JP7635112B2 - Non-magnetic member and method of manufacturing same - Google Patents
Non-magnetic member and method of manufacturing same Download PDFInfo
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- 238000004519 manufacturing process Methods 0.000 title claims description 13
- 229910001069 Ti alloy Inorganic materials 0.000 claims description 65
- 239000000843 powder Substances 0.000 claims description 46
- 238000000034 method Methods 0.000 claims description 22
- 230000000087 stabilizing effect Effects 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 17
- 238000005245 sintering Methods 0.000 claims description 17
- 238000012545 processing Methods 0.000 claims description 14
- 239000010936 titanium Substances 0.000 claims description 13
- 239000002131 composite material Substances 0.000 claims description 10
- 239000011572 manganese Substances 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 229910045601 alloy Inorganic materials 0.000 claims description 8
- 239000000956 alloy Substances 0.000 claims description 8
- 229910052720 vanadium Inorganic materials 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 3
- 229910001309 Ferromolybdenum Inorganic materials 0.000 claims description 2
- CADICXFYUNYKGD-UHFFFAOYSA-N sulfanylidenemanganese Chemical compound [Mn]=S CADICXFYUNYKGD-UHFFFAOYSA-N 0.000 claims description 2
- 229910052717 sulfur Inorganic materials 0.000 claims description 2
- 239000002245 particle Substances 0.000 description 12
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- 238000009864 tensile test Methods 0.000 description 7
- 238000005275 alloying Methods 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 6
- 229910052748 manganese Inorganic materials 0.000 description 6
- 239000002994 raw material Substances 0.000 description 6
- RTAQQCXQSZGOHL-UHFFFAOYSA-N Titanium Chemical compound [Ti] RTAQQCXQSZGOHL-UHFFFAOYSA-N 0.000 description 5
- 229910052751 metal Inorganic materials 0.000 description 5
- 229910052719 titanium Inorganic materials 0.000 description 5
- 230000009466 transformation Effects 0.000 description 5
- 238000004364 calculation method Methods 0.000 description 3
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- 239000000696 magnetic material Substances 0.000 description 3
- 239000011159 matrix material Substances 0.000 description 3
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- 239000004033 plastic Substances 0.000 description 3
- 229920003023 plastic Polymers 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- 229910052718 tin Inorganic materials 0.000 description 3
- 229910052726 zirconium Inorganic materials 0.000 description 3
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 238000002441 X-ray diffraction Methods 0.000 description 2
- 230000032683 aging Effects 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
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- 239000004800 polyvinyl chloride Substances 0.000 description 2
- 229920000915 polyvinyl chloride Polymers 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- 229910002551 Fe-Mn Inorganic materials 0.000 description 1
- 229910000616 Ferromanganese Inorganic materials 0.000 description 1
- 229910017116 Fe—Mo Inorganic materials 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 229910004349 Ti-Al Inorganic materials 0.000 description 1
- 229910004692 Ti—Al Inorganic materials 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
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- DALUDRGQOYMVLD-UHFFFAOYSA-N iron manganese Chemical compound [Mn].[Fe] DALUDRGQOYMVLD-UHFFFAOYSA-N 0.000 description 1
- 238000000462 isostatic pressing Methods 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
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Description
本発明は、交番磁界中で用いられる非磁性部材等に関する。 The present invention relates to non-magnetic members and the like that are used in alternating magnetic fields.
電磁気を利用した機器(単に「電磁機器という。)は、電動機(モータの他、ジェネレータも含む。)、アクチュエータなど種々あり、交番磁界を利用していることが多い。このような電磁機器は、省エネルギー化を図るために、交番磁界中で使用したときの高周波損失の低減が求められる。特に、(超)高回転する電動機等では、その回転数(交番磁界の周波数)の2乗に比例して大きくなる渦電流損を低減することが強く求められる。例えば、モータのロータコアやステータコア等は、交番磁界に直交する方向に生じる渦電流を抑制するため、絶縁層で被覆された電磁鋼板を積層して構成されることが多い。 There are various types of equipment that utilize electromagnetism (simply referred to as "electromagnetic equipment"), such as electric motors (including generators as well as motors) and actuators, and many of these use alternating magnetic fields. In order to save energy, it is necessary to reduce high-frequency losses in such electromagnetic equipment when they are used in an alternating magnetic field. In particular, in electric motors that rotate at (ultra) high speeds, it is highly necessary to reduce eddy current losses, which increase in proportion to the square of the rotation speed (frequency of the alternating magnetic field). For example, the rotor core and stator core of a motor are often constructed by laminating electromagnetic steel sheets coated with an insulating layer in order to suppress eddy currents that occur in a direction perpendicular to the alternating magnetic field.
しかし、交番磁界中で使用される部材(「電磁用部材」という。)には、そのような構成を採用し難いものもある。この場合、電気抵抗率(単に「比抵抗」という。)の高い材質で電磁用部材を構成して、渦電流損を低減する必要がある。 However, for some components (called "electromagnetic components") that are used in alternating magnetic fields, it is difficult to adopt such a configuration. In such cases, it is necessary to construct the electromagnetic components from a material with high electrical resistivity (simply called "resistivity") to reduce eddy current loss.
なお、磁気回路中に配設される電磁用部材は磁性材とは限らず、非磁性材の場合もある。また、電磁用部材は、電気的特性(例えば比抵抗)や磁気的特性(例えば透磁率)だけではなく、所定の機械的特性(剛性、強度、延性等)を満たすことも要求され得る。このような電磁用部材に関連する記載が下記の特許文献にある。 The electromagnetic components disposed in the magnetic circuit are not limited to magnetic materials, and may be non-magnetic. Furthermore, electromagnetic components may be required to satisfy not only electrical characteristics (e.g., resistivity) and magnetic characteristics (e.g., magnetic permeability), but also certain mechanical characteristics (rigidity, strength, ductility, etc.). The following patent documents contain descriptions related to such electromagnetic components.
特許文献1、2には、非磁性材からなる電磁用部材(「非磁性部材」という。)の一例として、炭素繊維強化プラスチック(CFRP)からなる保護管(スリーブ)に関する記載がある。保護管は、モータのロータシャフト(回転軸)の外周側に設けた円筒状の永久磁石の外周側に被嵌される。保護管により、高回転時に大きな遠心力が作用する永久磁石の損壊が防止される。しかし、回転数をさらに増加させる場合、CFRPからなる保護管では、機械的特性が必ずしも十分ではない。 Patent Documents 1 and 2 describe a protective tube (sleeve) made of carbon fiber reinforced plastic (CFRP) as an example of an electromagnetic component made of a non-magnetic material (referred to as a "non-magnetic component"). The protective tube is fitted over the outer periphery of a cylindrical permanent magnet provided on the outer periphery of the rotor shaft (rotating shaft) of the motor. The protective tube prevents damage to the permanent magnet, which is subjected to large centrifugal forces at high speeds. However, when the rotation speed is further increased, the mechanical properties of a protective tube made of CFRP are not necessarily sufficient.
