JPH0146187B2 - - Google Patents

Info

Publication number
JPH0146187B2
JPH0146187B2 JP55099485A JP9948580A JPH0146187B2 JP H0146187 B2 JPH0146187 B2 JP H0146187B2 JP 55099485 A JP55099485 A JP 55099485A JP 9948580 A JP9948580 A JP 9948580A JP H0146187 B2 JPH0146187 B2 JP H0146187B2
Authority
JP
Japan
Prior art keywords
paint
solvent
cylindrical body
cylinder
supplied
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP55099485A
Other languages
Japanese (ja)
Other versions
JPS5724673A (en
Inventor
Toshuki Kadowaki
Takao Shioda
Mitsuhiro Matsuda
Katsumi Nakajima
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Nippon Toryo Co Ltd
Original Assignee
Dai Nippon Toryo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Nippon Toryo Co Ltd filed Critical Dai Nippon Toryo Co Ltd
Priority to JP9948580A priority Critical patent/JPS5724673A/en
Publication of JPS5724673A publication Critical patent/JPS5724673A/en
Publication of JPH0146187B2 publication Critical patent/JPH0146187B2/ja
Granted legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/50Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter
    • B05B15/55Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids
    • B05B15/555Arrangements for cleaning; Arrangements for preventing deposits, drying-out or blockage; Arrangements for detecting improper discharge caused by the presence of foreign matter using cleaning fluids discharged by cleaning nozzles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B3/00Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
    • B05B3/02Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
    • B05B3/10Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member
    • B05B3/1064Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member the liquid or other fluent material to be sprayed being axially supplied to the rotating member through a hollow rotating shaft

Landscapes

  • Application Of Or Painting With Fluid Materials (AREA)

Description

【発明の詳細な説明】 本発明は静電塗装方法に関し、回転円縁より水
性塗料を静電霧化して静電塗装するにあたつて、
塗料を連続して供給している間に連続または断続
して回転円縁に水性塗料の樹脂分を溶解する溶剤
を供給して回転円縁の洗浄を行なうことを特徴と
する静電塗装方法に係るものである。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an electrostatic coating method, in which water-based paint is electrostatically atomized from a rotating circular edge for electrostatic coating.
An electrostatic coating method characterized by cleaning the rotating rim by continuously or intermittently supplying a solvent for dissolving the resin content of the water-based paint to the rotating rim while the paint is continuously supplied. This is related.

塗装を行なうにあたつて、有機溶剤を多量に使
用する溶剤型塗料は、溶剤を大気中に大量に揮散
させることになるため大気汚染の原因や塗装作業
環境の悪化の原因となるばかりでなく、石油資源
の有限性よりして省資源上も大きな問題となつて
いる。そこで例えばセメント瓦の塗装に於ても溶
剤型塗料より有機溶剤を多量に使用しない水性塗
料への転換が検討され、特に塗料損失の少ない静
電塗装への水性塗料の適用が検討されてきてい
る。しかしながら、回転カツプなど回転円縁によ
つて塗料を静電霧化して静電塗装を行なう場合、
塗料として水性塗料を用いると従来は次のような
問題を生じるものであつた。すなわち、塗料を静
電霧化する回転カツプ1は、例えば第1図に示す
ようにパイプ状回転軸2に一体に設けられた第1
筒体3と第1筒体3の外周に被嵌された第2筒体
4とより形成され、第1筒体3の後端部内に挿入
された塗料供給パイプ5より塗料を滴下して回転
カツプ1に塗料を供給し、パイプ状回転軸2内よ
り第2筒体4と第1筒体3との間の環状中空室6
に高圧エアを供給するようにしたものである。こ
のものにあつては、塗料供給パイプ5より第1筒
体3に供給された塗料は回転カツプ1の回転によ
る遠心力で第1筒体3の内周面に薄膜状に広がる
と共に第1筒体3の内周テーパによつて前方へ押
し流され、第1筒体3の前端のナイフエツジ部7
に薄膜状に供給される。ここで、回転カツプ1に
印加された高電圧に起因する高電界の作用で塗料
は静電的に霧化される。一方、環状中空室6に供
給された高圧エアは第1筒体3先端と第2筒体4
外周との間の間隙8から環筒状のジエツト気流と
して噴出し、この環筒状のジエツト気流により霧
化塗料を包囲して霧化塗料の不必要な方向への飛
散を防止するものである。ここで、塗料として水
性塗料を用いると、水性塗料は分散媒が水である
ため沸点のコントロールができず、塗料が薄膜化
される第1筒体3の内周面やナイフエツジ部7の
外周面で塗料に乾燥を来し、第1図に示すように
回転カツプ1に塗料の乾燥被膜9が生じ、この乾
燥被膜9でナイフエツジ部7が被覆されて塗料の
静電霧化の効率が低下したり、またナイフエツジ
部7の外周面に付着する乾燥被膜9で間隙8より
噴出されるジエツト気流の環筒形状が外側に広が
り、ジエツト気流により規制される環状の塗装パ
ターンが乱れるという問題が生じる。この乾燥被
膜9の発生は回転カツプ1が高速で回転している
ために薄膜状となつた塗料は空気と接触し易くな
つて著しく生じ、特に間隙8より噴出されるエア
と接触するナイフエツジ部7に生じ易い。また水
性塗料としてエマルジヨン塗料を用いた場合は、
乾燥被膜9は後から供給されるエマルジヨン塗料
に再溶解されないので、乾燥被膜9が堆積され易
く短時間で運転ができなくなるおそれがある。こ
のように水性塗料を回転カツプなど回転円縁によ
る静電塗装に用いるには因難を伴うものであつ
た。
When painting, solvent-based paints that use large amounts of organic solvents not only cause air pollution and deterioration of the painting work environment because they volatilize large amounts of solvent into the atmosphere. Due to the finite nature of petroleum resources, resource conservation is also a major problem. Therefore, for example, in the case of painting cement tiles, switching from solvent-based paints to water-based paints, which do not use large amounts of organic solvents, is being considered, and in particular, the application of water-based paints to electrostatic painting, which has less paint loss, is being considered. . However, when performing electrostatic painting by electrostatically atomizing the paint using a rotating circular edge such as a rotating cup,
Conventionally, when water-based paints are used as paints, the following problems have occurred. That is, the rotary cup 1 for electrostatically atomizing the paint is, for example, a first rotary cup integrally provided on a pipe-shaped rotary shaft 2, as shown in FIG.
It is formed by a cylindrical body 3 and a second cylindrical body 4 fitted on the outer periphery of the first cylindrical body 3, and rotates while dripping paint from a paint supply pipe 5 inserted into the rear end of the first cylindrical body 3. The annular hollow chamber 6 between the second cylinder 4 and the first cylinder 3 is supplied with paint to the cup 1 from inside the pipe-shaped rotating shaft 2.
The system is designed to supply high-pressure air to the In this case, the paint supplied from the paint supply pipe 5 to the first cylindrical body 3 spreads in a thin film on the inner peripheral surface of the first cylindrical body 3 due to the centrifugal force caused by the rotation of the rotary cup 1, and the paint The knife edge portion 7 at the front end of the first cylindrical body 3 is pushed forward by the inner peripheral taper of the body 3.
It is supplied in the form of a thin film. Here, the paint is electrostatically atomized under the action of a high electric field caused by a high voltage applied to the rotating cup 1. On the other hand, the high pressure air supplied to the annular hollow chamber 6 is transferred between the tip of the first cylinder 3 and the second cylinder 4.
An annular cylindrical jet air stream is ejected from the gap 8 with the outer periphery, and this annular cylindrical jet air surrounds the atomized paint to prevent the atomized paint from scattering in unnecessary directions. . Here, if a water-based paint is used as the paint, the boiling point of the water-based paint cannot be controlled because the dispersion medium is water, and the paint is applied to the inner circumferential surface of the first cylinder 3 and the outer circumferential surface of the knife edge portion 7 where the paint is thinned. As a result, the paint dries, and a dry film 9 of paint is formed on the rotating cup 1 as shown in FIG. 1. This dry film 9 covers the knife edge portion 7, reducing the efficiency of electrostatic atomization of the paint. In addition, the dried film 9 adhering to the outer circumferential surface of the knife edge portion 7 causes the annular shape of the jet airflow ejected from the gap 8 to spread outward, causing a problem that the annular coating pattern regulated by the jet airflow is disturbed. This dry film 9 is generated significantly because the rotary cup 1 is rotating at a high speed, and the thin film of paint comes into contact with air more easily. It is easy to occur. Also, when using emulsion paint as water-based paint,
Since the dry film 9 is not redissolved in the emulsion paint supplied later, the dry film 9 is likely to accumulate and there is a risk that operation will become impossible in a short period of time. As described above, it is difficult to use water-based paints for electrostatic coating using a rotating circular edge such as a rotating cup.

