JPH0143816B2 - - Google Patents
Info
- Publication number
- JPH0143816B2 JPH0143816B2 JP10049679A JP10049679A JPH0143816B2 JP H0143816 B2 JPH0143816 B2 JP H0143816B2 JP 10049679 A JP10049679 A JP 10049679A JP 10049679 A JP10049679 A JP 10049679A JP H0143816 B2 JPH0143816 B2 JP H0143816B2
- Authority
- JP
- Japan
- Prior art keywords
- temperature
- low
- processing
- ferrite
- rolling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 238000012545 processing Methods 0.000 claims description 42
- 229910001566 austenite Inorganic materials 0.000 claims description 37
- 238000001816 cooling Methods 0.000 claims description 34
- 238000005496 tempering Methods 0.000 claims description 20
- 230000009467 reduction Effects 0.000 claims description 18
- 238000001953 recrystallisation Methods 0.000 claims description 13
- 230000009466 transformation Effects 0.000 claims description 12
- 229910052782 aluminium Inorganic materials 0.000 claims description 8
- 238000004519 manufacturing process Methods 0.000 claims description 7
- 229910000655 Killed steel Inorganic materials 0.000 claims description 5
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 4
- 238000005098 hot rolling Methods 0.000 claims description 4
- 239000012535 impurity Substances 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 description 29
- 229910000831 Steel Inorganic materials 0.000 description 28
- 239000010959 steel Substances 0.000 description 28
- 230000007704 transition Effects 0.000 description 26
- 229910000859 α-Fe Inorganic materials 0.000 description 25
- 238000000034 method Methods 0.000 description 23
- 239000000463 material Substances 0.000 description 18
- 238000010791 quenching Methods 0.000 description 15
- 230000000171 quenching effect Effects 0.000 description 15
- 238000011282 treatment Methods 0.000 description 11
- 238000010438 heat treatment Methods 0.000 description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 9
- 229910001563 bainite Inorganic materials 0.000 description 8
- 238000012360 testing method Methods 0.000 description 8
- 239000013078 crystal Substances 0.000 description 7
- 229910000734 martensite Inorganic materials 0.000 description 7
- 229910001562 pearlite Inorganic materials 0.000 description 7
- 238000007796 conventional method Methods 0.000 description 6
- 230000000694 effects Effects 0.000 description 6
- 230000007423 decrease Effects 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 229910052799 carbon Inorganic materials 0.000 description 3
- 238000007670 refining Methods 0.000 description 3
- 238000003303 reheating Methods 0.000 description 3
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 238000012937 correction Methods 0.000 description 2
- 230000001771 impaired effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 229910000680 Aluminized steel Inorganic materials 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 229910052804 chromium Inorganic materials 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009863 impact test Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 150000001247 metal acetylides Chemical class 0.000 description 1
- 229910052750 molybdenum Inorganic materials 0.000 description 1
- 229910052758 niobium Inorganic materials 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 229910001568 polygonal ferrite Inorganic materials 0.000 description 1
- 238000007781 pre-processing Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000006104 solid solution Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 229910052720 vanadium Inorganic materials 0.000 description 1
- 229910052726 zirconium Inorganic materials 0.000 description 1
Landscapes
- Heat Treatment Of Steel (AREA)
Description
本発明は、低温域で使用される熱処理型アルミ
キルド鋼の新規製造法に関する。
各種低温用鋼の低温靭性の改善を図るには、フ
エライト結晶粒(マルテンサイト鋼の場合には、
旧オーステナイト結晶粒)の微細化が必須の条件
であることは良く知られているところである。こ
の結晶粒微細化のために従来採用されてきた方法
は、「制御圧延法」と「直接焼入れ法」とに大別
される。制御圧延法は、例えばラインパイプ用高
張力鋼などのように、Nb、V、Zrなどの結晶粒
微細化元素を含む鋼を対象とし、その圧延前加熱
温度を充分高くしてこれら諸元素を素地中に完全
に固溶せしめたのち、高温オーステナイト再結晶
域における圧延により、再結晶オーステナイト粒
を極力微細化し、ついで低温オーステナイト未再
結晶域での圧延を加え、オーステナイト組織に変
形組織を導入することによつて、それにつづく冷
却中に生ずるフエライト粒を微細化させるもので
あり、このフエライト結晶粒微細化により、高強
度化とシヤルピー破面遷移温度の低下とが同時に
達成されるという長所を有する。しかしながら、
その反面、添加元素の効果を十分に発揮させるに
は、圧延前に高温加熱を施して添加元素の炭化物
を完全に固溶させなければならないこと、あるい
は低温オーステナイト未再結晶域で一定圧下率を
越える圧下を加える必要があるため、高温域圧延
と低温域圧延との間にかなりの待時間を設けなけ
ればならず、製造ラインにおける生産性が著しく
損なわれること等、製造面での制約をうけ、加え
て、前記結晶粒の微細化と添加元素炭化物による
