JPH02238471A - Image forming device - Google Patents
Image forming deviceInfo
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- JPH02238471A JPH02238471A JP5990089A JP5990089A JPH02238471A JP H02238471 A JPH02238471 A JP H02238471A JP 5990089 A JP5990089 A JP 5990089A JP 5990089 A JP5990089 A JP 5990089A JP H02238471 A JPH02238471 A JP H02238471A
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- developing
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- developing means
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Abstract
Description
【発明の詳細な説明】
− の1
木発明は電子写真方式或いは静電記録方式の画像形成装
置に関し、特に,2色以上のカラー電子写真複写装置や
、複数の現像手段にて多重現像を行なう他の種々の多色
電子写真複写装置に用いられる画像形成装置に関するも
のである.Lえ立且遣
画像形成装置、例えば電子写真法を用いて原稿画像情報
を再現する2色電子写真複写装置にあっては、周知のよ
うに2個の像担持体即ち感光体ドラムを具備し、これら
各々の感光体ドラム表面に形成された夫々異なる色調の
顕画像を転写材搬送系によって装置外部より搬送されて
きた転写材に重ねて転写する構成の装置と,感光体ドラ
ムを1個配設し.該感光体ドラムが1回転する間に該感
光体ドラム表面上に1色分の顕画像を形成し、2回転に
よって2色分の顕画像を形成して転写材に転写する構成
の装置とがある.前者の装置は,感光体ドラムが2個配
設されているから装置が大型化し、又,コストアップの
原因ともなる.一方、後者の装lは,感光体ドラムが1
個あれば足りるので前者の装置と比較すれば装置自身の
小型化は図れるものの,感光体ドラムが2回転しなけれ
ば2色分の顕画像が形成されないために複写速度が遅く
なるという欠点がある.
そこで、上述した2つの方式における各々の欠点を除去
し、前記両方式の長所を採用した2色電子写真複写装欝
として1個の感光体ドラムを用いて該感光体ドラムが1
回転する間に2色の現像剤によって同時或いは順次顕像
化即ち現像する装置が提案されている.
が しよう る
この装置では感光体ドラムの移動方向における上流側の
現像手段からの現像剤が下流側の現像手段の現像部にお
いて混入されるという問題かある.
そこで,下琉側の現像手段におけるトナー粒子の色調を
上流側の現像手段におけるそれよりも暗い色に選択設定
して、たとえ混合があっても目立ないようにする工夫を
したり,上揄側の現像手段におけるトナー粒子の摩擦帯
′fL電荷量(トリポ)を、下琉側の現像手段における
トナー粒子のそれよりも大きく選釈設定して,下流側現
像部において,上流側で顕像化された感光体ドラムの表
面から上流側におけるトナー粒子が引き剥されることか
ないように工夫したり、更には下流側の現像手段では現
像剤を感光体ドラムに対して非接触に保持し、電界によ
ってトナーを飛翔させる方式により混色をさける工夫が
なされている.
また、上流側の現像手段における現像剤に、トナー粒子
と磁性キャリア粒子とを有する2成分系現像剤を用いた
場合には、感光体ドラム−ヒに顕像のために付着した現
像剤中に含まれる上記磁性キャリア粒子は感光体ドラム
への付着力が弱く重力によって落下し易い状態にあるか
ら、下流側現像手段における磁気的吸引力などで、その
下流側の現像部で混入されるおそれがある.その結果、
混入したキャリア粒子によって,下流側現像手段におけ
るトナーのトリポが変動したり、現像剤担持体上へのト
ナーの塗布が不均一になるなどの不都合が起る.
また,上流側現像部では2成分系現像剤を用いて磁気ブ
ラシ現像法が使用され,下流側現像部では1成分現像剤
を用いて非接触現像法が使用される場合のように、異な
る現像法を採用すると、異種の現像剤が下流側現像手段
において混入されるという大きな問題を生起する.この
ため,両現像手段の間において、磁気的吸引ローラによ
り、下流側へのキャリア粒子の移動を防止したり,下流
側現像手段において、混入して来たキャリア粒子を除去
する手段を設けたりする工夫が必要である.
しかしながら、L逃したような種々の工夫も、現像剤の
混入に対する完全な解決手段にはなっておらず,また,
そのために装置を複雑化.大型化するといった問題も生
起される.
魚1立l囮
従って,本発明の目的は、1個の像担持体が回転する間
に複数の現像手段で同時あるいは順次に顕像化するよう
にした、例えば2色電子写真複写装置などの画像形成装
置において、上述のような不具合や問題点を解決し,簡
素な構成で,かつ良好な多色あるいは多重の画像形成が
できる画像形成装置を提供することである.
るため
t記本発明の目的は以下に述べる構成によって完全に達
成される.要約すれば本発明は,像担持体の近傍に位置
してその移動方向に複数の現像手段を並設し、該現像手
段にそれぞれ異った色調の現像剤を収容し、各現像手段
によって該像担持体上のNs像を顕像化するようにした
画像形成装置において、前記像担持体の移動方向最上流
側に位置するE記現像手段では収容した現像剤がトナー
粒子と磁性粒子とを有する2成分系現像剤であり、他の
現像L段では収容した現像剤が1成分系トナ粒子と磁性
粒子とを有する2成分系現像剤であり,各現像手段は、
現像剤を担持、搬送し、前記像担持体と対向した現像部
にて該像担持体上の潜像を顕像化する現像剤担持体を具
備し、lIO&分系トナー粒子及び磁性粒子を収容する
前記現像手段では、現像剤中の磁性粒子が現像部へと供
給されるのを制限する磁性粒子拘東部材を設け,現像部
にはl成分系トナー粒子を現像担持体上に薄層塗41す
ることによって供給することを特徴とする画像形成装n
である.好ましくは、上流側現像手段の現像部での現像
剤層厚が像担持体と現像剤相持体との間隙よりも大きく
、下流側現像手段の現像部での現像剤層厚は,像担持体
と現像剤担持体との間隙よりも小さくされる.又,各現
像手段の磁性粒fは同じものを使用することができる.
