JPH0148480B2 - - Google Patents
Info
- Publication number
- JPH0148480B2 JPH0148480B2 JP59022512A JP2251284A JPH0148480B2 JP H0148480 B2 JPH0148480 B2 JP H0148480B2 JP 59022512 A JP59022512 A JP 59022512A JP 2251284 A JP2251284 A JP 2251284A JP H0148480 B2 JPH0148480 B2 JP H0148480B2
- Authority
- JP
- Japan
- Prior art keywords
- heat exchanger
- ceramic tube
- ceramic
- fluid
- heated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F21/00—Constructions of heat-exchange apparatus characterised by the selection of particular materials
- F28F21/04—Constructions of heat-exchange apparatus characterised by the selection of particular materials of ceramic; of concrete; of natural stone
Landscapes
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明は各種工業炉から排出される排ガスから
の熱回収等に使用される直交流形の熱交換器に関
するものである。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a cross-flow type heat exchanger used for recovering heat from exhaust gas discharged from various industrial furnaces.
(従来技術)
従来の直交流形の熱交換器は被加熱流体を流通
させる伝熱管として主にステンレス鋼管が使用さ
れているため、1000℃以上の高温の排ガスとの熱
交換には用いることができぬ欠点があつた。そこ
で、特公昭57−51037号公報に示されるように、
耐熱性及び耐腐食性に優れたセラミツク管を伝熱
管に用いる試みもなされているが、上記公報に示
される熱交換器は均一な肉薄のセラミツク管の両
端部を耐熱部材により支持する構造であるため、
高温加熱流体と接触してセラミツク管に大きい熱
膨張が生ずるとセラミツク管の両端部が破損され
ることがあり、また、セラミツク管と耐熱部材と
の熱膨張差により両者の接合面からガスリークを
生ずる虞れがあつた。更にまた、接合面からガス
リークを防止するために耐熱部材をセラミツク管
2に押圧するスプリングを強力なものとすると耐
熱部材と接するセラミツク管の両端部に欠けを生
じ易い欠点もあつた。(Prior art) Conventional cross-flow type heat exchangers mainly use stainless steel pipes as heat transfer tubes for circulating the heated fluid, so they cannot be used for heat exchange with high-temperature exhaust gas of 1000°C or higher. There was a drawback that I couldn't do it. Therefore, as shown in Special Publication No. 57-51037,
Attempts have been made to use ceramic tubes with excellent heat resistance and corrosion resistance as heat transfer tubes, but the heat exchanger shown in the above publication has a structure in which both ends of a uniformly thin ceramic tube are supported by heat-resistant members. For,
If large thermal expansion occurs in the ceramic tube when it comes into contact with high-temperature heating fluid, both ends of the ceramic tube may be damaged, and the difference in thermal expansion between the ceramic tube and the heat-resistant member may cause gas leakage from the joint surface between the two. I was afraid. Furthermore, if the spring that presses the heat-resistant member against the ceramic tube 2 is made strong in order to prevent gas leakage from the joint surface, there is a drawback that both ends of the ceramic tube that come into contact with the heat-resistant member are likely to be chipped.
(発明の目的)
本発明はこのような従来の問題点を解決して
1000℃以上の高温度の排ガスにも使用することが
できることは勿論、セラミツク管の破損やガスリ
ークの虞れがなく、しかも極めて優れた熱交換効
率を達成することができる熱交換器を目的として
完成されたものである。(Object of the invention) The present invention solves these conventional problems.
The aim was to create a heat exchanger that could not only be used for high-temperature exhaust gases of 1000℃ or higher, but also eliminate the risk of ceramic tube damage or gas leaks, and achieve extremely high heat exchange efficiency. It is what was done.
(発明の構成)
本発明は高温加熱流体が貫流する枠体内に被加
熱流体が貫流する通孔を有するセラミツク管が多
数架設された直交流形の熱交換器において、前記
セラミツク管を中央部が肉薄で両端部が外周方向
に膨らんだ肉厚のものとし、かつ両端部の端面を
凸面状に形成するとともに、これらの端面を軸方
向のスプリング力により凹面状の接合面を有する
壁面構成体にそれぞれ密着させたものであり、以
下、図示の2パス式熱交換器の実施例により詳細
に説明する。(Structure of the Invention) The present invention provides a cross-flow type heat exchanger in which a large number of ceramic tubes each having a through hole through which a heated fluid flows is installed in a frame body through which a high-temperature heating fluid flows. The wall structure is thin and thick with both ends bulging in the outer circumferential direction, and the end faces of both ends are formed into a convex shape, and these end faces are formed into a wall structure having a concave joint surface by an axial spring force. They are brought into close contact with each other, and will be described in detail below using an example of a two-pass heat exchanger shown in the drawings.