本発明は上述の点に鑑みて成されたものであつ
て、水性塗料を用いても水性塗料が乾燥するおそ
れなく塗装を行なうことができる静電塗装方法を
提供することを目的とするものである。
The present invention has been made in view of the above-mentioned points, and an object of the present invention is to provide an electrostatic coating method that can perform painting without fear of drying even if a water-based paint is used. be.

以下本発明を実施例により詳述する。1は静電
気と噴射エアとにより塗料を霧化するアルミニウ
ムのような金属製の回転カツプであつて、パイプ
状回転軸2、第1筒体3及び第2筒体3にて主体
が形成されている。パイプ状回転軸2の後端には
雌ねじ部12を設けてあり、金属にて形成せる中
継パイプ軸51先端の雄ねじ部13を雌ねじ部1
2に螺合して中継パイプ軸9にパイプ状回転軸2
を連結してある。パイプ状回転軸2の先端には円
盤状の基体14が一体に設けられ、パイプ状回転
軸2の中空部15先端を基体14の前壁にて閉塞
しており、パイプ状回転軸2に対して同軸状の基
体14の外端周には第1筒体3が一体に設けられ
ている。第1筒体3は基体14の前後に亘つて先
方に順次テーパ状に拡径した内周面を有し、第1
筒体3の基体14後部内周面と基体14前部内周
面とは基体14に設けた複数個のトンネル部10
…にて連続されており、該トンネル部10…は基
体14の外周端部に円周方向に等間隔に形成され
ている。また第1筒体3の先端には第1筒体3内
周面のテーパ傾斜をさらに急な傾斜としてナイフ
エツジ部7が形成されており、第1筒体3の外方
には同軸状に配置した第2筒体4を嵌合してあつ
て、第2筒体4が第1筒体3に対して前後動し得
るようにしてある。また第1筒体3と第2筒体4
との先端が一致した第2筒体4の位置状態におい
て、第1筒体3のナイフエツジ部7と第2筒体4
先端内周面とが接触し、第1筒体3に対して第2
筒体4を移動して第1筒体3に対する第2筒体4
の位置を後進せしめると、第1筒体3外周面と第
2筒体4の先端内周面との間の間隙8が順次広く
なるようなテーパ関係を、第1筒体3外周面と第
2筒体4内周面とが互いに有している。基体14
にはパイプ状回転軸2の中空部15から外方に放
射状に適数個の連通孔18…が設けられ、第1筒
体3外周面と第2筒体4内周面との間に形成され
た環状中空室6が上記連通孔18…を介してパイ
プ状回転軸2の中空部15に連通連結される。5
は水性塗料を回転カツプ1に供給する塗料供給パ
イプであつて、先端5aより塗料が第1筒体2の
基体14後部内周面に流下せしめられるものであ
り、塗料供給パイプ5の後部は塗料ポンプ及び塗
料タンク等よりなる塗料供給部23に連通連結さ
れ、連続的に塗料が供給される。なお塗料として
水性塗料のような導電性の高い塗料を用いる場
合、上記塗料供給部23は高耐圧の絶縁処理が施
されたものを用いる。17はエアーモータ19の
前面にモータシヤフト20と同軸状に固設せられ
た固定筒で、該固定筒17の先端部には軸受筒2
1が配設せられ、軸受筒2内には2個のベアリン
グ軸受22,22とこれらベアリング軸受22,
22間のメタル部24とが配設せられており、モ
ータシヤフト20先端には継手25を介して中継
パイプ軸51の後端が連結される。中継パイプ軸
51には後端部が閉塞された中空部26を有し、
中空部26後端には中継パイプ軸51の外周面に
開口する透孔27が連通されている。該透孔27
の開口部27aに対応するメタル部24内周面に
は環溝28が形成され、該環溝28に連結孔29
を連通連結して連結孔29後端に連結したエアチ
ユーブ30を介して高圧エア発生源31より環溝
28内に高圧空気を送入し、さらに環溝28より
中継パイプ軸51及びパイプ状回転軸2の中空部
15,26に送入した高圧空気を、基体14の連
通孔18…を介して環状中空室6に導入し、環状
中空室6から環筒状のジエツト気流を第1筒体3
の外周面に沿つて前方へ送出するようになつてい
る。また軸受筒21に設けた端子ねじ32は、高
電圧発生源33に一端が接続されたリード線34
の他端を接続するためのものであり、金属製のコ
ンベアー11と、上記回転カツプ1との間に高電
圧を印加する。上記の如き構成の静電塗装装置を
複数個金属製のコンベアー11の適宜上方に傾斜
させて配置するものである。この場合複数個の静
電塗装装置のうち適宜回転カツプ1は開口が斜め
前下方を向かうように配置し、他の回転カツプは
開口が斜め側下方を向くように配置してある。金
属製のコンベアー11は適宜手段にてアースして
ある。
The present invention will be explained in detail below with reference to Examples. Reference numeral 1 denotes a rotating cup made of metal such as aluminum that atomizes paint using static electricity and sprayed air, and the main body is formed by a pipe-shaped rotating shaft 2, a first cylindrical body 3, and a second cylindrical body 3. There is. A female threaded portion 12 is provided at the rear end of the pipe-shaped rotating shaft 2, and a male threaded portion 13 at the tip of a relay pipe shaft 51 formed of metal is connected to the female threaded portion 1.
2 and connect the pipe-shaped rotating shaft 2 to the relay pipe shaft 9.
are connected. A disk-shaped base body 14 is integrally provided at the tip of the pipe-shaped rotating shaft 2, and the hollow part 15 tip of the pipe-shaped rotating shaft 2 is closed by the front wall of the base body 14, so that the pipe-shaped rotating shaft 2 is The first cylindrical body 3 is integrally provided around the outer end of the coaxial base body 14. The first cylindrical body 3 has an inner peripheral surface whose diameter gradually increases in a tapered shape toward the front and back of the base body 14, and
The rear inner circumferential surface of the base 14 of the cylinder 3 and the front inner circumferential surface of the base 14 refer to the plurality of tunnel portions 10 provided in the base 14.
The tunnel portions 10 are formed at equal intervals in the circumferential direction at the outer peripheral end of the base body 14. Furthermore, a knife edge portion 7 is formed at the tip of the first cylinder 3 by making the taper slope of the inner circumferential surface of the first cylinder 3 steeper, and a knife edge part 7 is formed on the outside of the first cylinder 3 in a coaxial manner. The second cylindrical body 4 is fitted therewith so that the second cylindrical body 4 can move back and forth relative to the first cylindrical body 3. Also, the first cylindrical body 3 and the second cylindrical body 4