笈▲1
以下、木発明の一実施例を図面を参照して具体的に説明
する.
第2図は本発明に係る画像形成装置の概略構成を示した
ものであり、とくに,2色電子写真複写装置について図
解している.本発明の装置は、第2図を参照して明らか
なように、与えられた原稿画像情報を露光する光学系と
,前記光学系によって露光された原稿画像を受けて複写
する複写系と,前記光学系の駆動を調整する調整手段た
る画像信号コントローラ2とから成る.光学系は露光t
段即ちレーザ光学系3と,前記複写系の近傍に配設され
ている平面ミラー20とから成り、複写系は像担持体と
しての感光体ドラム1を始め、該感光体ドラムlの外周
面近傍に配設されているクリーニング器18,除電ラン
プl9、コロナMitt器4、2l、現像手段としての
現像器6、8、給紙カセット10、給紙ローラ11,
レジストローラ対12,ガイド部材13、転写コロナ
放電器9,シート搬送系l4、定着器l5、排出口−ラ
対l6から成る.
前述したレーザ光学系3は,前記画像信号コントローラ
12から出力される駆動指令信号に基づいて後に詳述す
るごとき第1の画像パターンに応じた光m東5.第2の
画像パターンに応じた光線東7を前記感光体ドラム1表
面に照射するものである.
外周部にOPCのごとき感光体が形成されている前記感
光体ドラム1は、第2図矢印a方向(時計方向)のみに
回転が可旋に軸手段(図示しない)によって軸支されて
いる.
前記クリーニング器18は,前記感光体ドラム1の感光
体ヒに残留している現像剤をかきとり回収するものであ
る.前記除電ランプl9は、前記クリーニング器l8の
感光体ドラム■の回転方向下流側に配設されており、前
記感光体ドラム1の感光体I−に残留している電荷を除
電するようになっている.#i記コロナ放電器4は、前
記除電ランプ19の感光体ドラムlの回転方向下流側に
配設サレており.前述したクリーニングill 8ニよ
って残留していた現像剤が除去され,前記除電ランプ1
9によって残留していた電荷が除電された後の感光体を
一様に帯電させるためのものである.前記コロナ故電器
4が配設されている位置より前記感光体ドラム1の回転
方向下琉側の現像器6が配設されている位置にかけての
区間において、前記感光体ドラム1の周縁部は,空間部
となっており,該空間部には、前述したレーザ光学系3
から照射された第1のレーザ光5を受けてこれを反射し
て前記感光体ドラム1表面上に送り込む平面ミラー20
が配設されている.前記モ面ミラー20の配設位置より
も前記感光体ドラムlの回転方向f流側には、該感光体
ドラムlの表面に近接して前述した現像器6が、更に該
現像器6の感光体ドラムlの回転方向下流側にはコロナ
放電器21が配設されている.該コロナ放電器2lは現
像器6によって現像が完了した後の感光体ドラムlの表
面に一様な再帯電を行なうものである.さらに、該コロ
ナ放電器21の下流側には前記レーザ光学系3から照射
された第2のレーザ光が通過することが可能な程度の間
隔を置いて前記現像器6と対向する現像器8が夫々配設
されている.前述した現像器6,現像器8の構成の詳細
については後述する.前記ガイド部材l3は,前記現像
器8の配設位置よりも前記感光体ドラムlの回転方向下
流側で前記感光体ドラムlの表面に近接して配設されて
おり、転写材を1枚ずつ送出する給紙ローラl1及び感
光体ドラムlの回転と同期して回転するレジストローラ
対l2を介して前記給紙カセットlOから供給される転
写紙のような転写材を受けてこれを前記感光体ドラムl
表面へと案内するように構成されている.前記転写コロ
ナ放電器9は,前記ガイド部材l3の配設位置よりも前
記感光体ドラム1の回転方向下流側で該感光体ドラムl
と所定の間隔を置いて配設されており、前記ガイド部材
l3によって該感光体ドラムlの外周面へと案内され該
外周面に吸着された転写材に上記感光体ドラムl上の現
像像を順次転写するものである.前記シート搬送系l4
は、前記転写コロナ放電器9の配設位置よりも前記感光
体ドラムlの回転方向下流側に位置されていて、搬送方
向始端側を前記感光体ドラムlの外周面に臨ませて配設
されており、図示しない分離除電器によって感光体ドラ
ム1の外周面から分離された転写材を受けて、これを前
記定着器l5へと搬送するものである.前記定着器l5
は、前記シート搬送系l4の搬送方向終端側に近接して
配設されており、前記転写コロナ放電器9によって感光
体ドラムlから転写材に転写された現像像を転写材に定
着するように構成されている.前記排出口−ラ対l6は
、第2図に示すように前記装置本体100の左側に配設
されており,定着器l5を通過してきた転写材を受けて
、これを装置外部のコピートレイl7に排出するように
なっている.なお、上述したような構成の画像形成装置
は、周知のように装置全体としてコントロールユニット
(図示しない)に内蔵されている例えばマイクロコンピ
ュータのような電子回路制御手段(図示しない)の制御
下に置かれているものである.@記マイクロコンピュー
タは,本発明に従う一実施例においては,感光体ドラム
lにレーザ光が照射された時,その部位の潜像電位から
現像器に印加される現像バイアス電圧の直流分を差し引
いた後の感光体ドラムl上の潜像電位に基づいて、予め
記憶されている顯画像の現像濃度と上記潜像電位との関
係を示す特性曲線データから前記現像器6、8がそれぞ
れ現像を行なうに際して印加される現像バイアス電位を
設定する手段として機能している.