図中1は上下両面に開口部を有し、その内部を
排ガス等の高温加熱流体が矢印方向に貫流する流
路に形成した金属製の枠体であり、2は該枠体1
内に高温加熱流体の貫流方向と直角方向に多数架
設されたセラミツク管である。セラミツク管2は
炭化珪素のような耐熱性と耐腐食性に優れたセラ
ミツク材料から成るもので、中央部3は肉厚が1
mm〜10mm程度の肉薄のものに形成され、両端部4
は図示のように中央部3よりも肉厚とされたうえ
その端面5を凸面状に形成したものである。セラ
ミツク管2の両端部4を肉厚とするには第3図の
ように端部4の肉厚を外周方向に増大させても、
あるいは第4図、第5図のように一方又は両方の
端部にシール材6を介して炭化珪素質のエンドピ
ース7を接合させてもいずれの構造としてもよ
い。しかしセラミツク管2はその内部に空気その
他の被加熱流体が貫通する通孔8を有するもので
あり、両端部4の肉厚を内径方向に増大させると
通孔8の内径が両端部において縮小されて圧力損
失を増大させることとなるので、図示のように通
孔8の中央部の内径と両端部の内径がほぼ同一と
なる構造とすることが好ましい。セラミツク管2
の中央部3の肉薄部分には多数のフイン9が形成
されてその伝熱面積を拡大しており、また、その
内部にも必要に応じて凹凸を形成したり分流体を
挿入することもできる。第1図及び第2図に示さ
れるように、これらのセラミツク管2の肉厚の両
端部4は、その通孔8と連通する透孔10を中央
に有し積重されることにより連続した壁体を構成
する6角柱状の壁面構成体11によつてそれぞれ
支持されている。壁面構成体11もセラミツク管
2と同様に炭化珪素のようなセラミツク材料から
成り、セラミツク管2の両端部4の凸面状の端部
5との接合面12は凹面状に凹ませて仮にセラミ
ツク管2に熱歪によるわん曲が生じてもセラミツ
ク管2の両端部4との間に気密性が保持されるよ
うにしている。これらの壁面構成体11の一方は
枠体1の左側の壁面13にアダプター14を介し
て支持され、壁面構成体11の他方は枠体1の右
側の壁面15に伸縮機構16をはさんで滑動自在
に支持されている。伸縮機構16は長尺のアダプ
ター17とその外周に設けられたコイルスプリン
グ18とから構成されるもので、この軸方向に作
用するスプリング力によつて各セラミツク管2は
個別に枠体1の内部に伸縮自在に支持され、仮に
各セラミツク管2の相互間に熱膨張差が生じても
積重された壁面構成体11相互間がスライドする
のみでセラミツク管2等の過大な応力がかかるこ
とが防止されている。なお、19は第1パスを形
成する所定のセラミツク管2中へ被加熱流体を導
入するための流体供給室、20は第1パスのセラ
ミツク管2中を通過してきた被加熱流体を混合し
たうえ第2パスのセラミツク管2中へ循環させる
被加熱流体混合室、21は第2パスを出た被加熱
流体を捕集する加熱流体室である。 In the figure, 1 is a metal frame having openings on both the upper and lower sides, and the inside thereof is formed into a flow path through which high-temperature heated fluid such as exhaust gas flows in the direction of the arrow, and 2 is the frame 1.
This is a ceramic tube in which a large number of ceramic tubes are installed in a direction perpendicular to the flow direction of high-temperature heating fluid. The ceramic tube 2 is made of a ceramic material with excellent heat resistance and corrosion resistance, such as silicon carbide, and the central portion 3 has a wall thickness of 1.
It is formed with a thin wall of about 10 mm to 10 mm, and both ends 4
As shown in the figure, it is thicker than the central portion 3, and its end surfaces 5 are formed in a convex shape. In order to make both ends 4 of the ceramic tube 2 thick, the thickness of the ends 4 can be increased in the outer circumferential direction as shown in FIG.
