JP7741378B2 - Continuous casting method for steel - Google Patents

Continuous casting method for steel

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JP7741378B2
JP7741378B2 JP2021182432A JP2021182432A JP7741378B2 JP 7741378 B2 JP7741378 B2 JP 7741378B2 JP 2021182432 A JP2021182432 A JP 2021182432A JP 2021182432 A JP2021182432 A JP 2021182432A JP 7741378 B2 JP7741378 B2 JP 7741378B2
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copper plate
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side copper
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航也 上田
慎 高屋
太朗 廣角
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Nippon Steel Corp
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Description

本発明は、鋼の連続鋳造方法に関するものである。 The present invention relates to a method for continuous casting of steel.

鋼の連続鋳造において、垂直曲げ型、あるいは湾曲型の連続鋳造装置が一般的に用いられている。垂直曲げ型の連続鋳造装置においては、鋳型内では垂直の鋳片が鋳込まれ、鋳型下の曲げ部で湾曲型に曲げられ、湾曲部を経て、鋳片が水平に向いたところ(矯正部)で矯正され、水平部において鋳造が完了する。湾曲型の連続鋳造装置においては、鋳型内から湾曲形状の鋳片が鋳込まれ、鋳型下の湾曲部を経て、鋳片が水平に向いたところ(矯正部)で矯正され、水平部において鋳造が完了する。ここでは、水平部を通過する時点の鋳片の上面側を「上表面」、下面側を「下表面」と呼ぶ。垂直曲げ型の曲げ部では、鋳片の上表面側に圧縮応力、下表面側に引張応力がかかる。垂直曲げ型と湾曲型の矯正部では、鋳片の上表面側に引張応力、下表面側に圧縮応力がかかる。 Vertical bending or curved continuous casting machines are commonly used in the continuous casting of steel. In a vertical bending continuous casting machine, a vertical billet is cast into the mold, bent into a curved shape in the bending section below the mold, and straightened in the straightening section where it faces horizontally after passing through the curved section, with casting completed in the horizontal section. In a curved continuous casting machine, a curved billet is cast into the mold, passed through the curved section below the mold, and straightened in the straightening section where it faces horizontally, with casting completed in the horizontal section. Here, the top side of the billet just after passing through the horizontal section is called the "upper surface" and the bottom side is called the "lower surface." In the bending section of a vertical bending machine, compressive stress is applied to the top surface of the billet, and tensile stress is applied to the bottom surface. In both the vertical bending and curved straightening sections, tensile stress is applied to the top surface of the billet, and compressive stress is applied to the bottom surface.

連続鋳造中の高温の鋳片表面温度に関し、オーステナイトからフェライトへの相変態領域近傍の温度域において、引張応力を受けたときに割れが発生しやすい温度域(脆化温度域)が存在することが知られている。第3領域の脆化域とも呼ばれる。連続鋳造中の曲げ部の下表面側、矯正部の上表面側については引張応力がかかるので、これら部分で鋳片表面温度が脆化温度域内にあると、鋳片表面に割れが発生しやすい。特に長辺面のコーナー付近において割れが発生する。発生する割れは、旧オーステナイト粒界に沿って発生する横ひび割れである。 Regarding the high surface temperature of a slab during continuous casting, it is known that a temperature range (brittle temperature range) exists near the austenite-to-ferrite phase transformation region where cracks are likely to occur when subjected to tensile stress. This is also known as the third region of the embrittlement temperature range. Tensile stress is applied to the lower surface of the bent section and the upper surface of the straightened section during continuous casting, so if the surface temperature of the slab in these areas is within the embrittlement temperature range, cracks are likely to occur on the surface of the slab. Cracks occur particularly near the corners of the long sides. The cracks that occur are transverse cracks that occur along the prior austenite grain boundaries.

従来は、曲げ部・矯正部での鋳片表層の温度を延性が低下する温度域(脆化温度域)を高温側に回避して曲げ・矯正を行い、割れの発生を抑制する方法が取られている。しかしながら、鋳片の角部(コーナー部)周辺は長辺面と短辺面の両方向から冷却されるため、鋳片の他部分に比べて表面温度が低くなり、不可避的に上記脆化温度域で曲げ、矯正がなされることがある。従って、コーナー部付近には割れが容易に発生する。 Conventionally, bending and straightening are performed by avoiding the temperature range where ductility decreases (the embrittlement temperature range) on the higher side of the slab surface at the bending and straightening sections, thereby preventing cracks from occurring. However, because the areas around the corners of the slab are cooled from both the long and short sides, the surface temperature is lower than in other parts of the slab, and bending and straightening can inevitably occur in the embrittlement temperature range. As a result, cracks easily occur near the corners.

スラブを鋳造するスラブ連続鋳造装置の鋳型については、図2に示すように、対向する2つの鋳型長辺5と、同じく対面する2つの鋳型短辺6によって形成される。2つの鋳型短辺6は、2つの鋳型長辺5によって挟まれるように拘束されている。これら鋳型長辺5と鋳型短辺6とで囲まれた空間が、溶鋼が注入されて鋳片が形成される空間であり、以下「鋳造空間3」と呼ぶ。通常の連続鋳造鋳型においては、鋳造空間は矩形の形状を有しており、鋳造される鋳片の断面形状は矩形となる。 As shown in Figure 2, the mold of a continuous slab casting machine that casts slabs is formed by two opposing long mold sides 5 and two opposing short mold sides 6. The two short mold sides 6 are constrained by being sandwiched between the two long mold sides 5. The space enclosed by these long mold sides 5 and short mold sides 6 is the space into which molten steel is poured to form a cast piece, and is hereinafter referred to as the "casting space 3." In a typical continuous casting mold, the casting space is rectangular, and the cross-sectional shape of the cast piece is rectangular.

鋳造空間3を形成する鋳型内面のコーナー部に張出部2を設け、これにより、鋳造空間3の断面形状において、矩形形状の四隅に面取り部7を形成する鋳型が知られている。面取り(チャンファー)鋳型とも呼ばれる。面取り鋳型を用いて鋳造した鋳片の断面形状においても、矩形の四隅が面取りされた形状として鋳造される。 A known mold has overhangs 2 at the corners of the inner surface of the mold that forms the casting space 3, thereby forming chamfers 7 at the four corners of the rectangular cross-section of the casting space 3. These are also known as chamfered molds. The cross-section of a slab cast using a chamfered mold also has chamfered corners.

特許文献1には、二つの鋳型長辺と、鋳片の角に面取り面を形成するように両側端部に突出部が形成された二つの鋳型短辺とを含む発明が開示されている。鋳型短辺に突出部(張出部)が形成されることにより、連続鋳造時に鋳片の角に面取り面が形成されて角部の温度が急激に減少することを防止し、鋳片の曲げまたは校正(矯正)作業時に第3領域の脆性区間を回避するようになってコーナークラックの発生を低減させることができるとしている。 Patent Document 1 discloses an invention that includes two long mold sides and two short mold sides with protrusions formed on both end portions to form chamfered surfaces at the corners of the slab. By forming the protrusions (extensions) on the short mold sides, it is possible to prevent chamfered surfaces from being formed at the corners of the slab during continuous casting, which would otherwise cause a sudden drop in corner temperature, and to avoid the brittle zone in the third region during bending or proofreading (straightening) of the slab, thereby reducing the occurrence of corner cracks.

