JPH0134901B2 - - Google Patents
Info
- Publication number
- JPH0134901B2 JPH0134901B2 JP57016076A JP1607682A JPH0134901B2 JP H0134901 B2 JPH0134901 B2 JP H0134901B2 JP 57016076 A JP57016076 A JP 57016076A JP 1607682 A JP1607682 A JP 1607682A JP H0134901 B2 JPH0134901 B2 JP H0134901B2
- Authority
- JP
- Japan
- Prior art keywords
- pulverized coal
- tank
- amount
- cutting
- value
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B5/00—Making pig-iron in the blast furnace
- C21B5/001—Injecting additional fuel or reducing agents
- C21B5/003—Injection of pulverulent coal
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Air Transport Of Granular Materials (AREA)
Description
本発明は例えば高炉の羽口部等への微粉炭気送
装置に関するものである。
溶鉱炉内で鉄鉱石を溶錬するに当つて、コーク
スは、炭素を提供し、かつまた溶錬過程で必要な
熱を発生せしめるため、伝統的に使用されてきた
材料であつた。一般に炉内装入物のほぼ1/3を占
めるコークスは、鉄の生産にあたりまさにもつと
も高価な必需品である。そのため、使用されてい
るコークスの一部をもつと安価な石炭と置換える
ことは、経済的観点から重要である。
様々な従来技術が、微粉炭を溶鉱炉内に注入し
それにより現在使用されているコークスの一部を
微粉炭に置換えるのに利用されている。
従来よく知られている微粉炭気送装置を第1図
に示す。第1図に示す装置構成は、コンベア1−
バンカ2−切出しフイーダ3からなる塊状石炭供
給装置4、空気加熱器5から加熱空気を導入しな
がら前記切出フイーダ3から連続して導入した塊
状石炭を微粉砕乾燥して、気送管路6に気送流出
する粉砕装置7と、該気送管路6からの気送微粉
炭をサイクロン8とバグフイルタ9により分離す
る分離装置10と、前記サイクロン8とバグフイ
ルタ9で分離した微粉炭を夫々ロータリーバルブ
11,12と開閉弁13,14介設のダクト1
5,16を経て導入貯蔵する貯蔵槽17と、該貯
蔵槽17から開閉弁19〜21介設の三叉ダクト
22を介して所定順で微粉炭を導入すると共に所
定量の微粉炭を導入すると上部から不活性ガスを
導入(図示せず)して所定圧に加圧維持し且つ下
部にも不活性ガスを導入(図示せず)して微粉炭
と下部吐出口から気送流出するタンク23a〜2
3cと、該各タンク23a〜23cの下部吐出口
からの微粉炭気送流を、弁25a〜25c介設の
切出管24a〜24b−切出本管27−別途加温
空気供給源33からの加温空気を導入して微粉炭
気送流を稀釈調節する稀釈器26−本管27′を
介して導入して、周壁に設けた分配用開口部に接
続した分配支管28の夫々に分配し高炉29の送
風羽口30内ノズル31から炉内に噴出する分配
装置32とから構成したものである。
而してこのような従来装置における前記タンク
からの微粉炭切出し制御の基本方法は、切出し対
象のタンクの内部ガス圧力を調節することによつ
てなされる。
しかしながら該微粉炭は、搬送気体との所謂
固・気2相流でタンクから切出され受給側の高炉
等に供給されるため、その切出し量は、高炉内送
風圧力及びタンク内部ガス圧力が所定値に安定し
ていても該内部ガス圧力調節通りの切出し量にす
ることが困難であり、大きく変動する。これは、
一相流の流体と異り、濃・淡脈動、堆積、固・気
分離流、微粉炭断続流等の独特の現象を伴なうこ
とに起因している。第2図イに高炉送風圧力PB
タンク内ガス圧力TP一定で微粉炭切出量TXが比
較的安定している状態を第2図ロに変動している
状態の各例を示す。
本発明者は、前記現象の緩和を計るため種々の
実験と検討を重ねた結果、次の知見を得た。
タンク内と微粉炭込側の例えば高炉羽口側の
圧力が一定であつてもタンクからの微粉炭切出
量が変動するが、これの調節を実切出量と目標
切出量との偏差に基いて該タンク内の圧力を加
圧ガスの増減制御によつて行うため、所期のタ
ンク内圧力に達する速度が遅く、又所期のタン
ク内圧力に達しても、これに応答する微粉炭切
出量の変化開始時点及び目標値に達するまでの
変化速度が遅く、従つて、該制御では過大切出
し過小切出しを繰り返えす所謂ハンチング現象
をおこし安定しない。
微粉炭切出対象のタンクを切替える際、該当
タンクの切出管の開閉弁の開閉タイミング如何
により切出本管への微粉炭流が急変し、濃淡脈
動、固・気分離流、微粉炭断続流、堆積等の現
象を発生させ、高炉に対する定量の微粉炭供給
を著しく阻害せしめ高炉の安定操業に及ぼす影
響が大きい。
本発明は、これらの新知見に基いてなされたも
のである。
即ち、本発明は前記を解決する微粉炭切出制
御装置と累積偏差補正装置、前記を解決する開
閉弁切替装置等によつて微粉炭側に常に所定量の
微粉炭を精度よく安定して供給する微粉炭気送装
置を提供するものであり、その特徴とするところ
は、
(1) 複数のタンクの夫々にその上部から微粉炭を
装入しこれら各タンクの下部から微粉炭を切出
管に加圧切出することを順次切替えながら微粉
炭を希釈管−分配装置を介設した管路を経て高
炉の羽口に供給する微粉炭気送装置において、
前記各タンク毎にタンクの支承部に設けた
荷重検出器からの検出値と、タンク内圧力検
出器からの圧力検出値に基くタンク内ガス重
量算出値と、上記圧力検出値に比例定数を乗
じて、タンクに接続した不活性ガス供給管の
エキスパンシヨンの反力値とを求めこれに基
いて、タンク内の微粉炭量を算出する微粉炭
量算出装置、
上位の制御装置からの微粉炭切出開始の当
該タンク指示信号により前記微粉炭量測定装
置からの当該指示タンク微粉炭量測定値を逐
次導入して当該指示タンクから単位時間当り
微粉炭切出量を算出する切出量算出装置、
前記切出量算出装置から所定サイクルで微
粉炭切出中のタンクの微粉炭切出量算出値を
導入し、これが別途目標切出量設定器から導
入してある微粉炭吹込側の高炉への目標切出
量の上・下に所定幅で設けた非制御帯域を外
れるとその都度該目標切出量との偏差を算出
するとともにこの偏差を1未満の制御感度定
数を乗算して補正し、次の微粉切出量算出値
を導入する時点までにこの補正偏差値に基づ
いて、圧力調整弁を制御する微粉炭切出制御
装置、
切出量算出装置からの微粉炭切出量算出値
を逐次導入すると共に目標切出量設定器から
の目標切出量を逐次導入して、そのつど、前
記切出量算出値と比較し、その偏差を算出す
るとともに、この偏差を所定時間単位で累積
し、そのつど、この累積値を前記目標切出量
設定器に導入して、次の所定時間内に設定さ
れる目標切出量の補正を所定時間毎に逐次行
う累積偏差補正装置、
微粉炭量測定装置から微粉炭切出中のタン
クの微粉炭量測定値を逐次導入し、これが予
じめ設定した下限値に達すると、切出待機中
のタンクの下部切出管に介設した開閉弁を開
動作せしめ全開後に微粉炭切出中のタンク下
部切出管に介設した開閉弁を閉動作せしめ全
閉にして微粉炭切出タンクの切替えを行わし
める開閉弁切替装置、
微粉炭切出終了時のタンクの排圧弁に対し
てタンク内圧力設定値を大気圧まで漸減設定
する漸減設定器と、微粉炭装入終了時のタン
クの加圧弁に対してタンク内圧力値を漸増設
定し微粉炭吹込先の高炉内圧力又はその近傍
値に達すると、これを微粉炭切出待機中継続
設定し、微粉炭切出開始の所定時間前に微粉
炭切出中のタンク内圧力値に一致するまで再
び漸増設定する漸増設定器を具備せしめたタ
ンク内圧力制御装置、
の夫々を設けたことを特徴とする高炉への微粉
炭気送装置。
(2) 微粉炭量測定装置は、タンク支承部に設けた
荷重検出器からの荷重検出値からタンク内ガス
重量とタンク自重を減算した値を、タンク内に
設けたタンク内圧力検出器からの圧力検出値に
より補正してタンク内微粉炭量を演算算出する
ことを特徴とする前記(1)項記載の高炉への微粉
炭気送装置である。
以下本発明を第3図〜第7図に示す実施例によ
り詳細に説明する。
第3図は、第1図に示す装置の要部に本発明の
1実施例を適用した説明図である。
第3図において、各タンク23a,23b,2
3cの夫々は、制御装置CPUによつて第1図に
示す貯蔵槽17からの所定量微粉炭装入、微粉炭
切出待機、微粉炭切出のサイクルを次表に示す輪
番スケジユールで切替制御され連続して高炉に微
粉炭を吹込む。
The present invention relates to a device for pneumatically feeding pulverized coal to, for example, the tuyere of a blast furnace. In smelting iron ore in blast furnaces, coke has traditionally been the material used to provide the carbon and also to generate the necessary heat during the smelting process. Coke, which generally accounts for about one-third of the contents in a furnace, is a very expensive and essential item in the production of iron. Therefore, it is important from an economic point of view to replace some of the used coke with cheaper coal. Various prior art techniques are utilized to inject pulverized coal into blast furnaces, thereby replacing a portion of the coke currently in use with pulverized coal. A conventionally well-known pulverized coal pneumatic conveying device is shown in FIG. The device configuration shown in FIG.