Alternatively, as shown in FIGS. 4 and 5, an end piece 7 made of silicon carbide may be joined to one or both ends via a sealing material 6, or any structure may be adopted. However, the ceramic tube 2 has a through hole 8 inside thereof through which air or other fluid to be heated passes, and if the wall thickness of both ends 4 is increased in the inner diameter direction, the inside diameter of the through hole 8 is reduced at both ends. Therefore, it is preferable that the inner diameter of the central portion of the through hole 8 is substantially the same as the inner diameter of both ends, as shown in the figure. Ceramic tube 2
A large number of fins 9 are formed in the thin part of the central part 3 to expand the heat transfer area, and it is also possible to form irregularities inside the fins or insert a dividing fluid as necessary. . As shown in FIGS. 1 and 2, both thick-walled ends 4 of these ceramic tubes 2 have a through hole 10 in the center that communicates with the through hole 8, and are continuous when stacked. Each is supported by a hexagonal columnar wall structure 11 that constitutes a wall. Similarly to the ceramic tube 2, the wall structure 11 is also made of a ceramic material such as silicon carbide, and the joint surfaces 12 with the convex end portions 5 of both ends 4 of the ceramic tube 2 are recessed into a concave shape to temporarily form a ceramic tube. Even if curvature occurs in the ceramic tube 2 due to thermal strain, airtightness is maintained between the ceramic tube 2 and both ends 4. One of these wall structures 11 is supported by the left wall surface 13 of the frame 1 via an adapter 14, and the other wall structure 11 slides on the right wall surface 15 of the frame 1 with a telescopic mechanism 16 in between. freely supported. The expansion mechanism 16 is composed of a long adapter 17 and a coil spring 18 provided on its outer periphery, and each ceramic tube 2 is individually moved inside the frame 1 by the spring force acting in the axial direction. Even if a difference in thermal expansion occurs between the ceramic tubes 2, the stacked wall structures 11 will simply slide, and excessive stress will not be applied to the ceramic tubes 2, etc. Prevented. Note that 19 is a fluid supply chamber for introducing the fluid to be heated into a predetermined ceramic tube 2 forming the first pass, and 20 is a chamber for mixing the fluid to be heated that has passed through the ceramic tube 2 of the first pass. A heated fluid mixing chamber 21 circulates the heated fluid into the ceramic tube 2 of the second pass, and a heated fluid chamber 21 collects the heated fluid exiting the second pass.
このように構成されたものは、枠体1の内部に
各種の工業炉から排出された排ガス等の高温加熱
流体を供給するとともに枠体1の内部に多数架設
されたセラミツク管2の内部へ流体供給室19か
ら空気のような被加熱流体を供給すれば、被加熱
流体はセラミツク管2の壁面を介して高温加熱流
体から熱を受けつつ被加熱流体混合室20へ入
り、更に第2パスのセラミツク管2を経て加熱流
体室21へ取出されることは従来のものと同様で
ある。しかし、本発明においてはセラミツク管2
を中央部3が肉薄で両端部4が肉厚のものとした
ので高温加熱流体と被加熱流体との間の熱交換は
肉薄の中央部3を介して極めて効率良く行われる
うえセラミツク管2に大きい熱膨張が生じた場合
にも肉厚化されて強度が増加された両端部4が破
損することがない。しかも、肉厚の両端部4の端
面5を凸面状に形成して壁面構成体11の凹面状
の接合面12に軸方向にスプリング力によつて押
圧状態で密着させたので、仮にセラミツク管2に
熱歪によるわん曲が生じてもガスリークの生ずる
虞れがなく、また、伸縮機構16のコイルスプリ
ング18をガスクリークを完全に防止できる強力
なものとしてもセラミツク管2の肉厚の両端部4
に欠け等を生ずる虞れのないものである。 This structure supplies high-temperature heating fluid such as exhaust gas discharged from various industrial furnaces to the inside of the frame 1, and also supplies the fluid to the inside of a large number of ceramic pipes 2 installed inside the frame 1. When a heated fluid such as air is supplied from the supply chamber 19, the heated fluid enters the heated fluid mixing chamber 20 while receiving heat from the high-temperature heated fluid through the wall surface of the ceramic tube 2, and further passes through the second pass. The process of taking out the fluid through the ceramic tube 2 and into the heated fluid chamber 21 is the same as in the conventional system. However, in the present invention, the ceramic tube 2
Since the central part 3 is thin and both end parts 4 are thick, heat exchange between the high-temperature heated fluid and the fluid to be heated is carried out extremely efficiently through the thin central part 3. Even if large thermal expansion occurs, both ends 4, which are thickened and have increased strength, will not be damaged. Moreover, since the end surfaces 5 of the thick end portions 4 are formed in a convex shape and pressed tightly against the concave joint surface 12 of the wall structure 11 in the axial direction by a spring force, the ceramic tube 2 There is no risk of gas leakage even if curved due to thermal strain occurs in the ceramic tube 2, and the coil spring 18 of the expansion mechanism 16 is strong enough to completely prevent gas leakage.
There is no risk of chipping or the like.
(発明の効果)
本発明は以上の説明からも明らかなように、金
属製の伝熱管を使用した従来の直交流形の熱交換
器によつては熱回収を行うことができなかつた
1000℃以上の高温の排ガスや腐食性のガスからも
効率良く熱回収を行うことができるものであり、
また、高温加熱流体との接触によりセラミツク管
に大きい熱膨張が生じた場合にもセラミツク管の
両端部が破損されたりガスリークを生じたりする
虞れのないものである。しかも、高温加熱流体と
被加熱硫体との熱交換は肉薄の中央部を介して効
率良く行われるので極めて高い熱交換効率を得る
ことができるものであり、在来のこの種熱交換器
の問題点を解消したものとして業界の発展に寄与
するところ大なものである。(Effects of the Invention) As is clear from the above description, the present invention has an advantage in that it is not possible to recover heat with the conventional cross-flow type heat exchanger using metal heat transfer tubes.
