmで撹拌しながら、表3-3の試薬(等級:特級、和光純薬工業株式会社製)を、順に分析天秤で精秤して加え、溶解したら、次の試薬を同様に精秤、溶解を行った。ホットスターラーで、温度36.5±0.5℃となるように調整し、アルコール温度計で確認した。顆粒状のCaCl2は、一粒ずつ逐次添加し投入の一粒が溶けてから次の一粒を加えた。Na2SO4を加えた時点でpHメーターの電極を溶液に浸した。水をさらに200mL加えて液量を900mLとしたのち、pHメーターを見ながらpH7.45以下の範囲でtris(トリス-ヒドロキシメチルアミノメタン)を添加し、pHが7.45まで上昇したら、1M-HCl溶液を滴下し、pHを7.42まで下げた。次いで、trisを加え、pH7.45まで上昇したら1M-HCl溶液を加える操作はtrisを使い切るまで繰り返し、最終的にpH7.40に調整した。調整後の水溶液を1000 mLメスフラスコに移し水冷、液温が温度20℃以下になったあと、水を加え定容した。SBFは調製後1カ月以内に使用した。SBFの塩素濃度は、148.8mmolである。pH測定をpHメーター(型式:D-51、株式会社製掘場製作所)を用いて行った。 SBF is SB Cho, K. Nakanishi, T. Kokubo, N. Soga, C. Ohtsuki, T. Nakamura, T. Kitsugi, T. Yamamuro, J. Am. Ceram. Soc., Vol. 78, No. 7 , p. 1769-1774 (1995) as follows. Weigh and pour 700 mL of water into a 2L plastic bottle using a measuring cylinder, and while stirring at a rotation speed of 500 rpm using a stirrer and a hot stirrer, add the reagents listed in Table 3-3 (grade: special grade, manufactured by Wako Pure Chemical Industries, Ltd.). ) were added and dissolved in order using an analytical balance, and then the next reagent was weighed and dissolved in the same manner. The temperature was adjusted to 36.5±0.5°C using a hot stirrer and confirmed using an alcohol thermometer. Granular CaCl 2 was added one by one one by one, and after one granule was dissolved, the next one was added. Once the Na 2 SO 4 was added, the pH meter electrode was immersed in the solution. After adding another 200 mL of water to make the liquid volume 900 mL, add tris (tris-hydroxymethylaminomethane) while watching the pH meter until the pH is below 7.45. When the pH rises to 7.45, 1M- HCl solution was added dropwise to lower the pH to 7.42. Next, tris was added, and when the pH rose to 7.45, the operation of adding 1M HCl solution was repeated until tris was used up, and the pH was finally adjusted to 7.40. The adjusted aqueous solution was transferred to a 1000 mL volumetric flask and cooled with water. After the liquid temperature reached 20° C. or less, water was added to adjust the volume to a constant volume. SBF was used within one month after preparation. The chlorine concentration of SBF is 148.8 mmol. pH measurement was performed using a pH meter (model: D-51, manufactured by Horiba Seisakusho Co., Ltd.).
Tris-HClは以下の通り調製した。メスシリンダーで秤取った水900mLを、撹拌子とホットスターラーを用いて温度36.5±0.5℃に調整した。1.0M-HClをメスシリンダーで39mL秤量して加え、pHメーター電極を浸した。分析天秤で秤量したTrisを入れ、pH7.45まで上昇したら1.0M-HCl溶液を加え、Tris6.118gを使い切るまで繰り返し、最終的にpH7.40に調整した。調整後の水溶液を1000mLのメスフラスコに移し水冷、液温が温度20℃以下になるまで静置した。その後、水で定容した。
生理食塩水、Tris-HCl、擬似体液(SBF)、それぞれの塩素濃度は、145mM、50mM、170mMである。それぞれメスシリンダーで秤量し200mLをビーカーに入れ、分析天秤で秤量したアルギン酸ナトリウム(等級:特級、和光純薬工業株式会社製)粉末2.00gを加え、24時間、室温で静置した。粘度測定にはB型回転粘度計(型式:ブルックフィールドDV-I Prime、英弘精機株式会社製)を用いた。回転数は60rpmとし、回転子は62番(φ19×7mm)を用いた。また測定は、二重管式反応容器(φ150×100mm、株式会社三商製)に水を入れ、低温恒温水槽(型式:LTB-400A、アズワン株式会社製)から循環し、温度20℃(室温)に保持した。データは、表示された数値を読取り記録した。
Tris-HCl was prepared as follows. 900 mL of water was weighed in a measuring cylinder and adjusted to a temperature of 36.5±0.5°C using a stirrer and a hot stirrer. 39 mL of 1.0M HCl was weighed and added using a graduated cylinder, and the pH meter electrode was immersed. Tris weighed using an analytical balance was added, and when the pH rose to 7.45, a 1.0 M HCl solution was added, and this was repeated until 6.118 g of Tris was used up, and the pH was finally adjusted to 7.40. The adjusted aqueous solution was transferred to a 1000 mL volumetric flask, cooled with water, and allowed to stand until the liquid temperature became 20° C. or lower. Thereafter, the volume was adjusted to volume with water.
The chlorine concentrations of physiological saline, Tris-HCl, and simulated body fluid (SBF) are 145 mM, 50 mM, and 170 mM. 200 mL of each was weighed using a graduated cylinder and placed in a beaker, and 2.00 g of sodium alginate (grade: special grade, manufactured by Wako Pure Chemical Industries, Ltd.) powder weighed using an analytical balance was added, and the mixture was allowed to stand at room temperature for 24 hours. A B-type rotational viscometer (model: Brookfield DV-I Prime, manufactured by Hideko Seiki Co., Ltd.) was used to measure the viscosity. The rotation speed was 60 rpm, and a rotor of No. 62 (φ19×7 mm) was used. In addition, for measurement, water was poured into a double-tube reaction container (φ150 x 100 mm, manufactured by Sansho Co., Ltd.), and water was circulated from a low-temperature thermostatic water tank (model: LTB-400A, manufactured by AS ONE Co., Ltd.) at a temperature of 20°C (room temperature). ) was held. The data was read and recorded from the displayed values.
[CPC硬化試験]
(1)CPCペーストの調製
CPCの調製は、JIS T0330-4に準拠して行った。設定した粉液比になるように、セメント粉1~4を分析天秤で秤量した。硬化液は練和に用いるシャーレに入れた状態で、分析天秤で秤量した。練和は、図3-1の治具を用いて行った。シャーレにセメント粉を硬化液に触れないように入れ、もし塊があれば練和前にプラスチック板(図3-1、(a))で押さえて潰した。セメント粉は3回に分け、プラスチック板とステンレス製薬サジ(図3-1、(b))を用い、硬化液(図中は、LiquidC2)と合わせ練和した。大気中(温度25℃)で70秒間練和し、練和物を得た。
[CPC hardening test]
(1) Preparation of CPC paste CPC was prepared in accordance with JIS T0330-4. Cement powders 1 to 4 were weighed using an analytical balance to achieve the set powder-liquid ratio. The hardened liquid was placed in a petri dish used for kneading and weighed using an analytical balance. Kneading was performed using the jig shown in Figure 3-1. Cement powder was placed in a Petri dish without touching the hardening solution, and if there were any lumps, they were crushed by pressing them with a plastic plate (Figure 3-1, (a)) before mixing. The cement powder was divided into three parts and kneaded together with the curing liquid (Liquid C2 in the figure) using a plastic plate and a stainless steel pharmaceutical spoon (Figure 3-1, (b)). The mixture was kneaded in the air (temperature 25°C) for 70 seconds to obtain a kneaded product.
練和物は、練和後直ちに、プラスチック板一枚の上に載せたφ6×12mmのテフロン(登録商標)製割型(図3-2、(a))にステンレス製薬さじとガラス棒(φ5.6mm)を用いて詰込んだ。その際、気泡が入らないように、ステンレス製薬さじでテフロン製割型の中央の穴に押し込み、適宜ガラス棒で上から抑えることを繰り返す。さらに、両側をプラスチック板(図3-2、(b))とクリップ(図3-2、(c))で留めた。型の構成を図3-2に示す。
予め温度37℃に保持したクールインキュベーター(型式:CN-40A、三菱電機エンジニアリング株式会社製)中に、水を含ませたスポンジを入れた容器およびメスシリンダーで秤量した水50mLを入れた栓付スクリュー管瓶を入れた。練和物をテフロン製割型ごと、スポンジの上に載せ、容器に蓋をして1時間保持し、初期硬化体を得た。その後、予め温度37℃に保温した水中に割型のまま練和物を浸漬した。クールインキュベーター中、温度37℃で保温し浸漬させ、その後脱型し得られたCPC硬化体を試料とした。
図3-3は、テフロン製割型、(a)テフロン型、(b)テフロン型固定板(30mm×12mm×2.3mm、中央の穴径φ5mm)、(c)平頭ネジ(5M×33mm)、(d)ナットおよび(e)組立図を示す図である。
図3-4は、CPCの初期硬化に用いる容器を示す図である。
Immediately after kneading, the kneaded product was placed in a φ6 x 12 mm Teflon (registered trademark) split mold (Figure 3-2, (a)) placed on a single plastic plate with a stainless steel pharmaceutical spoon and a glass rod (φ5 .6mm). At this time, to prevent air bubbles from entering, push it into the center hole of the Teflon split mold with a stainless steel pharmaceutical spoon, and press it down from above with a glass rod as appropriate. Furthermore, both sides were fastened with plastic plates (Figure 3-2, (b)) and clips (Figure 3-2, (c)). The configuration of the mold is shown in Figure 3-2.