非特許文献1には、直角鋳型に替えてチャンファー鋳型を用いることで、鋳型下端での鋳片コーナー温度が上昇すること、矯正部(straightening point)におけるエッジでの最大応力が低減すること、低合金高張力鋼スラブのコーナー横割れが有効に改善すること、が記載されている。 Non-Patent Document 1 describes how using a chamfered mold instead of a right-angle mold increases the temperature of the slab corner at the bottom of the mold, reduces the maximum stress at the edge at the straightening point, and effectively improves transverse corner cracking in low-alloy high-tensile steel slabs.

特許文献2においては、上記した面取り(チャンファー)鋳型を使用して鋳片を鋳造した場合、鋳片角部の冷却が緩冷却となり、この鋳片角部に健全な鋳片シェル(凝固シェル)を形成できないおそれがあり、例えば、鋳片角部の鋳片シェルが破れ、未凝固の溶鋼が流出するブレークアウトが発生し、鋳造作業の中断や長時間の休止、更には設備損傷のような事故を招く恐れがあるとしている。そして、鋳片が引き抜かれる方向に鋳片シェルの凝固収縮量に追従して間隔が徐々に狭まる短辺側傾斜部を形成することにより、鋳片角部に健全な鋳片シェルを形成でき、これにより、ブレークアウトの発生を抑制、更には防止できるとしている。 Patent Document 2 states that when a slab is cast using the above-mentioned chamfered mold, cooling of the slab corners is slow, which may prevent the formation of a sound slab shell (solidified shell) at the slab corners. For example, this could result in a breakout, in which the slab shell at the slab corner breaks and unsolidified molten steel leaks out, potentially leading to the interruption of casting operations, a long downtime, or even accidents such as equipment damage. It also states that by forming inclined portions on the short sides whose spacing gradually narrows in accordance with the amount of solidification shrinkage of the slab shell in the direction the slab is withdrawn, a sound slab shell can be formed at the slab corners, thereby suppressing or even preventing breakouts.

非特許文献2には、チャンファー鋳型でコーナー部冷却不足によるブレークアウトが発生したので、冷却構造を再設計した、と記載されている。 Non-patent document 2 states that breakouts occurred due to insufficient cooling of the corners of chamfered molds, so the cooling structure was redesigned.

特許文献3には、垂直曲げ型連続鋳造機を用いた連続鋳造において、連続鋳造鋳型の長辺と短辺で区画される矩形空間の四隅を、所定の長さ比で直角三角形状に取り除いた鋳造空間を有する鋳型を用いることで、鋳片のコーナー部での応力負荷を軽減でき、2次冷却条件と相まって、曲げ時の鋳片コーナー部表面割れ発生を防止できるとしている。鋳型の直下から曲げ部に至る前において、前記鋳片の少なくともコーナー部の表面温度を、一旦Ar3点以下まで低下し、次いで、少なくとも該コーナー部の表面温度を800℃以上にしてから曲げ部を800℃以上で通過させることとしている。 Patent Document 3 describes continuous casting using a vertical bending type continuous casting machine, in which a mold is used that has a casting space in which the four corners of the rectangular space defined by the long and short sides of the mold are removed in the shape of a right triangle at a specified length ratio. This reduces the stress load at the corners of the slab, and, combined with the secondary cooling conditions, prevents surface cracks from occurring at the corners of the slab during bending. Before reaching the bending section from directly below the mold, the surface temperature of at least the corners of the slab is temporarily reduced to below the Ar3 point, and then the surface temperature of at least the corners is raised to above 800°C before the slab passes through the bending section at above 800°C.

特許文献4においては、ブルーム連続鋳造に関し、上記面取り鋳型ではない通常の矩形鋳型を用いる場合において、鋳型長辺のコーナーよりの冷却能を緩和することにより、ブルーム鋳片のコーナーよりに発生する縦割れ欠陥を低減する対策が開示されている。 Patent Document 4, in relation to bloom continuous casting, discloses a measure to reduce longitudinal crack defects that occur near the corners of bloom strands by reducing the cooling capacity near the corners of the long sides of the mold when using a normal rectangular mold rather than the chamfered mold described above.

鋳型銅板において、銅板内に冷却水の水路が形成される。水路は、スリット型または貫通孔型で形成され、水路内を冷却水が流通することによって鋳型銅板が冷却される。鋳型長辺銅板は、矩形鋳型・面取り(チャンファー)鋳型にかかわらず、一般に鋳造に従い表面が摩耗し、摩耗した銅板は表面を数mm研削され再使用される。このような場合、銅板表面と冷却水の水路との距離が近くなり、鋳型銅板の冷却能力が増大する。 In mold copper plates, cooling water channels are formed within the copper plate. The channels are formed as slits or through holes, and the mold copper plate is cooled by cooling water flowing through the channels. The surface of the mold copper plate's long sides, whether it is a rectangular mold or a chamfered mold, generally wears off during casting, and the worn copper plate is reused by grinding off a few millimeters of the surface. In such cases, the distance between the copper plate surface and the cooling water channels is shortened, increasing the cooling capacity of the mold copper plate.

特許文献5においては、面取りを有しない通常の矩形鋳型を対象として、長辺銅板が研削された結果冷却能力が増大し、短辺銅板の端部の表面温度が低下する現象が起こるとしている。そして、上記特許文献4(コーナー縦割れ対策)を例示した上で、スラブ連続鋳造でコーナー割れを低減する目的で、長辺銅板の研削回数に応じて短辺銅板端部側の冷却水流路での冷却水の流速を調整する方法が開示されている。 Patent Document 5, which focuses on a standard rectangular mold without chamfering, describes a phenomenon in which grinding the long-side copper plate increases cooling capacity and causes a decrease in the surface temperature of the end of the short-side copper plate. It then cites Patent Document 4 (countermeasures against vertical corner cracks) as an example and discloses a method for adjusting the flow rate of cooling water in the cooling water flow passages on the end side of the short-side copper plate depending on the number of times the long-side copper plate is ground, with the aim of reducing corner cracks in continuous slab casting.

