JPH02233202A - Processing method for decorative embossed plate for joinery material - Google Patents
Processing method for decorative embossed plate for joinery materialInfo
- Publication number
- JPH02233202A JPH02233202A JP5358389A JP5358389A JPH02233202A JP H02233202 A JPH02233202 A JP H02233202A JP 5358389 A JP5358389 A JP 5358389A JP 5358389 A JP5358389 A JP 5358389A JP H02233202 A JPH02233202 A JP H02233202A
- Authority
- JP
- Japan
- Prior art keywords
- decorative
- flexible
- flexible film
- roll
- adhesive
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000463 material Substances 0.000 title description 13
- 238000003672 processing method Methods 0.000 title description 2
- 239000000853 adhesive Substances 0.000 claims abstract description 19
- 230000001070 adhesive effect Effects 0.000 claims abstract description 19
- 238000000034 method Methods 0.000 claims abstract description 17
- 238000010422 painting Methods 0.000 claims abstract description 12
- 239000003973 paint Substances 0.000 claims abstract description 10
- 238000001035 drying Methods 0.000 claims abstract description 4
- 239000011248 coating agent Substances 0.000 claims description 17
- 238000000576 coating method Methods 0.000 claims description 17
- 239000002023 wood Substances 0.000 claims description 13
- 239000012790 adhesive layer Substances 0.000 claims description 12
- 239000004035 construction material Substances 0.000 claims 2
- 238000005096 rolling process Methods 0.000 claims 1
- 238000010438 heat treatment Methods 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000007921 spray Substances 0.000 abstract 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 description 3
- 238000005452 bending Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 241000257465 Echinoidea Species 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000007591 painting process Methods 0.000 description 2
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000009751 slip forming Methods 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
Landscapes
- Finished Plywoods (AREA)
Abstract
Description
【発明の詳細な説明】
［′産業上の利用分野］
この発明は造作材等用化粧突板の加工方法に関し、詳し
くは例えば造作材や建具材や家具部品などの表面に貼る
、天然木の化粧突板（薄単板）の加工方法、及び化粧突
板艮尺品の加工方法に係るものである。[Detailed Description of the Invention] ['Industrial Field of Application] The present invention relates to a method for processing decorative veneers for interior materials, etc., and more specifically, for example, for decorative veneers of natural wood that are applied to the surfaces of interior materials, fittings, furniture parts, etc. The present invention relates to a method for processing veneer (thin veneer) and a method for processing decorative veneer products.
［従来の技術］
一般に、建築物の外面を飾る造作拐や建具月の表面は天
然木の化粧突板を貼ったものが用いられている。天然木
の化粧突板を貼ったこれらは天然木本来の木目模様や風
合いが良好で、木目模様を印刷した化粧紙や塩ビシート
を貼ったものより耐久性も良いので好まれている。[Prior Art] Generally, decorative natural wood veneers are used for the surfaces of the features and fittings that decorate the exterior of buildings. These products with decorative natural wood veneers are preferred because they have a natural wood grain pattern and texture, and are more durable than decorative paper with wood grain patterns printed on them or vinyl chloride sheets.
［発明が解決しようどずる課題］
しかしながら、造作材や建具材は凹凸部が多く、これら
となる基月に天然木の化粧突板を貼る場合は、化駐紙や
塩ビシートを貼る場合とは異なり、凹凸部の角で化粧突
板が割れるので一枚の化粧突板を折り曲げて貼ることが
できなかった。[Problems to be solved by the invention] However, fixtures and fittings materials have many uneven parts, and when applying natural wood decorative veneers to these bases, it is different from when pasting paper or PVC sheets. Since the decorative veneer would break at the corners of the uneven parts, it was not possible to bend and paste a single decorative veneer.
そこで従来は、天然木の化粧突根をこれら基材に貼る場
合、凹凸部に沿うＪ：うに予め分割した小片を順次接着
しているが、手間がかかり生産性が良くない問題があっ
た。また、この化粧突板を貼ったものは吹何り塗装によ
り仕上げられるがプレ塗装（最終塗装前の塗装）、ザン
ディング及び本塗装の工程を必要とし、凹凸部を有する
造作材や建具材は塗装し難く、かつ仕上り性も良くない
開題があった。Conventionally, when attaching decorative roots of natural wood to these base materials, pre-divided pieces of sea urchin are successively glued along the uneven parts, but this method is time-consuming and has the problem of poor productivity. Additionally, items with this decorative veneer pasted can be finished by blow-painting, but pre-painting (painting before final painting), sanding, and main painting are required, and fixtures and fittings with uneven parts are painted. There was an opening that was difficult to do and did not have a good finish.
