JPH0113570Y2 - - Google Patents
Info
- Publication number
- JPH0113570Y2 JPH0113570Y2 JP3453184U JP3453184U JPH0113570Y2 JP H0113570 Y2 JPH0113570 Y2 JP H0113570Y2 JP 3453184 U JP3453184 U JP 3453184U JP 3453184 U JP3453184 U JP 3453184U JP H0113570 Y2 JPH0113570 Y2 JP H0113570Y2
- Authority
- JP
- Japan
- Prior art keywords
- paint
- valve
- housing
- rotating shaft
- turbine
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000003973 paint Substances 0.000 claims description 132
- 239000007788 liquid Substances 0.000 claims description 36
- 238000007590 electrostatic spraying Methods 0.000 claims description 11
- 239000002699 waste material Substances 0.000 description 21
- 239000002245 particle Substances 0.000 description 14
- 238000004140 cleaning Methods 0.000 description 13
- 230000003068 static effect Effects 0.000 description 8
- 239000007921 spray Substances 0.000 description 7
- 239000011248 coating agent Substances 0.000 description 6
- 238000000576 coating method Methods 0.000 description 6
- 238000004891 communication Methods 0.000 description 6
- 239000007769 metal material Substances 0.000 description 5
- 230000002093 peripheral effect Effects 0.000 description 5
- 238000011084 recovery Methods 0.000 description 5
- 239000010408 film Substances 0.000 description 4
- 239000002184 metal Substances 0.000 description 4
- 238000012856 packing Methods 0.000 description 4
- 238000007493 shaping process Methods 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000003086 colorant Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000003780 insertion Methods 0.000 description 2
- 230000037431 insertion Effects 0.000 description 2
- 238000010422 painting Methods 0.000 description 2
- 239000010409 thin film Substances 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000009503 electrostatic coating Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000003179 granulation Effects 0.000 description 1
- 238000005469 granulation Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 238000001694 spray drying Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Application Of Or Painting With Fluid Materials (AREA)
- Electrostatic Spraying Apparatus (AREA)
Description
【考案の詳細な説明】
本考案は、回転霧化頭を高速回転させることに
より霧化された帯電塗料粒子を電気力線に沿つて
被塗物に向け飛行塗着させるようにしてなる形式
の静電噴霧装置に関するものである。[Detailed Description of the Invention] The present invention is a type of paint sprayer in which the atomized charged paint particles are directed toward the object to be coated along the lines of electric force by rotating the rotary atomizer head at high speed and are applied to the object to be coated. This invention relates to an electrostatic spray device.
従来、この種の静電噴霧装置は、回転軸を玉軸
受またはコロ軸受等の軸受を介して支持し、該回
転軸の一端側に空気駆動式のタービンを取付ける
と共に、その他端側に回転噴霧化頭を取付け、該
タービンによつて回転霧化頭を高速回転しつつ高
電圧を印加し、該回転霧化頭に供給された塗料を
微粒化するように構成されている。そして、塗料
を微粒化するには、回転噴化頭を高速回転し、接
液面に供給された塗料を遠心力によつて薄いフイ
ルム状液流として放出端縁(エツジ)に流下せし
め、該放出端縁からは塗料の液糸(カスプ)とし
て放出し、さらにこの液糸を静電的に微粒化する
ことによつて帯電塗料粒子とするようになされて
いる。 Conventionally, this type of electrostatic spraying device supports a rotating shaft via a bearing such as a ball bearing or a roller bearing, an air-driven turbine is attached to one end of the rotating shaft, and a rotary sprayer is attached to the other end of the rotating shaft. The rotary atomizing head is attached, and the rotary atomizing head is rotated at high speed by the turbine while applying a high voltage to atomize the paint supplied to the rotary atomizing head. In order to atomize the paint, the rotary jetting head is rotated at high speed, and the paint supplied to the liquid contact surface is made to flow down to the discharge edge as a thin film-like liquid stream due to centrifugal force. The paint is discharged from the discharge edge as liquid threads (cusps), and the liquid threads are further electrostatically atomized to form charged paint particles.
ところで、液体塗料を塗料粒子として微粒化
し、被塗物に塗着せしめる場合には、形成される
塗装面の塗膜品質は塗料粒子の最大粒径と平均粒
径によつて決定されるものであり、最大粒径が大
きいときには塗膜品質を著るしく低下させること
が知られている。このため、回転霧化頭の回転数
の大小が粒径に大きな影響を与え、該回転霧化頭
の回転数が大きくなればなるほど、粒径を小さく
することができ、それだけ塗膜品質を向上させる
ことができる。 By the way, when liquid paint is atomized into paint particles and applied to an object to be coated, the quality of the coating film formed on the painted surface is determined by the maximum particle size and average particle size of the paint particles. It is known that when the maximum particle size is large, the quality of the coating film is significantly reduced. Therefore, the rotation speed of the rotating atomizing head has a large effect on the particle size, and the higher the rotation speed of the rotating atomizing head, the smaller the particle size can be, which improves the quality of the coating film. can be done.
しかし、上記従来技術によるものは、回転軸を
支持する手段として玉軸受やコロ軸受を使用して
いるため、これら軸受の焼付き防止等の点からそ
の回転許容量は25000〜40000rpmが限界である。
ところが、回転霧化頭の回転数が40000rpm程度
以下である場合には、塗料の平均粒径はかなり大
きくなり、良好な塗膜品質を得ることができない
という問題がある。 However, since the conventional technology described above uses ball bearings or roller bearings as means to support the rotating shaft, the rotational capacity is limited to 25,000 to 40,000 rpm in order to prevent seizure of these bearings. .
However, when the rotational speed of the rotary atomizing head is about 40,000 rpm or less, the average particle size of the paint becomes considerably large, and there is a problem that good paint film quality cannot be obtained.
このような問題点を解決するため、回転軸を非
接触で支持する軸受として静圧空気軸受を使用
し、回転霧化頭の回転数を60000〜100000rpm程
度まで高めるように構成したもの、例えば特開昭
56−115652号公報に示すような静電噴霧装置が知
られている。 In order to solve these problems, a static air bearing is used as a bearing to support the rotating shaft without contact, and the rotation speed of the rotating atomizing head is increased to about 60,000 to 100,000 rpm. Kaisho
An electrostatic spraying device as shown in Japanese Patent No. 56-115652 is known.
即ち、上記従来技術による静電噴霧装置は、内
部に軸線方向に軸穴が形成されると共に該軸穴の
一端側に半径方向にタービン室が形成されたハウ
ジングと、該ハウジングの軸穴内に遊嵌された回
転軸と、前記ハウジングのタービン室内に遊嵌さ
れ前記回転軸の一端側に固着されたタービンと、
前記ハウジング外に位置して前記回転軸の他端側
に固着された回転霧化頭と、前記回転軸を非接触
状態で支持するために前記回転軸の周囲に位置し
て前記ハウジングに設けられたラジアル空気軸受
と、前記タービンを非接触状態で支持するために
前記タービンの両側面に位置して前記ハウジング
に設けられたスラスト空気軸受とから大略構成さ
れ、タービンに高圧空気を供給することによつて
回転軸を高速回転すると共に、ラジアル軸受、ス
ラスト軸受に高圧空気を供給して回転軸を軸支
し、一方回転霧化頭に塗料を供給して放出端縁か
ら塗料粒子を噴霧するようになされている。 That is, the electrostatic spraying device according to the above-mentioned prior art includes a housing in which a shaft hole is formed in the axial direction and a turbine chamber is formed in the radial direction on one end side of the shaft hole, and a housing in which a shaft hole is formed in the shaft hole of the housing. a rotating shaft fitted into the housing; a turbine loosely fitted into a turbine chamber of the housing and fixed to one end of the rotating shaft;
a rotating atomizing head located outside the housing and fixed to the other end of the rotating shaft; and a rotating atomizing head located around the rotating shaft and provided on the housing to support the rotating shaft in a non-contact state. The thrust air bearing is generally comprised of a radial air bearing and a thrust air bearing located on both sides of the turbine and provided in the housing to support the turbine in a non-contact manner, and for supplying high pressure air to the turbine. Therefore, the rotating shaft is rotated at high speed, and high-pressure air is supplied to the radial bearing and the thrust bearing to support the rotating shaft, while paint is supplied to the rotating atomizing head and paint particles are atomized from the discharge edge. is being done.
