JPH02104795A - coated paper for printing - Google Patents
coated paper for printingInfo
- Publication number
- JPH02104795A JPH02104795A JP25764188A JP25764188A JPH02104795A JP H02104795 A JPH02104795 A JP H02104795A JP 25764188 A JP25764188 A JP 25764188A JP 25764188 A JP25764188 A JP 25764188A JP H02104795 A JPH02104795 A JP H02104795A
- Authority
- JP
- Japan
- Prior art keywords
- paper
- base paper
- conditions
- coated
- same
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Paper (AREA)
Abstract
Description
【発明の詳細な説明】
A)産業上の利用分野
本発明は印刷用塗工紙に関し特に不透明度、白色度、剛
直度に優れかつ白紙光沢及び印刷光沢に優れた印刷用塗
土紙に関するものである。DETAILED DESCRIPTION OF THE INVENTION A) Industrial Field of Application The present invention relates to a coated paper for printing, and particularly to a coated paper for printing that is excellent in opacity, whiteness, and rigidity, and has excellent white paper gloss and printing gloss. It is.
B)従来の技術及び問題点
近年、塗工紙の軽量化、印刷物の視覚化が印刷用塗工紙
に益々強(望まれるようになってきた。B) Prior Art and Problems In recent years, it has become increasingly desirable for coated paper for printing to be lightweight and to visualize printed matter.
又印刷においては高速化が進みそれに耐え得る塗工紙が
必要になって来ている。In addition, as printing speeds increase, coated paper that can withstand these speeds is becoming necessary.
一方塗工紙の生産の立場からはいかに生産効率を上げる
かが以前にも増して最も重要な課題である。こうした中
で塗工紙の軽量化に対応して特に留意すべき品質は不透
明度と剛直度である。剛直度は又印刷の高速作業性の上
からも大切である。On the other hand, from the standpoint of producing coated paper, the most important issue now more than ever is how to increase production efficiency. Under these circumstances, in order to reduce the weight of coated paper, the qualities that require particular attention are opacity and rigidity. Rigidity is also important from the viewpoint of high-speed printing workability.
印刷物の視覚化の面から考えると不透明度に加えて白色
度、平滑性及び高い光沢を有する事が大切である。高不
透明度を得るための手法は今までに知られたものかい(
つかある。例えば使用するパルプとしてメカニカルパル
プを選択する、或いは原紙に高い填料分を抄き込むとい
ったような配合面からの対応や、仕上げ工程からは高い
線圧を有するスーパーカレンダーより比較的低い線圧で
処理するグロスカレンダーを用いる等である。When considering the visualization of printed matter, it is important to have whiteness, smoothness, and high gloss in addition to opacity. Is there any known method for obtaining high opacity?
There are some. For example, choosing mechanical pulp as the pulp to be used, or adding a high filler content to the base paper, and processing at a relatively lower linear pressure than the super calender, which has a high linear pressure, in the finishing process. For example, use a gloss calendar.
又白色度からは、高い白色度を有する原材料を多く使用
してくる必要があるし、剛直度に関しては高灰分原紙以
外は不透明度対策と共通の対策が効果的である。In addition, in terms of whiteness, it is necessary to use many raw materials with high whiteness, and in terms of stiffness, the same measures as opacity measures are effective except for high ash base paper.
しかし実際に塗工紙を造る場合こうした対策をとろうと
すると、それに伴う欠点も同時に現われ、なかなか目的
とする塗工紙を現実の物とする事は難しい。However, when attempting to take such measures when actually producing coated paper, the accompanying drawbacks also appear, making it difficult to make the desired coated paper a reality.
例えば仕上げ方法により得られる塗工紙の品質、不透明
度、剛直度、光沢、平滑性は大きく異なるが、マシンカ
レンダー仕上げの場合は通常非加熱の2本の鋼ロール間
をウェブが高い線圧下で通過する為に、平滑を生じさせ
るがほとんど光沢を得ることは出来ない。For example, the quality, opacity, stiffness, gloss, and smoothness of the coated paper obtained vary greatly depending on the finishing method, but in the case of machine calender finishing, the web is usually passed between two unheated steel rolls under high linear pressure. Because it passes through, it produces smoothness, but almost no gloss can be obtained.
スーパーカレンダーは、交互に鋼と弾性体の多数ロール
から構成され、その線圧は180〜45Q kgl/a
n、 = ツブ圧140〜300kgt/Ciであり、
ロール温度は70〜80°Cが通常である。The supercalender is composed of multiple rolls of steel and elastic material alternately, and its linear pressure is 180~45Q kgl/a.
n, = tube pressure 140 to 300 kgt/Ci,
The roll temperature is usually 70 to 80°C.
この為に得られる塗工紙は高い光沢と平滑性を有するが
、潰れることは避けられず高い不透明度と腰を得る為に
は不利である。他の仕上げ方式はグロスカレンダーであ
り、それは加熱された仕上げ用ロールを使用してスーパ
ーカレンダー仕上げの如く高い線圧で仕上げずにニップ
通過時間を長く取る事により塗工紙又は塗工板紙に高い
光沢を生じさせる。Although the resulting coated paper has high gloss and smoothness, it inevitably collapses, which is disadvantageous in obtaining high opacity and stiffness. Another finishing method is gloss calendering, which uses heated finishing rolls to give coated paper or board a longer pass through the nip without finishing at the higher linear pressures of supercalendering. Produces luster.
装置の線圧は90〜180 kgt/am、ニップ圧7
0〜140kgt/cd1温度100〜150℃特に高
いもので230℃位が通常の製造条件である。この比較
的低い線圧による仕上げは紙をあまり高密度化させない
ので比較的良好な不透明度を生じさせ、他方、この比較
的高温は被覆を軟化させ光沢向上を可能にする。しかし
この仕上効果はウェブの最上面に限定される。Linear pressure of the device is 90-180 kgt/am, nip pressure 7
0 to 140 kgt/cd1 Temperature of 100 to 150°C, particularly as high as 230°C, is the usual manufacturing condition. This relatively low linear pressure finish does not densify the paper too much, resulting in relatively good opacity, while the relatively high temperature softens the coating and allows for improved gloss. However, this finishing effect is limited to the top side of the web.
従って、この塗工紙の表面はスーパーカレンダーで得ら
れるような平滑性を有さず、一般に高品質を得ることは
難しい。Therefore, the surface of this coated paper does not have the smoothness that can be obtained with a supercalender, and it is generally difficult to obtain high quality.
又公表間63−500188号公報に見られるように、
ニップ圧、ロール線圧、ウェブのニップでの滞留時間、
等を規制してスーパーカレンダーに匹敵する品質を得よ
うとしているが、この場合でも好ましいニップ幅は、1
.27〜2.54anとスーパーカレンダーのニップ幅
0.6〜1.20に比べて非常に広く、グロスカレンダ
ーを用いる時の操業上の問題である。ロールの耐久性、
ドラムの汚れに関しては改良されない。もう一つの最近
の仕上げ方法にソフトカレンダーを用いる方法がある。Also, as seen in Publication No. 63-500188,
Nip pressure, roll linear pressure, web residence time in the nip,
However, even in this case, the preferred nip width is 1.
.. The nip width is 27 to 2.54 ann, which is much wider than the nip width of the super calender, which is 0.6 to 1.20, and is an operational problem when using a gloss calender. roll durability,
There is no improvement in drum dirt. Another recent finishing method is to use a soft calendar.
ソフトカレンダー法は、金属ロールと弾性ロールを組み
合わせ、少ニップ数でカレンダー掛けするものである。The soft calender method combines a metal roll and an elastic roll and calenders with a small number of nips.
弾性ロールは、スーパーカレンダーに匹敵する、或いは
それ以上の硬度を有する特殊合成樹脂被覆ロールを使用
しているが、キーポイントはこのロール材質にある。即
ち高ニツプ圧下で耐熱性、耐摩耗性に優れ、傷がつきが
たい特別な素材を選択する必要がある。この為この仕上
げの方法の適用はマット仕上げ等比較的ロールに負荷の
かからない物が主流である。The elastic roll uses a special synthetic resin-coated roll with a hardness comparable to or higher than that of a supercalender, but the key point lies in the material of this roll. That is, it is necessary to select a special material that has excellent heat resistance, abrasion resistance, and is resistant to scratches under high nip pressure. For this reason, this finishing method is mainly applied to matte finishes that do not place a relatively large load on the roll.
一方、配合上高い不透明度を得ようとすると、例えばパ
ルプとしてメカニカルパルプを使用する場合は、その白
色度は低く、原紙の高灰分化で対応しようとすると、そ
の剛直度は低下する。この為に不透明度、白色度、剛直
度、白紙光沢、印刷光沢に優れた塗工紙を、安価に操業
性よく、実現する事、特に軽量塗工紙として得る事が出
来ないのが現実であり、その実現が塗工紙を製造する者
にとって大きな課題になっている。On the other hand, if high opacity is to be obtained in the formulation, for example, when mechanical pulp is used as the pulp, its whiteness will be low, and if it is attempted to achieve this by increasing the ash content of the base paper, its rigidity will decrease. For this reason, the reality is that it is not possible to produce coated paper with excellent opacity, whiteness, rigidity, white paper gloss, and printing gloss at low cost and with good operability, especially as lightweight coated paper. The realization of this has become a major challenge for coated paper manufacturers.
かかる現状に鑑み、本発明者等は従来にない高い不透明
度と剛直度を有しながら、しかも高い白紙光沢度、印刷
光沢度を有する塗工紙の開発をするべく鋭意研究の結果
、填料分として特定の軽質炭酸力ルシュウムを含有し、
しかもその灰分量が特定の量含む原紙に顔料塗工層を設
けた塗工紙を、特別な仕上げを行うことによって従来み
られなかった効果を見いだし、本発明を完成するに至っ
た。In view of this current situation, the inventors of the present invention have conducted intensive research to develop a coated paper that has unprecedented high opacity and rigidity, as well as high white paper gloss and printing gloss. Contains certain light lucium carbonate as
Moreover, by applying a special finish to coated paper, which has a pigment coating layer on base paper containing a specific amount of ash, they discovered an effect that had not been seen in the past, leading to the completion of the present invention.
かくして製造される塗工紙は従来にない、相反する塗工
紙物性を両立させ優れた塗工紙を与え得ることを目的と
する。The purpose of the coated paper produced in this manner is to be able to achieve both contradictory physical properties of coated paper, which are not available in the past, and to provide an excellent coated paper.
C)問題点を解決する為の手段
本発明は填料分が平均粒子径0.3〜2.0μの範囲に
あるカルサイト系軽質炭酸カルシウムを原紙重量に対し
、4重量%以上含有し、かつ、原紙の全灰分量が10重
量%以上であり、より好ましくは原紙がサイズプレス処
理されていない原紙に顔料塗工層を設け、乾燥後その塗
工面をソフトカレンダーに圧着することを特徴とする印
刷用塗工紙である。C) Means for Solving the Problems The present invention is characterized in that the filler content contains 4% by weight or more of calcite-based light calcium carbonate having an average particle diameter in the range of 0.3 to 2.0μ based on the weight of the base paper, and , the total ash content of the base paper is 10% by weight or more, more preferably the base paper is not subjected to size press treatment, and a pigment coating layer is provided on the base paper, and after drying, the coated surface is pressed onto a soft calender. Coated paper for printing.
更に、そのソフトカレンダーによる処理は塗工面をニッ
プ数6以下のソフトカレンダーに圧着する条件として以
下の3つの条件を満たすものである。Furthermore, the treatment with the soft calender satisfies the following three conditions for press-bonding the coated surface to the soft calender with a nip number of 6 or less.
a:ソフトカレンダー弾性ロールの硬度が75以上(シ
ョアーD硬度)であること。a: The hardness of the soft calender elastic roll is 75 or more (Shore D hardness).
b−以下の式で定義される指数りが以下の条件を満たす
こと。b - The index defined by the following formula satisfies the following conditions.
(K・Do・D、・pL) 0.333L= −一一
一一一一−−−−−−−−−−−−一一−−−−−−−
−−−Vt(Do + DB )・(1,48cxp(
0,ll5o ) )l ” ”33L≦0.002
*但し D。:弾性ロール外径 cm
DB ;剛径ロール外径 口
Dl ;弾性ロール鉄芯外径 口
PL ;ニップ線圧 k g f/amSD+弾性ロー
ル硬度(ショアーD)
V ;ライン処理速度 cm / 5 e(K=3 (
D、 −D、 ) Jロフ百万C:ニップ線圧が以下の
条件を満たすこと。(K・Do・D,・pL) 0.333L= −11111−−−−−−−−−−−−11−−−−−−
---Vt(Do + DB)・(1,48cxp(
0,ll5o ) )l ” ”33L≦0.002 *However, D. : Elastic roll outer diameter cm DB; Rigid roll outer diameter Dl; Elastic roll iron core outer diameter PL; Nip line pressure kg f/amSD+elastic roll hardness (Shore D) V; Line processing speed cm/5 e( K=3 (
D, -D, ) J Roff million C: Nip linear pressure satisfies the following conditions.
100≦Pt≦550
本発明に於いては、上述の如く、特定の軽質炭酸カルシ
ウムを使用するが、本発明で言う軽質炭酸カルシウムと
は、石炭石を焼成して得られる生石炭と炭酸ガスを精製
し、生石炭を水に溶かして石炭乳とし、その中に炭酸ガ
スを吹き込んで作る炭酸ガス化合法又は、石炭乳や塩化
カルシウム溶液と炭酸ソーダとを反応させて作る炭酸塩
溶液等によって合成される沈降性炭酸カルシウムを指し
、合成反応等の条件によって、その結晶形(カルサイト
系であるとか、アルゴナイト系であるとカリや大きさ形
状を調整することが出来る。100≦Pt≦550 In the present invention, as mentioned above, a specific light calcium carbonate is used, but the light calcium carbonate referred to in the present invention refers to raw coal obtained by burning coal stone and carbon dioxide gas. Synthesized by the carbonation method, which involves refining raw coal and dissolving it in water to make coal milk, and then blowing carbon dioxide gas into it, or by a carbonate solution, which is created by reacting coal milk or calcium chloride solution with soda carbonate. It refers to precipitated calcium carbonate, and its crystal form (calcite-based or argonite-based potash, size, shape, etc.) can be adjusted depending on conditions such as synthesis reactions.
カルサイト系結晶の場合は、その形状が通常、紡錘状及
びそれらが凝集結合したようなイガ状と立方体状(キュ
ービック状及び団子状)のものがある。またアラゴナイ
ト系では通常棒状あるいは針状と呼ばれる形状をもつ。In the case of calcite-based crystals, the shapes are usually spindle-like, bur-like in which these crystals are aggregated, and cube-like (cubic and dumpling). In addition, aragonite usually has a shape called rod-like or needle-like.
本発明で使用される内添填料は軽質炭酸カルシウムであ
り、しかもその形状が平均粒子径0. 3μm以上2.
0μm以下の範囲であるカルサイト系結晶である。特に
比較角の丸くなった形状のものが好ましい。本発明の粒
子形状を持つもの、例えばアラゴナイト系のものに比較
して特に繊維間結合を阻害する割合が少なく従って強度
低下が少ない。しかし、その分不透明度の向上率は少な
い訳であるが、本発明では塗工機ソフトカレンダー仕上
げすることを前提としており、カレンダー仕上げによる
不透明度の低下率が最終的な不透明度に影響する。The internal filler used in the present invention is light calcium carbonate, and its shape is such that the average particle size is 0. 3μm or more2.
It is a calcite crystal with a size of 0 μm or less. Particularly preferred is one with rounded corners. Compared to those having the particle shape of the present invention, for example, aragonite-based particles, the proportion of interfiber bonds being inhibited is particularly small, and therefore the strength is less reduced. However, the rate of improvement in opacity is correspondingly small, but the present invention is based on the premise of soft calender finishing with a coating machine, and the rate of decrease in opacity due to calendering affects the final opacity.
本発明の粒子形状を持つ軽質炭酸カルシウムはカレンダ
ーの仕上げによる不透明度の低下率が他の形状のものに
比べ低く、最終製品の不透明度は高くなる。その理由に
ついては定かではないが、カレンダー仕上(すによる不
透明度の低下を、光学的に有効な空隙の減少と考えた場
合、軽質炭酸カルシウムの粒子形状、即ち平均粒子径や
結晶形、外形等によって光学的に有効な空隙の減少率に
影響する為と考えられる。The light calcium carbonate having the particle shape of the present invention has a lower rate of decrease in opacity due to calendering than other shapes, and the opacity of the final product is high. The reason for this is not certain, but if we consider that the decrease in opacity due to calendering is a decrease in optically effective voids, it is possible that the particle shape of light calcium carbonate, such as the average particle size, crystal shape, external shape, etc. This is thought to be due to the fact that this affects the reduction rate of optically effective voids.