国際公開WO2013/100499号International Publication No. WO2013/100499 特開2015-128776号公報JP 2015-128776 A 国際公開WO2016/013186号International Publication No. WO2016/013186 特開平03-000453号公報Japanese Patent Application Publication No. 03-000453 特開2016-112589号公報JP 2016-112589 A

P.Hu et.al. "Application of a Novel Chamfered Mold to Suppress Corner Transverse Cracking of Micro-Alloyed Steel Slabs" Metall. Res. Technol. 112, 104 (2015)P.Hu et.al. "Application of a Novel Chamfered Mold to Suppress Corner Transverse Cracking of Micro-Alloyed Steel Slabs" Metall. Res. Technol. 112, 104 (2015) G.Liu et.al. "Application of a chamfered mold to improve corner defects of HSLA during slab continuous casting" Metals 2020, 10, 1289G.Liu et.al. "Application of a chamfered mold to improve corner defects of HSLA during slab continuous casting" Metals 2020, 10, 1289

特許文献1、非特許文献1の記載からも明らかなように、連続鋳造において、鋳造空間の矩形形状の四隅に面取り部を形成する連続鋳造鋳型、即ち面取り(チャンファー)鋳型を用いることにより、連続鋳造中の曲げ部や矯正部で鋳片コーナー部の鋳片表面温度が脆化温度域を高温側に外れ、割れ(横ひび割れ)の発生を防止することができる。ところが、長辺銅板について研削を行った上で連続鋳造に用いた場合、面取り鋳型を使用しているにもかかわらず、鋳片のコーナー部の割れ発生を防止できない場合があることがわかった。 As is clear from the descriptions in Patent Document 1 and Non-Patent Document 1, in continuous casting, by using a continuous casting mold that forms chamfers at the four corners of the rectangular shape of the casting space, i.e., a chamfer mold, the surface temperature of the slab at the corners of the slab at bending and straightening sections during continuous casting rises above the embrittlement temperature range, preventing the occurrence of cracks (lateral cracks). However, it has been found that when long-side copper plates are ground before being used for continuous casting, cracks at the corners of the slab may not be prevented even when a chamfer mold is used.

特許文献5には、上述のように、面取り部を有しない通常の矩形鋳型を対象として、長辺銅板の研削を行った場合について、長辺銅板の研削回数に応じて短辺銅板端部側の冷却水流路での冷却水の流速を調整することにより、スラブ連続鋳造でコーナー割れ(縦割れ)を低減する発明が開示されている。ところが、面取り鋳型を用いる場合においては、長辺銅板の研削を行った場合について、短辺銅板端部側の冷却水流路での冷却水の流速を低減しても、鋳片のコーナー横割れを低減できないことが判明した。 Patent Document 5 discloses an invention that reduces corner cracks (vertical cracks) during continuous slab casting by adjusting the flow rate of cooling water in the cooling water channels on the end sides of the narrow side copper plates depending on the number of times the long side copper plates are ground, when a normal rectangular mold without chamfered portions is used, as described above. However, when a chamfered mold is used and the long side copper plates are ground, it has been found that horizontal corner cracks in the cast slab cannot be reduced even if the flow rate of cooling water in the cooling water channels on the end sides of the narrow side copper plates is reduced.

本発明は、鋳造空間の矩形形状の四隅に面取り部を形成する連続鋳造鋳型を用いた場合において、長辺銅板について研削を行った上で連続鋳造に用いた場合であっても、鋳片のコーナー部の横割れ発生を防止することのできる鋼の連続鋳造方法を提供することを目的とする。 The objective of the present invention is to provide a method for continuous casting of steel that can prevent transverse cracks from occurring in the corners of a cast piece when using a continuous casting mold that forms chamfered portions at the four corners of the rectangular shape of the casting space, even when the copper plate on the long sides is ground before being used for continuous casting.

即ち、本発明の要旨とするところは以下のとおりである。
[1]対向する2枚の鋳型長辺と、前記鋳型長辺に挟まれた2枚の鋳型短辺とを有する連続鋳造鋳型を用いる鋼の連続鋳造方法であって、
前記連続鋳造鋳型における、鋳片が通過する空間を鋳造空間と呼び、鋳造方向のメニスカス位置における前記鋳造空間の断面を鋳造断面と呼び、当該鋳造断面はその四隅に面取り部を有し、前記鋳型短辺は、前記鋳型長辺に接する両端部の前記鋳造空間に面する面に、前記鋳造断面の前記面取り部に対応する張出部を有し、
前記鋳型短辺の前記鋳造空間に面する面のうち前記鋳型長辺と接する部分を張出部端部と呼び、前記メニスカス位置における前記張出部端部の連続鋳造中における温度を張出部端部温度と呼び、
前記鋳型長辺は、前記鋳造空間に面する側に長辺銅板を有し、前記長辺銅板は冷却機構を有し、前記長辺銅板の使用開始時と、前記長辺銅板の表面を研削した後について、それぞれの前記長辺銅板を組み込んだ前記連続鋳造鋳型を用い、同じ連続鋳造条件で鋳片を鋳造しているときの前記張出部端部温度をそれぞれ初期張出部端部温度、研削後張出部端部温度として、
前記長辺銅板の前記鋳造空間に面する側と前記冷却機構との間の熱伝達係数について、前記初期張出部端部温度と前記研削後張出部端部温度の差が15℃以下となるように、前記長辺銅板の表面を研削した後の前記熱伝達係数を低減させることを特徴とする鋼の連続鋳造方法。
[2]前記冷却機構を流れる冷却水の流速に関して、前記長辺銅板の使用開始時の前記流速に比較して、前記長辺銅板の表面を研削した後の前記流速を低下させることにより、前記熱伝達係数を低減させることを特徴とする[1]に記載の鋼の連続鋳造方法
[3]前記長辺銅板の冷却水の前記流速を調整するに際し、前記長辺銅板に設置された冷却水流路のすべてについて冷却水の流速を一律に低下させる、または、前記長辺銅板に設置された前記冷却水流路の一部のみについて冷却水の流速を低下させることを特徴とする[2]に記載の鋼の連続鋳造方法。
That is, the gist of the present invention is as follows.
[1] A method for continuous casting steel using a continuous casting mold having two opposing long mold sides and two short mold sides sandwiched between the long mold sides,
In the continuous casting mold, a space through which a cast piece passes is called a casting space, and a cross section of the casting space at a meniscus position in the casting direction is called a casting cross section, and the casting cross section has chamfered portions at its four corners, and the short sides of the mold have protrusions corresponding to the chamfered portions of the casting cross section on the surfaces facing the casting space at both ends that are in contact with the long sides of the mold,
A portion of the surface of the short side of the mold facing the casting space that is in contact with the long side of the mold is called the "extension end," and the temperature of the extension end at the meniscus position during continuous casting is called the "extension end temperature,"
The long sides of the mold have a long side copper plate on the side facing the casting space, and the long side copper plate has a cooling mechanism, and the temperatures of the end of the overhanging portion when a cast piece is cast under the same continuous casting conditions using the continuous casting mold incorporating each of the long side copper plates at the start of use of the long side copper plate and after the surface of the long side copper plate has been ground are defined as an initial overhanging portion end temperature and an overhanging portion end temperature after grinding, respectively,
A method for continuous casting steel, characterized in that the heat transfer coefficient between the side of the copper plate with long sides facing the casting space and the cooling mechanism is reduced after grinding the surface of the copper plate with long sides so that the difference between the temperature at the end of the initial extension portion and the temperature at the end of the extension portion after grinding is 15°C or less.
[2] A method for continuous casting steel as described in [1], characterized in that the heat transfer coefficient is reduced by reducing the flow rate of the cooling water flowing through the cooling mechanism after the surface of the long side copper plate has been ground, compared to the flow rate at the start of use of the long side copper plate .
[3] A continuous steel casting method as described in [2], characterized in that when adjusting the flow rate of the cooling water in the long side copper plate, the flow rate of the cooling water is uniformly reduced for all of the cooling water flow paths installed in the long side copper plate, or the flow rate of the cooling water is reduced for only some of the cooling water flow paths installed in the long side copper plate.