このように、静圧空気軸受を用いた静電噴霧装
置は、玉軸受やコロ軸受等を用いたものに比較し
て2倍以上の高速回転数を得ることができると共
に、ハウジングを小形化することができる。 In this way, electrostatic spraying devices using static pressure air bearings can achieve more than twice the high speed of rotation compared to devices using ball bearings, roller bearings, etc., and also have a smaller housing. be able to.
ところで、前述した従来技術による静電噴霧装
置は、例えば第1図に示す如く構成されている。
即ち、タービンおよびスラスト、ラジアルの静圧
空気軸受を内蔵したハウジング101と、該ハウ
ジング101内でスラスト、ラジアルの静圧空気
軸受によつて回転自在に軸支されると共に、ター
ビンによつて駆動される回転軸102と、該回転
102の先端に固着されたベル型の回転霧化頭1
03とを有し、該回転霧化頭103はハブ部材1
04と、該ハブ部材104に取付けられるた霧化
頭本体105とからなる。そして、ハブ部材10
4には接液面104Aが形成されると共に、複数
の塗料通路104B,104B,…が形成され、
また霧化頭本体105は各塗料通路104Bから
の塗料を薄いフイルム状に薄膜化する接液面10
5Aが形成され、その先端は放出端縁105Bと
なつている。さらに、ハウジング101には斜め
に向けて塗料チユーブ106が固着され、該塗料
チユーブ106の一端は後述の色替弁107に接
続され、その他端はハブ部材104内に挿入さ
れ、接液面104Aに塗料を滴下するようになつ
ている。 By the way, the electrostatic spraying device according to the prior art mentioned above is configured as shown in FIG. 1, for example.
That is, there is a housing 101 containing a turbine and thrust and radial static pressure air bearings, and a housing 101 that is rotatably supported within the housing 101 by the thrust and radial static pressure air bearings and is driven by the turbine. a rotating shaft 102 and a bell-shaped rotating atomizing head 1 fixed to the tip of the rotating shaft 102;
03, and the rotary atomizing head 103 has a hub member 1
04, and an atomizing head main body 105 attached to the hub member 104. And the hub member 10
4 has a liquid contact surface 104A formed therein, and a plurality of paint passages 104B, 104B, . . .
Further, the atomizing head body 105 has a liquid contact surface 10 that thins the paint from each paint passage 104B into a thin film.
5A is formed, the tip of which is a discharge edge 105B. Further, a paint tube 106 is fixed to the housing 101 diagonally, one end of the paint tube 106 is connected to a color change valve 107, which will be described later, and the other end is inserted into the hub member 104 and is connected to the liquid contact surface 104A. It is designed to drip paint.
107はA,B,…N色からなる塗料と、エア
およびシンナを供給する色替弁、108は塗料
弁、109は開閉弁、110は廃液タンク、11
1は色替弁107と塗料弁108との間を接続す
る塗料パイプ、112は塗料弁108と塗料チユ
ーブ106との間を接続する塗料パイプ、113
は塗料弁108と廃液タンク110との間を接続
する廃液パイプで、該廃液パイプ113の途中に
開閉弁109が挿入されている。 107 is a color changing valve that supplies paint of A, B,...N colors, air and thinner; 108 is a paint valve; 109 is an on-off valve; 110 is a waste liquid tank; 11
1 is a paint pipe that connects between the color change valve 107 and the paint valve 108; 112 is a paint pipe that connects between the paint valve 108 and the paint tube 106; 113;
A waste liquid pipe connects the paint valve 108 and the waste liquid tank 110, and an on-off valve 109 is inserted in the middle of the waste liquid pipe 113.
そして、回転霧化頭103への塗料供給時には
開閉弁109を切換位置イとすると共に塗料弁1
08を切換位置ロとして、色替弁107から所定
の塗料を供給すればよい。また、塗料パイプ11
1の洗浄時には塗料弁108を切換位置イとする
と共に開閉弁109を切換位置ロとし、色替弁1
07からの高圧のエア、シンナによつて該塗料パ
イプ111を高速洗浄する。さらに、塗料パイプ
112、回転霧化頭103の洗浄時には塗料弁1
08を切換位置ロとし、色替弁107からの低圧
エア、シンナによつて、これらを低速洗浄し、し
かも廃液を廃液回収用シユラウドで受けることに
より塗装ブース内に廃液が飛散しないようにして
いる。 When supplying paint to the rotary atomizing head 103, the on-off valve 109 is set to the switching position A, and the paint valve 1
A predetermined paint can be supplied from the color change valve 107 with 08 set as the switching position B. Also, paint pipe 11
1, the paint valve 108 is set to the switching position A, the on-off valve 109 is set to the switching position B, and the color change valve 1 is set to the switching position B.
The paint pipe 111 is cleaned at high speed with high pressure air and thinner from 07. Furthermore, when cleaning the paint pipe 112 and the rotary atomizing head 103, the paint valve 1 is
08 is the switching position B, and these are washed at low speed using low pressure air and thinner from the color change valve 107, and the waste liquid is received by a waste liquid recovery shroud to prevent the waste liquid from scattering inside the painting booth. .
前述した形状の回転霧化頭103を用いる場合
には、回転軸102をスラスト、ラジアルの静圧
空気軸受によつて支持させる構成とすることによ
り、回転霧化頭103の回転数を高め、ハウジン
グ101の形状を小形化しうるようにしたにも拘
わらず、次のような欠点があつた。 When using the rotating atomizing head 103 having the above-described shape, the rotational speed of the rotating atomizing head 103 can be increased by supporting the rotating shaft 102 with thrust and radial static pressure air bearings. Although the shape of 101 could be made smaller, it still had the following drawbacks.
第1に、回転霧化頭103のハブ部材104
に、回転軸102の外側に位置して塗料チユーブ
106を挿入する必要があると共に、該回転霧化
頭103はハブ部材104と霧化頭本体105と
から構成されるものであるため、全体形状やベル
口径が大型化してしまう。この結果、噴霧パター
ンが大きくなつてしまい、いわゆる平吹き、また
はスポツト吹き等を行なうのに適さないという欠
点がある。 First, the hub member 104 of the rotating atomizing head 103
In addition, it is necessary to insert the paint tube 106 outside the rotating shaft 102, and since the rotating atomizing head 103 is composed of a hub member 104 and an atomizing head main body 105, the overall shape is or the bell caliber becomes larger. As a result, the spray pattern becomes large, making it unsuitable for so-called flat spraying or spot spraying.