高強度化とが重複するため、延性破断域でのシヤ
ルピー吸収エネルギー(最大吸収エネルギー)が
著しく損われるという品質面で限界を伴なう。
一方、直接焼入れ法は、熱間加工直後に水冷と
焼もどし処理を施すことにより、熱処理を省略し
たものであり、機械構造用鋼などでは、鍜造焼入
れという名ですでに実用化されている、しかしな
がら、熱間加工で得られるオーステナイト結晶粒
は特殊な結晶粒微細化素を添加しない限り粗いた
め、同法にて製造された鋼の室温での機械的性質
は、熱処理材(熱間加工後、再オーステナイト化
処理を加えて結晶粒径等の組織調整を施したも
の)に比し通常低劣である。
本発明は、低温用鋼に関する前記問題点を克服
するためになされたものであり、特殊元素を含ま
ない低炭素アルミキド鋼を素材とし、熱間加工で
得られるやや粗大な不均一オーステナイト組織に
一定の低温域、すなわち加工を受けたオーステナ
イトがフエライトに変態せず、かつ再結晶もしな
い温度域において一定減面率の加工を施すことに
よつて、その後の水冷あるいは放冷の際に生ずる
変態相(フエライト・ベイナイト混合組織あるい
はフエライト・パーライト組織)の結晶粒を実質
的に十分に微細化し得る、との新知見を得て完成
されたものである。
すなわち、本発明は、低炭素アルミキルド鋼
を、Ar3変態点以上であつて変形オーステナイト
の再結晶を生じない温度域における減面率30%以
上、90%以下の加工工程を含む熱間加工に付し、
熱間圧延後直ちに常温まで水冷したのち、Ac1変
態点以下の温度で焼もどし処理する低温用鋼の製
造法を提供するものであり、これによつて、従来
熱間圧延後に、焼ならし、焼ならしと焼もどし、
あるいは焼入れおよび焼もどし等の熱処理を施し
て使用に供されていた既存の熱処理型低温用鋼の
製造工程から、圧延後の再オーステナイト化処理
工程(焼入れ、焼ならし)を省略するとともに、
特殊元素の新たな添加など鋼組成の成分系を変え
るごとき特別の措置を加えることなく、既存成分
系のままで、シヤルピー最大吸収エネルギー、遷
移温度等の低温靭性をはじめ、低温用鋼として必
要な諸特性を大きく改善することに成功したもの
である。
本発明方法は、C0.01〜0.1%、Si0.1〜0.9%、
Mn0.5〜2.0%、およびAl0.01〜0.3%を必須成分
として含有し、残部鉄および不可避の不純物から
成る所謂「熱処理型」の低温用鋼に適用して好結
果を得ることができる。本発明対象鋼は、従来の
この種の鋼と異なつて、特殊元素の存在を必要と
せず、むしろその添加を排除する点に一特徴を有
する。
Cは0.01%に満たないと、実用上必要な高強度
を得がたく、一方0.1%を越えると、靭性および
溶接性の劣化を引起すので、0.01〜0.1%の範囲
で添加される。
Siは、脱酸元素として加えられるが、0.9%を
越えると、靭性が悪化するので、0.1〜0.9%添加
される。
Mnは、所要の強度を付与するために0.5%以上
加えられるが、多量に添加すると靭性が損われる
ので2.0%を上限とする。
Alは、溶鋼の脱酸および固溶窒素の固定のた
めに0.01〜0.3%の範囲で添加される。
焼もどしベイナイトあるいはフエライト・パー
ライト組織の低温靭性改善に対しても、結晶粒の
微細化は重要な働きをするが、ラインパイプ用非
調質高張力鋼のように、Nbなどの結晶粒微細化
のための特殊元素を添加しない限り、圧延後冷却
前のオーステナイト結晶組織を微細かつ均一なも
のとすることは一般に困難である。そのため、従
来は、安定した低温靭性が要求される場合のオー
ステナイト組織の均一微細化手段として、圧延後
再オーステナイト化処理を行なうのが通常であつ
た。これに対し、本発明では、熱間加工で得られ
る比較的粗大・不均一なオーステナイト組織に対
し、加工による変形をうけたオーステナイトが変
態および再結晶のいずれも生じない温度領域での
加工(以下、「低温加工」と称する)が加えられ
たのち、水冷等の急速冷却に付される。
第1図は本発明にかかる製造工程のヒートパタ
ーンを示すグラフであり、図中、T1は熱間加工
前の加熱温度、T2はオーステナイト再結晶開始
温度(T1〜T2の範囲はオーステナイト再結晶領
域)、T3は圧延終了温度、T4は変態開始温度
(T2〜T4の範囲はオーステナイト未再結晶領域)
である。圧延材は、所定の温度T1に加熱された
のち、オーステナイト域で、温度T2〜T3の領域
での低温加工を含む熱間加工が施される。この低
温加工における加工の程度は、後記のように減面
率30%以上、90%以下であることが望ましい。熱
間加工の過程では、時間の経過とともに加工材温
度の低下を伴なうので、高温域(再結晶域)での
加工につづいて、低温域(未再結晶域)での低温
加工に移動させることができる。このように、低
温加工は自然冷却と同時に連続的に行うことがで
きるので、加工前の加熱温度T1は、前記低温加
工条件(温度および減面率)と圧延機の能力とに
よつて決定される加工パススケジユールから逆算
される最も低い温度に設定することが、加工前初
期粒度微細化の点より望まれる。なお、前記熱間
加工においては、再結晶域T1〜T2での加工は必
ずしも必要ではなく、例えば、加工前加熱温度を
再結晶開始温度T2付近に設定し、同温度から直
ちに低温加工を行なつてもよい。この場合にも、
該低温域での加工は減面率30%以上、90%以下を
要することは前記と同様である。
前記熱間加工につづいて水冷等による急冷、す
なわち直接焼入れが施され、常温まで冷却され
る。この急冷処理により、フエライトとベイナイ
トの混合組織またはフエライト・パーライト組織
が与えられる。すなわち、低炭素アルキルド鋼
は、連続冷却曲線(CCT曲線)図におけるフエ
ライト・パーライトノーズおよびベイナイトノー
ズが短時間側に位置するため、実質的に(工業的
規模で)どのような冷却方法を用いてもマルテン
サイト1相組織を得ることは困難であり、比較的
高い冷却速度にて冷却された場合の水冷組織はベ
イナイトとフエライト(このフエライトはポリゴ
ナルフエライト(等軸フエライト)ではない)の
混合組織となり、冷却速度が比較的低い場合には
フエライト・パーライト組織となる。しかし、高
冷却速度で冷却された場合の焼入れ・焼もどし材
は、ベイナイトないしマルテンサイトの体積率が
大きいため後記のごときメカニズムによる強靭化
の効果が得られ、一方、冷却速度が比較的低い場
合のフエライト・パーライト組織は、水冷により
フエライト組織が著しく微細化されているので遷
移温度の大幅な低減効果が得られる。このような
急冷材での低温加工におけるフエライト組織の微
細化は、オーステナイトからフエライトへの相変
態時のフエライト該生成頻度が大きいことに依る
ものであり、その機構は従来のNb入り直接焼入
れ高張力鋼の場合と同じである。なお、前記急冷
処理における冷却速度は、使用される冷却装置の
冷却態のほか、鋼材の板厚に依存し、通常の急冷
手段においては、板厚約10mm以下の場合に高冷却
速度によるフエライトとベイナイトの混合組織が
与えられ、それ以上の板厚では冷却速度が低くフ
エライト・パーライト組織となる。
前記急冷処理が行なわれたのち、Ac1点以下で
の焼もどし処理に付される。この焼もどし処理
は、従来の「再加熱処理と焼入れ・焼もどし処
理」法における該焼もどし温度と同程度の温度な
いしはそれより約50℃高い温度までの範囲で行な
うのが好ましい。これによつて、後記のように所
要の低温靭性・高強度等の諸特性が与えられる。
前記のように、本発明方法により直接焼入れ・
焼もどし処理を行なうことによつて、旧オーステ
ナイト粒径とは無関係に安定した良好なシヤルピ
ー破面遷移温度が得られる。すなわち、従来法に
より(a)熱間圧延(通常1150〜950℃)の後空冷し、
再オーステナイト化温度に加熱して焼入れた後、
焼もどし(通常、625℃×60分)を行なう場合や、
(b)低温加工を含まない熱間加工(例えば温度1200
℃)ののち、直接焼入れし、ついで焼もどし(例
えば620℃×60分)を施す場合には、旧オーステ
ナイト結晶粒度がシヤルピー破面遷移温度に大き
く影響し、該遷移温度を低くするには、オーステ
ナイト結晶粒径が微細であることを要する。これ
に対し、本発明により、一定の低温加工を加えて
オーステナイトに変形組織を導入してから急冷に
より変態を行なわせた場合には、同じ旧オーステ
ナイト粒径(低温加工直前の粒径)を有する前記
(a)または(b)で得られるものより、低い遷移温度が
与えられ、低温加工での圧下率が大きいほど、遷
移温度の低下は顕著になることが判る。また、低
温加工前の結晶粒は微細である程有利であるが、
粒度番号5程度の粗粒組織でも、低温加工での圧
下率を高め、好ましくは30%以上、90%以下の減
面率の加工を加えれば、粒度番号8〜10程度の微
細旧オーステナイト粒の材料を用いた前記(a)の従
来法で得られるものと同等もしくはそれ以上の良
好な遷移温度を得ることができ、旧オーステナイ
ト粒度の影響から実質的に解放される。なお、低
温加工を行なう温度は、その加工変形中もしくは
その直後にフエライトヘの変態およびオーステナ
イトの再結晶が生じない範囲である限り、該範囲
内での高低は、得られる遷移温度に影響を与えな
いから、大きな低温加工率も、多数回の圧延パス
の累積により容易に加えることができ実操業上特
別の手当てを必要としない。低温加工での圧下率
の増加は、遷移温度の上昇に有効であるが、圧延
機の能力などの実用的観点から、その上限を90%
とする。
また、本発明方法により低温加工と急冷・焼も
どしを行なうと、引張強さや降状強度が、同一温
度で焼もどしを行なつた従来法の焼入れ・焼もど
し材よりもすぐれる。該鋼の機械的諸性質は、焼
もどしの設定温度によつて変化し、最大吸収エネ
ルギー、伸び、絞り等は、焼もどし温度を高くす
るにつれて向上し、一方降状強さや引張強さは、
逆に低下する傾向がある。従つて、焼もどし温度
を適当に設定することにより、所要の特性を付与
することができ、強度レベルが従来の焼入れ焼も
どし[(a)法]と同じになるような焼もどし温度、
