JPH02133902A - Manufacture of voltage nonlinear resistor - Google Patents

Manufacture of voltage nonlinear resistor

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Publication number
JPH02133902A
JPH02133902A JP63286885A JP28688588A JPH02133902A JP H02133902 A JPH02133902 A JP H02133902A JP 63286885 A JP63286885 A JP 63286885A JP 28688588 A JP28688588 A JP 28688588A JP H02133902 A JPH02133902 A JP H02133902A
Authority
JP
Japan
Prior art keywords
resistance layer
mixture
side high
compound
baked
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP63286885A
Other languages
Japanese (ja)
Other versions
JPH0812808B2 (en
Inventor
Osamu Imai
修 今井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
NGK Insulators Ltd
Original Assignee
NGK Insulators Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by NGK Insulators Ltd filed Critical NGK Insulators Ltd
Priority to JP63286885A priority Critical patent/JPH0812808B2/en
Publication of JPH02133902A publication Critical patent/JPH02133902A/en
Publication of JPH0812808B2 publication Critical patent/JPH0812808B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE:To enhance a resistance to a lightning surge and to improve a moisture-absorbing property of a side high-resistance layer by a method wherein a silicon compound in a mixture for side high-resistance layer use is amorphous silica and its average particle diameter is set to a specific value or lower. CONSTITUTION:The side of a voltage nonlinear resistor composed mainly of zinc oxide is coated with a mixture, for side high-resistance layer use, composed of at least a silicon compound, an antimony compound and a bismuth compound; then, this assembly is baked; in this case, the silicon compound in the mixture is amorphous silica and its average particle diameter is set to 10mum or lower. That is, a zinc oxide raw material which has been adjusted to a prescribed grain size is mixed with an additive; their molded substance is baked temporarily. The side of this temporarily baked substance is coated with a mixture paste for side high-resistance layer use in a thickness of 60 to 300mum. This assembly is baked under conditions at a temperature rise and drop velocity of 40 to 60 deg.C/hr, at a temperature of 1000 to 1300 deg.C and for 3 to 7 hours.

Description

【発明の詳細な説明】 (産業上の利用分野) 本発明は酸化亜鉛を主成分とする電圧非直線抵抗体の製
造方法に関するものである。
DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a method for manufacturing a voltage nonlinear resistor containing zinc oxide as a main component.

(従来の技術) 従来から酸化亜鉛を主成分としB12O3,5bzOi
(Prior art) B12O3,5bzOi has traditionally been made mainly of zinc oxide.
.

5L021 CO2031Mn0z等の少量の添加物を
含有した抵抗体は、優れた電圧非直線性を示すことが広
く知られており、その性質を利用して避雷器等に使用さ
れている。
It is widely known that resistors containing small amounts of additives such as 5L021 CO2031Mn0z exhibit excellent voltage nonlinearity, and are used in lightning arresters and the like by taking advantage of this property.

この電圧非直線抵抗体では、雷等のサージ電流が素子に
印加された場合に主として素子側面に沿った放電いわゆ
る沿面放電が生じ素子が破壊することがあるため、円周
側面にB1−9b−3i系化合物またはB1−3b−5
i−Zn系化合物よりなる高抵抗層を設けるのが一般的
である。
In this voltage nonlinear resistor, when a surge current such as lightning is applied to the element, discharge mainly occurs along the side surface of the element, so-called creeping discharge, which may destroy the element. 3i compound or B1-3b-5
It is common to provide a high resistance layer made of an i-Zn compound.

(発明が解決しようとする課題) このうち、Si成分は高抵抗層中にスビ♀ルを生成し、
雷サージ耐量向上に効果がある。しかしながら、従来は
St成分付与として結晶質の5iOz等を粉砕せずその
まま使用していたため粒度も粗く、連続的に均一に生成
してはじめてその効果のあるケイ酸亜鉛相が不均一に生
成する場合があった。
(Problem to be solved by the invention) Among these, the Si component generates fine particles in the high resistance layer,
Effective in improving lightning surge resistance. However, in the past, crystalline 5iOz etc. were used as they were without being crushed to provide the St component, so the particle size was coarse, and the zinc silicate phase, which is effective only if it is produced uniformly and continuously, may be produced unevenly. was there.