第2に、塗料チユーブ106はハウジング10
1に対して斜めに取付けられるものであるため、
静電噴霧装置を工業用ロボツトやレシプロケータ
に取付けて使用するとき、塗料チユーブ106に
接続される塗料配管が邪魔となり、狭隘な部位を
有する被塗物には塗装を施すことができないとい
う欠点があつた。 Second, the paint tube 106 is connected to the housing 10
Since it is installed diagonally with respect to 1,
When the electrostatic spraying device is attached to an industrial robot or reciprocator, the paint piping connected to the paint tube 106 gets in the way, making it impossible to paint objects that have narrow areas. It was hot.
第3に、塗料弁108はハウジング101外に
設けられるものであるため、塗料チユーブ106
と該塗料弁108との間を塗料パイプ112を介
して接続する必要があり、色替時においては該塗
料パイプ112内に充満している前色塗料は廃液
として廃液回収用シユラウドに排出しなくてはな
らない。このため、塗料パイプ112が長い場合
には回転霧化頭103を覆うように設ける廃液回
収用シユラウドも大型なものを必要とし、シユラ
ウド伸縮用シリンダも必要となる等、廃液回収機
構が大型化する欠点がある。 Thirdly, since the paint valve 108 is provided outside the housing 101, the paint tube 106
and the paint valve 108 must be connected via a paint pipe 112, and when changing colors, the previous color paint filling inside the paint pipe 112 is not discharged as waste liquid to a waste liquid recovery shroud. must not. For this reason, when the paint pipe 112 is long, the waste liquid recovery shroud provided to cover the rotary atomizing head 103 also needs to be large, and a cylinder for expanding and contracting the shroud is also required, resulting in an increase in the size of the waste liquid recovery mechanism. There are drawbacks.
第4に、回転霧化頭103、塗料パイプ112
を洗浄する際、低速洗浄とする必要があるが、塗
料パイプ112内に残存する前色塗料が多けれ
ば、それだけ洗浄時間が長くなる欠点がある。 Fourth, the rotating atomizing head 103 and the paint pipe 112
When cleaning the paint pipe 112, it is necessary to clean at a low speed, but the disadvantage is that the more previous color paint remains in the paint pipe 112, the longer the cleaning time will be.
本考案は、前述した従来技術の穴点に鑑みなさ
れたもので、塗料供給通路となる内筒と、該内筒
の間に塗料排出通路とを、回転軸内に同軸に挿通
すると共に、塗料弁を構成する弁体を回転霧化頭
に可及的に近づけた位置に配設することによつ
て、回転霧化頭の口径を初め、ハウジング全体の
形状を小型化し、また回転霧化頭の洗浄性を高め
ると共に工業用ロボツトやレシプロケータへの装
着性を高めることができるようにした静電噴霧装
置を提供することを目的とするものである。 The present invention was devised in view of the holes in the prior art described above, and an inner cylinder serving as a paint supply passage and a paint discharge passage between the inner cylinder are coaxially inserted into the rotating shaft, and the paint By locating the valve body constituting the valve as close as possible to the rotating atomizing head, the aperture of the rotating atomizing head and the overall shape of the housing can be reduced. It is an object of the present invention to provide an electrostatic spraying device that can improve the cleaning performance of the device and also improve the ease of mounting on industrial robots and reciprocators.
上記目的を達成するたに、本考案が採用する構
成の特徴は、回転軸内には該回転軸に対して非接
触状態で外筒を挿通すると共に該外筒内に内筒を
挿通し、該内筒内を回転霧化頭の接液面に向けて
塗料を供給する塗料供給通路の一部として形成
し、前記内筒と外筒との間は該塗料供給通路と恒
常的に連通する塗料排出通路の一部として形成
し、前記塗料供給通路の途中には前記回転霧化頭
近傍に位置して弁座に離着座する弁体を設け、ま
た前記内筒内には弁軸を挿通し、該弁軸の一端側
を前記ハウジングに設けられた弁駆動装置に取付
け、該弁軸の他端側には前記弁体を取付けたこと
にある。 In order to achieve the above object, the feature of the configuration adopted by the present invention is that an outer cylinder is inserted into the rotating shaft in a non-contact state with respect to the rotating shaft, and an inner cylinder is inserted into the outer cylinder, The inside of the inner cylinder is formed as a part of a paint supply passage that supplies paint toward the liquid contact surface of the rotary atomizing head, and the inner cylinder and the outer cylinder are in constant communication with the paint supply passage. A valve body is formed as a part of the paint discharge passage, and is provided in the middle of the paint supply passage to be located near the rotary atomizing head and seated on and off the valve seat, and a valve shaft is inserted into the inner cylinder. One end of the valve shaft is attached to a valve driving device provided in the housing, and the valve body is attached to the other end of the valve shaft.
以下、本考案について、第2図および第3図に
示す実施例に基づき詳述する。 The present invention will be described in detail below based on the embodiments shown in FIGS. 2 and 3.
図面において、1は金属体からなる円筒状のハ
ウジングで、該ハウジング1には軸線方向に軸穴
2が穿設され、該軸穴2の一端側には半径方向に
円形のタービン室3が形成され、該軸穴2の他端
は開口している。4は前記軸穴2内に該軸穴2と
半径方向に微小な間隙を有して遊嵌された金属材
からなる中空状の回転軸で、該回転軸4には軸線
方向に中空穴4Aが穿設されると共に、その先端
はハウジング1外に位置してテーパ面4Bとなつ
ている。5はタービン室3内に該タービン室3と
軸線方向に微小な間隙を有して遊嵌された金属材
からなる円板状のタービンで、該タービン5は回
転軸4の一端側に例えば溶接、ボルト等の手段で
固着され、かつ該タービン5の外周面には多数の
羽根5A,5A…が設けられている。 In the drawings, reference numeral 1 denotes a cylindrical housing made of a metal body, in which a shaft hole 2 is bored in the axial direction, and a circular turbine chamber 3 is formed in the radial direction at one end of the shaft hole 2. The other end of the shaft hole 2 is open. Reference numeral 4 denotes a hollow rotary shaft made of a metal material that is loosely fitted into the shaft hole 2 with a small gap in the radial direction, and the rotary shaft 4 has a hollow hole 4A in the axial direction. is bored, and its tip is located outside the housing 1 and forms a tapered surface 4B. Reference numeral 5 denotes a disk-shaped turbine made of a metal material loosely fitted in the turbine chamber 3 with a small gap in the axial direction, and the turbine 5 is attached to one end of the rotating shaft 4 by, for example, welding. , is fixed by means such as bolts, and a large number of blades 5A, 5A, . . . are provided on the outer peripheral surface of the turbine 5.
6はハウジング1外に位置して前記回転軸4の
他端側に固着された回転霧化頭で、本実施例の場
合回転霧化頭6は筒型ないしベル型霧化頭が用い
られる。ここで、前記回転霧化頭6は回転軸4の
テーパ面4Bに嵌合される霧化頭本体7と、該霧
化頭本体7を回転軸4の中空穴4A先端に螺着す
るセツトボルト8とから構成され、前記霧化頭本
体7とセツトボルト8との内周面側は先端に向け
て拡開する接液面9を形成している。なお、前記
セツトボルト8には軸線方向に後述のノズル取付
部材29用の挿通穴8Aが形成されている。 Reference numeral 6 denotes a rotating atomizing head located outside the housing 1 and fixed to the other end of the rotating shaft 4. In this embodiment, the rotating atomizing head 6 is a cylindrical or bell-shaped atomizing head. Here, the rotary atomizing head 6 includes an atomizing head main body 7 that is fitted into the tapered surface 4B of the rotating shaft 4, and a set bolt 8 that screws the atomizing head main body 7 into the tip of the hollow hole 4A of the rotating shaft 4. The inner peripheral surfaces of the atomizing head main body 7 and the set bolt 8 form a liquid contact surface 9 that widens toward the tip. Incidentally, the set bolt 8 has an insertion hole 8A formed in the axial direction for a nozzle mounting member 29, which will be described later.