そこで本発明の課題は、前記した従来の問題点を解決せ
／Ｖとしたものであって、凹凸部を有する基Ｈに対し、
割れを防ぎ、折り曲げて貼ることができ、かつ予めプレ
塗装がされていて、本塗装の処理が簡単になし得る造作
材等用化粧突板の加工方法を提供することにある。Therefore, it is an object of the present invention to solve the above-mentioned conventional problems.
To provide a method for processing a decorative veneer for a feature material, etc., which prevents cracking, can be bent and pasted, is pre-painted in advance, and can be easily subjected to actual painting.
また、この発明の他の課題は前記した従来の問題点を解
決できかつ多童生産に都合の良い、天然木の化粧突板長
尺品の加工方法を提供することにある。Another object of the present invention is to provide a method for processing long decorative veneers of natural wood, which can solve the above-mentioned conventional problems and is convenient for multi-purpose production.
［課題を解決するための手段］
前記課題を達成するための第１発明の手段は、折り曲げ
自在の可撓性フィルムの片面に、柔軟性接着層となる接
着剤にて天然木の化粧突板を接着し、該接着した化粧突
板而には柔軟性塗膜となる塗料にてプレ塗装する造作材
等用化粧突板の加工方法とされる。[Means for Solving the Problems] The means of the first invention for achieving the above-mentioned problems is to apply a decorative veneer of natural wood on one side of a bendable flexible film using an adhesive to serve as a flexible adhesive layer. This is a method for processing decorative veneers for use as fixtures, etc., in which the adhesive is bonded and the bonded decorative veneer is pre-painted with a paint that will form a flexible coating.
そして、前記課題を達成する第２発明の手段は、口−ル
巻ぎした折り曲げ自在の可撓性フィルムを順次引き出し
、該引き出した可撓性フィルムの上面には柔軟性接着層
となる接着剤を順次塗布し、該塗イ［シた接着剤上には
天然木の化粧突板を順次配置し、熱ロール間を通過させ
て化粧突板を接着し、しかる後、該化粧突根上には柔軟
性塗膜となる塗料にて順次プレ塗装し、乾燥させた後、
ロール巻きする造作材等用化粧突板長尺品の加工方法と
される。The means of the second invention for achieving the above-mentioned object is to sequentially pull out the bendable flexible film that has been wound around the neck, and apply an adhesive to serve as a flexible adhesive layer on the upper surface of the pulled-out flexible film. are sequentially applied, natural wood decorative veneers are sequentially placed on the coated adhesive, the decorative veneers are bonded by passing between hot rolls, and after that, flexible After pre-coating with paint that will become a coating film and letting it dry,
This method is used to process long decorative veneers for use as decorative materials, etc., which are rolled up.
前記可撓性フィルムは紙、不械布、塩ビシートなどのフ
ィルム拐が使用される。前記接着剤は主としてウレタン
系の接着剤が用いられる。前記塗料はウレタン系の着色
塗利あるいは透明塗料が主体とされる。The flexible film may be paper, unwoven cloth, PVC sheet, or the like. The adhesive used is mainly a urethane adhesive. The paint is mainly a urethane-based colored paint or a transparent paint.
［作 用］
第１発明において、化粧突板加工品が形成される。柔軟
性接着層及びプレ塗装の塗膜は柔軟性であり折り曲げに
追従する。可撓性フィルムは化粧突板を裏打ち保護する
。[Function] In the first invention, a decorative veneer processed product is formed. The flexible adhesive layer and pre-painted coating are flexible and follow bending. The flexible film lines and protects the decorative veneer.
第２発明においてはロール巻き状の化粧突板加■品が形
成される。第２発明において柔軟性接着層、プレ塗装及
び可撓性フィルムは第１発明と同作用をなす。In the second invention, a rolled decorative veneer product is formed. In the second invention, the flexible adhesive layer, pre-coating, and flexible film have the same functions as in the first invention.
［実施例１ 以下、本発明を図面に基づいて説明する。[Example 1 Hereinafter, the present invention will be explained based on the drawings.
第１図は化粧突板１の加工ライン２を示し、この加エラ
イン２において長尺の化粧突板加工品３が連続して形成
される。FIG. 1 shows a processing line 2 for decorative veneer 1, in which long decorative veneer processed products 3 are continuously formed.
