JPH02165949A - Decorative board and its manufacturing method - Google Patents
Decorative board and its manufacturing methodInfo
- Publication number
- JPH02165949A JPH02165949A JP32279288A JP32279288A JPH02165949A JP H02165949 A JPH02165949 A JP H02165949A JP 32279288 A JP32279288 A JP 32279288A JP 32279288 A JP32279288 A JP 32279288A JP H02165949 A JPH02165949 A JP H02165949A
- Authority
- JP
- Japan
- Prior art keywords
- veneer
- decorative board
- top surface
- pieces
- film
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 238000007639 printing Methods 0.000 claims description 29
- 239000011248 coating agent Substances 0.000 claims description 13
- 238000000576 coating method Methods 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- 239000000758 substrate Substances 0.000 claims description 7
- 239000003973 paint Substances 0.000 claims description 6
- 238000005192 partition Methods 0.000 claims description 4
- 239000003086 colorant Substances 0.000 description 7
- 238000007646 gravure printing Methods 0.000 description 5
- 239000004753 textile Substances 0.000 description 5
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000011120 plywood Substances 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 229920000180 alkyd Polymers 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000010422 painting Methods 0.000 description 1
- 239000002245 particle Substances 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
Landscapes
- Laminated Bodies (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】 （産業上の利用分野） この発明は化粧板及びその製造方法に関する。[Detailed description of the invention] (Industrial application field) The present invention relates to a decorative board and a method for manufacturing the same.
（発明の目的）
この発明は、意匠的に優れた化粧板及びその製造方法を
提供することを目的とするものである。(Object of the Invention) The object of the present invention is to provide a decorative board with excellent design and a method for manufacturing the same.
（実施例）
以下にこの発明を図面に示す３つの実施例に基づいて説
明する。(Examples) The present invention will be described below based on three embodiments shown in the drawings.
実施例１（第１図及び第２図参照）
合板・パーティクルボード・石こうボード・珪触カルシ
ウム板等の基板１の上面に、多数の突板片２ａからなる
単位模様イを複数個有する突板２が貼り付けられている
。なお、基板１は、その上面に紙・含浸紙φ織布拳不織
布を有するものであってもよい、前記突板２は、突板片
原料材の積層ブロックをスライスして得たものであって
も。Embodiment 1 (See FIGS. 1 and 2) A veneer 2 having a plurality of unit patterns A consisting of a large number of veneer pieces 2a is placed on the upper surface of a substrate 1 such as plywood, particle board, gypsum board, silicon tactile calcium board, etc. It is pasted. Note that the substrate 1 may have paper/impregnated paper φ woven nonwoven fabric on its upper surface, and the veneer 2 may be obtained by slicing a laminated block of raw material for veneer pieces. .
多数の突板片２ａを基板ｌの上面に順次貼り付けて得ら
れたものであってもよい、前記突板２の上面にワイピン
グ塗装膜５が、突板２が見えなくならない範囲で形成さ
れている。前記突板片２ａは３群に区分され、その１群
にはＡ色の印刷膜７が、他の１群にはＢ色の印刷膜７が
、そして残りの群には０色の印刷膜７が突板片２ａが見
えなくならない範囲でワイピング塗装膜５の上から形成
されている。なお、突板片２ａの全てに対応して印刷膜
７を形成しなければならないものではない、また、突板
片２ａに模様印刷＠７を形成するようにしてもよい、突
板２には、例えばワイピング塗装膜５及び印刷Ｐｓ７を
形成した後に、所定の突板片２ａを画す区画線４が形成
されている。A wiping coating film 5 is formed on the upper surface of the veneer 2, which may be obtained by sequentially pasting a large number of veneer pieces 2a on the upper surface of the substrate 1, to the extent that the veneer 2 does not disappear from view. The veneer piece 2a is divided into three groups, one group has a printed film 7 of color A, the other group has a printed film 7 of color B, and the remaining groups have a printed film 7 of color 0. is formed on the wiping coating film 5 within a range that does not obscure the veneer piece 2a. Note that the printed film 7 does not have to be formed on all of the veneer pieces 2a, and the pattern printing @7 may be formed on the veneer pieces 2a. After forming the coating film 5 and the printing Ps7, the partition lines 4 that demarcate the predetermined veneer pieces 2a are formed.