10は軸穴2に対して回転軸4を非接触状態で
支持するために該回転軸4の周囲に位置してハウ
ジング1に配設されたラジアル空気軸受で、該ラ
ジアル空気軸受10は回転軸4の外周を囲むよう
にハウジング1に固着された焼結金属の如き多孔
質金属材からなるスリーブ状軸受10A,10A
と、該軸受10Aの外周面側に位置して軸穴2と
同心状に形成された空気室10Bとから構成され
ている。そして、前記空気軸受10は軸受10A
と空気室10Bとから静圧空気軸受を構成し、後
述する如く空気室10Bに供給された高圧空気を
軸受10Aから図中矢示方向に噴出することによ
り、回転軸4を非接触状態で支持することができ
る。 Reference numeral 10 denotes a radial air bearing located around the rotating shaft 4 and disposed in the housing 1 to support the rotating shaft 4 in a non-contact state with respect to the shaft hole 2; Sleeve-shaped bearings 10A, 10A made of a porous metal material such as sintered metal are fixed to the housing 1 so as to surround the outer periphery of the bearings 4.
and an air chamber 10B located on the outer peripheral surface side of the bearing 10A and formed concentrically with the shaft hole 2. The air bearing 10 is a bearing 10A.
and the air chamber 10B constitute a static pressure air bearing, and as will be described later, the rotating shaft 4 is supported in a non-contact state by blowing out high pressure air supplied to the air chamber 10B from the bearing 10A in the direction of the arrow in the figure. be able to.
また、11,11はタービン室3に対してター
ビン5を非接触状態で支持するために該タービン
5の両側面に位置してハウジング1に配設された
スラスト空気軸受で、該空気軸受11はタービン
5の両側面を挾むようにハウジング1に固着され
た焼結金属の如き多孔質金属材からなる円環状の
軸受11A,11Aと、該軸受11Aの背面側に
位置してハウジング1に形成された空気室11B
とから構成されている。そして、前記各空気軸受
11も静圧空気軸受を構成し、空気室11Bに供
給された高圧空気を図中矢示方向に噴出すること
により、タービン5を非接触状態で支持すること
ができる。 Reference numerals 11 and 11 designate thrust air bearings that are located on both sides of the turbine 5 and disposed in the housing 1 in order to support the turbine 5 in a non-contact state with respect to the turbine chamber 3; Annular bearings 11A, 11A made of a porous metal material such as sintered metal are fixed to the housing 1 so as to sandwich both sides of the turbine 5, and annular bearings 11A, 11A are formed in the housing 1 and are located on the back side of the bearings 11A. Air chamber 11B
It is composed of. Each of the air bearings 11 also constitutes a static pressure air bearing, and by blowing out the high pressure air supplied to the air chamber 11B in the direction of the arrow in the figure, the turbine 5 can be supported in a non-contact state.
12はハウジング1に形成された軸受用空気通
路で、該空気通路12の一端は圧気源(図示せ
ず)と接続され、その他端は各空気軸受10,1
1の空気室10B,11Bと接続されている。1
3は排気通路で、該排気通路13の一端は各空気
軸受10,11の途中の軸穴2に開口し、その他
端はハウジング1に設けられたマフラ14に接続
されている。15はハウジング1に形成されたタ
ービン駆動用空気通路で、該空気通路15の一端
は圧気源に接続され、その他端はタービン5の羽
根5Aの前面に向け開口したノズル口となつてい
る。ここで、タービン5の羽根5Aに向けて高圧
空気を噴射することにより、該タービン5を回転
軸4、回転霧化頭6と共に60000〜100000rpmで
高速回転することができる。 Reference numeral 12 denotes a bearing air passage formed in the housing 1. One end of the air passage 12 is connected to a pressurized air source (not shown), and the other end is connected to each air bearing 10, 1.
1 air chamber 10B, 11B. 1
3 is an exhaust passage; one end of the exhaust passage 13 opens into the shaft hole 2 in the middle of each air bearing 10, 11, and the other end is connected to a muffler 14 provided in the housing 1. Reference numeral 15 designates a turbine driving air passage formed in the housing 1. One end of the air passage 15 is connected to a pressure source, and the other end serves as a nozzle opening facing the front surface of the blade 5A of the turbine 5. Here, by injecting high-pressure air toward the blades 5A of the turbine 5, the turbine 5 can be rotated at a high speed of 60,000 to 100,000 rpm together with the rotating shaft 4 and the rotating atomizing head 6.
また、16はハウジング1の一端側に固着され
た金属体からなるリアブラケツトで、該リアブラ
ケツト16もハウジング1の一部を構成してい
る。そして、前記リアブラケツト16には軸線方
向に有底穴17が穿設されると共に、該有底穴1
7と反対側にはパツキン穴18が穿設され、しか
も半径方向には塗料供給通路19と塗料排出通路
20が形成されている。21は前記有底穴17に
挿嵌された筒受部材で、該筒受部材21にはその
軸線方向に沿つて軸方向基端側の小径部21A
と、該小径部21Aから先端側に向け比較的長い
中径部21Bと、先端側に位置する大径部21C
とからなる3段の取付穴が穿設され、かつ前記小
径部21A、中径部21Bと対応する位置には塗
料供給通路19、塗料排出通路20にそれぞれ連
通する塗料供給孔22、塗料排出孔23が半径方
向に複数穿設されている。 Further, reference numeral 16 denotes a rear bracket made of a metal body fixed to one end side of the housing 1, and the rear bracket 16 also constitutes a part of the housing 1. A bottomed hole 17 is bored in the rear bracket 16 in the axial direction, and the bottomed hole 1
A packing hole 18 is bored on the opposite side from 7, and a paint supply passage 19 and a paint discharge passage 20 are formed in the radial direction. Reference numeral 21 denotes a cylinder receiving member inserted into the bottomed hole 17, and the cylinder receiving member 21 has a small diameter portion 21A on the axially proximal end side along the axial direction of the cylinder receiving member 21.
, a relatively long medium diameter portion 21B from the small diameter portion 21A toward the distal end, and a large diameter portion 21C located on the distal end side.
Three stages of mounting holes are drilled, and at positions corresponding to the small diameter part 21A and the medium diameter part 21B, a paint supply hole 22 and a paint discharge hole are respectively communicated with the paint supply passage 19 and the paint discharge passage 20. A plurality of holes 23 are bored in the radial direction.
24は回転軸4の中空穴4A内に軸線方向に挿
通された内筒、25は同じく該内筒24と同軸と
なるように中空穴4A内に挿通された外筒で、該
外筒25は中空穴4Aとの間に微小間隙を有して
該中空穴4A内に遊嵌されている。そして、内筒
24の一端には筒受部材21の小径部21Aに嵌
着され、その他端は回転軸4の先端近傍まで延在
している。また、外筒25の一端は大径部21C
に嵌着され、その他端は同じく回転軸4の先端近
傍まで延在している。 24 is an inner cylinder inserted in the axial direction into the hollow hole 4A of the rotating shaft 4, and 25 is an outer cylinder inserted into the hollow hole 4A so as to be coaxial with the inner cylinder 24. It is loosely fitted into the hollow hole 4A with a minute gap between it and the hollow hole 4A. One end of the inner cylinder 24 is fitted into the small diameter portion 21A of the cylinder receiving member 21, and the other end extends to the vicinity of the tip of the rotating shaft 4. Further, one end of the outer cylinder 25 has a large diameter portion 21C.