そのような場合は、雷サージ耐量も向上せずそのバラツ
キが大となるとともに、側面高抵抗層も吸湿を示し長期
信頬性に欠ける等良好な特性を有する電圧非直線抵抗体
を得られない問題があった。
In such a case, the lightning surge resistance does not improve and its variation becomes large, and the high resistance layer on the side also absorbs moisture and lacks long-term reliability, making it impossible to obtain a voltage nonlinear resistor with good characteristics. There was a problem.

本発明の目的は上述した課題を解消して、雷サージ耐量
の向上が可能でそのバラツキも少ないとともに側面高抵
抗層の吸湿性をも改善できる電圧非直線抵抗体の製造方
法を捉供しようとするものである。
The purpose of the present invention is to solve the above-mentioned problems and provide a method for manufacturing a voltage nonlinear resistor that can improve lightning surge resistance with less variation, and can also improve the moisture absorption of the side high resistance layer. It is something to do.

(課題を解決するための手段) 本発明の電圧非直線抵抗体の製造方法は、酸化亜鉛を主
成分とする電圧非直線抵抗体の側面に、少なくともケイ
素化合物、アンチモン化合物、ビスマス化合物よりなる
側面高抵抗層用の混合物を塗布し次いで焼成する電圧非
直線抵抗体の製造方法において、前記混合物中のケイ素
化合物が非晶質シリカであり、その平均粒径が10μm
以下であることを特徴とするものである。
(Means for Solving the Problems) The method for manufacturing a voltage non-linear resistor of the present invention provides a method for manufacturing a voltage non-linear resistor containing zinc oxide as a main component. A method for manufacturing a voltage nonlinear resistor in which a mixture for a high resistance layer is applied and then fired, wherein the silicon compound in the mixture is amorphous silica, and the average particle size is 10 μm.
It is characterized by the following.

(作 用) 上述した構成において、本発明者らはSi成分の付与方
法について種々検討した結果、高抵抗層を形成する混合
物中のSi成分として非晶質シリカを使用するとともに
、その平均粒径が10μm以下好ましくは6μm以下で
あると、良好なケイ酸亜鉛相が得られ、その結果後述す
る実施例からも明らかなように雷サージ耐量が向上しそ
のバラツキが減少するとともに、側面高抵抗層の吸湿性
も改善されることを見出した。
(Function) In the above-mentioned structure, the present inventors investigated various methods of applying the Si component, and found that amorphous silica was used as the Si component in the mixture forming the high-resistance layer, and the average particle size of the amorphous silica was is 10 μm or less, preferably 6 μm or less, a good zinc silicate phase is obtained, and as a result, as is clear from the examples described later, the lightning surge resistance is improved and its variation is reduced, and the side high resistance layer is It was also found that the hygroscopicity of

なお、非晶質シリカの製造方法については特に限定する
ものではないが、ケイ酸ナトリウムの複分解反応から得
られたものまたは四塩化ケイ素の熱分解により得られた
ものを使用すると、後述する実施例から明らかなように
より特性が良好になるため好ましい。また、その純度は
SiO□として95%以上であると好ましい。
The method for producing amorphous silica is not particularly limited, but if one obtained from the metathesis reaction of sodium silicate or the one obtained by thermal decomposition of silicon tetrachloride is used, it will be possible to produce the amorphous silica in the Examples described below. As is clear from the above, it is preferable because the characteristics are better. Further, the purity thereof is preferably 95% or more as SiO□.