本発明の鋼の連続鋳造方法は、鋳造空間の矩形形状の四隅に面取り部を形成する連続鋳造鋳型を用いた場合において、長辺銅板について研削を行った上で連続鋳造に用いた場合であっても、長辺銅板の鋳造空間に面する側と冷却機構との間の熱伝達係数を低減することにより、鋳片のコーナー部の横割れ発生を防止することができる。 The continuous steel casting method of the present invention, when using a continuous casting mold that forms chamfered portions at the four corners of the rectangular casting space, can prevent the occurrence of transverse cracks in the corners of the cast slab by reducing the heat transfer coefficient between the side of the long-side copper plate facing the casting space and the cooling mechanism, even when the long-side copper plate is ground before being used for continuous casting.

連続鋳造鋳型を示す図であり、(A)は平面図、(B)(C)はX部拡大図でそれぞれ長辺銅板研削前と研削後を示す図である。1A and 1B are diagrams showing a continuous casting mold, in which (A) is a plan view, and (B) and (C) are enlarged views of the X portion, showing the copper plate on the long side before and after grinding, respectively. 連続鋳造鋳型を示す図であり、(A)はA-A矢視側面断面図、(B)はB-B矢視平面断面図、(C)は鋳造断面を示す図である。1A and 1B are diagrams showing a continuous casting mold, in which (A) is a side cross-sectional view taken along the line AA, (B) is a plan cross-sectional view taken along the line BB, and (C) is a diagram showing a casting cross section.

本発明の鋼の連続鋳造方法において用いる連続鋳造鋳型1について、図1、図2に基づいて説明を行う。図1は連続鋳造鋳型を示す図であり、(A)は平面図、(B)(C)は(A)のX部拡大図である。 The continuous casting mold 1 used in the continuous casting method for steel of the present invention will be described with reference to Figures 1 and 2. Figure 1 shows the continuous casting mold, with (A) being a plan view and (B) and (C) being enlarged views of the X portion of (A).

連続鋳造鋳型1は、対向する2枚の鋳型長辺5と、鋳型長辺5に挟まれた2枚の鋳型短辺6とを有する。連続鋳造鋳型1における、鋳片が通過する空間を鋳造空間3と呼び、鋳造方向のメニスカス位置9における鋳造空間3の断面を鋳造断面4と呼ぶ。鋳造断面4の四隅に面取り部7を有する。鋳型短辺6は、鋳型長辺5に接する両端部に、鋳造断面4の面取り部7に対応する張出部2を有する。鋳型短辺6の鋳造空間3に面する面(内表面15)のうち鋳型長辺5と接する部分を張出部端部16と呼び、連続鋳造中におけるメニスカス位置9での張出部端部16の温度を張出部端部温度と呼ぶ。 The continuous casting mold 1 has two opposing long mold sides 5 and two short mold sides 6 sandwiched between the long mold sides 5. The space in the continuous casting mold 1 through which the cast piece passes is called the casting space 3, and the cross section of the casting space 3 at the meniscus position 9 in the casting direction is called the casting cross section 4. The casting cross section 4 has chamfered portions 7 at its four corners. The short mold sides 6 have overhangs 2 at both ends that contact the long mold sides 5, corresponding to the chamfered portions 7 of the casting cross section 4. The portion of the surface (inner surface 15) of the short mold sides 6 that faces the casting space 3 and contacts the long mold sides 5 is called the overhang end 16, and the temperature of the overhang end 16 at the meniscus position 9 during continuous casting is called the overhang end temperature.

鋳型長辺5、鋳型短辺6はそれぞれ、鋳造空間3に面する側に冷却機構11を有する長辺銅板10、短辺銅板14を有する。長辺銅板10、短辺銅板14はいずれも、熱伝導の良い銅または銅合金で形成する。長辺銅板10、短辺銅板14は、バックフレーム13によって背面から支持されている。冷却機構11については、冷却水流路12に冷却水を流通する機構を有している。冷却水流路12は、長辺銅板10、短辺銅板14に設けられた鋳造方向に向かうスリット12Aあるいは貫通孔12Bによって構成される。冷却水流路12としてスリット12Aを用いる場合は、図1(B)に示すように、長辺銅板10中のスリット12Aとバックフレーム13とによって冷却水流路12が形成される。図1(B)に示す例では、鋳型短辺6については、短辺銅板14に設けた貫通孔12B(鋳造方向に向いている)を冷却水流路12として冷却水を流通する機構を用いている。もちろん、短辺銅板14についても、冷却水流路12としてスリット12Aを用いることができる。 The mold long sides 5 and mold short sides 6 each have a long-side copper plate 10 and a short-side copper plate 14, which have a cooling mechanism 11 on the side facing the casting space 3. Both the long-side copper plate 10 and the short-side copper plate 14 are made of copper or a copper alloy, which has good thermal conductivity. The long-side copper plate 10 and the short-side copper plate 14 are supported from their backs by a back frame 13. The cooling mechanism 11 has a mechanism for circulating cooling water through the cooling water flow path 12. The cooling water flow path 12 is composed of slits 12A or through holes 12B that are provided in the long-side copper plate 10 and the short-side copper plate 14 in the casting direction. When slits 12A are used as the cooling water flow path 12, the cooling water flow path 12 is formed by the slits 12A in the long-side copper plate 10 and the back frame 13, as shown in Figure 1(B). In the example shown in Figure 1(B), for the mold short side 6, a mechanism is used to circulate cooling water through through holes 12B (facing the casting direction) provided in the short side copper plate 14, which serve as cooling water flow paths 12. Of course, slits 12A can also be used as cooling water flow paths 12 for the short side copper plate 14.