第1図は第2図の構成中,要部を拡大したものであり、
同一部分9は同一符号を付している.ここでは、現像器
6は、通常の2成分系現像器であるが、とくに本実施例
には最も好ましい構成を示す.現像器6は、像担持体、
即ち感光体ドラムlに近接もしくは接触されている現像
剤担持体としての現像スリーブ32を有する.該現像ス
リーブ32は例えばアルミニウム、SUS 3 1 6
等の非磁性材料で構成されている.又,現像スリーブ3
2は現像容竃27の左下方壁に容器長手方向に形成した
横長開口に右略半周面を容器27内へ突入させ,左略半
周面を容器外へ露出させて回転自在に軸受けさせて横設
してあり,矢印b方向に回転駆動される.なお、上記現
像スリーブ32の表面は0.5〜30gmの凹凸が形成
されており、これは現像剤の搬送の上で有利である.現
像スリーブ32内には,固定磁界発生手段としての固定
の永久磁石(マグネット)3lが配置され、現像スリー
ブ32が回転駆動されても、この磁石31は図示の位置
・姿勢にそのまま固定保持される.この磁石31はN1
極の磁極31a.S1極の磁極3lb.Nz極の磁極3
1c.Sz極の磁極3ldの4磁極を有する.なお磁石
3lは永久磁石に代えて電磁石を用いてもよい.
現像スリーブ32を配設した現像剤供給器開口の上縁側
に、その開口上縁長手に沿って現像剤規制部材としての
非磁性ブレード34が配置される.該非磁性ブレード3
4は基部を容器側壁に固定し、先端側は開口上縁位置よ
りも容器27の外側へ突出している.この非磁性ブレー
ドは例えばSUS316を横断面がへの字形に曲げ加工
して形成される.
又,非磁性ブレード34に隣接して、その前端面を現像
剤案内面351とした磁性粒子限定部材35が配設され
る.
現像剤は赤色の非磁性トナー粒子28と、磁性キャリア
粒子とじての磁性粒子33とを有し、トナー粒子28は
トナー貯蔵容器40から補給され,磁性粒子33は磁性
粒子貯蔵容器4lから補給される.磁性粒子33は,粒
径が30〜lOOルm、好ましくは37〜74gmで抵
抗値が107Ωcm以北、好ましくはlOIΩcm以上
となるようにフエライト粒子(f&大磁化6 0 e
m u /g)に樹脂コーティングしたものが用いられ
得る.又.現像スリーブ32を配設した現像容l27ド
部からの磁性粒子33ないしは非磁性トナー粒子28の
漏出を防市するために、現像容器下部内而に現像スリー
ブ32に対向して磁性体37が配.iQされる.該磁性
体37は、例えば鉄板にメッキを施したものである.こ
れによって磁性体37とSz極性の磁極31dとの間の
磁界で、磁性粒子33の回収と漏れ防1ヒを達成するシ
ール効果が得られる.
更に現像容器27内には、現像スリーブ32内の固定磁
極3lにより形成された磁性粒子のブラシ部分へトナー
を供給するために、トナー供給部材39が設けられる。[Detailed Description of the Invention] - No. 1 The invention relates to an image forming apparatus using an electrophotographic method or an electrostatic recording method, and in particular, a color electrophotographic copying device using two or more colors, or a color electrophotographic copying device that performs multiple development using a plurality of developing means. This article relates to an image forming device used in various other multicolor electrophotographic copying devices. As is well known, an image forming apparatus, such as a two-color electrophotographic copying apparatus that reproduces document image information using electrophotography, is equipped with two image carriers, ie, photosensitive drums. , a device configured to overlay and transfer developed images of different tones formed on the surface of each of these photoreceptor drums onto a transfer material conveyed from outside the apparatus by a transfer material conveyance system, and one photoreceptor drum. Set up. A device configured to form a developed image for one color on the surface of the photosensitive drum during one rotation of the photosensitive drum, and to form a developed image for two colors during two rotations and transfer it to a transfer material. be. The former device has two photoreceptor drums, which increases the size of the device and also causes an increase in cost. On the other hand, the latter device has one photoreceptor drum.
Although the device itself can be made more compact compared to the former device because it only requires two rotations, it has the disadvantage that the copying speed is slow because a developed image for two colors cannot be formed unless the photoreceptor drum rotates twice. .. Therefore, by eliminating the drawbacks of each of the above-mentioned two methods and adopting the advantages of both methods, one photoreceptor drum is used as a two-color electrophotographic copying device.
Apparatuses have been proposed in which images are developed using two color developers simultaneously or sequentially during rotation. This device has a problem in that the developer from the upstream developing means in the direction of movement of the photosensitive drum is mixed into the developing section of the downstream developing means. Therefore, the color tone of the toner particles in the developing means on the lower side was selected to be darker than that in the developing means on the upstream side, so that even if there was mixing, it would not be noticeable. The friction band 'fL charge amount (tripo) of the toner particles in the developing means on the side is set to be larger than that of the toner particles in the developing means on the lower side, and the developing section on the downstream side is developed on the upstream side. The toner particles on the upstream side are prevented from being peeled off from the surface of the photoreceptor drum, and furthermore, the developing means on the downstream side holds the developer without contacting the photoreceptor drum. Efforts have been made to avoid color mixing by using an electric field to fly the toner. In addition, when a two-component developer having toner particles and magnetic carrier particles is used as the developer in the upstream developing means, the developer attached to the photoreceptor drum for development may contain The contained magnetic carrier particles have weak adhesion to the photoreceptor drum and are likely to fall due to gravity, so there is a risk that they may be mixed in at the downstream developing section due to magnetic attraction in the downstream developing means. be. the result,
The mixed carrier particles cause problems such as variations in the toner tripod in the downstream developing means and uneven application of the toner onto the developer carrier. In addition, different types of development may occur, such as when the upstream development section uses a two-component developer and a magnetic brush development method, while the downstream development section uses a one-component developer and a non-contact development method. If this method is adopted, a major problem arises in that different kinds of developers are mixed in the downstream developing means. For this reason, a magnetic suction roller is used between the two developing means to prevent the carrier particles from moving downstream, and the downstream developing means is provided with a means for removing the carrier particles that have entered the downstream side. Some effort is needed. However, various measures such as L-missing have not been a complete solution to the problem of developer contamination, and
This makes the equipment complicated. Problems such as increasing the size also arise. Accordingly, an object of the present invention is to develop a system for developing a two-color electrophotographic copying apparatus, for example, in which images are developed simultaneously or sequentially by a plurality of developing means while one image carrier rotates. An object of the present invention is to provide an image forming apparatus that solves the above-mentioned defects and problems, has a simple configuration, and is capable of forming good multicolor or multiple images. The objects of the present invention are completely achieved by the configuration described below. In summary, the present invention provides a plurality of developing means located near an image carrier and arranged in parallel in the direction of movement thereof, each developing means containing a developer of a different tone, and each developing means storing a developer of a different tone. In an image forming apparatus configured to visualize an Ns image on an image carrier, in the developing means E located at the most upstream side in the moving direction of the image carrier, the stored developer is mixed with toner particles and magnetic particles. The developer contained in the other development L stage is a two-component developer having one-component toner particles and magnetic particles, and each developing means has:
A developer carrier is provided that carries and conveys a developer and visualizes a latent image on the image carrier in a developing section facing the image carrier, and accommodates lIO & separation toner particles and magnetic particles. The developing means is provided with a magnetic particle restraining member for restricting the magnetic particles in the developer from being supplied to the developing section, and the developing section is provided with a thin layer of l-component toner particles on the developer carrier. An image forming apparatus characterized in that it is supplied by
It is. Preferably, the thickness of the developer layer in the developing section of the upstream developing means is larger than the gap between the image carrier and the developer carrier, and the thickness of the developer layer in the developing section of the downstream developing means is preferably larger than the gap between the image carrier and the developer carrier. and the developer carrier. Furthermore, the same magnetic grains f can be used for each developing means.