A lump coal supply device 4 consisting of a bunker 2 and a cutting feeder 3 pulverizes and dries the lump coal continuously introduced from the cutting feeder 3 while introducing heated air from an air heater 5 to a pneumatic pipe 6. a pulverizer 7 that pneumatically discharges the pulverized coal, a separator 10 that separates the pneumatic pulverized coal from the pneumatic pipe 6 using a cyclone 8 and a bag filter 9, and separates the pulverized coal separated by the cyclone 8 and bag filter 9 into rotary Duct 1 with valves 11 and 12 and on-off valves 13 and 14 interposed
From the storage tank 17, pulverized coal is introduced in a predetermined order through a three-pronged duct 22 having on-off valves 19 to 21, and when a predetermined amount of pulverized coal is introduced, the upper part Inert gas is introduced from (not shown) to maintain the predetermined pressure, and inert gas is also introduced (not shown) to the lower part of the tank 23a to pneumatically discharge the pulverized coal from the lower discharge port. 2
3c, and the pulverized coal pneumatic flow from the lower discharge ports of each of the tanks 23a to 23c is supplied from the cutout pipes 24a to 24b, the cutout main pipe 27, and the separate heated air supply source 33 interposed with the valves 25a to 25c. The heated air is introduced through a diluter 26 to adjust the dilution of the pulverized coal pneumatic flow through a main pipe 27' and distributed to each of the distribution branch pipes 28 connected to distribution openings provided in the peripheral wall. and a distribution device 32 that blows air into the furnace from a nozzle 31 in the blast tuyere 30 of the blast furnace 29. The basic method of controlling the extraction of pulverized coal from the tank in such a conventional device is to adjust the internal gas pressure of the tank to be extracted. However, the pulverized coal is cut out from the tank in a so-called solid/gas two-phase flow with the carrier gas and supplied to the receiving side blast furnace, etc., so the amount of cut out depends on the blowing pressure inside the blast furnace and the gas pressure inside the tank. Even if the value is stable, it is difficult to adjust the amount of cut out according to the internal gas pressure adjustment, and it fluctuates greatly. this is,
This is due to the fact that, unlike a one-phase fluid, it is accompanied by unique phenomena such as thick/light pulsation, sedimentation, solid/gas separation flow, and intermittent flow of pulverized coal. Figure 2 A shows blast furnace blast pressure P B
Figure 2 (b) shows an example of a state in which the tank internal gas pressure T P is constant and the pulverized coal output amount T X is relatively stable and fluctuates. The inventors of the present invention obtained the following findings as a result of various experiments and studies aimed at alleviating the above phenomenon. Even if the pressure inside the tank and on the pulverized coal loading side (for example, the blast furnace tuyere side) is constant, the amount of pulverized coal cut out from the tank fluctuates, but this can be adjusted by adjusting the deviation between the actual cutout amount and the target cutout amount. Because the pressure inside the tank is controlled by increasing or decreasing the pressurized gas based on the The speed at which the amount of charcoal cut begins to change and reaches the target value is slow, and therefore, this control causes a so-called hunting phenomenon in which over-cutting and under-cutting are repeated and is unstable. When switching the target tank for pulverized coal cutting, the flow of pulverized coal to the main cutting pipe changes suddenly depending on the opening/closing timing of the opening/closing valve of the corresponding tank's cutting pipe, resulting in concentration pulsation, solid/gas separation flow, and pulverized coal intermittent. This causes phenomena such as flow and sedimentation, which significantly impedes the supply of pulverized coal in a fixed amount to the blast furnace, and has a large effect on the stable operation of the blast furnace. The present invention has been made based on these new findings. That is, the present invention uses a pulverized coal cutting control device and a cumulative deviation correction device that solve the above problems, and an on-off valve switching device that solves the above problems to constantly supply a predetermined amount of pulverized coal accurately and stably to the pulverized coal side. The present invention provides a pulverized coal pneumatic conveying device, and its features are as follows: (1) Pulverized coal is charged into each of a plurality of tanks from the top, and the pulverized coal is cut out from the bottom of each tank and transferred to a pipe. In a pulverized coal pneumatic conveying device that sequentially switches between pressurized cutting and cutting, the pulverized coal is supplied to the tuyere of a blast furnace through a pipe line with a dilution pipe and a distribution device, and for each of the tanks, a The gas weight in the tank is calculated based on the detected value from the installed load detector, the pressure detected from the tank pressure detector, and the inert gas supply connected to the tank is calculated by multiplying the above pressure detected value by a proportionality constant. A pulverized coal amount calculation device that calculates the amount of pulverized coal in the tank based on the value of the reaction force of the tube expansion; A cutting amount calculating device that calculates the amount of pulverized coal cut out per unit time from the indicating tank by sequentially introducing the measured value of the amount of pulverized coal from the indicating tank from the pulverized coal amount measuring device, a predetermined cycle from the cutting amount calculating device. Introduce the calculated value of the pulverized coal cutting amount of the tank during pulverized coal cutting, and this will be set above and below the target cutting amount to the blast furnace on the pulverized coal injection side, which is introduced separately from the target cutting amount setting device. Whenever it deviates from the non-control band set with a predetermined width, the deviation from the target cutting amount is calculated, and this deviation is corrected by multiplying it by a control sensitivity constant of less than 1, and the next calculated value of the fine powder cutting amount is calculated. By the time of introduction, based on this corrected deviation value, the pulverized coal cutting amount calculation value from the pulverized coal cutting control device that controls the pressure regulating valve and the cutting amount calculating device is sequentially introduced, and the target cutting amount is set. The target cutting amount from the vessel is introduced one after another, each time it is compared with the calculated cutting amount, the deviation is calculated, and this deviation is accumulated in a predetermined time unit, and this cumulative value is calculated each time. A cumulative deviation correction device that is installed in the target cutting amount setting device and sequentially corrects the target cutting amount set within the next predetermined time at predetermined time intervals; The measured value of the amount of pulverized coal in the tank is sequentially introduced, and when this reaches the preset lower limit value, the on-off valve installed in the lower cut-out pipe of the tank waiting to be cut is opened, and after it is fully opened, the pulverized coal is removed. An on-off valve switching device that closes and fully closes the on-off valve installed in the cut-out pipe at the bottom of the tank during cutting, switching the pulverized coal cutting tank, and as a tank exhaust pressure valve at the end of pulverized coal cutting. In contrast, there is a gradual decrease setting device that gradually decreases the tank internal pressure setting value to atmospheric pressure, and a gradual increase setting device that gradually increases the tank internal pressure value to the pressure valve of the tank at the end of pulverized coal charging. When a value close to that value is reached, this value is continuously set while waiting for pulverized coal cutting, and then gradually increased again until it matches the tank internal pressure value during pulverized coal cutting at a predetermined time before the start of pulverized coal cutting. A device for pneumatically feeding pulverized coal to a blast furnace, characterized in that it is equipped with an in-tank pressure control device and the following. (2) The pulverized coal amount measuring device calculates the value obtained by subtracting the gas weight in the tank and the tank's own weight from the load detection value from the load detector installed in the tank support, and calculates the value from the tank pressure detector installed in the tank. The apparatus for pneumatically feeding pulverized coal to a blast furnace according to item (1) above is characterized in that the amount of pulverized coal in the tank is calculated by correcting the detected pressure value. The present invention will be explained in detail below with reference to embodiments shown in FIGS. 3 to 7. FIG. 3 is an explanatory diagram in which one embodiment of the present invention is applied to the essential parts of the apparatus shown in FIG. 1. In FIG. 3, each tank 23a, 23b, 2
3c, the control device CPU switches and controls the cycle of charging a predetermined amount of pulverized coal from the storage tank 17 shown in FIG. pulverized coal is continuously blown into the blast furnace.
