JPH0145531B2 - - Google Patents

Info

Publication number
JPH0145531B2
JPH0145531B2 JP57226920A JP22692082A JPH0145531B2 JP H0145531 B2 JPH0145531 B2 JP H0145531B2 JP 57226920 A JP57226920 A JP 57226920A JP 22692082 A JP22692082 A JP 22692082A JP H0145531 B2 JPH0145531 B2 JP H0145531B2
Authority
JP
Japan
Prior art keywords
closed circuit
metal plate
header
hydraulic fluid
heat exchanger
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP57226920A
Other languages
Japanese (ja)
Other versions
JPS59119184A (en
Inventor
Yoshiaki Kitagawa
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Electric Works Co Ltd
Original Assignee
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Works Ltd filed Critical Matsushita Electric Works Ltd
Priority to JP57226920A priority Critical patent/JPS59119184A/en
Publication of JPS59119184A publication Critical patent/JPS59119184A/en
Publication of JPH0145531B2 publication Critical patent/JPH0145531B2/ja
Granted legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28DHEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
    • F28D15/00Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies
    • F28D15/02Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes
    • F28D15/0233Heat-exchange apparatus with the intermediate heat-transfer medium in closed tubes passing into or through the conduit walls ; Heat-exchange apparatus employing intermediate heat-transfer medium or bodies in which the medium condenses and evaporates, e.g. heat pipes the conduits having a particular shape, e.g. non-circular cross-section, annular
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21DWORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D53/00Making other particular articles
    • B21D53/02Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers
    • B21D53/04Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of sheet metal
    • B21D53/045Making other particular articles heat exchangers or parts thereof, e.g. radiators, condensers fins, headers of sheet metal by inflating partially united plates
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28HEAT EXCHANGE IN GENERAL
    • F28FDETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F3/00Plate-like or laminated elements; Assemblies of plate-like or laminated elements
    • F28F3/02Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations
    • F28F3/025Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements
    • F28F3/027Elements or assemblies thereof with means for increasing heat-transfer area, e.g. with fins, with recesses, with corrugations the means being corrugated, plate-like elements with openings, e.g. louvered corrugated fins; Assemblies of corrugated strips

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Central Heating Systems (AREA)