When the second cylindrical body 4 is in a position where the tips of the first cylindrical body 3 and the second cylindrical body 4 are aligned,
The inner circumferential surface of the tip is in contact with the first cylinder 3, and the second
The second cylinder 4 is moved relative to the first cylinder 3 by moving the cylinder 4.
When the position is moved backward, the outer circumferential surface of the first cylindrical body 3 and the first cylindrical body 4 form a tapered relationship such that the gap 8 between the outer circumferential surface of the first cylindrical body 3 and the inner circumferential surface of the distal end of the second cylindrical body 4 gradually widens. The inner circumferential surfaces of the two cylindrical bodies 4 have each other. Base body 14
A suitable number of communication holes 18 are provided radially outward from the hollow part 15 of the pipe-shaped rotating shaft 2, and are formed between the outer peripheral surface of the first cylinder 3 and the inner peripheral surface of the second cylinder 4. The annular hollow chamber 6 is connected to the hollow portion 15 of the pipe-shaped rotating shaft 2 through the communication holes 18 . 5
1 is a paint supply pipe that supplies water-based paint to the rotary cup 1, and the paint is caused to flow down from the tip 5a onto the rear inner peripheral surface of the base 14 of the first cylinder 2; It is connected to a paint supply section 23 consisting of a pump, a paint tank, etc., and paint is continuously supplied. Note that when a highly conductive paint such as a water-based paint is used as the paint, the paint supply section 23 should be insulated with high voltage resistance. Reference numeral 17 denotes a fixed cylinder fixed on the front surface of the air motor 19 coaxially with the motor shaft 20, and a bearing cylinder 2 is provided at the tip of the fixed cylinder 17.
1 is arranged, and inside the bearing cylinder 2 there are two bearings 22, 22 and these bearings 22,
A metal portion 24 between 22 and 22 is disposed, and the rear end of a relay pipe shaft 51 is connected to the tip of the motor shaft 20 via a joint 25. The relay pipe shaft 51 has a hollow portion 26 whose rear end is closed,
A through hole 27 that opens to the outer peripheral surface of the relay pipe shaft 51 is communicated with the rear end of the hollow portion 26 . The through hole 27
An annular groove 28 is formed on the inner peripheral surface of the metal part 24 corresponding to the opening 27a, and a connecting hole 29 is formed in the annular groove 28.
High pressure air is fed into the annular groove 28 from a high pressure air generation source 31 through an air tube 30 connected to the rear end of the connecting hole 29, and further from the annular groove 28 to the relay pipe shaft 51 and the pipe-shaped rotating shaft. The high-pressure air introduced into the hollow parts 15 and 26 of the first cylinder 3 is introduced into the annular hollow chamber 6 through the communication holes 18 of the base 14, and the annular cylindrical jet air flow is introduced from the annular hollow chamber 6 into the first cylinder 3.
It is designed to be sent forward along the outer circumferential surface of. Further, a terminal screw 32 provided on the bearing sleeve 21 is connected to a lead wire 32 whose one end is connected to a high voltage generation source 33.
This is for connecting the other end, and a high voltage is applied between the metal conveyor 11 and the rotating cup 1. A plurality of electrostatic coating devices having the above-mentioned configuration are arranged at an appropriate angle above a metal conveyor 11. In this case, among the plurality of electrostatic coating devices, the rotating cups 1 are arranged so that their openings face obliquely forward and downward, and the other rotating cups are arranged so that their openings face diagonally downwardly. The metal conveyor 11 is grounded by appropriate means.

しかして上記のような静電塗装装置は例えばセ
メント瓦の塗装に用いられるものであり、以下具
体的に塗装方法を説明する。
The electrostatic coating apparatus as described above is used, for example, for coating cement roof tiles, and the coating method will be specifically explained below.