【表】
制御装置CPUにおいて、微粉炭所定量装入は、
微粉炭量測定装置101からの当該タンク内微粉
炭量測定値(ta〜tc)が、予じめ設定した下限値
L0以下であること、当該タンク内の圧力検出器
(Pa〜Pc)からの検出圧力値(P1〜P3)が大気圧
値PXであることのAND条件によつて、三叉ダク
ト22に介設した当該タンク用の開閉弁(第1図
に示す19,20,21)を開にして貯蔵槽17
から微粉炭を流動化させながら自重落下させて開
始し、該微粉炭量測定値(ta〜tc)が上限値U0に
なつた時点に該開閉弁19,20,21を閉にし
微粉炭装入を完了せしめその完了対象タンクの指
示信号SE23a〜SE23cを発信する。
微粉炭切出待機は、上記微粉炭所定量装入が完
了した時点から微粉炭切出中のタンクの微粉炭量
測定値(ta〜tc)が予じめ設定した下限値L0以下
であること、当該タンク内の圧力検出器Pa〜Pc
からの検出圧力値(P1〜P3)が微粉炭切出中の
タンク内の圧力検出器Pa〜Pcからの検出圧力値
(P1〜P3)に一致していることのAND条件時点
まで継続せしめる。
微粉炭切出しは、該当タンクの上記微粉炭切出
待機終了時点に該当タンクの指示信号S23a〜
S23cを発信しこの時点から、当該タンク内微
粉炭量測定値(ta〜tc)が下限値L0になるまで行
わしめて下限値に達した時点に当該タンクの指示
信号HE23a〜HE23cを発信する。
而して微粉炭測定装置101は、各タンク毎
に、その支承部に設けたロードセル等の荷重検出
器102a〜102cからの検出値W1(W1〜
W3)と、タンク内圧力検出器Pa〜Pcからの検出
値PN(P1〜P3)に基づくタンク内ガス重量算出値
W2と、該検出値PN(P1〜P3)に比例定数Kを乗
して算出した各種配管(不活性ガス供給管103
a〜103c、104a〜104c、排気管10
5a〜105c、三叉ダクト22a〜22c、切
出管24a〜24c)に介設のエキスパンシヨン
管107a〜107cの反力値(K・PN)とに
より、次式によつて各タンク23a〜23c内の
微粉炭収容重量W(ta〜tc)を所定サイクルで算出
する。
W=W1−W2−K・PN
これによつて各タンク23a〜23c内の微粉
炭量は正確に測定することができる。
切出量算出装置108は、制御装置CPUから
の微粉炭切出開始の当該タンク指示信号S23a
〜S23cにより前記微粉炭量測定装置101か
らの当該指示タンクの微粉炭量測定値(ta〜tc)
を逐次導入して当該指示タンクからの単位時間当
り微粉炭切出量(Ta〜Tc)を算出する。
次に微粉炭切出制御装置109について説明す
る。目標切出量に対して実際に切出されている微
粉炭量が偏位していてもこれを急に目標切出量に
可変するべくタンク内圧力を急峻に可変制御する
と、切出微粉炭流の濃淡分離流、微粉炭断続流現
象が伴ない安定化するのに長時間有し、場合によ
つては閉塞事故を惹起し高炉への安定吹込みがで
きなくなる。微粉炭切出制御装置109はこれを
防止するものであり、微粉炭切出中のタンクに対
して微粉炭吹込側の高炉への目標切出量(18〜
20ton/Hr)の上・下に所定巾の非制御帯域(±
0.5ton/Hr)を設け、実切出量を所定のサイク
ルで導入しそのつど該非制御帯域を外れたか否か
を検知し、外れた時のみ目標切出量との偏差を算
出し、その偏差量を0にする当該タンク内圧力制
御量より小さい制御量を次の実切出量導入時点ま
でに与えることを逐次行わしめることにより常に
安定した切微粉炭流を維持して前記問題の無い安
全で且つ安定した高炉への微粉炭吹込みを可能な
らしめるものである。
本例では、制御装置CPUからの微粉炭切出開
始の当該タンク指示信号S23a〜S23cによ
つて前記切出量算出装置108から当該指示タン
クの微粉炭切出量(Ta〜Tc)を所定サイクルで
導入し、これが目標切出量(又は吹込量)設定器
110から別途導入の目標切出量A0の非制御帯
域±αを外れるとそのつど目標切出量A0との偏
差を算出し、これに1未満の制御感度定数を乗算
して、補正し、この補正値に対応するタンク内圧
力可変量を算出しこれによつて当該タンク内圧力
設定値を補正変更し、これに基いて、圧力検出器
Pa〜Pcからの検出圧力値(P1〜P3)が該補正変
更のタンク内圧力設定値になるよう圧力調整弁1
11a〜111cの開度をフイードバツク制御す
るものである。
又この微粉炭切出制御装置109には、目標切
出量設定器110から目標切出量A0が導入され
設定する当該タンク内初期圧力設定値は予じめタ
ンク毎に記憶部に保持した第4図に示す切出量
(ton/Hr)とタンク内圧力値(Kg/cm2)との関
係テーブルから選択される。尚弁Y111a〜Y
111cは、常時所定の開度に設定されタンク下
部に不活性ガスを供給して、ここでの微粉炭を浮
遊流動せしめて、微粉炭の閉塞を防止すると共に
切出時の搬送用ガス量も調節する。
次に累積偏差補正装置112について説明す
る。上記切出制御により時間当り又は日量当りの
目標切出量に対して実切出量が過不足して、微粉
炭吹込側の例えば高炉の炉内熱量管理に大巾な支
障を起たし高炉操業に多大な悪影響を与えること
がある。累積偏差補正装置112はこれを解消す
るものである。
即ち、累積偏差補正装置112は、制御装置
CPUからの微粉炭切出開始の当該タンク指示信
号S23a〜S23cによつて、前記切出量算出
装置108から当該指示タンクの微粉炭切出量
(Ta〜Tc)を比較部に逐次導入すると同時に前記
目標切出量設定器110から目標切出量A0(主に
高炉の送風量変更に伴ない変更される)も導入し
てこれらの比較をしその偏差を加・減算部に導入
して累積する。この累積はタイマーTで設定した
所定時間(例えば3〜4分間)T0単位で行い、
そのつど累積値を乗算部に導入し〔0<G<1〕
のゲインGを乗算し、この結果のΔSを目標切出
量設定器110に導入して該設定器110に該所
定時間T0の次の時間T0の中に別途指令入力され
る目標切出指令値を補正して、該設定器110か
ら、微粉炭切出制御装置109に出力するよう制
御するものである。
次に該タンクの切出切替の際の該当開閉弁の切
替え制御は、従来第5図イに示す如く現在微粉炭
切出中のタンク内の微粉炭量が下限値に達すると
その信号L0によつて該切出中のタンクの切出管
に介設してある開閉弁Voを閉動作(実線0)せ
しめると同時に切出待機中のタンクの切出管に介
設してある開閉弁Vo+1を開作動(実線0)せし
めていたため、この切替えの際の各タンクからの
微粉炭切出量(ton/hr)推移は、実線a0(現在ま
で切出中であつたタンク)、1点鎖線b0(待機であ
つたタンク)の如く変化しこれらの変化に伴な
い、合計微粉炭切出量は実線Aaの如く目標切出
量A0に対して大きく低下変動を起こす。
このため本発明者はこの変動を皆無にするべく
種々実験検討を重ねた結果前記開閉弁切替装置1
13を得て該変動を皆無ならしめたものである。
即ち開閉弁切替装置113は、微粉炭切出対象
のタンクを前表に従つて順次切替える際、今まで
微粉炭を切出していたタンクと、今まで微粉炭切
出を待機していたタンクの夫々の切出用の開閉弁
を、第6図イ,ロ,ハに示す如く制御して、微粉
炭吹込側への微粉炭吹込量を大きく変動させるこ
となく中断させることなく所定に継続維持せしめ
ながら該タンクの切替えを行わしめるものであ
る。
又各切出管に2個の開閉弁を介設している場合
は第5図ロの如く待機中タンクは実線0に示す
開閉弁114bの開動作と同時に実線00に示す
ように予備用開閉弁Y114aを閉動作せしめ、
これらの動作完了後に今まで切出していたタンク
は実線0に示すように開閉弁114aを閉動作
せしめると同時に実線00に示すように開閉弁Y
114bを開動作せしめこれらの動作を完了せし
めると、タンク23aからの切出量は実線a0′、
タンク23bからの切出量は一点鎖線b0′となり、
該切出本管27における微粉炭切出量は実線