It can efficiently recover heat from high-temperature exhaust gas of 1000℃ or more and corrosive gas.
Further, even if large thermal expansion occurs in the ceramic tube due to contact with high-temperature heating fluid, there is no risk of damage to both ends of the ceramic tube or gas leakage. Furthermore, heat exchange between the high-temperature heating fluid and the heated sulfur body is carried out efficiently through the thin central part, making it possible to obtain extremely high heat exchange efficiency, which is superior to conventional heat exchangers of this type. It is a major contribution to the development of the industry as it solves problems.
第1図は本発明の実施例を示す一部切欠正面
図、第2図は同じく要部の一部切欠正面図、第3
図はセラミツク管の一部切欠正面図、第4図およ
び第5図は他の実施例のセラミツク管を示す一部
切欠正面図である。
1:枠体、2:セラミツク管、3:中央部、
4:両端部、5:端面、9:フイン。
FIG. 1 is a partially cutaway front view showing an embodiment of the present invention, FIG. 2 is a partially cutaway front view of the main part, and FIG.
The figure is a partially cutaway front view of a ceramic tube, and FIGS. 4 and 5 are partially cutaway front views showing ceramic tubes of other embodiments. 1: Frame body, 2: Ceramic tube, 3: Center part,
4: both ends, 5: end face, 9: fin.
Claims (1)
体が貫流する通孔8を有するセラミツク管2が多
数架設された直交流形の熱交換器において、前記
セラミツク管2を中央部3が肉薄で両端部4が外
周方向に膨らんだ肉厚のものとし、かつ両端部4
の端面5を凸面状に形成するとともに、これらの
端面5を軸方向のスプリング力により凹面状の接
合面12を有する壁面構成体11にそれぞれ密着
させたことを特徴とする熱交換器。 2 セラミツク管2を中央部3の肉薄部分表面に
フイン9を形成したものとした特許請求の範囲第
1項記載の熱交換器。 3 セラミツク管2を中央部3の肉厚が1mm−10
mmであるものとした特許請求の範囲第1項または
第2項記載の熱交換器。 4 セラミツク管2を炭化珪素質とした特許請求
の範囲第1項または第2項または第3項記載の熱
交換器。[Scope of Claims] 1. In a cross-flow type heat exchanger in which a large number of ceramic tubes 2 having through holes 8 through which a fluid to be heated flows is installed in a frame body 1 through which a high-temperature heated fluid flows, the ceramic tubes 2 The central portion 3 is thin and both end portions 4 are thick and bulge in the outer circumferential direction, and both end portions 4 are thick.
A heat exchanger characterized in that the end faces 5 of the heat exchanger are formed in a convex shape, and each of these end faces 5 is brought into close contact with a wall structure 11 having a concave joint surface 12 by an axial spring force. 2. The heat exchanger according to claim 1, wherein the ceramic tube 2 has fins 9 formed on the surface of the thin portion of the central portion 3. 3 Ceramic tube 2 with a wall thickness of 1 mm-10 at the center part 3
The heat exchanger according to claim 1 or 2, wherein the heat exchanger is mm. 4. The heat exchanger according to claim 1, 2, or 3, in which the ceramic tube 2 is made of silicon carbide.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2251284A JPS60165498A (en) | 1984-02-09 | 1984-02-09 | Heat exchanger |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2251284A JPS60165498A (en) | 1984-02-09 | 1984-02-09 | Heat exchanger |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60165498A JPS60165498A (en) | 1985-08-28 |
| JPH0148480B2 true JPH0148480B2 (en) | 1989-10-19 |
Family
ID=12084811
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2251284A Granted JPS60165498A (en) | 1984-02-09 | 1984-02-09 | Heat exchanger |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60165498A (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9953898B2 (en) | 2014-05-28 | 2018-04-24 | Kyocera Corporation | Flow channel member, and heat exchanger and semiconductor module each using same |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4279293A (en) * | 1979-06-18 | 1981-07-21 | Westinghouse Electric Corp. | High temperature heat exchanger having porous tube sheet portions |
| JPS6021319B2 (en) * | 1980-06-10 | 1985-05-27 | 鳴海製陶株式会社 | ceramic heat exchanger |
-
1984
- 1984-02-09 JP JP2251284A patent/JPS60165498A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60165498A (en) | 1985-08-28 |
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