まずセメント1砂2の割合のものに水を加えて
混凍して成型し、10日間養生した後自然乾燥して
含水率4〜10%としたセメント瓦35を得る。こ
の含水率4〜10%のセメント瓦35を30℃〜40℃
でプレヒートして表面の水分を除却し、塗装が良
好となるような表面状態とする。この場合セメン
ト瓦35の表面以外の部分は含水率4〜10%を保
持しているものである。ここでセメント瓦35の
含水率4〜10%としたのは10以上だと塗料の付着
状態が悪くなり、また4%以下だと静電塗装時の
吸引力が弱くなるためである。この結果含水率4
〜10%のセメント瓦35を使用する必要があり、
好ましくは含水率6%がよい含水率4〜6%のセ
メント瓦35をプレヒートした後、セメント瓦3
5をコンベアー11上に瓦葺状態にして並べて搬
送する。ここで瓦葺状態とはセメント瓦35同志
を実際に瓦葺きするのと同じようにして端部を重
ね合せて並べるものであり、このため各セメント
瓦35の表面35aと前面35bと一方の側面3
5cとが外部に直接露出する。次に回転カツプ1
と金属製のコンベアー11との間に高電圧を印加
してコンベアー11にて運ばれるセメント瓦11
に静電塗装をするのである。本発明において具体
的に静電塗装の方法を述べると、塗料供給部23
より塗料チユーブ36を介して塗料供給パイプ5
に塗料が供給され、塗料供給パイプ5の先端5a
の開口より連続的に小量ずつ第1筒体3の後部内
周面に塗料が流下せしめられる。一方高圧エアー
発生源31よりエアーチユーブ30を介して供給
された高圧空気流は、エアーモータ19を回転せ
しめ、これにより回転カツプ1が高速度で回転さ
れる。そこで第1筒体3の内周面に流入された塗
料はこの第1筒体3の高速回転により遠心力が働
き、第1筒体3の後部内周面に広がり乍ら同時に
第1筒体3内周面のテーパに沿つて先端方向に薄
膜状になりつつ移動し、ついには基体14のトン
ネル部10…を通過して第1筒体3の前部内周面
に供給され、さらにこの第1筒体3の前部内周面
においても内周方向に広がりながらテーパに沿つ
てナイフエツジ部7方向に薄膜状となつて供給さ
れる。かくて薄膜状となつた塗料はナイフエツジ
部7に供給されるものであり、この塗料が第1筒
体3等に印加された高電圧に起因する高電界の作
用により静電的に霧化され、さらにこの電界の作
用により接地電位に保たれた金属製のコンベアー
11上の含水率4〜10%のセメント瓦35方向へ
の霧化塗料の飛翔が開始される。一方霧化塗料は
ナイフエツジ部7より後方に設けた間隙8から噴
出されて渦巻状に流れる環筒状ジエツト気流の風
圧により、ナイフエツジ部7から供給された塗料
を霧化するとともに霧化塗料に初速度を与え、さ
らに前記電界の作用により霧化塗料をセメント瓦
35方向に飛翔せしめられる。上述のようにして
高電界の作用とジエツト気流との相乗作用により
霧化された霧化塗料は、ジエツト気流により初速
度が与えられるとともに高電界の作用により加速
され、セメント瓦35方向に飛翔するのである
が、同時に前記の渦巻状に流れる環筒状のジエツ
ト気流により上記霧化塗料は包囲されることとな
り、霧化塗料の不必要な方向への飛散が防止さ
れ、霧化塗料の飛翔方向が被塗装物体方向に均一
化せられ、セメント瓦35の外部に露出した部分
である表面35a、前面35b、一方の側面35
cに均一に霧化塗料が塗着されることになる。な
お本発明にあつては塗装を2工程に別け、まず上
記せる静電塗装方法によつて下塗りをおこない、
赤外線で乾燥し、次に同様の静電塗装方法によつ
て上塗りをおこない。赤外線で乾燥したのち自然
乾燥をおこなつている。
First, water is added to a mixture of 1 part cement and 2 parts sand, the mixture is frozen and molded, and after curing for 10 days, it is naturally dried to obtain a cement tile 35 with a moisture content of 4 to 10%. This cement tile 35 with a moisture content of 4 to 10% is heated to 30℃ to 40℃.
The surface is preheated to remove moisture from the surface and create a surface condition that is suitable for painting. In this case, the portions other than the surface of the cement tile 35 maintain a moisture content of 4 to 10%. Here, the moisture content of the cement tile 35 is set to 4 to 10% because if it is more than 10, the adhesion of the paint will be poor, and if it is less than 4%, the suction force during electrostatic painting will be weak. As a result, the moisture content is 4
~10% cement tile 35 should be used,
After preheating the cement tile 35 with a moisture content of 4 to 6%, preferably a moisture content of 6%, the cement tile 35 is heated.
5 are conveyed side by side on a conveyor 11 in a tiled state. Here, the tiled state means that the cement tiles 35 are arranged with their ends overlapped in the same way as when actually tiling is done, and for this reason, the surface 35a, front surface 35b, and one side surface 3 of each cement tile 35 are overlapped.
5c is directly exposed to the outside. Next, rotating cup 1
The cement tiles 11 are conveyed by the conveyor 11 by applying a high voltage between the metal conveyor 11 and the metal conveyor 11.
Electrostatic painting is applied to the surface. Specifically describing the electrostatic coating method in the present invention, the paint supply section 23
Paint supply pipe 5 via paint tube 36
The paint is supplied to the tip 5a of the paint supply pipe 5.
A small amount of paint is continuously allowed to flow down onto the rear inner circumferential surface of the first cylinder 3 through the opening. On the other hand, the high-pressure air flow supplied from the high-pressure air source 31 through the air tube 30 rotates the air motor 19, thereby rotating the rotary cup 1 at a high speed. Therefore, the paint that has flowed into the inner circumferential surface of the first cylindrical body 3 is subjected to centrifugal force due to the high speed rotation of the first cylindrical body 3, and spreads to the rear inner circumferential surface of the first cylindrical body 3. It moves in a thin film shape toward the tip along the taper of the inner circumferential surface of the first cylindrical body 3, and finally passes through the tunnel portion 10 of the base body 14 and is supplied to the front inner circumferential surface of the first cylindrical body 3. Also on the front inner circumferential surface of the cylindrical body 3, it is supplied in the form of a thin film in the direction of the knife edge portion 7 along the taper while expanding in the inner circumferential direction. The paint thus formed into a thin film is supplied to the knife edge section 7, and this paint is electrostatically atomized by the action of a high electric field caused by a high voltage applied to the first cylinder 3, etc. Further, due to the action of this electric field, the atomized paint starts flying toward the cement roof tiles 35 having a moisture content of 4 to 10% on the metal conveyor 11 kept at the ground potential. On the other hand, the atomized paint is atomized by the wind pressure of the annular cylindrical jet airflow that is ejected from the gap 8 provided at the rear of the knife edge part 7 and flows in a spiral shape. The atomized paint is caused to fly in the direction of the cement tile 35 by applying speed and the action of the electric field. The atomized paint that is atomized by the synergistic effect of the high electric field and the jet airflow as described above is given an initial velocity by the jet airflow and is accelerated by the high electric field and flies in the direction of the cement tile 35. However, at the same time, the atomized paint is surrounded by the annular and cylindrical jet airflow flowing in a spiral, preventing the atomized paint from scattering in unnecessary directions, and changing the flying direction of the atomized paint. is made uniform in the direction of the object to be painted, and the surface 35a, front surface 35b, and one side surface 35 are exposed to the outside of the cement tile 35.
The atomized paint will be applied uniformly to c. In the present invention, the painting process is divided into two steps: first, an undercoat is applied using the electrostatic coating method described above;
Dry with infrared light and then apply a topcoat using the same electrostatic coating method. After drying with infrared rays, it is dried naturally.