Aa′で示す如く目標切出量A0に対して大きく変動
する。
つまり第3図における開閉弁切替制御装置11
3は、制御装置CPUからの微粉炭切出開始の当
該タンク指示信号S23a〜S23c例えば23
aの指示信号S23aによつて、微粉炭量測定装
置101から該指示対象のタンク23a内微粉炭
量測定値Taを逐次導入し、これが予じめ設定し
た下限値L0に達すると、第6図イに示す如く切
出待機中のタンク例えば23bの下部切出管24
bに介設した開閉弁114bを開作動せしめ規定
値に全開後、(実線1)に今まで微粉炭を切出し
ていたタンク23aの下部切出管24aに介設し
た開閉弁114aを閉動作せしめ全閉(実線1)
せしめて、タンク切替えを完了せしめるものであ
る。
これによりタンク23aからの切出量は実線
a1、タンク23bからの切出量は一点鎖線b1とな
り、該切出管24a〜24cが稀薄器26直前で
合流連結する切出本管27における微粉炭切出量
は実線A1で示す如く目標切出量A0に対して殆ん
ど変動することがない。
又第3図に点線で示す開閉弁Y114a〜Y1
14cの如く開閉弁114a〜114cの上流側
の予備用として設置した際は、前例に準じて説明
すると第6図ロの如く、実線1に示す開閉弁1
14bの全開後、実線1開閉弁114a閉動作
開始までの間に実線2に示す開閉弁Y114b
の開動作とこれが規定値に全開後に実線2に示
す開閉弁Y114aを閉動作し全閉せしめること
によつてタンク23aからの切出量は実線a2、圧
力タンク23bからの切出量は一点鎖線b2とな
り、該切出本管27における微粉炭切出量は実線
A2で示す如く目標切出量A0に対して、殆んど変
動することがない。
つまり、開閉弁が2個以上切出管に介設されて
いる場合は、待機中タンク側の全部の開閉弁が全
開後に今まで切出していたタンク側の全部の開閉
弁を同時又は順次閉動作せしめ全閉にすることを
行うことにより、該切出本管27における微粉炭
切出量を常に変動せしめることなく目標切出量
A0に継続維持安定せしめることができるもので
ある。
尚第6図イ,ロに示す時間Ti即ち、開閉弁11
4bが全開した時点から開閉弁114aが閉動作
開始する時点間の時間は例えば0〜10秒にすれば
よく0より−にすると該切出量が大巾に減少変動
し、又10秒以上にすると切出し量が急増し、重畳
され好ましくない。
次にタンク内圧力制御装置115は、微粉炭切
出しを終えたタンクに対して再び微粉炭を切出す
までに行われる微粉炭装入開始前の排圧及び微粉
炭装入後の切出待機中の充圧(加圧)を漸次可変
制御して、急速加・排圧によるガスの断熱膨脹に
より排圧配管及びこれとタンクとの接合部の急冷
脆化破損及びタンク内の微粉炭量測定精度低下
等、切出制御への外乱、更には異常騒音等の発生
を抑制するとともに急速加圧による前記同様のタ
ンク内の微粉炭測定精度の低下等切出量制御への
外乱、及び加圧用不活性ガスの短時間過大使用に
よる不活性ガス供給装置の大型化等を防止するも
のである。即ちタンク内圧力制御装置115は制
御装置CPUから微粉炭切出完了対象のタンク指
示信号HE23a〜HE23c例えばHE23aを
導入し、この指示タンク23aの排気管105a
の排圧弁116aに対して、圧力検出値P1を導
入しながら加圧弁117a閉止時からタンク内圧
力設定値を大気圧値まで1Kg/cm2/min以下の排
圧速度MX漸減設定する漸減設定器115Aと、
制御装置CPUからの微粉炭装入終了した対象タ
ンクの指示信号SE23a〜SE23c例えばSE2
3aを導入しこの指示タンク23aの圧力調整弁
111aに対してタンク内圧力設定値0.7Kg/
cm2/min以下の加圧速度M1を漸増設定し、微粉
炭吹込先の高炉29羽口30への送風圧力PBに
達するとこれを微粉炭切出待機中継続維持し、制
御装置CPUからの微粉炭切出開始所定時間前信
号SBにより、再び漸増設定し、これが別途導入
の微粉炭切出中のタンク例えば23c内圧力検出
器PCからの検出圧力値P3に一致した時点でこれ
を維持せしめる漸増設定器115Bとを有する。
制御装置CPUのSB信号発信は、微粉炭切出中の
タンク23c内の微粉炭量測定値tcが下限値L0よ
り所定量β大きい値を示す時に発信される。
又前記送風圧力PBは送風環状管(第1図R)
内で逐次実測した値を設定したものでよくあるい
は目標値を固定設定したものでもよい。
第7図イは上記タンク内圧力制御装置115の
加圧・排圧時の漸増漸減制御例において、加圧・
排圧弁の開度パターンPK.PH、タンク内圧力
(Kg/cm2)推移パターンPP、排気管105aと圧
力タンク23aとの接続部の温度(℃)変化パタ
ーンPT、圧力タンク23a内微粉炭量測定値ta
の変化パターンPtpoを各々示す。第7図ロは、前
記漸減設定器115Aと漸増設定器115Bを設
けず排圧弁116a、加圧弁117aをON−
OFF的開閉操作した場合の前記各パターンを比
較例として示すもので第7図イと対応するパター
ンには同一符号にNを付して示す。
この図から明らかなように圧力制御装置115
によると排圧時、加圧時のタンク内動圧急増によ
る振動、該接続部の急冷を確実に防止して前記し
た微粉炭量測定精度及び切出制御を高位安定せし
めるとともに排圧管及びタンクとの接続部の急冷
脆化を確実に皆無ならしめ、その安全性を確保す
るものである。
以上の説明で明らかなように本発明装置は、切
出制御装置により微粉炭切出量の目標値に実切出
量を一致させるべく制御を従来の如く、常時これ
らの偏差値に基く調節制御をすることなく、所定
時間毎に目標値の非制御帯域を外れる実切出量測
定時のみ、これの偏差を算出しこれをそのままフ
イードバツクせず1以下の制御感度を乗算してフ
イードバツクする弛緩制御を行うことによつて、
切出微粉炭流の固・気分離濃淡脈流等の微粉炭不
連続流を抑制し、且つハンチング現象を防止して
常に安定した正常な切出微粉炭切出流を連続維持
せしめ、累積偏差補正装置により、前記切出制御
装置で制御しえない非制御帯域での変動実切出
量、所定時間内の非制御帯域外れの実切出量の
夫々と目標値との偏差で所定時間又は日毎に累積
し、次の所定時間又は日単位の、目標切出量を修
正することを逐次行い高炉等の吹込先の熱管理を
安定化せしめ操業の円滑化を確立せしめるもので
ある。又、開閉弁切替装置により、今まで切出中
の圧力タンクの開閉弁(2個以上の時は最下流
側)を閉動作させる前に、待機中のタンクの開閉
弁(2個以上の時は全ての弁)を開動作せしめ全
開を完了せしめておくことによつて、この切替え
の際の微粉炭切出量を変動せしめることなく且つ
安定した微粉炭切出流を維持して、切替えを完了
せしめるものである。又タンク内圧力制御装置
は、タンク内排圧を漸減排圧し、タンク内充圧を
漸増加圧することによつて、タンクの振動、騒
音、排圧管接続部の急冷脆化を防止してタンク内
微粉炭量測定精度の向上、他の切出中タンクの切
出制御の安定化に大きく寄与せしめるものであ
る。又微粉炭量測定装置として前記式の如くタン
ク内圧力検出値を主な補正項にしより正確な測定
結果を得、前記各装置の制御精度をより高位に安
定せしめるものである。
これらの構成によつて微粉炭吹込側への微粉炭
供給は常に所望量の微粉炭流を適正な状態に安定
維持せしめて行わしめ該吹込側の操業を有利、高
位安定化せしめるものである。[Table] In the control device CPU, charging a predetermined amount of pulverized coal is
The measured value of the amount of pulverized coal in the tank (ta to tc ) from the pulverized coal amount measuring device 101 is the lower limit value set in advance.
