JPH01138032A - Method and device for manufacturing deformed sectional bar - Google Patents
Method and device for manufacturing deformed sectional barInfo
- Publication number
- JPH01138032A JPH01138032A JP29536587A JP29536587A JPH01138032A JP H01138032 A JPH01138032 A JP H01138032A JP 29536587 A JP29536587 A JP 29536587A JP 29536587 A JP29536587 A JP 29536587A JP H01138032 A JPH01138032 A JP H01138032A
- Authority
- JP
- Japan
- Prior art keywords
- rolling
- fixed lower
- lower mold
- strip
- roll
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Metal Rolling (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
[産業上の利用分野]
本発明は幅方向に厚さの異なる部分を長手方向に連続し
て形成した異形断面条を幅出し圧延成形法により製造す
る装置及び方法に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Field of Industrial Application] The present invention relates to an apparatus and method for manufacturing a strip of irregular cross section in which portions having different thicknesses in the width direction are formed continuously in the longitudinal direction by a tentering rolling method. It is something.
現在、第2図に示すように条体の断面中央部の一方の面
に凸部(10)を形成したような幅方向に厚さの異なる
異形断面条(8)を圧延成形する方法としては、圧延ロ
ールの軸線を被圧延条体の長手方向に向けて配置し、該
条体の幅方向に往復転動する圧延ロールの表面の軸方向
に、上記異形断面条(8)の凸部(10)に対応した凹
溝を形成し、固定下型と圧延ロールとの間隙のロール軸
方向に被圧延条体を間欠的に供給し、上記圧延ロールの
凹溝以外の圧延面と固定下型とで被圧延条体を幅方向に
圧延して第2図に示す異形断面条(8)を製造する方法
がある。Currently, as shown in Fig. 2, there are no methods of rolling forming irregular cross-sectional strips (8) with different thicknesses in the width direction, such as a convex portion (10) formed on one side of the center section of the strip. , the axis of the rolling roll is arranged to face the longitudinal direction of the strip to be rolled, and the convex portion ( A concave groove corresponding to 10) is formed, and the strip to be rolled is intermittently supplied in the axial direction of the roll in the gap between the fixed lower die and the rolling roll, and the rolling surface other than the groove of the rolling roll and the fixed lower die are intermittently supplied. There is a method of rolling a rolled strip in the width direction to produce a strip of irregular cross section (8) shown in FIG.
実際に上記圧延を行なう装置には固定下型の形状によっ
て次のような2つのタイプがおる。There are actually two types of equipment for performing the above-mentioned rolling, depending on the shape of the fixed lower die.
先ず第3図(イ〉に示すような全面平坦な固定下型(1
1a)を用い上記凹溝(4)を有する圧延ロール(3)
を被圧延条体(1a)の供給方向と直角に少なくとも該
条体(1a)の幅(X)以上の距離(Y)を転動じて異
形断面条を製造するもの、次いで第3図(ロ)に示すよ
うに中央部が平坦面(6a)でその両側が円弧状の凹面
(6b)を形成した固定下型(llb)を用いることに
より圧延ロール(3)を被圧延条体(1b)の供給方向
と直角に該条体(1b)の幅(X)以下の距離(Z)を
往復転動させ被圧延条体(1b)の幅方向の両端部を圧
延ロール(3)の圧延面(2)と固定下型(llb)の
円弧状凹面(6b)とで繰り返し挟圧して圧延し異形断
面条を製造するものがある。両者を比較した場合後者は
転動距離が短いため圧延ロールの高速転動が可能となり
、より高能率な異形断面条の製造を行なうことができ工
業的な利用価値が高い。First, a fixed lower mold (1
A rolling roll (3) having the above-mentioned groove (4) using 1a)
A method for manufacturing a strip of irregular cross-section by rolling the strip at right angles to the feeding direction of the strip to be rolled (1a) over a distance (Y) at least equal to the width (X) of the strip (1a); ), the rolling roll (3) is rolled into a strip to be rolled (1b) by using a fixed lower mold (llb) having a flat surface (6a) in the center and arcuate concave surfaces (6b) on both sides. The strip (1b) is reciprocated by rolling a distance (Z) less than the width (X) of the strip (1b) at right angles to the feeding direction of (2) and the arcuate concave surface (6b) of a fixed lower die (llb) to repeatedly press and roll to produce a strip of irregular cross section. Comparing the two, the latter has a shorter rolling distance, which allows the rolling rolls to roll at higher speeds, and enables the production of irregular cross-section strips with higher efficiency, so it has high industrial utility value.