さらに、側面高抵抗層を形成する混合物としては、非晶
質シリカ、ビスマス化合物、アンチモン化合物をSiO
□、 BizOz、 5bzOzに換算して、5iOz
70〜95モル%、好ましくは80〜90モル%、B1
2(h  1〜15モル%、好ましくは3〜10モル%
、5bzo:+ 3〜20モル%、好ましくは5〜15
モル%、必要に応じて亜鉛化合物を外記でZnOに換算
して150モル%以下好ましくは80モル%以下に添加
したしたものが好ましく、全体の平均粒径が10μm以
下であると好ましい。また、側面高抵抗層の厚さは30
〜150μmであると好ましい。
Furthermore, as a mixture for forming the side high resistance layer, amorphous silica, bismuth compound, and antimony compound are used as SiO
□, BizOz, converted to 5bzOz, 5iOz
70-95 mol%, preferably 80-90 mol%, B1
2 (h 1-15 mol%, preferably 3-10 mol%
, 5bzo: +3 to 20 mol%, preferably 5 to 15
Preferably, the zinc compound is added in an amount of 150 mol % or less, preferably 80 mol % or less, calculated as ZnO, if necessary, and the overall average particle diameter is preferably 10 μm or less. In addition, the thickness of the side high resistance layer is 30
It is preferable that it is 150 micrometers.

ここで側面高抵抗層用の混合物の組成として、ビスマス
化合物、アンチモン化合物、亜鉛化合物を規定したが、
各化合物とも1000°C以下、好ましくは800°C
以下で酸化物に変化するものであればよい。具体的には
酸化物、炭酸塩、硝酸塩、水酸化物等があげられるが、
酸化物が最も好ましい。
Here, a bismuth compound, an antimony compound, and a zinc compound were specified as the composition of the mixture for the side high resistance layer.
1000°C or less for each compound, preferably 800°C
Any material that can be converted into an oxide in the following steps may be used. Specific examples include oxides, carbonates, nitrates, hydroxides, etc.
Oxides are most preferred.

(実施例) 酸化亜鉛を主成分とする電圧非直線抵抗体を得るには、
まず所定の粒度に調整した酸化亜鉛原料と所定の粒度に
調整したBi2O3,Co:+L+ MnO2゜Sb、
O,、Cr、03.5iOz、 NiO等よりなる添加
物の所定量を混合する。この際、これらの原料粉末に対
して所定量のポリビニルアルコール水溶液等を加え、好
ましくはデイスパーミルにより混合した後、好ましくは
スプレードライヤにより造粒して造粒物を得る。造粒後
、成形圧力800〜1000kg/cJO下で所定の形
成に成形する。その成形体を昇降温速度50〜70°C
/hrで800〜1000°C保持時間1〜5時間とい
う条件で仮焼成する。
(Example) To obtain a voltage nonlinear resistor whose main component is zinc oxide,
First, zinc oxide raw material adjusted to a predetermined particle size, Bi2O3, Co:+L+ MnO2°Sb, adjusted to a predetermined particle size,
A predetermined amount of additives such as O, Cr, 03.5 iOz, NiO, etc. are mixed. At this time, a predetermined amount of polyvinyl alcohol aqueous solution or the like is added to these raw material powders, mixed preferably in a disper mill, and then granulated, preferably in a spray dryer, to obtain a granulated product. After granulation, it is molded into a predetermined shape under a molding pressure of 800 to 1000 kg/cJO. The molded body is heated and cooled at a rate of 50 to 70°C.
Temporary firing is performed at 800 to 1000° C. for 1 to 5 hours.

なお、仮焼の前に成形体を昇降温速度10〜100”C
/hrで400〜600°Cで1〜10時間保持し、結
合剤を飛散除去することが好ましい。そして本発明の素
体とは成形体を前記条件で熱処理した脱脂体をいう。
In addition, before calcination, the molded body is heated and cooled at a rate of 10 to 100"C.
It is preferable to hold the binder at 400 to 600°C for 1 to 10 hours to remove the binder by scattering. The element body of the present invention refers to a degreased body obtained by heat-treating a molded body under the above conditions.