又、平均粒子径が0.3μmより小さい場合は内添比率
に対する紙力低下が大きく、また平均粒子径が2.0μ
m以上の場合は不透明度の向上率が低(なる為、好まし
くない。In addition, when the average particle size is smaller than 0.3 μm, the paper strength decreases significantly with respect to the internal addition ratio;
If it is more than m, the improvement rate of opacity will be low (this is not preferable).
又、上述した軽質炭酸カルシウムを含有した填料の原紙
に対する配合割合は灰分として10重量%以上含有する
必要があり、より好ましくは12〜20重量%の範囲で
ある。填料分が10重量%より少ない場合は、後述する
ソフトカレンダー処理で充分な塗工紙物性を得ることが
出来ず、20重量%以上含有すると原紙強度がオフセッ
ト印刷では不充分である。尚、填料分のうち軽質炭酸カ
ルシウムの必要含有割合は、全灰分量に対して40〜1
00%であり、40%より少ないと充分な不透明度が得
られない。Further, the blending ratio of the filler containing the above-mentioned light calcium carbonate to the base paper must be 10% by weight or more as ash, and more preferably in the range of 12 to 20% by weight. If the filler content is less than 10% by weight, sufficient physical properties of the coated paper cannot be obtained by the soft calendering treatment described below, and if the filler content is 20% by weight or more, the strength of the base paper is insufficient for offset printing. In addition, the required content ratio of light calcium carbonate in the filler is 40 to 1% of the total ash content.
00%, and if it is less than 40%, sufficient opacity cannot be obtained.
本発明に於いて平均粒子径とは、填料の水分散液を5分
間超音波分散機にて分散後、光透過式粒度分布測定機(
SKN式、セイシン企業社製)にて測定し、累計重量%
が50%に達する時の粒子直径、いわゆる重量平均粒子
径を言う。In the present invention, the average particle diameter refers to the average particle size measured by dispersing the filler aqueous dispersion in an ultrasonic dispersion machine for 5 minutes, then using a light transmission particle size distribution measuring machine (
Measured using SKN method (manufactured by Seishin Enterprise Co., Ltd.), cumulative weight%
It refers to the particle diameter when 50% of the particle diameter reaches 50%, which is the so-called weight average particle diameter.
又、本発明の灰分の値は、試料を1〜Logの任意の量
を採取し、105℃、1時間乾燥し、乾燥重量を測定す
る。その後500℃で3時間灰化し、その残渣の絶乾重
量の試料絶乾重量に対する重量%である。The ash content of the present invention can be determined by taking an arbitrary amount of a sample from 1 to Log, drying it at 105° C. for 1 hour, and measuring the dry weight. After that, it was incinerated at 500° C. for 3 hours, and the absolute dry weight of the residue is expressed in weight % with respect to the absolute dry weight of the sample.
尚、本発明に於いては、通常抄紙で使用されている填料
、例えばカオリン、クレー、重質炭酸カルシウム、二酸
化チタン、焼成カオリン及び抄き込み用タルク等を併用
することは何ら差し支えない。In the present invention, fillers commonly used in paper making, such as kaolin, clay, heavy calcium carbonate, titanium dioxide, calcined kaolin, and talc for paper making, may be used in combination.
又、サイズ剤、消泡剤、スライムコントロール剤、染料
、着色顔料、蛍光増白剤、乾燥紙力剤、湿潤紙力剤、濾
水性向上剤及び歩留り向上剤等の通常抄紙で使用してい
る添加薬品を必要に応じて含ませることも出来る。It is also commonly used in paper making as sizing agents, antifoaming agents, slime control agents, dyes, colored pigments, optical brighteners, dry paper strength agents, wet paper strength agents, freeness improvers, and retention improvers. Additive chemicals can also be included if necessary.
更に、原紙の表面にサイズプレス、ゲートロールあるい
はビルブレード装置によって澱粉、ポリビニルアルコー
ル、塗料、各種表面サイズ剤塗布することは可能である
が、サイズプレス処理を行うと原紙が硬くなり、後述す
る仕上げ処理効果を充分に発現させる為には、サイズ処
理が施されていない原紙が好ましい。Furthermore, it is possible to apply starch, polyvinyl alcohol, paint, and various surface sizing agents to the surface of the base paper using a size press, gate roll, or bill blade device, but the size press process hardens the base paper, resulting in the finishing described below. In order to fully exhibit the treatment effect, it is preferable to use base paper that has not been subjected to size treatment.
尚、本発明に用いられる原紙は一般的パルプ(NBKP
、LBKP) 、高収率パルプ(GP。The base paper used in the present invention is general pulp (NBKP).
, LBKP), high yield pulp (GP.
TMP、CTMPSCMP等)、古紙パルプから成る物
である。TMP, CTMPSCMP, etc.) and waste paper pulp.
本発明では、上述した原紙に顔料塗工層を設けるが、そ
の塗工層は原紙の片面あるいは両面にサイズプレス、ゲ
ートロール、ビルブレード等のオンマシンコーティング
装置あるいは通常使用されるブレードコーター、エアー
ナイフコーター等のオフマシンコーターで設けたものを
指し、その塗工量は3〜25 glrdより好ましくは
5〜15g/rIKである。In the present invention, a pigment coating layer is provided on the above-mentioned base paper, and the coating layer is coated on one or both sides of the base paper using an on-machine coating device such as a size press, gate roll, bill blade, or a commonly used blade coater or air. It refers to the coating applied with an off-machine coater such as a knife coater, and the coating amount is 3 to 25 glrd, more preferably 5 to 15 g/rIK.
本発明で使用出来る塗工液には、一般に公知の顔料、バ
インダー、分散剤、増粘剤等を使用することが出来る。Generally known pigments, binders, dispersants, thickeners, etc. can be used in the coating liquid that can be used in the present invention.
顔料としてはカオリン、炭酸カルシウム、クレー、サチ
ンホワイト、タルク、酸化チタン、水酸化アルミニウム
、シリカ、酸化亜鉛、活性白土、珪素土、レーキ、プラ
スチックピグメント等或いはこれら顔料のサンドミル処
理物が適宜使用出来る。 分散剤としては、アクリル酸
重合物、アクリル酸とマレイン酸の共重合物などのポリ
カルボン酸或いはそれらのソーダ塩、アンモニウム塩、
ヘキサメタリン酸ソーダ、ピロリン酸ソーダ等のリン酸
系、リグノスルホネート、ナフチルスルホネートのよう
なアニオン界面活性剤系、クエン酸、リンゴ酸又はこれ
らの塩類の1種以上が適宜使用出来る。As pigments, kaolin, calcium carbonate, clay, satin white, talc, titanium oxide, aluminum hydroxide, silica, zinc oxide, activated clay, silicon earth, lake, plastic pigments, etc., or sand milled products of these pigments can be used as appropriate. As the dispersant, polycarboxylic acids such as acrylic acid polymers and copolymers of acrylic acid and maleic acid, or their soda salts, ammonium salts,
One or more of phosphoric acid-based surfactants such as sodium hexametaphosphate and sodium pyrophosphate, anionic surfactants such as lignosulfonate and naphthylsulfonate, citric acid, malic acid, or salts thereof can be used as appropriate.
バインダーとしてはスチレン・ブタジェン系、スチレン
・アクリル系、酢ビ系、アクリル系、エチレン・酢ビ系
、ブタジェン・メチルメタクリル系、酢ビ・ブチルアク
リレート系等の各種共重合体及びポリビニルアルコール
、無水マレイン酸・スチレン共重合体、イソブチン・無
水マレイン酸共重合体、アクリル酸・メチルメタケリレ
ート系共重合体等の合成バインダー、酸化澱粉、酵素変
性澱粉やそれらをフラッシュドライして得られる冷水可
溶性澱粉、カゼイン・大豆タン白等の天然系バインダー
等の一般に知られたバインダー等が挙げられる。Binders include various copolymers such as styrene/butadiene, styrene/acrylic, vinyl acetate, acrylic, ethylene/vinyl acetate, butadiene/methyl methacrylate, vinyl acetate/butyl acrylate, polyvinyl alcohol, and maleic anhydride. Synthetic binders such as acid/styrene copolymers, isobutyne/maleic anhydride copolymers, acrylic acid/methyl methacrylate copolymers, oxidized starches, enzyme-modified starches, and cold water-soluble starches obtained by flash drying them. , generally known binders such as natural binders such as casein and soybean protein.
本発明では、ソフトカレンダーに於いて、特別な条件で
塗工機に処理することを特徴としている。The present invention is characterized in that the coating machine is processed under special conditions in the soft calender.
前述のように、ソフトカレンダーは、2ないし6ニツプ
とスーパーカレンダーに比較して少ないニップ数であり
、弾性ロールは硬質の鉄芯が合成樹脂(ショアーD硬度
で75−97度)で薄く覆われている。この為、ニップ
幅は狭くなる。又、剛性ロールはチルドロール、鍛造鋼
鉄ロールからなり、加熱機構を持ち、100℃を越える
高温でも紙匹を処理出来る。As mentioned above, soft calenders have a smaller number of nips than super calenders, 2 to 6 nips, and elastic rolls have a hard iron core thinly covered with synthetic resin (75-97 degrees Shore D hardness). ing. For this reason, the nip width becomes narrower. Furthermore, the rigid rolls are composed of chilled rolls and forged steel rolls, and have a heating mechanism, allowing paper webs to be processed even at high temperatures exceeding 100°C.
スーパーカレンダーに於いては、ソフトカレンダーに比
較して広いニップ幅と多数のニップ数(8〜14ニツプ
)を通過することに依って、紙の密度は急激に高くなり
、不透明度と剛直度が共に損なわれる。このようにカレ
ンダーでの処理を特徴づけるのはニップ通過時間である
。In supercalendering, the density of the paper increases rapidly due to the wider nip width and higher number of nips (8 to 14 nips) compared to soft calendering, resulting in a decrease in opacity and stiffness. Both are damaged. In this way, what characterizes calendar processing is the nip passage time.
しかしながら、通紙処理中のニップ通過時間を把握する
為には、ニップ幅を明確にする必要がある。前述の公表
間63−500188号公報でも、静的な状態で弾性ロ
ールが変形してできるニップの幅を、弾性ロールの弾性
率(E)、ポアソン比(σ)等の値から求める式’6<
示されている(TAl’P11987年10月 第11
5〜118頁)ので、下に示す。However, in order to grasp the nip passage time during paper passing processing, it is necessary to clarify the nip width. In the above-mentioned Publication No. 63-500188, the width of the nip created by the deformation of the elastic roll in a static state is calculated from the values of the elastic modulus (E), Poisson's ratio (σ), etc. of the elastic roll using formula '6. <
Shown (TAL'P11, October 1987
(pages 5 to 118) and are shown below.
214(1−cr2)Do ’DB ”PL ) ”5
ニツプ幅= □
(πE(Do +DB) 0.s
*但し Do :弾性ロール外径 ロ
D、:剛性ロール外径 口
Pし :ニップ線圧 kg[/am
ところが、ニップ間に紙が存在する場合、つまりウェブ
を処理している場合は処理時のウェブの弾性率を考慮し
なければならない。ウェブの弾性率はウェブの原料配合
、製造条件だけでなく、坪量に依っても変化してしまう
。214(1-cr2)Do'DB"PL"5
Nip width = □ (πE (Do + DB) 0.s *However, Do: Elastic roll outer diameter RoD: Rigid roll outer diameter Opening: Nip linear pressure kg [/am However, if there is paper between the nip In other words, when processing a web, the elastic modulus of the web during processing must be considered.The elastic modulus of the web changes not only depending on the raw material composition and manufacturing conditions of the web, but also on the basis weight. .
そこで、発明者は感圧特性を持つ塗液を塗工した原紙坪
量25〜100g/rrf塗工413〜30g/rIf
の塗工液を用いて、ニップ通過時間とカレンダー条件の
関係を検討した結果、上述の原紙坪量及び塗工量の領域
では上述の因子(L)がニップ通過時間と対応し、この
しの因子が既に述べた様に以下の関係を満たすと、低い
密度、高い不透明度、剛直度で、高い平滑性、光沢が得
られる事を見出した
L≦0.002
Lの値が0.002を越えると、密度の上昇が起こり、
剛直度、不透明度が著しく低下する為、Lの値は0.0
02を越えない領域に抑えられなければならない。Therefore, the inventor has developed a base paper coated with a coating liquid having pressure-sensitive characteristics, which has a basis weight of 25 to 100 g/rrf and a coating of 413 to 30 g/rIf.
As a result of examining the relationship between the nip passage time and calendar conditions using the coating liquid of As mentioned above, we found that when the factors satisfy the following relationship, high smoothness and gloss can be obtained with low density, high opacity, and stiffness. When exceeded, an increase in density occurs,
The value of L is 0.0 because the rigidity and opacity are significantly reduced.
It must be kept within a range not exceeding 0.02.
上述の様に、ソフトカレンダーでのLの値は小さい値に
抑えられている為、結果として、同じ線圧に於いて、高
いニップ面圧を得ることが出来る。As mentioned above, since the value of L in the soft calender is suppressed to a small value, as a result, a high nip surface pressure can be obtained at the same linear pressure.
この為、あまり高い線圧をかけると、紙匹の高密度化が
起こる為550 (kgf/cm)を越える線圧をかけ
るべきでない。又、塗層面の光沢と平滑を得る為には、
最低限100 (kgf/Cm)以上の線圧を加える必
要がある。For this reason, if too high a linear pressure is applied, the density of the paper web will increase, so a linear pressure exceeding 550 (kgf/cm) should not be applied. In addition, in order to obtain gloss and smoothness of the coating surface,
It is necessary to apply a linear pressure of at least 100 (kgf/Cm) or more.
当然のことながら、ニップ数の増大は密度の上昇を招(
ことになるので、ニップ数は6以内に抑える必要がある
。Naturally, an increase in the number of nips leads to an increase in density (
Therefore, it is necessary to suppress the number of nips to 6 or less.
本発明に於けるソフトカレンダーの処理条件はニップ面
圧を高める反面、ニップ通過時間を短く抑えている為、
処理する塗工紙、特に原紙層が柔軟でないと、塗層面の
平滑性と光沢が得られない。The processing conditions of the soft calender in the present invention increase the nip surface pressure, but keep the nip passage time short, so
If the coated paper to be treated, especially the base paper layer, is not flexible, the smoothness and gloss of the coated layer surface cannot be obtained.
填料含有率を増すことにより、塗工原紙の柔軟性を著し
く増大させることができるが、最も効果のある填料は軽
質炭酸カルシウムである。抄き込み用クレー等では、0
.002以下のL値では必要な平滑性と光沢が得られな
い。Although the flexibility of the coated base paper can be significantly increased by increasing the filler content, the most effective filler is light calcium carbonate. For clay for drilling, etc., 0
.. If the L value is less than 002, the necessary smoothness and gloss cannot be obtained.
D)実施例
以下で、実施例を用い、更に詳細に本発明の詳細な説明
する。D) Examples In the following, the present invention will be explained in more detail using examples.
実施例1
・市販LBKP (濾水度350m1csf ) :
30部・市販NBKP (濾水度420m1csf
) : 70部以下の実施例、比較例に於いて特に断
わらない限り、上記のパルプ配合で調成される。Example 1 - Commercially available LBKP (freeness 350ml csf):
30 parts/Commercially available NBKP (Freeness 420ml/csf
) : In Examples and Comparative Examples of 70 parts or less, unless otherwise specified, the pulp compositions described above are prepared.
・軽質炭酸カルシウム :13部(*)(平均
粒径:1μm1カルサイト系)
*原紙中天分量で表示。・Light calcium carbonate: 13 parts (*) (average particle size: 1 μm, 1 calcite type) *Displayed as atomic weight in base paper.
〈内添薬品〉
・市販アルキルケテンダイマー系内添サイズ剤(AKD
) :Q、03部・市販カチオン化
澱粉 :0,2部・市販カチオン系ポリアク
リルアミド歩留り向上剤 :O
,Oa部以下の実施例、比較例に於いて特に断わらない
限り、内添薬品は上記の配合で調成される。<Internally added chemicals> ・Commercially available alkyl ketene dimer-based internally added sizing agent (AKD
): Q, 03 parts・Commercially available cationized starch: 0,2 parts・Commercially available cationic polyacrylamide retention improver: O
, Oa parts In the Examples and Comparative Examples below, unless otherwise specified, the internally added chemicals are prepared according to the above formulations.