基板ｌ及び突板２からなる化粧板本体３の周縁には雄実
８及び雌実９が形成され、また化粧板本体３の下面には
弾性シー）１０が貼り付けられている。Male seeds 8 and female seeds 9 are formed on the periphery of the decorative board main body 3 consisting of the substrate 1 and the veneer 2, and an elastic sheet 10 is attached to the lower surface of the decorative board main body 3.
実施例１の製造例１
第１工程
合板からなる基板１（長さ１８０ ｃ ｍ 、幅３０ｃ
ｍ、厚さ１２ｍｍ）の上面に、単位模様イを有するナラ
単板（厚さ０．３ｍｍ）からなる突板２を貼り付けて、
化粧板本体３を構成した。なお、突板２の所要部分に、
ワイピング塗装着色剤の吸い込み量を調節したり、サン
ディング適正を上げたりする目的で、シーラーを塗布し
てもよい。Manufacturing example 1 of Example 1 First step Substrate 1 made of plywood (length 180 cm, width 30 cm
A veneer 2 made of an oak veneer (thickness 0.3 mm) having a unit pattern A is pasted on the top surface (m, thickness 12 mm),
A decorative board main body 3 was constructed. In addition, in the required parts of the veneer 2,
A sealer may be applied for the purpose of adjusting the absorption amount of the wiping paint colorant or increasing the suitability for sanding.
第２工程 化粧板本体３の周縁に雄実８及び雌実９を形成した。2nd process Male seeds 8 and female seeds 9 were formed on the periphery of the decorative board body 3.
第３工程
突板２の上面をサンダーで研削後、ロールコータ−で茶
系の着色剤を塗布して、リバースロールコータ−及びデ
ィスクブラシによって、突板２が見えなくならない範囲
でワイピング塗装を行なってワイピング塗装置１５Ｉ５
を形成した。Third step: After grinding the top surface of the veneer 2 with a sander, apply a brown coloring agent with a roll coater, and use a reverse roll coater and a disc brush to apply wiping paint to the extent that the veneer 2 does not become visible. Painting station 15I5
was formed.
第４工程
アミノアルキッド系のサンデイングシーラー（樹脂固形
分１００に対して３〜８０重部のα−アルミナを含む、
）をワイピング塗装膜５に４０〜６０ ｇ ／ ｍ ２
塗布後、５０〜７０℃で２０〜４０分間乾燥し、その後
、シーラー膜の上面を研削した。4th step Amino alkyd-based sanding sealer (contains 3 to 80 parts of α-alumina based on 100 parts of resin solid content,
) to wipe the paint film 5 to 40-60 g/m2
After coating, it was dried at 50 to 70°C for 20 to 40 minutes, and then the upper surface of the sealer film was ground.
第５工程
前記シーラー膜の上面に、フレキン印刷機を使用して、
以下の色のフレキソ印刷用インキ（エポキシ樹脂等に着
色顔料を混入したもの）によって、突板片２ａの群ごと
に突板片２ａが見えなくならない範囲で印刷を施した。Fifth step: Using a flexible printing machine on the top surface of the sealer film,
Printing was performed on each group of veneer pieces 2a using flexographic printing ink (mixed with epoxy resin or the like) of the following colors to the extent that the veneer pieces 2a did not become invisible.
Ａ色のフレキソ印刷用インキとして濃い茶色のインキを
使用し、Ｂ色のフレキソ印刷用インキとして黄味がかっ
た茶色のインキを使用し、０色のフレキソ印刷用インキ
として緑味がかった茶色のインキを使用した。A dark brown ink is used as the flexo printing ink for color A, a yellowish brown ink is used as the flexo printing ink for color B, and a greenish brown ink is used as the flexo printing ink for color 0. It was used.
その後、５０〜７０℃で２〜５分間乾燥した。Thereafter, it was dried at 50 to 70°C for 2 to 5 minutes.
第６エ程
前記印刷！５！７の上面に所定の突板片２ａを画す茶色
の区画線４をフレキソ印刷によって形成し。The 6th step is printed! A brown dividing line 4 demarcating a predetermined veneer piece 2a is formed on the upper surface of 5!7 by flexographic printing.