In a cool incubator (model: CN-40A, manufactured by Mitsubishi Electric Engineering Co., Ltd.) maintained at a temperature of 37°C in advance, a container containing a sponge soaked in water and a screw capped screw containing 50 mL of water measured using a graduated cylinder. I put in a tube bottle. The kneaded product was placed on a sponge together with a Teflon split mold, and the container was covered with a lid and held for 1 hour to obtain an initial hardened product. Thereafter, the kneaded product was immersed in water kept at a temperature of 37° C. in its split form. The CPC cured product obtained by incubating and immersing the product in a cool incubator at a temperature of 37°C and then demolding was used as a sample.
Figure 3-3 shows a Teflon split mold, (a) Teflon mold, (b) Teflon mold fixing plate (30mm x 12mm x 2.3mm, center hole diameter φ5mm), (c) flat head screw (5M x 33mm) , (d) nut and (e) assembly diagram.
FIG. 3-4 is a diagram showing a container used for initial curing of CPC.
(2)圧縮強度試験
圧縮強度試験は、JIS T0330-4に準拠して行った。上記の通り調製したCPC硬化体を各浸漬条件ごとに5個作製した。CPC硬化体の上面と下面が平行になるよう留意した。平行でなく突出した部分があると応力が集中し、本来より低い値が得られるからである。浸漬後、表面の水を拭い、試験に供した。圧縮強度測定には、万能試験機(型式:AUTOGRAPH AGI-20kN、株式会社島津製作所製)、5kNロードセル(型式:87394、株式会社島津製作所製)を用い、また引張方向を圧縮方向に転換する引張-圧縮変換器(図3-5)を用いた。引張-圧縮変換器と試料の間に水で濡らした濾紙を挟み、荷重が1Nかかった時点で変位を0mmとし、ゼロ点を合わせた。試験途中に微小破壊による圧縮強度の急激な減少があっても試験を中断せず、変位が2mmになるまで連続して行った。測定条件は、ヘッドスピード0.500mm/sec、サンプリング間隔100msecで、制御・解析ソフト(Tranpezium、株式会社島津製作所製)を用いて計測を行った。
(2) Compressive strength test The compressive strength test was conducted in accordance with JIS T0330-4. Five cured CPC bodies prepared as described above were produced for each immersion condition. Care was taken to ensure that the upper and lower surfaces of the cured CPC body were parallel. This is because if there are protruding parts that are not parallel, stress will be concentrated and a lower value than originally expected will be obtained. After immersion, the water on the surface was wiped off and the sample was tested. To measure the compressive strength, a universal testing machine (model: AUTOGRAPH AGI-20kN, manufactured by Shimadzu Corporation) and a 5kN load cell (model: 87394, manufactured by Shimadzu Corporation) were used. - Using a compression converter (Figure 3-5). A water-wetted filter paper was sandwiched between the tension-compression transducer and the sample, and when a load of 1N was applied, the displacement was set to 0 mm and the zero point was set. Even if there was a sudden decrease in compressive strength due to microfracture during the test, the test was not interrupted and continued until the displacement reached 2 mm. The measurement conditions were a head speed of 0.500 mm/sec, a sampling interval of 100 msec, and measurement was performed using control and analysis software (Tranpezium, manufactured by Shimadzu Corporation).
(3)初期硬化時間測定
初期硬化時間測定は、JIS T0330-4に準拠し行った。上記の要領で練和したCPCペーストを練和開始後90秒以内にテフロン製型(φ10×5mm)に入れ、初期硬化体の調製と同様、温度37℃に保持したクールインキュベーター中の水を含んだスポンジを入れた容器中に置き、ビガー針試験機(型式:A-004、株式会社日本メック製)を用い、ビガー針(300g、先端面積2mm2)を真上から静かに落とし、圧痕を確認後、圧痕が残れば容器内に戻すということを繰り返し、圧痕を示さなくなった時間を初期硬化時間とした。試験の様子を図3-6に示す。1条件につき3回行い、その平均値を初期硬化時間とした。
(3) Initial curing time measurement Initial curing time measurement was performed in accordance with JIS T0330-4. The CPC paste kneaded as described above was put into a Teflon mold (φ10 x 5 mm) within 90 seconds after the start of kneading, and placed in a cool incubator kept at a temperature of 37°C, as in the preparation of the initial hardening product. Place a sponge in a container and use a Vigor needle tester (model: A-004, manufactured by Nippon MEC Co., Ltd.) to gently drop a Vigar needle (300 g, tip area 2 mm 2 ) from directly above to make an impression. After checking, if any indentation remained, it was returned to the container repeatedly, and the time when no indentation appeared was defined as the initial curing time. The test situation is shown in Figure 3-6. The test was performed three times for each condition, and the average value was taken as the initial curing time.
(4)静的崩壊率測定
静的崩壊率測定は、JIS T0330-4に準拠し行った。メスシリンダーで秤量した水に分析天秤で秤量した塩化ナトリウム(NaCl、等級:特級、キシダ化学株式会社製)を用いて生理食塩水(0.9%NaCl水溶液)を調製した。プラスチック容器(図3-7(a)、φ40×30mm)の中にステンレス金網台(図3-7(b)、30×30mm)と上記のように調整し、メスシリンダーで秤量した生理食塩水45 mLを入れ、予めクールインキュベーター内で温度37℃に加温した。上記の手順により得られたCPCペーストをシリンジ(φ10mm、40mL)に1mL充填し、プラスチック容器の中にあるステンレス金網台上に静かに押し出した。練和開始5分後に容器の蓋を閉めて、クールインキュベーター中で、温度37℃で72時間静置した。72時間後、容器内の生理食塩水を慎重に取り除き、金網台ごとプラスチック容器をプログラム定温乾燥機内、温度37℃で24時間乾燥し、分析天秤を用いて秤量し、以下の式より崩壊率を求めた。
崩壊率(%)=[(c-d)/((a-b)+(c-d))]×100
a:硬化した試料と金網台の重量(g)
b:硬化した試料を除去し、乾燥させた金網台の重量(g)
c:崩壊した試料とプラスチック容器の重量(g)
d:崩壊した試料を除去し、乾燥させたプラスチック容器の重量(g)
(4) Static disintegration rate measurement Static disintegration rate measurement was performed in accordance with JIS T0330-4. Physiological saline (0.9% NaCl aqueous solution) was prepared by adding sodium chloride (NaCl, grade: special grade, manufactured by Kishida Chemical Co., Ltd.) to water weighed using a graduated cylinder and weighed using an analytical balance. Place a stainless steel wire mesh stand (Figure 3-7(b), 30 x 30 mm) in a plastic container (Figure 3-7(a), φ40 x 30 mm) and physiological saline adjusted as above and weighed with a measuring cylinder. 45 mL was added and preheated to 37°C in a cool incubator. 1 mL of the CPC paste obtained by the above procedure was filled into a syringe (φ10 mm, 40 mL), and gently extruded onto a stainless steel wire mesh stand inside a plastic container. Five minutes after the start of kneading, the lid of the container was closed, and the mixture was left standing in a cool incubator at a temperature of 37° C. for 72 hours. After 72 hours, carefully remove the physiological saline inside the container, dry the plastic container together with the wire mesh stand in a programmed constant temperature dryer for 24 hours at a temperature of 37°C, weigh it using an analytical balance, and calculate the disintegration rate using the following formula. I asked for it.
Decay rate (%) = [(c-d)/((a-b)+(c-d))]×100
a: Weight of the cured sample and wire mesh stand (g)
b: Weight of the wire mesh stand from which the cured sample was removed and dried (g)
c: Weight of disintegrated sample and plastic container (g)
d: Weight of the plastic container from which the disintegrated sample was removed and dried (g)
(5)押出力測定
CPCペーストの注入のし易さ(Injectability)を評価するため、JIS T0330-4の稠度試験の代わりに、以下の測定を行った。
CPCを70秒間練和し、90秒以内にCPC計量用シリンジ(図3-8、φ4.6mm)を用いて0.2mLを計量した。120秒後、図3-9のように電子天秤(型式:EK-4100i、株式会社エーアンドデイ製)上で筒先側を上にし、外筒を手で持って鉛直下方向に荷重を加えていき、シリンジが筒先から完全に出るまでにかかった最大荷重を測定した。なお、荷重測定時は電子天秤の液晶部を動画撮影し、動画にて最大荷重を確認した。測定は3回繰り返し、それらの平均値と標準偏差を得た。
(5) Extrusion force measurement In order to evaluate the injectability of the CPC paste, the following measurements were performed instead of the consistency test of JIS T0330-4.