上記の配合で37 g/nfの坪量(絶乾)の原紙を抄
造し、以下の配合の塗液をブレード・コーターにて、片
面当たり7g/rrfの塗工量で両面塗工した。A base paper with a basis weight (bone dry) of 37 g/nf was made using the above formulation, and a coating solution having the following formulation was coated on both sides using a blade coater at a coating weight of 7 g/rrf per side.
・市販1級カオリン :50部・市販
2級カオリン :50部・市販ポリア
クリル酸系分散剤 :0.05部・市販燐酸エステル
化澱粉 :4部・市販スチレン・ブタジェ
ンラテックス=12部・ステアリン酸カルシウム
:O,3部・水酸化ナトリウム :0.
15部以下の実施例、比較例に於いて特に断わらない限
り、塗液は上記の配合で調製される。・Commercially available primary kaolin: 50 parts ・Commercially available secondary kaolin: 50 parts ・Commercially available polyacrylic acid dispersant: 0.05 parts ・Commercially available phosphoric acid starch: 4 parts ・Commercially available styrene/butadiene latex = 12 parts ・Stear calcium phosphate
:O, 3 parts/sodium hydroxide :0.
In Examples and Comparative Examples containing 15 parts or less, unless otherwise specified, coating liquids are prepared with the above formulation.
又、原紙坪量、塗工量も上記の値で調製される。Further, the base paper basis weight and coating amount are also adjusted to the above values.
上記の条件で工された塗抹紙を以下の条件で、塗抹、乾
燥直後にソフトカレンダー処理した。The smeared paper processed under the above conditions was smeared and immediately after drying, soft calender treatment was performed under the following conditions.
くソフトカレンダー仕様〉
・ニップ数:2(塗抹紙表裏各面に1回ずつ剛性ロール
面が当たる様にニップを
形成する)
・剛性ロール:直径80anΦ、鍛造鋼ロール・弾性ロ
ール:直径70anΦ、合成樹脂被覆、ショアーD硬度
=80度
、 〈ソフトカレンダー処理条件〉
・処理速度 : 1000m/min・剛性ロ
ール表面温度:120°C
・線圧 : 150 kg/cm・L値
:0.OOl
実施例1の製品の特性は第1表にまとめたが、満足のい
く特性値が得られている。Soft calendar specification> - Number of nips: 2 (form a nip so that the rigid roll surface hits the front and back sides of the smeared paper once) - Rigid roll: diameter 80anΦ, forged steel roll - Elastic roll: diameter 70anΦ, synthetic Resin coating, Shore D hardness = 80 degrees, <Soft calender processing conditions> ・Processing speed: 1000 m/min ・Rigid roll surface temperature: 120°C ・Linear pressure: 150 kg/cm ・L value
:0. OOl The characteristics of the product of Example 1 are summarized in Table 1, and satisfactory characteristic values were obtained.
実施例2
軽質炭酸カルシウムの配合量を11部にした(原紙灰分
で)ほかは、実施例1と同じ原紙に、実施例1と同じ塗
工条件で塗工を施し、やはり、処理を行った。Example 2 The same base paper as in Example 1 was coated under the same coating conditions as in Example 1, except that the amount of light calcium carbonate was changed to 11 parts (base paper ash content), and the treatment was also carried out. .
実施例2の製品の特性は第1表にまとめたが、実施例1
に比べ、若干不透明度が低くなるものの、満足のいく特
性が得られている。The characteristics of the product of Example 2 are summarized in Table 1.
Although the opacity is slightly lower than that of , satisfactory characteristics are obtained.
実施例3
軽質炭酸カルシウムの配合量を16部にした(原紙灰分
で)ほかは、実施例1と同じ配合の原紙に、実施例1と
同じ塗工条件で塗工を施し、やはり、実施例1と同じソ
フトカレンダー条件で処理を行った。Example 3 A base paper with the same composition as in Example 1 was coated under the same coating conditions as in Example 1, except that the amount of light calcium carbonate was changed to 16 parts (base paper ash content). The treatment was carried out under the same soft calendar conditions as in Example 1.
実施例3の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干高くなり、ピック強度が若干低下す
る外は他の特性はすべて改善される。The characteristics of the product of Example 3 are summarized in Table 1.
Compared to , the density is slightly higher and the pick strength is slightly lower, but all other properties are improved.
実施例4
配合する填料を軽質炭酸カルシウム(結晶系はカルサイ
ト、平均粒径1μm)として、配合量を5部として、他
の填料を抄き込みクレー(平均粒径は1μm8部とした
(原紙灰分で)ほかは、実施例1と同じ配合の原紙に、
実施例1と同じ塗工条件で塗工を施し、やはり、実施例
1と同じソフトカレンダー条件で処理を行った。Example 4 The filler to be blended was light calcium carbonate (crystal system is calcite, average particle size 1 μm), the blending amount was 5 parts, and other fillers were mixed into clay (average particle size was 1 μm, 8 parts (base paper) except for the ash content), on the base paper with the same composition as in Example 1,
Coating was performed under the same coating conditions as in Example 1, and treatment was also performed under the same soft calender conditions as in Example 1.
実施例4の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干低く、ピック強度が若干向上する外
は他の特性はすべて低下するが、問題となる水準ではな
い。The characteristics of the product of Example 4 are summarized in Table 1.
Compared to , the density is slightly lower, and other than the pick strength being slightly improved, all other properties are lower, but this is not at a level that poses a problem.
実施例5
配合された軽質炭酸カルシウムの平均粒径を0゜5μに
したほかは、実施例1と同じ配合の原紙に、実施例1と
同じ塗工条件で塗工を施し、やはり、実施例1と同じソ
フトカレンダー条件で処理を行った。Example 5 A base paper having the same formulation as in Example 1 was coated under the same coating conditions as in Example 1, except that the average particle size of the light calcium carbonate was 0°5μ. The treatment was carried out under the same soft calendar conditions as in Example 1.
実施例5の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干高くなり、ピック強度が若干低下す
る外は他の特性がすべて改善される。The characteristics of the product of Example 5 are summarized in Table 1.
Compared to , the density is slightly higher and the pick strength is slightly lower, but all other properties are improved.
実施例6
配合された軽質炭酸カルシウムの平均粒径を2μmにし
たほかは、実施例1と同じ配合の原紙に、実施例1と同
じ塗工条件で塗工を施し、やはり、実施例1と同じソフ
トカレンダー条件で処理を行った。Example 6 A base paper with the same formulation as in Example 1 was coated under the same coating conditions as in Example 1, except that the average particle size of the light calcium carbonate was 2 μm. Processing was carried out under the same soft calendar conditions.
実施例6の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が低くなり、ピック強度が向上する外は他
の特性がすべて若干低下するが実用上問題の無い特性値
が得られている。The characteristics of the product of Example 6 are summarized in Table 1.
Compared to this, the density is lower and the pick strength is improved, but all other properties are slightly lower, but characteristic values that are acceptable for practical use are obtained.
実施例フ
インクラインサイズプレス(ISP:2本のゴムロール
の間に原紙を通して、ニップ入口側に水溶性バインダー
溶液の溜を作り、原紙に浸漬させる。水溶性バインダー
はここでは4%酸化澱粉水溶液を用いている。この点を
除いてほかは、実施例1と同じ配合の原紙に、実施例1
と同じ塗工条件で塗工を施し、やはり、実施例1と同じ
ソフトカレンダー条件で処理を行った。Example Fine line size press (ISP: A base paper is passed between two rubber rolls, a pool of water-soluble binder solution is created on the nip entrance side, and the base paper is immersed in it.A 4% oxidized starch aqueous solution is used as the water-soluble binder here. Except for this point, Example 1 was applied to the base paper having the same composition as Example 1.
Coating was performed under the same coating conditions as in Example 1, and treatment was also performed under the same soft calender conditions as in Example 1.
実施例7の製品特性は第1表にまとめたが、実施例1に
比べ、密度が低くなり、ピック強度が向上するが、他の
特性はかなり低下し、かろうじて、問題を生じない水準
にとどまる。The product characteristics of Example 7 are summarized in Table 1. Compared to Example 1, the density is lower and the pick strength is improved, but other characteristics are considerably lower and remain at a level that does not cause any problems. .
比較例1
配合する填料を市販抄き込みクレー(平均粒径は1μm
)13部にしたほかは、実施例1と同じ製造条件で調製
した原紙に実施例1と同じ塗工条件で塗工を施し、やは
り、実施例1と同じソフトカレンダー条件で処理を行っ
た。Comparative Example 1 The filler to be blended was made from commercially available clay (average particle size: 1 μm).
) A base paper prepared under the same manufacturing conditions as in Example 1 was coated with the same coating conditions as in Example 1, except that the amount was changed to 13 parts, and the treatment was also carried out under the same soft calender conditions as in Example 1.
比較例1の製品特性は第1表にまとめたが、実施例1に
比べ、密度が低くなり、ピック強度が向上するが、他の
特性はすべて著しく低下し、満足のいく特性値が得られ
ない。The product characteristics of Comparative Example 1 are summarized in Table 1, and compared to Example 1, the density is lower and the pick strength is improved, but all other characteristics are significantly lower, and satisfactory characteristic values cannot be obtained. do not have.
比較例2
配合する填料を軽質炭酸カルシウム(結晶系はカルサイ
ト、平均粒径1μm)として、配合量を3部として、他
の填料を抄き込みクレー(平均粒径は1μm)7部とし
た(原紙灰分で)ほかは、実施例1と同じ配合の原紙に
、実施例1と同じ塗工条件で塗工を施し、やはり、実施
例1と同じソフトカレンダー条件で処理を行った。Comparative Example 2 The filler to be blended was light calcium carbonate (crystal system is calcite, average particle size 1 μm), the blending amount was 3 parts, and other fillers were added to make clay (average particle size 1 μm) 7 parts. A base paper with the same formulation as in Example 1 except for the base paper ash content was coated under the same coating conditions as in Example 1, and also treated under the same soft calender conditions as in Example 1.
比較例2の製品特性は第1表にまとめたが、実施例1に
比べ、密度が低くなり、ピック強度が向上するが、他の
特性はすべて著しく低下し、満足のい(特性値が得られ
ない。The product characteristics of Comparative Example 2 are summarized in Table 1. Compared to Example 1, the density is lower and the pick strength is improved, but all other characteristics are significantly lower and unsatisfactory (characteristic values are not obtained). I can't.
比較例3
配合する填料を軽質炭酸カルシウム(結晶系はカルサイ
ト、平均粒径1μm)として、配合量を4部として、他
の填料を抄き込みクレー(平均粒径は1μm)4部とし
た(原紙灰分で)ほかは、実施例1と同じ配合の原紙に
、実施例1と同じ塗工条件で塗工を施し、やはり、実施
例1と同じソフトカレンダー条件で処理を行った。Comparative Example 3 The filler to be blended was light calcium carbonate (crystal system is calcite, average particle size 1 μm), the blending amount was 4 parts, and other fillers were added to make clay (average particle size 1 μm) 4 parts. A base paper with the same formulation as in Example 1 except for the base paper ash content was coated under the same coating conditions as in Example 1, and also treated under the same soft calender conditions as in Example 1.
比較例3の製品特性は第1表にまとめたが、実施例1に
比べ、密度が低くなり、ピック強度が向上するが、他の
特性はすべて著しく低下し、満足のいく特性値が得られ
ない。The product properties of Comparative Example 3 are summarized in Table 1. Compared to Example 1, the density is lower and the pick strength is improved, but all other properties are significantly lower, and satisfactory property values cannot be obtained. do not have.
比較例4
配合する軽質炭酸カルシウムの結晶系をアラゴナイト(
平均粒径1μm)として、配合量を13部にした(原紙
灰分で)ほかは、実施例1と同じ配合の原紙に、実施例
1と同じ塗工条件で塗工を施し、やはり、実施例1と同
じソフトカレンダー条件で処理を行った。Comparative Example 4 The crystal system of light calcium carbonate to be blended is aragonite (
Coating was performed on base paper with the same formulation as in Example 1 under the same coating conditions as in Example 1, except that the average particle size was 1 μm) and the blending amount was 13 parts (base paper ash content). The treatment was carried out under the same soft calendar conditions as in Example 1.
比較例4の製品特性は第1表にまとめたが、実施例1に
比べ、密度が著しく高くなり、ピック強度が著しく低下
し、満足のいく特性値が得られない。The product characteristics of Comparative Example 4 are summarized in Table 1, and compared to Example 1, the density is significantly higher and the pick strength is significantly lower, making it impossible to obtain satisfactory characteristic values.
比較例5
配合する軽質炭酸カルシウム(結晶系はカルサイト)の
平均粒径を0.2μmとして、配合量を13部にした(
原紙灰分で)ほかは、実施例1と同じ配合の原紙に、実
施例1と同じ塗工条件で塗工を施し、やはり、実施例1
と同じソフトカレンダー条件で処理を行った。Comparative Example 5 The average particle size of light calcium carbonate (crystal system is calcite) to be blended was 0.2 μm, and the blending amount was 13 parts (
A base paper with the same composition as in Example 1 was coated with the same coating conditions as in Example 1, except for the base paper ash content, and the coating was applied under the same coating conditions as in Example 1.
Processing was carried out under the same soft calendar conditions.
比較例5の製品特性は第1表にまとめたが、実施例1に
比べ、密度が著しく高くなり、ピック強度が著しく低下
し、満足のいく特性値が得られない。The product characteristics of Comparative Example 5 are summarized in Table 1, and compared to Example 1, the density is significantly higher and the pick strength is significantly lower, making it impossible to obtain satisfactory characteristic values.
比較例6
配合する軽質炭酸カルシウム(結晶系はカルサイト)の
平均粒径を2.5μmとして、配合量を13部にした(
原紙灰分で)ほかは、実施例1と同じ配合の原紙に、実
施例1と同じ塗工条件で塗工を施し、やはり、実施例1
と同じソフトカレンダー条件で処理を行った。Comparative Example 6 The average particle size of light calcium carbonate (crystal system is calcite) to be blended was 2.5 μm, and the blending amount was 13 parts (
A base paper with the same composition as in Example 1 was coated with the same coating conditions as in Example 1, except for the base paper ash content, and the coating was applied under the same coating conditions as in Example 1.
Processing was carried out under the same soft calendar conditions.
比較例6の製品特性は第1表にまとめたが、実施例1に
比べ、密度が低くなり、ピック強度が向上するが、他の
特性はすべて著しく低下し、満足のいく特性値が得られ
ない。The product properties of Comparative Example 6 are summarized in Table 1. Compared to Example 1, the density is lower and the pick strength is improved, but all other properties are significantly lower, and satisfactory property values cannot be obtained. do not have.
比較例7
実施例1と同じ配合の原紙に、実施例1と同じ塗工条件
で塗工を施した塗抹紙に対し、以下の条件でスーパーカ
レンダー処理を行った。Comparative Example 7 A smeared paper obtained by coating base paper with the same formulation as in Example 1 under the same coating conditions as in Example 1 was subjected to supercalender treatment under the following conditions.
くスーパーカレンダー仕様〉
・段数:10段
・剛性ロール:チルドロール、外径400 mm中・弾
性ロール:コツトンロール、外径420 mm中くスー
パーカレンダー処理条件〉
・処理速度:600m/分
・線圧: 200 kg/cm
・ホローロール温度二65°C
比較例7の製品特性は第1表にまとめたが、実施例1に
比べ、密度が著しく高くなり、満足のいく特性値が得ら
れない。Super calendar specifications> ・Number of stages: 10 stages ・Rigid roll: Chilled roll, outer diameter 400 mm medium ・Elastic roll: Cotton roll, outer diameter 420 mm medium Super calender processing conditions> ・Processing speed: 600 m/min ・Line Pressure: 200 kg/cm - Hollow roll temperature: 265°C The product characteristics of Comparative Example 7 are summarized in Table 1, and the density is significantly higher than that of Example 1, making it impossible to obtain satisfactory characteristic values.
実施例8
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を250kg/cmhする外は実施例1と同一の条
件で処理を行った。Example 8 A base paper prepared under the same manufacturing conditions as Example 1 was coated under the same coating conditions as Example 1, and the same conditions as Example 1 were applied except that the nip linear pressure of the soft calender was 250 kg/cmh. Processed with.
