JPH0222047A - Hydrophilic fin material for heat exchanger - Google Patents

Hydrophilic fin material for heat exchanger

Info

Publication number
JPH0222047A
JPH0222047A JP8937289A JP8937289A JPH0222047A JP H0222047 A JPH0222047 A JP H0222047A JP 8937289 A JP8937289 A JP 8937289A JP 8937289 A JP8937289 A JP 8937289A JP H0222047 A JPH0222047 A JP H0222047A
Authority
JP
Japan
Prior art keywords
film
resin
fin material
hydrophilic
coating film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8937289A
Other languages
Japanese (ja)
Other versions
JP2775061B2 (en
Inventor
Yoshiaki Shibamura
芝村 良昭
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyo Aluminum KK
Original Assignee
Toyo Aluminum KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyo Aluminum KK filed Critical Toyo Aluminum KK
Publication of JPH0222047A publication Critical patent/JPH0222047A/en
Application granted granted Critical
Publication of JP2775061B2 publication Critical patent/JP2775061B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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  • Application Of Or Painting With Fluid Materials (AREA)
  • Laminated Bodies (AREA)

Abstract

PURPOSE:To make the close adhesiveness between a film and an aluminum substrate excellent and to prevent the release of both of them even at the time of molding processing by forming a specific resin film containing active alumina on a fin material made of hard aluminum. CONSTITUTION:In a fin material for a heat exchanger wherein a hydrophilic film is provided on a hard aluminum foil, 60-50pts.wt. of fine active alumina particles are compounded with 40-50pts.wt. of one or more kind of a resin selected from a styrene modified acrylic/melamine resin, an epoxy resin and a styrene/methacrylic ester resin to prepare 100pts.wt. of a composition in total and this composition is applied to the hard aluminum foil to form a hydrophilic film containing fine active alumina particles whose upper parts protrude from the surface of said film. This fin material is excellent in the adhesiveness between the film and the aluminum substrate and generates no release even at the time of fin molding processing and, since the film is excellent in hydrophilicity, the clogging of fins by condensed moisture is not generated.

Description

【発明の詳細な説明】 産業上の利用分野 本発明は、硬質アルミニウム箔上に親水性塗膜を備えた
熱交換器用フィン材に関する。
DETAILED DESCRIPTION OF THE INVENTION Field of the Invention The present invention relates to a fin material for a heat exchanger comprising a hydrophilic coating film on a hard aluminum foil.

従来技術とその問題点 熱交換器においては、放熱特性および冷却特性を向上さ
せるために、放熱部および冷却部の表面積を出来るだけ
大きくする必要があり、フィンの間隔が極めて狭くなる
構造が採用されている。
Prior art and its problems In heat exchangers, in order to improve heat dissipation and cooling characteristics, it is necessary to increase the surface area of the heat dissipation section and cooling section as much as possible, and a structure in which the spacing between the fins is extremely narrow is adopted. ing.

この冷却部においては、大気中の水分が、密接したフィ
ン間で凝縮しやすい。凝縮した水は、通常使用されてい
るアルミニウム製フィン材の表面が疎水性であることか
ら、水滴を形成して、フィン間の目詰まりを起こし、熱
交換効率を低下させる。
In this cooling section, moisture in the atmosphere tends to condense between closely spaced fins. Since the surface of commonly used aluminum fin materials is hydrophobic, the condensed water forms water droplets, causing clogging between the fins and reducing heat exchange efficiency.

現在親水性を付与するために、アルミニウム製フィン利
の表面に下記の如き親水性塗膜を形成することが行われ
ている。
Currently, in order to impart hydrophilic properties, a hydrophilic coating film as described below is formed on the surface of aluminum fins.

(イ)アルミニウム上にシリカまたは炭酸カルシウムを
含有する樹脂塗膜を形成する。しかしながら、この塗膜
は、親水性に乏しいので、所望の効果を十分に奏し得な
い。
(a) Forming a resin coating containing silica or calcium carbonate on aluminum. However, since this coating film has poor hydrophilicity, it cannot sufficiently exhibit the desired effect.