例えば約630〜670℃を選ベば、強度と最大吸収エ
ネルギー値とも、焼入れ焼もどし材と同等の値が
与えられる。しかも、その場合、シヤルピー破面
遷移温度は焼もどし温度を高くするとともに、低
下する傾向にあるので、遷移温度についても良好
な値を付与することができる。
前記のように、熱間加工過程で低温加工を加え
ることにより最大吸収エネルギーを全く損わず
に、良好な遷移温度を付与し得るのは次のごとき
メカニズムによると考えられる:Cr、Mo、Cu等
の焼入れ性を高める成分を特に含まない低Cアル
ミキルド鋼においては、圧延仕上り板厚約10mmを
境にして冷却後の変態相が大きく変わる。製品板
厚が約10mmを越えるものではオーステナイト域か
らの水冷によつてマルテンサイトあるいはベイナ
イト等の低温変態生成物を得ることは難しく、一
般には等軸フエライトに一部針状組織が混入した
組織となる。このため圧延後直接焼入れした場合
にも低温変態相が得られない。低温域での圧延に
よる遷移温度の低下、Nb(あるいはV)入り高張
力鋼の制御圧延法の場合と同様に、フエライト組
織の微細化が原因である。しかし、従来のNb鋼
が、高強度化に伴なうシヤルピー最大吸収エネル
ギーの低下、あるいはセパレーシヨン発生による
同エネルギーの低下による間接的な遷移温度低下
効果を併せ有することによつて遷移温度の大幅な
低下に成功したのに対し、本発明では、低温用鋼
として、遷移温度と同じく強く要求されるすぐれ
たシヤルピー最大吸収エネルギーを損なわずに
(例えば、アルミキルド鋼では、vEmax>20Kg−
mであるのに対し、Nb鋼は一般に、vEmax<10
Kg−mである)、さらに遷移温度を大幅に低下さ
せることを可能とした。
一方、圧延仕上り板厚が、比較的薄い場合(例
えば、約10mm以下)はつぎのごときメカニズムに
よると考えられる:第2図は、シヤルピー試験片
の破面を走査型電子顕微鏡で観察し、「破面単位」
(「有効フエライト粒経」ともよばれる)を測定
し、旧オーステナイト粒径との関係を示したグラ
フである(なお、マルテンサイト組織において、
フエライト粒に対応する組織は、「パケツト」あ
るいは「ブロツク」と呼ばれ、旧オーステナイト
粒が複数個に分割されたものであるから、マルテ
ンサイト組織の遷移温度は、前記パケツトあるい
はブロツクと関連して考案すべきものである。し
かし、変形オーステナイト粒から変態したマルテ
ンサイトでは、これらパケツトまたはブロツク等
の組織因子を顕微鏡観察で確認するのは困難であ
るため、脆性破壊に対する抵抗の大きさに対応す
る「破面単位」を用いた)。破面単位、旧オース
テナイト粒径はいずれも平均切片長さにて示す。
図中、実線は、等軸旧オーステナイト粒の場合、
破線は、低温加工を施した場合である。ただし、
低温加工を加えた場合のオーステナイト粒度は、
シヤルピー破面上で観察すると、実質的により小
さいオーステナイト粒径に対応することとなるの
で、次式による補正を施している。
d′=d(1−R)
[式中、d′は補正後の粒径、dは低温加工前の
粒径、Rは低温加工での減面率(%)である]
図から明らかになるように、低温加工を加える
ことによつて、破面単位(有効フエライト粒径)
は、単純なシヤルピー試験片面上での幾何学的微
細化以上に、細粒化していることが判る、このよ
うな低温加工の導入による結晶粒の効果的な微細
化が遷移温度の大幅な低下をもたらす一因である
と考えられる。更に、第3図は、破面単位と破面
遷移温度との関係を示したグラフであるが(図中
のマークは前記第2図と同じ)、これによれば、
低温加工をうけたものは、破面単位と遷移温度と
の関係において、オーステナイトが等軸粒である
場合の関係(実線で示す)から逸脱している。遷
移温度は、破面単位だけでなく、降状応力と破断
応力の大小関係によつて決定されると言われてい
るが、低温加工によつてマルテンサイトの破断応
力が高められたことによりこのような特異な結果
が得られたものと推察される。
次に本発明の前記低温加工と直接焼入れ・焼も
どしを施す処理法にて得られる諸特性を、従来法
等の他法によるそれと比較して具体的に説明す
る。供試材として、C0.08%、Si0.31%、Mn1.41
%、P0.013%、S0.0006%、Al0.032%の成分を有
するアルミキルド鋼を用いた。処理条件は次のと
おりである。
(1) 試験No.1材:
「1150℃加熱」→「高温域圧延」→「低温加
工(温度850〜830℃で減面率45%の圧下付与)」
→「直接焼入(水冷)」→「焼もどし(625℃×
1Hr)」、
(2) 試験No.2材(比較材)
「1150℃加熱」→「高温域圧延(温度1150〜
950℃)」→「空冷」→「再オーステナイト化
(900℃×1Hr)」→「焼入れ(水冷)」→「焼も
どし(625℃×1Hr)」、
前記各試験材のうち、No.1は本発明方法による
ものであり、No.2は、熱間加工後再加熱処理して
焼入れ焼もどしする従来法の例である。
試験片は、得られた厚さ20mmの圧延板の圧延方
向から採取し、衝撃試験は、JIS4号のフルサイ
ズ、引張試験は、ゲージ部長35mm・径10mmのもの
を用いた。
前記各試験材の諸特性を第1表に示す。同表に
示されるように、本発明方法によれば、強度・延
性等を損うことなく、破面遷移温度が大幅に低下
し、再加熱処理と焼入れ焼もどしを行なう従来法
のもの(No.2)にくらべ、低温用鋼としていづれ
の諸特性にもすぐれていることが判る。なお、圧
延後の直接焼入れ(水冷)で目的とする低温度変
態生成物以外にかなりの量のフエライト(針状フ
エライト)が混入することもあるが、それによつ
て前記諸特性が損なわれることはない。
The present invention relates to a new method for producing heat-treated aluminum killed steel used in a low temperature range. In order to improve the low-temperature toughness of various low-temperature steels, ferrite crystal grains (in the case of martensitic steel,
It is well known that refinement of prior austenite crystal grains is an essential condition. Methods conventionally employed for this grain refinement are broadly classified into "controlled rolling method" and "direct quenching method." The controlled rolling method targets steel that contains grain refining elements such as Nb, V, and Zr, such as high-strength steel for line pipes, and heats the steel at a sufficiently high pre-rolling temperature to remove these elements. After being completely dissolved in the base material, recrystallized austenite grains are made as fine as possible by rolling in a high-temperature austenite recrystallization region, and then rolling is added in a low-temperature austenite non-recrystallization region to introduce a deformed structure into the austenite structure. In particular, it refines the ferrite grains produced during the subsequent cooling, and this refinement of the ferrite grains has the advantage of simultaneously achieving higher strength and lowering the Charpy fracture transition temperature. . however,