Description

【発明の詳細な説明】 (技術分野) 本発明はヒートパイプの原理を利用した床暖房
のような水平状態で使用するヒートパネル式の熱
交換器およびその製造方法に関する。 (背景技術) 従来、ヒートパイプを利用した熱交換器は、第
1図に示すように凝縮した作動液1を加熱部に戻
すためにヒートパイプ2の内面にウイツク3を設
ける必要があつた。そして、このヒートパイプ2
が、特に水平状態で使用される場合、作動液1の
循環はウイツク3の介在が不可欠であつた。 第2図イ〜ニはヒートパイプ1の内側に設けら
れる各種ウイツク3の一例をそれぞれ示すもの
で、イは金網構造のウイツク、ロは微粒または焼
結粒子を充填してなるウイツク、ハは三日月に形
成したウイツク、ニは波状金網形のウイツクであ
り、ヒートパイプ2のコストは殆んどウイツク3
の加工および作動液1の充填作業が占め、製造コ
ストが高くなるという問題があつた。 (発明の目的) 本発明は上記の点に鑑み提案されたもので、そ
の主な目的とするところは、製作が容易で製造コ
ストが低く、かつ熱効率の高い熱交換器およびそ
の製造方法を提供するにある。 (発明の開示) 以下、図面に沿つて本発明を説明する。 第3図イ,ロは本発明の一実施例を示す。図中
11は本発明にかかる熱交換器であり、アルミニ
ウムの如き材質からなる2枚の金属板を圧接して
構成した本体12と、この本体12内の一方の面
側に設けられた熱媒が通る閉回路13とにより主
として構成されている。 閉回路13は金属板に圧着防止材を塗布して形
成されるなどするもので、この閉回路13は本体
12内の一方の側に設けられ、かつ本体12の巾
方向に延びるヘツダ部13aを有し、かつこのヘ
ツダ部13aには加熱用ヘツダパイプ14が貫通
して設けられている。しかして、閉回路13の内
部は真空引され、作動液がヘツダパイプ14を浸
すように密封されている。また、閉回路13はヘ
ツダ部13aから分岐し本体12の他方の側に向
かつて互いに略平行して延びると共に他方の側に
おいて流路13cによつて連通する流路13bが
複数設けられ、かつこれらの流路13bは他方の
側に向かつて順次巾狭になるようテーパ状に形成
されている。したがつて、閉回路13の底部は後
述する如く傾斜して形成され、この傾斜角として
は実験によれば0.3゜以上、好ましくは本体12の
大きさが、例えば略畳一枚分位のものとした場
合、0.6゜〜1.0゜の傾斜とすると好適であり、他方
の側からヘツダ部13aに向かつて下降して形成
されている。 動作にあたつては、加熱用ヘツダパイプ14を
電熱あるいは温水のような加熱源で加熱すると、
ヘツダ部13aに満された作動液15が加熱さ
れ、それによつて蒸発した作動液15はヘツダ部
13aより分岐した閉回路13を構成するテーパ
状流路13bを通つて表面板で放熱して凝縮し、
かつ閉回路13に設けた傾斜によつて自重でヘツ
ダ部13aに戻り、このように循環が繰り返えさ
れるものである。 第4図イ,ロは本発明にかかる熱交換器の他の
実施例を示すもので、ヘツダ部13aおよび加熱
用ヘツダパイプ14を本体12の中央部に配置せ
しめ、かつ本体12の両側に向かつて閉回路13
の流路が延びるように構成した点に特徴を有して
いる。しかして、閉回路13の底部は内部の作動
液15が冷却した後中央部のヘツダ部13aにそ
の自重により戻るように両端から中央部に突出す
るように傾斜して形成されている。換言すれば、
閉回路13を形成するにあたり、後述する如く分
岐する流路は、その流路の分岐点は太く先端に向
かつて細くなるように印刷が施こされる。 なお、他の構成および動作等については前述の
一実施例と実質的に同様である。 次に本発明の製造方法について説明する。 先ず、表面を清浄にしたアルミニウムの如き第
1の金属板の上に印刷により閉回路13に当る部
分に圧着防止材を塗り、もう一枚の清浄な第2の
金属板を重ねて高圧で圧延することにより圧着防
止材が印刷されている以外の部分を圧接して本体
12を構成する。 その後に高圧空気の圧力により印刷部分の回路
を膨出し2枚の金属板の内部、すなわち本体12
内に閉回路13を形成する。 この場合において、閉回路13の流路13bに
相当する圧着防止材の印刷形状をテーパ状にして
おくと膨出後の回路はヘツダ部13aに向かつて
傾斜をもつた回路となり、容易に自重循環式ヒー
トパネルを製造できる。 そして、ヘツダ部13aに適宜加熱用ヘツダパ
イプ14が貫設され、また閉回路13内には作動
液15が注入される。 (発明の効果) 以上の通り本発明によれば、要するに、一方の
金属板上に印刷により回路に相当する部分に圧着
防止材を一部テーパ状に塗布し、前記金属板に他
の金属板を圧接し、かつ前記印刷部分の回路を圧
気して膨出せしめて閉回路を構成してなり、何等
ウイツクを設ける必要がないので、ウイツクによ
る従前の循環式ヒートパイプに比べコストを低減
できる。 また、容易に回路形状が変更できるので、多品
種少量生産が容易である。 更に、プレスによるしぼり加工で本体を構成す
ると上下2枚の板の密封加工が困難で密封性の信
頼性が低いが、本製造方法では容易に信頼性の高
い密封性が得られる。
DETAILED DESCRIPTION OF THE INVENTION (Technical Field) The present invention relates to a heat panel type heat exchanger that uses the principle of a heat pipe and is used in a horizontal state such as in floor heating, and a method for manufacturing the same. (Background Art) Conventionally, in a heat exchanger using a heat pipe, as shown in FIG. 1, it has been necessary to provide a wick 3 on the inner surface of the heat pipe 2 in order to return the condensed working fluid 1 to the heating section. And this heat pipe 2
However, especially when used in a horizontal state, the circulation of the hydraulic fluid 1 requires the intervention of the wick 3. Figure 2 A to D show examples of various types of wicks 3 provided inside the heat pipe 1, where A is a wick with a wire mesh structure, B is a wick filled with fine particles or sintered particles, and C is a crescent moon. Heat pipe 2 has a wavy wire mesh shape, and the cost of heat pipe 2 is almost that of heat pipe 3.
There was a problem in that the processing of the hydraulic fluid 1 and the filling of the hydraulic fluid 1 accounted for the high manufacturing cost. (Object of the Invention) The present invention was proposed in view of the above points, and its main purpose is to provide a heat exchanger that is easy to manufacture, has low manufacturing cost, and has high thermal efficiency, and a method for manufacturing the same. There is something to do. (Disclosure of the Invention) The present invention will be described below with reference to the drawings. FIGS. 3A and 3B show an embodiment of the present invention. In the figure, reference numeral 11 denotes a heat exchanger according to the present invention, which includes a main body 12 constructed by press-welding two metal plates made of a material such as aluminum, and a heat medium provided on one side of the main body 12. It is mainly composed of a closed circuit 13 through which. The closed circuit 13 is formed by coating a metal plate with an anti-crimping material. A heating header pipe 14 is provided to pass through the header portion 13a. The inside of the closed circuit 13 is evacuated and sealed so that the header pipe 14 is immersed in the working fluid. Further, the closed circuit 13 is provided with a plurality of channels 13b which are branched from the header portion 13a, extend substantially parallel to each other toward the other side of the main body 12, and communicate with each other via a channel 13c on the other side. The flow path 13b is formed in a tapered shape so that the width becomes gradually narrower toward the other side. Therefore, the bottom of the closed circuit 13 is formed to be inclined as will be described later, and experiments show that the angle of inclination is 0.3° or more, preferably when the size of the main body 12 is approximately the size of one tatami mat, for example. In this case, it is preferable to have an inclination of 0.6° to 1.0°, and it is formed to descend from the other side toward the header portion 13a. In operation, when the heating header pipe 14 is heated with a heating source such as electric heat or hot water,