CPC was kneaded for 70 seconds, and 0.2 mL was measured within 90 seconds using a CPC measuring syringe (Figure 3-8, φ4.6 mm). After 120 seconds, as shown in Figure 3-9, place the cylinder tip side up on an electronic balance (model: EK-4100i, manufactured by A&D Co., Ltd.), hold the outer cylinder with your hand, and apply a load vertically downward. The maximum load required until the syringe was completely ejected from the tip was measured. In addition, when measuring the load, a video was taken of the liquid crystal part of the electronic balance, and the maximum load was confirmed from the video. Measurements were repeated three times, and their average values and standard deviations were obtained.
[試料の分析]
(1)粉末X線回折による結晶相同定
上記により作製した生成物A、市販TTCP、市販TTCP(2)、DCPAおよび作製したCPC硬化体(シャーレに入れ、プログラム定温乾燥機内、温度50℃で乾燥した)の粉末X線回折を行った。X線回折装置(型式:RINT2200、リガク株式会社製)、解析ソフト(JADE6、リガク株式会社製)、X線発生には封入管(ターゲットCo、2kW)を用いた。測定条件は以下の通りである。測定角度10°~70°、サンプリング角度0.02°、スキャン速度2.0°min-1、管電圧40kV、管電流20mA、スリットDS=1°、SS=1°、RS=0.3mm、Co-Kαの波長は1.790Åである。
[Sample analysis]
(1) Identification of crystal phase by powder X-ray diffraction Product A prepared above, commercially available TTCP, commercially available TTCP (2), DCPA and the prepared cured CPC (placed in a petri dish and dried at 50°C in a programmed constant temperature dryer) powder X-ray diffraction was performed. An X-ray diffractometer (model: RINT2200, manufactured by Rigaku Corporation), analysis software (JADE6, manufactured by Rigaku Corporation), and an enclosed tube (target Co, 2 kW) were used for X-ray generation. The measurement conditions are as follows. Measurement angle 10° to 70°, sampling angle 0.02°, scan speed 2.0° min -1 , tube voltage 40 kV, tube current 20 mA, slit DS = 1°, SS = 1°, RS = 0.3 mm, The wavelength of Co-Kα is 1.790 Å.
(2)粒度分布測定
合成し分級したTTCP(生成物A)の粒度分布を測定した。レーザー回折/錯乱式測定装置(型式:LA920、株式会社堀場製作所製)で行った。分散媒は超純水、分散剤は使用しなかった。試料ごとに超音波洗浄機で分散後、測定した。水に対するリン酸カルシウムの屈折率は1.24とした。
(2) Particle size distribution measurement The particle size distribution of the synthesized and classified TTCP (product A) was measured. The measurement was carried out using a laser diffraction/dispersion measuring device (model: LA920, manufactured by Horiba, Ltd.). The dispersion medium was ultrapure water, and no dispersant was used. Each sample was dispersed using an ultrasonic cleaner and then measured. The refractive index of calcium phosphate with respect to water was 1.24.
(3)吸収性インビトロ試験
JIS T0330-3:2012に準拠して溶解性試験を行った。破骨細胞が作り出す環境下であるpH5.5の溶液中にて、試料からのカルシウムイオン溶出量、質量減少量の測定を行った。試料は上記と同様に練和後、温度37℃で初期硬化させ、温度37℃の生理食塩水50mL中、7日浸漬後、プログラム定温乾燥機(型式:DOV-450P、アズワン株式会社製)を用い、温度50℃で24時間乾燥した試料を吸収性試験試料とした。
(3) Absorption in vitro test A solubility test was conducted in accordance with JIS T0330-3:2012. The amount of calcium ions eluted from the sample and the amount of mass loss were measured in a solution with a pH of 5.5, which is an environment created by osteoclasts. After kneading the sample in the same manner as above, the sample was initially cured at a temperature of 37°C, and after being immersed in 50 mL of physiological saline at a temperature of 37°C for 7 days, it was dried in a programmed constant temperature dryer (model: DOV-450P, manufactured by As One Corporation). A sample dried at a temperature of 50° C. for 24 hours was used as an absorbency test sample.
酢酸-酢酸ナトリウム緩衝液(pH5.5)の調製
酢酸4.804g(0.08mL、CH3COOH、MW60.05、等級:特級、キシダ化学株式会社製)を分析天秤で秤量し、1Lメスフラスコに入れ、水を加えて1Lに定容し、0.08mol/L酢酸溶液を作製した。
酢酸ナトリウム6.562g(0.08mol、CH3COONa、MW82.0343、等級:特級、キシダ化学株式会社製)を同様に秤量し、1Lメスフラスコと水を用いて同様に、0.08mol/L酢酸ナトリウム溶液とした。この作業を2回繰り返し、0.08mol/L酢酸ナトリウムを2L作製した。
メスシリンダーで秤量した0.08mol/L酢酸溶液20.0mLに0.08mol/L酢酸ナトリウム溶液を加え、pHメーター(型式:D-51、株式会社堀場エステック製)を用いて、pH5.50±0.02に調整した。0.08mol/L酢酸ナトリウム溶液142mLでpH5.49~5.50となった。よって、0.08mol/L酢酸溶液と0.08mol/L酢酸ナトリウム溶液を混合比1:7で混合してpH5.50±0.02の酢酸-酢酸ナトリウム緩衝液を調製した。
Preparation of acetic acid-sodium acetate buffer (pH 5.5) Weigh out 4.804 g of acetic acid (0.08 mL, CH 3 COOH, MW 60.05, grade: special grade, manufactured by Kishida Chemical Co., Ltd.) using an analytical balance, and place it in a 1 L volumetric flask. and water was added to adjust the volume to 1 L to prepare a 0.08 mol/L acetic acid solution.
6.562 g of sodium acetate (0.08 mol, CH 3 COONa, MW82.0343, grade: special grade, manufactured by Kishida Chemical Co., Ltd.) was weighed in the same manner, and 0.08 mol/L was similarly weighed using a 1 L volumetric flask and water. It was made into a sodium acetate solution. This operation was repeated twice to produce 2 L of 0.08 mol/L sodium acetate.
Add 0.08 mol/L sodium acetate solution to 20.0 mL of 0.08 mol/L acetic acid solution weighed in a measuring cylinder, and adjust the pH to 5.50± using a pH meter (model: D-51, manufactured by Horiba Estec Co., Ltd.). It was adjusted to 0.02. The pH became 5.49 to 5.50 with 142 mL of 0.08 mol/L sodium acetate solution. Therefore, an acetic acid-sodium acetate buffer solution having a pH of 5.50±0.02 was prepared by mixing a 0.08 mol/L acetic acid solution and a 0.08 mol/L sodium acetate solution at a mixing ratio of 1:7.
校正用1mg/L、10mg/L、100mg/L Ca標準液の調製
1000ppm Ca2+標準液を以下の手順で作製した。
硝酸9.132g(0.1mol、HNO3、69~70 mass/mass%、等級:特級、キシダ化学株式会社製)を分析天秤で秤量し、1Lメスフラスコに入れ、水を加えて1000mLに定容し、0.1mol/L硝酸溶液を作製した。
炭酸カルシウム(CaCO3、MW100.0869、等級:特級、和光純薬工業株式会社製)2.502gを分析天秤で秤量し、1Lメスフラスコに入れ、0.1mol/L硝酸溶液を加えて1000mLに定容し、1000ppm Ca2+標準溶液とした。
1000ppm Ca2+標準液を、100mLメスフラスコと10mLホールピペットを用いて段階希釈し、100ppm Ca2+標準液、10ppm Ca2+標準液を作製した。それぞれの Ca2+標準液10mLと0.8mol/L酢酸-酢酸ナトリウム緩衝液10mLを10mLホールピペットで秤取り、100mLメスフラスコに入れ、さらに水を加えて100mLに定容し、0.08mol/L酢酸-酢酸ナトリウム-100mg/L、10mg/L、1mg/L Ca2+標準液を調製した。
Preparation of 1 mg/L, 10 mg/L, and 100 mg/L Ca standard solutions for calibration A 1000 ppm Ca 2+ standard solution was prepared according to the following procedure.
Weigh out 9.132 g of nitric acid (0.1 mol, HNO 3 , 69-70 mass/mass%, grade: special grade, manufactured by Kishida Chemical Co., Ltd.) using an analytical balance, put it in a 1 L volumetric flask, and add water to adjust the volume to 1000 mL. A 0.1 mol/L nitric acid solution was prepared.