次に、仮焼成した仮焼体の側面に側面高抵抗層を形成す
る。本発明では、ビスマス化合物、アンチモン化合物、
ケイ素化合物等の所定量に有機結合剤としてエチルセル
ロース、ブチルカルピトール、酢酸nブチル等を加えた
側面高抵抗層用の混合物ペーストを、60〜300μm
の厚さに仮焼体の側面に塗布する。この際、本発明では
ケイ素化合物として、平均粒径が10μm以下の非晶質
シリカを使用する。なお、前記混合物ペーストは素体に
塗布してもよい。次に、これを昇降温速度40〜60’
C/hr、 1000〜1300°C好ましくは110
0〜1250°C13〜7時間という条件で本焼成する
。なお、ガラス粉末に有機結合剤としてエチルセルロー
ス、ブチルカルピトール、酢酸nブチル等を加えたガラ
スペーストを前記の側面高抵抗層上に100〜300μ
mの厚さに塗布し、空気中で昇降温速度100〜200
°C/hr、400〜600°C保持時間0.5〜2時
間という条件で熱処理することによりガラス層を形成す
ると好ましい。
Next, a side high resistance layer is formed on the side surface of the calcined body. In the present invention, bismuth compounds, antimony compounds,
A mixture paste for the side high resistance layer is prepared by adding ethyl cellulose, butyl calpitol, n-butyl acetate, etc. as an organic binder to a predetermined amount of a silicon compound, etc.
Coat the sides of the calcined body to a thickness of . At this time, in the present invention, amorphous silica having an average particle size of 10 μm or less is used as the silicon compound. Note that the mixture paste may be applied to the element body. Next, increase and decrease the temperature at a rate of 40 to 60'.
C/hr, 1000-1300°C preferably 110
Main firing is performed at 0 to 1250°C for 13 to 7 hours. In addition, a glass paste made by adding ethyl cellulose, butyl calpitol, n-butyl acetate, etc. as an organic binder to glass powder is applied to the above-mentioned side high-resistance layer to a thickness of 100 to 300 μm.
Coated to a thickness of m and heated at a rate of 100 to 200 in air.
It is preferable to form the glass layer by heat treatment under conditions of 0.5 to 2 hours at a temperature of 400 to 600 degrees C/hr.

その後、得られた電圧非直線抵抗体の両端面をS+C,
A 12()3+  ダイヤモンド等の#400〜20
00相当の研磨剤により水好ましくは油を使用して研磨
する。次に、研磨面を洗浄後、研磨した両端面に例えば
アルミニウムによって電極を例えば溶射により設けて電
圧非直線抵抗体を得ている。
After that, both end faces of the obtained voltage nonlinear resistor are S+C,
A 12()3+ Diamond etc. #400~20
Polishing with water, preferably oil, with an abrasive equivalent to 0.00. Next, after cleaning the polished surfaces, electrodes made of, for example, aluminum are provided on both polished end surfaces by, for example, thermal spraying to obtain a voltage nonlinear resistor.

以下、実際に本発明範囲内および範囲外の電圧非直線抵
抗体について各種特性を測定した結果について説明する
Below, the results of actually measuring various characteristics of voltage nonlinear resistors within and outside the range of the present invention will be described.

側1ガ 上述した方法で作成した直径47胴、厚さ20+nmの
電圧非直線抵抗体において、側面高抵抗層用の混合物中
のケイ素化合物の状態および平均粒径の影響を調べるた
め、素子本体の組成はBtzOi 1.0モル%、co
、o、 0.7モル%、Mn0z 0.5モル%、5b
zo:+1.0モル%、Cr2O30,5モル%、Ni
OO,5モル%、A P、2o30.005モル%、S
i0□2モル%および残部がZnOとしてケイ素化合物
として非晶質シリカを使用するとともに平均粒径が10
μm以下である本発明範囲内の試料No、 1〜9と、
いずれかの点で本発明の範囲を満たさない比較例No、
 1〜4を準備し、それぞれの雷サージ耐量破壊率と側
面高抵抗層の吸湿性を測定した。ここで、側面高抵抗層
用のケイ素化合物以外の混合物はビスマス化合物として
は平均粒径5μmの酸化ビスマスを、アンチモン化合物
としては平均粒径3μmの酸化アンチモンを使用した。
Side 1G In order to investigate the state of the silicon compound in the mixture for the side high resistance layer and the influence of the average particle size on the voltage nonlinear resistor with a diameter of 47 mm and a thickness of 20 + nm prepared by the method described above, The composition is BtzOi 1.0 mol%, co
, o, 0.7 mol%, Mn0z 0.5 mol%, 5b
zo: +1.0 mol%, Cr2O30.5 mol%, Ni
OO, 5 mol%, AP, 2o30.005 mol%, S
i0□2 mol% and the balance is ZnO, amorphous silica is used as the silicon compound, and the average particle size is 10
Sample Nos. 1 to 9 within the scope of the present invention having a diameter of μm or less,
Comparative example No. which does not satisfy the scope of the present invention in any respect,
Tests No. 1 to No. 4 were prepared, and the lightning surge withstand breakdown rate and hygroscopicity of the side high resistance layer were measured. Here, for the mixture other than the silicon compound for the side high resistance layer, bismuth oxide with an average particle size of 5 μm was used as the bismuth compound, and antimony oxide with an average particle size of 3 μm was used as the antimony compound.