近年、電子・電気機器の発達に伴い、特に寸法精度の優
れた異形断面条が要求されるようになった。圧延加工に
おいて得られる厚さは、ロールギャップの幾何学的寸法
によるものでなく、圧延荷重によってロールキャップが
開くため、圧延機のいわゆるミル剛性と圧延荷重との関
係によって厚さが決ることは周知のことである。In recent years, with the development of electronic and electrical equipment, there has been a demand for irregular cross-section strips with particularly excellent dimensional accuracy. It is well known that the thickness obtained during rolling is determined not by the geometric dimensions of the roll gap, but by the relationship between the so-called mill rigidity of the rolling mill and the rolling load, since the roll cap opens due to the rolling load. It is about.
上記方法においても同様であり、材料の幅方向の厚さ分
布は、転動各位置での圧延荷重によるギャップの増大の
和として得られる。しかるに、寸法精度の優れた異形断
面条を得るためには、油圧制御によりミル剛性を無限大
とするか、圧延荷重によるロールギャップの増大を考慮
した幾何学的ギャップを与える必要がある。従来は、ギ
ャップの変化量を調節するために圧延ロール又は固定下
型の形状を変化量だけ盛り上げたり、圧延ロールと固定
下型の円弧部の曲率の組合せを変えたりしていた。しか
し、素材の材質や寸法がかわると圧延荷重によるギャッ
プの変化量もかわるため、その度に新たな圧延ロール及
び固定下型を作製しなければならないという問題があっ
た。The same applies to the above method, and the thickness distribution in the width direction of the material is obtained as the sum of the increases in the gap due to the rolling load at each rolling position. However, in order to obtain irregular cross-sectional strips with excellent dimensional accuracy, it is necessary to make the mill rigidity infinite by hydraulic control or to provide a geometric gap that takes into account the increase in roll gap due to rolling load. Conventionally, in order to adjust the amount of change in the gap, the shape of the rolling roll or the fixed lower mold was raised by the amount of change, or the combination of the curvatures of the circular arc portions of the rolling roll and the fixed lower mold was changed. However, if the material and dimensions of the material change, the amount of change in the gap due to the rolling load also changes, so there is a problem in that new rolling rolls and fixed lower molds must be manufactured each time.
本発明は前記問題を解決するためになされたもので寸法
精度の優れた異形断面条を能率よく製造できる方法及び
装置を開発したものである。The present invention was made in order to solve the above-mentioned problem, and has developed a method and apparatus that can efficiently manufacture irregular cross-sectional strips with excellent dimensional accuracy.
即ち本発明の製造方法は中央部が平坦面でその両側が円
弧状の凹面を形成した固定下型と、該固定下型の上方を
往復転動する圧延ロールの間隙に、圧延ロールの転動方
向と直交する方向に条体を供給し、該条体を圧延ロール
の転動方向に圧延して幅方向に厚さの異なる異形断面条
を製造する方法において、固定下型の平坦面の圧延方向
の長、さを変化させて圧延することを特徴とするもので
あり、本発明の製造装置は中央部が平坦面でその両側が
円弧状の凹面を形成した固定下型と該固定下型の上方に
往復転動する圧延ロールを設け、これら固定下型と圧延
ロールの間隙に圧延ロールの転動方向と直交する方向に
条体を供給し、該条体を圧延ロールの転動方向に圧延し
て幅方向に厚さの異なる異形断面条を製造する装置にお
いて、固定下型の中央部を圧延方向に2分割し、その間
隙に上面が平坦なスペーサーを設けたことを特徴とする
ものである。That is, in the manufacturing method of the present invention, a fixed lower mold having a flat central part and arcuate concave surfaces on both sides, and a rolling roll that reciprocates above the fixed lower mold are provided with a rolling part of the rolling roll. In a method of manufacturing irregular cross-sectional strips with different thicknesses in the width direction by supplying a strip in a direction perpendicular to the rolling direction and rolling the strip in the rolling direction of a rolling roll, rolling of a flat surface of a fixed lower mold is performed. The manufacturing apparatus of the present invention is characterized by rolling by changing the length and width in the direction, and the manufacturing apparatus of the present invention includes a fixed lower mold having a flat central part and arcuate concave surfaces on both sides, and the fixed lower mold. A rolling roll that reciprocates is provided above, and a strip is supplied into the gap between the fixed lower die and the rolling roll in a direction perpendicular to the rolling direction of the rolling roll, and the strip is fed in the rolling direction of the rolling roll. An apparatus for manufacturing irregular cross-sectional strips with different thicknesses in the width direction by rolling, characterized in that the central part of the fixed lower mold is divided into two parts in the rolling direction, and a spacer with a flat top surface is provided in the gap between them. It is.