The three - pronged _ _ The storage tank 17 is opened by opening the on-off valves (19, 20, 21 shown in FIG. 1) for the tank installed in the duct 22.
The process starts by letting the pulverized coal fall under its own weight while fluidizing it, and when the measured value of the pulverized coal amount (t a to t c ) reaches the upper limit value U0 , the on-off valves 19, 20, and 21 are closed to reduce the pulverized coal. Coal charging is completed and instruction signals SE23a to SE23c are sent to the tank to be completed. Pulverized coal cutting standby occurs when the measured value of the amount of pulverized coal (t a - t c ) in the tank during pulverized coal cutting is less than the preset lower limit L 0 from the time when the specified amount of pulverized coal charging is completed. , the pressure detector P a ~ P c in the tank concerned
AND that the detected pressure values (P 1 to P 3 ) from the pulverized coal match the detected pressure values (P 1 to P 3 ) from the pressure detectors P a to P c in the tank during pulverized coal cutting. Continue until the conditional point. The pulverized coal cutting is performed by sending an instruction signal S23a to the corresponding tank at the end of the pulverized coal cutting standby of the corresponding tank.
S23c is sent, and from this point on, the process is continued until the measured value of the amount of pulverized coal in the tank (ta to tc ) reaches the lower limit value L0 , and when the lower limit value is reached, the instruction signals HE23a to HE23c for the tank are sent. do. The pulverized coal measuring device 101 detects the detected values W 1 (W 1 -
W 3 ) and the calculated value of the gas weight in the tank based on the detected values P N (P 1 to P 3 ) from the tank pressure detectors P a to P c
W 2 and various piping (inert gas supply pipe 103) calculated by multiplying the detected value P N (P 1 to P 3 ) by a proportional constant K
a~103c, 104a~104c, exhaust pipe 10
5a to 105c, three-pronged ducts 22a to 22c, and cutout pipes 24a to 24c ), each tank 23a to The pulverized coal accommodation weight W ( ta to tc ) in 23c is calculated in a predetermined cycle. W=W 1 −W 2 −K·P N As a result, the amount of pulverized coal in each tank 23a to 23c can be accurately measured. The cutting amount calculation device 108 receives the tank instruction signal S23a from the control device CPU to start cutting out pulverized coal.
~S23c determines the pulverized coal amount measurement value (t a ~ t c ) of the corresponding indicating tank from the pulverized coal amount measuring device 101.
is sequentially introduced to calculate the amount of pulverized coal cut out per unit time (T a to T c ) from the indicated tank. Next, the pulverized coal cutting control device 109 will be explained. Even if the amount of pulverized coal that is actually cut out deviates from the target cutout amount, if the pressure inside the tank is rapidly variably controlled in order to suddenly change it to the target cutout amount, the cutout pulverized coal Concentration separation of the flow and intermittent flow phenomena of pulverized coal take a long time to stabilize, and in some cases, blockage accidents may occur, making stable injection into the blast furnace impossible. The pulverized coal cutting control device 109 prevents this, and controls the target cutting amount (18~
20ton/Hr) above and below the uncontrolled band (±
0.5ton/Hr), introduce the actual cutting amount in a predetermined cycle, detect whether or not it deviates from the non-control band each time, calculate the deviation from the target cutting amount only when it deviates from the non-control band, and calculate the deviation. By sequentially applying a control amount smaller than the tank internal pressure control amount that reduces the amount to 0 until the next actual cutting amount is introduced, a stable pulverized coal flow is always maintained and safety is avoided without the above problems. This enables stable injection of pulverized coal into the blast furnace. In this example, the pulverized coal cutting amount (T a to T c ) of the corresponding tank is calculated from the cutting amount calculating device 108 based on the tank instruction signals S23a to S23c for starting pulverized coal cutting from the control device CPU. The target cutting amount (or blowing amount) is introduced in a predetermined cycle, and if it deviates from the non-control band ±α of the target cutting amount A 0 separately introduced from the target cutting amount (or blowing amount) setting device 110, the deviation from the target cutting amount A 0 is determined each time. Calculate this, multiply it by a control sensitivity constant less than 1, correct it, calculate the tank internal pressure variable amount corresponding to this correction value, use this to correct and change the tank internal pressure set value, and Based on pressure detector
Pressure regulating valve 1 is set so that the detected pressure values (P 1 to P 3 ) from P a to P c become the tank pressure set value for the correction change.
This is to feedback control the opening degrees of 11a to 111c. Further, the target cutting amount A 0 is introduced into the pulverized coal cutting control device 109 from the target cutting amount setting device 110, and the initial pressure setting value in the tank is stored in advance in the memory for each tank. It is selected from the relationship table between the cutout amount (ton/Hr) and tank internal pressure value (Kg/cm 2 ) shown in FIG. Shoben Y111a~Y
111c is always set at a predetermined opening degree and supplies inert gas to the lower part of the tank to make the pulverized coal float and flow, thereby preventing clogging of the pulverized coal and reducing the amount of gas for conveyance during cutting. Adjust. Next, the cumulative deviation correction device 112 will be explained. Due to the above-mentioned cutting control, the actual cutting amount may be too much or too little compared to the target cutting amount per hour or per day, causing a major problem in the control of the amount of heat in the blast furnace, for example, on the pulverized coal injection side. This may have a significant negative impact on blast furnace operations. The cumulative deviation correction device 112 solves this problem. That is, the cumulative deviation correction device 112
Based on the tank instruction signals S23a to S23c for starting pulverized coal cutting from the CPU, the pulverized coal cutting amount (T a to T c ) of the corresponding instruction tank is sequentially introduced from the cutting amount calculating device 108 to the comparison section. At the same time, the target cutting amount A 0 (mainly changed due to changes in blast furnace air flow rate) is also introduced from the target cutting amount setting device 110, these are compared, and the deviation is introduced into the addition/subtraction section. and accumulate. This accumulation is performed in units of T 0 for a predetermined period of time set by timer T (for example, 3 to 4 minutes),
Each time, the cumulative value is introduced into the multiplication section [0<G<1]
The resultant ΔS is introduced into the target cutting amount setter 110 to set the target cutting amount, which is separately commanded during the time T 0 next to the predetermined time T 0 . The command value is corrected and controlled to be output from the setting device 110 to the pulverized coal cutting control device 109. Next, the switching control of the corresponding on-off valve when switching the cut-out of the tank is conventionally performed as shown in Fig. 5A, when the amount of pulverized coal in the tank currently being cut out reaches the lower limit, the signal L 0 is activated. At the same time, the on-off valve V o provided in the cut-out pipe of the tank being cut out is closed (solid line 0 ), and at the same time the open-close valve V o provided in the cut-out pipe of the tank waiting to be cut is closed. Since valve V o+1 was kept open (solid line 0 ), the change in the amount of pulverized coal cut out (ton/hr) from each tank at the time of this switching was as shown by the solid line a 0 (solid line 0). tank), the dotted line b 0 (tank that was on standby), and as a result of these changes, the total pulverized coal output amount greatly decreases with respect to the target output amount A 0 , as shown by the solid line A a . wake up For this reason, the inventor of the present invention conducted various experiments and studies in order to completely eliminate this variation, and as a result, the on-off valve switching device 1
13 was obtained, and the fluctuation was completely eliminated. That is, when the on-off valve switching device 113 sequentially switches the tanks from which pulverized coal is to be cut according to the table above, the on-off valve switching device 113 switches between the tank from which pulverized coal has been cut and the tank from which pulverized coal has been waiting until now. The on-off valves for cutting are controlled as shown in FIG. This allows the tank to be switched. In addition, if two on-off valves are installed in each cut-out pipe, as shown in Fig. 5B, the standby tank is opened and closed for backup as shown in solid line 00 at the same time as the on-off valve 114b is opened as shown in solid line 0 . Close the valve Y114a,
After these operations are completed, the tank that has been cut out until now will close the on-off valve 114a as shown by the solid line 0 , and at the same time close the on-off valve Y as shown in the solid line 00 .