５０〜７０℃で１〜２分間乾燥した。It was dried at 50-70°C for 1-2 minutes.
第７エ程
アミノアルキッド系の透明塗料（樹脂固形分１００に対
して５〜８０重部のα−アルミナを含む、）を、印刷′
ＭＪ７の上面に４０〜８０ｇ／ｍ２塗布し、次いで、そ
の上面に、α−アルミナを含まないアミノアルキッド系
の透明塗料を４０〜８０ｇ／ｍ２塗布し、５０〜８０℃
で２０〜５０分間乾燥した。In the seventh step, an aminoalkyd-based transparent paint (containing 5 to 80 parts of α-alumina per 100 parts of resin solid content) was applied to the printing plate.
Apply 40 to 80 g/m2 on the top surface of MJ7, then apply 40 to 80 g/m2 of an aminoalkyd-based transparent paint that does not contain α-alumina on the top surface, and heat at 50 to 80°C.
and dried for 20 to 50 minutes.
第８工程 化粧板本体３の下面に弾性シート１０を貼り付けた。8th process An elastic sheet 10 was attached to the lower surface of the decorative board body 3.
このような工程によって所望の化粧板を得た。A desired decorative board was obtained through such a process.
実施例１の製造例２ 製造例１の第４工程、第５工程を以下の工程に代えた。Production example 2 of Example 1 The fourth and fifth steps in Production Example 1 were replaced with the following steps.
第４工程
ワイピング塗装膜５の形成後、サンデイングシーラーを
塗布することなく、５０〜７０℃で２〜４分間乾燥した
。Fourth Step After the wiping coating film 5 was formed, it was dried at 50 to 70° C. for 2 to 4 minutes without applying a sanding sealer.
第５工程
前記ワイピング塗装膜５の上面に、フレキソ印刷機を使
用して、以下の色のフレキン印刷用インキ（エポキシ樹
脂等に着色顔料を混入したもの）によって、突板片２ａ
の群ごとに突板片２ａが見えなくならない範囲で印刷を
施した。Fifth step: Using a flexo printing machine, apply flexible printing ink (mixed colored pigments to epoxy resin, etc.) of the following colors onto the top surface of the wiping coating film 5 on the veneer piece 2a.
Printing was applied to each group to the extent that the veneer pieces 2a did not become invisible.
Ａ色のフレキソ印刷用インキとして濃い茶色のインキを
使用し、Ｂ色のフレキソ印刷用インキとして黄味がかっ
た茶色のインキを使用し、０色のフレキソ印刷用インキ
として緑味がかった茶色のインキを使用した。A dark brown ink is used as the flexo printing ink for color A, a yellowish brown ink is used as the flexo printing ink for color B, and a greenish brown ink is used as the flexo printing ink for color 0. It was used.
その後、５０〜７０℃で２〜５分間乾燥した。Thereafter, it was dried at 50 to 70°C for 2 to 5 minutes.
このような工程によって所望の化粧板を得た。A desired decorative board was obtained through such a process.
実施例１の製造例３ 製造例１の第５工程を以下の工程に代えた。Production example 3 of Example 1 The fifth step in Production Example 1 was replaced with the following step.
ｆＪ４５工程
シーラー膜の上面に、グラビア印刷機を使用して、以下
の色のグラビア印刷用インキによって。On the top surface of the fJ45 process sealer film, use a gravure printing machine with gravure printing ink of the following colors.
突板片２ａの群ごとに突板片２ａが見えなくならない範
囲で印刷を施した。Printing was applied to each group of veneer pieces 2a to the extent that the veneer pieces 2a did not become invisible.
Ａ色のグラビア印刷用インキとして濃い茶色のインキを
使用し、Ｂ色のグラビア印刷用インキとして黄味がかっ
た茶色のインキを使用し、０色のグラビア印刷用インキ
として緑味がかった茶色のインキを使用した。A dark brown ink is used as the A color gravure printing ink, a yellowish brown ink is used as the B color gravure printing ink, and a greenish brown ink is used as the 0 color gravure printing ink. It was used.
その後、５０〜７０℃で２〜５分間乾燥した。Thereafter, it was dried at 50 to 70°C for 2 to 5 minutes.
このような工程によって所望の化粧板を得た。A desired decorative board was obtained through such a process.