On the other hand, in order to make full use of the effects of the additive elements, it is necessary to heat them at high temperatures before rolling to completely dissolve the carbides of the additive elements, or to maintain a constant rolling reduction rate in the low-temperature austenite non-recrystallized region. Since it is necessary to apply a rolling reduction that exceeds 10,000 yen, a considerable waiting time must be provided between high-temperature area rolling and low-temperature area rolling, which results in manufacturing constraints such as a significant loss of productivity on the manufacturing line. In addition, because the refinement of the crystal grains overlaps with the increase in strength due to the added elemental carbide, there is a limit in terms of quality in that the shear pie absorbed energy (maximum absorbed energy) in the ductile fracture region is significantly impaired. . On the other hand, the direct quenching method omits heat treatment by applying water cooling and tempering treatment immediately after hot working, and has already been put into practical use under the name quenching for machine structural steel. However, since the austenite grains obtained by hot working are coarse unless special grain refining elements are added, the mechanical properties at room temperature of steel produced by this method are The quality is usually lower than that of other materials (which are then re-austenitized to adjust the grain size, etc.). The present invention was made to overcome the above-mentioned problems regarding low-temperature steel, and is made of low-carbon aluminized steel that does not contain any special elements, and has a slightly coarse, heterogeneous austenite structure obtained by hot working. By performing processing with a constant area reduction rate in the low temperature range, that is, the temperature range where the processed austenite does not transform into ferrite or recrystallize, the transformation phase that occurs during subsequent water cooling or cooling is reduced. This was completed based on the new knowledge that the crystal grains of (ferrite-bainite mixed structure or ferrite-pearlite structure) can be made substantially finer. That is, the present invention hot-works low-carbon aluminium-killed steel, including a processing step with an area reduction of 30% or more and 90% or less in a temperature range that is above the Ar 3 transformation point and does not cause recrystallization of deformed austenite. Attached,
The present invention provides a method for producing low-temperature steel that is immediately water-cooled to room temperature after hot rolling and then tempered at a temperature below the Ac 1 transformation point. , normalizing and tempering,
Alternatively, the re-austenitization process (quenching, normalizing) after rolling can be omitted from the existing manufacturing process of heat-treated low-temperature steel, which has been subjected to heat treatments such as quenching and tempering before use.
Without taking any special measures such as adding new special elements or changing the steel composition system, the existing composition system can be used to achieve the characteristics required for low-temperature steel, including the maximum absorption energy of Charpy and low-temperature toughness such as transition temperature. This has succeeded in greatly improving various properties. The method of the present invention includes C0.01-0.1%, Si0.1-0.9%,
Good results can be obtained when applied to so-called "heat-treated" low-temperature steels containing 0.5-2.0% Mn and 0.01-0.3% Al as essential components, with the balance being iron and unavoidable impurities. The steel subject to the present invention is different from conventional steels of this type in that it does not require the presence of special elements, but rather eliminates the addition of such elements. If C is less than 0.01%, it is difficult to obtain the high strength required for practical use, while if it exceeds 0.1%, it causes deterioration of toughness and weldability, so it is added in the range of 0.01 to 0.1%. Si is added as a deoxidizing element, but if it exceeds 0.9%, toughness deteriorates, so it is added in an amount of 0.1 to 0.9%. Mn is added in an amount of 0.5% or more in order to impart the required strength, but if added in a large amount, toughness will be impaired, so the upper limit is set at 2.0%. Al is added in a range of 0.01 to 0.3% for deoxidizing molten steel and fixing solid solution nitrogen. Grain refinement also plays an important role in improving the low-temperature toughness of tempered bainite or ferrite/pearlite structures, but grain refinement of Nb, etc., as in non-thermal high tensile strength steel for line pipes, is important. It is generally difficult to make the austenite crystal structure fine and uniform after rolling and before cooling unless special elements are