特許文献3には、チタン基複合材からなる非磁性部材が提案されている。そのチタン基複合材は、Ti-6%Al-4%V等からなるマトリックス中に、Cの一部が欠損したTiCy(0<y<1)からなる強化粒子を分散させてなる。この非磁性部材は、高比抵抗、高強度および高剛性である。 Patent Document 3 proposes a non-magnetic member made of a titanium-based composite material. The titanium-based composite material is made by dispersing reinforcing particles made of TiCy (0<y<1) in which some of the C is missing in a matrix made of Ti-6%Al-4%V, etc. This non-magnetic member has high resistivity, high strength, and high rigidity.
ちなみに、特許文献4~8にもチタン合金またはチタン基複合材に関する記載があるが、電磁用部材やその比抵抗等に関する具体的な記載はない。 Incidentally, Patent Documents 4 to 8 also contain descriptions of titanium alloys or titanium-based composites, but there is no specific description of electromagnetic components or their resistivity, etc.
本発明はこのような事情に鑑みて為されたものであり、従来と異なるチタン合金を用いた非磁性部材等を提供することを目的とする。 The present invention was made in consideration of these circumstances, and aims to provide non-magnetic components and the like that use titanium alloys that are different from conventional ones.
本発明者はこの課題を解決すべく鋭意研究した結果、従来とは異なる組成からなり、高比抵抗および高強度を発現するチタン合金を得ることに成功した。この成果を発展させることにより、以降に述べる本発明を完成するに至った。 As a result of intensive research conducted by the inventors to solve this problem, they succeeded in obtaining a titanium alloy with a different composition from conventional ones, which exhibits high resistivity and high strength. By expanding on this result, they have completed the present invention, which is described below.
《非磁性部材》
(1)本発明は、交番磁界中で用いられる非磁性部材であって、合金全体に対する質量割合で、Al当量が5.5~11となるα相安定化元素と、Mo当量が6~17となるβ相安定化元素とを含むチタン合金を備え、該β相安定化元素にはFeおよびMnが含まれる非磁性部材である。
<Non-magnetic member>
(1) The present invention is a non-magnetic member used in an alternating magnetic field, comprising a titanium alloy containing, in terms of mass ratio relative to the entire alloy, an α-phase stabilizing element having an Al equivalent of 5.5 to 11 and a β-phase stabilizing element having a Mo equivalent of 6 to 17, wherein the β-phase stabilizing element contains Fe and Mn.
(2)本発明の非磁性部材(電磁用部材)は、高比抵抗と高強度を発現するチタン合金を備える。このため、高周波数(例えば高回転数)域の交番磁界中で使用されるときでも、非磁性部材に発生する渦電流損の低減が図られる。また、高速運動(回転、往復動等)により大きな力(遠心力、慣性力等)が作用し得るときでも、非磁性部材の薄肉化、軽量化、小型化等が可能となる。 (2) The non-magnetic member (electromagnetic member) of the present invention comprises a titanium alloy that exhibits high resistivity and high strength. Therefore, even when used in an alternating magnetic field in the high frequency range (e.g., high rotation speed), the eddy current loss generated in the non-magnetic member is reduced. In addition, even when large forces (centrifugal forces, inertial forces, etc.) may act due to high-speed motion (rotation, reciprocation, etc.), the non-magnetic member can be made thinner, lighter, smaller, etc.
なお、本発明に係るチタン合金が高比抵抗および高強度を発現する理由は必ずしも定かではない。現状、高Al当量のα相安定化元素と高Mo当量のβ相安定化元素とが相乗的に作用して、比抵抗と強度を高次元で両立するチタン合金が得られたと考えられる。特に、磁性元素であるFeがTiに固溶することにより、非磁性なチタン合金の比抵抗を向上させていると考えられる。また、Al当量とMo当量が所定範囲内であることを前提に、Mnが含まれることによって、チタン合金の強度が顕著に向上したと考えられる。 The reason why the titanium alloy according to the present invention exhibits high resistivity and high strength is not entirely clear. At present, it is believed that the α-phase stabilizing element with a high Al equivalent and the β-phase stabilizing element with a high Mo equivalent act synergistically to obtain a titanium alloy that combines high resistivity and strength. In particular, it is believed that the magnetic element Fe is dissolved in Ti to improve the resistivity of the non-magnetic titanium alloy. Also, assuming that the Al equivalent and Mo equivalent are within a specified range, it is believed that the strength of the titanium alloy is significantly improved by the inclusion of Mn.
《製造方法》
本発明は、上述した非磁性部材やチタン合金の製造方法としても把握できる。例えば、チタン合金が焼結材からなる場合、非磁性部材は、粉末から焼結体を得る焼結工程と、該焼結体を該非磁性部材に応じた所望形状にする加工工程とから得られる。また、その焼結材からなるチタン合金は、必ずしも、加工工程後に特段の熱処理(例えば溶体化処理や時効処理)が施されなくても、優れた高比抵抗や高強度を発現し得る。勿論、本発明に係るチタン合金は、焼結材に限らず、溶製材でもよい。
<Production Method>
The present invention can also be understood as a method for manufacturing the above-mentioned non-magnetic member and titanium alloy. For example, when the titanium alloy is made of a sintered material, the non-magnetic member is obtained by a sintering process for obtaining a sintered body from powder and a processing process for forming the sintered body into a desired shape according to the non-magnetic member. Furthermore, the titanium alloy made of the sintered material can exhibit excellent high resistivity and high strength even if it is not necessarily subjected to a special heat treatment (e.g., solution treatment or aging treatment) after the processing process. Of course, the titanium alloy according to the present invention is not limited to a sintered material, and may be a melt-cast material.