実施例8の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干高くなる外は他の特性がすべて改善
され、満足すべき特性値が得られている。The characteristics of the product of Example 8 are summarized in Table 1.
Compared to this, except for the density being slightly higher, all other characteristics were improved, and satisfactory characteristic values were obtained.
実施例9
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を500kg/ai+とする外は実施例1と同一の
条件で処理を行った。Example 9 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, and the same procedure as in Example 1 was performed except that the nip linear pressure of the soft calender was 500 kg/ai+. The treatment was carried out under the following conditions.
実施例9の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干高くなる外は他の特性がすべて改善
され、満足すべき特性値が得られている。The characteristics of the product of Example 9 are summarized in Table 1.
Compared to this, except for the density being slightly higher, all other characteristics were improved, and satisfactory characteristic values were obtained.
実施例10
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を100kg/anとする外は実施例1と同一の条
件で処理を行った。Example 10 A base paper prepared under the same manufacturing conditions as Example 1 was coated under the same coating conditions as Example 1, and the same procedure as Example 1 was performed except that the nip linear pressure of the soft calender was 100 kg/an. The treatment was carried out under the following conditions.
実施例9の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干低くなる外は、他の特性がすべて若
干低下するが、実用上問題の無い特性値が得られている
。The characteristics of the product of Example 9 are summarized in Table 1.
Compared to , except for the density being slightly lower, all other properties are slightly lower, but characteristic values that pose no problem in practical use are obtained.
実施例11
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を150kg/amと実施例1と同一条件とするが
、実施例1に示した仕様のソフトカレンダーを2台直列
に通す(塗抹紙表裏各面に2回ずつ剛性ロール面が当た
る様にニップを形成する)点を除き、実施例1と同一の
条件で処理を行ったにツブ数:4)。Example 11 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, and the nip linear pressure of the soft calender was set to 150 kg/am, the same conditions as in Example 1. The conditions were the same as in Example 1, except that two soft calenders with the specifications shown in Example 1 were passed in series (a nip was formed so that the rigid roll surface touched the front and back sides of the smearing paper twice). Number of whelks treated with: 4).
実施例11の製品の特性は第1表にまとめたが、実施例
1に比べ、密度が若干高くなる外は他の特性がすべて改
善され、満足すべき特性値が得られている。The characteristics of the product of Example 11 are summarized in Table 1. Compared to Example 1, except for the slightly higher density, all other characteristics were improved, and satisfactory characteristic values were obtained.
実施例12
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーの弾性ロ
ール硬度を89°とする外は、実施例1と同一の条件で
処理を行った。Example 12 A base paper prepared under the same manufacturing conditions as Example 1 was coated under the same coating conditions as Example 1, and the same procedure as Example 1 was performed except that the elastic roll hardness of the soft calender was set to 89°. The treatment was carried out under the following conditions.
実施例12の製品の特性は第1表にまとめたが、実施例
1に比べ、密度は変化なく、他の特性も大差なく、満足
すべき特性値が得られている。The characteristics of the product of Example 12 are summarized in Table 1, and as compared to Example 1, there is no change in density, and there are no major differences in other characteristics, and satisfactory characteristic values are obtained.
実施例13
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーの弾性ロ
ール硬度を96°とする外は、実施例1と同一の条件で
処理を行った。Example 13 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, and the same procedure as in Example 1 was carried out, except that the elastic roll hardness of the soft calender was set to 96°. The treatment was carried out under the following conditions.
実施例13の製品の特性は第1表にまとめたが、実施例
1に比べ、密度は変化なく、平滑は向上するが、光沢は
若干低下する。ただ、全体として、満足すべき特性値が
得られている。The properties of the product of Example 13 are summarized in Table 1. Compared to Example 1, the density remains unchanged and the smoothness is improved, but the gloss is slightly reduced. However, overall, satisfactory characteristic values were obtained.
実施例14
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を11001C/amと実施例1と同一条件とする
が、実施例1に示した仕様のソフトカレンダーを3台直
列に通す(塗抹紙表裏各面に2回ずつ剛性ロール面が当
たる様にニップを形成する)点を除き、実施例1と同一
の条件で処理を行ったにツブ数=6)。Example 14 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, and the nip linear pressure of the soft calender was set to 11001 C/am, the same conditions as in Example 1. The conditions were the same as in Example 1, except that three soft calenders having the specifications shown in Example 1 were passed in series (a nip was formed so that the rigid roll surface touched the front and back sides of the smearing paper twice). The number of whelks treated with = 6).
実施例14の製品の特性は第1表にまとめたが、実施例
1に比べ、密度がかなり高くなるが、許容できる水準で
あり、平滑性、光沢等の特性は改善され、満足すべき特
性値が得られている。The properties of the product of Example 14 are summarized in Table 1. Although the density is considerably higher than that of Example 1, it is at an acceptable level, and the properties such as smoothness and gloss are improved, and the properties are satisfactory. value is obtained.
比較例8
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を50kg/cmとする外は実施例1と同一条件で
処理を行った。Comparative Example 8 A base paper prepared under the same manufacturing conditions as Example 1 was coated under the same coating conditions as Example 1, and the same conditions as Example 1 were applied except that the nip linear pressure of the soft calender was 50 kg/cm. Processed with.
比較例8の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干低くなる外は他の特性がすべて著し
く低下し、満足すべき特性値が得られない。The characteristics of the product of Comparative Example 8 are summarized in Table 1.
Compared to this, except for the density being slightly lower, all other properties are significantly lower, making it impossible to obtain satisfactory characteristic values.
比較例9
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を600kg/cmとする外は実施例1と同一条件
で処理を行った。Comparative Example 9 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, and the conditions were the same as in Example 1 except that the nip linear pressure of the soft calender was 600 kg/cm. Processed with.
比較例9の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が著しく高くなり、満足すべき特性値が得
られない。The characteristics of the product of Comparative Example 9 are summarized in Table 1, but those of Example 1
Compared to , the density is significantly higher and satisfactory characteristic values cannot be obtained.
比較例10
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を5501■/■として、弾性ロール硬度を60°
にする点を除き、実施例1と同一のソフトカレンダーの
条件で処理を行った。Comparative Example 10 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, with a soft calender nip line pressure of 5501■/■ and an elastic roll hardness of 60°.
The treatment was carried out under the same soft calender conditions as in Example 1, except for the following.
比較例10の製品の特性は第1表にまとめたが、実施例
1に比べ、密度が著しく上昇するだけでなく、白紙光沢
、印刷光沢共に若干低下し、全体的に満足すべき特性値
が得られない。The characteristics of the product of Comparative Example 10 are summarized in Table 1. Compared to Example 1, not only the density increased significantly, but also the white paper gloss and print gloss decreased slightly, and the overall characteristic values were satisfactory. I can't get it.
(以下余白)
E)発明の効果
本発明を実施することにより、高い不透明度と高い剛直
度を有しながら、同時に高い平滑性、白紙光沢、印刷光
沢を持つ塗工紙を製造する事ができる。(The following is a blank space) E) Effects of the invention By carrying out the present invention, it is possible to produce coated paper that has high opacity and high rigidity, as well as high smoothness, white paper gloss, and printing gloss. .
1、事件の表示 昭和63年特許願第257641号2
、発明の名称
印刷用塗工紙
3、補正をする者
事件との関係 特許出願人
a (600) 2481
(1)特許請求の範囲を別紙の通り補正する。1. Indication of the incident 1988 Patent Application No. 257641 2
, Coated paper for printing the name of the invention 3, Person making the amendment Relationship with the case Patent applicant a (600) 2481 (1) Amend the scope of the claims as shown in the attached sheet.
(2)明細書第4頁12〜13行目、 「180〜450kgt/cmJを、 r 180〜450kg1/anJに補正する。(2) Lines 12-13 of page 4 of the specification, "180 to 450 kgt/cmJ, r Corrected to 180 to 450 kg1/anJ.
(3) 同 第4頁13行目、
r 14−0〜300kgj/cJjを、「140〜3
00 kgl/a(Jに補正する。(3) Same page 4, line 13, r 14-0~300kgj/cJj is
00 kgl/a (corrected to J.
(4) 同 第5頁3行目、
r 90〜180 kgt/cmjを、r90〜180
kgf/aoJに補正する。(4) Same page 5, line 3, r90-180 kgt/cmj, r90-180
Correct to kgf/aoJ.
(5) 同 第5頁3〜4行目、
r 7 ’O〜14 Qkgl/cnrJを、「70〜
140 kgl/cJJに補正する。(5) Same page 5, lines 3-4, r 7 'O~14 Qkgl/cnrJ is changed to "70~
Corrected to 140 kgl/cJJ.
(6) 同 第8頁17行目、 「測径」を、 「剛性」に補正する。(6) Same, page 8, line 17, "Diameter measurement" Correct to "rigidity".
(7) 同 第9頁7.8.9.10行目、「石炭」
をそれぞれ、
「石灰」に補正する。(7) “Coal” on page 9, line 7.8.9.10.
Correct each to "lime".
(8)明細書第10頁4行目、 「比較角の」を、 「比較的角の」に補正する。(8) Line 4 of page 10 of the specification, "Comparative angle" Correct to "relatively square".
(9) 同 第10頁9行目、 「塗工機ソフトカレンダー」を、 「塗工機上でソフトカレンダー」に補正する。(9) Same, page 10, line 9, "Coating Machine Soft Calendar" Correct to "soft calendar on coating machine".
(10) 同 第15頁5行目、 「塗工機に」を、 「塗工紙を」に補正する。(10) Same page 15, line 5, "For coating machines" Correct to "coated paper".
(11) 同 第16頁4行目、 「ポアソン」を、 「ポアソン」に補正する。(11) Same page 16, line 4, "Poisson" Correct to "Poisson".
(12) 同 第16頁6行目、 rl 987Jを、 rl 978Jに補正する。(12) Same page 16, line 6, rl 987J, Correct to rl 978J.
(13) 同 第16頁10行目、
r (πE(DO+DB ) 05Jをr(πE(Do
+DIl) ) ” 5Jに補正する。(13) Same page 16, line 10, r (πE(DO+DB) 05J
+DIl) ) ” Correct to 5J.
(14)明細書第17頁1行目、 「塗工液Jを、 「塗工紙」に補正する。(14) Page 17, line 1 of the specification, "Coating fluid J, Correct to “coated paper”.
(15) 同 第17頁7行目、 「した」を、 「した。」に補正する。(15) Same page 17, line 7, "I did" Correct it to "I did."
(16) 同 第21頁3行目、 「同じ原紙」を、 「同じ配合の原紙」に補正する。(16) Same page 21, line 3, "The same base paper" Correct to "base paper with the same composition".
(17) 同 第21頁5行目、
「処理を行った。」を、
「実施例1と同じソフトカレンダー条件で処理を行った
。」に補正する。(17) On page 21, line 5, "Processed." is corrected to "Processed under the same soft calendar conditions as in Example 1."
(18) 同 第23頁12行目、 「インクラインサイズプレス」を、 「インクラインドサイズプレス」に補正する。(18) Same page 23, line 12, "Incline size press" Correct to "inclined size press".
(19) 同 第23頁16行目、
[いる。この点を除いてはかは、」を
「いる。)処理を施した点を除いたほかは、」に補正す
る。(19) Ibid., page 23, line 16. ``Except for this point,'' is corrected to ``Except for the point that was processed.''
(20)明細書第24頁6行目、 「13部にした」を、 「13部(原紙灰分で)にした」に補正する。(20) Page 24, line 6 of the specification, “I made it to 13 parts” Corrected to "13 copies (based on base paper ash content)."
(21) 同 第31頁9行目、 「2回」を、 「3回」に補正する。(21) Same page 31, line 9, "twice" Corrected to "3 times".
2、特許請求の範囲
(1)填料分が平均粒子0.3〜2.0μの範囲にある
カルサイト系軽質炭酸カルシウムを原紙mmに対し、4
重量%以上含有し、かつ、原紙の全灰分量が10重量%
以上である原紙に顔料塗工層を設け、乾燥後その塗工面
をソフトカレンダーに圧着することを特徴とする印刷用
塗工紙。2. Scope of Claims (1) Calcite-based light calcium carbonate with a filler content in the range of average particles 0.3 to 2.0 μm to 4 mm of base paper.
% by weight or more, and the total ash content of the base paper is 10% by weight.
A coated paper for printing, characterized in that a pigment coating layer is provided on the above-mentioned base paper, and after drying, the coated surface is pressed against a soft calender.
(2)塗工面をニップ数6以下のソフトカレンダーに圧
着する条件として以下の3つの条件を満たすことを特徴
とする請求項1記載の印刷用塗工紙。(2) The coated paper for printing according to claim 1, characterized in that the following three conditions are satisfied as conditions for press-bonding the coated surface to a soft calender with a nip number of 6 or less.
a:ソフトカレンダー弾性ロールの硬度が75以上(シ
ョアーD硬度)であること。a: The hardness of the soft calender elastic roll is 75 or more (Shore D hardness).
b=以下の式で定義される指数りが以下の条件を満たす
こと。b = The index defined by the following formula satisfies the following conditions.
(K ’Do ’DB ’PL ) ”333L=□
VlfDo +Do )’ (1,48exp(fl、
11So ) )lo333L≦0.002
*但し D。1弾性ロール外径 −
])、、:剛性ロール外径 −
Dl :弾性ロール鉄芯外径 −
PL :ニツプ線圧 kgl/an
SD 1弾性ロール硬度(ショアーD)■ ニライン処
理速度の/sec。(K 'Do 'DB 'PL) ``333L=□VlfDo +Do)' (1,48exp(fl,
11So))lo333L≦0.002 *However, D. 1 Elastic roll outer diameter -]), : Rigid roll outer diameter - Dl: Elastic roll iron core outer diameter - PL: Nip line pressure kgl/an SD 1 Elastic roll hardness (Shore D) ■Niline processing speed /sec.
K = 3 (Do−DI) (Do /D+ )
C:ニップ線圧が以下の条件を満たすこと100≦PL
≦550
(3)原紙がサイズプレス処理されていない原紙である
請求項1又は2記載の印刷用塗工紙。K = 3 (Do-DI) (Do /D+)
C: Nip linear pressure satisfies the following conditions: 100≦PL
≦550 (3) The coated paper for printing according to claim 1 or 2, wherein the base paper is a base paper that has not been subjected to size press treatment.
手続補正書岨鋤
1、事件の表示 昭和63年特許願第257641号2
、発明の名称
印刷用塗工紙
3、補正をする者
事件との関係 特許出願人
住 所 東京都千代田区丸の白玉丁目4番2号名
称 (59g)三菱製紙株式会社連絡先 〒125
東京都葛飾区東金町−丁目4番1号三菱製紙株式会社
特許部
ffi (60012481
明細書、第34頁の第1表を別紙の通り補正する。Procedural amendment letter 1, case description 1988 patent application No. 257641 2
, Name of the invention Coated paper for printing 3, Relationship with the case of the person making the amendment Patent applicant address 4-2 Shiratama-chome, Maruno, Chiyoda-ku, Tokyo Name (59g) Mitsubishi Paper Mills Co., Ltd. Contact information 125
Mitsubishi Paper Mills Co., Ltd., 4-1 Toganemachi-chome, Katsushika-ku, Tokyo
Patent Department ffi (60012481 Specification, Table 1 on page 34 is amended as shown in the attached sheet.
手続補正書(旧υ
1.事件の表示昭和63年特許願第257641号2、
発明の名称
印刷用塗工紙
3、補正をする者
事件との関係 特許出願人
住 所 東京都千代田区丸の白玉丁目4番2号連
絡先 〒125東京都葛飾区東金町−丁目4番1号三菱
製紙株式会社 特許部
廿 (60012481
4、補正の対象
明細書の全文
訂正明細書
1、発明の名称
印刷用塗工紙
2、特許請求の範囲
(1) 填料分が平均粒子0.3〜2.0μmの範囲
にあるカルサイト系軽質炭酸カルシウムを原紙重量に対
し、4重量%以上含有し、かつ、原紙の全灰分量が10
重量%以上である原紙に顔料塗工層を設け、乾燥後その
塗工面をソフトカレンダーに圧着することを特徴とする
印刷用塗工紙。Procedural amendment (formerly υ 1. Indication of the case 1988 Patent Application No. 257641 2,
Name of the invention Coated paper for printing 3, Relationship with the case of the person making the amendment Patent applicant address 4-2, Marunoshiratama-chome, Chiyoda-ku, Tokyo Contact information 4-1-chome, Togane-cho, Katsushika-ku, Tokyo 125 Patent Department, Mitsubishi Paper Mills Co., Ltd. (60012481 4, Full text of the specification subject to amendment 1, Name of the invention Coated paper for printing 2, Claims (1) Filler content is 0.3 to 0.3 average particles Contains at least 4% by weight of calcite-based light calcium carbonate in the range of 2.0 μm based on the weight of the base paper, and the total ash content of the base paper is 10
A coated paper for printing, characterized in that a pigment coating layer is provided on a base paper of at least % by weight, and after drying, the coated surface is pressed against a soft calender.