Weigh 2.502 g of calcium carbonate (CaCO 3 , MW100.0869, grade: special grade, manufactured by Wako Pure Chemical Industries, Ltd.) using an analytical balance, put it in a 1 L volumetric flask, and add 0.1 mol/L nitric acid solution to make the volume 1000 mL. The volume was determined to be 1000 ppm Ca 2+ standard solution.
The 1000 ppm Ca 2+ standard solution was serially diluted using a 100 mL volumetric flask and a 10 mL whole pipette to prepare a 100 ppm Ca 2+ standard solution and a 10 ppm Ca 2+ standard solution. Weigh out 10 mL of each Ca 2+ standard solution and 10 mL of 0.8 mol/L acetic acid-sodium acetate buffer using a 10 mL whole pipette, put them into a 100 mL volumetric flask, add water to make a constant volume of 100 mL, and make 0.08 mol/L. L-acetic acid-sodium acetate-100 mg/L, 10 mg/L, and 1 mg/L Ca 2+ standard solutions were prepared.
(3)Caイオン溶出量測定
Caイオン電極(型式:CH-9101、メトロームジャパン株式会社製)を測定前に以下の通り、コンディショニングを行なった。
水中に2時間浸漬し、次いで0.08mol/L酢酸‐酢酸ナトリウム緩衝液中で撹拌子とホットスターラー(型式:REXIM RSH-1DN、アズワン株式会社製)を用い、回転数430rpmで30分、室温で撹拌しながら浸漬した。
検量線は、上記で作製した校正用Ca標準液を用いて作成した。撹拌子とホットスターラー(型式:REXIM RSH-1DN、アズワン株式会社製)を用い、回転数430rpmで、室温で撹拌し浸漬しながら、1、10、100mg/L Ca2+標準液の順にCaイオン電極を浸漬し、イオン濃度を測定した。
(3) Measurement of Ca ion elution amount Before measurement, a Ca ion electrode (model: CH-9101, manufactured by Metrohm Japan Co., Ltd.) was conditioned as follows.
It was immersed in water for 2 hours, and then immersed in a 0.08 mol/L acetic acid-sodium acetate buffer using a stirring bar and a hot stirrer (model: REXIM RSH-1DN, manufactured by As One Corporation) at a rotation speed of 430 rpm for 30 minutes at room temperature. It was immersed while stirring.
A calibration curve was created using the calibration Ca standard solution prepared above. Using a stirrer and a hot stirrer (model: REXIM RSH-1DN, manufactured by As One Corporation), Ca ions were added to 1, 10, and 100 mg/L Ca 2+ standard solutions in the order of 1, 10, and 100 mg/L Ca 2+ standard solution while stirring and immersing at a rotation speed of 430 rpm at room temperature. The electrode was immersed and the ion concentration was measured.
図3-10に示すように、樹脂製の撹拌子台(研究室自作)の下に試験片を置き、上に撹拌子を載せ、Caイオン電極をセットし、0.08mol/L酢酸-酢酸ナトリウム緩衝液100mLを容器に投入し、撹拌子、ホットスターラー(型式:REXIM RSH-1DN、アズワン株式会社製)を用いて回転数430rpmで撹拌してイオン濃度を測定した。酢酸-酢酸ナトリウム緩衝液を入れてから1分以内に測定を開始した。測定開始20分後までは2分おき、30~150分後までは15分おき、その後30分おきに測定し、300分後に終了した。測定後、緩衝液のpHを測定し、pH5.50であることを確認した。それぞれの条件について3回測定し、それらの平均を実験結果とした。また、生理食塩水に浸漬していた試料を取り出して乾燥、溶解性試験後の試料を、温度50℃で24時間乾燥した後、デシケーター(真空ポリカデシケーター、型式:240G型、アズワン株式会社製)中で2時間放冷後、重量を分析天秤で秤量し、その差を質量減少量とした。 As shown in Figure 3-10, the test piece was placed under a resin stirrer stand (made by the laboratory), a stirrer was placed on top, a Ca ion electrode was set, and 0.08 mol/L acetic acid-acetic acid 100 mL of sodium buffer solution was put into a container, and the ion concentration was measured by stirring at a rotation speed of 430 rpm using a stirring bar and a hot stirrer (model: REXIM RSH-1DN, manufactured by As One Corporation). Measurements were started within 1 minute after adding the acetic acid-sodium acetate buffer. Measurements were taken every 2 minutes until 20 minutes after the start of measurement, every 15 minutes from 30 to 150 minutes after that, and every 30 minutes thereafter, and ended after 300 minutes. After the measurement, the pH of the buffer solution was measured and confirmed to be pH 5.50. Measurements were performed three times for each condition, and the average was taken as the experimental result. In addition, the sample that had been immersed in physiological saline was taken out and dried, and the sample after the solubility test was dried at a temperature of 50°C for 24 hours, and then placed in a desiccator (vacuum polycarbonate desiccator, model: 240G type, manufactured by As One Corporation). After cooling for 2 hours, the weight was measured using an analytical balance, and the difference was taken as the amount of mass loss.
(4)断層画像撮影
卓上型マイクロフォーカスX線CT(型式:SMX-90CT Plus、inspeXio、株式会社島津製作所製)を用いて、CPC硬化体の断層画像撮影を行った。
試料台に試料を取り付け、管電圧90kV、管電流110μAで断層画像を撮影した。データを3次元画像処理ソフト(ExFact VR、日本ビジュアルサイエンス株式会社製)を用いて、断層画像のボリュームレンダリングにより三次元可視化を行った.LUXテーブルを調整し、試料の3D断面を観察した。
(4) Tomographic imaging Tomographic imaging of the cured CPC body was performed using a tabletop microfocus X-ray CT (model: SMX-90CT Plus, inspeXio, manufactured by Shimadzu Corporation).
A sample was attached to a sample stage, and a tomographic image was taken at a tube voltage of 90 kV and a tube current of 110 μA. The data were visualized in 3D by volume rendering of tomographic images using 3D image processing software (ExFact VR, manufactured by Japan Visual Science Co., Ltd.). The LUX table was adjusted and the 3D cross section of the sample was observed.
(5)FE-SEMでの試料観察
吸収性インビトロ試験後の試料にOsmium Plasma Coater(型式:OPC60A、フィルジェン株式会社製)を用い、OsO4を12nmコーティングしてSEM試料とした。電界放射型走査型顕微鏡(FE-SEM、型式:JSM-6500F、日本電子株式会社製)で各試料の観察を行った。観察時の加速電圧は、15kV、真空度5.00×10-4 Pa以下で行った。
(5) Observation of sample with FE-SEM The sample after the absorption in vitro test was coated with 12 nm of OsO 4 using an Osmium Plasma Coater (model: OPC60A, manufactured by Philgen Co., Ltd.) to prepare a SEM sample. Each sample was observed using a field emission scanning microscope (FE-SEM, model: JSM-6500F, manufactured by JEOL Ltd.). The acceleration voltage during observation was 15 kV, and the degree of vacuum was 5.00×10 −4 Pa or less.
[セメント粉の分析]
(1)粉末X線回折(XRD)による試料の同定
(a)生成物A、(b)市販TTCPおよび(c)市販TTCP(2)の回折図形ならびに(d)TTCP(ICDD PDF No.25-1137)の回折線図を図4-1に示す。
図4-1によれば、(a)生成物Aおよび(b)市販TTCPの回折図形と(d)TTCPのICCDによる回折線図のピーク位置および強度がほぼ一致し、これら以外に特にピークはほとんど見られない。したがって、生成物Aおよび市販TTCPはTTCPの単一相であると考えられる。また、市販TTCPを湿式粉砕した市販TTCP(2)は、最強ピーク2本の強度比が異なり、ピーク分離がやや明確でなく、低結晶性アパタイトの存在を示唆している。
[Analysis of cement powder]
(1) Identification of samples by powder X-ray diffraction (XRD) Diffraction patterns of (a) Product A, (b) Commercially available TTCP and (c) Commercially available TTCP (2) and (d) TTCP (ICDD PDF No. 25- 1137) is shown in Figure 4-1.
According to Figure 4-1, the peak positions and intensities of the diffraction patterns of (a) product A and (b) commercially available TTCP and (d) the diffraction pattern of TTCP by ICCD almost match, and other than these, there are no particular peaks. Almost never seen. Therefore, product A and commercial TTCP are considered to be a single phase of TTCP. In addition, commercially available TTCP (2) obtained by wet-pulverizing commercially available TTCP has different intensity ratios between the two strongest peaks, and the peak separation is somewhat unclear, suggesting the presence of low crystalline apatite.