《その他》
(1)本明細書でいうα相安定化元素は、純チタンの同素変態温度(約885℃)を上昇させ、α相域を拡大させる合金元素である。β相安定化元素は、その同素変態温度を下降させ、β相域を拡大させる合金元素である。換言すると、α相安定化元素は、Al当量の算出式に現れる元素であり、β相安定化元素はMo当量の算出式に現れる元素である。同素変態温度または当量に影響する合金元素である限り、一般的に中性的元素(全率固溶型元素)とされる合金元素(Sn、Zr等)でも、本明細書ではα相安定化元素またはβ相安定化元素として扱う。勿論、本発明に係るチタン合金は、同素変態温度または当量に影響しない中性的元素(同素変態温度に影響しない合金元素)をさらに含んでもよい。
"others"
(1) The α-phase stabilizing element in this specification is an alloying element that increases the allotropic transformation temperature (about 885°C) of pure titanium and expands the α-phase region. The β-phase stabilizing element is an alloying element that decreases the allotropic transformation temperature and expands the β-phase region. In other words, the α-phase stabilizing element is an element that appears in the calculation formula for the Al equivalent, and the β-phase stabilizing element is an element that appears in the calculation formula for the Mo equivalent. In this specification, even alloying elements (Sn, Zr, etc.) that are generally considered to be neutral elements (completely soluble elements) are treated as α-phase stabilizing elements or β-phase stabilizing elements as long as they are alloying elements that affect the allotropic transformation temperature or equivalent. Of course, the titanium alloy according to the present invention may further contain neutral elements (alloying elements that do not affect the allotropic transformation temperature) that do not affect the allotropic transformation temperature or equivalent.
本明細書でいう「非磁性」(透磁率)の程度は、電磁機器の磁気回路を短絡させない範囲であればよい。なお、本明細書では、非磁性なチタン合金を有すると共に交番磁界中で使用される電磁用部材を、非磁性部材と呼称している。非磁性部材は、その全体がチタン合金でなくてもよいし、その全体が必ずしも非磁性でなくてもよい。要するに本発明の非磁性部材は、少なくとも一部の部位がチタン合金からなればよい。 The degree of "non-magnetic" (magnetic permeability) referred to in this specification may be within a range that does not short-circuit the magnetic circuit of an electromagnetic device. In this specification, electromagnetic components that contain a non-magnetic titanium alloy and are used in an alternating magnetic field are referred to as non-magnetic components. A non-magnetic component does not have to be entirely made of a titanium alloy, and does not necessarily have to be entirely non-magnetic. In short, the non-magnetic component of the present invention only needs to have at least a portion made of a titanium alloy.
(2)特に断らない限り本明細書でいう「x~y」は下限値xおよび上限値yを含む。本明細書に記載した種々の数値または数値範囲に含まれる任意の数値を新たな下限値または上限値として「a~b」のような範囲を新設し得る。また本明細書でいう「x~yμΩm」はxμΩm~yμΩmを意味する。他の単位系(MPa、GPa等)についても同様である。 (2) Unless otherwise specified, "x to y" in this specification includes a lower limit of x and an upper limit of y. Any numerical value included in the various numerical values or numerical ranges described in this specification may be used as a new lower limit or upper limit to create a new range such as "a to b." Additionally, "x to y μΩm" in this specification means x μΩm to y μΩm. The same applies to other units (MPa, GPa, etc.).
上述した本発明の構成要素に、本明細書中から任意に選択した一つまたは二つ以上の構成要素を付加し得る。本明細書で説明する内容は、非磁性部材のみならず、その製造方法等にも該当する。また方法的な構成要素でも物に関する構成要素ともなり得る。いずれの実施形態が最良であるか否かは、対象、要求性能等によって異なる。 One or more components selected from this specification may be added to the components of the present invention described above. The contents described in this specification apply not only to non-magnetic members, but also to their manufacturing methods. They may also be method-related components or product-related components. Which embodiment is best depends on the target, required performance, etc.
《チタン合金》
(1)組成
チタン合金は、Al当量が5.5~11、6~10、7~9.5さらには8~9(さらには未満)となるα相安定化元素と、Mo当量が6~17、6.5~15、7~12さらには8~11.5となるβ相安定化元素とを含むとよい。Al当量が過小では比抵抗が不十分となり、それが過大では伸びが小さくなる。Mo当量が過小では強度が不十分となり、それが過大では伸びが小さくなる。
Titanium alloy
(1) Composition The titanium alloy may contain an α-phase stabilizing element with an Al equivalent of 5.5 to 11, 6 to 10, 7 to 9.5, or even 8 to 9 (or less), and a β-phase stabilizing element with an Mo equivalent of 6 to 17, 6.5 to 15, 7 to 12, or even 8 to 11.5. If the Al equivalent is too small, the resistivity will be insufficient, and if it is too large, the elongation will be small. If the Mo equivalent is too small, the strength will be insufficient, and if it is too large, the elongation will be small.
ここで、Al当量([Al」eq)とMo当量([Mo」eq)は次のように算出される(出典:軽金属 第55巻 第2号(2005)、PP.97~102)。
[Al」eq=[Al]+[Zr]/6+[Sn]/3+10[O]+16.4[N]+11.7[C]
[Mo」eq=[Mo]+[Ta]/5+[Nb]/3.5+[W]/2.5+[V]/1.5+1.25[Cr]
+1.25[Ni]+1.7[Mn]+1.7[Co]+2.5[Fe]
ただし、本発明では、特に断らない限り、Al当量をα相安定化元素の主要元素であるAl、Zr、およびSnに基づいて規定する([Al」eq=[Al]+[Zr]/6+[Sn]/3)。
Here, the Al equivalent ([Al”eq) and Mo equivalent ([Mo”eq) are calculated as follows (Source: Light Metals, Vol. 55, No. 2 (2005), pp. 97-102):
[Al” eq=[Al]+[Zr]/6+[Sn]/3+10[O]+16.4[N]+11.7[C]
[Mo” eq=[Mo]+[Ta]/5+[Nb]/3.5+[W]/2.5+[V]/1.5+1.25[Cr]
+1.25[Ni]+1.7[Mn]+1.7[Co]+2.5[Fe]
However, in the present invention, unless otherwise specified, the Al equivalent is defined based on Al, Zr, and Sn, which are the main α-phase stabilizing elements ([Al] eq = [Al] + [Zr]/6 + [Sn]/3).
本明細書でいう組成割合(濃度)は、特に断らない限り、質量割合(質量%)であり、単に「%」で示す。上述の算出式中に示す[]は、チタン合金全体に対する各合金元素の質量割合(%)を示す。なお、チタン合金(マトリックス)中に、強化粒子(例えば、TiC、TiB等)が含まれるチタン基複合材の場合、そのマトリックス全体に対する質量割合として、Al当量およびMo当量を算出する。 Unless otherwise specified, the composition ratio (concentration) referred to in this specification is a mass ratio (mass%) and is simply indicated as "%". The brackets [ ] in the above calculation formula indicate the mass ratio (%) of each alloy element to the entire titanium alloy. In the case of a titanium-based composite material in which reinforcing particles (e.g., TiC, TiB, etc.) are included in the titanium alloy (matrix), the Al equivalent and Mo equivalent are calculated as the mass ratio to the entire matrix.