(2)塗工面をニップ数6以下のソフトカレンダーに圧
着する条件として以下の3つの条件を満たすことを特徴
とする請求項1記載の印刷用塗工紙。(2) The coated paper for printing according to claim 1, characterized in that the following three conditions are satisfied as conditions for press-bonding the coated surface to a soft calender with a nip number of 6 or less.
a:ソフトカレンダー弾性ロールの硬度が75以上(シ
ョアーD硬度)であること。a: The hardness of the soft calender elastic roll is 75 or more (Shore D hardness).
b:以下の式で定義される指数りが以下の条件を満たす
こと。b: The index defined by the following formula satisfies the following conditions.
(K・Do・D、・PL)0333
L=□
Y((Do + DB ) ・(1,48exp(0,
ll5o ) )l’ 333L≦0.002
*但し D。:弾性ロール外径 ω
Ds:剛性ロール外径 ■
Dl :弾性ロール鉄芯外径 口
PL :ニップ線圧 kg/an
SD :弾性ロール硬度(ショアーD)V ニライン処
理速度an/B(
K=3 (Do−D、 ) −(Do /D、 )
’−’C:ニップ線圧が以下の条件を満たすこと100
≦PL≦550
(3) 原紙がサイズプレス処理されていない原紙で
ある請求項1又は2記載の印刷用塗工紙。(K・Do・D,・PL)0333 L=□ Y((Do + DB)・(1,48exp(0,
ll5o))l' 333L≦0.002 *However, D. : Elastic roll outer diameter ω Ds: Rigid roll outer diameter ■ Dl: Elastic roll iron core outer diameter Mouth PL: Nip linear pressure kg/an SD: Elastic roll hardness (Shore D) V Niline processing speed an/B (K=3 (Do-D, ) - (Do /D, )
'-'C: Nip linear pressure satisfies the following conditions100
≦PL≦550 (3) The coated paper for printing according to claim 1 or 2, wherein the base paper is a base paper that has not been subjected to size press treatment.
3、発明の詳細な説明
A)産業上の利用分野
本発明は印刷用塗工紙に関し特に不透明度、白色度、剛
直度に優れかつ白紙光沢及び印刷光沢に優れた印刷用塗
工紙に関するものである。3. Detailed Description of the Invention A) Industrial Application Field The present invention relates to a coated paper for printing, and particularly to a coated paper for printing that is excellent in opacity, whiteness, and rigidity, and has excellent white paper gloss and printing gloss. It is.
B)従来の技術及び問題点
近年、塗工紙の軽量化、印刷物の視覚化が印刷用塗工紙
に益々強く望まれるようになってきた。B) Prior Art and Problems In recent years, there has been an increasing desire for coated paper for printing to be lighter in weight and to visualize printed matter.
又印刷においては高速化が進みそれに耐え得る塗工紙が
必要になって来ている。In addition, as printing speeds increase, coated paper that can withstand these speeds is becoming necessary.
一方塗工紙の生産の立場からはいかに生産効率を上げる
かが以前にも増して最も重要な課題である。こうした中
で塗工紙の軽量化に対応して特に留意すべき品質は不透
明度と剛直度である。剛直度は印刷の高速作業性の上か
らも大切である。On the other hand, from the standpoint of producing coated paper, the most important issue now more than ever is how to increase production efficiency. Under these circumstances, in order to reduce the weight of coated paper, the qualities that require particular attention are opacity and rigidity. Rigidity is also important from the viewpoint of high-speed printing workability.
印刷物の視覚化の面から考えると不透明度に加えて白色
度、平滑性及び高い光沢を有する事が大切である。高不
透明度を得るための手法は今までに知られたものがいく
つかある。例えば使用するパルプとしてメカニカルパル
プを選択する、或いは原紙に高い填料性を抄き込むとい
ったような配合面からの対応や、仕上げ工程で高い線圧
を有するスーパーカレンダーより比較的低い線圧で処理
するグロスカレンダーを用いる等である。When considering the visualization of printed matter, it is important to have whiteness, smoothness, and high gloss in addition to opacity. There are several known methods for obtaining high opacity. For example, choosing mechanical pulp as the pulp to be used, or incorporating high filler properties into the base paper, and processing at a relatively lower linear pressure than the super calender, which has a high linear pressure in the finishing process. For example, using a gloss calendar.
又白色度からは、高い白色度を有する原材料を多く使用
してくる必要があるし、剛直度に関しては高灰分原紙以
外は不透明度対策と共通の対策が効果的である。In addition, in terms of whiteness, it is necessary to use many raw materials with high whiteness, and in terms of stiffness, the same measures as opacity measures are effective except for high ash base paper.
しかし実際に塗工紙を造る場合こうした対策をとろうと
すると、それに伴う欠点も同時に現われ、なかなか目的
とする塗工紙を現実の物とする事は難しい。However, when attempting to take such measures when actually producing coated paper, the accompanying drawbacks also appear, making it difficult to make the desired coated paper a reality.
例えば仕上げ方法により得られる塗工紙の品質、不透明
度、剛直度、光沢、平滑性は大きく異なるが、マシンカ
レンダー仕上げの場合は通常非加熱の2本の鋼ロール間
をウェブが高い線圧下で通過する為に、平滑を生じさせ
るがほとんど光沢を得ることは出来ない。For example, the quality, opacity, stiffness, gloss, and smoothness of the coated paper obtained vary greatly depending on the finishing method, but in the case of machine calender finishing, the web is usually passed between two unheated steel rolls under high linear pressure. Because it passes through, it produces smoothness, but almost no gloss can be obtained.
スーパーカレンダーは、交互に鋼と弾性体の多数ロール
から構成され、その線圧は180〜450kg/alt
1.ニップ圧140〜300kg/ adであり、ロー
ル温度は30〜80℃が通常である。Super calender is composed of multiple rolls of steel and elastic material alternately, and its linear pressure is 180 to 450 kg/alt.
1. The nip pressure is usually 140 to 300 kg/ad, and the roll temperature is usually 30 to 80°C.
この為に得られる塗工紙は高い光沢と平滑性を有するが
、潰れることは避けられず高い不透明度と腰を得る為に
は不利である。他の仕上げ方式はグロスカレンダーであ
り、それは加熱された仕上げ用ロールを使用してスーパ
ーカレンダー仕上げの如く高い線圧で仕上げずにニップ
通過時間を長く取る事により塗工紙又は塗工板紙に高い
光沢を生じさせる。Although the resulting coated paper has high gloss and smoothness, it inevitably collapses, which is disadvantageous in obtaining high opacity and stiffness. Another finishing method is gloss calendering, which uses heated finishing rolls to give coated paper or board a longer pass through the nip without finishing at the higher linear pressures of supercalendering. Produces luster.
装置の線圧は90〜180 kg/ cm、ニップ圧7
0〜140kg/ cnr、温度100〜150℃特に
高いもので230℃位が通常の製造条件である。この比
較的低い線圧による仕上げは紙をあまり高密度化させな
いので比較的良好な不透明度を生じさせ、他方、この比
較的高温は塗層を軟化させ光沢向上を可能にする。しか
しこの仕上効果はウェブの最上面に限定される。Linear pressure of the device is 90-180 kg/cm, nip pressure 7
The normal production conditions are 0 to 140 kg/cnr and a temperature of 100 to 150°C, particularly as high as 230°C. This relatively low linear pressure finish does not densify the paper too much, resulting in relatively good opacity, while the relatively high temperature softens the coating and allows for improved gloss. However, this finishing effect is limited to the top side of the web.
従って、この塗工紙の表面はスーパーカレンダーで得ら
れるような平滑性を有さず、一般に高品質を得ることは
難しい。Therefore, the surface of this coated paper does not have the smoothness that can be obtained with a supercalender, and it is generally difficult to obtain high quality.
又公表間63−500188号公報に見られるように、
ニップ圧、ロール線圧、ウェブのニップでの滞留時間、
等を規制してスーパーカレンダーに匹敵する品質を得よ
うとしているが、この場合でも好ましいニップ幅は、1
.27〜2.54cmとスーパーカレンダーのニップ幅
0.6〜1.2印に比べて非常に広く、グロスカレンダ
ーを用いる時の操業上の問題であるロールの耐久性、ド
ラムの汚れに関しては改良されない。もう一つ最近の仕
上げ方法にソフトカレンダーを用いる方法がある。ソフ
トカレンダー法は、金属ロールと弾性ロールを組み合わ
せ、少ニップ数でカレンダー掛けするものである。Also, as seen in Publication No. 63-500188,
Nip pressure, roll linear pressure, web residence time in the nip,
However, even in this case, the preferred nip width is 1.
.. The nip width is 27 to 2.54 cm, which is much wider than the super calender's nip width of 0.6 to 1.2 marks, and it does not improve roll durability or drum stains, which are operational problems when using a gloss calender. . Another recent finishing method is to use a soft calendar. The soft calender method combines a metal roll and an elastic roll and calenders with a small number of nips.
弾性ロールは、スーパーカレンダーに匹敵する、或いは
それ以上の硬度を有する特殊合成樹脂被覆ロールを使用
しているが、キーポイントはこのロール材質にある。即
ち高ニツプ圧下で耐熱性、耐摩耗性に優れ、傷がつきが
たい特別な素材を選択する必要がある。この為この仕上
げ方法の適用はマット仕上げ等比較的ロールに負荷のか
からない物が主流である。The elastic roll uses a special synthetic resin-coated roll with a hardness comparable to or higher than that of a supercalender, but the key point lies in the material of this roll. That is, it is necessary to select a special material that has excellent heat resistance, abrasion resistance, and is resistant to scratches under high nip pressure. For this reason, this finishing method is mainly applied to matte finishes that do not place a relatively large load on the roll.
一方、配合上高い不透明度を得ようとすると、例えばパ
ルプとしてメカニカルパルプを使用する場合は、その白
色度は低く、原紙の高灰分化で対応しようとすると、そ
の剛直度は低下する。この為に不透明度、白色度、剛直
度、白紙光沢、印刷光沢に優れた塗工紙を、安価に操業
性よく、実現する事、特に軽量塗工紙として得る事が出
来ないのが現実であり、その実現が塗工紙を製造する者
にとって大きな課題になっている。On the other hand, if high opacity is to be obtained in the formulation, for example, when mechanical pulp is used as the pulp, its whiteness will be low, and if it is attempted to achieve this by increasing the ash content of the base paper, its rigidity will decrease. For this reason, the reality is that it is not possible to produce coated paper with excellent opacity, whiteness, rigidity, white paper gloss, and printing gloss at low cost and with good operability, especially as lightweight coated paper. The realization of this has become a major challenge for coated paper manufacturers.
かかる現状に鑑み、本発明者等は従来にない高い不透明
度と剛直度を有しながら、しかも高い白紙光沢度、印刷
光沢度を有する塗工紙の開発をするべく鋭意研究の結果
、填料分として特定の軽質炭酸カルシウムを含有し、し
かもその含まれる灰分量が特定の量である原紙に顔料塗
工層を設けた塗工紙に、特別な仕上げを行うことによっ
て従来みられなかった効果を見いだし、本発明を完成す
るに至った。In view of this current situation, the inventors of the present invention have conducted intensive research to develop a coated paper that has unprecedented high opacity and rigidity, as well as high white paper gloss and printing gloss. By applying a special finish to coated paper, which is a base paper that contains a specific light calcium carbonate and a specific amount of ash, and a pigment coating layer, we can create effects that have not been seen before. This discovery led to the completion of the present invention.
かくして製造される塗工紙は従来にない、相反する塗工
紙物性を両立させ優れた塗工紙を与え得ることを目的と
する。The purpose of the coated paper produced in this manner is to be able to achieve both contradictory physical properties of coated paper, which are not available in the past, and to provide an excellent coated paper.
C)問題点を解決する為の手段
本発明は填料分が平均粒子径0.3〜2.0μmの範囲
にあるカルサイト系軽質炭酸カルシウムを原紙重量に対
し、4重量%以上含有し、かつ、原紙の全灰分量が10
重量96以上であり、より好ましくけ原紙がサイズプレ
ス処理されていない原紙に顔料塗工層を設け、乾燥後そ
の塗工面をソフトカレンダーに圧着することを特徴とす
る印刷用塗工紙である。C) Means for solving the problem The present invention is characterized in that the filler content contains 4% by weight or more of calcite-based light calcium carbonate having an average particle size in the range of 0.3 to 2.0 μm based on the weight of the base paper, and , the total ash content of the base paper is 10
This coated paper for printing is characterized in that it has a weight of 96 or more and is preferably not subjected to size press treatment, and is provided with a pigment coating layer, and after drying, the coated surface is pressed against a soft calender.
更に、そのソフトカレンダーによる処理は塗工面をニッ
プ数6以下のソフトカレンダーに圧着する条件として以
下の3つの条件を満たす事が望ましい。Further, in the treatment with the soft calender, it is desirable that the following three conditions be satisfied in order to press the coated surface to the soft calender with a nip number of 6 or less.
a:ソフトカレンダー弾性ロールの硬度が75以上(シ
ョアーD硬度)であること。a: The hardness of the soft calender elastic roll is 75 or more (Shore D hardness).
b:以下の式で定義される指数りが以下の条件を満たす
こと。b: The index defined by the following formula satisfies the following conditions.
(K・Do・Dll・PL)0・333L=
V((Do + De )(1,48exp(0,1I
So ) )l”333L≦0.002
*但し D。:弾性ロール外径 の
DB =剛性ロール外径 Cl1l
D、:弾性ロール鉄芯外径 国
PL :ニップ線圧 kg/cm
So :弾性ロール硬度(ショアーD)V ニライン処
理速度 cm / s e cK= 3 (Do −D
、 ) −(Do /D、 ) 05C:ニップ線圧
が以下の条件を満たすこと。(K・Do・Dll・PL)0・333L=V((Do + De)(1,48exp(0,1I
So))l”333L≦0.002 *However, D.: Elastic roll outer diameter DB = Rigid roll outer diameter Cl1l D.: Elastic roll iron core outer diameter Country PL: Nip linear pressure kg/cm So: Elastic roll hardness (Shore D)V Niline processing speed cm/secK=3 (Do -D
, ) −(Do /D, ) 05C: The nip linear pressure satisfies the following conditions.
100≦PL≦550
本発明に於いては、上述の如く、特定の軽質炭酸カルシ
ウムを使用するが、本発明で言う軽質炭酸カルシウムと
は、石灰石を焼成して得られる生石灰と炭酸ガスを精製
し、生石灰を水iこ溶かして石灰乳とし、その中に炭酸
ガスを吹き込んで作る炭酸ガス化合法又は、石灰乳や塩
化カルシウム溶液と炭酸ソーダとを反応させて作る炭酸
塩溶液等によって合成される沈降性炭酸カルシウムを指
し、合成反応等の条件によって、その結晶形(カルサイ
ト系であるとか、アルゴナイト系であるとか)や大きさ
形状を調整することが出来る。100≦PL≦550 In the present invention, as mentioned above, a specific light calcium carbonate is used, but the light calcium carbonate referred to in the present invention refers to quicklime obtained by burning limestone and purified carbon dioxide gas. It is synthesized by the carbonation method, which is made by dissolving quicklime in water to make milk of lime, and then blowing carbon dioxide gas into it, or by the carbonate solution, which is made by reacting milk of lime or calcium chloride solution with soda carbonate. It refers to precipitated calcium carbonate, and its crystal form (calcite type, argonite type, etc.) and size can be adjusted depending on the conditions of the synthesis reaction.
カルサイト系結晶の場合は、その形状が通常、紡錘状及
びそれらが凝集結合したようなイガ状と立方体状(キュ
ービック状及び団子状)のものがある。またアラゴナイ
ト系では通常棒状あるいは針状と呼ばれる形状をもつ。In the case of calcite-based crystals, the shapes are usually spindle-like, bur-like in which these crystals are aggregated, and cube-like (cubic and dumpling). In addition, aragonite usually has a shape called rod-like or needle-like.