(a)湿式粉砕前のDCPA、(b)30時間湿式粉砕後のDCPA、(c)48時間湿式粉砕後のDCPAおよび(d)96時間湿式粉砕後のDCPAの回折図形ならびに(e)DCPA(ICDD PDF No.09-0080)の回折線図を図4-2に示す。
図4-2によれば、最強ピーク3つに注目すると、30時間の湿式粉砕により(112)面のピークが低下している。しかし、(020)面および(220)面との相対的なピーク強度は、粉砕時間を48時間から96時間としてもほとんど変わらない。DCPAはエタノールに不溶であるが、エタノールに含まれる水分により若干溶解すれば、Caとリン酸の割合から局所的には弱酸性になると思われる。弱酸性ではアパタイトの溶解度が最も低く安定であるが、アパタイトに相当するピークも見られない。粉砕効果により、c軸方向の粉体の形態が変化し、X線回折測定のためのガラス試料板への充填の結晶方位に変化があったためと思われる。
Diffraction patterns of (a) DCPA before wet milling, (b) DCPA after 30 hours of wet milling, (c) DCPA after 48 hours of wet milling, and (d) DCPA after 96 hours of wet milling, and (e) DCPA ( The diffraction diagram of ICDD PDF No. 09-0080) is shown in Figure 4-2.
According to FIG. 4-2, focusing on the three strongest peaks, the peak of the (112) plane decreased after 30 hours of wet milling. However, the relative peak intensities between the (020) plane and the (220) plane hardly change even when the grinding time is changed from 48 hours to 96 hours. DCPA is insoluble in ethanol, but if it is slightly dissolved by the water contained in ethanol, it is thought that it will locally become weakly acidic due to the ratio of Ca and phosphoric acid. Under weak acidity, apatite has the lowest solubility and is stable, but no peak corresponding to apatite is observed. This is thought to be due to the fact that the morphology of the powder in the c-axis direction changed due to the pulverization effect, which caused a change in the crystal orientation of the glass sample plate filled into the glass sample plate for X-ray diffraction measurement.
(2)粒度分布
(I)乾式粉砕のTTCP(粉砕時間1時間)、(II)乾式粉砕のTTCP(粉砕時間1.5時間)、(III)市販のTTCPおよび(IV)市販TTCP(2)の粒度分布を図4-3に、(V)湿式粉砕のDCPA(粉砕時間30時間)、(VI)湿式粉砕のDCPA(粉砕時間48時間)および(VII)湿式粉砕のDCPA(粉砕時間96時間)の粒度分布を図4-4に示し、それらの算術平均系およびメジアン径を表4-1に示す。
図4-3によれば、(I)と(II)を比較すると、粉砕時間を1時間から1.5時間に
するとTTCPの粒径が小さくなっているのが明瞭である。しかしながら、(II)でも分布が左右非対称であり、数μm以下の分布が多くなっている。ミニブレンダーにて粉砕後、メノウ乳鉢での粉砕を行ったが、さらなる微細化の可能性を示唆している。一方、(III)と(IV)を比較すると、市販TTCPと粉砕した市販TTCP(2)は、粒度分布が左右対称でシャープなピークを示し、粉砕による微細化が明瞭に見て取れる。
また、図4-4によれば、(V)~(VII)を比較すると、粒度分布にほとんど変化が見られない。市販DCPAはエタノールを媒体とした湿式粉砕時間を30時間、48時間、96時間まで行ったが、XRDから示唆されるように湿式粉砕30時間で結晶形態に変化が生じた後は、粉砕による微細化はあまり進まなかったと考えられる。
(2) Particle size distribution (I) Dry-milled TTCP (milling time 1 hour), (II) Dry-milled TTCP (milling time 1.5 hours), (III) Commercially available TTCP and (IV) Commercially available TTCP (2) Figure 4-3 shows the particle size distribution of (V) wet-milled DCPA (milling time: 30 hours), (VI) wet-milled DCPA (milling time: 48 hours), and (VII) wet-milled DCPA (milling time: 96 hours). ) is shown in Figure 4-4, and their arithmetic mean system and median diameter are shown in Table 4-1.
According to FIG. 4-3, when comparing (I) and (II), it is clear that the particle size of TTCP becomes smaller when the grinding time is increased from 1 hour to 1.5 hours. However, even in (II), the distribution is asymmetrical, with many distributions having a diameter of several μm or less. After pulverizing in a mini blender, pulverization was performed in an agate mortar, which suggests the possibility of further refinement. On the other hand, when comparing (III) and (IV), the commercially available TTCP and the pulverized commercially available TTCP (2) show a symmetrical particle size distribution with a sharp peak, and the refinement due to pulverization can be clearly seen.
Furthermore, according to FIG. 4-4, when comparing (V) to (VII), there is almost no change in the particle size distribution. Commercially available DCPA was wet-pulverized using ethanol as a medium for up to 30, 48, and 96 hours, but as suggested by It is thought that the development has not progressed very much.
[硬化液の分析]
(1)硬化液の組成
調製したアルギン酸含有硬化液(LiquidA1、LiquidA2、LiquidA3、LiquidA4)の組成を表4-2に示す。
中分子量アルギン酸ナトリウム(80~120mPa・s)は、水に2%まで溶解させると、それ以上中分子量アルギン酸ナトリウムを溶解させることができたが、少しゲル状で流動性が低下した。水に中分子量アルギンナトリウムを2%溶解させ、硬化液として用いると、初期硬化時間が長くなり、セメント粉のTTCPの溶解を促進するため、リン酸塩を添加した。pHを調整するため酸性であるリン酸二水素カリウム(KH2PO4)と弱塩基性であるリン酸水素二カリウム(K2HPO4)を用いた結果、LiquidA1では初期硬化時間が8~15分であった。さらにアルギン酸ナトリウムの溶解量を高めるため、LiquidA2、LiquidA3、LiquidA4では低分子量アルギン酸ナトリウム(20~50mPa・s)を用いると、20%近くまで溶解することが可能であった。また、中分子量と比較して粘性の低下が見られた。
[Analysis of curing liquid]
(1) Composition of hardening liquid The compositions of the prepared alginic acid-containing hardening liquids (Liquid A1, Liquid A2, Liquid A3, Liquid A4) are shown in Table 4-2.
When medium molecular weight sodium alginate (80 to 120 mPa·s) was dissolved in water up to 2%, it was possible to dissolve more medium molecular weight sodium alginate, but it became slightly gel-like and fluidity decreased. When 2% medium molecular weight sodium alginate was dissolved in water and used as a hardening liquid, the initial hardening time became longer, and phosphate was added to promote the dissolution of TTCP in the cement powder. As a result of using potassium dihydrogen phosphate (KH 2 PO 4 ), which is acidic, and dipotassium hydrogen phosphate (K 2 HPO 4 ), which is weakly basic, to adjust the pH, the initial curing time for LiquidA1 was 8 to 15 minutes. It was a minute. Furthermore, in order to increase the amount of sodium alginate dissolved, when low molecular weight sodium alginate (20 to 50 mPa·s) was used in Liquid A2, Liquid A3, and Liquid A4, it was possible to dissolve up to nearly 20%. In addition, a decrease in viscosity was observed compared to the medium molecular weight.
調製したキトサン含有硬化液(LiquidC1、LiquidC2、LiquidC3、LiquidC4)の組成を表4-3に示す。
また、用いたキトサンの種類とそれにより分類した硬化液を表4-4に示す。
キトサンはpH3以下の酸性条件下でプロトン化が進み、分子量の低下と共に溶解するが、pHが1程度の0.1M-HClでは中分子量キトサンでは2%まで、脱アセチル化度が高いダイキトサンでは2%で溶け残りがあり、1%添加に止まった。ダイキトサンはフレーク状塊であり、酸の浸透が良好でなく、溶解し難い傾向が見られた。フレーク状塊をさらに解砕することで溶解性の向上が期待される。また、より高濃度の酸を用いることで、よりプロトン化も促進されると考えられる。また、硬化液を中性にするため、水酸基が多いグリセロリン酸ナトリウムを添加したが、グリセロリン酸はやや粘性が高く、グリコール酸ナトリウムを使うことで粘性の低下が可能ではないかと思われる。低分子量キトサンを用いることで、粘性の低下が見られた。
The compositions of the prepared chitosan-containing curing liquids (Liquid C1, Liquid C2, Liquid C3, Liquid C4) are shown in Table 4-3.
In addition, Table 4-4 shows the types of chitosan used and the curing liquids classified accordingly.
Chitosan is protonated under acidic conditions below pH 3 and dissolves as its molecular weight decreases, but in 0.1M-HCl at a pH of about 1, medium molecular weight chitosan can reach up to 2%, while dichitosan, which has a high degree of deacetylation, can dissolve up to 2%. There was some undissolved material at 2%, so only 1% was added. Diquitosan was a flake-like mass, did not penetrate well with acid, and had a tendency to be difficult to dissolve. It is expected that solubility will be improved by further crushing the flaky lumps. It is also believed that protonation is further promoted by using a higher concentration of acid. Also, to make the curing liquid neutral, sodium glycerophosphate, which has many hydroxyl groups, was added, but glycerophosphoric acid has a somewhat high viscosity, and it seems possible to reduce the viscosity by using sodium glycolate. A decrease in viscosity was observed by using low molecular weight chitosan.
