JPH0219415A - Converter blowing method - Google Patents
Converter blowing methodInfo
- Publication number
- JPH0219415A JPH0219415A JP16892688A JP16892688A JPH0219415A JP H0219415 A JPH0219415 A JP H0219415A JP 16892688 A JP16892688 A JP 16892688A JP 16892688 A JP16892688 A JP 16892688A JP H0219415 A JPH0219415 A JP H0219415A
- Authority
- JP
- Japan
- Prior art keywords
- blowing
- molten metal
- converter
- conditions
- slag
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Carbon Steel Or Casting Steel Manufacturing (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
[産業上の利用分野]
この発明は、転炉吹錬において溶湯成分を調整する吹錬
方法に係り、特に溶湯の燐濃度を適正値に調整する転炉
吹錬方法に関する。[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to a blowing method for adjusting molten metal components in converter blowing, and particularly to a converter blowing method for adjusting the phosphorus concentration of molten metal to an appropriate value. Regarding.
[従来の技術]
近時、吹錬中の各種測定情報に基づき吹錬条件をコンピ
ュータ制御するダイナミックコントロールが採用されて
いる。所謂腹合吹錬炉においては、場面に酸素ジェット
を吹付けると共に底吹ガスにより溶湯を攪拌し、スラグ
・メタル間の反応を促進させ、出鋼時の溶湯成分を目標
値に近ずける。[Prior Art] Recently, dynamic control has been adopted in which blowing conditions are computer-controlled based on various measurement information during blowing. In a so-called belly blowing furnace, an oxygen jet is blown onto the furnace and the molten metal is stirred by bottom blowing gas to promote the reaction between slag and metal, and bring the molten metal composition closer to the target value at the time of tapping.
この溶湯成分の調整においては、脱炭及び脱燐反応が特
に重要である。In adjusting the molten metal components, decarburization and dephosphorization reactions are particularly important.
吹錬中の脱燐反応は、下記(1)式に示すように進行す
る。The dephosphorization reaction during blowing proceeds as shown in equation (1) below.
2 [P] +5 (F eo) −P20s +5F
e・・・(1)
すなわち、溶湯中の燐[P]はスラグ中の(F e O
)により酸化されてp2o、になり、スラグ中の酸化カ
ルシウム(Cab)と結合してスラグ中に取込まれて安
定な状態となる。2 [P] +5 (F eo) -P20s +5F
e...(1) That is, phosphorus [P] in the molten metal is equivalent to (F e O
) and becomes p2o, which combines with calcium oxide (Cab) in the slag and is incorporated into the slag to become stable.
従来の転炉吹錬方法は、サブランス測定により得られた
溶湯温度及びEC]に基づきダイナミックモデルである
脱炭反応を適正にコントロールしつつ、[P]を間接的
に調整する。The conventional converter blowing method indirectly adjusts [P] while appropriately controlling the decarburization reaction, which is a dynamic model, based on the molten metal temperature and EC obtained by sublance measurement.
[発明が解決しようとする課題]
しかしながら、従来の転炉吹錬方法に゛おいては、高級
鋼を基準に設定された目標値以下に[P]を低減しさえ
すればよいという思想で溶湯を処理するので、低級鋼に
おける脱燐率が必要以上に低くなりすぎてオーバースペ
ックになり、合理的でない。[Problem to be solved by the invention] However, in the conventional converter blowing method, the molten metal As a result, the dephosphorization rate in low-grade steel becomes too low than necessary, resulting in overspecification, which is not rational.
また、脱燐反応を支配する因子が、溶湯成分、温度、ス
ラグ成分、並びにスラグ滓化率等、多岐に亘るので、適
正な脱燐率を得るために必要な脱燐剤(石灰)投入量を
正確かつ迅速に算出することが困難である。In addition, since there are a wide variety of factors that govern the dephosphorization reaction, such as molten metal composition, temperature, slag composition, and slag slag conversion rate, the amount of dephosphorizing agent (lime) required to obtain an appropriate dephosphorization rate must be determined. It is difficult to calculate accurately and quickly.