本発明で使用される内添填料は軽質炭酸カルシウムであ
り、しかもその形状が平均粒子径0.3μm以上2.0
μm以下の範囲であるカルサイト系結晶である。特に比
較的角の丸くなった形状のものが好ましい。本発明の粒
子形状を持つもの、例えばアラゴナイト系のものに比較
して特に繊維間結合を阻害する割合が少な(従って強度
低下が少ない。しかし、その分不透明度の向上率は少な
い訳であるが、本発明では塗工機上でソフトカレンダー
仕上げすることを前提としており、カレンダー仕上げに
よる不透明度の低下率が最終的な不透明度に影響する。The internal filler used in the present invention is light calcium carbonate, and its shape has an average particle size of 0.3 μm or more and 2.0 μm or more.
It is a calcite-based crystal with a size of μm or less. Particularly preferred is one with relatively rounded corners. Compared to particles having the particle shape of the present invention, for example, aragonite-based particles, the rate of inhibiting interfiber bonding is particularly small (therefore, there is little decrease in strength. However, the rate of improvement in opacity is small accordingly). The present invention is based on the premise that soft calender finishing is performed on a coating machine, and the rate of decrease in opacity due to calendering affects the final opacity.
本発明の粒子形状を持つ軽質炭酸カルシウムはカレンダ
ーの仕上げによる不透明度の低下率が他の形状のものに
比べ低く、最終製品の不透明度は高くなる。その理由に
ついては定かではないが、カレンダー仕上げによる不透
明度の低下を、光学的に有効な空隙の減少と考えた場合
、軽質炭酸カルシウムの粒子形状、即ち平均粒子径や結
晶形、外形等によって光学的に有効な空隙の減少率に影
響する為と考えられる。The light calcium carbonate having the particle shape of the present invention has a lower rate of decrease in opacity due to calendering than other shapes, and the opacity of the final product is high. The reason for this is not clear, but if we consider that the decrease in opacity due to calendering is a decrease in optically effective voids, the optical This is thought to be because it affects the effective void reduction rate.
又、平均粒子径が0.3μmより小さい場合は内添比率
に対する紙力低下が大きく、また平均粒子径が2,0μ
m以上の場合は不透明度の向上率が低くなる為、好まし
くない。In addition, when the average particle size is smaller than 0.3 μm, the paper strength decreases significantly with respect to the internal addition ratio;
If it is more than m, the rate of improvement in opacity decreases, which is not preferable.
又、上述した軽質炭酸カルシウムを含有した填料の原紙
に対する配合割合は灰分として10重量%以上含有する
必要があり、より好ましくは12〜20重量%の範囲で
ある。填料分が10重量%より少ない場合は、後述する
ソフトカレンダー処理で充分な塗工紙物性を得ることが
出来ず、20重量%以上含有すると原紙強度がオフセッ
ト印刷では不充分である。尚、填料分のうち軽質炭酸カ
ルシウムの必要含有割合は、全灰分量に対して40〜1
00%であり、40%より少ないと充分な不透明度が得
られない。Further, the blending ratio of the filler containing the above-mentioned light calcium carbonate to the base paper must be 10% by weight or more as ash, and more preferably in the range of 12 to 20% by weight. If the filler content is less than 10% by weight, sufficient physical properties of the coated paper cannot be obtained by the soft calendering treatment described below, and if the filler content is 20% by weight or more, the strength of the base paper is insufficient for offset printing. In addition, the required content ratio of light calcium carbonate in the filler is 40 to 1% of the total ash content.
00%, and if it is less than 40%, sufficient opacity cannot be obtained.
本発明に於いて平均粒子径とは、填料の水分散液を5分
間超音波分散機にて分散後、光透過式粒度分布測定機(
SKN式、セイシン企業社製)にて測定し、累計重量%
が50%に達する時の粒子直径、いわゆる重量平均粒子
径を言う。In the present invention, the average particle diameter refers to the average particle size measured by dispersing the filler aqueous dispersion in an ultrasonic dispersion machine for 5 minutes, then using a light transmission particle size distribution measuring machine (
Measured using SKN method (manufactured by Seishin Enterprise Co., Ltd.), cumulative weight%
It refers to the particle diameter when 50% of the particle diameter reaches 50%, which is the so-called weight average particle diameter.
又、本発明の灰分の値は、試料を1〜10gの任意の量
を採取し、105℃、1時間乾燥し、乾燥重量を測定す
る。その後500℃で3時間灰化し、その残渣の絶乾重
量の試料絶乾重量に対する重量%である。The ash content of the present invention can be determined by taking an arbitrary amount of 1 to 10 g of a sample, drying it at 105° C. for 1 hour, and measuring the dry weight. After that, it was incinerated at 500° C. for 3 hours, and the absolute dry weight of the residue is expressed in weight % with respect to the absolute dry weight of the sample.
尚、本発明に於いては、通常抄紙で使用されている填料
、例えばカオリン、クレー、重質炭酸カルシウム、二酸
化チタン、焼成カオリン及び抄き込み用タルク等を併用
することは何ら差し支えない。In the present invention, fillers commonly used in paper making, such as kaolin, clay, heavy calcium carbonate, titanium dioxide, calcined kaolin, and talc for paper making, may be used in combination.
又、サイズ剤、消泡剤、スライムコントロール剤、染料
、着色顔料、蛍光増白剤、乾燥紙力剤、湿潤紙力剤、濾
水性向上剤及び歩留り向上剤等の通常抄紙で使用してい
る添加薬品を必要に応じて含ませることも出来る。It is also commonly used in paper making as sizing agents, antifoaming agents, slime control agents, dyes, colored pigments, optical brighteners, dry paper strength agents, wet paper strength agents, freeness improvers, and retention improvers. Additive chemicals can also be included if necessary.
更に、原紙の表面にサイズプレス、ゲートロールあるい
はビルブレード装置によって澱粉、ポリビニルアルコー
ル、塗料、各種表面サイズ剤塗布することは可能である
が、サイズプレス処理を行うと原紙が硬くなり、後述す
る仕上げ処理効果を充分に発現させる為には、サイズ処
理が施されていない原紙が好ましい。Furthermore, it is possible to apply starch, polyvinyl alcohol, paint, and various surface sizing agents to the surface of the base paper using a size press, gate roll, or bill blade device, but the size press process hardens the base paper, resulting in the finishing described below. In order to fully exhibit the treatment effect, it is preferable to use base paper that has not been subjected to size treatment.
尚、本発明に用いられる原紙は一膜内パルプ(NBKP
、LBKP) 、高収率パルプ(GP。The base paper used in the present invention is monolaminar pulp (NBKP).
, LBKP), high yield pulp (GP.
TMP、CTMP、CMP等)、古紙パルプから成る物
である。TMP, CTMP, CMP, etc.) and waste paper pulp.
本発明では、上述した原紙に顔料塗工層を設けるが、そ
の塗工層は原紙の片面あるいは両面にサイズプレス、ゲ
ートロール、ビルブレード等のオンマシンコーティング
装置あるいは通常使用されるブレードコーター、エアー
ナイフコーター等のオフマシンコーターで設けたものを
指し、その塗工量は3〜25g/rrfより好ましくは
5〜15g/dである。In the present invention, a pigment coating layer is provided on the above-mentioned base paper, and the coating layer is coated on one or both sides of the base paper using an on-machine coating device such as a size press, gate roll, bill blade, or a commonly used blade coater or air. It refers to what is provided with an off-machine coater such as a knife coater, and the coating amount is preferably 3 to 25 g/rrf, more preferably 5 to 15 g/d.
本発明で使用出来る塗工液には、一般に公知の顔料、バ
インダー、分散剤、増粘剤等を使用することが出来る。Generally known pigments, binders, dispersants, thickeners, etc. can be used in the coating liquid that can be used in the present invention.
顔料としてはカオリン、炭酸カルシウム、クレ−、サチ
ンホワイト、タルク、酸化チタン、水酸化アルミニウム
、シリカ、酸化亜鉛、活性白土、珪素土、レーキ、プラ
スチックピグメント等或いはこれら顔料のサンドミル処
理物が適宜使用出来る。 分散剤としては、アクリル酸
重合物、アクリル酸とマレイン酸の共重合物などのポリ
カルボン酸或いはそれらのソーダ塩、アンモニウム塩、
ヘキサメタリン酸ソーダ、ピロリン酸ソーダ等のリン酸
系、リグノスルホネート、ナフチルスルホネートのよう
なアニオン界面活性剤系、クエン酸、リンゴ酸又はこれ
らの塩類の1種以上が適宜使用出来る。As pigments, kaolin, calcium carbonate, clay, satin white, talc, titanium oxide, aluminum hydroxide, silica, zinc oxide, activated clay, silicon earth, lake, plastic pigments, etc., or sand milled products of these pigments can be used as appropriate. . As the dispersant, polycarboxylic acids such as acrylic acid polymers and copolymers of acrylic acid and maleic acid, or their soda salts, ammonium salts,
One or more of phosphoric acid-based surfactants such as sodium hexametaphosphate and sodium pyrophosphate, anionic surfactants such as lignosulfonate and naphthylsulfonate, citric acid, malic acid, or salts thereof can be used as appropriate.
バインダーとしてはスチレン・ブタジェン系、スチレン
・アクリル系、酢ビ系、アクリル系、エヂレン・酢ビ系
、ブタジェン・メチルメタクリル系、酢ビ・ブチルアク
リレート系等の各種共重合体及びポリビニルアルコール
、無水マレイン酸・スチレン共重合体、イソブチン・無
水マレイン酸共重合体、アクリル酸・メチルメタアクリ
レート系共重合体等の合成バインダー、酸化澱粉、酵素
変性澱粉やそれらをフラッシュドライして得られる冷水
可溶性澱粉、カゼイン・大豆タン白等の天然系バインダ
ー等の一般に知られたバインダー等が挙げられる。As a binder, various copolymers such as styrene/butadiene type, styrene/acrylic type, vinyl acetate type, acrylic type, ethylene/vinyl acetate type, butadiene/methyl methacrylate type, vinyl acetate/butyl acrylate type, polyvinyl alcohol, maleic anhydride etc. Synthetic binders such as acid/styrene copolymers, isobutyne/maleic anhydride copolymers, acrylic acid/methyl methacrylate copolymers, oxidized starches, enzyme-modified starches, and cold water-soluble starches obtained by flash-drying them; Generally known binders such as natural binders such as casein and soybean protein may be used.
本発明では、ソフトカレンダーに於いて、特別な条件で
塗工紙を処理することを特徴としている。The present invention is characterized in that coated paper is treated under special conditions in a soft calender.
前述のように、ソフトカレンダーは、2ないし6ニツプ
とスーパーカレンダーに比較して少ないニップ数であり
、弾性ロールは硬質の鉄芯が合成樹脂(ショアーD硬度
で75−97)で薄く覆われている。この為、ニップ幅
は狭くなる。又、剛性ロールはチルドロール、鍛造鋼鉄
ロールからなり、加熱機構を持ち、100℃を越える高
温でも紙匹を処理出来る。As mentioned above, soft calenders have a smaller number of nips than super calenders, 2 to 6 nips, and elastic rolls have a hard iron core thinly covered with synthetic resin (75-97 in Shore D hardness). There is. For this reason, the nip width becomes narrower. Furthermore, the rigid rolls are composed of chilled rolls and forged steel rolls, and have a heating mechanism, allowing paper webs to be processed even at high temperatures exceeding 100°C.
スーパーカレンダーに於いては、ソフトカレンダーに比
較して広いニップ幅と多数のニップ数(8〜14ニツプ
)を通過することに依って、紙の密度は急激に高くなり
、不透明度と剛直度が共に損なわれる。このようにカレ
ンダーでの処理を特徴づけるのはニップ通過時間である
。In supercalendering, the density of the paper increases rapidly due to the wider nip width and higher number of nips (8 to 14 nips) compared to soft calendering, resulting in a decrease in opacity and stiffness. Both are damaged. In this way, what characterizes calendar processing is the nip passage time.
しかしながら、通紙処理中のニップ通過時間を把握する
為には、ニップ幅を明確にする必要がある。前述の公表
間63−500188号公報でも、静的な状態で弾性ロ
ールが変形してできるニップの幅を、弾性ロールの弾性
率(E)、ポアソン比(σ)等の値から求める式が示さ
れている(TAPPl 1978年10月 第115〜
11g頁)ので、下に示す。However, in order to grasp the nip passage time during paper passing processing, it is necessary to clarify the nip width. The above-mentioned Publication No. 63-500188 also provides a formula for calculating the width of the nip created by the deformation of an elastic roll in a static state from values such as the elastic modulus (E) and Poisson's ratio (σ) of the elastic roll. (TAPPl October 1978 No. 115~
11g page), so it is shown below.
2f4(1−cy” )Do IDB ’PL ) ”
’ニップ幅= □
(πE(Do +t+B) ) O,s*但し Do
:弾性ロール外径 国
り、:剛性ロール外径 国
PL :ニップ線圧 kg/ an
ところが、ニップ間に紙が存在する場合、つまりウェブ
を処理している場合は処理時のウェブの弾性率を考慮し
なければならない。ウェブの弾性率はウェブの原料配合
、製造条件だけでなく、坪量に依っても変化してしまう
。2f4(1-cy")Do IDB'PL)"
'Nip width = □ (πE(Do +t+B) ) O, s * However, Do
: Outer diameter of elastic roll Country: Outer diameter of rigid roll Country PL : Nip linear pressure kg/an However, if there is paper between the nip, that is, if a web is being processed, then the elastic modulus of the web during processing is must be taken into consideration. The elastic modulus of the web changes not only depending on the raw material composition and manufacturing conditions of the web, but also on the basis weight.
そこで、発明者は感圧特性を持つ塗液を塗工した原紙坪
量25〜100g/rrf塗工fit3〜30g/rr
rの塗工紙を用いて、ニップ通過時間とカレンダー条件
の関係を検討した結果、上述の原紙坪量及び塗工量の領
域では上述の因子(L)がニップ通過時間と対応し、こ
のしの因子が既に述べた様に以下の関係を満たすと、低
い密度、高い不透明度、剛直度で、高い平滑性、光沢が
得られる事を見出した。Therefore, the inventor proposed that the basis weight of base paper coated with a coating liquid with pressure-sensitive properties is 25 to 100 g/rrf coating fit 3 to 30 g/rr.
As a result of examining the relationship between nip passage time and calendar conditions using coated paper of As mentioned above, it has been found that when the following factors are satisfied, high smoothness and gloss can be obtained with low density, high opacity, and rigidity.
L≦0.002
Lの値が0.002を越えると、密度の上昇が起こり、
剛直度、不透明度が著しく低下する為、Lの値は0.0
02を越えない領域に抑えられなければならない。L≦0.002 When the value of L exceeds 0.002, an increase in density occurs;
The value of L is 0.0 because the rigidity and opacity are significantly reduced.
It must be kept within a range not exceeding 0.02.
上述の様に、ソフトカレンダーでのしの値は小さい値に
抑えられている為、結果として、同じ線圧に於いて、高
いニップ面圧を得ることが出来る。As mentioned above, since the soft calender has a small shear value, it is possible to obtain a high nip surface pressure at the same linear pressure.
この為、あまり高い線圧をかけると、紙匹の高密度化が
起こる為550 (kg/cml を越える線圧をかけ
る事は望ましくない。又、塗層面の光沢と平滑を得る為
には、最低限100 (kg/cm)以上の線圧を加え
る事が望ましい。For this reason, if too high a linear pressure is applied, the density of the paper web will increase, so it is not desirable to apply a linear pressure exceeding 550 kg/cml.Also, in order to obtain gloss and smoothness of the coated surface, It is desirable to apply a linear pressure of at least 100 (kg/cm) or more.
弾性ロール硬度は前述の様に低過ぎると著しく高い線圧
をかける必要がでてくるので、ショアーD硬度75未満
は望ましくない。As mentioned above, if the elastic roll hardness is too low, it becomes necessary to apply a significantly high linear pressure, so a Shore D hardness of less than 75 is not desirable.
当然のことながら、ニップ数の増大は密度の上昇を招く
ことになるので、ニップ数は6以内に抑える事が望まし
い。Naturally, an increase in the number of nips leads to an increase in density, so it is desirable to suppress the number of nips to 6 or less.