笈▲1 Hereinafter, one embodiment of the wooden invention will be explained in detail with reference to the drawings. FIG. 2 shows a schematic configuration of an image forming apparatus according to the present invention, and particularly illustrates a two-color electrophotographic copying apparatus. As is clear from FIG. 2, the apparatus of the present invention includes an optical system that exposes given original image information, a copying system that receives and copies the original image exposed by the optical system, and It consists of an image signal controller 2 which is an adjustment means for adjusting the drive of the optical system. The optical system is exposed
The copying system consists of a laser optical system 3, and a plane mirror 20 disposed near the copying system. A cleaning device 18, a static elimination lamp l9, a corona Mitt device 4, 2l, a developing device 6, 8 as a developing means, a paper feed cassette 10, a paper feed roller 11,
It consists of a pair of registration rollers 12, a guide member 13, a transfer corona discharger 9, a sheet conveying system 14, a fixing device 15, and a pair of discharge rollers 16. The laser optical system 3 described above emits light according to a first image pattern, which will be described in detail later, based on a drive command signal output from the image signal controller 12. The surface of the photosensitive drum 1 is irradiated with a light beam 7 corresponding to the second image pattern. The photoreceptor drum 1, which has a photoreceptor such as an OPC formed on its outer periphery, is supported by a shaft means (not shown) so that it can rotate only in the direction of arrow a (clockwise) in FIG. The cleaning device 18 scrapes and collects the developer remaining on the photoreceptor of the photoreceptor drum 1. The charge eliminating lamp 19 is disposed on the downstream side of the cleaning device 18 in the rotational direction of the photoconductor drum (1), and is adapted to eliminate charges remaining on the photoconductor I- of the photoconductor drum 1. There is. #i The corona discharger 4 is disposed on the downstream side of the static elimination lamp 19 in the rotational direction of the photoreceptor drum l. The residual developer is removed by the cleaning illumination step 8 described above, and the static elimination lamp 1 is removed.
This is to uniformly charge the photoreceptor after the residual charge has been removed by step 9. In the section from the position where the corona waste electric device 4 is disposed to the position where the developing device 6 is disposed on the lower side of the rotational direction of the photoconductor drum 1, the peripheral edge of the photoconductor drum 1 is as follows: This is a space, and the above-mentioned laser optical system 3 is installed in the space.
a plane mirror 20 that receives the first laser beam 5 irradiated from the plane, reflects it, and sends it onto the surface of the photosensitive drum 1;
is installed. The above-mentioned developing device 6 is located close to the surface of the photoreceptor drum l on the rotational direction f side of the photoreceptor drum l with respect to the arrangement position of the front mirror 20, and the developing device 6 is further connected to the photoreceptor of the developer 6. A corona discharger 21 is disposed on the downstream side of the body drum l in the rotational direction. The corona discharger 2l uniformly re-charges the surface of the photosensitive drum l after the development is completed by the developing device 6. Further, on the downstream side of the corona discharger 21, there is a developing device 8 facing the developing device 6 with an interval that allows the second laser beam irradiated from the laser optical system 3 to pass through. They are arranged respectively. The details of the configurations of the developing devices 6 and 8 described above will be described later. The guide member l3 is disposed close to the surface of the photoreceptor drum l on the downstream side in the rotational direction of the photoreceptor drum l than the position where the developing device 8 is provided, and guides the transfer material one by one. A transfer material such as a transfer paper supplied from the paper feed cassette IO is received through a feeding roller l1 to be sent out and a pair of registration rollers l2 rotating in synchronization with the rotation of the photoconductor drum l, and the transfer material is transferred to the photoconductor. drum l
It is configured to guide you to the surface. The transfer corona discharger 9 is located on the downstream side in the rotational direction of the photosensitive drum 1 from the position where the guide member l3 is provided.