可撓性フィルム４のロール５より可撓性フィルム４が順
次引き出ざれ、該引き出した可撓性フィルム４の上面に
はロールコータ６により柔軟性接着層７Ａどなる接着剤
７が塗布される。本例の可撓性フィルム４は３０〜１０
０ｇ／尻のロール紙を用い、接着剤７は溶剤タイプのウ
レタン系接着剤をロール紙の上面に６０〜１ ２０ｙ／
ゴ塗布する。接着剤７を塗った可撓性フィルム４は加熱
炉８を通過させ、接着剤７中の溶剤を加熱蒸発させ、接
着剤７をタック化する。The flexible film 4 is sequentially pulled out from the roll 5 of the flexible film 4, and an adhesive 7 such as a flexible adhesive layer 7A is applied to the upper surface of the pulled out flexible film 4 by a roll coater 6. The flexible film 4 of this example is 30 to 10
Use a roll paper with a weight of 0g/end, and apply a solvent-type urethane adhesive as adhesive 7 to the top surface of the roll paper at 60 to 120y/
Apply a coating. The flexible film 4 coated with the adhesive 7 is passed through a heating furnace 8 to heat and evaporate the solvent in the adhesive 7, thereby making the adhesive 7 tack.
ついで可撓性フィルム４の柔軟性接着層７Ａ上には化粧
突板１が間隔をあけずに順次配列される。Then, the decorative veneers 1 are sequentially arranged on the flexible adhesive layer 7A of the flexible film 4 without leaving any intervals.
化粧突板１は例えばひのき、楢などの銘木の０２〜０．
４ｍｍ厚さのものが用いられる１，化粧突板１が配列さ
れた可撓性フィルム４はロールプレス９にて加熱圧着し
て化粧突板１を可撓性フィルム４に接看する。The decorative veneer 1 is made of precious wood such as Hinoki or Oak, for example.
A flexible film 4 having a thickness of 4 mm is used, and the decorative veneers 1 are arranged on the flexible film 4. The decorative veneers 1 are bonded to the flexible film 4 by heating and pressing in a roll press 9.
しかる後、可撓性フィルム４に接着された化粧突板１は
ザンデイング工程１０Ａに移されて表面研削され、化粧
突板１表面の調整及び厚さが一定にされる。サンディン
グ工程１０Ａの化粧突板１は可撓性フィルム４とともに
移送して化粧突板１にプレ塗装１１がされる。プレ塗装
１１は柔軟性塗膜１２Ａとなる下塗り塗料１２をロール
］一夕１３にて２０〜４０９／麓塗布し、乾燥室１４で
乾燥した後、ざらに柔軟性塗１１１ｉ！１ ５Ａとなる
着色塗斜１５をロールコータ１６にて２０〜／Ｉ． ０
９ ／ｄ塗布し、乾燥室１７で乾燥し、最終塗装のた
めのザンディング工程１０Ｂを経て最終塗装前の塗装品
で留められる。プレ塗装１１を終えた化粧突板加工品３
は順次巻かれて加工品ロール１８とされる。すなわち、
折り曲げ自在の可撓性フィルム４の片面に柔軟性接着層
７Ａにて天然木の化粧突板１が接肴され、該接着された
化粧突板１面にはプレ塗装１１による柔軟性塗膜１２△
，１５△が形成ざれた長尺の化粧突板加工品３を得る。Thereafter, the decorative veneer 1 adhered to the flexible film 4 is transferred to a sanding step 10A, where the surface is ground, and the surface of the decorative veneer 1 is adjusted and the thickness is made constant. The decorative veneer 1 in the sanding process 10A is transferred together with the flexible film 4, and a pre-paint 11 is applied to the decorative veneer 1. The pre-coating 11 is a roll of the undercoat 12 which becomes the flexible coating 12A] 20 to 409/foot coated in overnight 13, dried in the drying room 14, and then roughly coated with flexible coating 111i! 1 5A colored coating 15 is coated with a roll coater 16 at 20~/I. 0
9 /d is applied, dried in a drying room 17, passed through a sanding step 10B for final coating, and is fixed as a coated product before final coating. Decorative veneer processed product 3 after pre-painting 11
are sequentially wound to form a workpiece roll 18. That is,
A natural wood decorative veneer 1 is attached to one side of the bendable flexible film 4 with a flexible adhesive layer 7A, and a flexible coating film 12△ of pre-painting 11 is applied to the adhered decorative veneer 1 surface.
, 15△ is formed. A long decorative veneer processed product 3 is obtained.