この発明は、かかる事情に鑑みてなされたものであって
、鋼種に応じて脱燐率を合理的な値に調整することがで
きる転炉吹錬方法を提供することを目的とする。The present invention has been made in view of the above circumstances, and an object of the present invention is to provide a converter blowing method that allows the dephosphorization rate to be adjusted to a reasonable value depending on the type of steel.
[課題を解決するための手段]
この発明に係る転炉吹錬方法は、転炉吹錬中に生じる炉
ガスの成分及び量を随時検出し、この検出値及び予め設
定された吹錬条件に基づき所定の数式モデルを用いて最
適条件を求め、これに基づき脱燐剤を添加した後、溶湯
温度及びスラグ中(FeO)蛍が目標値になるように吹
錬条件を制御し、溶湯中燐[P]を調整することを特徴
とする。[Means for Solving the Problems] The converter blowing method according to the present invention detects the components and amounts of furnace gas generated during converter blowing at any time, and adjusts the detected values and preset blowing conditions to Based on this, a predetermined mathematical model is used to find the optimal conditions, and after adding a dephosphorizing agent based on this, the blowing conditions are controlled so that the molten metal temperature and the phosphorescence in the slag (FeO) reach the target values, and the phosphorus in the molten metal is It is characterized by adjusting [P].
[作用]
この発明に係る転炉吹錬方法においては、炉ガスの成分
及び量を随時測定し、この炉ガス情報と共に吹錬条件(
溶銑成分、目標温度、溶湯の燐濃度、スラグの全鉄量)
をコンピュータに入力する。[Operation] In the converter blowing method according to the present invention, the components and amounts of the furnace gas are measured at any time, and the blowing conditions (
(Hot metal composition, target temperature, molten metal phosphorus concentration, total iron content of slag)
into the computer.
そして、これらの入力データに基づき、下記(1)式乃
至(3)式を用いて、[P]が所定の目標値になるよう
なスラグ(FeO)量及び溶湯温度Tを求める。すなわ
ち、下記(1)〜(3)式の連立方程式を解くことによ
り、吹錬開始前においてCaO及びMgOのそれぞれの
投入量を決定する。Then, based on these input data, the amount of slag (FeO) and the molten metal temperature T such that [P] becomes a predetermined target value are determined using equations (1) to (3) below. That is, by solving the following simultaneous equations (1) to (3), the respective input amounts of CaO and MgO are determined before the start of blowing.
l o g (P20s ) / [P] 2−λ f
ll、2X l og ((Cab) +0.3 (
MgO)−0,05(F e O) ) +29600
/ (T +273 )+5 log (FeO)l
・” (1)上記(1)式は脱燐平衡
式を表示するものであり、式中の記号λは脱燐平衡係数
、記号Tは溶湯温度をそれぞれ表わす。l o g (P20s) / [P] 2-λ f
ll, 2X log ((Cab) +0.3 (
MgO) −0,05(F e O) ) +29600
/ (T +273)+5 log (FeO)l
・” (1) The above equation (1) represents the dephosphorization equilibrium equation, where the symbol λ represents the dephosphorization equilibrium coefficient and the symbol T represents the molten metal temperature, respectively.
Input P
=Output P−WM X [P] /1
00 +WSX (P20s )/ 100 X
82/ 142 ・・・ (2)上記(
2)式は燐バランス式を表示するものであり、式中の記
号WMは溶湯量、記号Wsはスラグ重量をそれぞれ表わ
す。Input P = Output P-WM X [P] /1
00 +WSX (P20s)/100X
82/ 142 ... (2) Above (
The formula 2) represents a phosphorus balance formula, in which the symbol WM represents the amount of molten metal, and the symbol Ws represents the slag weight.