added. Therefore, conventionally, as a means for uniformly refining the austenitic structure when stable low-temperature toughness is required, it has been usual to carry out re-austenitizing treatment after rolling. In contrast, in the present invention, the relatively coarse and non-uniform austenite structure obtained by hot working is processed in a temperature range in which neither transformation nor recrystallization occurs in the austenite that has undergone deformation due to working (hereinafter referred to as (referred to as "low-temperature processing"), and then subjected to rapid cooling such as water cooling. FIG. 1 is a graph showing the heat pattern of the manufacturing process according to the present invention, in which T 1 is the heating temperature before hot working, T 2 is the austenite recrystallization start temperature (the range of T 1 to T 2 is austenite recrystallization region), T3 is the rolling end temperature, T4 is the transformation start temperature ( T2 to T4 is the austenite non-recrystallization region)
It is. After the rolled material is heated to a predetermined temperature T1 , it is subjected to hot working in the austenite region, including low temperature working in the temperature range T2 to T3 . The degree of processing in this low-temperature processing is preferably an area reduction rate of 30% or more and 90% or less, as described later. In the process of hot working, the temperature of the workpiece decreases over time, so processing in a high temperature area (recrystallization area) is followed by low temperature processing in a low temperature area (non-recrystallization area). can be done. In this way, low-temperature processing can be performed continuously at the same time as natural cooling, so the heating temperature T 1 before processing is determined by the low-temperature processing conditions (temperature and area reduction rate) and the capacity of the rolling mill. From the viewpoint of initial grain size refinement before processing, it is desirable to set the temperature to the lowest temperature calculated back from the processing pass schedule. In addition, in the above-mentioned hot working, processing in the recrystallization zone T 1 to T 2 is not necessarily necessary; for example, the pre-processing heating temperature is set near the recrystallization start temperature T 2 and low-temperature processing is started immediately from the same temperature. You may also do this. Also in this case,
As mentioned above, processing in the low temperature range requires an area reduction rate of 30% or more and 90% or less. Following the hot working, the material is rapidly cooled by water cooling or the like, that is, directly quenched, and cooled to room temperature. This rapid cooling treatment provides a mixed structure of ferrite and bainite or a ferrite-pearlite structure. In other words, for low carbon alkylated steel, the ferrite/pearlite nose and bainite nose in the continuous cooling curve (CCT curve) are located on the short time side, so it is virtually impossible to use any cooling method (on an industrial scale). However, it is difficult to obtain a martensite single-phase structure, and the water-cooled structure when cooled at a relatively high cooling rate is a mixed structure of bainite and ferrite (this ferrite is not polygonal ferrite (equiaxed ferrite)). When the cooling rate is relatively low, the structure becomes ferrite/pearlite. However, when the quenched/tempered material is cooled at a high cooling rate, the volume fraction of bainite or martensite is large, so the toughening effect is obtained through the mechanism described below.On the other hand, when the cooling rate is relatively low, In the ferrite-pearlite structure of , the ferrite structure is significantly refined by water cooling, so the effect of significantly reducing the transition temperature can be obtained. The refinement of the ferrite structure during low-temperature processing of rapidly cooled materials is due to the high frequency of ferrite formation during the phase transformation from austenite to ferrite, and the mechanism is that the conventional Nb-containing direct quenching high tension The same is true for steel. The cooling rate in the above-mentioned quenching treatment depends on the cooling condition of the cooling device used as well as the thickness