The other end similarly extends to the vicinity of the tip of the rotating shaft 4.
26は回転軸4の先端側に位置する他の筒受部
材で、該筒受部材26の外周側は内筒24が嵌着
される小径部26Aと、外筒25と共に後述する
塗料排出通路33の一部を形成する小中径部26
Bと、外筒25が嵌着される大中径部26Cと、
回転軸4の中径穴4A内先端側に遊嵌される大径
部26Dとが形成される。一方、該筒受部材26
の内周側は後述の弁軸36が挿通する小径穴部2
6Eと、後述の弁室28を形成する中径穴部26
Fと、後述の弁座27およびノズル取付部材29
が嵌合する大径穴部26Gとから形成される。2
7は前記筒受部材26の中径穴部26Fの凹所に
位置するように挿嵌された弁座、28は中径穴部
26F内で該弁座27との間に画成された弁室で
ある。29は筒受部材26の大径穴部26Gに嵌
合されたノズル取付部材で、該ノズル取付部材2
9の一端は前記弁座27を保持し、その他端はセ
ツトボルト8の挿通穴8A内に遊嵌され、先端部
にはノズル30が固着され、該ノズル30には接
液面に塗料を噴霧するノズル口30Aが形成され
ている。31はノズル取付部材29の軸線方向に
形成された塗料通路で、該塗料通路31の一端は
弁座27を介して弁室28に連通し、他端は前記
ノズル30に連通している。 Reference numeral 26 denotes another cylinder receiving member located on the tip side of the rotating shaft 4, and the outer peripheral side of the cylinder receiving member 26 has a small diameter portion 26A into which the inner cylinder 24 is fitted, and a paint discharge passage 33 which will be described later together with the outer cylinder 25. A small and medium diameter portion 26 forming a part of
B, a large medium diameter portion 26C into which the outer cylinder 25 is fitted,
A large diameter portion 26D is formed which is loosely fitted into the inner end of the medium diameter hole 4A of the rotating shaft 4. On the other hand, the cylinder support member 26
The inner peripheral side is a small diameter hole 2 into which a valve shaft 36 (to be described later) is inserted.
6E, and a medium diameter hole 26 forming a valve chamber 28, which will be described later.
F, a valve seat 27 and a nozzle mounting member 29, which will be described later.
The large diameter hole 26G is fitted into the large diameter hole 26G. 2
Reference numeral 7 denotes a valve seat inserted into the recess of the medium-diameter hole 26F of the cylinder receiving member 26, and 28 a valve defined between the valve seat 27 and the medium-diameter hole 26F. It is a room. Reference numeral 29 denotes a nozzle mounting member fitted into the large diameter hole 26G of the cylinder support member 26, and the nozzle mounting member 2
One end of the valve seat 9 holds the valve seat 27, and the other end is loosely fitted into the insertion hole 8A of the set bolt 8. A nozzle 30 is fixed to the tip, and the nozzle 30 sprays paint onto the surface in contact with the liquid. A nozzle opening 30A is formed. A paint passage 31 is formed in the axial direction of the nozzle mounting member 29. One end of the paint passage 31 communicates with the valve chamber 28 via the valve seat 27, and the other end communicates with the nozzle 30.
かくして、内筒24内には塗料供給通路32が
形成され、該塗料供給通路32の一端は筒受部材
21の塗料供給孔22を介して塗料供給通路19
に連通し、その他端は筒受部材26の小径穴部2
6Eを介して弁室28に連通している。一方、内
筒24と外筒25との間には塗料排出通路33が
形成され、該塗料排出通路33の一端は筒受部材
21の塗料排出孔23を介して塗料排出通路20
を連通し、その他端は筒受部材26に形成された
連通孔34を介して弁室28と恒常的に連通して
いる。 Thus, a paint supply passage 32 is formed in the inner cylinder 24, and one end of the paint supply passage 32 is connected to the paint supply passage 19 through the paint supply hole 22 of the cylinder support member 21.
The other end is connected to the small diameter hole 2 of the cylinder receiving member 26.
It communicates with the valve chamber 28 via 6E. On the other hand, a paint discharge passage 33 is formed between the inner cylinder 24 and the outer cylinder 25, and one end of the paint discharge passage 33 is connected to the paint discharge passage 20 through the paint discharge hole 23 of the cylinder support member 21.
The other end is in constant communication with the valve chamber 28 via a communication hole 34 formed in the cylinder receiving member 26.
35は弁室28内に位置して弁座27に離着座
する弁体、36は内筒24内に遊嵌された弁軸
で、該弁軸36の一端はリアブラケツト16のパ
ツキン穴18内に設けられたパツキン37、パツ
キン押え38を介して該リアブラケツト16外に
突出し、該弁軸36の他端は筒受部材26の小径
穴部26Eを遊嵌して弁体35に固着されてい
る。 35 is a valve body located in the valve chamber 28 and seats on and off the valve seat 27; 36 is a valve shaft loosely fitted in the inner cylinder 24; one end of the valve shaft 36 is inserted into the packing hole 18 of the rear bracket 16; The valve shaft 36 protrudes outside the rear bracket 16 via a packing 37 and a packing retainer 38, and the other end of the valve shaft 36 is fixed to the valve body 35 by loosely fitting into the small diameter hole 26E of the cylinder support member 26. There is.
39はリアブラケツト16に固着された弁駆動
装置で、該弁駆動装置39はケーシング40と、
該ケーシング40内に形成されたシリンダ41
と、該シリンダ41内に摺動可能に設けられ、前
記弁軸36の一端が固着されたピストン42と、
該ピストン42を弁体35が閉弁する方向に付勢
するため、該ピストン42とキヤツプ43との間
に張設されたばね44と、シリンダ41内にピス
トン42によつて画成された圧力室45と、該圧
力室45に弁制御エアを供給する弁制御エア通路
46とから構成される。 39 is a valve drive device fixed to the rear bracket 16, and the valve drive device 39 has a casing 40,
A cylinder 41 formed within the casing 40
and a piston 42 that is slidably provided within the cylinder 41 and to which one end of the valve shaft 36 is fixed.
In order to bias the piston 42 in the direction in which the valve body 35 closes, a spring 44 is stretched between the piston 42 and the cap 43, and a pressure chamber is defined in the cylinder 41 by the piston 42. 45, and a valve control air passage 46 that supplies valve control air to the pressure chamber 45.
さらに、47はハウジング1の前端側に設けら
れたエアリングで、該エアリング47には円環状
溝48が形成されると共に、回転霧化頭6の背面
からシエービングエアを噴射する多数のエア噴出
孔49,49…が穿設されている。そして、エア
リング47はシエーピングエア流入通路50を介
して圧気源と接続されている。 Furthermore, 47 is an air ring provided on the front end side of the housing 1, and the air ring 47 has an annular groove 48 formed therein and a large number of air jet holes for jetting shaving air from the back surface of the rotary atomizing head 6. 49, 49... are drilled. The air ring 47 is connected to a pressurized air source via a shaping air inflow passage 50.