このように固定下型の平坦な中央部の圧延方向の長さを
可変としたのは固定下型の円弧状凹面と圧延ロールの圧
延面とのキャップ量を任意に調整するためである。The reason why the length of the flat central part of the fixed lower die in the rolling direction is made variable is to arbitrarily adjust the amount of cap between the arcuate concave surface of the fixed lower die and the rolling surface of the rolling roll.
このような構成にすることにより上記の如く、幅出し圧
延により成形される厚さ寸法は圧延ロールと固定下型の
初期設定時のギャップ、即ち幾何学的に得られるギャッ
プに実際の加工時にかかる圧延荷重と圧延機のミル剛性
により決定されるギャップの変化分を加えたギャップで
得られるため、圧延荷重によるギャップの変化量を把握
しておけばその変化分を考慮に入れた幾何学的ギャップ
を固定下型の円弧状凹面と圧延ロールの圧延面との間隙
に与えることができ、加工時に圧延ロールの各転動位置
でのギャップは絶えず一定に保たれるため圧延された異
形断面条の両端部の厚さの寸法精度は優れたものとする
ことができる。With this configuration, as mentioned above, the thickness dimension formed by tentering rolling is the same as the initial setting gap between the rolling roll and the fixed lower die, that is, the geometrically obtained gap during actual processing. The gap is obtained by adding the variation in the gap determined by the rolling load and the mill rigidity of the rolling mill, so if you know the variation in the gap due to the rolling load, you can create a geometric gap that takes this variation into account. can be given to the gap between the arc-shaped concave surface of the fixed lower mold and the rolling surface of the rolling roll, and the gap at each rolling position of the rolling roll is kept constant during processing, so that the irregular cross-section strip that is rolled is The dimensional accuracy of the thickness of both ends can be made excellent.
本加工法では圧延ロールの転動の中心位置から固定下型
の凹面を形成した両端部に向って被圧延条体への圧延荷
重が増加していくので初期ギャップの設定は端部に向っ
て狭くなるように設定すべきである。In this processing method, the rolling load on the strip to be rolled increases from the center of rolling of the rolling rolls toward both ends of the fixed lower die where the concave surface is formed, so the initial gap is set toward the ends. It should be set to be narrow.
なお本装置では固定下型の平坦部の圧延方向の長さを長
くすると上記ギャップは広がり、短くすると狭くなる。In addition, in this apparatus, when the length of the flat part of the fixed lower mold in the rolling direction is lengthened, the above-mentioned gap widens, and when it is shortened, it becomes narrower.
そしてこの傾向は被圧延条体の幅方向の両端部に向うに
つれて顕著になる。This tendency becomes more pronounced toward both ends of the rolled strip in the width direction.
次に本発明を実施例により説明する。 Next, the present invention will be explained by examples.
第2図に示す異形断面条(8)を製造する際に該条(8
)の断面中央部の凸部(10)は圧延せず両端部のみを
圧延するために第1図に示すように被圧延条体(1)の
供給方向に軸線(A)を有し、単純な円弧カーブの圧延
面(2)をもつ圧延ロール(3)の下面に上記異形断面
条の断面の凸部形状に対応する凹形状の凹溝(4)を(
軸線(A)方向に)形成し、この圧延ロール(3)の下
方に上面が平坦で破線で示す厚さf′のスペーサー(5
゛)と該スペーサー(5°)の両側に連結し、上面の連
結部側が平坦面(6a)で外側が単純な円弧状の凹面(
6b)を形成した分割固定下型(7H7)を設けた装置
により、銅条及び黄銅条を用いて圧延を行なった。この
ときにこれら銅条及び黄銅条について必らかしめ測定し
た荷重分布により荷重/ミル剛性で計算される圧延ロー
ル(3)の圧延面(2)と分割固定下型(7)の凹面(
6b)のギャップの変化量を算出し、その変化量だけ当
初のギャップを変化させてこれら銅条及び黄銅条に見合
った初期ギャップm (d)に圧延ロール(3)と分割
固定下型(7)の凹面(6b)との間隙を設定した。該
間隙のこのような調整は当初のスペーサー(5゛)とは
厚さの異なるスペーサー(5)を用 ′い、即ちスペー
サーの厚さを変化(1′からlに変更〉させて行なった
。When manufacturing the irregular cross-section strip (8) shown in FIG.