(3)硬化液の特性
調製したアルギン酸含有硬化液(LiquidA1、LiquidA2、LiquidA3、LiquidA4)およびキトサン含有硬化液(LiquidC1、LiquidC2、LiquidC3、LiquidC4)のpHを表4-5に示す。
(3) Characteristics of hardening liquid The pH of the prepared alginic acid-containing hardening liquids (LiquidA1, LiquidA2, LiquidA3, LiquidA4) and chitosan-containing hardening liquids (LiquidC1, LiquidC2, LiquidC3, LiquidC4) is shown in Table 4-5.
また、アルギン酸含有硬化液、(a)LiquidA2、(b)LiquidA3および(c)LiquidA4の様子を図4-5に、それらの透過率を図4-6に示す。
図4-5によれば、(a)LiquidA2、(b)LiquidA3、(c)LiquidA4とアルギン酸濃度が高くなるにつれて、やや着色が見られる。しかし、硬化液を調製し、室温で2週間置いてもゲル化など変質はしなかったため、溶け残りはないと考えられる。
Furthermore, the conditions of the alginic acid-containing curing liquids, (a) Liquid A2, (b) Liquid A3, and (c) Liquid A4 are shown in FIG. 4-5, and their transmittances are shown in FIG. 4-6.
According to FIG. 4-5, as the alginic acid concentration increases (a) Liquid A2, (b) Liquid A3, and (c) Liquid A4, some coloring is observed. However, even after preparing the hardening liquid and leaving it at room temperature for two weeks, no change in quality such as gelation occurred, so it is thought that there is no undissolved residue.
(4)アルギン酸ナトリウムの評価
粘性試験の結果を表4-6に示す。
水に浸漬した場合と比較して、Tris-HClではほぼ同じであり、生理食塩水、SBFの順に粘度が低く、キトサンの場合と同様の結果となった。Clイオン含有量が大きいと粘度が低くなる傾向があった。粘度低下は分子量の低下を意味しており、破骨細胞が産生する塩素イオンにより、体内でアルギン酸は分解・吸収される可能性がある。一方、アルギン酸はCaイオンとキレート結合するため、体内の破骨細胞環境下でキトサンほど分解吸収されない可能性もある。
(4) Evaluation of sodium alginate The results of the viscosity test are shown in Table 4-6.
Compared to the case of immersion in water, the viscosity was almost the same for Tris-HCl, and the viscosity was lower in the order of physiological saline and SBF, and the results were similar to those for chitosan. When the Cl ion content was high, the viscosity tended to be low. A decrease in viscosity means a decrease in molecular weight, and alginic acid may be degraded and absorbed in the body by chloride ions produced by osteoclasts. On the other hand, since alginic acid forms a chelate bond with Ca ions, it may not be degraded and absorbed as much as chitosan in the osteoclast environment in the body.
[硬化体の分析]
(1)硬化時間
硬化体CPC1~5のビガー針試験の結果を表4-7に示す。
硬化液にリン酸塩を含有させることにより、初期硬化時間を早めることができるが、骨形成の手術の現場であまりに早い硬化であれば、混練~注入の操作が困難となるため、一定の初期硬化時間が必要である。適用部位や術者によって、好ましい初期硬化時間に差があり、適切な初期硬化時間を定め難いが、数分~20分程度が望ましいと考えられる。硬化体CPC5を除き、ほぼその範囲に入っている。異なるアルギン酸ナトリウム含有量と粒径は、初期硬化時間にほとんど違いが見られなかったが、粉液比を低くしたCPC5では硬化時間が長い結果となった。
表4-7中、硬化液のLiquidA1、LiquidA2、LiquidA4は、それぞれ水10mL、KH2PO4 0.2g、K2HPO4 0.1gおよびアルギン酸(括弧内のg数)を含み、LiquidC2は、水1mL、0.1M-HCl 9mL、ポリオール0.56gおよびキトサン(括弧内のg数)を含む。
[Analysis of cured body]
(1) Curing time The results of the Vigor needle test of the cured products CPC1 to 5 are shown in Table 4-7.
Including phosphate in the curing solution can speed up the initial curing time, but if it hardens too quickly in the field of bone formation surgery, it will be difficult to perform operations from kneading to injection. Curing time is required. The preferred initial curing time varies depending on the application site and operator, and it is difficult to determine an appropriate initial curing time, but it is thought that a period of several minutes to 20 minutes is desirable. With the exception of cured product CPC5, it is almost within this range. Although there was almost no difference in initial curing time between different sodium alginate contents and particle sizes, CPC5 with a lower powder/liquid ratio resulted in a longer curing time.
In Table 4-7, the curing liquids Liquid A1, Liquid A2, and Liquid A4 each contain 10 mL of water, 0.2 g of KH 2 PO 4 , 0.1 g of K 2 HPO 4 , and alginic acid (number of grams in parentheses), and Liquid C2 contains: Contains 1 mL of water, 9 mL of 0.1M HCl, 0.56 g of polyol, and chitosan (grams in parentheses).
(2)圧縮強度
表4-8に圧縮試験を行った硬化体CPCの条件を、図4-7に硬化体CPC4、CPC7およびCPC8の24時間浸漬における圧縮強度を示す。
表4-8中、硬化液のLiquidA2、LiquidA3、LiquidA4は、それぞれ水10mL、KH2PO4 0.2g、K2HPO4 0.1gおよびアルギン酸(括弧内のg数)を含む。
(2) Compressive strength Table 4-8 shows the conditions of the cured CPC subjected to the compression test, and Figure 4-7 shows the compressive strength of the cured bodies CPC4, CPC7, and CPC8 after 24-hour immersion.
In Table 4-8, the curing liquids Liquid A2, Liquid A3, and Liquid A4 each contain 10 mL of water, 0.2 g of KH 2 PO 4 , 0.1 g of K 2 HPO 4 , and alginic acid (the number of grams in parentheses).
硬化体CPC8の圧縮強度が最も高く、50MPaもの強度を発揮した。アルギン酸ナトリウムの添加率が3.2%以上の添加は圧縮強度の向上には寄与しなかったが、多糖類含有量の増加より圧縮強度が上昇する既報、山田裕貴、大阪市立大学工学研究科修士論文、2013年およびH. H.K.Xu、C. G.Simon、Biomater、第26巻第12号、p.1337-1348、2005年と一致した。硬化体CPC7とCPC8の違いは、多糖類であるアルギン酸ナトリウム含有量の差によると考えられる。 The compressive strength of the cured product CPC8 was the highest, exhibiting a strength of 50 MPa. Addition of sodium alginate at an addition rate of 3.2% or more did not contribute to improving compressive strength, but it has been reported that compressive strength increases due to an increase in polysaccharide content.Yuki Yamada, Master's degree, Graduate School of Engineering, Osaka City University Thesis, 2013 and consistent with H. H.K. The difference between the cured products CPC7 and CPC8 is thought to be due to the difference in the content of sodium alginate, which is a polysaccharide.
表4-9と図4-8に硬化体CPC4の各浸漬時間に対する圧縮強度を示す。
浸漬時間が長くなると圧縮強度が低下する傾向が見られた。後述するように、セメント粉がCPC硬化体に残存しており、水和硬化に寄与していないセメント粉が溶出し、硬化体の密度が低下したためと思われる。水ではなく、体液のようにCaやリン酸が過飽和な場合、溶出分が補充される可能性もあるが、骨補填部では多方面から荷重がかかるため、崩壊のおそれがあり、改善が必要と思われる。また、低分子量アルギン酸により、粘性は低下し、容易に水に溶解するが、硬化に寄与しないアルギン酸は硬化体から溶出する可能性もある。
Table 4-9 and Figure 4-8 show the compressive strength of the cured product CPC4 for each immersion time.
There was a tendency for the compressive strength to decrease as the immersion time increased. As will be described later, this is thought to be because cement powder remained in the CPC hardened body, and the cement powder that did not contribute to hydration hardening was eluted, reducing the density of the hardened body. If Ca or phosphoric acid is supersaturated, such as in body fluids rather than water, there is a possibility that the eluted content will be replenished, but since the bone replacement part is loaded from multiple directions, there is a risk of collapse, and improvement is necessary. I think that the. Furthermore, although low molecular weight alginic acid reduces viscosity and easily dissolves in water, alginic acid that does not contribute to curing may be eluted from the cured product.
セメント粉は2種類のリン酸塩から構成されており、四リン酸カルシウムが残存し易いので、残存を回避するため、粒径の小さなTTCP(7.2)とTTCP(2.0)を用いた。
表4-10に圧縮試験を行った硬化体CPCの条件を、図4-9に硬化体CPC4、CPC2およびCPC9の1日および7日浸漬における圧縮強度を示す。
表4-10中、硬化液のLiquidA4は、水10mL、KH2PO4 0.2g、K2HPO4 0.1gおよびアルギン酸(括弧内のg数)を含む。
Cement powder is composed of two types of phosphates, and since calcium tetraphosphate tends to remain, TTCP (7.2) and TTCP (2.0) with small particle sizes were used to avoid this.