of the steel material, and with normal quenching means, when the thickness of the steel material is less than 10 mm, the cooling rate will be reduced to ferrite due to the high cooling rate. A mixed structure of bainite is given, and if the plate thickness is larger than that, the cooling rate is low and the structure becomes a ferrite/pearlite structure. After the rapid cooling treatment is performed, the material is subjected to a tempering treatment at an Ac of 1 point or less. This tempering treatment is preferably carried out at a temperature comparable to or about 50° C. higher than the tempering temperature in the conventional "reheating treatment and quenching/tempering treatment" method. This provides various properties such as required low-temperature toughness and high strength as described later. As mentioned above, the method of the present invention allows direct quenching and
By performing the tempering treatment, a stable and good charpy fracture surface transition temperature can be obtained regardless of the prior austenite grain size. That is, according to the conventional method (a) hot rolling (usually 1150 to 950°C) followed by air cooling;
After being heated to re-austenitizing temperature and quenched,
When tempering (usually 625℃ x 60 minutes),
(b) Hot processing that does not include low temperature processing (e.g. temperature 1200
℃), then directly quenched and then tempered (e.g. 620℃ x 60 minutes), the prior austenite grain size greatly affects the shear py fracture transition temperature, and in order to lower the transition temperature, The austenite crystal grain size is required to be fine. In contrast, according to the present invention, when a deformed structure is introduced into austenite by applying a certain low-temperature processing and then the transformation is performed by rapid cooling, the same old austenite grain size (the grain size immediately before low-temperature processing) is obtained. Said
It can be seen that a transition temperature lower than that obtained in (a) or (b) is given, and the lower the reduction rate in low temperature processing becomes, the more remarkable the decrease in the transition temperature becomes. In addition, the finer the crystal grains before low-temperature processing, the more advantageous it is.
Even with a coarse grain structure with grain size number 5, if the rolling reduction rate in low-temperature processing is increased and processing is performed with an area reduction rate of preferably 30% or more and 90% or less, fine prior austenite grains with grain size number 8 to 10 can be formed. It is possible to obtain a transition temperature as good as or better than that obtained by the conventional method (a) using the material, and it is substantially free from the influence of prior austenite grain size. In addition, as long as the temperature at which low-temperature processing is performed is within a range in which transformation to ferrite and recrystallization of austenite do not occur during or immediately after the processing deformation, the temperature within this range will not affect the transition temperature obtained. Therefore, a large low-temperature processing rate can be easily applied by accumulating many rolling passes, and no special measures are required in actual operation. Increasing the reduction rate during low-temperature processing is effective in raising the transition temperature, but from a practical perspective such as rolling mill capacity, the upper limit is 90%.
shall be. Furthermore, when low-temperature processing and rapid cooling/tempering are performed by the method of the present invention, the tensile strength and falling strength are superior to materials quenched/tempered using conventional methods, which are tempered at the same temperature. The mechanical properties of the steel change depending on the temperature setting for tempering, and the maximum absorbed energy, elongation, reduction of area, etc. improve as the tempering temperature increases, while the yield strength and tensile strength increase.
On the contrary, it tends to decrease. Therefore, by setting the tempering temperature appropriately, the required properties can be imparted, and the tempering temperature is such that the strength level is the same as that of conventional quenching and tempering [method (a)].