また上記静電塗装を行なうにあたつて、塗料と
しては水性塗料を用いる。水性塗料としてエマル
ジヨン塗料を使用する場合、アクリル系エマルジ
ヨン塗料や酢酸ビニル系エマルジヨン塗料、スチ
レン−ブタジエンエマルジヨン塗料など任意のも
のを用いることができるが、セメント瓦の塗装に
用いる場合は耐候性等の面よりしてアクリル系エ
マルジヨン塗料を用いるのが好ましい。アクリル
系エマルジヨン塗料としてはアクリル酸エステル
エマルジヨン塗料、アクリル酸エステル−スチレ
ンエマルジヨン塗料、メタクリル酸エステルエマ
ルジヨン塗料、メタクリル酸エステル−スチレン
エマルジヨン塗料などを用いることができる。ス
チレン共重合体系のものはスチレン成分によつて
耐水性が向上するためセメント瓦用の塗料として
好適であるが、反面耐候性が若干低下するためス
チレンは30%以下の割合で用いるようにするのが
よい。またアクリル酸エステルやメタアクリル酸
エステルとしては、アクリル酸メチル、アクリル
酸エチル、アクリル酸プロピル、アクリル酸ブチ
ル、アクリル酸オクチル、アクリル酸ラウリル
や、メタクリル酸メチル、メタクリル酸エチル、
メタクリル酸プロピル、メタクリル酸ブチル、メ
タクリル酸オクチル、メタクリル酸ラウリルなど
を用いることができる。
Furthermore, in carrying out the electrostatic coating described above, a water-based paint is used as the paint. When using emulsion paint as a water-based paint, any paint such as acrylic emulsion paint, vinyl acetate emulsion paint, or styrene-butadiene emulsion paint can be used, but when used for painting cement tiles, it is difficult to It is preferable to use an acrylic emulsion paint. As the acrylic emulsion paint, acrylic ester emulsion paint, acrylic ester-styrene emulsion paint, methacrylic ester emulsion paint, methacrylic ester-styrene emulsion paint, etc. can be used. Styrene copolymer-based paints are suitable as paints for cement tiles because the styrene component improves water resistance, but on the other hand, the weather resistance slightly decreases, so styrene should be used at a ratio of 30% or less. Good. In addition, acrylic esters and methacrylic esters include methyl acrylate, ethyl acrylate, propyl acrylate, butyl acrylate, octyl acrylate, lauryl acrylate, methyl methacrylate, ethyl methacrylate,
Propyl methacrylate, butyl methacrylate, octyl methacrylate, lauryl methacrylate, etc. can be used.

上記アクリル系エマルジヨン塗料を用いる場
合、塗料の配合比率としては、樹脂分(固形分)
5〜60重量部、水20〜50重量部、顔料0〜70重量
部、添加剤0.1〜15重量部程度で用いられる。こ
の塗料の配合の一例を挙げれば次のとうりであ
る。
When using the above acrylic emulsion paint, the blending ratio of the paint is resin content (solid content).
The amount used is approximately 5 to 60 parts by weight, 20 to 50 parts by weight of water, 0 to 70 parts by weight of pigment, and 0.1 to 15 parts by weight of additives. An example of the formulation of this paint is as follows.

アクリル酸エステルエマルジヨン(固形分50%) 50重量部 顔 料 25 〃 添加剤 10 〃 水 15 〃 これに希釈水を30重量程度加えて使用に供す。 Acrylic acid ester emulsion (solid content 50%) 50 parts by weight Pigment 25〃 Additives 10〃 Wednesday 15〃 Add about 30 weight of dilution water to this and use it.

ここで、添加剤としては必要に応じて顔料分散
剤、消泡剤、成膜助剤、増粘剤、防腐剤、防かび
剤、凍結防止剤等が用いられ、顔料分散剤として
は例えばアルキルナフタレンスルホン酸ソーダの
ホルマリン縮合物、低分子量ポリアクリル酸アン
モン、低分子量スチレン−マレイン酸マンモン共
重合体などを用いることができ、消泡剤としては
N−オクチルアルコール、リン酸トリブチル、パ
インオイル、シリコール消泡剤などを用いること
ができ、成膜助剤としてはエチレングリコールモ
ノブチルエーテルやエチレングリコールモノエチ
ルエーテルなどのセロソルブやカルビトールなど
を用いることができ、増粘剤としてはポリビニル
アルコール、メチルセルロース、ヒドロキシエチ
ルセルロースなどを用いることができ、防かび剤
としてはスーパーADIT、メルタン、逆性石けん
カチナールCBなどを用いることができ、凍結防
止剤としてはエチレングリコールやジエチレング
リコールなどを用いることができる。
Here, as additives, pigment dispersants, antifoaming agents, film-forming aids, thickeners, preservatives, fungicides, antifreeze agents, etc. are used as necessary, and as pigment dispersants, for example, alkyl Formalin condensate of sodium naphthalene sulfonate, low molecular weight polyammonium acrylate, low molecular weight styrene-mammonium maleate copolymer, etc. can be used, and as antifoaming agents, N-octyl alcohol, tributyl phosphate, pine oil, Silicone antifoaming agents can be used, film-forming aids such as cellosolves and carbitol such as ethylene glycol monobutyl ether and ethylene glycol monoethyl ether can be used, and thickeners such as polyvinyl alcohol, methyl cellulose, Hydroxyethyl cellulose and the like can be used, as a fungicide, Super ADIT, Meltan, reverse soap Catinal CB, etc. can be used, and as an antifreeze agent, ethylene glycol, diethylene glycol, etc. can be used.