α相安定化元素は、例えば、Alの他、Zr、Sn(中性的元素)等でもよい。代表的なAlなら、例えば、チタン合金全体(100質量%)に対して7~10%さらには8~9%含まれてもよい。 The α-phase stabilizing element may be, for example, Zr, Sn (neutral element), etc., in addition to Al. A representative example is Al, which may be contained in an amount of, for example, 7 to 10% or even 8 to 9% of the entire titanium alloy (100% by mass).
β相安定化元素は、例えば、Mo、V、Mn、Fe等である。代表的なMoなら、例えば、チタン合金全体に対して1~5%さらには1.5~4%、Vなら4~8%さらには5~7%含まれてもよい。 Beta phase stabilizing elements include, for example, Mo, V, Mn, Fe, etc. A typical example of Mo is 1-5% or even 1.5-4% of the total titanium alloy, and V may be 4-8% or even 5-7%.
またチタン合金全体に対して、比抵抗の向上に寄与するFeが0.5~3.5%、0.9~3%さらには1~2.5%、強度の向上に寄与するMnが0.2~3%、0.4~2.5%さらには0.5~1.5%含まれてもよい。 The titanium alloy may also contain 0.5-3.5%, 0.9-3%, or even 1-2.5% Fe, which contributes to improving resistivity, and 0.2-3%, 0.4-2.5%, or even 0.5-1.5% Mn, which contributes to improving strength.
さらに、チタン合金全体に対して、被削性の向上等に寄与するSが0.1~1%、0.2~0.7%さらには0.3~0.5%含まれてもよい。なお、Sは必須ではないが、Sが含まれると被削性の向上が望める。但し、Sが過多ではチタン合金が脆化し得る。 Furthermore, the titanium alloy may contain 0.1-1%, 0.2-0.7%, or even 0.3-0.5% S, which contributes to improving machinability, relative to the entire titanium alloy. Although S is not essential, the inclusion of S can improve machinability. However, excessive S can embrittle the titanium alloy.
チタン合金には、技術的・経済的に除去困難または不可避な不純物(例えば、O、N等)が含まれる。例えば、Oは、チタン合金全体に対して、0.1~0.7%さらには0.2~0.5%程度含まれてもよい。 Titanium alloys contain impurities (e.g., O, N, etc.) that are technically and economically difficult to remove or unavoidable. For example, O may be contained in an amount of about 0.1 to 0.7%, or even 0.2 to 0.5%, relative to the total amount of the titanium alloy.
(2)組織
チタン合金の金属組織(単に「組織」という。)は、製造過程や熱処理の影響を受けて変化し得る。組織は、例えば、溶製材か焼結材によっても異なるし、焼結材でも熱処理の有無やその熱処理条件によっても異なる。もっとも本発明に係るチタン合金は、Al当量とMo当量が共に十分大きいため、具体的な形態は別にして、α相とβ相が混在した金属組織になり易い。
(2) Structure The metal structure of a titanium alloy (simply referred to as "structure") can change depending on the manufacturing process and heat treatment. The structure differs depending on whether the material is melt-cast or sintered, and even in the case of sintered materials, it differs depending on the presence or absence of heat treatment and the heat treatment conditions. However, since the titanium alloy according to the present invention has a sufficiently large Al equivalent and Mo equivalent, it is likely to have a metal structure in which α phase and β phase are mixed, regardless of the specific form.
一例として、焼結材からなるチタン合金では、体心立方格子構造(body centered cubic lattice)の組織(「bcc組織」という。)中に、六方最密格子構造(hexagonal close-packed lattice)の組織(「hcp組織」という。)が島状に分布した複合組織が得られる(図1A参照)。bcc組織は主にβ相からなり、hcp組織は主にα相からなる。より具体的にいうと、bcc組織は、基元素であるTiと、β相安定化元素(Mo、Fe、V等)の一種以上から主になる。hcp組織は、基元素であるTiと、α相安定化元素(Al等)の一種以上から主になる。なお、bcc組織にα相安定化元素の一種以上が含まれてもよい。同様に、hcp組織にβ相安定化元素の一種以上が含まれてもよい。 As an example, in a titanium alloy made of sintered material, a composite structure is obtained in which a hexagonal close-packed lattice structure (referred to as "hcp structure") is distributed in islands in a body centered cubic lattice structure (referred to as "bcc structure") (see FIG. 1A). The bcc structure is mainly composed of β phase, and the hcp structure is mainly composed of α phase. More specifically, the bcc structure is mainly composed of Ti, which is a base element, and one or more β phase stabilizing elements (Mo, Fe, V, etc.). The hcp structure is mainly composed of Ti, which is a base element, and one or more α phase stabilizing elements (Al, etc.). The bcc structure may contain one or more α phase stabilizing elements. Similarly, the hcp structure may contain one or more β phase stabilizing elements.
hcp組織は、例えば、複合組織全体に対して30~70体積%、37~67体積%さらには43~60体積%を占める。ちなみに、そのhcp組織は、例えば、針状または粒状の超微細組織の集合体となっている。各超微細組織は、例えば、最大長が2μm以下さらには1μm以下、アスペクト比(最大長/最小長)が3~20さらには5~10である。なお、各組織(相)の体積割合、サイズ、アスペクト比は、二次元の光学顕微鏡写真(像)を解析ソフト:ImageJ(オープンソースプログラム)で分析(計算)して求まる。 The hcp structure accounts for, for example, 30-70%, 37-67%, or even 43-60% by volume of the entire composite structure. Incidentally, the hcp structure is, for example, an aggregate of needle-like or granular ultrafine structures. For example, each ultrafine structure has a maximum length of 2 μm or less, or even 1 μm or less, and an aspect ratio (maximum length/minimum length) of 3-20 or even 5-10. The volume fraction, size, and aspect ratio of each structure (phase) are determined by analyzing (calculating) two-dimensional optical microscope photographs (images) using analysis software: ImageJ (an open source program).
上述の複合組織は、従来のチタン合金に観られない組織である。但し、チタン合金の組織とチタン合金の特性(比抵抗や強度等)との相関は、現状、明らかではない。 The composite structure described above is a structure not seen in conventional titanium alloys. However, the correlation between the structure of titanium alloys and their properties (resistivity, strength, etc.) is currently unclear.