The developed image on the photoreceptor drum L is guided by the guide member l3 to the outer peripheral surface of the photoreceptor drum l, and the developed image on the photoreceptor drum l is transferred to the transfer material adsorbed to the outer peripheral surface. It is transcribed sequentially. Said sheet conveyance system l4
is located on the downstream side in the rotational direction of the photoreceptor drum l than the placement position of the transfer corona discharger 9, and is arranged with the starting end side in the conveying direction facing the outer circumferential surface of the photoreceptor drum l. It receives the transfer material separated from the outer peripheral surface of the photosensitive drum 1 by a separation static eliminator (not shown) and conveys it to the fixing device 15. The fixing device l5
is disposed close to the terminal end side of the sheet conveyance system l4 in the conveyance direction, and is configured to fix the developed image transferred from the photosensitive drum l to the transfer material by the transfer corona discharger 9 to the transfer material. It is configured. The discharge port-ra pair l6 is disposed on the left side of the apparatus main body 100, as shown in FIG. It is designed to be discharged. As is well known, the image forming apparatus configured as described above is under the control of an electronic circuit control means (not shown), such as a microcomputer, which is built into a control unit (not shown) as a whole. This is what has been written. In one embodiment according to the present invention, the microcomputer subtracts the DC component of the developing bias voltage applied to the developing device from the latent image potential of that area when the photosensitive drum l is irradiated with laser light. Based on the potential of the latent image on the subsequent photoreceptor drum l, the developing devices 6 and 8 each perform development based on characteristic curve data indicating the relationship between the development density of the darkened image stored in advance and the potential of the latent image. It functions as a means to set the developing bias potential applied during development. Figure 1 is an enlarged view of the main parts of the configuration of Figure 2.
Identical parts 9 are given the same reference numerals. Here, the developing device 6 is a normal two-component developing device, but the most preferable configuration is shown in this embodiment. The developing device 6 includes an image carrier,
That is, it has a developing sleeve 32 as a developer carrier that is close to or in contact with the photosensitive drum l. The developing sleeve 32 is made of aluminum, SUS 3 1 6, for example.
It is made of non-magnetic materials such as Also, the developing sleeve 3
2, the right half circumferential surface is inserted into the container 27 through a horizontally elongated opening formed in the lower left wall of the developing container 27 in the longitudinal direction of the container, and the left half circumferential surface is exposed outside the container and rotatably supported on a bearing. It is rotatably driven in the direction of arrow b. Incidentally, the surface of the developing sleeve 32 has an unevenness of 0.5 to 30 gm, which is advantageous for conveying the developer. A fixed permanent magnet (magnet) 3l serving as a fixed magnetic field generating means is disposed within the developing sleeve 32, and even when the developing sleeve 32 is rotationally driven, this magnet 31 is fixedly maintained in the illustrated position and orientation. .. This magnet 31 is N1
Pole magnetic pole 31a. S1 pole magnetic pole 3lb. Nz magnetic pole 3
1c. It has 4 magnetic poles: Sz pole and 3ld magnetic pole. Note that an electromagnet may be used as the magnet 3l instead of a permanent magnet. A non-magnetic blade 34 serving as a developer regulating member is disposed on the upper edge side of the opening of the developer supply device in which the developing sleeve 32 is disposed, along the length of the upper edge of the opening. The non-magnetic blade 3
4 has its base fixed to the side wall of the container, and its tip side protrudes to the outside of the container 27 beyond the upper edge of the opening. This non-magnetic blade is formed by bending, for example, SUS316 so that its cross section is in the shape of a square. Further, a magnetic particle limiting member 35 whose front end surface serves as a developer guide surface 351 is provided adjacent to the non-magnetic blade 34 . The developer has red non-magnetic toner particles 28 and magnetic particles 33 as magnetic carrier particles, the toner particles 28 are replenished from a toner storage container 40, and the magnetic particles 33 are replenished from a magnetic particle storage container 4L. Ru. The magnetic particles 33 are made of ferrite particles (f & large magnetization 60 e
(m u /g) coated with a resin may be used. or. In order to prevent the leakage of magnetic particles 33 or non-magnetic toner particles 28 from the developer container l27 side portion in which the developer sleeve 32 is disposed, a magnetic material 37 is disposed inside the lower part of the developer container, facing the developer sleeve 32. .. iQ is done. The magnetic material 37 is, for example, a plated iron plate. As a result, the magnetic field between the magnetic body 37 and the Sz polarity magnetic pole 31d provides a sealing effect that recovers the magnetic particles 33 and prevents leakage. Furthermore, a toner supply member 39 is provided within the developer container 27 in order to supply toner to the magnetic particle brush portion formed by the fixed magnetic pole 3l within the developer sleeve 32.
該トナー供給部材39は,回転自在に軸受した板金にゴ
ムシ一トを貼り付け,現像容器下面を矢印C方向に掃く
ようにトナを搬送する働きをする.トナー供給部材39
には、トナー貯蔵容器40中の矢印d方向に回転するト
ナー搬送部材38によって、トナーが供給される.現像
容器27下部部分には、当該部分に溜るトナーを封l卜
するシール部材42が配設される.該シール部材42は
,弾性を有し,現像スリーブ32の回転方向に沿って曲
がっており,スリブ32表面側を弾性的に押圧している
.このシール部材42は、現像剤の容器内部側への進入
を許可するように、スリーブとの接触域でスリーブ回転
方向下流側に端部を有している.
現像容器27の開口部下方端縁には、現像工程で発生し
た浮遊現像剤を現像剤と同極性の電圧を印加して感光体
側に付着させ飛散を防止する飛散防止電極板43が配設
される。The toner supply member 39 has a rubber sheet affixed to a rotatably supported plate, and serves to convey toner by sweeping the lower surface of the developer container in the direction of arrow C. Toner supply member 39
Toner is supplied to the toner storage container 40 by a toner conveying member 38 rotating in the direction of arrow d. A sealing member 42 is provided at the lower portion of the developer container 27 to seal off toner that accumulates there. The sealing member 42 has elasticity, is bent along the rotational direction of the developing sleeve 32, and elastically presses the surface side of the sleeve 32. This sealing member 42 has an end on the downstream side in the rotational direction of the sleeve in a contact area with the sleeve so as to allow the developer to enter the inside of the container. A scattering prevention electrode plate 43 is disposed at the lower edge of the opening of the developer container 27 to prevent floating developer generated during the development process from scattering by applying a voltage of the same polarity as the developer to cause the floating developer to adhere to the photoreceptor side. Ru.
又、現像バイアス電源44から、矩形波などの支1it
成分を直流成分に重畳した現像バイアス電圧か感光体ド
ラム1と現像スリーブ32との間に印加される.