100(%)
−(Cab)+ (FeO)+ (S fo2)+ (
MnO)+ (P20s )+ (MgO)+C・・・
(3)
上記(3)式はスラグバランス式を表示するものであり
、式中の記号Cは定数を表わす。100(%) −(Cab)+ (FeO)+ (S fo2)+ (
MnO)+ (P20s)+ (MgO)+C...
(3) Equation (3) above represents a slug balance equation, and the symbol C in the equation represents a constant.
コンピュータ演算により求めた量のCaO及びMgOを
それぞれ溶湯に添加する。一方、吹錬中においては、排
ガスの流量及び成分をオンラインで測定し、この測定情
報に基づきスラグ中(FeO)及び溶湯温度が目標値に
近ずくように吹錬条件を随時調整し、溶湯中[P]値を
適正なものにコントロールする。CaO and MgO are added to the molten metal in amounts determined by computer calculation. On the other hand, during blowing, the flow rate and components of the exhaust gas are measured online, and based on this measurement information, the blowing conditions are adjusted as needed so that the temperature of the slag (FeO) and the molten metal approach the target values. [P] Control the value to an appropriate value.
[実施例]
以下、添付の図面を参照してこの発明の実施例について
具体的に説明する。[Embodiments] Hereinafter, embodiments of the present invention will be specifically described with reference to the accompanying drawings.
転炉10は、底吹きノズル14を介して攪拌ガスを溶湯
12に吹込みつつ、メインランス20の酸素ジェットを
湯面に吹付けるように構成された複合吹錬炉である。底
吹きノズル14に連通する配管16及びメインランス2
0に連通する配管22にはそれぞれ流量計18及び24
が設けられ、それぞれがプロセスコンピュータ40の入
力側に接続されている。コンピュータ40は、入力デー
タを記憶するメモリ、種々の演算を実行する演算部、メ
モリにストアされたデータを順次呼出してデータ処理す
るCPU (中央処理装置)をそれぞれ有し、各種プロ
セスデータを集めて所定のスタティックモデル及びダイ
ナミックモデルに対応する数式モデルに基づき吹錬の最
適制御条件を求め、最適制御指令を各所の機器に発する
・ようになっている。The converter 10 is a composite blowing furnace configured to blow stirring gas into the molten metal 12 through a bottom blowing nozzle 14 and to blow an oxygen jet from a main lance 20 onto the surface of the molten metal. Piping 16 and main lance 2 communicating with bottom blowing nozzle 14
Flowmeters 18 and 24 are installed in the piping 22 communicating with the
are provided, each connected to the input side of the process computer 40. The computer 40 has a memory that stores input data, an arithmetic unit that executes various operations, and a CPU (central processing unit) that sequentially retrieves and processes data stored in the memory, and collects various process data. Optimum control conditions for blowing are determined based on mathematical models corresponding to predetermined static and dynamic models, and optimal control commands are issued to various devices.
ダクト28のフード26が転炉10の装入口を覆うよう
に設けられ、転炉内で発生したガスがダクト28により
排ガス処理装置(図示せず)に導かれるようになってい
る。シュータ30が転炉装入口近傍のダクト28に取付
けられ、秤量器32で秤量された副原料がシュータ30
を介してダクト28内に切出され、更に、これが転炉内
に落下するようになっている。一方、ガス分析計34及
び質量分析計35がダクト28の最上部に取付けられ、
排ガスの成分及び質量が検出されるようになっている。A hood 26 of a duct 28 is provided to cover the charging port of the converter 10, and gas generated within the converter is guided through the duct 28 to an exhaust gas treatment device (not shown). A chute 30 is attached to the duct 28 near the converter charging inlet, and the auxiliary raw material weighed by the weigher 32 is transferred to the chute 30.
It is cut out into the duct 28 through the duct 28, and further falls into the converter. On the other hand, a gas analyzer 34 and a mass spectrometer 35 are installed at the top of the duct 28,
The components and mass of exhaust gas are detected.