114b is opened and these operations are completed, the amount cut out from the tank 23a is the solid line a 0 ′,
The amount cut out from the tank 23b is the dashed line b 0 ′,
The amount of pulverized coal cut out in the main cutting pipe 27 is shown by the solid line.
As shown by A a ', there is a large variation with respect to the target cutting amount A 0 . In other words, the on-off valve switching control device 11 in FIG.
3 is the corresponding tank instruction signal S23a to S23c for starting pulverized coal cutting from the control device CPU, for example, 23
In accordance with the instruction signal S23a of pulverized coal amount measuring device 101, the measured value T a of the amount of pulverized coal in the tank 23a to be indicated is sequentially introduced, and when this reaches the preset lower limit value L0 , the As shown in Figure 6A, a tank waiting to be cut out, for example, the lower cutout pipe 24 of 23b
After opening the on-off valve 114b installed at b and fully opening to the specified value, the on-off valve 114a installed at the lower cut-out pipe 24a of the tank 23a from which pulverized coal has been cut out until now is closed (solid line 1). Fully closed (solid line 1 )
At the very least, the tank switching is completed. As a result, the amount cut out from the tank 23a is the solid line.
a 1 , the amount of pulverized coal cut out from the tank 23b is shown by a dashed-dotted line b 1 , and the amount of pulverized coal cut out in the main cutting pipe 27 where the cutting pipes 24 a to 24 c merge and connect just before the thinner 26 is shown by a solid line A 1 As such, there is almost no variation with respect to the target cutting amount A0 . Also, the on-off valves Y114a to Y1 indicated by dotted lines in FIG.
When installed as a backup on the upstream side of the on-off valves 114a to 114c as shown in FIG. 6B, as shown in FIG .
After the on-off valve Y14b is fully opened, the on-off valve Y114b shown in the solid line 2 is opened until the solid line 1 on-off valve 114a starts closing operation.
After the valve Y114a is fully opened to the specified value, the on-off valve Y114a shown in solid line 2 is closed, and the amount of cutout from the tank 23a is the solid line a 2 and the amount of cutout from the pressure tank 23b is one point. The chain line b 2 is the amount of pulverized coal cut out from the main cutting pipe 27.
As shown by A2 , there is almost no variation with respect to the target cutting amount A0 . In other words, if two or more on-off valves are installed in the cut-out pipe, all on-off valves on the tank side during standby are fully opened, and then all on-off valves on the tank side that have been cut out until now are closed simultaneously or sequentially. By fully closing the main pipe 27, the target cutting amount can be achieved without constantly changing the cutting amount of pulverized coal in the main cutting pipe 27.
It is possible to maintain and stabilize A 0 continuously. In addition, the time T i shown in Fig. 6 A and B, that is, the on-off valve 11
The time between the time when the valve 4b is fully opened and the time when the on-off valve 114a starts its closing operation may be set to, for example, 0 to 10 seconds. Then, the amount of cutout increases rapidly and overlaps, which is not preferable. Next, the tank internal pressure control device 115 controls the exhaust pressure before the start of pulverized coal charging, which is performed before pulverized coal is again cut out from the tank after pulverized coal has been cut out, and the waiting period for cutting after pulverized coal charging. Gradually variably controls the charging (pressurization) of the gas, and the adiabatic expansion of the gas due to rapid increase and exhaust pressure prevents rapid cooling embrittlement damage to the exhaust pressure piping and the joint between it and the tank, and the accuracy of measuring the amount of pulverized coal in the tank. In addition to suppressing the occurrence of abnormal noise, etc., disturbances to the cutting control such as decreases in the cutting amount control, such as decreases in the measurement accuracy of pulverized coal in the same tank as described above due to rapid pressurization, and disturbances to the cutting control, such as decreases in the measurement accuracy of pulverized coal in the same tank as described above due to rapid pressurization, This prevents the inert gas supply device from becoming larger due to excessive use of active gas for a short period of time. That is, the tank internal pressure control device 115 introduces tank instruction signals HE23a to HE23c, for example HE23a, for completion of pulverized coal cutting from the control device CPU, and exhaust pipe 105a of this instruction tank 23a.
The pressure detection value P 1 is introduced into the exhaust pressure valve 116a, and the pressure setting value in the tank is set to gradually decrease from the time when the pressurizing valve 117a is closed to the atmospheric pressure value at the exhaust pressure speed M X of 1 kg/cm 2 /min or less. A setting device 115A,
Instruction signals SE23a to SE23c from the control device CPU for the target tank where pulverized coal charging has been completed, for example SE2
3a is introduced and the tank internal pressure set value is 0.7Kg/ for the pressure regulating valve 111a of this indicator tank 23a.
The pressurization speed M 1 of cm 2 /min or less is gradually increased, and when the blowing pressure P B to the blast furnace 29 tuyere 30 to which the pulverized coal is injected is reached, this is maintained continuously while the pulverized coal is waiting to be cut, and the controller CPU A predetermined time before the start of pulverized coal cutting from the pulverized coal, the signal SB is used to set the gradual increase again, and when this matches the detected pressure value P 3 from the pressure detector P C inside the separately introduced tank during pulverized coal cutting, for example, 23c. It has a gradual increase setting device 115B that maintains this.
The SB signal from the control device CPU is transmitted when the measured value t c of the amount of pulverized coal in the tank 23c during pulverized coal cutting shows a value larger than the lower limit value L 0 by a predetermined amount β. In addition, the air blowing pressure P B is the air blowing annular pipe (Fig. 1 R).
The target value may be set to a value that is sequentially measured within the target range, or a target value may be set to a fixed value. FIG. 7A shows an example of gradual increase/decrease control during pressurization/discharge of the tank internal pressure control device 115.
Exhaust pressure valve opening pattern PK.PH, tank internal pressure (Kg/cm 2 ) change pattern PP, temperature (°C) change pattern PT at the connection between exhaust pipe 105a and pressure tank 23a, amount of pulverized coal in pressure tank 23a Measured value t a
The change patterns of P tpo are shown respectively. In FIG. 7B, the gradual decrease setting device 115A and the gradual increase setting device 115B are not provided, and the exhaust pressure valve 116a and the pressurization valve 117a are turned on.