実施例１の製造例４ 製造例１の第５工程を以下の工程に代えた。Production example 4 of Example 1 The fifth step in Production Example 1 was replaced with the following step.
第５工程
シーラー膜の上面に、捺染印刷機を使用して、以下の色
の捺染印刷用インキによって、突板片２ａの群ごとに突
板片２ａが見えなくならない範囲で印刷を施した。Fifth Step: Using a textile printing machine, printing was performed on the upper surface of the sealer film using textile printing ink of the following colors within a range where the veneer pieces 2a did not disappear for each group of veneer pieces 2a.
Ａ色の捺染印刷用インキとして濃い茶色のインキを使用
し、Ｂ色の捺染印刷用インキとして美味がかった茶色の
インキを使用し、０色の捺染印刷用インキとして緑味が
かった茶色のインキを使用した。A dark brown ink is used as the A color textile printing ink, a delicious brown ink is used as the B color textile printing ink, and a greenish brown ink is used as the 0 color textile printing ink. used.
その後、５０〜７０℃で２〜５分間乾燥した。Thereafter, it was dried at 50 to 70°C for 2 to 5 minutes.
このような工程によって所望の化粧板を得た。A desired decorative board was obtained through such a process.
実施例２（第３図参照） なお、実施例１と同一の部材は同一の符号で示す。Example 2 (see Figure 3) Note that the same members as in Example 1 are indicated by the same symbols.
一点鎖線で示す部分には区画線４は形成されていない。No partition line 4 is formed in the portion indicated by the dashed line.
実施例２の製造例は、実施例１のそれと同様である。な
お、突板片２ａに模様印刷膜７を形成するようにしても
よい。The manufacturing example of Example 2 is similar to that of Example 1. Note that the pattern printing film 7 may be formed on the veneer piece 2a.
実施例３（第３図参照） なお、実施例１と同一の部材は同一の符号で示す。Example 3 (see Figure 3) Note that the same members as in Example 1 are indicated by the same symbols.
実施例３の製造例は、実施例１のそれと同様である。な
お、突板片２ａに模様印刷ｌ８Ｉ７を形成するようにし
てもよい。The manufacturing example of Example 3 is similar to that of Example 1. Note that the pattern printing 18I7 may be formed on the veneer piece 2a.
（発明の効果）
この発明は、前記した如き構成によって、以下に２佐の
効果を奏するものである。(Effects of the Invention) With the above-described configuration, the present invention provides the following advantages.
■突板１区画線、ワイピング塗装膜及び印刷膜によって
表われる表面模様によって、意匠的に変化に富んだ優れ
た化粧板を得ることが出来る。■It is possible to obtain an excellent decorative board with a wide variety of designs due to the surface pattern expressed by the partition line of the veneer, the wiping coating film, and the printing film.
■塗装ムラがなく、且つ突板の導管溝や凹所も着色した
ワイピング塗装膜と、突板の、全ての導管溝や凹所まで
は着色出来ない印刷膜との対比で意匠的に変化に富んだ
優れた化粧板を得ることが出来る。■The wiping coating film, which has no uneven coating and also colors the conduit grooves and recesses of the veneer, is contrasted with the printed film, which cannot color all the conduit grooves and recesses of the veneer, resulting in a variety of designs. An excellent decorative board can be obtained.
■印刷膜によって、それがなければ逆に気になる突板片
の色調の微妙な変化を凌駕して、意匠的に変化に富んだ
優れた化粧板を得ることが出来る。■The printed film overcomes the subtle changes in the color tone of the veneer pieces that would otherwise be noticeable, making it possible to obtain an excellent decorative board with a rich variety of designs.
図面はこの発明の実施例１〜３を示すものであって、第
１図は実施例１の平面図、第２図は第１図■−ＩＩ線に
沿う中間省略の拡大断面図。
第３図は実施例２の中間省略の平面図、第４図は実施例
３の中間省略の平面図である。
ｌ・・・基板、２・・・突板、２ａ・・・突板片、３・
・・化粧板本体、４・・・区画線、５・・・ワイピング
塗装膜、７・・・印刷膜The drawings show Embodiments 1 to 3 of the present invention, in which FIG. 1 is a plan view of Embodiment 1, and FIG. 2 is an enlarged cross-sectional view taken along line II--II in FIG. 1 with the middle omitted. FIG. 3 is a plan view of the second embodiment with the middle omitted, and FIG. 4 is a plan view of the third embodiment with the middle omitted. l...Substrate, 2...Vessel, 2a...Vessel piece, 3.