(3)特性
チタン合金は、電気的または機械的に優れた特性を発揮する。例えば、2~5μΩm、2.1μΩm~4μΩmさらには2.2μΩm~3μΩmという比抵抗を発揮する。このような比抵抗は、純Tiの比抵抗(0.4μΩm程度)や代表的なチタン合金(Ti-6%Al-4%V)の比抵抗(1.7μΩm程度)と比較して遙かに大きい。なお、本明細書でいう比抵抗値は、特に断らない限り、所定サイズの試料(バルク材)について、直流四端子法で測定して求まる(図3参照)。
(3) Characteristics Titanium alloys exhibit excellent electrical and mechanical characteristics. For example, they exhibit resistivities of 2 to 5 μΩm, 2.1 μΩm to 4 μΩm, and even 2.2 μΩm to 3 μΩm. Such resistivities are far greater than the resistivity of pure Ti (about 0.4 μΩm) and the resistivity of a typical titanium alloy (Ti-6%Al-4%V) (about 1.7 μΩm). In this specification, the resistivity is determined by measuring a sample (bulk material) of a given size using a DC four-terminal method (see FIG. 3), unless otherwise specified.
チタン合金は、例えば、引張強度(破断強度)で1200~1700MPa、1250~1650MPaさらには1350~1550MPa、0.2%耐力で1150~1600MPaさらには1200~1500MPaという高強度を発揮し得る。またチタン合金は、例えば、ヤング率で115~135GPaさらには120~130GPaという高剛性も発揮し得る。 Titanium alloys can exhibit high strength, for example, a tensile strength (breaking strength) of 1200 to 1700 MPa, 1250 to 1650 MPa, or even 1350 to 1550 MPa, and a 0.2% yield strength of 1150 to 1600 MPa or even 1200 to 1500 MPa. Titanium alloys can also exhibit high rigidity, for example, a Young's modulus of 115 to 135 GPa or even 120 to 130 GPa.
さらにチタン合金は、例えば、伸びが0.2~2%さらには0.4~1.5%程度あり、非磁性部材へ塑性加工も可能である。 Furthermore, titanium alloys have an elongation of, for example, 0.2 to 2% or even 0.4 to 1.5%, and can be plastically processed into non-magnetic components.
《製造方法》
チタン合金(非磁性部材)は、例えば、焼結法、溶製法、(粉末)積層造形法(いわゆる3Dプリンター)等により製造され得る。その一例として、焼結法でチタン合金を製造する場合について、以下に説明する。
<Production Method>
The titanium alloy (non-magnetic member) can be manufactured by, for example, a sintering method, a melting method, a (powder) additive manufacturing method (so-called 3D printer), etc. As an example, the case of manufacturing a titanium alloy by a sintering method will be described below.
焼結法は、粉末の成形体を加熱して焼結体を得る方法である。成形体または焼結体が非磁性部材の形態に近いと(つまりニアネットシェイプであると)、後加工を削減できる。勿論、焼結体に対して、冷間状態または熱間状態で、鍛造やプレス等の塑性加工がなされてもよい。 The sintering method is a method in which a powder compact is heated to obtain a sintered body. If the compact or sintered body is close to the shape of a non-magnetic material (i.e., near-net shape), post-processing can be reduced. Of course, the sintered body may be subjected to plastic processing such as forging or pressing in a cold or hot state.
(1)粉末
通常、複数種の原料粉末を配合(秤量)した混合粉末を用いて成形、焼結がなされる。原料粉末には、単体粉末の他、合金粉末、化合物粉末等が用いられる。単体粉末として、例えば、Ti源粉末(純Ti粉末)がある。合金粉末として、例えば、Al-V粉末、Ti-Al粉末、Fe-Mo粉末(フェロモリブデン粉末)等がある。化合物粉末として、例えば、Mn-S粉末(硫化マンガン粉末)、Fe-Mn粉末(フェロマンガン粉末)等がある。なお、合金元素が同じ同種の粉末でも、その組成割合は様々である。所望の配合組成に応じて、適当な原料粉末が選択されればよい。いずれにしても、単体粉末よりも合金粉末や化合物粉末を用いることで、原料コストの低減、組織の均一化や安定化等が図られる。
(1) Powder Generally, a mixed powder obtained by blending (weighing) a plurality of kinds of raw material powders is used for molding and sintering. In addition to simple substance powder, alloy powder, compound powder, etc. are used as the raw material powder. For example, Ti source powder (pure Ti powder) is an example of the simple substance powder. For example, Al-V powder, Ti-Al powder, Fe-Mo powder (ferromolybdenum powder), etc. are examples of the alloy powder. For example, Mn-S powder (manganese sulfide powder), Fe-Mn powder (ferromanganese powder), etc. are examples of the compound powder. Note that even powders of the same type with the same alloy elements have various composition ratios. An appropriate raw material powder may be selected according to the desired blend composition. In any case, by using alloy powder or compound powder rather than simple substance powder, it is possible to reduce raw material costs and to homogenize and stabilize the structure.
各粉末の平均粒径(メジアン径:D50)は、例えば、1~20μmさらには3~15μmであるとよい。混合粉末の調製は、V型混合機、ボールミル、振動ミル等を用いてなされる(混合工程)。 The average particle size (median diameter: D50) of each powder may be, for example, 1 to 20 μm, or even 3 to 15 μm. The mixed powder is prepared using a V-type mixer, a ball mill, a vibration mill, or the like (mixing process).
(2)成形工程
混合粉末は、金型成形、CIP(Cold Isostatic Pressing/冷間等方圧加工法)成形、RIP(Rubber Isostatic Pressing/ゴム等方圧加工法)成形等されて、所望形状の成形体となる。成形体の形状は、最終的な部材(非磁性部材)に近い形状でもよいし、焼結工程後に加工を施すときはビレット状(中間素材形状)等でもよい。成形圧力は適宜調整され得るが、例えば、200~600MPaさらには300~400MPaとするとよい。
(2) Molding process The mixed powder is molded in a die, CIP (Cold Isostatic Pressing), RIP (Rubber Isostatic Pressing), or the like to form a molded body of a desired shape. The shape of the molded body may be close to the shape of the final member (non-magnetic member), or may be a billet shape (intermediate material shape) when processing is performed after the sintering process. The molding pressure can be adjusted as appropriate, but is preferably, for example, 200 to 600 MPa, or further 300 to 400 MPa.