化粧突板加工品３は柔軟性接着層７Ａ及び柔軟性塗膜１
２Ａｌ５Ａが用いられているので、折り曲げ性良好であ
る。加工品ロール１８はロール状で保管され、必要時に
は所定長が引き出され、可撓性フィルム４面に接着剤を
塗って所定の基材に接着される。Decorative veneer processed product 3 has flexible adhesive layer 7A and flexible coating film 1
Since 2Al5A is used, it has good bendability. The processed product roll 18 is stored in a roll form, and when necessary, a predetermined length is pulled out, and adhesive is applied to the flexible film 4 surface to adhere it to a predetermined base material.
化粧突板加工品３は、例えば第５図及び第６図に示すＪ
；うに、幅木とする凹凸状の基材２０面に沿って接着し
て幅本２ＯＡとされる。化粧突板加工品３は基月２０の
凹凸形状に沿って良好に接着することができ、凹凸状の
角部において化粧突板１は割れなかった。なお、幅本２
ＯＡは仕上げ用のスプレー塗装して幅木製品（図示せず
）とされる。The decorative veneer processed product 3 is, for example, J shown in FIGS. 5 and 6.
; The sea urchin is adhered along the 20 sides of the uneven base material to be used as a skirting board to obtain a width of 2OA. The decorative veneer processed product 3 could be adhered well along the uneven shape of the base 20, and the decorative veneer 1 did not crack at the uneven corners. In addition, width book 2
The OA is spray-painted for finishing and is made into a baseboard product (not shown).
また、化粧突板加工品３は、例えば第７図に示ずＪ；う
に、玄関ドアの枠木となる基材２１及び戸当りの基材２
２に各々接着したが、化粧突板加丁品３の接着加工性は
良好であり、化粧突板加工品３は基１１Ｊ２１．２２面
に沿って折り曲げた際、割れることなく接着することが
できた。化粧突板加工品３で被った枠本２１Ａ及び戸当
り２２△は什上げ用のスプレー塗装して枠体製品及び戸
当り製品（図示せず）とされ、両者は第８図に示すよう
に組伺けて使用される。なお、第８図において２３は開
閉ドアである。In addition, the decorative veneer processed product 3 is, for example, not shown in FIG.
However, the adhesion workability of the decorative veneer product 3 was good, and when the decorative veneer product 3 was bent along the base 11J21.22 surface, it could be adhered without cracking. The frame 21A and the door stop 22△ covered with the decorative veneer processed product 3 are spray-painted for finishing and are made into a frame product and a door stop product (not shown), and both are assembled as shown in Fig. 8. It is used and used. In addition, in FIG. 8, 23 is an opening/closing door.
本実施例は長尺の化粧突板加工品を得る場合について説
明したが、化粧突板加工品はロールまきしない所定長の
ものを加工するようにしてもよい。In this embodiment, a case has been described in which a long decorative veneer product is obtained, but the decorative veneer product may be processed into a predetermined length without being rolled.
［発明の効果コ
本第１発明及び第２発明は、可撓性フィルムの片面に柔
軟性接着層となる接着剤にて化粧突板を接着し、この化
粧突板面には柔軟性塗膜となる塗料にてプレ塗装する化
粧突板の加工方法であるので、造作材及び建具材などの
凹凸部の基材に対し追従可能であり、基材角部の折り曲
げにおいて割れす、折り曲げて接着可能である。そして
化粧突板面にはプレ塗装するので、この化粧突板加工品
は基材に接着後は本塗装処理をするのみで済み、最終の
塗装処理が簡単である。[Effects of the Invention] The first and second inventions adhere a decorative veneer to one side of a flexible film with an adhesive that becomes a flexible adhesive layer, and a flexible coating film is formed on the surface of the decorative veneer. Since this is a method for processing decorative veneers that is pre-painted with paint, it is possible to follow the irregularities of base materials such as fixtures and fittings, and it is possible to bond the base material by bending and bending the corners of the base material. . Since the decorative veneer surface is pre-painted, this decorative veneer processed product only needs to be subjected to the main painting process after being bonded to the base material, making the final painting process simple.
また、本第２発明はロール巻きしだ長尺の可撓性フィル
ムに化粧突板を順次接着しプレ塗装し、乾燥し、ロール
巻きする加工方法であるので、化粧突板長尺品が連続的
に能率よく製造することができる。In addition, the second invention is a processing method in which decorative veneers are sequentially adhered to a long flexible film that is rolled, pre-painted, dried, and rolled, so that long decorative veneers are continuously produced. It can be manufactured efficiently.