図中、51はリアブラケツト16に固着された
取付金具、52は該取付金具51に接続された高
電圧ケーブルで、該高電圧ケーブル52は高電圧
発生装置に接続されている。53は工業用ロボツ
ト、レシプロケータ等への取付ブラケツトを示
す。 In the figure, reference numeral 51 indicates a mounting bracket fixed to the rear bracket 16, 52 indicates a high voltage cable connected to the mounting bracket 51, and the high voltage cable 52 is connected to a high voltage generator. Reference numeral 53 indicates a mounting bracket for mounting on an industrial robot, reciprocator, etc.
第3図は本実施例に用いる塗料系統図で、54
はA,B,…N色の塗料およびエア、シンナを供
給する色替弁、55は該色替弁54とリアブラケ
ツト16の塗料供給通路19との間を接続する塗
料パイプ、56は塗料排出通路20と廃液タンク
57との間を接続する廃液パイプ、58は該廃液
パイプ56の途中に設けられた開閉弁を示す。 Figure 3 is a paint system diagram used in this example.
55 is a paint pipe that connects the color change valve 54 and the paint supply passage 19 of the rear bracket 16, and 56 is a paint discharge valve. A waste liquid pipe 58 connecting the passage 20 and the waste liquid tank 57 indicates an on-off valve provided in the middle of the waste liquid pipe 56.
本実施例は前述のように構成されるが、次にそ
の作動について述べる。 The present embodiment is constructed as described above, and its operation will now be described.
まず、軸受用空気通路12から各空気軸受1
0,11の空気室10B,11Bに高圧空気を供
給し、その軸受10A,11Aから高圧空気を図
中矢示方向に噴出する。この結果、回転軸4はラ
ジアル空気軸受10によつて半径方向に非接触状
態に保持され、またタービン5はスラスト空気軸
受11によつて軸線方向に非接触状態に保持され
る。 First, from the bearing air passage 12 to each air bearing 1
High pressure air is supplied to the air chambers 10B and 11B of 0 and 11, and the high pressure air is ejected from the bearings 10A and 11A in the direction of the arrow in the figure. As a result, the rotating shaft 4 is held in a non-contact state in the radial direction by the radial air bearing 10, and the turbine 5 is held in a non-contact state in the axial direction by the thrust air bearing 11.
この状態で、タービン駆動用空気通路15から
タービン5の羽根5A前面に向けて高圧空気を供
給すると、該タービン5は回転軸4、回転霧化頭
6と共に図中矢示R方向に高速回転する。この
間、各空気軸受10,11およびタービン5から
の排気の大部分は排気通路13からマフラ14を
介して大気中に放出される。 In this state, when high pressure air is supplied from the turbine drive air passage 15 toward the front surface of the blades 5A of the turbine 5, the turbine 5 rotates at high speed in the direction of arrow R in the figure together with the rotating shaft 4 and the rotating atomizing head 6. During this time, most of the exhaust from each of the air bearings 10, 11 and the turbine 5 is discharged into the atmosphere from the exhaust passage 13 via the muffler 14.
一方、高電圧発生装置から高電圧ケーブル52
に、例えば−90〔KV〕の高電圧を供給すると、
金属材からなるハウジング1がリアブラケツト1
6と共に−90〔KV〕に帯電する。この際、回転
軸4、タービン5はハウジング1に対して非接触
状態であるが、該回転軸4は軸穴2に対して微小
な間隙を有して遊嵌されると共に、タービン5も
タービン室3内に微小な間隙を有して遊嵌されて
いるにしかすぎない。この結果、ハウジング1が
高電圧に帯電することによつて、軸穴2と回転軸
4との間、タービン室3とタービン5との間に介
在する微小厚さの空気層が絶縁破壊を起こし、放
電現象によつて該回転軸4、タービン5が−90
〔KV〕に帯電する。かくして、回転霧化頭6も
回転軸4を介してこの高電圧に帯電することにな
る。 On the other hand, from the high voltage generator to the high voltage cable 52
For example, if you supply a high voltage of -90 [KV] to
Housing 1 made of metal material is rear bracket 1
It is charged to -90 [KV] along with 6. At this time, the rotating shaft 4 and the turbine 5 are in a non-contact state with the housing 1, but the rotating shaft 4 is loosely fitted into the shaft hole 2 with a small gap, and the turbine 5 is also fitted into the shaft hole 2. It is merely loosely fitted into the chamber 3 with a small gap. As a result, the housing 1 is charged to a high voltage, causing dielectric breakdown in the minute air layer interposed between the shaft hole 2 and the rotating shaft 4 and between the turbine chamber 3 and the turbine 5. , the rotating shaft 4 and the turbine 5 become -90 due to the discharge phenomenon.
Charged to [KV]. Thus, the rotating atomizing head 6 is also charged to this high voltage via the rotating shaft 4.
一方、弁制御エア通路46から弁制御エアを供
給しない状態では、弁体35は内筒24内に挿通
された弁軸36を介してばね44によつて弁座2
7に着座していると共に、開閉弁58を閉弁状態
に保つておく。この状態で、色替弁54から例え
ばA色の塗料を供給すると、塗料パイプ55を介
して塗料供給通路19,32、弁室28、連通孔
34、塗料排出通路33,20を介して、廃液パ
イプ56に向け流出し、これら内部に充満する。 On the other hand, when the valve control air is not supplied from the valve control air passage 46, the valve body 35 is moved to the valve seat 2 by the spring 44 via the valve shaft 36 inserted into the inner cylinder 24.
7 and keep the on-off valve 58 closed. In this state, when paint of color A, for example, is supplied from the color change valve 54, the waste liquid is passed through the paint pipe 55, the paint supply passages 19, 32, the valve chamber 28, the communication hole 34, and the paint discharge passages 33, 20. It flows out toward the pipe 56 and fills the interior thereof.
次に、弁制御エア通路46から圧力室45に弁
制御エアを供給すると、ピストン42は弁軸36
と共にばね44に抗して図中右方に変位し、弁体
35と弁座27から離座せしめる。この結果、塗
料供給通路32からの塗料は弁室28から弁座2
7、ノズル取付部材29内の塗料通路31を介し
てノズル30のノズル口30Aから接液面9に向
け噴出される。これにより、回転霧化頭6が高速
回転する際の遠心力で極めて薄膜化され、霧化頭
本体7の放出端縁から液糸として噴霧され、静電
霧化された帯電塗料粒子となる。この塗料粒子は
回転霧化頭6と被塗物との間に形成された電気力
線に沿つて飛行し、被塗物に塗着する。 Next, when valve control air is supplied from the valve control air passage 46 to the pressure chamber 45, the piston 42 moves toward the valve shaft 36.
At the same time, it is displaced to the right in the figure against the force of the spring 44, and is separated from the valve body 35 and the valve seat 27. As a result, the paint from the paint supply passage 32 is transferred from the valve chamber 28 to the valve seat 2.
7. The paint is ejected from the nozzle opening 30A of the nozzle 30 toward the liquid contact surface 9 through the paint passage 31 in the nozzle mounting member 29. As a result, the centrifugal force generated when the rotary atomizing head 6 rotates at high speed forms an extremely thin film, which is sprayed as liquid threads from the discharge edge of the atomizing head main body 7, becoming electrostatically atomized charged paint particles. The paint particles fly along the electric lines of force formed between the rotary atomizing head 6 and the object to be coated, and are applied to the object to be coated.