The above-mentioned patterns in the case of OFF-like opening/closing operations are shown as comparative examples, and patterns corresponding to those in FIG. As is clear from this figure, the pressure control device 115
According to the above, it is possible to reliably prevent vibrations caused by a sudden increase in dynamic pressure inside the tank during exhaust pressure and pressurization, as well as rapid cooling of the connection part, thereby stabilizing the above-mentioned pulverized coal amount measurement accuracy and cutting control. The purpose is to completely eliminate quenching embrittlement of the joints and ensure their safety. As is clear from the above description, the device of the present invention uses the cutting control device to perform control such that the actual cutting amount matches the target value of the pulverized coal cutting amount, as in the conventional method, by constantly adjusting the control based on these deviation values. Relaxation control that calculates the deviation only when measuring the actual cutting amount that deviates from the non-control band of the target value at predetermined time intervals, and multiplies it by a control sensitivity of 1 or less instead of feeding it back as is. By doing
It suppresses discontinuous pulverized coal flow such as solid/gas separation concentration pulsation flow in the cut pulverized coal flow, prevents the hunting phenomenon, and continuously maintains a stable and normal cut pulverized coal flow, reducing the cumulative deviation. The correction device adjusts the deviation between the target value and the variable actual cutting amount in the non-control band that cannot be controlled by the cutting control device, and the actual cutting amount outside the non-control band within the predetermined time period. The target cutting amount is accumulated on a daily basis, and the target cutting amount is successively corrected for the next predetermined time or day, thereby stabilizing the heat management at the injection destination of a blast furnace, etc., and establishing smooth operation. In addition, the on-off valve switching device switches the on-off valve of the waiting tank (when there are two or more, the most downstream side) before closing the on-off valve of the pressure tank that is currently being cut (the most downstream side when there are two or more). By opening all valves (all valves) and completing the full opening, the switching can be carried out without changing the amount of pulverized coal cut out and maintaining a stable pulverized coal cutting flow. It is something that brings it to completion. In addition, the tank internal pressure control device gradually decreases the exhaust pressure in the tank and gradually increases the charging pressure in the tank, thereby preventing tank vibration, noise, and rapid cooling embrittlement of the exhaust pressure pipe connection. This greatly contributes to improving the accuracy of measuring the amount of pulverized coal and stabilizing the control of other cutting tanks. Further, as a pulverized coal amount measuring device, as shown in the above formula, the detected pressure inside the tank is used as the main correction term to obtain more accurate measurement results and to stabilize the control accuracy of each device to a higher level. With these configurations, the supply of pulverized coal to the pulverized coal injection side is always carried out while stably maintaining a desired amount of pulverized coal flow in an appropriate state, thereby making the operation of the pulverized coal injection side advantageous and highly stable.
第1図は微粉炭気送装置の1例を示す概要説明
図、第2図イ,ロは、タンクからの切出状態を示
すグラフ、第3図は、第1図の要部に本発明の1
実施例を適用した詳細説明図、第4図は、タンク
内圧と微粉炭切出量の関係例を示すグラフで、第
5図イ,ロは、従来の切出開閉弁の切替えパター
ンと微粉炭切出量パターンを示す説明図、第6図
イ,ロは本発明における切出開閉弁切替装置によ
る開閉弁切替パターン例とそれに伴なう切出量推
移パターンを夫々示す説明図、第7図イは、本発
明におけるタンク内圧力制御装置による排圧弁、
加圧弁の開閉パターン、タンク内圧力推移パター
ン、排気管とタンクとの接続部温度パターン、タ
ンク内微粉炭量測定値推接パターンを夫々示す説
明図、第7図ロは従来の排圧弁、加圧弁の開閉パ
ターン等を第7図イに比較して示す説明図であ
る。
1:コンベア、2:バンカ、3:切出フイー
ダ、4:塊状石炭供給装置、5:空気加熱器、
6:気送管、7:粉砕装置、8:サイクロン、
9:バグフイルタ、10:分離装置、11,1
2:ロータリーバルブ、13,14:開閉弁、1
5,16:ダクト、17:貯蔵槽、19〜21:
開閉弁、22:三叉ダクト、23:タンク、2
4:切出管、25:弁、26:希釈管、27:本
管、28:支管、29:高炉、30:送風羽口、
31:ノズル、32:分配装置、33:加温空気
供給源、101:微粉炭量測定装置、102:圧
力検出器、103,104,105:不活性ガス
供給管、107:エキスパンシヨン管、108:
切出量算出装置、109:微粉炭切出制御装置、
110:目標切出量設定器、111:圧力調整
弁、112:累積偏差補正装置、113:開閉弁
切替装置、114:開閉弁、115:タンク内圧
力制御装置、116:排圧弁。
Fig. 1 is a schematic explanatory diagram showing an example of a pulverized coal pneumatic conveying device, Fig. 2 A and B are graphs showing the state of extraction from a tank, and Fig. 3 shows the main parts of Fig. 1 according to the present invention. 1
Figure 4 is a graph showing an example of the relationship between the tank internal pressure and the amount of pulverized coal cut out. FIG. 6A and B are explanatory diagrams showing cut-out amount patterns, and FIG. B is the exhaust pressure valve by the tank internal pressure control device according to the present invention;
An explanatory diagram showing the opening/closing pattern of the pressurizing valve, the pressure transition pattern in the tank, the temperature pattern at the connection part between the exhaust pipe and the tank, and the inference pattern of the measured value of the amount of pulverized coal in the tank. FIG. 7 is an explanatory diagram showing the opening/closing pattern of the pressure valve, etc. in comparison with FIG. 7A; 1: conveyor, 2: bunker, 3: cutting feeder, 4: lump coal supply device, 5: air heater,
6: pneumatic pipe, 7: crushing device, 8: cyclone,
9: Bag filter, 10: Separation device, 11,1
2: Rotary valve, 13, 14: Open/close valve, 1
5, 16: Duct, 17: Storage tank, 19-21:
On-off valve, 22: Three-pronged duct, 23: Tank, 2
4: Cutting pipe, 25: Valve, 26: Dilution pipe, 27: Main pipe, 28: Branch pipe, 29: Blast furnace, 30: Blowing tuyere,
31: nozzle, 32: distribution device, 33: heated air supply source, 101: pulverized coal amount measuring device, 102: pressure detector, 103, 104, 105: inert gas supply pipe, 107: expansion pipe, 108:
Cutting amount calculation device, 109: Pulverized coal cutting control device,
110: target output amount setting device, 111: pressure regulating valve, 112: cumulative deviation correction device, 113: on-off valve switching device, 114: on-off valve, 115: tank internal pressure control device, 116: exhaust pressure valve.
Claims (1)
装入しこれら各タンクの下部から微粉炭を切出管
に加圧切出することを順次切替えながら微粉炭を
希釈管−分配装置を介設した管路を経て高炉の羽
口に供給する微粉炭気送装置において、 前記各タンク毎にタンクの支承部に設けた荷
重検出器からの検出値と、タンク内圧力検出器
からの圧力検出値に基くタンク内ガス重量算出
値と、上記圧力検出値に比例定数を乗じて、タ
ンクに接続した不活性ガス供給管のエキスパン
シヨンの反力値とを求めこれに基いて、タンク
内の微粉炭量を算出する微粉炭量算出装置、 上位の制御装置からの微粉炭切出開始の当該
タンク指示信号により前記微粉炭量測定装置か
らの当該指示タンク微粉炭量測定値を逐次導入
して当該指示タンクから単位時間当り微粉炭切
出量を算出する切出量算出装置、 前記切出量算出装置から所定サイクルで微粉
炭切出中のタンクの微粉炭切出量算出値を導入
し、これが別途目標切出量設定器から導入して
ある微粉炭吹込側の高炉への目標切出量の上・
下に所定幅で設けた非制御帯域を外れるとその
都度該目標切出量との偏差を算出するとともに
この偏差を1未満の制御感度定数を乗算して補
正し、次の微粉切出量算出値を導入する時点ま
でにこの補正偏差値に基づいて、圧力調整弁を
制御する微粉炭切出制御装置、 切出量算出装置からの微粉炭切出量算出値を
逐次導入すると共に目標切出量設定器からの目
標切出量を逐次導入して、そのつど、前記切出
量算出値と比較し、その偏差を算出するととも
に、この偏差を所定時間単位で累積し、そのつ
ど、この累積値を前記目標切出量設定器に導入
して、次の所定時間内に設定される目標切出量
の補正を所定時間毎に逐次行う累積偏差補正装
置、 微粉炭量測定装置から微粉炭切出中のタンク
の微粉炭量測定値を逐次導入し、これが予じめ
設定した下限値に達すると、切出待機中のタン
クの下部切出管に介設した開閉弁を開動作せし
め全開後に微粉炭切出中のタンク下部切出管に
介設した開閉弁を閉動作せしめ全閉にして微粉
炭切出タンクの切替えを行わしめる開閉弁切替
装置、 微粉炭切出終了時のタンクの排圧弁に対して
タンク内圧力設定値を大気圧まで漸減設定する
漸減設定器と、微粉炭装入終了時のタンクの加
圧弁に対してタンク内圧力設定値を漸増設定し
微粉炭吹込先の高炉内圧力又はその近傍値に達
すると、これを微粉炭切出待機中継続設定し、
微粉炭切出開始の所定時間前に微粉炭切出中の
タンク内圧力値に一致するまで再び漸増設定す
る漸増設定器を具備せしめたタンク内圧力制御
装置、 の夫々を設けたことを特徴とする高炉への微粉炭
気送装置。 2 微粉炭量測定装置は、タンク支承部に設けた
荷重検出器からの荷重検出値からタンク内ガス重
量とタンク自重を減算した値を、タンク内に設け
たタンク内圧力検出器からの圧力検出値により補
正してタンク内微粉炭量を演算算出することを特
徴とする特許請求の範囲第1項記載の高炉への微
粉炭気送装置。[Scope of Claims] 1. Pulverized coal is charged into each of a plurality of tanks from the upper part thereof, and the pulverized coal is cut out under pressure from the lower part of each tank into a cutting pipe. In the pulverized coal pneumatic conveying device that supplies the pulverized coal to the tuyere of the blast furnace through a pipe line with a distribution device, the detection value from the load detector installed in the tank support and the pressure sensor inside the tank are detected for each tank. Based on the calculated value of the gas weight in the tank based on the detected pressure value from , a pulverized coal amount calculation device that calculates the amount of pulverized coal in the tank, and a pulverized coal amount measurement value in the designated tank from the pulverized coal amount measurement device in response to a tank instruction signal to start pulverized coal cutting from a higher-level control device. A cutting amount calculation device that is sequentially introduced and calculates the amount of pulverized coal cut out per unit time from the instruction tank, and a calculated value of the pulverized coal cutting amount of the tank in which pulverized coal is being cut out in a predetermined cycle from the cutting amount calculation device. is introduced, and this sets the target cut-out amount to the blast furnace on the pulverized coal injection side, which is introduced from a separate target cut-out amount setting device.