また、側面高抵抗層用の混合物は5i0285モル%、
Big(h 5モル%、5b20310モル%の三元系
とした。使用したケイ素化合物のうち非晶質シリカにつ
いては、第1図(a)〜(c)の製造方法に従って作成
したものを使用し、第1図(a)に従ったものをA、第
1図(b)に従ったものをB、第1図(c)に従ったも
のをCと第1表中に表記した。結果を第1表に示す。
In addition, the mixture for the side high resistance layer is 5i0285 mol%,
A ternary system of Big (h 5 mol%, 5b203 10 mol% was used. Among the silicon compounds used, amorphous silica was prepared according to the manufacturing method shown in Fig. 1 (a) to (c). , those according to Fig. 1(a) are indicated as A, those according to Fig. 1(b) are indicated as B, and those according to Fig. 1(c) are indicated as C in Table 1.The results are shown below. Shown in Table 1.

第1表において、雷サージ耐量破壊率は、100KA1
10にA、 120にAのパルス電流を4710μsの
電流波形で2回印加した後破壊したものの割合を示した
In Table 1, the lightning surge resistance breakdown rate is 100KA1
The rate of destruction after applying pulse currents of 10 A and 120 A twice with a current waveform of 4710 μs is shown.

また、側面高抵抗層の吸湿性は、素子を蛍光探傷液中に
圧力200 kg/c++1の状態で24時間浸漬した
後の吸湿状態を検査し、高抵抗層に滲みのないものを○
、滲みの若干あるものをΔ、滲みの多いものを×として
表示した。
In addition, the hygroscopicity of the side high resistance layer is determined by inspecting the moisture absorption state after immersing the element in a fluorescent flaw detection liquid at a pressure of 200 kg/c++1 for 24 hours.
, those with some bleeding were indicated as Δ, and those with a lot of bleeding were indicated as ×.

第1表の結果から、ケイ素化合物として非晶質シリカを
使用するとともにその平均粒径を10μm以下とした本
発明試料No、 1〜9は、いずれかの点で本発明を満
足しない比較例No、 1〜4と比較して、良好な雷サ
ージ耐量と良好な吸湿性を示すことがわかった。また、
本発明の中でも、非晶質シリカとしてケイ酸ナトリウム
の複分解反応を利用して得たものまたは四塩化ケイ素の
熱分解反応を利用して得たものを使用すると、雷サージ
耐量がより減少し好ましいことがわかる。さらに、ケイ
素化合物の平均粒径については、6μm以下であるとさ
らに雷サージ耐量破壊率が減少し好ましいことがわかる
From the results in Table 1, inventive samples Nos. 1 to 9, which use amorphous silica as a silicon compound and have an average particle size of 10 μm or less, are compared to comparative example Nos. 1 to 9, which do not satisfy the present invention in any respect. , 1 to 4, it was found that they exhibited good lightning surge resistance and good moisture absorption. Also,
In the present invention, it is preferable to use amorphous silica obtained by utilizing metathesis reaction of sodium silicate or silica obtained by utilizing thermal decomposition reaction of silicon tetrachloride because the lightning surge resistance is further reduced. I understand that. Furthermore, it can be seen that it is preferable that the average particle size of the silicon compound is 6 μm or less because the lightning surge resistance breakdown rate further decreases.