また、排ガス流量計36がダクト下部の絞りのところに
設けられ、排ガスの流量が検出されるようになっている
。Further, an exhaust gas flow meter 36 is provided at the throttle at the bottom of the duct to detect the flow rate of exhaust gas.
なお、秤量器32.ガス分析計34.質量分析計35並
びに流量計36のそれぞれは、コンピュータ40の入力
端に接続されている。In addition, the weighing device 32. Gas analyzer 34. Each of the mass spectrometer 35 and the flow meter 36 is connected to an input end of the computer 40.
また、転炉10の上方にはサブランス装置(図示せず)
が設けられ、サブランスを下降させると装入口から転炉
内にサブランス先端が挿入されて溶湯12に浸漬される
ようになっている。因みに、サブランス先端にはプロー
ブが装着されており、溶湯温度及び炭素濃度[C]が直
ちに検出されるようになっている。Additionally, a sublance device (not shown) is installed above the converter 10.
is provided, and when the sub-lance is lowered, the tip of the sub-lance is inserted into the converter from the charging port and immersed in the molten metal 12. Incidentally, a probe is attached to the tip of the sublance so that the molten metal temperature and carbon concentration [C] can be immediately detected.
次に、この実施例において終点温度を推定する場合につ
いて説明する。Next, a case will be described in which the end point temperature is estimated in this embodiment.
吹錬開始前に、溶銑成分、目標温度、目標(FeO)量
、目標脱燐率等の諸条件を予めコンピュータ40に入力
する。これらの条件は、従前の操業実績に基づき、鋼種
に応じて経験的に求められたものである。そして、これ
らの入力データに基づき、前出の(1)〜(3)式から
なる連立方程式を解き、吹錬に必要とされるCaO及び
MgOの量をそれぞれ算出する。次いで、算出量に応じ
た量のCaO及びMgOを転炉内に投入すると共に吹錬
を開始する。Before starting blowing, various conditions such as hot metal composition, target temperature, target (FeO) amount, and target dephosphorization rate are input into the computer 40 in advance. These conditions were determined empirically depending on the steel type based on previous operational results. Then, based on these input data, the simultaneous equations consisting of equations (1) to (3) described above are solved to calculate the amounts of CaO and MgO required for blowing, respectively. Next, amounts of CaO and MgO according to the calculated amounts are put into the converter and blowing is started.
一方、吹錬中においては、排ガス成分、各成分の質量、
並びに排ガス流量をそれぞれ検出し、これらの検出値を
コンピュータ40に入力する。排ガス情報の各種データ
がコンピュータ入力されると、目標の溶湯温度及び(F
eO)ffiに実際の値が近付くように、吹錬条件をコ
ントロールする。On the other hand, during blowing, the exhaust gas components, the mass of each component,
and the exhaust gas flow rate, respectively, and input these detected values into the computer 40. When various exhaust gas information data is input into the computer, the target molten metal temperature and (F
eO) Control the blowing conditions so that the actual value approaches ffi.
すなわち、刻々変化する吹錬状況に応じて、副原料の投
入量を、溶湯温度Tを目標の1600〜1750℃の範
囲に、スラグ中の全鉄t(T−FeO)を目標の10〜
20重量%の範囲に到達した時点で吹錬を終了する。That is, depending on the ever-changing blowing conditions, the input amount of auxiliary raw materials is adjusted to keep the molten metal temperature T within the target range of 1600 to 1750°C, and the total iron t (T-FeO) in the slag to the target range of 10 to 1750°C.
The blowing is finished when the content reaches 20% by weight.
第2図は、横軸に目標と実績との[P]量の差をとり、
縦軸に発生頻度をとって、250トン複合吹錬炉におけ
る[P]の的中精度について調査したグラフ図である。In Figure 2, the difference in [P] between the target and actual results is plotted on the horizontal axis.
It is a graph diagram in which the accuracy of [P] in a 250-ton composite blowing furnace was investigated, with the occurrence frequency plotted on the vertical axis.