さらに上記静電塗装にあたつては、回転カツプ
1に溶剤を断続的に供給して回転カツプ1の洗浄
を行ないつつ、セメント瓦35への塗装を行な
う。溶剤としては、エチレングリコールモノブチ
ルエーテルやエチレングリコールモノエチルエー
テルなど、塗料の樹脂分を溶解しかつ水溶解性を
有する有機溶剤を用いるのが好ましい。水溶解性
を有すれば、この溶剤が水性塗料に混入された状
態で被塗物に塗装が行なわれても、塗膜に影響を
与えないためである。従つて水溶解性であればア
ルコール類なども溶剤として用いることが可能で
ある。この溶剤による回転カツプ1の洗浄の方式
としては次に示す如きものがある。第5図aのも
のは回転カツプ1の外側斜め後方にノズル37を
配してノズル37より溶剤を回転カツプ1の先部
外周にスプレーするようにしたものであり、溶剤
がナイフエツジ部7に供給されることにより、ナ
イフエツジ部7において水性塗料が乾燥しようと
しても樹脂分は溶剤によつて溶解され、また仮に
若干乾燥が生じても乾燥した樹脂分は溶剤によつ
て再溶解され、塗料の乾燥被膜がナイフエツジ部
7に付着堆積することを防止するものである。第
5図bのものは回転カツプ1の斜め前方よりノズ
ル37で溶剤を回転カツプ1にスプレーするよう
にしたものであり、このものでは溶剤はナイフエ
ツジ部7とともに第1筒体3の内周にも供給さ
れ、乾燥被膜がナイフエツジ部7や第1筒体3内
面に付着堆積することを防止する。第5図cのも
のは第1筒体3の後端内に塗料供給パイプ5とと
もに溶剤供給パイプ38を導入し、溶剤供給パイ
プ38の先端より溶剤を第1筒体3の内周に供給
するようにしたものであり、このものでは乾燥被
膜が第1筒体3の内周に付着堆積することを防止
する。上記第5図a乃至cのものにあつては、塗
装を1分間行なう毎に5秒間程度溶剤の供給を行
なうのが、塗料の付着堆積防止上好ましいが溶剤
の供給時間の設定は必要に応じて任意である。ま
た、第5図dのものは第2筒体4の外周にさらに
第3筒体39を被嵌し、第2筒体4と第3筒体3
9との間に形成される環状中空室40に溶剤供給
管41より溶剤を供給し、第2筒体4と第3筒体
39との間の間隙42より溶剤をナイフエツジ部
7外周面に供給し、ナイフエツジ部7に乾燥被膜
9が付着堆積することを防止するようにしたもの
である。この場合は、溶剤は連続して供給するこ
とが可能である。上記各実施例にあつて、溶剤の
供給量は塗料100重量部に対して水約10重量部と
なるよう毎分20c.c.〜1000c.c.程度が一般的で、溶剤
を断続的に供給する場合は、例えば1分毎に5秒
間溶剤の供給をする場合はこの5秒間に上記の溶
剤の量を供給することになり、連続的に溶剤を供
給する場合は1分間に上記の溶剤の量を供給する
ことになる。
Furthermore, in the electrostatic coating, the cement tiles 35 are painted while the rotating cup 1 is being cleaned by intermittently supplying a solvent to the rotating cup 1. As the solvent, it is preferable to use an organic solvent that dissolves the resin component of the paint and has water solubility, such as ethylene glycol monobutyl ether or ethylene glycol monoethyl ether. This is because if the solvent is water-soluble, it will not affect the coating film even if the solvent is mixed into the water-based paint and applied to the object to be coated. Therefore, alcohols can also be used as a solvent if they are water-soluble. The following methods are available for cleaning the rotary cup 1 with this solvent. In the case of FIG. 5a, a nozzle 37 is disposed diagonally rearward on the outside of the rotary cup 1 so that the solvent is sprayed from the nozzle 37 onto the outer periphery of the tip of the rotary cup 1, and the solvent is supplied to the knife edge portion 7. As a result, even if the water-based paint tries to dry at the knife edge part 7, the resin content will be dissolved by the solvent, and even if some drying occurs, the dried resin content will be re-dissolved by the solvent, and the paint will not dry. This prevents the coating from adhering and accumulating on the knife edge portion 7. In the case shown in FIG. 5b, the solvent is sprayed onto the rotary cup 1 with a nozzle 37 from diagonally in front of the rotary cup 1. In this case, the solvent is sprayed onto the inner periphery of the first cylindrical body 3 together with the knife edge portion 7. is also supplied to prevent the dry film from adhering and accumulating on the knife edge portion 7 and the inner surface of the first cylindrical body 3. In the case shown in FIG. 5c, a solvent supply pipe 38 is introduced together with the paint supply pipe 5 into the rear end of the first cylinder 3, and the solvent is supplied from the tip of the solvent supply pipe 38 to the inner circumference of the first cylinder 3. This prevents the dry film from adhering and accumulating on the inner periphery of the first cylindrical body 3. For the products shown in Figure 5 a to c above, it is preferable to supply the solvent for about 5 seconds every 1 minute of painting to prevent paint buildup, but the solvent supply time may be set as necessary. is optional. In addition, in the case of FIG. 5d, a third cylinder 39 is further fitted on the outer periphery of the second cylinder 4,
A solvent is supplied from a solvent supply pipe 41 to an annular hollow chamber 40 formed between the second cylindrical body 4 and the third cylindrical body 39, and the solvent is supplied to the outer peripheral surface of the knife edge portion 7 from a gap 42 between the second cylindrical body 4 and the third cylindrical body 39. However, the dry film 9 is prevented from being deposited on the knife edge portion 7. In this case, the solvent can be fed continuously. In each of the above examples, the amount of solvent supplied is generally about 20 c.c. to 1000 c.c. per minute, so that the amount of water is approximately 10 parts by weight per 100 parts by weight of the paint, and the solvent is supplied intermittently. For example, if the solvent is supplied for 5 seconds every minute, the above amount of solvent will be supplied in these 5 seconds, and if the solvent is continuously supplied, the above amount of solvent will be supplied in 1 minute. amount will be supplied.

上記第5図a乃至dの方式にあつて、各々を単
独で用いることもできるが、これらを組み合わせ
て使用することもできる。例えば、第5図aのも
のと第5図bのものとの組合せ、第5図cのもの
と第5図dのものの組合せ、第5図aのものと第
5図cのものとの組合せ、第5図bと第5図dの
ものとの組合せ等である。このように組合せて使
用すれば、回転カツプ1の内外面の洗浄を同時に
効率よく行なうことができることになる。
In the systems shown in FIGS. 5a to 5d above, each can be used alone, but they can also be used in combination. For example, a combination of Figure 5a and Figure 5b, a combination of Figure 5c and Figure 5d, and a combination of Figure 5a and Figure 5c. , a combination of those in FIGS. 5b and 5d, etc. When used in combination in this manner, the inner and outer surfaces of the rotary cup 1 can be efficiently cleaned at the same time.