本発明に於けるソフトカレンダーの処理条件はニップ面
圧を高める反面、ニップ通過時間を短く抑えている為、
処理する塗工紙、特に原紙層が柔軟でないと、塗層面の
平滑性と光沢が得られない。The processing conditions of the soft calender in the present invention increase the nip surface pressure, but keep the nip passage time short, so
If the coated paper to be treated, especially the base paper layer, is not flexible, the smoothness and gloss of the coated layer surface cannot be obtained.
填料含有率を増すことにより、塗工原紙の柔軟性を著し
く増大させることができるが、最も効果のある填料は軽
質炭酸カルシウムである。抄き込み用クレー等では、0
.002以下のL値では必要な平滑性と光沢が得られな
い。Although the flexibility of the coated base paper can be significantly increased by increasing the filler content, the most effective filler is light calcium carbonate. For clay for drilling, etc., 0
.. If the L value is less than 002, the necessary smoothness and gloss cannot be obtained.
D)実施例
以下で、実施例を用い、更に詳細に本発明の詳細な説明
する。D) Examples In the following, the present invention will be explained in more detail using examples.
実施例1
・市販LBKP (濾水度350m1esf ) :
70部・市販NBKP (濾水度420m1csf
) : 3部部以下の実施例、比較例に於いて特に断
わらない限り、上記のパルプ配合で調成される。Example 1 - Commercially available LBKP (freeness 350ml esf):
70 parts/Commercially available NBKP (Freeness 420ml/csf
) : 3 parts or less In Examples and Comparative Examples, unless otherwise specified, the above pulp formulations are used.
・軽質炭酸カルシウム =13部(*)(平均
粒径:1μm1カルサイト系)
*原紙中天分量で表示。・Light calcium carbonate = 13 parts (*) (Average particle size: 1 μm 1 calcite type) *Displayed as atomic weight in base paper.
く内添薬品〉
・市販アルキルケテンダイマー系内添サイズ剤(AKD
) :0.03部・市販カチオン化
澱粉 =0.2部・市販カチオン系ポリアク
リルアミド歩留り向上剤 :0
.03部以下の実施例、比較例に於いて特に断わらない
限り、内添薬品は上記の配合で調成される。Internal additive chemicals> ・Commercially available alkyl ketene dimer internal sizing agent (AKD
): 0.03 parts, commercially available cationized starch = 0.2 parts, commercially available cationic polyacrylamide retention improver: 0
.. In the Examples and Comparative Examples below, unless otherwise specified, the internally added chemicals are prepared according to the above-mentioned formulations.
上記の配合で37g/Jの坪量(絶乾)の原紙を抄造し
、以下の配合の塗液をブレード・コーターにて、片面当
たり7g/dの塗工量で両面塗工した。A base paper with a basis weight (absolutely dry) of 37 g/J was made using the above formulation, and a coating liquid having the following formulation was coated on both sides using a blade coater at a coating weight of 7 g/d per side.
・市販1級カオリン :50部・市販
2級カオリン ;50部・市販ポリア
クリル酸系分散剤 :0.05部・市販燐酸エステル
化澱粉 :4部・市販スチレン・ブタジェ
ンラテックス:12部・ステアリン酸カルシウム
=0.3部・水酸化ナトリウム :0
.15部以下の実施例、比較例に於いて特に断わらない
限り、塗液は上記の配合で調製される。・Commercially available primary kaolin: 50 parts ・Commercially available secondary kaolin: 50 parts ・Commercially available polyacrylic acid dispersant: 0.05 parts ・Commercially available phosphoric ester starch: 4 parts ・Commercially available styrene/butadiene latex: 12 parts ・Stear calcium phosphate
=0.3 parts・Sodium hydroxide: 0
.. In Examples and Comparative Examples containing 15 parts or less, unless otherwise specified, coating liquids are prepared with the above formulation.
又、原紙坪量、塗工量も上記の値で調製される。Further, the base paper basis weight and coating amount are also adjusted to the above values.
上記の条件で工された塗抹紙を以下の条件で、塗抹、乾
燥直後にソフトカレンダー処理した。The smeared paper processed under the above conditions was smeared and immediately after drying, soft calender treatment was performed under the following conditions.
〈ソフトカレンダー仕様〉
・ニップ数=2(塗抹紙表裏各面に1回ずつ剛性ロール
面が当たる様にニップを
形成する)
・剛性ロール:直径80cmφ、鍛造鋼ロール・弾性ロ
ール:直径70anφ、合成樹脂被覆、ショアーD硬度
=80
くソフトカレンダー処理条件〉
・処理速度 : 1000m/min・剛性ロ
ール表面温度:120℃
・線圧 : 150kg/cm・L値
:0.OOl
実施例1の製品の特性は第1表にまとめたが、満足のい
く特性値が得られている。<Soft calendar specification> - Number of nips = 2 (form a nip so that the rigid roll surface hits the front and back sides of the smeared paper once) - Rigid roll: diameter 80cmφ, forged steel roll - Elastic roll: diameter 70anφ, synthetic Resin coating, Shore D hardness = 80 Soft calender processing conditions> ・Processing speed: 1000 m/min ・Rigid roll surface temperature: 120°C ・Linear pressure: 150 kg/cm ・L value
:0. OOl The characteristics of the product of Example 1 are summarized in Table 1, and satisfactory characteristic values were obtained.
実施例2
軽質炭酸カルシウムの配合量を11部にした(原紙灰分
て)ほかは、実施例1と同じ配合の原紙に、実施例1と
同じ塗工条件で塗工を施し、やはり、実施例1と同じソ
フトカレンダー条件で処理を行った。Example 2 A base paper with the same composition as in Example 1 was coated under the same coating conditions as in Example 1, except that the amount of light calcium carbonate was 11 parts (base paper ash content). The treatment was carried out under the same soft calendar conditions as in Example 1.
実施例2の製品の特性は第1表にまとめたが、実施例1
に比べ、若干不透明度が低くなるものの、満足のいく特
性が得られている。The characteristics of the product of Example 2 are summarized in Table 1.
Although the opacity is slightly lower than that of , satisfactory characteristics are obtained.
実施例3
軽質炭酸カルシウムの配合量を16部にした、(原紙灰
分で)ほかは、実施例1と同じ配合の原紙に、実施例1
と同じ塗工条件で塗工を施し、やはり、実施例1と同じ
ソフトカレンダー条件で処理を行った。Example 3 Example 1 was applied to base paper having the same composition as Example 1, except that the amount of light calcium carbonate was 16 parts (base paper ash content).
Coating was performed under the same coating conditions as in Example 1, and treatment was also performed under the same soft calender conditions as in Example 1.
実施例3の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干高くなり、ピック強度が若干低下す
る外は他の特性はすべて改善される。The characteristics of the product of Example 3 are summarized in Table 1.
Compared to , the density is slightly higher and the pick strength is slightly lower, but all other properties are improved.
実施例4
配合する填料を軽質炭酸カルシウム(結晶系はカルサイ
ト、平均粒径1μm)として、配合量を5部として、他
の填料を抄き込みクレー(平均粒径は1μm8部とした
(原紙灰分で)ほかは、実施例1と同じ配合の原紙に、
実施例1と同じ塗工条件で塗工を施し、やはり、実施例
1と同じソフトカレンダー条件で処理を行った。Example 4 The filler to be blended was light calcium carbonate (crystal system is calcite, average particle size 1 μm), the blending amount was 5 parts, and other fillers were mixed into clay (average particle size was 1 μm, 8 parts (base paper) except for the ash content), on the base paper with the same composition as in Example 1,
Coating was performed under the same coating conditions as in Example 1, and treatment was also performed under the same soft calender conditions as in Example 1.
実施例4の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干低く、ピック強度が若干向上する外
は他の特性はすべて低下するが、問題となる水準ではな
い。The characteristics of the product of Example 4 are summarized in Table 1.
Compared to , the density is slightly lower, and other than the pick strength being slightly improved, all other properties are lower, but this is not at a level that poses a problem.
実施例5
配合された軽質炭酸カルシウムの平均粒径を0゜5μに
したほかは、実施例1と同じ配合の原紙に、実施例1と
同じ塗工条件で塗工を施し、やはり、実施例1と同じソ
フトカレンダー条件で処理を行った。Example 5 A base paper having the same formulation as in Example 1 was coated under the same coating conditions as in Example 1, except that the average particle size of the light calcium carbonate was 0°5μ. The treatment was carried out under the same soft calendar conditions as in Example 1.
実施例5の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干高くなり、ピック強度が若干低下す
る外は他の特性がすべて改善される。The characteristics of the product of Example 5 are summarized in Table 1.
Compared to , the density is slightly higher and the pick strength is slightly lower, but all other properties are improved.
実施例6
配合された軽質炭酸カルシウムの平均粒径を2μmにし
たほかは、実施例1と同じ配合の原紙に、実施例1と同
じ塗工条件で塗工を施し、やはり、実施例1と同じソフ
トカレンダー条件で処理を行った。Example 6 A base paper with the same formulation as in Example 1 was coated under the same coating conditions as in Example 1, except that the average particle size of the light calcium carbonate was 2 μm. Processing was carried out under the same soft calendar conditions.
実施例6の製品の特性は第1−表にまとめたが、実施例
1に比べ、密度が低くなり、ピック強度が向上する外は
他の特性がすべて若干低下するが実用上問題の無い特性
値が得られている。The characteristics of the product of Example 6 are summarized in Table 1. Compared to Example 1, the density is lower and the pick strength is improved, but all other characteristics are slightly lower, but there are no problems in practical use. value is obtained.
実施例フ
インクラインドサイズプレス(ISP:2本のゴムロー
ルの間に原紙を通して、ニップ入口側に水溶性バインダ
ー溶液の溜を作り、原紙に浸漬させる。水溶性バインダ
ーはここでは4%酸化澱粉水溶液を用いている。)処理
を施した点を除いたほかは、実施例1と同じ配合の原紙
に、実施例1と同じ塗工条件で塗工を施し、やはり、実
施例1と同じソフトカレンダー条件で処理を行った。Example Finclined size press (ISP: A base paper is passed between two rubber rolls, a pool of water-soluble binder solution is created on the nip entrance side, and the base paper is immersed.The water-soluble binder here is a 4% oxidized starch aqueous solution. Coating was performed on base paper with the same formulation as in Example 1, except for the treatment, under the same coating conditions as in Example 1, and also under the same soft calender conditions as in Example 1. Processed with.
実施例7の製品特性は第1表にまとめたが、実施例1に
比べ、密度が低くなり、ピック強度が向上するが、他の
特性はかなり低下し、かろうじて、問題を生じない水準
にとどまる。The product characteristics of Example 7 are summarized in Table 1. Compared to Example 1, the density is lower and the pick strength is improved, but other characteristics are considerably lower and remain at a level that does not cause any problems. .
比較例1
配合する填料を市販抄き込みクレー(平均粒径は1μm
)13部(原紙灰分で)にしたほかは、実施例1と同じ
製造条件で調製した原紙に実施例1と同じ塗工条件で塗
工を施し、やはり、実施例1と同じソフトカレンダー条
件で処理を行った。Comparative Example 1 The filler to be blended was made from commercially available clay (average particle size: 1 μm).
)13 parts (based on base paper ash content), base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, and also under the same soft calender conditions as in Example 1. processed.
比較例1の製品特性は第1表にまとめたが、実施例1に
比べ、密度が低くなり、ピック強度が向上するが、他の
特性はすべて著しく低下し、満足のいく特性値が得られ
ない。The product characteristics of Comparative Example 1 are summarized in Table 1, and compared to Example 1, the density is lower and the pick strength is improved, but all other characteristics are significantly lower, and satisfactory characteristic values cannot be obtained. do not have.
比較例2
配合する填料を軽質炭酸カルシウム(結晶系はカルサイ
ト、平均粒径1μm)として、配合量を3部として、他
の填料を抄き込みクレー(平均粒径は1μm)7部とし
た(原紙灰分で)ほかは、実施例1と同じ配合の原紙に
、実施例1と同じ塗工条件で塗工を施し、やはり、実施
例1と同じソフトカレンダー条件で処理を行った。Comparative Example 2 The filler to be blended was light calcium carbonate (crystal system is calcite, average particle size 1 μm), the blending amount was 3 parts, and other fillers were added to make clay (average particle size 1 μm) 7 parts. A base paper with the same formulation as in Example 1 except for the base paper ash content was coated under the same coating conditions as in Example 1, and also treated under the same soft calender conditions as in Example 1.
比較例2の製品特性は第1表にまとめたが、実施例1に
比べ、密度が低くなり、ピック強度が向上するが、他の
特性はすべて著しく低下し、満足のいく特性値が得られ
ない。The product properties of Comparative Example 2 are summarized in Table 1. Compared to Example 1, the density is lower and the pick strength is improved, but all other properties are significantly lower, and satisfactory property values cannot be obtained. do not have.
比較例3
配合する填料を軽質炭酸カルシウム(結晶系はカルサイ
ト、平均粒径1μm)として、配合量を4部として、他
の填料を抄き込みクレー(平均粒径は1μm)4部とし
た(原紙灰分で)ほかは、実施例1と同じ配合の原紙に
、実施例1と同じ塗工条件で塗工を施し、やはり、実施
例1と同じソフトカレンダー条件で処理を行った。Comparative Example 3 The filler to be blended was light calcium carbonate (crystal system is calcite, average particle size 1 μm), the blending amount was 4 parts, and other fillers were added to make clay (average particle size 1 μm) 4 parts. A base paper with the same formulation as in Example 1 except for the base paper ash content was coated under the same coating conditions as in Example 1, and also treated under the same soft calender conditions as in Example 1.
比較例3の製品特性は第1表にまとめたが、実施例1に
比べ、密度が低くなり、ピック強度が向上するが、他の
特性はすべて著しく低下し、満足のいく特性値が得られ
ない。The product properties of Comparative Example 3 are summarized in Table 1. Compared to Example 1, the density is lower and the pick strength is improved, but all other properties are significantly lower, and satisfactory property values cannot be obtained. do not have.
比較例4
配合する軽質炭酸カルシウムの結晶系をアラゴナイト(
平均粒径1μm)として、配合量を13部にした(原紙
灰分て)ほかは、実施例1と同じ配合の原紙に、実施例
1と同じ塗工条件で塗工を施し、やはり、実施例1と同
じソフトカレンダー条件で処理を行った。Comparative Example 4 The crystal system of light calcium carbonate to be blended is aragonite (
Coating was performed on base paper with the same formulation as in Example 1 under the same coating conditions as in Example 1, except that the average particle size was 1 μm) and the blending amount was 13 parts (base paper ash content). The treatment was carried out under the same soft calendar conditions as in Example 1.
比較例4の製品特性は第1表にまとめたが、実施例1に
比べ、密度が著しく高くなり、ピック強度が著しく低下
し、満足のいく特性値が得られない。The product characteristics of Comparative Example 4 are summarized in Table 1, and compared to Example 1, the density is significantly higher and the pick strength is significantly lower, making it impossible to obtain satisfactory characteristic values.
比較例5
配合する軽質炭酸カルシウム(結晶系はカルサイト)の
平均粒径を0.2μmとして、配合量を13部にした(
原紙灰分で)ほかは、実施例1と同じ配合の原紙に、実
施例1と同じ塗工条件で塗工を施し、やはり、実施例1
と同じソフトカレンダー条件で処理を行った。Comparative Example 5 The average particle size of light calcium carbonate (crystal system is calcite) to be blended was 0.2 μm, and the blending amount was 13 parts (
A base paper with the same composition as in Example 1 was coated with the same coating conditions as in Example 1, except for the base paper ash content, and the coating was applied under the same coating conditions as in Example 1.
Processing was carried out under the same soft calendar conditions.
比較例5の製品特性は第1表にまとめたが、実施例1に
比べ、密度が著しく高くなり、ピ・ツク強度が著しく低
下し、満足のいく特性値が得られない。The product characteristics of Comparative Example 5 are summarized in Table 1, and compared to Example 1, the density is significantly higher and the pick strength is significantly lower, making it impossible to obtain satisfactory characteristic values.
比較例6
配合する軽質炭酸カルシウム(結晶系はカルサイト)の
平均粒径を2.5μmとして、配合量を13部にした(
原紙灰分で)ほかは、実施例1と同じ配合の原紙に、実
施例1と同じ塗工条件で塗工を施し、やはり、実施例1
と同じソフトカレンダー条件で処理を行った。Comparative Example 6 The average particle size of light calcium carbonate (crystal system is calcite) to be blended was 2.5 μm, and the blending amount was 13 parts (
A base paper with the same composition as in Example 1 was coated with the same coating conditions as in Example 1, except for the base paper ash content, and the coating was applied under the same coating conditions as in Example 1.