この際、帯電塗料粒子は回転霧化頭6の遠心力
やエアポンピング現象等によつて、拡大した噴霧
パターンになろうとする。そこで、本実施例では
シエーピングエア流入通路50にシエーピングエ
アを供給することにより、エアリング47の各エ
ア噴出孔49から被塗物に向けてシエーピングエ
アが噴出され、塗装噴霧パターンの成形が行なわ
れる。 At this time, the charged paint particles tend to form an expanded spray pattern due to the centrifugal force of the rotating atomizing head 6, the air pumping phenomenon, and the like. Therefore, in this embodiment, by supplying shaping air to the shaping air inflow passage 50, the shaping air is blown out from each air injection hole 49 of the air ring 47 toward the object to be coated, thereby forming a paint spray pattern.
さらに、次色の塗料、例えばB色の塗料を噴霧
するには、A色の塗料が付着した部分を全て洗浄
する必要がある。そこで、圧力室45への弁制御
エアの供給を停止して、ばね44により弁体35
を弁座27に着座せしめると共に開閉弁58を開
弁する。そして、色替弁54からエア、シンナを
順次供給し、塗料パイプ55、塗料供給通路1
9,32、弁室28、塗料排出通路33,20内
等を完全に洗浄し、シンナ廃液等は廃液パイプ5
6、開閉弁58を介して廃液タン57に排出す
る。このときは、エア、シンナを高圧状態で供給
し、高速洗浄を行なうことができる。 Furthermore, in order to spray the next color paint, for example, the B color paint, it is necessary to wash all the areas to which the A color paint has adhered. Therefore, the supply of valve control air to the pressure chamber 45 is stopped, and the spring 44 causes the valve body 35 to
is seated on the valve seat 27, and the on-off valve 58 is opened. Then, air and thinner are sequentially supplied from the color change valve 54 to the paint pipe 55 and the paint supply passage 1.
9, 32, valve chamber 28, paint discharge passages 33, 20, etc., and remove thinner waste liquid etc. from waste liquid pipe 5.
6. Discharge to the waste tank 57 via the on-off valve 58. At this time, high-speed cleaning can be performed by supplying air and thinner at high pressure.
次に、弁座27、該塗料通路31、ノズル3
0、回転霧化頭6の接液面9等を洗浄するため
に、弁駆動装置39によつて弁体35を再び開弁
すると共に、開閉弁58を閉弁し、色替弁54か
らシンナ、エアを低圧状態でこれら内部に順次に
供給し、洗浄を行なう。この際、回転霧化頭6を
回転させながら洗浄するのであるが、この回転が
速すぎると、周囲に廃液が飛散するから、該回転
霧化頭6の回転数を5000〜10000rpmとする。 Next, the valve seat 27, the paint passage 31, the nozzle 3
0. In order to clean the liquid contact surface 9 of the rotary atomizing head 6, the valve drive device 39 opens the valve body 35 again, closes the on-off valve 58, and removes thinner from the color change valve 54. , air is sequentially supplied to these interiors at low pressure to perform cleaning. At this time, cleaning is performed while rotating the rotary atomizing head 6, but if this rotation is too fast, the waste liquid will be scattered around, so the rotational speed of the rotary atomizing head 6 is set to 5000 to 10000 rpm.
かくして、すべての洗浄作業が終了したら、前
述と同様にしてB色の塗装を行なえばよい。 After all cleaning operations are completed, paint with B color can be applied in the same manner as described above.
而して、本実施例では、塗料供給通路32は回
転中心となる回転軸4に挿通された内筒24に直
接形成することができると共に、ノズル30を回
転霧化頭6の中心に位置させることができる。従
つて、軸受としてラジアル、スラストの静圧空気
軸受10,11を用いた場合には、玉軸受やコロ
軸受を用いたものに比較してハウジング1の形状
を小型化することができる利点に加え、回転軸4
内に塗料供給通路32を形成してなる、いわゆる
“センタフイード方式”としたから、ハウジング
1の形状を一層小型化できる。 In this embodiment, the paint supply passage 32 can be formed directly in the inner cylinder 24 inserted through the rotation shaft 4 serving as the center of rotation, and the nozzle 30 is positioned at the center of the rotary atomizing head 6. be able to. Therefore, when radial and thrust static pressure air bearings 10 and 11 are used as bearings, in addition to the advantage that the shape of the housing 1 can be made smaller compared to those using ball bearings or roller bearings. , rotation axis 4
Since the paint supply passage 32 is formed inside the housing 1 using the so-called "center feed system", the shape of the housing 1 can be further reduced in size.
また、ノズル30は回転霧化頭6のほぼ中心に
ノズル口30Aを直接開口させることができるか
ら、第1図に示す従来技術によるものに比較し
て、回転霧化頭6の形状を単純化し、その径を小
径としうるばかりでなく、洗浄性を向上させ、ス
ポツト吹き等にも適用することができる。 Further, since the nozzle 30 can have the nozzle opening 30A directly opened almost at the center of the rotating atomizing head 6, the shape of the rotating atomizing head 6 can be simplified compared to the prior art shown in FIG. Not only can the diameter be made small, but the cleaning performance can be improved and it can be applied to spot blowing, etc.
一方、回転軸4内には内筒24の外周側に該回
転軸4と非接触状態で外筒25を設け、これら
内、外筒24,25間に塗料排出通路33を形成
し、かつ塗料供給通路32と塗料排出通路33と
は回転霧化頭6近傍に位置して連通孔34を介し
て恒常的に連通すると共に弁室28を形成し、該
弁室28内には回転霧化頭6への塗料通路31を
開閉する弁体35を配設する構成となつているか
ら、塗料通路31の距離を可及的に短かくするこ
とができる。この結果、色替弁54から塗料パイ
プ55、塗料供給通路19,32、弁室28、塗
料排出通路33,20等は高速洗浄区間として、
高圧のシンナ、エアによつて短時間に洗浄するこ
とができる。一方、極めて距離の短かい塗料通路
31と回転霧化頭6のみを低速洗浄区間として低
圧のエア、シンナで洗浄すればよく、洗浄時間を
著るしく短縮することができ、しかも廃液回収用
シユラウドも設ける必要がなくなる。 On the other hand, an outer cylinder 25 is provided inside the rotating shaft 4 on the outer circumferential side of the inner cylinder 24 in a non-contact state with the rotating shaft 4, and a paint discharge passage 33 is formed inside and between the outer cylinders 24 and 25. The supply passage 32 and the paint discharge passage 33 are located in the vicinity of the rotary atomizing head 6 and constantly communicate with each other through the communication hole 34, and form a valve chamber 28, in which the rotary atomizing head is located. Since the valve body 35 for opening and closing the paint passage 31 to the paint passage 31 is disposed, the distance of the paint passage 31 can be made as short as possible. As a result, the areas from the color change valve 54 to the paint pipe 55, the paint supply passages 19, 32, the valve chamber 28, the paint discharge passages 33, 20, etc. are designated as high-speed cleaning sections.
Can be cleaned in a short time using high pressure thinner and air. On the other hand, only the paint passage 31 and the rotary atomizing head 6, which have extremely short distances, need to be cleaned with low-pressure air or thinner as a low-speed cleaning section, which can significantly shorten the cleaning time. There is no need to provide one.
さらに、前述の結果、塗装ブース内に廃液とし
て吐出される残存塗料やシンナ等は小量であるか
ら、該塗装ブース内を汚損することはなく、ひい
ては塗装品質を向上させることができる。 Furthermore, as a result of the above, since only a small amount of residual paint, thinner, etc. are discharged as waste liquid into the coating booth, the interior of the coating booth is not contaminated, and the quality of coating can be improved.