(ロ)アルミニウム上にアルマイト皮膜、ベーマイト皮
膜またはクロメート皮膜を形成し、その上に水ガラスま
たはコロイダルシリカ膜を形成する。
(b) An alumite film, a boehmite film, or a chromate film is formed on aluminum, and a water glass or colloidal silica film is formed thereon.

この場合、膜の親水性は、良好であるが、フィン材への
成形加工時に膜成分の一部が剥離し、粉となって飛散し
てしまうので、結局所望の効果が十分には達成されない
In this case, the hydrophilicity of the film is good, but some of the film components peel off during the forming process into the fin material and scatter as powder, so the desired effect is not fully achieved. .

(ハ)また、アルミニウム上に直接水ガラスまたはコロ
イダルシリカを塗布することも行われているが、この場
合にも、やはりフィン材への成形加工時に膜成分の一部
が剥離し、粉となって飛散してしまうので、所望の効果
は十分には達成されない。
(c) Water glass or colloidal silica is also applied directly onto aluminum, but in this case too, some of the film components peel off and turn into powder during the forming process into the fin material. The desired effect is not fully achieved because the particles are scattered.

問題点を解決するための手段 本発明者は、上記の如き技術の現状に鑑みて種々研究を
重ねた結果、硬質アルミニウム製フィン材上に活性アル
ミナを含有する特定の樹脂皮膜を形成する場合には、従
来技術の問題点が実質的に解消されることを見出した。
Means for Solving the Problems The present inventor has conducted various studies in view of the current state of the technology as described above, and has found that when forming a specific resin film containing activated alumina on a hard aluminum fin material, found that the problems of the prior art are substantially eliminated.

すなわち、本発明は、下記の熱交換器用親水性フィン材
を提供するものである: [硬質アルミニウム箔に(a)スチレン変性アクリル−
メラミン樹脂、エポキシ樹脂およびスチレン−メタアク
リル酸エステル樹脂の少なくとも一種40〜50重量部
と(b)活性アルミナ微粒子60〜50重量部との合計
100重量部からなり、該活性アルミナ微粒子の上部が
塗膜表面から突出している親水性塗膜を設けたことを特
徴とする熱交換器用親水性フィン材。」 本発明においては、フィン材原反として、AAlloo
、AA3003などの硬質アルミニウム材(1/4)(
を含む)を使用する。このアルミニウム材には、下地処
理(陽極酸化処理など)は、施さない。
That is, the present invention provides the following hydrophilic fin material for a heat exchanger: [(a) styrene-modified acrylic-
It consists of a total of 100 parts by weight of 40 to 50 parts by weight of at least one of melamine resin, epoxy resin, and styrene-methacrylate resin, and (b) 60 to 50 parts by weight of activated alumina fine particles, and the upper part of the activated alumina fine particles is coated. A hydrophilic fin material for a heat exchanger, characterized by having a hydrophilic coating film protruding from the membrane surface. ” In the present invention, AAlloo is used as the fin material raw material.
, hard aluminum material (1/4) such as AA3003 (
). This aluminum material is not subjected to any surface treatment (such as anodizing treatment).