次に、現像剤限定部材35の現像剤案内面351と、こ
れに対向する磁極3lとが形成する現像剤容器の出口側
構成について説明すると.現像スリーブ32によって搬
送された現像剤は上記スリブ32と現像剤案内而351
との間で形成した便形状の空間に滞留され、適度なパッ
キング状態下で,磁性粒子の攪拌、混合作用をうける.
これにより,1・ナー粒子に対するトリポの付与が著し
く向上される.更に、現像剤限定部材35の非磁性ブレ
ード34側に磁性体341を設置することで,磁極31
aとの間に強い集中磁界が発生され.上記磁性粒子の攪
拌およびほぐし効果が向上する.
次に、他の現像器8について説明する.現像器8では,
現像容器50の開口部が感光体ドラムlに対向して設け
られていて、そこには現像スリーブ52がその一部を開
口部に臨ませて配設されている(現像器6における現像
スリーブ32と同じような構成でよい).また,上記g
L像スリーブ52の上方に位置して、磁性粒子拘束部材
54が配設してあり,その腹部を上記現像スリーブ52
の周面に当接させている.この磁性粒子拘束部材54は
ゴム板および金属薄板で構成され、弾性的な接触ができ
るようになっている.
磁性粒子拘東部材54の構成は、第1図のような構成に
限定されるものではなく、例えば第3図に示す実施例の
ような構成でも良い.
第3図において磁性粒子拘東部材54は非磁性弾性ブレ
ードであり、現像スリーブ52を配置した現像剤供給容
器開口の上縁側に長手力向に沿って配設されており,一
端を現像剤容器側壁に固定し、先端側は現像スリーブ5
2の岡面に当接している.そして、自由端部を含む一定
面積を持つ部分に磁性部材70が固着されている.ここ
で磁性部材70は,現像スリーブ接線方向の磁界成分を
強める効果が向上し磁性粒子57の拘東を強める働きが
ある2本実施例では、非磁性弾性ブレード54として厚
さ0 . 5 − 3 m m、硬度30°〜90″′
のウレタンゴムを使用し、磁性部材70としては、厚さ
0.5〜2mmの鉄板を使用した.また当接圧は20
〜200g/cm(現像、スリーブの長手方向における
単位長当りの力)の範囲である.なお,上記磁性部材は
必須の要件ではない.
木実施例において,非磁性弾性ブレード54の自由端か
ら磁性部材70までの距離見は、磁石51の磁極N3と
磁性部材70との間の磁界が磁性粒子の拘束に有効に働
くように、5mm以下、好まし〈は3mm以下であると
よい.この文が5mmよりも大きいと,Bi性部材70
と磁極N3との間の磁界が,磁性粒子を点7lより通過
させ易くする方向に働くため,非磁性弾性ブレード54
による機械的拘束作用の負担が増すことになる.したが
って,非磁性弾性ブレード54の設定条件が狭くなって
しまう.
本実施例では、弾性部材54の先端と現像スリーブ52
との間隙dI′と磁性粒子57の粒径rとの関係がr
> d 1であることが好ましい.すなわち,非磁性弾
性ブレード54のスリーブ当接条件は、該非磁性タi性
ブレード54の当接面がその自由端部を含む範囲で腹当
りすることが好ましい.
以と、上記実施例のような構成によれば、非磁性弾性ブ
レード54を現像スリーブ52に接触ないしは圧接する
場合、磁性粒子の漏出をほぼ完全に防ぐことができる.
この理由は,磁性部材70と磁極N〕の間の磁界による
拘束力だけでなく非磁性弾性ブレード54による機械的
拘東力が作用するためである.
しかし、この場合はヒ記ブレード54を通過して現像ス
リーブ52上に塗布されるべき現像剤塗布層が非磁性弾
性ブレード54によって掻き落されないように該非磁性
弾性ブレード54の接触圧力、先端形状を所要の条件に
設定する必要かある.
例えば接触圧力及びd,は.一般的に非磁性弾性ブレー
ド54によってのみ設定されるが、木発明によれば磁性
部材70と磁極N]との間で発生する磁力の働きが加わ
る.これにより、非磁性弾性ブレード54が、現像スリ
ーブ52の表面に対して,その均一長手方向に引きよせ
られるので、非磁性弾性ブレード54に関する機械的設
定条件はその分、緩まることになる.
肖度,第1図に戻って説明すると,L記磁性粒子拘東部
材54の内端部上側には磁性粒子循環規制部材55が設
けられている.なお,上記開口部の後力で、現像容器5
0の底部にはトナー送り部材59、60が配設されてい
る.そして,現像容器50内にはトナー送り部材59、
so1Iりに青色の1成分非磁性トナー58が、又,磁
性粒子57(現像器6で用いた磁性粒子33と同じとし
得る)の層が現像スリーブ52ヒで拘束された状態で磁
気ブラシを形成し,収容されている.上記トナー送り部
材59.60は、それぞれ、第1図において矢印方向(
時計方向e.f)へ回動自在に軸支されており,その回
転によって1成分非磁性トナ〜58を前記磁性粒子57
の層に向けて移送して非磁性トナー58を前記磁性粒子
57の層tこ付着させて形成するように構成されている
.
前記現像スリーブ52には、その内部に磁極N3,S3
を有するマグネットロール51が固定されている.そし
て前記現像スリーブ52が、矢印g方向(反時計方向)
に回転する時、前記マグネットロール51の磁力と協働
して,前記マグネットロール51の磁極N1によって拘
束されている非磁性トナー58が付着した磁性粒子57
を、現像器8の外部に向けて搬送するようになっている
.
前記磁性粒子拘束部材54および磁性粒子循環規制部材
55は、前記現像スリーブ52の回転と前記マグネット
ロール51の磁力との協{動によって,現像器8の外部
に向けて搬送された前記2成分系現像剤中、磁性粒子5
7の方を、磁性粒子57の層と衝突することで第1図矢
印h方向に自重落下ざせる.そして,非磁性トナー58
の方は自重落下することなく、そのまま、開口部外方へ
通過し、その時、現像スリーブ52の表面に所要厚さの
薄層となって搬出され、感光体ドラムlの外周に対向す
る現像部へと送られる.なお、上記実施例において,規
制部材55は、条件によってはかならずしも必要ではな
い.なお、前記自重落下した磁性粒子57は、近傍の非
磁性トナー58と接触して該トナー58を付着させた後
,前述したマグネットロール51の磁力によって再度現
像スリーブ52上に吸引され磁気ブラシを形成する.