長辺銅板10は、前述のように、熱伝導の良い銅または銅合金で形成する。長辺銅板10の内表面15は鋳造する鋳片との接触面となるため、内表面15の損耗防止のためにニッケルめっきやクロムめっきが施される。ところが、鋳造チャージ数が1500チャージを超えると、長辺銅板10の内表面15は損耗する。内表面15のめっきが損耗した長辺銅板10を使い続けると鋳片の表面品質欠陥の原因となり得るため、連続鋳造鋳型1から取り外した上で長辺銅板10の内表面15の損耗状況に応じて内表面15を研削し、再度めっき処理を施した上で連続鋳造鋳型1に組み込んで再使用が行われる。 As mentioned above, the long-side copper plate 10 is made of copper or a copper alloy, which has good thermal conductivity. The inner surface 15 of the long-side copper plate 10 is the surface that comes into contact with the cast slab, so it is nickel-plated or chrome-plated to prevent wear on the inner surface 15. However, when the number of casting charges exceeds 1,500 charges, the inner surface 15 of the long-side copper plate 10 becomes worn. Continuing to use a long-side copper plate 10 with worn plating on the inner surface 15 can cause defects in the surface quality of the cast slab. Therefore, the long-side copper plate 10 is removed from the continuous casting mold 1, and the inner surface 15 is ground depending on the degree of wear on the inner surface 15 of the long-side copper plate 10. It is then plated again and reassembled into the continuous casting mold 1 for reuse.

長辺銅板10の研削回数に応じて、長辺銅板10の厚み20が減少する(図1参照)。図1(B)は研削前の長辺銅板10を用いており、厚み20は40mmである。図1(C)は研削後の長辺銅板10を用いており、厚み20は35mmである。長辺銅板10には、前述のとおり、冷却水流路12が形成されている。長辺銅板10において、冷却水流路12の内表面15に最も近い位置と内表面15との間の距離(内表面最短距離21)も、長辺銅板10の厚み20が減少するのに対応して減少する。内表面最短距離21が短くなるほど、長辺銅板10の鋳造空間3に面する側(内表面15)と冷却機構11との間の熱伝達係数が増加する。なお、ここでいう熱伝達係数は、長辺銅板10の内表面15から入熱する熱流束を、長辺銅板10の内表面15温度と冷却機構11温度(冷却水温度)の差分で除した値を意味する。 The thickness 20 of the long-side copper plate 10 decreases depending on the number of times the long-side copper plate 10 is ground (see Figure 1). Figure 1(B) shows the long-side copper plate 10 before grinding, with a thickness 20 of 40 mm. Figure 1(C) shows the long-side copper plate 10 after grinding, with a thickness 20 of 35 mm. As mentioned above, the long-side copper plate 10 has a cooling water flow path 12 formed therein. In the long-side copper plate 10, the distance between the position closest to the inner surface 15 of the cooling water flow path 12 and the inner surface 15 (shortest inner surface distance 21) also decreases in response to the decrease in the thickness 20 of the long-side copper plate 10. As the shortest inner surface distance 21 becomes shorter, the heat transfer coefficient between the side of the long-side copper plate 10 facing the casting space 3 (inner surface 15) and the cooling mechanism 11 increases. The heat transfer coefficient here refers to the heat flux entering from the inner surface 15 of the long-side copper plate 10 divided by the difference between the temperature of the inner surface 15 of the long-side copper plate 10 and the temperature of the cooling mechanism 11 (cooling water temperature).

前述のように、連続鋳造において、鋳造断面4の矩形形状の四隅に面取り部7を形成する鋳型、即ち鋳型短辺6の端部に張出部2を有する連続鋳造鋳型1(面取り鋳型)を用いることにより、連続鋳造中の曲げ部や矯正部で鋳片コーナー部の鋳片表面温度が脆化温度域を高温側に外れ、割れ(横割れ)の発生を防止することができる。ところが、長辺銅板10について研削を行った上で連続鋳造に用いた場合、面取り鋳型を使用しているにもかかわらず、鋳片のコーナー部の割れ発生を防止できない場合があることがわかった。 As mentioned above, in continuous casting, by using a mold that forms chamfered portions 7 at the four corners of the rectangular shape of the casting cross section 4, i.e., a continuous casting mold 1 (chamfered mold) that has protrusions 2 at the ends of the mold's short sides 6, the surface temperature of the slab at the corners of the slab at bending and straightening sections during continuous casting rises above the embrittlement temperature range, preventing the occurrence of cracks (transverse cracks). However, it has been found that when a copper plate with long sides 10 is ground before being used for continuous casting, it may not be possible to prevent cracks from occurring at the corners of the slab, even when a chamfered mold is used.

ここで、連続鋳造中における鋳型内の温度分布について、伝熱計算によって算出を試みた。図1に示す構造を有する連続鋳造鋳型1について、鋳型短辺6の鋳造空間3に面する面(内表面15)のうち鋳型長辺5と接する部分が張出部端部16であり、連続鋳造中におけるメニスカス位置9での張出部端部16の温度を張出部端部温度とする。図1(B)(C)に示すように、長辺銅板10の冷却機構11は冷却水流路12がスリット12Aであり、短辺銅板14の冷却機構11は冷却水流路12が貫通孔12Bである。長辺銅板10と短辺銅板14の接触面には接触抵抗があるとしている。 Here, we attempted to calculate the temperature distribution within the mold during continuous casting using heat transfer calculations. For a continuous casting mold 1 having the structure shown in Figure 1, the portion of the mold short side 6's surface (inner surface 15) facing the casting space 3 that comes into contact with the mold long side 5 is the overhang end 16, and the temperature of the overhang end 16 at the meniscus position 9 during continuous casting is defined as the overhang end temperature. As shown in Figures 1(B) and (C), the cooling mechanism 11 for the long side copper plate 10 has slits 12A as cooling water channels 12, and the cooling mechanism 11 for the short side copper plate 14 has through holes 12B as cooling water channels 12. It is assumed that there is contact resistance at the contact surfaces between the long side copper plate 10 and the short side copper plate 14.

鋼スラブ(幅:2200mm、厚さ:300mm)の鋳型形状について、伝熱計算を行った。表1のNo.1~6は面取り鋳型、No.7は矩形鋳型を用いている。面取り鋳型の面取り形状は、前記長辺側辺長さa=10mm、短辺側辺長さb=20mmとし、張出部基部17と張出部端部16との間を直線で結んだ形状としている。長辺銅板10として、研削を行う前の初期の銅板厚み(40mm)のものと、研削を行った後の銅板厚み(35mm)のものを用いた。 Heat transfer calculations were performed for mold shapes for steel slabs (width: 2200 mm, thickness: 300 mm). Nos. 1 to 6 in Table 1 use chamfered molds, and No. 7 uses a rectangular mold. The chamfered shape of the chamfered mold has a long side length a = 10 mm and a short side length b = 20 mm, with a straight line connecting the base 17 of the overhang and the end 16 of the overhang. For the long-side copper plate 10, one with an initial copper plate thickness (40 mm) before grinding and one with a copper plate thickness (35 mm) after grinding were used.