... Decorative board body, 4... Compartment line, 5... Wiping coating film, 7... Printing film
Claims (1)
られ、この突板の上面にワイピング塗装膜が突板が見え
なくならない範囲で形成され、前記所定の突板片の上面
のワイピング塗装膜上面に印刷膜が突板片が見えなくな
らない範囲で形成され、突板の上面に所定の突板片を画
す区画線が形成されていることを特徴とする化粧板。 ２、前記突板の上面に全ての突板片を画す区画線が形成
されている請求項１記載の化粧板。 ３、前記印刷膜が模様印刷膜である請求項１記載の化粧
板。 ４、基板の上面に多数の突板片からなる突板を貼り付け
る工程と、突板の上面に突板が見えなくならない範囲で
ワイピング塗装を施す工程と、前記所定の突板片の上面
のワイピング塗装膜上面に突板片が見えなくならない範
囲で着色印刷を施す工程と、突板の上面に所定の突板片
を画す区画線を形成する工程とを有することを特徴とす
る化粧板の製造方法。 ５、前記着色印刷が模様印刷である請求項４記載の化粧
板の製造方法。[Scope of Claims] 1. A veneer made of a large number of veneer pieces is pasted on the top surface of the substrate, a wiping paint film is formed on the top surface of the veneer within a range that does not make the veneer invisible, and the top surface of the predetermined veneer piece is A decorative board characterized in that a printed film is formed on the upper surface of the wiping coating film to an extent that the veneer pieces do not become visible, and a dividing line demarcating the predetermined veneer pieces is formed on the upper surface of the veneer. 2. The decorative board according to claim 1, wherein a partition line is formed on the upper surface of the veneer to define all the veneer pieces. 3. The decorative board according to claim 1, wherein the printed film is a pattern printed film. 4. A step of pasting a veneer made of a large number of veneer pieces on the top surface of the board, a step of applying wiping coating to the top surface of the veneer to the extent that the veneer does not become visible, and a step of applying wiping coating to the top surface of the top surface of the predetermined veneer piece. A method for manufacturing a decorative board, comprising the steps of: applying colored printing to an extent that the veneer pieces do not become visible; and forming division lines on the upper surface of the veneer to demarcate predetermined veneer pieces. 5. The method for manufacturing a decorative board according to claim 4, wherein the colored printing is pattern printing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63322792A JPH0686103B2 (en) | 1988-12-20 | 1988-12-20 | Decorative board and manufacturing method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP63322792A JPH0686103B2 (en) | 1988-12-20 | 1988-12-20 | Decorative board and manufacturing method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH02165949A true JPH02165949A (en) | 1990-06-26 |
| JPH0686103B2 JPH0686103B2 (en) | 1994-11-02 |
Family
ID=18147681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP63322792A Expired - Lifetime JPH0686103B2 (en) | 1988-12-20 | 1988-12-20 | Decorative board and manufacturing method thereof |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0686103B2 (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109676778B (en) * | 2018-12-29 | 2020-10-16 | 武汉建筑材料工业设计研究院有限公司 | Calcium silicate board is copied and is got experimental production line |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57115342A (en) * | 1981-01-08 | 1982-07-17 | Dantani Plywood Co | Manufacture of mosaic pattern decorative board |
| JPS61153178A (en) * | 1984-12-27 | 1986-07-11 | Dantani Plywood Co Ltd | Production of decorative laminate stuck with sliced sheet |
-
1988
- 1988-12-20 JP JP63322792A patent/JPH0686103B2/en not_active Expired - Lifetime
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57115342A (en) * | 1981-01-08 | 1982-07-17 | Dantani Plywood Co | Manufacture of mosaic pattern decorative board |
| JPS61153178A (en) * | 1984-12-27 | 1986-07-11 | Dantani Plywood Co Ltd | Production of decorative laminate stuck with sliced sheet |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0686103B2 (en) | 1994-11-02 |
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