現像バイアス’?t源56は、矩形波等の交流成分が直
流成分に重畳されている現像バイアス電圧を前記現像ス
リーブ52に印加しており,このため前記第2のレーザ
光7によって静電潜像が形成されている感光体ドラム1
に゛対向する現像部で,該現像スリーブ52上の非磁性
トナー58の薄層が供給され,該静電潜像をジャンビン
グ現像するのである.
なお、上記実施例で、現像バイアス電源44および56
は共通に利用されてもよい.
また、現像容器50の開口部下方端縁には前述のシール
部材42、飛散防と板43とそれぞれ同じ機能のシール
部材62、63が設けられる.また、マグネー2トロー
ル5lのN4.S+極は拘束部材54を通過して来た磁
性粒子57ないしは現像器6側から感光体ドラムl上に
付着した磁性粒子33を効率よく現像スリーブ52上に
回収し、搬送するために機能している.
なお、この実施例において、磁性粒子は細かい粒径のも
のほど画像性が良くなるので、特に地力ブリやスリーブ
ゴーストをさける上で良好である.これは粒径が細かく
なる程その比表面積は増加し、被接触物との接触度合も
増加するので、現像スリーブ52と磁性粒子との間で行
なわれる現像剤へのトリポ付与も十分行なわれるためで
ある.逆に磁性粒子を粗めにすると、地力ブリが発生す
る.
しかしながら,粒径を細かくすると,磁界による磁気的
拘束力が小さくなり,磁性粒子が現像容器外へ漏れやす
くなる.したがって、磁性粒子の粒度分布は磁性粒子が
容器外に漏れ出さない範囲で極力細かくすることが良く
、精度の良い分級が必要となる.
例えば、公知の方法で、表面にシリコン系樹脂を塗布し
たフエライト系の磁性粒子をつ〈りJIS− zeao
tで規定される標準ふるいを用いて分級し、JIS −
H2fiOlに準拠した粒度分布試験法によって粒度
分布を測定により、上記磁性粒子を145〜400メッ
シュの間で5段階に分級してこれらを適宜混合したもの
について,画像形成の良否を比較した結果、次のことが
確認された.℃ 磁性粒子の漏れに対処するためには4
00メッシュ(粒径37gm)以下の粒度成分を20重
量%以下、さらに十分に漏れを防1トするためには10
重酸%以下にすることが好ましい.l″?) 画像のス
リーブゴーストについては145メッシュ(粒径105
pm)以上の粒度成分を極力分級除去し.200メッシ
ュ(粒径74ルm)の粒度成分を30重量%以下にする
ことが好ましい.さらに改善するには250メッシュ(
粒径63pm)の粒度成分を30重量%以下にすること
が好ましい.
Q) 地力ブリに関しては,平均粒径が350〜200
メッシュ(粒径44〜74pm)の範囲であれば比較的
粒度の大きい磁性粒子の場合でもほとんど発生がなかっ
た.これは弾性部材によって現像スリーブ上の非磁性現
像剤を摺擦するために、磁性粒子による摺擦だけでは地
力ブリを発生するような不十分なトリポ付与状態でも,
地力ブリを発生しに( 6fことによる。In addition, from the developing bias power supply 44, one bit of support such as a rectangular wave is supplied.
A developing bias voltage in which a component is superimposed on a DC component is applied between the photosensitive drum 1 and the developing sleeve 32. Next, the configuration on the exit side of the developer container formed by the developer guide surface 351 of the developer limiting member 35 and the magnetic pole 3l facing the developer guide surface 351 will be explained. The developer conveyed by the developing sleeve 32 passes between the sleeve 32 and the developer guide 351.
The magnetic particles are retained in the stool-shaped space formed between the particles and subjected to the stirring and mixing action of the magnetic particles under appropriate packing conditions.
This significantly improves the attachment of tripo to the 1-ner particles. Furthermore, by installing a magnetic body 341 on the non-magnetic blade 34 side of the developer limiting member 35, the magnetic pole 31
A strong concentrated magnetic field is generated between a and a. The effect of stirring and loosening the magnetic particles is improved. Next, another developing device 8 will be explained. In the developing device 8,
An opening of the developing container 50 is provided facing the photosensitive drum l, and a developing sleeve 52 is disposed there with a part thereof facing the opening (the developing sleeve 32 in the developing device 6 (It can have a similar configuration). Also, the above g
A magnetic particle restraining member 54 is disposed above the L image sleeve 52, and its abdomen is placed above the developing sleeve 52.
It is in contact with the circumferential surface of the This magnetic particle restraining member 54 is composed of a rubber plate and a thin metal plate, and is designed to make elastic contact. The structure of the magnetic particle restraining member 54 is not limited to the structure shown in FIG. 1, but may be, for example, the structure shown in the embodiment shown in FIG. In FIG. 3, the magnetic particle restraining member 54 is a non-magnetic elastic blade, and is disposed along the longitudinal direction on the upper edge side of the opening of the developer supply container in which the developing sleeve 52 is disposed, and one end is connected to the developer container. It is fixed to the side wall, and the developing sleeve 5 is attached to the tip side.