長辺銅板10、短辺銅板14それぞれの内表面15に、メニスカス直下を模擬した熱流束2.0(MW/m)を与えた。表1のNo.1は基準であり、長辺銅板10、短辺銅板14それぞれの冷却水流路12における冷却水の流速をいずれも9(m/s)に設定し、定常状態における鋳型内の温度分布を算出し、張出部端部16の張出部端部温度と内表面中央部18の温度を算出した。 A heat flux of 2.0 (MW/m 2 ) simulating the temperature directly below the meniscus was applied to the inner surfaces 15 of the long-side copper plates 10 and the short-side copper plates 14. No. 1 in Table 1 is a reference, and the flow rate of the cooling water in the cooling water flow paths 12 of the long-side copper plates 10 and the short-side copper plates 14 was set to 9 (m/s). The temperature distribution in the mold in a steady state was calculated, and the temperature of the protrusion end 16 and the temperature of the central part 18 of the inner surface were calculated.

表1のNo.7は矩形鋳型を用いた参考例であり、伝熱計算において、上記面取り鋳型の張出部端部温度に替えて、矩形鋳型のコーナー部温度を算出している。No.7については、表1の「短辺銅板温度/張出部温度」の欄に、矩形鋳型のコーナー部温度をイタリック体にて記入している。 No. 7 in Table 1 is a reference example using a rectangular mold, and in the heat transfer calculation, the temperature at the corners of the rectangular mold was calculated instead of the temperature at the end of the overhanging part of the chamfered mold. For No. 7, the corner temperatures of the rectangular mold are entered in italics in the "Short side copper plate temperature/overhanging part temperature" column in Table 1.

基準である表1のNo.1は、長辺銅板10として、研削を行わない銅板(初期の長辺銅板)(厚み20=40mm)を用いており、張出部端部温度は178℃であった。下記の表1において、No.1の張出部端部温度と、No.1以外の各No.の張出部端部温度との差(初期張出部端部温度-研削後張出部端部温度)ΔTを、各No.の「温度差ΔT」の欄に記載している。No.1に対して、研削を行って厚み20が35mmとなった長辺銅板10(研削後の長辺銅板)を用いた場合、張出部端部温度は158℃まで低下する(ΔT=20℃)ことが判明した(下記表1のNo.2)。 No. 1 in Table 1, the reference sample, uses an unground copper plate (initial long-side copper plate) (thickness 20 = 40 mm) as the long-side copper plate 10, and the temperature at the end of the overhanging portion was 178°C. In Table 1 below, the difference ΔT (initial overhanging portion end temperature - overhanging portion end temperature after grinding) between the overhanging portion end temperature of No. 1 and that of each other sample is listed in the "Temperature difference ΔT" column for each sample. It was found that when a long-side copper plate 10 (long-side copper plate after grinding) with a thickness 20 of 35 mm was used in comparison with No. 1, the temperature at the end of the overhanging portion dropped to 158°C (ΔT = 20°C) (No. 2 in Table 1 below).

特許文献5には、面取り部を有しない通常の矩形鋳型を対象として、長辺銅板の4mm研削を行った場合について、短辺銅板端部側の冷却水流路での冷却水の流速を減速することにより、短辺銅板コーナー部の温度を研削なしの場合の温度に回復することが開示されている。そこで、面取り鋳型を用いる本発明の場合において、短辺銅板端部側の冷却水流路(図1(C)の貫通孔12Ba)のみの冷却水の流速を9(m/s)から4(m/s)に低減し、その他の貫通孔12B(図1(C)に表示された範囲では貫通孔12Bb~貫通孔12Bc)については冷却水の流速を9(m/s)に据え置いた条件で上記伝熱計算を行った。その結果この条件では、張出部端部温度を161℃(ΔT=17℃)までしか上昇させ得ないことがわかった(下記表1のNo.3)。 Patent Document 5 discloses that when a copper plate on a long side of a standard rectangular mold without chamfered portions is ground 4 mm, the temperature at the corners of the copper plate on the short sides can be restored to the temperature it would be without grinding by slowing down the flow rate of cooling water in the cooling water flow passages on the end sides of the copper plate on the short sides. Therefore, in the present invention, which uses a chamfered mold, the flow rate of cooling water in only the cooling water flow passage on the end side of the copper plate on the short sides (through hole 12Ba in Figure 1(C)) was reduced from 9 (m/s) to 4 (m/s), while the flow rate of cooling water for the other through holes 12B (through holes 12Bb to 12Bc in the range shown in Figure 1(C)) was kept at 9 (m/s). The results showed that under these conditions, the temperature at the end of the protrusion could only be raised to 161°C (ΔT = 17°C) (No. 3 in Table 1 below).

本発明者らは、短辺銅板の冷却水の流速を調整するのではなく、長辺銅板の冷却水の流速を調整することによる効果に着目した。そして、研削を行って厚み20が35mmとなった長辺銅板10を用いた場合において、長辺銅板10の冷却水流路12を流れる冷却水の流速を9(m/s)から4(m/s)に低減したところ、張出部端部温度が169℃(ΔT=9℃)まで回復することが認められた(下記表1のNo.4)。 The inventors focused on the effect of adjusting the cooling water flow rate of the long-side copper plate, rather than adjusting the cooling water flow rate of the short-side copper plate. Using a long-side copper plate 10 that had been ground to a thickness 20 of 35 mm, the flow rate of the cooling water flowing through the cooling water flow path 12 of the long-side copper plate 10 was reduced from 9 m/s to 4 m/s, and it was found that the temperature at the end of the protrusion recovered to 169°C (ΔT = 9°C) (No. 4 in Table 1 below).

長辺銅板の冷却水の流速を調整するに際し、上記のように、長辺銅板に設置された多数の冷却水流路のすべてについて、冷却水の流速を一律に低下させることとしても良い。また本発明において、長辺銅板に設置された冷却水流路の一部のみについて冷却水の流速を低減することとしても良い。表1のNo.5においては、図1に示す冷却水流路12を構成するスリット12Aのうち、スリット12Aa、スリット12Abのみについて冷却水の流速を4(m/s)とし、その他のスリット12A(図1(C)に表示された範囲ではスリット12Ac~スリット12Ae)については冷却水の流速を9(m/s)に据え置いた場合である。この場合でも、張出部端部温度が169℃(ΔT=9℃)まで回復することが認められた(表1のNo.5)。さらに、表1のNo.6は、スリット12Aa、スリット12Abのみについて冷却水の流速を2.5(m/s)とし、その他のスリット12A(図1(C)に表示された範囲ではスリット12Ac~スリット12Ae)については冷却水の流速を9(m/s)に据え置いた場合である。張出部端部温度が175℃(ΔT=3℃)まで回復することが認められた。 When adjusting the cooling water flow rate in the long-side copper plate, as described above, it is also possible to uniformly reduce the cooling water flow rate for all of the multiple cooling water flow paths installed in the long-side copper plate. In the present invention, it is also possible to reduce the cooling water flow rate for only some of the cooling water flow paths installed in the long-side copper plate. In No. 5 in Table 1, of the slits 12A that make up the cooling water flow path 12 shown in Figure 1, the cooling water flow rate was set to 4 (m/s) for only slits 12Aa and 12Ab, while the cooling water flow rate for the other slits 12A (slits 12Ac to 12Ae in the range shown in Figure 1(C)) was kept at 9 (m/s). Even in this case, it was confirmed that the temperature at the end of the protrusion recovered to 169°C (ΔT = 9°C) (No. 5 in Table 1). Furthermore, in No. 5 in Table 1, In Example 6, the cooling water flow rate was set to 2.5 m/s for slits 12Aa and 12Ab only, while the cooling water flow rate for the other slits 12A (slits 12Ac to 12Ae in the range shown in Figure 1(C)) was kept at 9 m/s. It was confirmed that the temperature at the end of the protrusion recovered to 175°C (ΔT = 3°C).