(3)焼結工程
成形体は、真空中や不活性ガス中で加熱することにより、焼結体となる。焼結温度は、例えば、1150℃~1400℃さらには1200~1350℃とするとよい。焼結時間は、例えば、3~25時間さらには10~20時間とするとよい。適切な焼結温度と焼結時間により、高特性なチタン合金を効率的に得ることができる。なお、HIP(Hot Isostatic Pressing/熱間等方圧加工法)成形により、上述した成形工程と焼結工程が同時になされてもよい。
(3) Sintering process The compact is heated in a vacuum or in an inert gas to become a sintered body. The sintering temperature is, for example, 1150°C to 1400°C, or 1200°C to 1350°C. The sintering time is, for example, 3 to 25 hours, or 10 to 20 hours. By using an appropriate sintering temperature and sintering time, a titanium alloy with high properties can be efficiently obtained. The above-mentioned molding process and sintering process may be performed simultaneously by HIP (Hot Isostatic Pressing) molding.
(4)冷却工程
焼結工程後の冷却は、例えば、0.1~10℃/sで、炉冷や強制冷却(不活性ガスの導入等)されるとよい。冷却速度の制御により、チタン合金の組織や特性が調整されてもよい。
(4) Cooling process After the sintering process, the material may be cooled by furnace cooling or forced cooling (by introducing an inert gas, etc.) at a rate of, for example, 0.1 to 10°C/s. The structure and properties of the titanium alloy may be adjusted by controlling the cooling rate.
(5)加工工程
焼結体は、そのまま非磁性部材とされてもよいし、塑性加工、切削加工等されて非磁性部材とされてもよい。塑性加工は、冷間加工でも熱間加工でもよい。熱間加工によれば、割れ等を抑止して、歩留まりよく非磁性部材を得ることができる。熱間加工後の冷却は、炉冷でもよいが、空冷でも十分である。
(5) Processing step The sintered body may be used as a non-magnetic member as it is, or may be processed into a non-magnetic member by plastic processing, cutting, or the like. The plastic processing may be cold processing or hot processing. Hot processing can prevent cracks and the like and allows the production of non-magnetic members with a high yield. Cooling after hot processing may be furnace cooling, but air cooling is also sufficient.
なお、本発明に係るチタン合金は、溶体化処理や時効処理等の熱処理を施すまでもなく、所望の組織や特性を発現し得る。このような非熱処理型チタン合金は、非磁性部材の製造コストの低減に寄与する。 The titanium alloy according to the present invention can exhibit the desired structure and characteristics without the need for heat treatment such as solution treatment or aging treatment. Such non-heat-treatable titanium alloys contribute to reducing the manufacturing costs of non-magnetic components.
《非磁性部材/電動装置》
本発明の非磁性部材は、高比抵抗、高強度、低透磁率であるため、交番磁界中で使用される電磁用部材として好適である。その具体的な用途を問わないが、例えば、電動機(電磁機器、電動装置)に組み込まれる永久磁石(界磁源)の保護部材(保護管、保護ケース)等に用いることができる(既述した特開2020-43746号公報参照)。なお、そのような電動機の一例として、高回転を要求される遠心式の圧縮機がある。このような圧縮機は、例えば、エンジンの過給器や燃料電池のエアコンプレッサに用いられる。
<Non-magnetic parts/electric devices>
The non-magnetic member of the present invention has high resistivity, high strength, and low magnetic permeability, and is therefore suitable as an electromagnetic member used in an alternating magnetic field. Its specific use does not matter, but it can be used, for example, as a protective member (protective tube, protective case) for a permanent magnet (field source) incorporated in an electric motor (electromagnetic device, electric device) (see JP 2020-43746 A, mentioned above). An example of such an electric motor is a centrifugal compressor that requires high rotation. Such a compressor is used, for example, in an engine supercharger or an air compressor for a fuel cell.
成分組成が異なる種々の試料(焼結チタン合金)を製作し、それらの電気的特性(比抵抗)と機械的特性(引張強度、0.2%耐力、ヤング率、伸び)を評価した。このような具体例を挙げつつ、以下に本発明をさらに詳しく説明する。 Various samples (sintered titanium alloys) with different component compositions were produced, and their electrical properties (resistivity) and mechanical properties (tensile strength, 0.2% yield strength, Young's modulus, elongation) were evaluated. The present invention will be described in more detail below, using these specific examples.
《試料の製作》
(1)原料粉末
Ti粉末には、市販の水素化脱水素粉末(トーホーテック株式会社製)を篩い(#350,平均粒径75μm)で分級したものを用いた。
<Sample Preparation>
(1) Raw Powder The Ti powder used was a commercially available hydrogenated/dehydrogenated powder (manufactured by Toho Tech Co., Ltd.) that had been classified using a sieve (#350, average particle size 75 μm).
合金元素源となる合金粉末には、以下の粉末の一種または複数種を用いた。
(a) Al-40%V粉末(平均粒径:9μm/キンセイマテック株式会社製)
(b) Ti-36%Al粉末(平均粒径:9μm/大同特殊鋼株式会社製)
(c) Fe-60%Mo粉末(平均粒径:45μm/太陽鉱工株式会社製)
(d) MnS粉末(平均粒径:9μm/福田金属株式会社製)
(e) Fe-78%Mn粉末(平均粒径:10μm/福田金属株式会社製)
As the alloy powders serving as the alloying element sources, one or more of the following powders were used.
(a) Al-40% V powder (average particle size: 9 μm/Kinsei Matec Co., Ltd.)
(b) Ti-36% Al powder (average particle size: 9 μm/manufactured by Daido Steel Co., Ltd.)
(c) Fe-60%Mo powder (average particle size: 45 μm/manufactured by Taiyo Koko Co., Ltd.)
(d) MnS powder (average particle size: 9 μm/manufactured by Fukuda Metals Co., Ltd.)
(e) Fe-78% Mn powder (average particle size: 10 μm/manufactured by Fukuda Metals Co., Ltd.)
本実施例で示す組成は、特に断らない限り、各原料粉末または混合粉末の全体に対する質量割合(質量%)であり、単に「%」で示す。各粉末の平均粒径はレーザ回折・散乱式粒度分布測定装置(MT3300EX/日機装株式会社製)で求めた。なお、各粉末には、粒子表面に不可避に吸着または結合した酸素(不純物)が僅かに含まれ得る。 Unless otherwise specified, the compositions shown in this example are the mass percentages (mass%) of each raw material powder or mixed powder relative to the total, and are simply indicated as "%". The average particle size of each powder was determined using a laser diffraction/scattering type particle size distribution measuring device (MT3300EX/manufactured by Nikkiso Co., Ltd.). Each powder may contain a small amount of oxygen (impurity) that is inevitably adsorbed or bonded to the particle surface.