アルミニウム材上に形成される親水性塗膜は、(a)ス
チレン変性アクリル−メラミン樹脂、エポキシ樹脂およ
びスチレン−メタアクリル酸エステル樹脂の少なくとも
一種15〜35重量部と(b)活性アルミナ微粒子85
〜65重量部との合計100重量部からなっている。樹
脂成分は、活性アルミナ微粒子間のバインダーとしての
役目並びにアルミニウム上にアルミナ微粒子を担持する
役目を担う。樹脂成分として、上記のもの以外の樹脂を
使用する場合には、アルミニウムに対する塗膜の付着力
が不十分となって、フィンへの成形加工時に塗膜の剥離
を生ずることがある。親水性フィラー成分としての活性
アルミナは、多孔質で、大きな比表面積を有しており、
従来親水性フィラー成分として使用されているシリカお
よび炭酸カルシウムに比して、耐水性、耐熱性などに優
れ、水分に対し適度の吸着力(触媒活性が高い)にも優
れている。活性アルミナの粒径は、5μm以下で平均3
μm程度とすることが好ましい。樹脂成分の量が少なす
ぎる場合(活性アルミナの量が多すぎる場合)には、ア
ルミニウムに対する塗膜の付着力が不十分となり、一方
多すぎる場合(活性アルミナの量が少なすぎる場合)に
は、塗膜の親水性が不十分となる。長期間に亘って塗膜
の親水性を維持するためには、活性アルミナは、その上
部が樹脂塗膜の表面から突出した状態にあることが必要
である。そのため、塗膜の厚さは、3〜5μm程度が適
当である。 塗膜の形成は、フィン材となるべき硬質ア
ルミニウム箔の表面に、溶剤成分と活性アルミナとを含
む油性塗料をグラビアコート、ロールコートなどの方法
により塗布し、乾燥させれば良い。溶剤成分としては、
メチルエチルケトン、n−ブタノール、トルエン、キシ
レンなどが用いられる。
The hydrophilic coating film formed on the aluminum material contains (a) 15 to 35 parts by weight of at least one of styrene-modified acrylic-melamine resin, epoxy resin, and styrene-methacrylate resin, and (b) 85 parts by weight of activated alumina fine particles.
~65 parts by weight, for a total of 100 parts by weight. The resin component plays the role of a binder between activated alumina fine particles and the role of supporting alumina fine particles on aluminum. If a resin other than those mentioned above is used as the resin component, the adhesion of the coating film to aluminum may be insufficient and peeling of the coating film may occur during molding into a fin. Activated alumina as a hydrophilic filler component is porous and has a large specific surface area.
Compared to silica and calcium carbonate, which are conventionally used as hydrophilic filler components, it has excellent water resistance, heat resistance, etc., and also has a moderate adsorption power for moisture (high catalytic activity). The particle size of activated alumina is 5 μm or less, with an average of 3
It is preferable to set it to about μm. If the amount of the resin component is too small (the amount of activated alumina is too large), the adhesion of the coating film to aluminum will be insufficient, while if it is too large (the amount of activated alumina is too small), The hydrophilicity of the coating film becomes insufficient. In order to maintain the hydrophilicity of the coating film over a long period of time, it is necessary that the upper part of the activated alumina protrudes from the surface of the resin coating film. Therefore, the appropriate thickness of the coating film is about 3 to 5 μm. The coating film may be formed by applying an oil-based paint containing a solvent component and activated alumina to the surface of a hard aluminum foil to be used as a fin material by a method such as gravure coating or roll coating, and drying the coating. As a solvent component,
Methyl ethyl ketone, n-butanol, toluene, xylene, etc. are used.

発明の効果 本発明による熱交換器用フィン材は、表面に設けた塗膜
がアルミニウム基板との密着性に優れているので、フィ
ンへの成形加工時にも剥離することがない。
Effects of the Invention Since the coating film provided on the surface of the fin material for a heat exchanger according to the present invention has excellent adhesion to the aluminum substrate, it does not peel off during molding into fins.

また、塗膜自体が親水性に優れているので、凝縮した水
分が水滴を形成して、フィン間の目詰まりを起こすこと
は、実質上防止される。
Further, since the coating film itself has excellent hydrophilicity, it is substantially prevented that condensed water forms water droplets and causes clogging between the fins.

実施例 以下に実施例を示し、本発明の特徴とするところをより
一層明らかにする。
EXAMPLES Examples will be shown below to further clarify the features of the present invention.

実施例1 スチレン変性アクリル樹脂とメラミン樹脂との等量ブレ
ンド樹脂と活性アルミナ(粒径5μm以下で、平均粒径
3μm)とを第1表に示す割合で含む塗膜を硬質アルミ
ニウム箔(AAIloo、1 /4 H,厚さ100μ
m)の片面上に形成して、フィン材を得た後、それぞれ
の塗膜の親水性を調べた。結果を第1表にNo、 1〜
5として示す。
Example 1 A coating film containing an equal amount blend resin of styrene-modified acrylic resin and melamine resin and activated alumina (particle size of 5 μm or less, average particle size of 3 μm) in the proportions shown in Table 1 was coated on hard aluminum foil (AAIloo, 1/4H, thickness 100μ
m) to obtain a fin material, the hydrophilicity of each coating film was examined. The results are shown in Table 1. No. 1~
Shown as 5.