For example, if a temperature of about 630 to 670°C is selected, both the strength and the maximum absorbed energy value will be equivalent to that of quenched and tempered material. Moreover, in that case, the Shally pie fracture surface transition temperature tends to decrease as the tempering temperature is increased, so a good value can be given to the transition temperature as well. As mentioned above, the following mechanisms are thought to be responsible for imparting a good transition temperature without any loss of maximum absorption energy by adding low-temperature processing during the hot working process: Cr, Mo, Cu In low-C aluminum killed steels that do not particularly contain components that enhance hardenability, the transformed phase after cooling changes significantly after the finished rolling thickness reaches approximately 10 mm. For products with a thickness exceeding approximately 10 mm, it is difficult to obtain low-temperature transformation products such as martensite or bainite by water cooling from the austenite region, and generally the structure is equiaxed ferrite mixed with some acicular structure. Become. For this reason, even when directly quenched after rolling, a low-temperature transformed phase cannot be obtained. This is due to the reduction of the transition temperature due to rolling in a low temperature range and the refinement of the ferrite structure, as in the case of the controlled rolling method of Nb (or V)-containing high-strength steel. However, conventional Nb steel has the effect of lowering the transition temperature significantly due to the reduction in the maximum absorbed energy of shear py due to the increase in strength, or the indirect effect of lowering the transition temperature due to the reduction of the same energy due to the occurrence of separation. On the other hand, in the present invention, the excellent shear strength maximum absorbed energy, which is strongly required as well as the transition temperature, for low temperature steel (for example, in aluminum killed steel, vEmax > 20Kg-
m, whereas Nb steel generally has vEmax<10
Kg-m), making it possible to further reduce the transition temperature significantly. On the other hand, when the finished rolled plate thickness is relatively thin (for example, approximately 10 mm or less), the following mechanism is considered to be involved: "per area"
(also called "effective ferrite grain size") is a graph showing the relationship with the prior austenite grain size (in the martensitic structure,
The structure corresponding to ferrite grains is called a "packet" or "block" and is made up of a plurality of divided prior austenite grains, so the transition temperature of the martensitic structure is related to the packet or block. It is something that should be devised. However, in martensite transformed from deformed austenite grains, it is difficult to confirm microstructural factors such as packets or blocks through microscopic observation. there was). The fracture surface unit and prior austenite grain size are both expressed as the average intercept length.
In the figure, solid lines indicate equiaxed prior austenite grains,
The broken line indicates the case where low-temperature processing was performed. however,
The austenite grain size after low-temperature processing is
When observed on the Shallie fracture surface, it corresponds to a substantially smaller austenite grain size, so correction is performed using the following formula. d'=d(1-R) [In the formula, d' is the grain size after correction, d is the grain size before low-temperature processing, and R is the area reduction rate (%) during low-temperature processing] It is clear from the figure By adding low-temperature processing, the fracture surface unit (effective ferrite grain size)
It can be seen that the grains are refined more than the geometric refinement on the surface of a simple Shapey test piece.The introduction of such low-temperature processing results in effective grain refinement that significantly lowers the transition temperature. This is thought to be one of the reasons for this. Furthermore, Fig. 3 is a graph showing the relationship between the fracture surface unit and the fracture surface transition temperature (the marks in the figure are the same as in Fig. 2), and according to this,
For those subjected to low-temperature processing, the relationship between the fracture surface unit and the transition temperature deviates from the relationship (shown by the solid line) when austenite is equiaxed grains. It is said that the transition temperature is determined not only by the fracture surface unit but also by the magnitude relationship between the descending stress and the fracture stress. It is inferred that this unique result was obtained. Next, the various characteristics obtained by the treatment method of the present invention that involves low-temperature processing and direct quenching/tempering will be specifically explained in comparison with those obtained by other methods such as conventional methods. As sample materials, C0.08%, Si0.31%, Mn1.41
%, P0.013%, S0.0006%, and Al 0.032%. The processing conditions are as follows. (1) Test No. 1 material: "1150℃ heating" → "High temperature range rolling" → "Low temperature processing (applying rolling with an area reduction rate of 45% at a temperature of 850 to 830℃)"
→ “Direct quenching (water cooling)” → “Tempering (625℃×
1Hr)", (2) Test No. 2 material (comparative material) "1150℃ heating" → "High temperature range rolling (temperature 1150~
950℃) → ``Air cooling'' → ``Re-austenitization (900℃ x 1Hr)'' → ``Quenching (water cooling)'' → ``Tempering (625℃ x 1Hr)'' Among the above test materials, No. 1 was This method is based on the method of the present invention, and No. 2 is an example of a conventional method in which hot working is followed by reheating and quenching and tempering. Test pieces were taken from the obtained rolled plate with a thickness of 20 mm in the rolling direction, and a JIS No. 4 full size test piece was used for the impact test, and a test piece with a gauge length of 35 mm and a diameter of 10 mm was used for the tensile test. Table 1 shows the properties of each of the test materials. As shown in the table, according to the method of the present invention, the fracture surface transition temperature is significantly lowered without impairing strength, ductility, etc., compared to the conventional method (No. It can be seen that compared to .2), it has superior properties as a low temperature steel. Furthermore, in addition to the desired low-temperature transformation products, a considerable amount of ferrite (acicular ferrite) may be mixed in during direct quenching (water cooling) after rolling, but this does not impair the above-mentioned properties. do not have.
【表】
以上のように、本発明方法によれば、一定の低
温加工を施すことにより、再加熱処理工程が省略
され、かつ特殊元素の添加を要することなく、既
存の各種低温用鋼の諸特性を顕著に改善すること
ができる。また、特殊元素を含まないため、これ
ら元素の固溶化のための高温加熱は必要なく、圧
延機の能力、パススケジユールの許す限りにおい
て、圧延前加熱温度を下げることも可能であり、
省エネルギーや生産性の向上等の諸効果も得られ
る。[Table] As described above, according to the method of the present invention, by performing a certain low-temperature processing, the reheating process is omitted, and there is no need to add special elements, and various types of existing low-temperature steels can be used. The properties can be significantly improved. In addition, since it does not contain special elements, there is no need for high-temperature heating to solidify these elements, and it is possible to lower the pre-rolling heating temperature as long as the rolling mill capacity and pass schedule allow.