次に後述の実施例に記載のとおり、表1のNo.1~7の条件を用いて、実際に鋼の連続鋳造を行い、鋳片のコーナー横割れの発生有無について評価を行った。その結果、表1のNo.2、3、7はコーナー横割れの発生が認められたのに対し、No.1、4~6はコーナー横割れが発生しなかった。この実験結果から、初期張出部端部温度と研削後張出部端部温度の差を小さくすることにより、鋳片のコーナー横割れを防止できることがわかった。そして、長辺銅板の前記鋳造空間に面する側と前記冷却機構との間の熱伝達係数について、長辺銅板の表面を研削した後の前記熱伝達係数を何らかの手段で低減させることにより、初期張出部端部温度と研削後張出部端部温度の差ΔTを小さくすることができる。さらに詳細な調査を行った結果、初期張出部端部温度と研削後張出部端部温度の差(初期張出部端部温度-研削後張出部端部温度)ΔTを15℃以下とすることにより、鋳片のコーナー横割れを防止できることがわかった。初期張出部端部温度と研削後張出部端部温度の差(初期張出部端部温度-研削後張出部端部温度)ΔTを10℃以下とするとより好ましい。 Next, as described in the Examples below, actual continuous casting of steel was performed using the conditions of Nos. 1 to 7 in Table 1, and the occurrence of transverse corner cracks in the cast slab was evaluated. As a result, transverse corner cracks were observed in Nos. 2, 3, and 7 in Table 1, while no transverse corner cracks occurred in Nos. 1, 4 to 6. These experimental results demonstrated that transverse corner cracks in cast slabs can be prevented by reducing the difference between the initial overhang end temperature and the overhang end temperature after grinding. Furthermore, regarding the heat transfer coefficient between the side of the long-side copper plate facing the casting space and the cooling mechanism, the difference ΔT between the initial overhang end temperature and the overhang end temperature after grinding can be reduced by some means after grinding the surface of the long-side copper plate. Further detailed investigation revealed that transverse cracks at the corners of cast slabs can be prevented by keeping the difference between the initial overhang end temperature and the overhang end temperature after grinding (initial overhang end temperature - overhang end temperature after grinding) ΔT at 15°C or less. It is even more preferable to keep the difference between the initial overhang end temperature and the overhang end temperature after grinding (initial overhang end temperature - overhang end temperature after grinding) ΔT at 10°C or less.

以上のように、長辺銅板10の冷却機構11を流れる冷却水の流速を低減して内表面15の温度を上昇させる手段は、換言すると、長辺銅板10の鋳造空間3に面する側(内表面15)と冷却機構11との間の熱伝達係数について、当該熱伝達係数を低減して内表面15の温度を上昇させる手段であるということができる。また、張出部端部温度については、上記のように伝熱計算の結果として求めることができる。 As described above, the means for increasing the temperature of the inner surface 15 by reducing the flow rate of the cooling water flowing through the cooling mechanism 11 of the long-side copper plate 10 can be said to be a means for increasing the temperature of the inner surface 15 by reducing the heat transfer coefficient between the side of the long-side copper plate 10 facing the casting space 3 (inner surface 15) and the cooling mechanism 11. Furthermore, the temperature at the end of the protrusion can be determined as a result of the heat transfer calculation, as described above.

また逆に、長辺銅板10の鋳造空間3に面する側と冷却機構11との間の熱伝達係数について、長辺銅板10の表面を研削した後の熱伝達係数を低減させる具体的な手段として、冷却機構11を流れる冷却水の流速に関して、長辺銅板10の使用開始時の前記流速に比較して、長辺銅板10の表面を研削した後の流速を低下させる手段を好適に用いることができる、ということができる。 Conversely, as a specific means for reducing the heat transfer coefficient between the side of the long-side copper plate 10 facing the casting space 3 and the cooling mechanism 11 after the surface of the long-side copper plate 10 has been ground, it can be said that a means for reducing the flow rate of the cooling water flowing through the cooling mechanism 11 after the surface of the long-side copper plate 10 has been ground, compared to the flow rate when the long-side copper plate 10 is first used, can be suitably used.

ここで、本発明において、鋳造断面4に形成する面取り部7、面取り部7を形成するための鋳型短辺6の張出部2について、好適条件に関して説明を行う。図2(B)において、鋳型短辺6の内表面15のうちで、内表面15が鋳型長辺5と垂直になる部分と張出部2との接点を「張出部基部17」とする。張出部端部16は前述のとおりである。そして、内表面15が鋳型長辺5と垂直になる部分を延長した直線と張出部端部16との距離を「長辺側辺長さa」、張出部基部17と鋳型長辺5の内表面15との距離を「短辺側辺長さb」とする(図2(B)参照)。 Here, we will explain the preferred conditions for the chamfered portion 7 formed on the casting cross section 4 and the protruding portion 2 on the mold short side 6 for forming the chamfered portion 7 in this invention. In Figure 2(B), the point of contact between the protruding portion 2 and the portion of the inner surface 15 of the mold short side 6 where the inner surface 15 is perpendicular to the mold long side 5 is called the "protruding portion base 17." The protruding portion end 16 is as described above. The distance between the protruding portion end 16 and the straight line extending from the portion where the inner surface 15 is perpendicular to the mold long side 5 is called the "long side side length a," and the distance between the protruding portion base 17 and the inner surface 15 of the mold long side 5 is called the "short side side length b" (see Figure 2(B)).

本発明において、長辺側辺長さaと短辺側辺長さbの好適範囲について説明する。長辺側辺長さaを10~30mm、短辺側辺長さbを20~50mmとしたときに、本発明を良好に実施することができる。 The following explains the preferred ranges for the long side length a and the short side length b of this invention. The present invention can be implemented effectively when the long side length a is 10 to 30 mm and the short side length b is 20 to 50 mm.