図は本発明の実施例を示し、第１図は加エラインの工程
図、第２図は化粧突板の斜視図、第３図は第１図■−■
線の拡大断面図、第４図は第１図ＩＶ−ＩＶ線における
拡大断面図、第５図は建具拐の斜視図、第６図は第５図
Ｖｌ−Ｖｌ線における拡大断面図、第７図は建具材及び
造作月の断面図、第８図は使用態様図である。
１・・・化粧突板
２・・・加工ライン
３・・・化粧突板加工品
４・・・可撓性フィルム
５・・・ロ ー ル
７・・・接 着 剤
７Ａ・・・柔軟性接着層
１１・・・プレ塗装The figures show an embodiment of the present invention, Fig. 1 is a process diagram of a processing line, Fig. 2 is a perspective view of a decorative veneer, and Fig. 3 is a diagram of Fig. 1 ■-■
4 is an enlarged sectional view taken along the line IV-IV in FIG. 1, FIG. 5 is a perspective view of the fittings, FIG. The figure is a sectional view of the fittings and fixtures, and Figure 8 is a diagram of how it is used. 1... Decorative veneer 2... Processing line 3... Decorative veneer processed product 4... Flexible film 5... Roll 7... Adhesive 7A... Flexible adhesive layer 11...Pre-painting
Claims (2)
接着層となる接着剤にて天然木の化粧突板を接着し、該
接着した化粧突板面には柔軟性塗膜となる塗料にてプレ
塗装することを特徴とした造作材等用化粧突板の加工方
法。(1) A decorative natural wood veneer is adhered to one side of the bendable flexible film using an adhesive that will become a flexible adhesive layer, and a paint that will become a flexible coating film will be applied to the surface of the adhered decorative veneer. A method for processing decorative veneer for construction materials, etc., which is characterized by pre-painting.
順次引き出し、該引き出した可撓性フィルムの上面には
柔軟性接着層となる接着剤を順次塗布し、該塗布した接
着剤上には天然木の化粧突板を順次配置し、熱ロール間
を通過させて化粧突板を接着し、しかる後、該化粧突板
上には柔軟性塗膜となる塗料にて順次プレ塗装し、乾燥
させた後、ロール巻きすることを特徴とした造作材等用
化粧突板長尺品の加工方法。(2) The roll-wound flexible film that can be bent is pulled out one after another, and an adhesive that will become a flexible adhesive layer is sequentially applied to the top surface of the pulled-out flexible film. Decorative wooden veneers are arranged one after another, passed between heated rolls to adhere the decorative veneers, and then the decorative veneers are sequentially pre-painted with a paint that will form a flexible coating film, and after drying, A method of processing a long decorative veneer product for use as a construction material, etc., characterized by rolling it.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5358389A JPH02233202A (en) | 1989-03-06 | 1989-03-06 | Processing method for decorative embossed plate for joinery material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5358389A JPH02233202A (en) | 1989-03-06 | 1989-03-06 | Processing method for decorative embossed plate for joinery material |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02233202A true JPH02233202A (en) | 1990-09-14 |
Family
ID=12946872
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5358389A Pending JPH02233202A (en) | 1989-03-06 | 1989-03-06 | Processing method for decorative embossed plate for joinery material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02233202A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04141401A (en) * | 1990-10-02 | 1992-05-14 | Suruga:Kk | Manufacture of decorative material using fancy veneer |
| JPH0487203U (en) * | 1990-11-30 | 1992-07-29 | ||
| JPH1034605A (en) * | 1996-07-26 | 1998-02-10 | Daishin Kogyo Kk | Surface mounting sheet and manufacturing method thereof |
| WO2000059694A1 (en) * | 1999-03-31 | 2000-10-12 | Zeroone Products, Inc. | Ground material |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62122704A (en) * | 1985-11-25 | 1987-06-04 | 松下電工株式会社 | Manufacture of composite veneer |
-
1989
- 1989-03-06 JP JP5358389A patent/JPH02233202A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS62122704A (en) * | 1985-11-25 | 1987-06-04 | 松下電工株式会社 | Manufacture of composite veneer |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH04141401A (en) * | 1990-10-02 | 1992-05-14 | Suruga:Kk | Manufacture of decorative material using fancy veneer |
| JPH0487203U (en) * | 1990-11-30 | 1992-07-29 | ||
| JPH1034605A (en) * | 1996-07-26 | 1998-02-10 | Daishin Kogyo Kk | Surface mounting sheet and manufacturing method thereof |
| WO2000059694A1 (en) * | 1999-03-31 | 2000-10-12 | Zeroone Products, Inc. | Ground material |
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