) has an axis (A) in the feeding direction of the strip to be rolled (1), as shown in Fig. 1, in order to roll only both ends without rolling. A concave groove (4) corresponding to the convex shape of the cross section of the irregular cross-section strip is formed on the lower surface of the rolling roll (3) having a rolling surface (2) of a circular arc curve.
A spacer (5) with a flat upper surface and a thickness f' shown by a broken line is formed below the rolling roll (3) (in the direction of the axis (A)).
) is connected to both sides of the spacer (5°), the upper surface of the connecting part side is a flat surface (6a), and the outer side is a simple arc-shaped concave surface (6a).
Copper strips and brass strips were rolled using an apparatus equipped with a divided fixed lower mold (7H7) formed with 6b). At this time, the rolling surface (2) of the rolling roll (3) and the concave surface (
Calculate the amount of change in the gap in step 6b), change the initial gap by the amount of change, and set the rolling roll (3) and the split fixed lower mold (7) to the initial gap m (d) that matches these copper strips and brass strips. ) and the concave surface (6b) was set. This adjustment of the gap was carried out by using a spacer (5) having a different thickness from the original spacer (5'), that is, by changing the thickness of the spacer (from 1' to l).
このような条件で圧延ロール(3)の軸線方向に銅条及
び黄銅条の被圧延材を供給して幅出し圧延をし、第2図
に示す異形断面条(8)を連続製造したところ良好な寸
法精度のものが得られた。Under these conditions, copper strips and brass strips were fed in the axial direction of the rolling rolls (3) and rolled for tentering, and the irregular cross-section strips (8) shown in Fig. 2 were continuously manufactured, and the results were good. A product with excellent dimensional accuracy was obtained.
なおスペーサーの厚さを含めた組立て固定下型(9)の
平坦部の長さの変化(第1図中L′から1に変更)に対
して圧延ロール(3)の転動の中心から圧延方向に50
.の位置ではその長さの変化の約1720の厚さの変化
を示した。In addition, due to changes in the length of the flat part of the assembled fixed lower mold (9) including the thickness of the spacer (changed from L' to 1 in Figure 1), rolling from the rolling center of the rolling roll (3) 50 in the direction
.. The position showed a change in thickness of about 1720 times the change in length.
このように本発明によれば、寸法精度の改善法として前
記した油圧制御によるミル剛性無限大の方法では実際に
ロールギャップを直接には検出できないので、油圧制御
では単純な機械剛性の5〜10倍程度が工業的な限度で
ある。この程度でもかなり改善が可能ではめるが、油圧
制御システムがかなり高価なものとなる。又、圧延ロー
ルや固定下型の円弧部形状を変化させる方法では素材の
材質、製品のサイズにより各々作製しなければならず、
上記油圧式より安価ではあるが経費がかかる。−六本発
明によれば一組の圧延ロールと分割型の固定下型と他に
、分割型の固定下型の間に入れる板(即ちスペーサー)
を数枚用意して組合せて用いれば広範囲にわたって平坦
部長さを変化させることができる。As described above, according to the present invention, the roll gap cannot actually be directly detected using the method of increasing the mill rigidity to infinity using hydraulic control as described above as a method for improving dimensional accuracy. The industrial limit is about twice that. Although this level of improvement is possible, the hydraulic control system becomes quite expensive. In addition, in the method of changing the shape of the circular arc part of the rolling roll or fixed lower die, each must be manufactured depending on the material of the material and the size of the product.
Although it is cheaper than the above hydraulic type, it is more expensive. -6 According to the present invention, a set of rolling rolls, a fixed lower mold of the split mold, and a plate (i.e., a spacer) inserted between the fixed lower mold of the split mold
By preparing several sheets and using them in combination, the length of the flat portion can be varied over a wide range.