The hydraulic fluid 15 filled in the header section 13a is heated, and the evaporated hydraulic fluid 15 passes through the tapered flow path 13b forming the closed circuit 13 branched from the header section 13a, radiates heat on the surface plate, and condenses. death,
Moreover, due to the slope provided in the closed circuit 13, it returns to the header portion 13a under its own weight, and the circulation is repeated in this manner. 4A and 4B show another embodiment of the heat exchanger according to the present invention, in which the header portion 13a and the heating header pipe 14 are arranged in the center of the main body 12, and the header part 13a and the heating header pipe 14 are arranged in the center of the main body 12, and the header part 13a and the heating header pipe 14 are arranged in the center of the main body 12, and Closed circuit 13
The feature is that the flow path is configured to extend. The bottom of the closed circuit 13 is formed to be inclined so as to protrude from both ends to the center so that the internal working fluid 15 returns to the header portion 13a at the center by its own weight after being cooled. In other words,
In forming the closed circuit 13, as will be described later, the branching channels are printed so that the branching points of the channels are thick and become narrower toward the tips. Note that other configurations, operations, etc. are substantially the same as those of the above-mentioned embodiment. Next, the manufacturing method of the present invention will be explained. First, on a first metal plate such as aluminum whose surface has been cleaned, an anti-crimping material is applied by printing to the part corresponding to the closed circuit 13, and another clean second metal plate is layered and rolled at high pressure. By doing so, the main body 12 is constructed by pressing the parts other than those printed with the anti-crimping material. After that, the circuit of the printed part is expanded by the pressure of high-pressure air, and the inside of the two metal plates, that is, the main body 12
A closed circuit 13 is formed inside. In this case, if the printed shape of the anti-crimping material corresponding to the flow path 13b of the closed circuit 13 is made into a tapered shape, the circuit after expansion becomes a circuit with an inclination toward the header portion 13a, which facilitates self-weight circulation. It is possible to manufacture type heat panels. A heating header pipe 14 is appropriately inserted through the header portion 13a, and a working fluid 15 is injected into the closed circuit 13. (Effects of the Invention) As described above, according to the present invention, in short, an anti-crimping material is partially tapered applied to the portion corresponding to the circuit by printing on one metal plate, and another metal plate is applied to the metal plate. A closed circuit is formed by pressing the heat pipes into contact with each other and inflating the circuit of the printed part with air pressure, and there is no need to provide any wicks, so the cost can be reduced compared to the conventional circulating heat pipe using wicks. Furthermore, since the circuit shape can be easily changed, it is easy to produce a wide variety of products in small quantities. Furthermore, if the main body is formed by squeezing with a press, it is difficult to seal the two upper and lower plates and the reliability of the sealing performance is low, but with this manufacturing method, highly reliable sealing performance can be easily obtained.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は従来の循環式ヒートパイプを備えてな
る熱交換器、第2図イ〜ニは向上のヒートパイプ
内に設けられる各種ウイツクの従来例、第3図イ
は本発明にかかる熱交換器の一実施例の平面図、
ロは同上のA−A′線断面図、第4図イ,ロは本
発明の他の実施例である。 11……熱交換器、12……本体、13……閉
回路、13a……ヘツダ部、13b……テーパ状
流路、14……ヘツダパイプ、15……作動液。
Fig. 1 shows a heat exchanger equipped with a conventional circulating heat pipe, Fig. 2 (a) to (d) show conventional examples of various heat exchangers installed in an improved heat pipe, and Fig. 3 (a) shows a heat exchanger according to the present invention. A plan view of an embodiment of the vessel,
B is a sectional view taken along line A-A' of the same as above, and FIGS. 4A and 4B are other embodiments of the present invention. 11 ...Heat exchanger, 12...Main body, 13...Closed circuit, 13a...Header portion, 13b...Tapered channel, 14...Header pipe, 15...Working fluid.