また、第1表には、従来使用されているアルミニウムフ
ィン材の親水性をN016〜つとして併せて示す。
Table 1 also shows the hydrophilicity of conventionally used aluminum fin materials as N016~.

第1表 A/B  ぬれ性(1)  ぬれ性(2)密着性 6/4 7/3 8/2 9/1 56以」二 56以上 56以」二 56以」− 56以上 C 56以上 56以上 56以上 なお、第1表における記号の意味および測定方法は、以
下の通りである。
Table 1 A/B Wettability (1) Wettability (2) Adhesion 6/4 7/3 8/2 9/1 56 or more 256 or more 56 or more 256 or more - 56 or more C 56 or more 56 56 or above The meanings of the symbols and measurement methods in Table 1 are as follows.

I、A/B:塗膜中の活性アルミナ/樹脂の重量割合 ■、ぬれ性(1):JIS  K  6768[ポリエ
チレンおよびポリプロピレンのぬれ試験方法]に準じて
測定した。単位は、d y n / Cmである。
I, A/B: Weight ratio of activated alumina/resin in the coating film ■, Wettability (1): Measured according to JIS K 6768 [Wetting test method for polyethylene and polypropylene]. The unit is d yn / Cm.

■、ぬれ性(2):外径100mmの銅パイプからなる
冷却器エレメントの表面にフィン材を貼り付け、恒温恒
湿槽(40°C1相対湿度90%)中で保持して、冷却
水を流して結露を促進させ、15分後のフィン材への露
の付着状態を下記の5段階評価法により評価した。冷却
水の温度は、約16℃であった。
■Wettability (2): Fin material is attached to the surface of a cooler element made of a copper pipe with an outer diameter of 100 mm, and the cooling water is kept in a constant temperature and humidity chamber (40°C, 90% relative humidity). The fin material was washed to promote dew condensation, and the state of dew adhesion to the fin material after 15 minutes was evaluated using the following 5-grade evaluation method. The temperature of the cooling water was about 16°C.

5・・・全面に均一な連続した水膜が出来ている。5...A uniform continuous water film is formed over the entire surface.

4・・・水膜は連続しているが、若干不均一である。4...The water film is continuous but slightly non-uniform.

3・・・水膜が一部不連続となり、水滴が少量ある。3...The water film is partially discontinuous and there are a small amount of water droplets.

2・・・水膜が大部分不連続となり、水滴がかなりある
2...The water film is mostly discontinuous, and there are many water droplets.

1・・・水膜が実質的になくなり、はとんど水滴となっ
ている。
1...The water film has virtually disappeared, and most of the water has become droplets.

■、密着性:塗膜に2mm間隔の格子状力・ントを10
本×10本形成し、その上に市販の20mm巾のセロハ
ンテープを強く押し付けた後、急に引き剥がした。塗膜
のアルミニウム箔への密着度を下記の5段階評価法によ
り評価した。
■, Adhesion: Apply 10% grid force to the coating film at 2mm intervals.
After forming 10 pieces of tape and strongly pressing a commercially available cellophane tape with a width of 20 mm on top of the tape, it was suddenly peeled off. The degree of adhesion of the coating film to the aluminum foil was evaluated using the following five-step evaluation method.

5・・・塗膜の剥離が全く認められない。5: No peeling of the coating film was observed.

4・・・カット線がやや巾広に剥がれるが、使用可能で
ある。
4... The cut line peels off a little wide, but it can be used.

3・・・少し剥がれる。3... It peels off a little.

2・・・殆んど剥がれる。2...Most of it peels off.

1・・・塗膜が全て剥離する。1...The coating film is completely peeled off.