(発明の効果) 以上の説明から明らかなように、本発明の電圧非直線抵
抗体の製造方法によれば、側面高抵抗層用の混合物中の
ケイ素化合物の状態および平均粒径を規定することによ
り、良好でバラツキも少ない雷サージ耐量を有するとと
もに側面高抵抗層の吸湿性も改善された電圧非直線抵抗
体を得ることができる。
(Effects of the Invention) As is clear from the above explanation, according to the method for manufacturing a voltage nonlinear resistor of the present invention, the state and average particle size of the silicon compound in the mixture for the side high resistance layer can be specified. As a result, it is possible to obtain a voltage nonlinear resistor that has good lightning surge resistance with little variation and also has improved hygroscopicity of the side high resistance layer.

また、開閉サージ耐量、課電寿命、制限電圧についても
良好な特性が確認された。
In addition, good characteristics were confirmed in terms of switching surge withstand capacity, energized lifespan, and limiting voltage.

【図面の簡単な説明】[Brief explanation of drawings]

第1図(a)〜(c)はそれぞれ本発明で使用する非晶
質シリカの製造方法の一例を示すフローチャートである
FIGS. 1(a) to 1(c) are flowcharts each showing an example of a method for producing amorphous silica used in the present invention.

Claims (1)

【特許請求の範囲】[Claims] 1.酸化亜鉛を主成分とする電圧非直線抵抗体の側面に
、少なくともケイ素化合物、アンチモン化合物、ビスマ
ス化合物よりなる側面高抵抗層用の混合物を塗布し次い
で焼成する電圧非直線抵抗体の製造方法において、前記
混合物中のケイ素化合物が非晶質シリカであり、その平
均粒径が10μm以下であることを特徴とする電圧非直
線抵抗体の製造方法。
1. In a method for manufacturing a voltage nonlinear resistor, the mixture for forming a side high resistance layer consisting of at least a silicon compound, an antimony compound, and a bismuth compound is applied to the side surface of a voltage nonlinear resistor containing zinc oxide as a main component, and then baked. A method for manufacturing a voltage nonlinear resistor, characterized in that the silicon compound in the mixture is amorphous silica, and the average particle size thereof is 10 μm or less.
JP63286885A 1988-11-15 1988-11-15 Method of manufacturing voltage non-linear resistor Expired - Lifetime JPH0812808B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63286885A JPH0812808B2 (en) 1988-11-15 1988-11-15 Method of manufacturing voltage non-linear resistor

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63286885A JPH0812808B2 (en) 1988-11-15 1988-11-15 Method of manufacturing voltage non-linear resistor

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JPH02133902A true JPH02133902A (en) 1990-05-23
JPH0812808B2 JPH0812808B2 (en) 1996-02-07

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020119935A (en) * 2019-01-21 2020-08-06 パナソニックIpマネジメント株式会社 Multilayer varistor and manufacturing method thereof

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5329375A (en) * 1976-09-01 1978-03-18 Suwa Seikosha Kk Method of manufacturing colored mouldings
JPS5548441A (en) * 1979-09-22 1980-04-07 Kitamura Gokin Seisakusho:Kk Center deflection reforming and rolling device of valve bar material in thread rolling machine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5329375A (en) * 1976-09-01 1978-03-18 Suwa Seikosha Kk Method of manufacturing colored mouldings
JPS5548441A (en) * 1979-09-22 1980-04-07 Kitamura Gokin Seisakusho:Kk Center deflection reforming and rolling device of valve bar material in thread rolling machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2020119935A (en) * 2019-01-21 2020-08-06 パナソニックIpマネジメント株式会社 Multilayer varistor and manufacturing method thereof

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JPH0812808B2 (en) 1996-02-07

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