Claims (1)

【特許請求の範囲】 1 2枚の金属板を接合してなる本体と、この本
体内に、前記一方の金属板に圧着防止材を塗布し
て形成され、かつ作動液が密封された閉回路とを
備え、この閉回路は加熱用ヘツダパイプが設けら
れたヘツダ部を有すると共に、このヘツダ部より
分岐され、かつ閉回路を構成する流路は一部テー
パ状に形成され、前記作動液をその自重により循
環させるべく底部が傾斜されてなることを特徴と
した熱交換器。 2 一方の金属板上に印刷により作動液を循環さ
せる閉回路を形成すべく作動液の流路の一部をテ
ーパ状に圧着防止材を塗布する工程と、ついで前
記金属板に他の金属板を圧接せしめる工程と、し
かる後前記印刷部分を加圧して膨出せしめて前記
閉回路を形成する工程とを備えてなることを特徴
とした熱交換器の製造方法。
[Scope of Claims] 1. A main body formed by joining two metal plates, and a closed circuit in which a hydraulic fluid is sealed, which is formed by coating one of the metal plates with an anti-crimping material. The closed circuit has a header section provided with a heating header pipe, and a flow path branching from the header section and constituting the closed circuit is partially tapered to allow the working fluid to flow through the header section. A heat exchanger characterized by an inclined bottom to allow circulation by its own weight. 2. Applying an anti-crimping material to a part of the hydraulic fluid flow path in a tapered shape in order to form a closed circuit for circulating the hydraulic fluid by printing on one metal plate, and then attaching the other metal plate to the metal plate. A method for manufacturing a heat exchanger, comprising the steps of: pressurizing the printed portion to bulge the printed portion to form the closed circuit.
JP57226920A 1982-12-27 1982-12-27 Heat exchanger and manufacture thereof Granted JPS59119184A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP57226920A JPS59119184A (en) 1982-12-27 1982-12-27 Heat exchanger and manufacture thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP57226920A JPS59119184A (en) 1982-12-27 1982-12-27 Heat exchanger and manufacture thereof

Publications (2)

Publication Number Publication Date
JPS59119184A JPS59119184A (en) 1984-07-10
JPH0145531B2 true JPH0145531B2 (en) 1989-10-04

Family

ID=16852667

Family Applications (1)

Application Number Title Priority Date Filing Date
JP57226920A Granted JPS59119184A (en) 1982-12-27 1982-12-27 Heat exchanger and manufacture thereof

Country Status (1)

Country Link
JP (1) JPS59119184A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1019287A (en) * 1996-07-01 1998-01-23 Hiroshi Koyama Panel for floor heating
JP2002310581A (en) * 2001-04-09 2002-10-23 Furukawa Electric Co Ltd:The Plate type heat pipe and its mounting method

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS56155384A (en) * 1980-04-30 1981-12-01 Matsushita Electric Works Ltd Production of heat panel

Also Published As

Publication number Publication date
JPS59119184A (en) 1984-07-10

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