No、6:親水性フィラーを含まない樹脂保護層を形成
したもの。
No. 6: A resin protective layer containing no hydrophilic filler was formed.

No、7+親水性フイラーとしてコロイダルシリカを含
む樹脂保護層を形成したもの。
No. 7+ A resin protective layer containing colloidal silica as a hydrophilic filler was formed.

No、 8・・・アルミニウム箔にアルマイト皮膜を形
成し、その上に水ガラス層を形成したもの。
No. 8: An alumite film is formed on an aluminum foil, and a water glass layer is formed on the alumite film.

No、 9・・・水ガラス層を直接形成したもの。No. 9: A water glass layer was directly formed.

第1表に示す結果から、本発明によるフィン材(No、
1および2) が、 ぬれ性および塗膜の密着性 に優れていることが明らかである。
From the results shown in Table 1, the fin material according to the present invention (No.
It is clear that 1 and 2) have excellent wettability and adhesion of the coating film.

(以上)(that's all)

Claims (1)

【特許請求の範囲】[Claims] (1)硬質アルミニウム箔に(a)スチレン変性アクリ
ル−メラミン樹脂、エポキシ樹脂およびスチレン−メタ
アクリル酸エステル樹脂の少なくとも一種40〜50重
量部と(b)活性アルミナ微粒子60〜50重量部との
合計100重量部からなり、該活性アルミナ微粒子の上
部が塗膜表面から突出している親水性塗膜を設けたこと
を特徴とする熱交換器用親水性フィン材。
(1) A total of (a) 40 to 50 parts by weight of at least one of styrene-modified acrylic-melamine resin, epoxy resin, and styrene-methacrylic acid ester resin and (b) 60 to 50 parts by weight of activated alumina fine particles on hard aluminum foil. 1. A hydrophilic fin material for a heat exchanger, comprising a hydrophilic coating film comprising 100 parts by weight of the activated alumina fine particles, with the upper part of the activated alumina particles protruding from the coating surface.
JP8937289A 1988-04-21 1989-04-06 Hydrophilic fin material for heat exchanger Expired - Lifetime JP2775061B2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP9984588 1988-04-21
JP63-99845 1988-04-21

Publications (2)

Publication Number Publication Date
JPH0222047A true JPH0222047A (en) 1990-01-24
JP2775061B2 JP2775061B2 (en) 1998-07-09

Family

ID=14258142

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8937289A Expired - Lifetime JP2775061B2 (en) 1988-04-21 1989-04-06 Hydrophilic fin material for heat exchanger

Country Status (1)

Country Link
JP (1) JP2775061B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0236191A (en) * 1989-06-16 1990-02-06 Kureha Chem Ind Co Ltd Anticardiopathic agent consisting of aminobenzoic acid derivative
JPH0975841A (en) * 1995-07-08 1997-03-25 Toto Ltd Method for water film formation with design material having ultrahigh hydrophilicity
JP2007190546A (en) * 2005-12-20 2007-08-02 Mitsubishi Chemicals Corp Adsorption sheet, adsorption element, method for producing the same, and uses thereof
CN111659593A (en) * 2020-06-08 2020-09-15 江苏万源新材料股份有限公司 Preparation process of ultraviolet-resistant super-weather-resistant coating aluminum foil

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0236191A (en) * 1989-06-16 1990-02-06 Kureha Chem Ind Co Ltd Anticardiopathic agent consisting of aminobenzoic acid derivative
JPH0975841A (en) * 1995-07-08 1997-03-25 Toto Ltd Method for water film formation with design material having ultrahigh hydrophilicity
JP2007190546A (en) * 2005-12-20 2007-08-02 Mitsubishi Chemicals Corp Adsorption sheet, adsorption element, method for producing the same, and uses thereof
CN111659593A (en) * 2020-06-08 2020-09-15 江苏万源新材料股份有限公司 Preparation process of ultraviolet-resistant super-weather-resistant coating aluminum foil

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Publication number Publication date
JP2775061B2 (en) 1998-07-09

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