図から明らかなように、両者の平均差をマイナス2.1
X10’重量%に、偏差値σ1.95X10−3重量%
よりもばらつきを大幅に低減することができた。As is clear from the figure, the average difference between the two is -2.1
X10' weight%, deviation value σ1.95X10-3 weight%
We were able to significantly reduce the variation.
この結果、製品中に含有される燐の平均レベルを鋼の規
格値に応じて適正なものとすることができると共に、媒
溶剤としてのCaO及びMgOの原単位を、従来と比べ
て溶湯1トン当り約4kgも低減することができた。As a result, the average level of phosphorus contained in the product can be adjusted to an appropriate level according to the standard value of steel, and the consumption of CaO and MgO as solvents can be reduced per ton of molten metal compared to conventional methods. We were able to reduce the weight by approximately 4 kg per unit.
[発明の効果]
この発明によれば、鋼種に応じて脱燐率が適正になるよ
うに吹錬条件を制御することができるので、経済的に吹
錬することができる。特に、低級鋼においては、溶湯が
過剰に脱燐されることを回避することができるので、副
原料等の使用量を大幅に削減することができ、操業コス
トを低減することができる。[Effects of the Invention] According to the present invention, blowing conditions can be controlled so that the dephosphorization rate is appropriate depending on the steel type, so blowing can be performed economically. In particular, in the case of low-grade steel, it is possible to avoid excessive dephosphorization of the molten metal, so the amount of auxiliary raw materials used can be significantly reduced, and operating costs can be reduced.
第1図はこの発明の実施例に係る転炉吹錬方法を説明す
るための模式図、第2図はこの発明の効果を示すグラフ
図である。
10;転炉、12;溶湯、14;底吹きノズル、16.
22;管、18,24,36;流量計、20:ランス、
26;フード、28;ダクト、30;シュータ、32;
秤量器、34.35;分析計、40;プロセスコンピュ
ータ
出願人代理人 弁理士 鈴江武彦FIG. 1 is a schematic diagram for explaining a converter blowing method according to an embodiment of the present invention, and FIG. 2 is a graph diagram showing the effects of the present invention. 10; converter, 12; molten metal, 14; bottom blowing nozzle, 16.
22; pipe, 18, 24, 36; flow meter, 20: lance,
26; Hood, 28; Duct, 30; Shooter, 32;
Weighing instrument, 34.35; Analyzer, 40; Process computer Patent attorney Takehiko Suzue
Claims (1)
この検出値及び予め設定された吹錬条件に基づき所定の
数式モデルを用いて最適条件を求め、これに基づき脱燐
剤を添加した後、溶湯温度及びスラグ中(FeO)量が
目標値になるように吹錬条件を制御し、溶湯中燐[P]
を調整することを特徴とする転炉吹錬方法。Detects the components and amount of furnace gas generated during converter blowing at any time,
Based on this detected value and preset blowing conditions, a predetermined mathematical model is used to find the optimal conditions, and after adding a dephosphorizing agent based on this, the molten metal temperature and the amount of (FeO) in the slag reach the target values. The blowing conditions are controlled to reduce phosphorus [P] in the molten metal.
A converter blowing method characterized by adjusting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16892688A JPH0219415A (en) | 1988-07-08 | 1988-07-08 | Converter blowing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16892688A JPH0219415A (en) | 1988-07-08 | 1988-07-08 | Converter blowing method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0219415A true JPH0219415A (en) | 1990-01-23 |
Family
ID=15877109
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16892688A Pending JPH0219415A (en) | 1988-07-08 | 1988-07-08 | Converter blowing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0219415A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100925595B1 (en) * | 2002-12-21 | 2009-11-06 | 주식회사 포스코 | Refining Method in Converter Refining Process |
-
1988
- 1988-07-08 JP JP16892688A patent/JPH0219415A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100925595B1 (en) * | 2002-12-21 | 2009-11-06 | 주식회사 포스코 | Refining Method in Converter Refining Process |
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