(2)混合工程
表1(試料C4・C5を除く。)に示す全体組成(Al当量、Mo当量)となるように、各原料粉末を秤量して配合した。各配合粉末をV型混合器で1時間混合して、各試料毎の混合粉末を得た。
(2) Mixing step Each raw material powder was weighed and mixed so as to obtain the overall composition (Al equivalent, Mo equivalent) shown in Table 1 (excluding samples C4 and C5). Each mixed powder was mixed in a V-type mixer for 1 hour to obtain a mixed powder for each sample.
(3)成形工程
各混合粉末を塩化ビニールチューブ(PVC)に入れてCIP成形して、丸棒状の成形体(φ16mm×150mm程度)を得た。このときの成形圧力は4t/cm2(392MPa)とした。
(3) Molding Step Each mixed powder was placed in a polyvinyl chloride tube (PVC) and molded by CIP to obtain a round bar-shaped molded body (approximately φ16 mm×150 mm) under a molding pressure of 4 t/cm 2 (392 MPa).
(4)焼結工程
各成形体を真空中(1×10-5torr)で加熱(1300℃×16時間)して焼結させた。焼結温度に至るまでの昇温速度:約5℃/min、焼結時間経過後の冷却速度:10℃/sとした。
(4) Sintering step Each compact was sintered by heating (1300°C x 16 hours) in a vacuum (1 x 10-5 torr). The heating rate up to the sintering temperature was about 5°C/min, and the cooling rate after the sintering time was 10°C/s.
(5)加工工程
さらに、各試料に係る焼結体を大気雰囲気中で熱間加工(鍛造)した。加熱温度:1200℃、加工率:56%とした。ここでいう加工率は断面減少率(Aw/Ao)で算出した。Awは加工後の断面積、Aoは加工前の断面積である。
(5) Processing step Furthermore, the sintered bodies of each sample were hot worked (forged) in an air atmosphere. The heating temperature was 1200°C, and the working ratio was 56%. The working ratio was calculated by the reduction in area (Aw/Ao). Aw is the cross-sectional area after working, and Ao is the cross-sectional area before working.
なお、熱間加工後の焼結体(加工品)は大気雰囲気中で空冷して降温させ、その空冷後に熱処理は一切行わなかった。こうして得られた各供試材(ビレット)を用いて、種々の測定・観察を行った。 After hot working, the sintered bodies (worked products) were cooled in the air to lower the temperature, and no heat treatment was performed after air cooling. Various measurements and observations were performed using each test material (billet) obtained in this way.
(6)溶製材(比較例)
表1に示す試料C4と試料C5には、市販の溶製材(大同特殊鋼株式会社製)をそのまま供試材とした。
(6) Ingot material (Comparative example)
For samples C4 and C5 shown in Table 1, commercially available ingots (manufactured by Daido Steel Co., Ltd.) were used as test materials as they were.
《測定》
(1)電気的特性(比抵抗)
各試料の比抵抗は、図3に示すようにして求めた。具体的にいうと、先ず、各供試材から製作した角柱体(3.014mm(t)×3.014mm(w)×20mm)に、次のようにして電極を形成した。各角柱体の中央部分(電圧電極間(L):10mm)をマスキングテープでマスクする。マスクした両端部分とさらにその両外側部分との4箇所(図3参照)に、端子線(銀線:φ0.20mm)を巻き付ける。各端子線を巻き付けた部分と、角柱体の両端面とに銀ペースト(藤倉化成株式会社製 ドータイト D-550)をそれぞれ塗布する。塗布後の角柱体を、大気中で100℃×12時間加熱して乾燥させる。こうして、電流電極と電圧電極を備えた試験片を用意した。
"measurement"
(1) Electrical properties (resistivity)
The resistivity of each sample was determined as shown in FIG. 3. Specifically, first, electrodes were formed on a prism (3.014 mm (t) × 3.014 mm (w) × 20 mm) made from each test material as follows. The center part of each prism (voltage electrode interval (L): 10 mm) was masked with masking tape. Terminal wires (silver wire: φ0.20 mm) were wound around the masked end parts and the two outer parts, which are four places (see FIG. 3). Silver paste (Dotite D-550, manufactured by Fujikura Kasei Co., Ltd.) was applied to the parts where the terminal wires were wound and to both end faces of the prism. After application, the prism was heated in the air at 100°C for 12 hours to dry. In this way, a test piece equipped with a current electrode and a voltage electrode was prepared.
各試験片について室温域で直流四端子法により測定された電圧値(V)および電流値(I)と、試験片(角柱体)の断面形状(S=t×w)とにより、各試料に係る比抵抗(電気抵抗率)を算出した(図3の式(1)参照)。こうして得られた各試料に係る比抵抗(測定値)を表1に併せて示した。 The resistivity (electrical resistivity) of each sample was calculated from the voltage (V) and current (I) values measured for each test piece by the DC four-terminal method at room temperature and the cross-sectional shape (S = t x w) of the test piece (rectangular column) (see formula (1) in Figure 3). The resistivity (measured value) of each sample thus obtained is also shown in Table 1.
(2)機械的特性(ヤング率、引張強度、伸び)
供試材から製作した丸棒引張試験片(平行部径:φ2.4mm、ゲージ長さ:14mm)を用いて、オートグラフ(株式会社島津製作所製 AUTOGRAPH AG-1 50kN)により引張試験を行った。
(2) Mechanical properties (Young's modulus, tensile strength, elongation)
A tensile test was carried out using a round bar tensile test piece (parallel part diameter: φ2.4 mm, gauge length: 14 mm) made from the test material, with an autograph (AUTOGRAPH AG-1 50 kN, manufactured by Shimadzu Corporation).
引張試験は、室温大気中で、ひずみ速度:5×10-4/sとして行った。この引張試験でロードセルとビデオ伸び計から得られた荷重-ストローク線図から算出された応力-ひずみ関係に基づいて、各試料に係る各機械的特性を求めた(JIS Z 2241:2011 参照)。それらの結果を表1に併せて示した。なお、引張強度は、破断時の荷重と試験片の初期形状とに基づいて算出した。伸びは、破断時における試験片のひずみである。 The tensile test was carried out at room temperature in air at a strain rate of 5×10 -4 /s. The mechanical properties of each sample were determined based on the stress-strain relationship calculated from the load-stroke diagram obtained from the load cell and video extensometer in this tensile test (see JIS Z 2241:2011). The results are also shown in Table 1. The tensile strength was calculated based on the load at break and the initial shape of the test piece. The elongation is the strain of the test piece at break.