Various effects such as energy saving and productivity improvement can also be obtained.
第1図は、本発明方法におけるヒートパターン
の説明図、第2図は、旧オーステナイト粒径と破
面単位の関係を示すグラフ、および第3図は、破
面単位とシヤルピー破面遷移温度の関係を示すグ
ラフである。
FIG. 1 is an explanatory diagram of the heat pattern in the method of the present invention, FIG. 2 is a graph showing the relationship between prior austenite grain size and fracture surface unit, and FIG. 3 is a graph showing the relationship between fracture surface unit and Charpy fracture surface transition temperature. It is a graph showing a relationship.
Claims (1)
Al0.01〜0.3%を含有し、残部鉄および不可避的
不純物からなる低温用アルミキルド鋼を、Ar3変
態点以上であつて変形オーステナイト粒の再結晶
を生じない温度域における減面率30%以上、90%
以下の加工を含む熱間圧延に付し、熱間圧延後直
ちに常温まで水冷したのち、Ac1変態点以下の温
度で焼もどし処理することを特徴とする低温用ア
ルミキルド鋼の製造法。1 C0.01~0.1%, Si0.1~0.9%, Mn0.5~2.0%,
Low-temperature aluminum killed steel containing 0.01 to 0.3% Al, with the balance being iron and unavoidable impurities, has an area reduction of 30% or more in a temperature range that is above the Ar 3 transformation point and does not cause recrystallization of deformed austenite grains. ,90%
A method for producing aluminum killed steel for low temperature use, which comprises subjecting it to hot rolling including the following processing, immediately water-cooling it to room temperature after hot rolling, and then tempering it at a temperature below the Ac 1 transformation point.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10049679A JPS5625924A (en) | 1979-08-06 | 1979-08-06 | Production of aluminum killed steel for low temperature use |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP10049679A JPS5625924A (en) | 1979-08-06 | 1979-08-06 | Production of aluminum killed steel for low temperature use |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5625924A JPS5625924A (en) | 1981-03-12 |
| JPH0143816B2 true JPH0143816B2 (en) | 1989-09-22 |
Family
ID=14275530
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP10049679A Granted JPS5625924A (en) | 1979-08-06 | 1979-08-06 | Production of aluminum killed steel for low temperature use |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS5625924A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103563536A (en) * | 2013-11-12 | 2014-02-12 | 东北农业大学 | Cole crop pulling and taking jaw assembly |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS60149722A (en) * | 1984-01-14 | 1985-08-07 | Nippon Steel Corp | Manufacture of cu added steel having superior toughness at low temperature in weld zone |
-
1979
- 1979-08-06 JP JP10049679A patent/JPS5625924A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103563536A (en) * | 2013-11-12 | 2014-02-12 | 东北农业大学 | Cole crop pulling and taking jaw assembly |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5625924A (en) | 1981-03-12 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| MXPA97008775A (en) | Process to produce steel pipe without seams of great strength having excellent resistance to the fissure by tensions by sulf | |
| JP3901994B2 (en) | Non-tempered high-strength and high-toughness forged product and its manufacturing method | |
| JPS6155572B2 (en) | ||
| JP2000178645A (en) | Manufacturing method of steel with excellent strength and toughness | |
| US5186769A (en) | Seamless steel tube manufacture | |
| JPS63286517A (en) | Manufacture of high-tensile steel with low yielding ratio | |
| JPH04358022A (en) | Production of high strength steel | |
| JPH05195058A (en) | Production of thick steel plate having high toughness and high tensile strength | |
| JPH04358023A (en) | Production of high strength steel | |
| JP3851146B2 (en) | Non-tempered high strength and high toughness forging steel, method for producing the same, and method for producing forged products | |
| JPH083640A (en) | Manufacturing method of high tension non-heat treated bolt | |
| JP3750737B2 (en) | Manufacturing method of non-tempered high strength and high toughness forgings | |
| KR100419046B1 (en) | Method for Manufacturing Martensite Stainless Steel Coil by Batch Annealing Furnace | |
| JPH0143816B2 (en) | ||
| JP3214731B2 (en) | Method for producing non-heat treated steel bar with excellent low temperature toughness | |
| JP3229107B2 (en) | Manufacturing method of low yield ratio high strength steel sheet with excellent uniform elongation | |
| US5226978A (en) | Steel tube alloy | |
| JPS583012B2 (en) | Manufacturing method of high toughness high tensile strength steel plate | |
| JPH059576A (en) | Production of non-heattreated bar steel excellent in toughness at low temperature | |
| JPH05148543A (en) | Accelerated cooling type manufacturing method for thick steel plate | |
| JP3747365B2 (en) | Manufacturing method of non-tempered high strength and high toughness forgings | |
| CN115181917A (en) | 780 MPa-grade low-carbon low-alloy high-formability dual-phase steel and rapid heat treatment manufacturing method | |
| CN115181883A (en) | 590 MPa-grade low-carbon low-alloy high-formability dual-phase steel and rapid heat treatment manufacturing method | |
| JPH02274810A (en) | Production of high tensile untempered bolt | |
| JP2698374B2 (en) | Method of manufacturing high-strength PC steel rod |