よってより安価にしかも広範囲に亘って使用できるメリ
ットを有する等工業上顕著な効果を奏するものである。Therefore, it has the advantage of being cheaper and can be used over a wide range, and has significant industrial effects.
第1図は本発明の一実施例を示す正面図、第2図は異形
断面条を示す断面図、第3図(イ)(ロ)は従来例を示
す正面図である。
1、 la、 lb・・・被圧延条体
2・・・圧延面
3・・・圧延ロール
4・・・凹溝
5.5°・・・スペーサー
6a・・・平坦面
6b・・・凹面
7・・・分割固定下型
8・・・異形断面条
9・・・組立て固定下型
10・・・凸部
11a、 llb・・・固定下型
A・・・軸線FIG. 1 is a front view showing an embodiment of the present invention, FIG. 2 is a sectional view showing a modified cross-sectional strip, and FIGS. 3(A) and 3(B) are front views showing a conventional example. 1, la, lb...Rolled strip 2...Rolling surface 3...Rolling roll 4...Concave groove 5.5°...Spacer 6a...Flat surface 6b...Concave surface 7 ...Divided fixed lower mold 8...Irregular cross-section strip 9...Assembled fixed lower mold 10...Convex portions 11a, llb...Fixed lower mold A...Axis line
Claims (2)
した固定下型と、該固定下型の上方を往復転動する圧延
ロールの間隙に、圧延ロールの転動方向と直交する方向
に条体を供給し、該条体を圧延ロールの転動方向に圧延
して幅方向に厚さの異なる異形断面条を製造する方法に
おいて、固定下型の平坦面の圧延方向の長さを変化させ
て圧延することを特徴とする異形断面条の製造方法。(1) A fixed lower mold having a flat central part and arcuate concave surfaces on both sides, and a rolling roll that reciprocates above the fixed lower mold, with a gap perpendicular to the rolling direction of the rolling roll. In a method of manufacturing irregular cross-sectional strips with different thicknesses in the width direction by supplying a strip in the rolling direction of a rolling roll and rolling the strip in the rolling direction of a rolling roll, the length of the flat surface of the fixed lower mold in the rolling direction 1. A method for manufacturing a strip of irregular cross-section, characterized by rolling the strip while changing the .
した固定下型と該固定下型の上方に往復転動する圧延ロ
ールを設け、これら固定下型と圧延ロールの間隙に圧延
ロールの転動方向と直交する方向に条体を供給し、該条
体を圧延ロールの転動方向に圧延して幅方向に厚さの異
なる異形断面条を製造する装置において、固定下型の中
央部を圧延方向に2分割し、その間隙に上面が平坦なス
ペーサーを設けたことを特徴とする異形断面条の製造装
置。(2) A fixed lower mold with a flat central part and arc-shaped concave surfaces on both sides, and a rolling roll that reciprocates above the fixed lower mold are installed, and the rolling roll is placed in the gap between the fixed lower mold and the rolling rolls. In an apparatus that supplies strips in a direction perpendicular to the rolling direction of the rolls and rolls the strips in the rolling direction of the rolling rolls to produce irregular cross-section strips with different thicknesses in the width direction, a fixed lower mold is used. 1. An apparatus for producing irregular cross-section strips, characterized in that the central portion is divided into two in the rolling direction, and a spacer with a flat top surface is provided in the gap between the two.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29536587A JPH0714542B2 (en) | 1987-11-25 | 1987-11-25 | Method and device for manufacturing modified cross-section strip |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP29536587A JPH0714542B2 (en) | 1987-11-25 | 1987-11-25 | Method and device for manufacturing modified cross-section strip |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH01138032A true JPH01138032A (en) | 1989-05-30 |
| JPH0714542B2 JPH0714542B2 (en) | 1995-02-22 |
Family
ID=17819681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP29536587A Expired - Lifetime JPH0714542B2 (en) | 1987-11-25 | 1987-11-25 | Method and device for manufacturing modified cross-section strip |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0714542B2 (en) |
-
1987
- 1987-11-25 JP JP29536587A patent/JPH0714542B2/en not_active Expired - Lifetime
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0714542B2 (en) | 1995-02-22 |
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