なお、前述の実施例では回転霧化頭6は円筒型
ないしはベル型として述べたが、いわゆるデイス
ク型ないしは円皿型のものを用いてもよい。ま
た、本考案が適用される対象は塗料噴霧装置に限
ることなく、噴霧造粒装置、噴霧乾燥装置、気流
乾燥装置等であつてもよいものである。 In the above-described embodiments, the rotary atomizing head 6 was described as being cylindrical or bell-shaped, but a so-called disk-shaped or circular plate-shaped one may also be used. Furthermore, the object to which the present invention is applied is not limited to paint spraying equipment, but may also be spray granulation equipment, spray drying equipment, flash drying equipment, etc.
本考案に係る静電噴霧装置は以上詳述した如く
であつて、回転軸内に塗料供給通路と塗料排出通
路を形成すると共に回転霧化頭近傍に弁室を形成
して弁体を配設し、内筒内を遊嵌する弁軸によつ
て該弁体を弁座に離着座せしめる構成としたか
ら、ハウジングや回転霧化頭の形状を小型化し、
まや塗料チユーブが回転霧化頭近傍に存在しない
から、塗装作業に際してこれらが邪魔となること
がなく、工業用ロボツトやレシプロケータ用静電
噴霧装置として好適である。さらに、回転霧化頭
に塗料を供給すべき塗料弁の弁体を該回転霧化頭
に可及的に近接した位置に設ける構成としたか
ら、洗浄時間を短縮し、廃液回収用シユラウドを
不要としうる等の効果を奏することができる。 The electrostatic spraying device according to the present invention is as described in detail above, and includes a paint supply passage and a paint discharge passage formed within the rotating shaft, and a valve chamber formed near the rotating atomizing head and a valve body disposed therein. However, since the valve body is moved to and from the valve seat by a valve shaft that fits loosely in the inner cylinder, the shape of the housing and rotating atomizing head can be made smaller.
Since there are no paint tubes near the rotary atomizing head, they do not interfere with painting operations, making it suitable as an electrostatic spraying device for industrial robots and reciprocators. Furthermore, the valve element of the paint valve that supplies paint to the rotating atomizing head is located as close as possible to the rotating atomizing head, reducing cleaning time and eliminating the need for a waste liquid recovery shroud. It is possible to achieve the following effects.
第1図は従来技術による静電噴霧装置の塗料系
統を含む要部縦断面図、第2図は本考案に係る静
電塗装装置の縦断面図、第3図は本考案の塗料系
統図である。
1……ハウジング、2……軸穴、3……タービ
ン室、4……回転軸、5……タービン、6……回
転霧化頭、9……接液面、10……ラジアル空気
軸受、11……スラスト空気軸受、12……軸受
用空気通路、13……排気通路、15……タービ
ン駆動用空気通路、16……リアブラケツト、1
9,32……塗料供給通路、20,33……塗料
排出通路、21,26……筒受部材、22……塗
料供給孔、23……塗料排出孔、24……内筒、
25……外筒、27……弁座、28……弁室、2
9……ノズル取付部材、30……ノズル、31…
…塗料通路、34……連通孔、35……弁体、3
6……弁軸、39……弁駆動装置、47……エア
リング、52……高電圧ケーブル。
Fig. 1 is a longitudinal cross-sectional view of the main part of an electrostatic spraying device according to the prior art, including the paint system, Fig. 2 is a longitudinal cross-sectional view of the electrostatic coating device according to the present invention, and Fig. 3 is a paint system diagram of the present invention. be. DESCRIPTION OF SYMBOLS 1... Housing, 2... Shaft hole, 3... Turbine chamber, 4... Rotating shaft, 5... Turbine, 6... Rotating atomization head, 9... Liquid contact surface, 10... Radial air bearing, 11... Thrust air bearing, 12... Bearing air passage, 13... Exhaust passage, 15... Turbine drive air passage, 16... Rear bracket, 1
9, 32... Paint supply passage, 20, 33... Paint discharge passage, 21, 26... Tube support member, 22... Paint supply hole, 23... Paint discharge hole, 24... Inner cylinder,
25... Outer cylinder, 27... Valve seat, 28... Valve chamber, 2
9... Nozzle mounting member, 30... Nozzle, 31...
...Paint passage, 34...Communication hole, 35...Valve body, 3
6... Valve shaft, 39... Valve drive device, 47... Air ring, 52... High voltage cable.
Claims (1)
穴の一端側に半径方向にタービン室が形成された
ハウジングと、該ハウジングの軸穴内に遊嵌され
た回転軸と、前記ハウジングのタービン室内に遊
嵌され前記回転軸の一端側に固着されたタービン
と、前記ハウジング外に位置して前記回転軸の他
端側に固着され、一面側が接液面となつた回転霧
化頭と、前記回転軸を非接触状態で支持するため
に前記回転軸の周囲に位置して前記ハウジングに
設けられたラジアル空気軸受と、前記タービンを
非接触状態で支持するために前記タービンの両側
面に位置して前記ハウジングに設けられたスラス
ト空気軸受とからなる静電噴霧装置において、前
記回転軸内には該回転軸に対して非接触状態で外
筒を挿通すると共に該外筒内に内筒を挿通し、該
内筒内を前記接液面に向けて塗料を供給する塗料
供給通路の一部として形成し、前記内筒と外筒と
の間は該塗料供給通路と恒常的に連通する塗料排
出通路の一部として形成し、前記塗料供給通路の
途中には前記回転霧化頭近傍に位置して弁座に離
着座する弁体を設け、また前記内筒内には弁軸を
挿通し、該弁軸の一端側を前記ハウジングに設け
られた弁駆動装置に取付け、該弁軸の他端側には
前記弁体を取付けたことを特徴とする静電噴霧装
置。 A housing having a shaft hole formed therein in the axial direction and a turbine chamber formed in the radial direction at one end of the shaft hole, a rotating shaft loosely fitted in the shaft hole of the housing, and a turbine chamber of the housing. a turbine loosely fitted into the housing and fixed to one end of the rotating shaft; a rotating atomizing head located outside the housing and fixed to the other end of the rotating shaft, one surface of which is a wetted surface; radial air bearings located around the rotating shaft and provided in the housing to support the rotating shaft in a non-contact manner; and radial air bearings located on both sides of the turbine to support the turbine in a non-contact manner. and a thrust air bearing provided in the housing, an outer cylinder is inserted into the rotating shaft in a non-contact state with respect to the rotating shaft, and an inner cylinder is inserted into the outer cylinder. The inside of the inner cylinder is formed as a part of a paint supply passage for supplying paint toward the liquid contact surface, and a paint discharge passageway is formed between the inner cylinder and the outer cylinder and permanently communicates with the paint supply passage. A valve body is formed as a part of the passage, and is located in the vicinity of the rotary atomizing head in the middle of the paint supply passage and seats on and off the valve seat, and a valve shaft is inserted into the inner cylinder, An electrostatic spraying device characterized in that one end of the valve shaft is attached to a valve driving device provided in the housing, and the valve body is attached to the other end of the valve stem.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3453184U JPS60148054U (en) | 1984-03-09 | 1984-03-09 | electrostatic spray device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP3453184U JPS60148054U (en) | 1984-03-09 | 1984-03-09 | electrostatic spray device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60148054U JPS60148054U (en) | 1985-10-01 |
| JPH0113570Y2 true JPH0113570Y2 (en) | 1989-04-20 |
Family
ID=30537988
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP3453184U Granted JPS60148054U (en) | 1984-03-09 | 1984-03-09 | electrostatic spray device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60148054U (en) |
-
1984
- 1984-03-09 JP JP3453184U patent/JPS60148054U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60148054U (en) | 1985-10-01 |
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