Table 4-10 shows the conditions of the cured CPC under which the compression test was conducted, and Figure 4-9 shows the compressive strength of the cured CPC4, CPC2, and CPC9 after immersion for 1 day and 7 days.
In Table 4-10, the curing liquid Liquid A4 contains 10 mL of water, 0.2 g of KH 2 PO 4 , 0.1 g of K 2 HPO 4 and alginic acid (number of grams in parentheses).
TTCP(7.2)を用いたCPC2は浸漬時間を長くすると圧縮強度は逆に向上した。一方、より粒径が小さいTTCP(2.0)を用いたCPC9は粉液比が小さいため、圧縮強度は低下した。
浸漬時間に伴い強度が向上したCPC2を1か月浸漬すると圧縮強度は22.488±2.076MPaで、7日後より低下した。後述するXRDでTTCPが消失し、水和硬化反応が完了したと思われるが、アルギン酸等の溶出により圧縮強度の低下をもたらしたと思われる。
In CPC2 using TTCP (7.2), the compressive strength increased as the immersion time increased. On the other hand, in CPC9 using TTCP (2.0) with a smaller particle size, the powder/liquid ratio was small, so the compressive strength was reduced.
When CPC2, whose strength improved with the immersion time, was immersed for one month, the compressive strength was 22.488±2.076 MPa, which decreased after 7 days. Although TTCP disappeared in the XRD described below and the hydration hardening reaction was completed, it is thought that the elution of alginic acid and the like caused a decrease in compressive strength.
次に、表4-11に圧縮試験を行ったキトサン含有硬化体CPCの条件を、図4-10に硬化体CPC10およびCPC6の1日および7日浸漬における圧縮強度を示す。
表4-11中、硬化液のLiquidC2は、水1mL、0.1M-HCl 9mL、ポリオール0.56gおよびキトサン(括弧内のg数)を含む。
Next, Table 4-11 shows the conditions of the chitosan-containing cured product CPC subjected to the compression test, and Figure 4-10 shows the compressive strength of the cured products CPC10 and CPC6 after immersion for 1 day and 7 days.
In Table 4-11, the curing liquid Liquid C2 contains 1 mL of water, 9 mL of 0.1M-HCl, 0.56 g of polyol, and chitosan (g number in parentheses).
粒径が異なるセメント粉による圧縮強度に変化は見られなかった。キトサン含有量はアルギン酸含量より低く、強度向上が低いと思われる。浸漬7日後はやや強度が低下し、1ヶ月浸漬したCPC6では8.935±1.563MPaまで低下した。 No change was observed in compressive strength due to cement powders with different particle sizes. The chitosan content is lower than the alginic acid content, and the strength improvement seems to be lower. After 7 days of immersion, the strength decreased slightly, and in CPC6 that was immersed for 1 month, it decreased to 8.935±1.563 MPa.
(3)粉末X線回折による結晶相の分析
1日および7日浸漬した硬化体CPC4の回折図形を図4-11に示す。
どちらの回折図形でもHApのピークが確認できるが、セメント粉の一つであるTTCPのピークも観察された。TTCPとDCPAの溶解度に差があるためと考えられる。
(3) Analysis of crystal phase by powder X-ray diffraction The diffraction patterns of the cured product CPC4 immersed for 1 day and 7 days are shown in Figure 4-11.
Although the peak of HAp can be confirmed in both diffraction patterns, the peak of TTCP, which is a type of cement powder, was also observed. This is thought to be due to the difference in solubility between TTCP and DCPA.
TTCPの粒径をさらに小さくし、表面積を増加させ溶解速度を高めた硬化体CPC2の浸漬時間ごとの回折図形を図4-12に示す。
HApの(300)面および(221)面のピークと比較すると、TTCPの(040)面および(032)面ピークが小さくなっている。また、1ヶ月浸漬するとTTCPのピークがほとんど消失し、水和硬化反応が完了したと考えられる。1ヶ月浸漬後のCPC2の強度が低下していたことから、アルギン酸等の溶出のためと思われる。
Figure 4-12 shows the diffraction pattern for each immersion time of the cured product CPC2, in which the particle size of TTCP is further reduced, the surface area is increased, and the dissolution rate is increased.
Compared to the peaks of the (300) plane and (221) plane of HAp, the peaks of the (040) plane and (032) plane of TTCP are smaller. Furthermore, after one month of immersion, the TTCP peak almost disappeared, indicating that the hydration curing reaction was completed. Since the strength of CPC2 decreased after being immersed for one month, this seems to be due to the elution of alginic acid and the like.
1日および7日浸漬した硬化体CPC9の回折図形を図4-13に示す。
粒径を小さくしたTTCP(2.0)を用いたCPC9では、TTCPのピークは見られず、HApのピークのみが観察できた。しかし、上記のように圧縮強度が低下した。TTCP(2.0)の回折図形では、ピーク分離がやや明確でなく、アモルファスリン酸カルシウムの存在が示唆される。粒度が小さくなることでTTCPも反応したが、アモルファスリン酸カルシウムが生成したため、その分、水和硬化に寄与するTTCPが減少し、強度低下につながったと考えられる。
The diffraction patterns of the cured product CPC9 immersed for 1 day and 7 days are shown in FIG. 4-13.
In CPC9 using TTCP (2.0) with a reduced particle size, no peak of TTCP was observed, and only a peak of HAp was observed. However, as mentioned above, the compressive strength decreased. In the diffraction pattern of TTCP (2.0), the peak separation is somewhat unclear, suggesting the presence of amorphous calcium phosphate. As the particle size became smaller, TTCP also reacted, but since amorphous calcium phosphate was generated, TTCP contributing to hydration hardening decreased by that amount, leading to a decrease in strength.
次に、キトサンを含有するCPC10とCPC6の浸漬時間ごとの回折図形をそれぞれ図4-14および図4-15に示す。
強度の低下はなかったが、TTCPが消失し、水和硬化反応が完了したと考えられる。
図4-16は、本発明の基準となる化合物、TTCP、DCPD、DCPAおよびHApの回折線図(それぞれICDD PDF No.25-1137、No.11-0293、No.09-0080およびNo.74-0566)である。
Next, the diffraction patterns of CPC10 and CPC6 containing chitosan for each immersion time are shown in FIGS. 4-14 and 4-15, respectively.
Although there was no decrease in strength, it is thought that TTCP disappeared and the hydration hardening reaction was completed.
Figure 4-16 shows the diffraction diagrams of the reference compounds of the present invention, TTCP, DCPD, DCPA, and HAp (ICDD PDF No. 25-1137, No. 11-0293, No. 09-0080, and No. 74, respectively). -0566).
(4)押出力
表4-12に押出力測定を行った硬化体CPCの組み合わせと結果を示す。
硬化体CPC2およびCPC6のそれぞれ押出力は、それぞれ169.52kPaおよび77.05kPaであった。CPC2のP/L比(粉液比)に応じて押出力が大きくなった。何れも片手で押出すことができる程度である。キトサンは、アルギン酸に比べて硬化液の含有量が少なく小さい値となった。CPC6はP/L比を2.6~2.8程度に上げられると思われる。
表4-12中、硬化液のLiquidA2は、水10mL、KH2PO4 0.2g、K2HPO4 0.1gおよびアルギン酸(括弧内のg数)を含み、LiquidC2は、水1mL、0.1M-HCl 9mL、ポリオール0.56gおよびキトサン(括弧内のg数)を含む。
(4) Extrusion force Table 4-12 shows the combinations and results of cured CPC for which extrusion force was measured.
The extrusion forces of the cured bodies CPC2 and CPC6 were 169.52 kPa and 77.05 kPa, respectively. The extrusion force increased according to the P/L ratio (powder-liquid ratio) of CPC2. All of them can be pushed out with one hand. Chitosan had a lower curing liquid content than alginic acid, resulting in a smaller value. It seems that CPC6 can raise the P/L ratio to about 2.6 to 2.8.
In Table 4-12, the curing liquid Liquid A2 contains 10 mL of water, 0.2 g of KH 2 PO 4 , 0.1 g of K 2 HPO 4 and alginic acid (number of grams in parentheses), and Liquid C2 contains 1 mL of water, 0.2 g of KH 2 PO 4 , and 0.1 g of K 2 HPO 4 . Contains 9 mL of 1M HCl, 0.56 g of polyol, and chitosan (grams in parentheses).