Processing was carried out under the same soft calendar conditions.
比較例6の製品特性は第1表にまとめたが、実施例1に
比べ、密度が低くなり、ピック強度が向上するが、他の
特性はすべて著しく低下し、満足のいく特性値が得られ
ない。The product properties of Comparative Example 6 are summarized in Table 1. Compared to Example 1, the density is lower and the pick strength is improved, but all other properties are significantly lower, and satisfactory property values cannot be obtained. do not have.
比較例7
実施例1と同じ配合の原紙に、実施例1と同じ塗工条件
で塗工を施した塗抹紙に対し、以下の条件でスーパーカ
レンダー処理を行った。Comparative Example 7 A smeared paper obtained by coating base paper with the same formulation as in Example 1 under the same coating conditions as in Example 1 was subjected to supercalender treatment under the following conditions.
くスーパーカレンダー仕様〉
・段数=10段
・剛性ロール:チルドロール、外径400mmφ・弾性
ロール:コツトンロール、外径420mmφくスーパー
カレンダー処理条件〉
・処理速度:600m/分
・線圧: 200 kg/an
・ホローロール温度=65℃
比較例7の製品特性は第1表にまとめたが、実施例1に
比べ、密度が著しく高くなり、満足のいく特性値が得ら
れない。Super calendar specifications> - Number of stages = 10 stages - Rigid roll: chilled roll, outer diameter 400 mm φ - Elastic roll: cotton roll, outer diameter 420 mm φ Super calender processing conditions> - Processing speed: 600 m/min - Linear pressure: 200 kg /an - Hollow roll temperature = 65° C. The product characteristics of Comparative Example 7 are summarized in Table 1, and the density is significantly higher than that of Example 1, making it impossible to obtain satisfactory characteristic values.
実施例8
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を250kg/cmとする外は実施例1と同一の条
件で処理を行った。Example 8 A base paper prepared under the same manufacturing conditions as Example 1 was coated under the same coating conditions as Example 1, and the same procedure as Example 1 was performed except that the nip linear pressure of the soft calender was 250 kg/cm. The treatment was carried out under the following conditions.
実施例8の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干高くなる外は他の特性がすべて改善
され、満足すべき特性値が得られている。The characteristics of the product of Example 8 are summarized in Table 1.
Compared to this, except for the density being slightly higher, all other characteristics were improved, and satisfactory characteristic values were obtained.
実施例9
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を500kg/anとする外は実施例1と同一の条
件で処理を行った。Example 9 A base paper prepared under the same manufacturing conditions as Example 1 was coated under the same coating conditions as Example 1, and the same procedure as Example 1 was performed except that the nip linear pressure of the soft calender was 500 kg/an. The treatment was carried out under the following conditions.
実施例9の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干高くなる外は他の特性がすべて改善
され、満足すべき特性値が得られている。The characteristics of the product of Example 9 are summarized in Table 1.
Compared to this, except for the density being slightly higher, all other characteristics were improved, and satisfactory characteristic values were obtained.
実施例10
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を100kg/cmとする外は実施例1と同一の条
件で処理を行った。Example 10 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, and the process was the same as in Example 1 except that the nip linear pressure of the soft calender was 100 kg/cm. The treatment was carried out under the following conditions.
実施例9の製品の特性は第1表にまとめたが、実施例1
に比べ、密度が若干低くなる外は、他の特性がすべて若
干低下するが、実用上問題の無い特性値が得られている
。The characteristics of the product of Example 9 are summarized in Table 1.
Compared to , except for the density being slightly lower, all other properties are slightly lower, but characteristic values that pose no problem in practical use are obtained.
実施例11
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を150kg/anと実施例1と同一条件とするが
、実施例1に示した仕様のソフトカレンダーを2台直列
に通す(塗抹紙表裏各面に2回ずつ剛性ロール面が当た
る様にニップを形成する)点を除き、実施例1と同一の
条件で処理を行ったにツブ数:4)。Example 11 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, and the nip linear pressure of the soft calender was set to 150 kg/an, the same conditions as in Example 1. The conditions were the same as in Example 1, except that two soft calenders with the specifications shown in Example 1 were passed in series (a nip was formed so that the rigid roll surface touched the front and back sides of the smearing paper twice). Number of whelks treated with: 4).
実施例11の製品の特性は第1表にまとめたが、実施例
1に比べ、密度が若干高くなる外は他の特性がすべて改
善され、満足すべき特性値が得られている。The characteristics of the product of Example 11 are summarized in Table 1. Compared to Example 1, except for the slightly higher density, all other characteristics were improved, and satisfactory characteristic values were obtained.
実施例12
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーの弾性ロ
ール硬度を89とする外は、実施例1と同一の条件で処
理を行った。Example 12 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, and the conditions were the same as in Example 1 except that the elastic roll hardness of the soft calender was set to 89. Processed with.
実施例12の製品の特性は第1表にまとめたが、実施例
1に比べ、密度は変化なく、他の特性も大差なく、満足
すべき特性値が得られている。The characteristics of the product of Example 12 are summarized in Table 1, and as compared to Example 1, there is no change in density, and there are no major differences in other characteristics, and satisfactory characteristic values are obtained.
実施例13
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーの弾性ロ
ール硬度を96とする外は、実施例1と同一の条件で処
理を行った。Example 13 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, and the same conditions as in Example 1 were applied except that the elastic roll hardness of the soft calender was set to 96. Processed with.
実施例13の製品の特性は第1表にまとめたが、実施例
1に比べ、密度は変化なく、平滑は向上するが、光沢は
若干低下する。ただ、全体として、満足すべき特性値が
得られている。The properties of the product of Example 13 are summarized in Table 1. Compared to Example 1, the density remains unchanged and the smoothness is improved, but the gloss is slightly reduced. However, overall, satisfactory characteristic values were obtained.
実施例14
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を100kg/amと実施例1と同一条件とするが
、実施例1に示した仕様のソフトカレンダーを3台直列
に通す(塗抹紙表裏各面に3回ずつ剛性ロール面が当た
る様にニップを形成する)点を除き、実施例1と同一の
条件で処理を行ったにツブ数・6)。Example 14 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, and the nip linear pressure of the soft calender was set to 100 kg/am, the same conditions as in Example 1. The conditions were the same as in Example 1, except that three soft calenders with the specifications shown in Example 1 were passed in series (a nip was formed so that the rigid roll surface touched the front and back sides of the smear paper three times). The number of whelks treated with 6).
実施例14の製品の特性は第1表にまとめたが、実施例
1に比べ、密度がかなり高くなるが、許容できる水準で
あり、平滑性、光沢等の特性は改善され、満足すべき特
性値が得られている。The properties of the product of Example 14 are summarized in Table 1. Although the density is considerably higher than that of Example 1, it is at an acceptable level, and the properties such as smoothness and gloss are improved, and the properties are satisfactory. value is obtained.
実施例15
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を50kg/cmとする外は実施例1と同一条件で
処理を行った。Example 15 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, and the conditions were the same as in Example 1 except that the nip linear pressure of the soft calender was 50 kg/cm. Processed with.
実施例15の製品の特性は第1表にまとめたが、実施例
1に比べ、密度が若干低くなる外は、他の特性が全く若
干低下する。The properties of the product of Example 15 are summarized in Table 1. Compared to Example 1, the density was slightly lower, but the other properties were slightly lower.
実施例16
実施例1と同じ製造条件で調製した原紙に、実施例1と
同口塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を600kg/anとする外は実施例1と同一条件
で処理を行った。Example 16 Same as Example 1, except that base paper prepared under the same manufacturing conditions as Example 1 was coated under the same coating conditions as Example 1, and the nip linear pressure of the soft calender was 600 kg/an. The treatment was carried out under the following conditions.
実施例16の製品の特性は第1表にまとめたが、実施例
1に比べ、密度が著しく高くなるが、白紙光沢、印刷光
沢共に上昇する。The properties of the product of Example 16 are summarized in Table 1. Compared to Example 1, the density is significantly higher, but both the white paper gloss and print gloss are increased.
実施例17
実施例1と同じ製造条件で調製した原紙に、実施例1と
同じ塗工条件で塗工を施し、ソフトカレンダーのニップ
線圧を550kg/cmとして、弾性ロール硬度を60
にする点を除き、実施例1と同一のソフトカレンダーの
条件で処理を行った。Example 17 A base paper prepared under the same manufacturing conditions as in Example 1 was coated under the same coating conditions as in Example 1, with a soft calender nip linear pressure of 550 kg/cm and an elastic roll hardness of 60.
The treatment was carried out under the same soft calender conditions as in Example 1, except for the following.
実施例17の製品の特性は第1表にまとめたが、実施例
1に比べ、密度が高くなるが、白紙光沢、印刷光沢共に
上昇する。The characteristics of the product of Example 17 are summarized in Table 1. Compared to Example 1, the density is higher, but both white paper gloss and print gloss are increased.
(以下余白)
E)発明の効果
本発明を実施することにより、高い不透明度と高い剛直
度を有しながら、同時に高い平滑性、白紙光沢、印刷光
沢を持つ塗工紙を製造する事ができる。(The following is a blank space) E) Effects of the invention By carrying out the present invention, it is possible to produce coated paper that has high opacity and high rigidity, as well as high smoothness, white paper gloss, and printing gloss. .
Claims (3)
カルサイト系軽質炭酸カルシウムを原紙重量に対し、4
重量%以上含有し、かつ、原紙の全灰分量が10重量%
以上である原紙に顔料塗工層を設け、乾燥後その塗工面
をソフトカレンダーに圧着することを特徴とする印刷用
塗工紙。(1) Calcite-based light calcium carbonate with a filler content in the average particle size range of 0.3 to 2.0μ is added to
% by weight or more, and the total ash content of the base paper is 10% by weight.
A coated paper for printing, characterized in that a pigment coating layer is provided on the above-mentioned base paper, and after drying, the coated surface is pressed against a soft calender.
着する条件として以下の3つの条件を満たすことを特徴
とする請求項1記載の印刷用塗工紙。 a:ソフトカレンダー弾性ロールの硬度が75以上(シ
ョアーD硬度)であること。 b:以下の式で定義される指数Lが以下の条件を満たす
こと。 L=[{K・D_O・D_B・P_L}^0^.^3^
3^3]/[V{(D_O+D_B)・(1.48ex
p(0.11S_D))}]^0^.^3^3^3L≦
0.002*但しD_O;弾性ロール外径cm D_B;剛径ロール外径cm D_i;弾性ロール鉄芯外径cm P_L;ニップ線圧kgf/cm S_D;弾性ロール硬度(ショアーD) V;ライン処理速度cm/sec. K=3(D_O−D_i)√(D_O/D_i) c:ニップ線圧が以下の条件を満たすこと 100≦P_L≦550(2) The coated paper for printing according to claim 1, characterized in that the following three conditions are satisfied as conditions for press-bonding the coated surface to a soft calender with a nip number of 6 or less. a: The hardness of the soft calender elastic roll is 75 or more (Shore D hardness). b: The index L defined by the following formula satisfies the following conditions. L=[{K・D_O・D_B・P_L}^0^. ^3^
3^3]/[V{(D_O+D_B)・(1.48ex
p(0.11S_D))}]^0^. ^3^3^3L≦
0.002*However, D_O: Elastic roll outer diameter cm D_B: Rigid roll outer diameter cm D_i: Elastic roll iron core outer diameter cm P_L: Nip linear pressure kgf/cm S_D: Elastic roll hardness (Shore D) V: Line treatment Speed cm/sec. K=3(D_O-D_i)√(D_O/D_i) c: Nip linear pressure satisfies the following conditions 100≦P_L≦550
請求項1又は2記載の印刷用塗工紙。(3) The coated paper for printing according to claim 1 or 2, wherein the base paper is a base paper that has not been subjected to size press treatment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63257641A JP2645575B2 (en) | 1988-10-12 | 1988-10-12 | Coated paper for printing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63257641A JP2645575B2 (en) | 1988-10-12 | 1988-10-12 | Coated paper for printing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02104795A true JPH02104795A (en) | 1990-04-17 |
| JP2645575B2 JP2645575B2 (en) | 1997-08-25 |
Family
ID=17309062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63257641A Expired - Lifetime JP2645575B2 (en) | 1988-10-12 | 1988-10-12 | Coated paper for printing |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2645575B2 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02200888A (en) * | 1989-01-20 | 1990-08-09 | Kanzaki Paper Mfg Co Ltd | Manufacturing method for double-sided coated paper |
| JPH0593396A (en) * | 1991-09-26 | 1993-04-16 | Oji Paper Co Ltd | Coated paper for gravure printing |
| JP2006083487A (en) * | 2004-09-16 | 2006-03-30 | Daio Paper Corp | Light wrapping paper and manufacturing method thereof |
| JP2008274523A (en) * | 2007-03-30 | 2008-11-13 | Nippon Paper Industries Co Ltd | Method for producing printing paper |
| JP2019007127A (en) * | 2009-03-30 | 2019-01-17 | ファイバーリーン テクノロジーズ リミテッド | Method for producing nanofibril cellulose suspension |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62199898A (en) * | 1986-02-20 | 1987-09-03 | 北越製紙株式会社 | Production of neutral paper |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3304154A (en) | 1964-02-17 | 1967-02-14 | Kiouzes-Pezas Dimitrios | Process for producing spheroidal alkaline earth metal carbonates |
-
1988
- 1988-10-12 JP JP63257641A patent/JP2645575B2/en not_active Expired - Lifetime
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62199898A (en) * | 1986-02-20 | 1987-09-03 | 北越製紙株式会社 | Production of neutral paper |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH02200888A (en) * | 1989-01-20 | 1990-08-09 | Kanzaki Paper Mfg Co Ltd | Manufacturing method for double-sided coated paper |
| JPH0593396A (en) * | 1991-09-26 | 1993-04-16 | Oji Paper Co Ltd | Coated paper for gravure printing |
| JP2006083487A (en) * | 2004-09-16 | 2006-03-30 | Daio Paper Corp | Light wrapping paper and manufacturing method thereof |
| JP2008274523A (en) * | 2007-03-30 | 2008-11-13 | Nippon Paper Industries Co Ltd | Method for producing printing paper |
| JP2019007127A (en) * | 2009-03-30 | 2019-01-17 | ファイバーリーン テクノロジーズ リミテッド | Method for producing nanofibril cellulose suspension |
| US10982387B2 (en) | 2009-03-30 | 2021-04-20 | Fiberlean Technologies Limited | Process for the production of nano-fibrillar cellulose suspensions |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2645575B2 (en) | 1997-08-25 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR100821214B1 (en) | Printable Evacuation Paper | |
| JP4911876B2 (en) | Dull tone coated paper for printing | |
| JPH02104795A (en) | coated paper for printing | |
| JP2000345493A (en) | Matte coated paper | |
| JP5016353B2 (en) | Coated paper for printing | |
| JP2008214782A (en) | Coated paper for gravure printing | |
| JP4918746B2 (en) | Manufacturing method of coated paper for offset printing and coated paper | |
| JPH06294100A (en) | Coated paper for printing | |
| JP2002088679A (en) | Coated paper for gravure printing | |
| JPH03234895A (en) | Coated paper for gravure printing | |
| JP2008196056A (en) | Coated paper using calcium aluminate compound | |
| JP4581876B2 (en) | Coated paper for gravure printing | |
| JP4699063B2 (en) | Manufacturing method of coated paper for printing and coated paper | |
| JP3458896B2 (en) | Coated paper for printing | |
| JP3538837B2 (en) | Coated paper for offset printing | |
| JP2000336593A (en) | Coated paper for printing | |
| JP4668327B2 (en) | Coated paper for printing | |
| JP4873973B2 (en) | Method for producing coated paper for gravure printing and coated paper | |
| JP5374194B2 (en) | Coated paper for gravure printing and method for producing the same | |
| JP2011179142A (en) | Coated paper for printing | |
| JP4377425B2 (en) | Manufacturing method of fine coated paper | |
| JP4987221B2 (en) | Coated paper for printing | |
| JP4668328B2 (en) | Coated paper for gravure printing | |
| JP3394880B2 (en) | Method of manufacturing glossy coated paper | |
| JP2009256826A (en) | Base paper for coated paper |