鋼スラブ(幅:2200mm、厚さ:300mm)を垂直曲げ型連続鋳造装置で鋳造するに際し、表1のNo.1~6は面取り鋳型、No.7は矩形鋳型を用いて鋳造を行った。面取り鋳型の面取り形状は、前記長辺側辺長さa=10mm、短辺側辺長さb=20mmとし、張出部基部17と張出部端部16との間を直線で結んだ形状としている。長辺銅板10として、研削を行う前の初期の銅板厚み(40mm)のものと、研削を行った後の銅板厚み(35mm)のものを用いた。二次冷却条件については、初期の銅板厚み(40mm)の長辺銅板10を用いて鋳造した場合において、鋳片の上表面と下表面のいずれもコーナー横割れが発生しない条件を採用している。 When casting steel slabs (width: 2200 mm, thickness: 300 mm) using a vertical bending type continuous casting machine, Nos. 1 to 6 in Table 1 were cast using a chamfered mold, and No. 7 was cast using a rectangular mold. The chamfered shape of the chamfered mold was such that the long side length a = 10 mm and the short side length b = 20 mm, with a straight line connecting the base 17 of the protrusion and the end 16 of the protrusion. The long-side copper plates 10 used were those with an initial thickness of 40 mm before grinding and those with a thickness of 35 mm after grinding. The secondary cooling conditions were such that no horizontal corner cracks occurred on either the upper or lower surface of the slab when casting using long-side copper plates 10 with an initial thickness of 40 mm.

表1のNo.1~7の条件を用いて連続鋳造を行い、鋳片のコーナー横割れの発生有無について評価を行った。その結果、表1のNo.2、3、7はコーナー横割れの発生が認められたのに対し、No.1、4~6はコーナー横割れが発生しなかった。 Continuous casting was performed using the conditions No. 1 to No. 7 in Table 1, and the cast pieces were evaluated for the presence or absence of transverse cracks at the corners. As a result, transverse cracks were observed in No. 2, 3, and No. 7 in Table 1, while no transverse cracks were observed in No. 1, 4 to 6.

1 連続鋳造鋳型
2 張出部
3 鋳造空間
4 鋳造断面
5 鋳型長辺
6 鋳型短辺
7 面取り部
9 メニスカス位置
10 長辺銅板
11 冷却機構
12 冷却水流路
12A スリット
12B 貫通孔
13 バックフレーム
14 短辺銅板
15 内表面
16 張出部端部
17 張出部基部
18 内表面中央部
20 厚み
21 内表面最短距離
DESCRIPTION OF SYMBOLS 1 Continuous casting mold 2 Overhanging portion 3 Casting space 4 Casting cross section 5 Mold long side 6 Mold short side 7 Chamfered portion 9 Meniscus position 10 Long side copper plate 11 Cooling mechanism 12 Cooling water flow path 12A Slit 12B Through hole 13 Back frame 14 Short side copper plate 15 Inner surface 16 Overhanging portion end 17 Overhanging portion base 18 Inner surface center 20 Thickness 21 Inner surface shortest distance

Claims (3)

対向する2枚の鋳型長辺と、前記鋳型長辺に挟まれた2枚の鋳型短辺とを有する連続鋳造鋳型を用いる鋼の連続鋳造方法であって、
前記連続鋳造鋳型における、鋳片が通過する空間を鋳造空間と呼び、鋳造方向のメニスカス位置における前記鋳造空間の断面を鋳造断面と呼び、当該鋳造断面はその四隅に面取り部を有し、前記鋳型短辺は、前記鋳型長辺に接する両端部の前記鋳造空間に面する面に、前記鋳造断面の前記面取り部に対応する張出部を有し、
前記鋳型短辺の前記鋳造空間に面する面のうち前記鋳型長辺と接する部分を張出部端部と呼び、前記メニスカス位置における前記張出部端部の連続鋳造中における温度を張出部端部温度と呼び、
前記鋳型長辺は、前記鋳造空間に面する側に長辺銅板を有し、前記長辺銅板は冷却機構を有し、前記長辺銅板の使用開始時と、前記長辺銅板の表面を研削した後について、それぞれの前記長辺銅板を組み込んだ前記連続鋳造鋳型を用い、同じ連続鋳造条件で鋳片を鋳造しているときの前記張出部端部温度をそれぞれ初期張出部端部温度、研削後張出部端部温度として、
前記長辺銅板の前記鋳造空間に面する側と前記冷却機構との間の熱伝達係数について、前記初期張出部端部温度と前記研削後張出部端部温度の差が15℃以下となるように、前記長辺銅板の表面を研削した後の前記熱伝達係数を低減させることを特徴とする鋼の連続鋳造方法。
A method for continuously casting steel using a continuous casting mold having two opposing long mold sides and two short mold sides sandwiched between the long mold sides,
In the continuous casting mold, a space through which a cast piece passes is called a casting space, and a cross section of the casting space at a meniscus position in the casting direction is called a casting cross section, and the casting cross section has chamfered portions at its four corners, and the short sides of the mold have protrusions corresponding to the chamfered portions of the casting cross section on the surfaces facing the casting space at both ends that are in contact with the long sides of the mold,
A portion of the surface of the short side of the mold facing the casting space that is in contact with the long side of the mold is called the "extension end," and the temperature of the extension end at the meniscus position during continuous casting is called the "extension end temperature,"
The long sides of the mold have a long side copper plate on the side facing the casting space, and the long side copper plate has a cooling mechanism, and the temperatures of the end of the overhanging portion when a cast piece is cast under the same continuous casting conditions using the continuous casting mold incorporating each of the long side copper plates at the start of use of the long side copper plate and after the surface of the long side copper plate has been ground are defined as an initial overhanging portion end temperature and an overhanging portion end temperature after grinding, respectively,
A method for continuous casting steel, characterized in that the heat transfer coefficient between the side of the copper plate with long sides facing the casting space and the cooling mechanism is reduced after grinding the surface of the copper plate with long sides so that the difference between the temperature at the end of the initial extension portion and the temperature at the end of the extension portion after grinding is 15°C or less.
前記冷却機構を流れる冷却水の流速に関して、前記長辺銅板の使用開始時の前記流速に比較して、前記長辺銅板の表面を研削した後の前記流速を低下させることにより、前記熱伝達係数を低減させることを特徴とする請求項1に記載の鋼の連続鋳造方法。 The continuous steel casting method described in claim 1, characterized in that the heat transfer coefficient is reduced by reducing the flow rate of the cooling water flowing through the cooling mechanism after the surface of the long-side copper plate has been ground, compared to the flow rate at the start of use of the long-side copper plate. 前記長辺銅板の冷却水の前記流速を調整するに際し、前記長辺銅板に設置された冷却水流路のすべてについて冷却水の流速を一律に低下させる、または、前記長辺銅板に設置された前記冷却水流路の一部のみについて冷却水の流速を低下させることを特徴とする請求項2に記載の鋼の連続鋳造方法。A continuous steel casting method as described in claim 2, characterized in that when adjusting the flow rate of the cooling water in the long side copper plate, the flow rate of the cooling water is uniformly reduced in all of the cooling water flow paths installed in the long side copper plate, or the flow rate of the cooling water is reduced in only some of the cooling water flow paths installed in the long side copper plate.
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JP2015128776A (en) 2014-01-06 2015-07-16 三島光産株式会社 Continuous casting mold
JP2016112589A (en) 2014-12-16 2016-06-23 Jfeスチール株式会社 Continuous casting method of steel and casting mold for continuous casting
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