第6図a,bは本発明に用いる回転カツプ1の
他の実施例を示すもので、回転カツプ1は第1筒
体52に第2筒体53を被装して形成せられるも
のであり、第1筒体52の後部中心に一体突設し
た筒軸52aを回転軸54の先端部に螺合して取
付けてある。第1筒体52は奥底中心より前方に
向つて順次テーパ状に連続的に拡径した内周面を
有し、第1筒体52の奥底面中心には塗料出口5
5を穿孔してあつて、この塗料出口55は筒軸5
2aの透孔を介して回転軸54の軸心部に軸方向
に亘つて穿設してある塗料供給路56に連通して
ある。また第1筒体52の先端にはテーパ傾斜を
更に急な傾斜としてナイフエツジ部7を設けてあ
る。一方第2筒体53は後底部と、第1筒体52
の後底部との間に環状中空室6を形成してあつ
て、この環状中空室6は第1筒体52の筒軸52
aの後部を螺合せる回転軸54の先部外周に周設
した鍔体54aに等間隔に複数個穿設した連通路
59に連通させてある。回転軸54は本体60内
に軸受64によつて回転自在に取付けられ、駆動
軸69によりプーリ71と伝導ベルト72とを介
して回転軸54は高速で回転駆動される。本体6
0内にはエアー溜り室66が形成して連通路59
と連通せしめてあり、このエアー溜り66は外部
より圧縮エア供給パイプ67を通じてエアが供給
され、前記鍔体54aの連通路59を介して回転
カツプ1の環状中空室6へエアを送り込むことが
できるようになつている。回転軸54の塗料供給
路56の後端開口部は本体60に形成した塗料溜
り75にのぞんでおり、塗料供給パイプ76を介
して供給される水性塗料は塗料溜り75、塗料供
給路50を通つて回転カツプ1に設けた塗料出口
55へ供給されるようになつている。77は塗料
供給路56の中心軸方向には一端が塗料溜り75
で固定され他端が塗料出口55より第1筒体52
内にやや突出した軸体で、この軸体77の他端に
はワツシヤのような塗料拡散板78を取付けてあ
つてこの塗料拡散板78で塗料出口55より出て
くる塗料を第1筒体52の内周面に沿うように拡
散できるようになつている。このものにあつて
は、塗料出口55より塗料が第1筒体52内に供
給されると、塗料には回転カツプ1の遠心力が働
き、また塗料拡散板78に当つて内筒体52の内
周面に広がり乍ら同時に内筒体52の内周面のテ
ーパーに沿つて先端方向に薄膜状になりつつ移動
し、ナイフエツジ部7に供給された塗料は静電霧
化される。
6a and 6b show another embodiment of the rotary cup 1 used in the present invention, in which the rotary cup 1 is formed by covering a first cylindrical body 52 with a second cylindrical body 53. A cylindrical shaft 52a integrally protruding from the center of the rear portion of the first cylindrical body 52 is screwed onto the tip of the rotating shaft 54. The first cylindrical body 52 has an inner circumferential surface that is tapered and continuously enlarged in diameter from the center of the innermost part toward the front.
5 is bored, and this paint outlet 55 is connected to the cylinder shaft 5.
It communicates with a paint supply passage 56 which is bored in the axial direction of the rotating shaft 54 through the through hole 2a. Furthermore, a knife edge portion 7 is provided at the tip of the first cylindrical body 52 by making the taper slope even steeper. On the other hand, the second cylindrical body 53 has a rear bottom portion and a first cylindrical body 52.
An annular hollow chamber 6 is formed between the rear bottom part and the cylinder axis 52 of the first cylinder body 52.
It communicates with a plurality of communicating passages 59 formed at equal intervals in a collar body 54a provided around the outer periphery of the tip of the rotating shaft 54 to which the rear part of the rotary shaft 54 is screwed. The rotating shaft 54 is rotatably mounted in the main body 60 by a bearing 64, and is driven to rotate at high speed by a drive shaft 69 via a pulley 71 and a transmission belt 72. Main body 6
An air reservoir chamber 66 is formed in the interior of the communication passage 59.
Air is supplied to this air reservoir 66 from the outside through a compressed air supply pipe 67, and air can be sent to the annular hollow chamber 6 of the rotary cup 1 through the communication passage 59 of the collar body 54a. It's becoming like that. The rear end opening of the paint supply path 56 of the rotating shaft 54 extends into a paint reservoir 75 formed in the main body 60, and the water-based paint supplied via the paint supply pipe 76 passes through the paint reservoir 75 and the paint supply path 50. The paint is then supplied to a paint outlet 55 provided in the rotary cup 1. 77 is a paint reservoir 75 at one end in the direction of the central axis of the paint supply path 56.
The other end is connected to the first cylindrical body 52 from the paint outlet 55.
It is a shaft body that slightly protrudes inward, and a paint diffusion plate 78 like a washer is attached to the other end of this shaft body 77. This paint diffusion plate 78 directs the paint coming out from the paint outlet 55 to the first cylinder. It is designed so that it can be diffused along the inner circumferential surface of 52. In this case, when the paint is supplied into the first cylindrical body 52 from the paint outlet 55, the centrifugal force of the rotary cup 1 acts on the paint, and the paint hits the paint diffusion plate 78, causing the inner cylindrical body 52 to The paint spreads on the inner peripheral surface and at the same time moves toward the tip along the taper of the inner peripheral surface of the inner cylindrical body 52 in the form of a thin film, and the paint supplied to the knife edge portion 7 is electrostatically atomized.

かかる回転カツプ1を用いる場合、第5図cの
場合のような溶剤を回転カツプ1内に滴下供給す
る方式では、第6図aのように軸体77の外周に
溶剤供給管61を配設して溶剤供給パイプ62よ
り溶剤供給管61に溶剤を通し、溶剤供給管61
の先端より回転カツプ1内に溶剤を供給するよう
にする。また第5図dの場合のような溶剤の供給
方式では、第5図dの場合と同様に第6図bに示
す如く第2筒体53の外周に第3筒体39を被嵌
して第2筒体53と第3筒体39との間の環状中
空室40に溶剤供給パイプ38より溶剤を供給す
るようにすればよい。さらに、第2筒体53と第
3筒体39との間に溶剤を供給して溶剤をナイフ
エツジ部7に供給するものであつては、回転カツ
プ1の回転による遠心力で溶剤はナイフエツジ部
7に供給される前に外方へ飛散するおそれがある
が、この場合は第3筒体39の外周にさらに第4
筒体62を被嵌し、第6図cのように第3筒体3
9と第4筒体62との後端間に全周に亘つて複数
本の圧縮エア供給パイプ63の先端を挿入し、圧
縮エア供給パイプ63より第3筒体39と第3筒
体62との間に圧縮エアを吹き込んで先端間より
環筒状にジエツト気流を吹き出してやれば、この
環筒状ジエツト気流で溶剤の飛散を規制して溶剤
を確実にナイフエツジ部7に供給できるものであ
る。尚、上記回転カツプ1にあつて、第5図a,
bのような方式で溶剤を供給する場合は溶剤供給
管61や第3筒体39、第4筒体62などの構成
が不要となるのはもちろんである。
When using such a rotary cup 1, in the case of dripping the solvent into the rotary cup 1 as shown in FIG. Then, pass the solvent from the solvent supply pipe 62 to the solvent supply pipe 61.
The solvent is supplied into the rotating cup 1 from the tip of the cup. In addition, in the solvent supply method as shown in FIG. 5d, the third cylinder 39 is fitted around the outer periphery of the second cylinder 53 as shown in FIG. 6b, as in the case of FIG. 5d. The solvent may be supplied to the annular hollow space 40 between the second cylindrical body 53 and the third cylindrical body 39 from the solvent supply pipe 38. Furthermore, if the solvent is supplied between the second cylindrical body 53 and the third cylindrical body 39 and the solvent is supplied to the knife edge part 7, the centrifugal force caused by the rotation of the rotary cup 1 causes the solvent to be supplied to the knife edge part 7. There is a risk that it will scatter outward before being supplied to the third cylinder 39, but in this case, there is a fourth cylinder on the outer periphery of the third cylinder
The third cylinder 3 is fitted with the cylinder 62 as shown in FIG. 6c.
The tips of a plurality of compressed air supply pipes 63 are inserted between the rear ends of the third cylinder 39 and the fourth cylinder 62 over the entire circumference, and the compressed air supply pipes 63 connect the third cylinder 39 and the third cylinder 62. If compressed air is blown between the ends and a jet air stream is blown out in an annular cylindrical shape from between the tips, the solvent can be reliably supplied to the knife edge portion 7 by controlling the scattering of the solvent with this annular cylindrical jet air flow. In addition, regarding the above-mentioned rotating cup 1, Fig. 5a,
Of course, when the solvent is supplied using the method shown in b, the configurations such as the solvent supply pipe 61, the third cylindrical body 39, and the fourth cylindrical body 62 become unnecessary.