(5)静的崩壊率
硬化体CPC2およびCPC6の静的崩壊性試験の結果を、それぞれ表4-13および表4-14に示す。
CPC2の崩壊率は2.003±1.258%であり、CPC6の0.629±0.303%よりやや高い値となった。CPC2はP/L比が高く、強度は高かったが、一方、練和が部分的に不十分だったと思われる。静的崩壊率の実験の様子を図4-17に示す。
(5) Static disintegration rate The results of the static disintegration test of cured bodies CPC2 and CPC6 are shown in Tables 4-13 and 4-14, respectively.
The decay rate of CPC2 was 2.003±1.258%, which was a slightly higher value than that of CPC6, 0.629±0.303%. CPC2 had a high P/L ratio and high strength, but on the other hand, it seems that kneading was partially insufficient. Figure 4-17 shows the static collapse rate experiment.
(6)吸収性インビトロ試験
[カルシウムイオン溶出量・質量減少量]
硬化体CPC2とCPC6を作製し、吸収性インビトロ試験を行った。JIS T0330-4に準拠し、破骨細胞が作り出す環境下であるpH5.5に調製した酢酸-酢酸ナトリウム緩衝液中でのCPC2とCPC6のカルシウム濃度の経時変化を、それぞれ図4-18および図4-19に示す。
硬化体CPC2およびCPC6の吸収性試験後の溶液100mLあたりのカルシウムイオン溶出量とCPC質量減量とその差を、表4-15に示す。
試験前後で溶液のpHに変化は見られなかった。カルシウムイオン溶出量はあまり変わらないが、CPC2の方がCPC6よりも重量減少量が大きいという結果になった。リン酸もカルシウムに伴い溶出すると思われるので、重量減少の違いは、硬化液に添加したアルギン酸とキトサンの違いによると思われる。あまりに早く多糖類が溶出すると、硬化体CPCの強度低下をもたらすと思われる。水和硬化中の多糖類は、セメント粉同士を「のり」のように合着することが望ましく、添加量の最適化により強度向上、硬化後に一定の強度を維持したままの多孔化による骨置換という理想的なCPCペーストが期待される。
(6) Absorption in vitro test [Calcium ion elution amount/mass loss amount]
Cured products CPC2 and CPC6 were prepared and an in vitro absorption test was conducted. In accordance with JIS T0330-4, the changes in calcium concentration of CPC2 and CPC6 in an acetic acid-sodium acetate buffer solution adjusted to pH 5.5, which is the environment created by osteoclasts, are shown in Figure 4-18 and Figure 4-18, respectively. Shown in 4-19.
Table 4-15 shows the amount of calcium ions eluted per 100 mL of solution, CPC mass loss, and the difference after the absorption test of cured bodies CPC2 and CPC6.
No change was observed in the pH of the solution before and after the test. Although the amount of calcium ion elution did not change much, the result was that CPC2 had a larger weight loss than CPC6. Since phosphoric acid is also thought to be eluted along with calcium, the difference in weight loss is thought to be due to the difference in alginic acid and chitosan added to the curing solution. It is thought that if the polysaccharide is eluted too quickly, it will cause a decrease in the strength of the cured CPC. During hydration and hardening, it is desirable for polysaccharides to bind cement powder to each other like "glue." Strength can be improved by optimizing the amount added, and bone replacement can be achieved by creating porosity while maintaining a certain strength after hardening. An ideal CPC paste is expected.
[吸収試験後の試料観察]
吸収性試験後の硬化体CPC2のマイクロフォーカスX線CT像(3D図)を図4-20に示す。
マトリックスと濃淡の異なる部分が多数見られる。CPCは直径6mm×深さ12mmのテフロン型の穴に充填するが、中央部に見えるのは、テフロン型への充填の不均一による気泡の可能性もある。
硬化体CPC2およびCPC6のFE-SEMを、それぞれ図4-21および図4-22に示す。CPC2およびCPC6の各図の倍率は、それぞれ5000倍および70倍である。
アルギン酸硬化液を用いた硬化体CPC2に比べて、キトサン硬化液を用いた硬化体CPC6の方が多数の微細な孔が見えるようである。
[Sample observation after absorption test]
A microfocus X-ray CT image (3D image) of the cured product CPC2 after the absorption test is shown in Figure 4-20.
Many areas with different shading from the matrix can be seen. CPC is filled into a Teflon mold hole with a diameter of 6 mm and a depth of 12 mm, but what is visible in the center may be air bubbles due to uneven filling of the Teflon mold.
FE-SEM of cured bodies CPC2 and CPC6 are shown in FIGS. 4-21 and 4-22, respectively. The magnification of each figure for CPC2 and CPC6 is 5000x and 70x, respectively.
It appears that a larger number of fine pores are visible in the cured product CPC6 using the chitosan hardening liquid than in the cured product CPC2 using the alginic acid hardening liquid.
以上の結果から、次のことがわかる。
(1)低分子量アルギン酸ナトリウムを用いると、中分子量アルギン酸ナトリウムに比べて硬化液に添加できる割合が10倍になり、CPCペーストの粘性が低下すること
(2)アルギン酸を塩素量の異なる溶液に浸漬した後、粘度測定を行ったところ、浸漬した溶液の塩素量が高いほど粘度が低下し、重合度が低下すること、および破骨細胞により多孔化が促進されて体内で吸収される可能性があること
(3)リン酸二水素カリウムとリン酸水素二カリウムをアルギン酸含有硬化液に加え、初期硬化時間を測定したところ、硬化時間にはアルギン酸の量は影響しないが、リン酸塩量が多いと初期硬化時間が短縮する傾向があること
(4)セメント粉の粒径調整を行い、作製したCPCの圧縮強度を測定したところ、初期強度は劣るものの水浸漬による強度低下を防ぐこと、および体内での生体骨への置換のための日数を考えると、初期強度より経時的に強度が低下しない粒径を調節したセメント粉の方が有用であると予測できること
From the above results, the following can be understood.
(1) When low molecular weight sodium alginate is used, the proportion that can be added to the curing liquid is 10 times that of medium molecular weight sodium alginate, and the viscosity of the CPC paste is reduced. (2) Alginic acid is immersed in solutions with different amounts of chlorine. After that, the viscosity was measured, and it was found that the higher the amount of chlorine in the soaked solution, the lower the viscosity and the lower the degree of polymerization, and the possibility that osteoclasts promote porosity and absorb it in the body. (3) When potassium dihydrogen phosphate and dipotassium hydrogen phosphate were added to an alginic acid-containing curing solution and the initial curing time was measured, the amount of alginic acid did not affect the curing time, but the amount of phosphate was large. (4) After adjusting the particle size of the cement powder and measuring the compressive strength of the prepared CPC, it was found that although the initial strength was inferior, it prevented the strength from decreasing due to water immersion, and Considering the number of days required for replacement with living bone, it can be predicted that a cement powder with adjusted particle size that does not lose its initial strength over time would be more useful.
(5)粉末X線法で硬化体の結晶相を調べたところ、硬化後もセメント粉の原料であるTTCPのピークが残存したが、これは比較的DCPAの溶解度が高く溶け易いためと考えられること
(6)キトサン含有CPCおよびアルギン酸ナトリウム含有CPCは、後者がアルギン酸の溶出によるものと考えられる、やや高い静的崩壊率を示すものの、全体としてほとんど崩壊せず、多糖類含有でCPCに非崩壊性を付与でき、特にアルギン酸含有硬化液LiquidA4およびキトサン含有硬化液LiquidC2はCPCの硬化液として有用であると考えられること
(7)キトサン含有CPCおよびアルギン酸ナトリウム含有CPCは、吸収性インビトロ試験においてアルギン酸ナトリウムやキトサンの溶出に対応する重量減少が大きいものの、CPC硬化体からのカルシウム溶出量が少ないこと
(8)マイクロX線CTとSEMの表面観察によれば、キトサン含有CPCの方がアルギン酸含有CPCよりも微細な孔が観察されること
(5) When the crystal phase of the hardened product was examined using powder X-ray method, the peak of TTCP, which is a raw material for cement powder, remained even after hardening, but this is thought to be due to the relatively high solubility of DCPA and its ease of dissolution. (6) Although chitosan-containing CPC and sodium alginate-containing CPC show a slightly higher static disintegration rate, which is thought to be due to the elution of alginic acid, the latter hardly disintegrates as a whole, and CPC containing polysaccharides does not disintegrate into CPC. In particular, alginic acid-containing curing liquid Liquid A4 and chitosan-containing curing liquid Liquid C2 are considered to be useful as curing liquids for CPC. Although the weight loss corresponding to the elution of chitosan and chitosan is large, the amount of calcium eluted from the cured CPC body is small. (8) According to surface observation using micro fine pores can also be observed
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| JP2004501682A (en) | 2000-06-29 | 2004-01-22 | バイオシンテック カナダ インコーポレーティッド | Compositions and methods for cartilage and other tissue repair and regeneration |
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| JP2004501682A (en) | 2000-06-29 | 2004-01-22 | バイオシンテック カナダ インコーポレーティッド | Compositions and methods for cartilage and other tissue repair and regeneration |
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