Whenever the non-control band set below with a predetermined width is exceeded, the deviation from the target cutting amount is calculated, and this deviation is corrected by multiplying by a control sensitivity constant of less than 1 to calculate the next fine powder cutting amount. Based on this corrected deviation value, the pulverized coal cutting amount calculation value from the pulverized coal cutting control device that controls the pressure regulating valve and the cutting amount calculating device is sequentially introduced, and the target cutting amount is set. The target cutting amount from the amount setting device is introduced sequentially, and each time it is compared with the calculated cutting amount value, the deviation is calculated, and this deviation is accumulated in predetermined time units, and each time, this cumulative amount is calculated. A cumulative deviation correction device that inputs the value into the target cutting amount setting device and sequentially corrects the target cutting amount set within the next predetermined time at predetermined time intervals; The measured value of the amount of pulverized coal in the tank that is being discharged is introduced one after another, and when this reaches a preset lower limit value, the on-off valve installed in the lower cut-out pipe of the tank that is waiting for cut-out is opened, and after it is fully opened. An on-off valve switching device that closes and fully closes the on-off valve installed in the cut-out pipe at the bottom of the tank during pulverized coal cutting, switching the pulverized coal cutting tank, and draining the tank at the end of pulverized coal cutting. A gradual decrease setting device sets the pressure setting value in the tank to gradually decrease to atmospheric pressure for the pressure valve, and a gradual increase setting device sets the pressure setting value in the tank for the pressurization valve of the tank at the end of pulverized coal charging. When the internal pressure reaches or a value close to it, this is set to continue while waiting for pulverized coal cutting,
A tank internal pressure control device is provided with a gradual increase setting device that increases the pressure again until it matches the tank internal pressure value during pulverized coal cutting a predetermined time before the start of pulverized coal cutting. Pulverized coal pneumatic conveying device to the blast furnace. 2 The pulverized coal amount measuring device calculates the value obtained by subtracting the gas weight in the tank and the tank's own weight from the load detection value from the load detector installed in the tank support, and calculates the pressure detected by the tank pressure detector installed in the tank. A device for pneumatically feeding pulverized coal to a blast furnace according to claim 1, wherein the amount of pulverized coal in the tank is calculated by correcting the value.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1607682A JPS58135033A (en) | 1982-02-03 | 1982-02-03 | Gas transport device of pulverized coal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1607682A JPS58135033A (en) | 1982-02-03 | 1982-02-03 | Gas transport device of pulverized coal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS58135033A JPS58135033A (en) | 1983-08-11 |
| JPH0134901B2 true JPH0134901B2 (en) | 1989-07-21 |
Family
ID=11906464
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1607682A Granted JPS58135033A (en) | 1982-02-03 | 1982-02-03 | Gas transport device of pulverized coal |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS58135033A (en) |
Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0185479B1 (en) * | 1984-12-13 | 1991-04-03 | Nordson Corporation | Powder delivery system |
| JPS631631A (en) * | 1986-06-20 | 1988-01-06 | Hitachi Zosen Corp | Pressure type powder quantitative feeder |
| JPS63230423A (en) * | 1987-03-19 | 1988-09-26 | Sumitomo Metal Ind Ltd | Control method for supplying predetermined quantity of bulk material |
| JP5444754B2 (en) * | 2009-02-24 | 2014-03-19 | 新日鐵住金株式会社 | Pulverized coal injection control device |
| JP6139763B1 (en) * | 2016-07-26 | 2017-05-31 | ダイヤモンドエンジニアリング株式会社 | Powder parallel blowing system and powder parallel blowing method |
| JP6139762B1 (en) * | 2016-07-26 | 2017-05-31 | ダイヤモンドエンジニアリング株式会社 | Powder parallel blowing system and powder parallel blowing method |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5129684A (en) * | 1974-09-03 | 1976-03-13 | Akiji Sakata | SHIIKENSUKAIROSOCHI |
| JPS5652321A (en) * | 1979-10-05 | 1981-05-11 | Denka Consult & Eng Co Ltd | Fixed-flow-rate pressurization distributor for high- pressure gas conveyor |
-
1982
- 1982-02-03 JP JP1607682A patent/JPS58135033A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS58135033A (en) | 1983-08-11 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| JP2742001B2 (en) | Pulverized coal injection control method | |
| JPH0134901B2 (en) | ||
| JP6139763B1 (en) | Powder parallel blowing system and powder parallel blowing method | |
| KR100862773B1 (en) | Pressure and flow control device of feed hopper for pulverized coal injection | |
| JP2004035913A (en) | Method and apparatus for controlling powder injection | |
| EP0116764B1 (en) | Apparatus for blowing powdery refining agent into refining vessel | |
| JPH05147735A (en) | Powder flow rate control system | |
| KR100402256B1 (en) | How to Prevent Pulverized Coal Stuck in the Feed Tank | |
| JP2003514108A (en) | Fluidized bed collapse prevention device for fluidized bed reduction furnace | |
| KR20010054883A (en) | Method and apparatus for controlling a crusher of a pulverized coal injection | |
| KR20040089811A (en) | An method for determining automatically pulverized coal supplementary quantity | |
| JP3292257B2 (en) | Granular material transfer control method | |
| JP2742000B2 (en) | Pulverized coal injection control method | |
| JP3788110B2 (en) | Method and apparatus for supplying pulverized coal from intermediate tank to blast furnace in blast furnace pulverized coal injection facility | |
| KR101587660B1 (en) | Apparatus for controlling pulverized coal injection | |
| KR100920642B1 (en) | Flow control device of hot air for pulverized coal drying of crusher | |
| KR100993956B1 (en) | Static pressure control device when starting a static pressure generator | |
| KR20040089217A (en) | An apparatus for controlling the pressure of top hopper in a blast furnace | |
| JP2018193583A (en) | Pulverized coal discharging apparatus and pulverized coal discharging method | |
| JP2713733B2 (en) | Control method of pulverized coal injection amount to blast furnace tuyere | |
| JPH01133816A (en) | Granule fixed quantity cut transporting method | |
| JPH08283805A (en) | Control method of pulverized coal injection into blast furnace | |
| KR100267269B1 (en) | The control method of pressure difference | |
| KR100928985B1 (en) | Hopper pressure control device and control method for preventing pulverized coal sticking of pulverized coal transfer hopper | |
| JPS6232991Y2 (en) |