尚、上記各実施例では塗料を霧化する回転円縁
として回転カツプ1を用いたが、回転円縁として
回転デイスク1′を用いてもよいのはもちろんで
ある。すなわち、回転デイスク1′はモータ80
によつて回転駆動されつつ上下往復駆動され、塗
料供給パイプ5より供給した塗料を回転デイスク
1′の回転による遠心力で薄膜化して、回転デイ
スク1′の端縁で静電霧化するようにしたもので
あり、このものにあつて、第5図aやbのような
方式で洗浄を行なう場合は第7図aのように回転
デイスク1′の下方もしくは上方にノズル37を
配設して、回転デイスク1′の下面やエツジ部分
の洗浄を行ない、また第5図cのような方式で溶
剤を供給するには第7図bのように回転デイスク
1′の中心に回転デイスク1′を共に回転する溶剤
供給パイプ38を通して、溶剤供給パイプ38の
回転によつて溶剤を遠心力で飛散させ回転デイス
ク1′の下面の洗浄を行なうものである。回転デ
イスク1′として示した第7図のものは上方より
支持して上下させるようにしたものであるが、回
転デイスク1′を下方より支持して上下させるよ
うにしてもよいのはもちろんである。
In each of the embodiments described above, the rotary cup 1 is used as the rotating rim for atomizing the paint, but it goes without saying that the rotating disc 1' may also be used as the rotating rim. That is, the rotating disk 1' is driven by the motor 80.
The paint supplied from the paint supply pipe 5 is turned into a thin film by the centrifugal force caused by the rotation of the rotary disk 1', and electrostatically atomized at the edge of the rotary disk 1'. When cleaning this product using the method shown in Figures 5a and 5b, the nozzle 37 is arranged below or above the rotary disk 1' as shown in Figure 7a. To clean the bottom surface and edges of the rotary disk 1', and to supply solvent as shown in FIG. 5c, place the rotary disk 1' in the center of the rotary disk 1' as shown in FIG. 7b. The rotation of the solvent supply pipe 38 causes the solvent to be scattered by centrifugal force through the solvent supply pipe 38 which also rotates, thereby cleaning the lower surface of the rotary disk 1'. Although the rotary disk 1' shown in FIG. 7 is supported from above and moved up and down, it is of course possible to support the rotary disk 1' from below and move it up and down. .

上記のように本発明は、回転円縁より水性塗料
を静電霧化して静電塗装するにあたつて、塗料を
連続して供給している間に連続または断続して、
回転円縁に水性塗料の樹脂分を溶解する溶剤を供
給して回転円縁の洗浄を行なうようにしたので、
水性塗料が乾燥しても乾燥被膜は直ちに溶剤に溶
解されて、水性塗料が乾燥した乾燥被膜が回転円
縁に付着して堆積することを防止できるものであ
り、乾燥被膜の付着堆積に起因する塗料の静電霧
化の効率の低下や塗装パターンの乱れの発生を防
止できるものであつて、省資源上や作業環境、大
気汚染の防止上好ましい水性塗料を支障なく回転
円縁による静電塗装に適用できるものである。
As described above, in electrostatically atomizing a water-based paint from a rotating circular edge for electrostatic painting, the present invention continuously or intermittently supplies the paint while the paint is being continuously supplied.
Since the rotating rim is cleaned by supplying a solvent that dissolves the resin in the water-based paint to the rotating rim,
Even if the water-based paint dries, the dried film is immediately dissolved in the solvent, which prevents the dried water-based paint from adhering to and accumulating on the rotating rim, which is caused by the adhesion and accumulation of the dry film. Electrostatic coating with a rotating circular edge that can prevent water-based paints from reducing the efficiency of electrostatic atomization of paint and disrupting the paint pattern, and is preferred from the standpoint of resource conservation, work environment, and prevention of air pollution. It can be applied to

本発明において樹脂分を溶解する溶剤としては
樹脂分を膨潤させるものであつてもよい。
In the present invention, the solvent for dissolving the resin component may be one that swells the resin component.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は回転カツプを示す断面図、第2図は本
発明の一実施例を示す全体図、第3図は同上の一
部の断面図、第4図は同上の塗装状態を示す斜視
図、第5図a乃至dは同上の溶剤供給の各方式を
示す断面図、第6図a乃至c乃至第7図a,bは
同上の他の実施例における溶剤供給の各方式を示
す断面図であつて、1は回転カツプ、1′は回転
デイスクである。
Fig. 1 is a sectional view showing the rotary cup, Fig. 2 is an overall view showing an embodiment of the present invention, Fig. 3 is a sectional view of a part of the same, and Fig. 4 is a perspective view showing the painted state of the same. , FIGS. 5 a to d are cross-sectional views showing each method of solvent supply in the same embodiment, and FIGS. 6 a to c to FIGS. 7 a and b are cross-sectional views showing each method of solvent supply in other embodiments of the same. 1 is a rotating cup, and 1' is a rotating disk.

Claims (1)

【特許請求の範囲】 1 回転円縁より水性塗料を静電霧化して静電塗
装するにあたつて、塗料を連続して供給している
間に連続または断続して回転円縁に水性塗料の樹
脂分を溶解する溶剤を供給して回転円縁の洗浄を
行うことを特徴とする静電塗装方法。 2 溶剤として水溶解性を有するものを使用する
ことを特徴とする特許請求の範囲第1項記載の静
電塗装方法。
[Scope of Claims] 1. When electrostatically atomizing water-based paint from the rotating circular edge for electrostatic painting, the water-based paint is continuously or intermittently applied to the rotating circular edge while the paint is continuously supplied. An electrostatic coating method characterized by cleaning the rotating circular edge by supplying a solvent that dissolves the resin. 2. The electrostatic coating method according to claim 1, wherein a water-soluble solvent is used as the solvent.
JP9948580A 1980-07-21 1980-07-21 Electrostatic coating method Granted JPS5724673A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP9948580A JPS5724673A (en) 1980-07-21 1980-07-21 Electrostatic coating method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP9948580A JPS5724673A (en) 1980-07-21 1980-07-21 Electrostatic coating method

Publications (2)

Publication Number Publication Date
JPS5724673A JPS5724673A (en) 1982-02-09
JPH0146187B2 true JPH0146187B2 (en) 1989-10-06

Family

ID=14248601

Family Applications (1)

Application Number Title Priority Date Filing Date
JP9948580A Granted JPS5724673A (en) 1980-07-21 1980-07-21 Electrostatic coating method

Country Status (1)

Country Link
JP (1) JPS5724673A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2561529B2 (en) * 1988-10-25 1996-12-11 富士写真フイルム株式会社 Electrostatic coating head cleaning method and cleaning device
WO2019156178A1 (en) * 2018-02-07 2019-08-15 本田技研工業株式会社 Method for cleaning paint spray gun

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6014623B2 (en) * 1978-09-28 1985-04-15 日本ランズバ−グ株式会社 electrostatic painting equipment

Also Published As

Publication number Publication date
JPS5724673A (en) 1982-02-09

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