《観察》
(1)引張試験前の供試材の組織をSEM(Scanning Electron Microscope)で観察した。その一例として、試料2に係る観察像(SEM像)を図1A、図1Bに示した。また、試料3に係るSEM像を図2に示した。なお、図1Bと図2はいずれも、拡大した島状組織を表している。
"observation"
(1) The structure of the test material before the tensile test was observed by a SEM (Scanning Electron Microscope). As an example, the observation image (SEM image) of Sample 2 is shown in Fig. 1A and Fig. 1B. Also, the SEM image of Sample 3 is shown in Fig. 2. Both Fig. 1B and Fig. 2 show an enlarged island structure.
(2)引張試験前の組織を観察したSEM像をImageJで画像解析して、各試料について島状組織の存在割合を求めた。その結果を表1に併せて示した。 (2) SEM images of the structures before the tensile tests were analyzed using ImageJ to determine the proportion of island structures in each sample. The results are shown in Table 1.
(3)X線回折
引張試験前の組織をX線回折解析(XRD/Cu-Kα)した。その結果、島状組織は六方最密格子構造のhcp組織であり、それを包囲するベース組織は体心立方格子構造のbcc組織であることがわかった。
(3) X-ray diffraction The structure before the tensile test was subjected to X-ray diffraction analysis (XRD/Cu-Kα). As a result, it was found that the island structure was a hcp structure with a hexagonal close-packed lattice structure, and the base structure surrounding it was a bcc structure with a body-centered cubic lattice structure.
《評価》
(1)特性
表1から明らかなように、Al当量およびMo当量が共に所定範囲にあると共に、FeおよびMnを含む試料1~5のチタン合金は、高比抵抗かつ高強度であった。
"evaluation"
(1) Characteristics As is apparent from Table 1, the titanium alloys of Samples 1 to 5, which had both an Al equivalent and Mo equivalent within the prescribed range and contained Fe and Mn, had high resistivity and high strength.
また試料5のように、Sを含まないチタン合金は、熱処理を施さなくても、高比抵抗であると共に、高強度かつ高延性であった。具体的にいうと、そのチタン合金は、引張強度:1600MPa以上、伸び:1%以上を発現し、一般的に背反関係にある強度と伸びをより高次元で両立していた。 Furthermore, titanium alloys that do not contain S, such as sample 5, have high resistivity, high strength, and high ductility even without heat treatment. Specifically, the titanium alloy exhibits a tensile strength of 1600 MPa or more and an elongation of 1% or more, achieving a high level of compatibility between strength and elongation, which are generally in a trade-off relationship.
一方、Mo当量が小さい試料C1、C2は、強度が不十分であった。また、Al当量が小さい試料C4、C5は、少なくとも比抵抗が不十分であった。さらに試料C3は、Al当量およびMo当量が所定範囲内にあり高比抵抗であったが、Mnを含まないため強度(特に0.2%耐力)が不十分であった。 On the other hand, samples C1 and C2, which had a small Mo equivalent, had insufficient strength. Samples C4 and C5, which had a small Al equivalent, had at least insufficient resistivity. Furthermore, sample C3 had high resistivity because the Al equivalent and Mo equivalent were within the specified range, but because it did not contain Mn, its strength (especially 0.2% yield strength) was insufficient.
(2)組織
図1Aおよび表1から明らかなように、試料1~5は、多くの島状のhcp組織(単に「島状組織」という。)がbcc組織で囲繞された複合組織となっていることがわかった。また図1Bおよび図2からわかるように、島状組織は、針状または繊維状の(超)微細組織の集合体からなることもわかった。各微細組織は、最大長が2μm以下、アスペクト比が5以上であることもSEM像からわかった。
(2) Structure As is clear from Figure 1A and Table 1, it was found that samples 1 to 5 have a composite structure in which many island-shaped hcp structures (simply referred to as "island structures") are surrounded by bcc structures. Also, as can be seen from Figure 1B and Figure 2, it was found that the island structures are composed of an aggregate of needle-shaped or fibrous (ultra) fine structures. It was also found from the SEM images that each fine structure has a maximum length of 2 μm or less and an aspect ratio of 5 or more.
なお、試料1~4のチタン合金はいずれも、試料C1~C5のチタン合金よりも被削性に優れることを実加工により確認した。 In addition, it was confirmed through actual machining that the titanium alloys of samples 1 to 4 all have better machinability than the titanium alloys of samples C1 to C5.
以上のことから、Al当量およびMo当量が共に所定範囲にあると共に、FeおよびMnを含むチタン合金は、高比抵抗かつ高強度であり、非磁性な電磁用部材(非磁性部材)に適していることがわかった。このようなチタン合金は微細な組織が集合したhcp組織(島状組織)がbcc組織中に分散した特異な組織となることもわかった。 From the above, it was found that titanium alloys containing Fe and Mn, with both the Al equivalent and Mo equivalent within the specified range, have high resistivity and high strength, and are suitable for non-magnetic electromagnetic components (non-magnetic components). It was also found that such titanium alloys have a unique structure in which a hcp structure (island structure) consisting of a collection of fine structures is dispersed in a bcc structure.
Claims (10)
合金全体に対する質量割合で、Al当量が7~11となるα相安定化元素と、Mo当量が6~17となるβ相安定化元素とを含み、下記の組成割合を満たすチタン合金を備える非磁性部材。
Al:7~10%、
Mo:1~5%、
Fe:0.5~3.5%、
Mn:0.2~3%、
残部:Tiおよび不純物 A non-magnetic member used in an alternating magnetic field,
A non-magnetic member comprising a titanium alloy containing an α-phase stabilizing element having an Al equivalent of 7 to 11 and a β-phase stabilizing element having a Mo equivalent of 6 to 17 , the composition ratio being as follows, in terms of mass ratio relative to the entire alloy:
Al: 7 to 10%,
Mo: 1 to 5%,
Fe: 0.5-3.5%,
Mn: 0.2-3%,
The balance is Ti and impurities.
粉末から焼結体を得る焼結工程と、
該焼結体を該非磁性部材に応じた所望形状にする加工工程とを備え、
該加工工程後に少なくとも溶体化処理を施さずに前記チタン合金を得る非磁性部材の製造方法。 9. A method for producing a non-magnetic member according to claim 8, comprising the steps of:
a sintering step for obtaining a sintered body from the powder;
and a processing step of forming the sintered body into a desired shape corresponding to the non-magnetic member.
The method for producing a non-magnetic member includes obtaining the titanium alloy without at least performing a solution treatment after the processing step.
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