It is in contact with the oka surface of 2. A magnetic member 70 is fixed to a portion having a certain area including the free end. Here, the magnetic member 70 has a function of increasing the effect of strengthening the magnetic field component in the tangential direction of the developing sleeve and strengthening the binding force of the magnetic particles 57. In this embodiment, the non-magnetic elastic blade 54 has a thickness of 0.5 mm. 5-3 mm, hardness 30°~90″'
urethane rubber was used, and as the magnetic member 70, an iron plate with a thickness of 0.5 to 2 mm was used. Also, the contact pressure is 20
~200 g/cm (development, force per unit length in the longitudinal direction of the sleeve). Note that the above magnetic material is not an essential requirement. In the wooden embodiment, the distance from the free end of the non-magnetic elastic blade 54 to the magnetic member 70 is 5 mm so that the magnetic field between the magnetic pole N3 of the magnet 51 and the magnetic member 70 acts effectively to restrain the magnetic particles. Hereinafter, < is preferably 3 mm or less. If this sentence is larger than 5 mm, the Bi member 70
Since the magnetic field between the magnetic pole N3 and the magnetic pole N3 acts in a direction that makes it easier for the magnetic particles to pass through the point 7l, the non-magnetic elastic blade 54
This will increase the burden of mechanical restraint. Therefore, the setting conditions for the non-magnetic elastic blade 54 become narrower. In this embodiment, the tip of the elastic member 54 and the developing sleeve 52
The relationship between the gap dI' and the particle diameter r of the magnetic particles 57 is r
> d 1 is preferable. That is, the condition for the non-magnetic elastic blade 54 to contact the sleeve is preferably such that the contact surface of the non-magnetic elastic blade 54 contacts the belly within a range including its free end. In addition, according to the configuration of the above-described embodiment, when the non-magnetic elastic blade 54 contacts or presses the developing sleeve 52, leakage of magnetic particles can be almost completely prevented.
The reason for this is that not only the restraining force due to the magnetic field between the magnetic member 70 and the magnetic pole N] but also the mechanical restraining force due to the non-magnetic elastic blade 54 acts. However, in this case, the contact pressure and tip shape of the non-magnetic elastic blade 54 are adjusted so that the developer coating layer that is to be applied onto the developing sleeve 52 after passing through the blade 54 is not scraped off by the non-magnetic elastic blade 54. Is it necessary to set the required conditions? For example, the contact pressure and d. Generally, it is set only by the non-magnetic elastic blade 54, but according to the invention, the action of the magnetic force generated between the magnetic member 70 and the magnetic pole N is added. As a result, the non-magnetic elastic blade 54 is uniformly drawn toward the surface of the developing sleeve 52 in its longitudinal direction, so that the mechanical setting conditions regarding the non-magnetic elastic blade 54 are loosened accordingly. Referring back to FIG. 1, a magnetic particle circulation regulating member 55 is provided on the upper side of the inner end of the L magnetic particle restraining member 54. Note that due to the rear force of the opening, the developer container 5
Toner feeding members 59 and 60 are provided at the bottom of the printer. Inside the developer container 50, a toner feeding member 59,
A magnetic brush is formed by a blue one-component non-magnetic toner 58 and a layer of magnetic particles 57 (which may be the same as the magnetic particles 33 used in the developer 6) restrained by the developing sleeve 52. and is being accommodated. The toner feeding members 59 and 60 are moved in the direction of the arrow (
Clockwise e. f), and by its rotation, the one-component non-magnetic toner ~58 is transferred to the magnetic particles 57.
The non-magnetic toner 58 is transferred to the layer of the magnetic particles 57 to form a layer of the magnetic particles 57. The developing sleeve 52 has magnetic poles N3 and S3 inside.
A magnet roll 51 having a diameter is fixed. The developing sleeve 52 is moved in the direction of arrow g (counterclockwise).
When the magnet roll 51 rotates, the magnetic particles 57 to which the non-magnetic toner 58 attached, which is restrained by the magnetic pole N1 of the magnet roll 51, cooperate with the magnetic force of the magnet roll 51.
is conveyed toward the outside of the developing device 8. The magnetic particle restraining member 54 and the magnetic particle circulation regulating member 55 are configured to prevent the two-component system from being transported to the outside of the developing device 8 by the rotation of the developing sleeve 52 and the magnetic force of the magnet roll 51. In the developer, magnetic particles 5
7 is caused to fall under its own weight in the direction of arrow h in FIG. 1 by colliding with the layer of magnetic particles 57. And non-magnetic toner 58
The one passes through the opening as it is without falling under its own weight, and at that time, it is carried out as a thin layer of the required thickness on the surface of the developing sleeve 52, and is transferred to the developing section facing the outer periphery of the photoreceptor drum l. Sent to. In addition, in the above embodiment, the regulating member 55 is not always necessary depending on the conditions. The magnetic particles 57 that have fallen under their own weight come into contact with nearby non-magnetic toner 58 and adhere thereto, and then are attracted onto the developing sleeve 52 again by the magnetic force of the magnet roll 51 described above to form a magnetic brush. do. Developing bias'? The t source 56 applies a developing bias voltage in which an alternating current component such as a rectangular wave is superimposed on a direct current component to the developing sleeve 52, so that an electrostatic latent image is formed by the second laser beam 7. photoreceptor drum 1
A thin layer of non-magnetic toner 58 on the developing sleeve 52 is supplied to a developing section opposite to the developing section, and the electrostatic latent image is developed by jumping. Note that in the above embodiment, the developing bias power supplies 44 and 56
may be used in common. Furthermore, seal members 62 and 63 having the same functions as the aforementioned seal member 42 and scattering prevention plate 43 are provided at the lower edge of the opening of the developer container 50, respectively. Also, Magne 2 Troll 5L N4. The S+ pole functions to efficiently collect and convey onto the developing sleeve 52 the magnetic particles 57 that have passed through the restraining member 54 or the magnetic particles 33 that have adhered to the photosensitive drum l from the developing unit 6 side. There is. In this example, the finer the magnetic particles, the better the image quality, which is particularly advantageous in avoiding ground blur and sleeve ghost. This is because as the particle size becomes finer, the specific surface area increases, and the degree of contact with the object to be contacted also increases, so that sufficient tripo is applied to the developer between the developing sleeve 52 and the magnetic particles. It is. On the other hand, if the magnetic particles are made coarser, soil burrs will occur. However, when the particle size is made smaller, the magnetic binding force caused by the magnetic field becomes smaller, making it easier for the magnetic particles to leak out of the developer container. Therefore, the particle size distribution of the magnetic particles should be as fine as possible without leaking out of the container, and accurate classification is required. For example, by a known method, ferrite-based magnetic particles coated with silicone-based resin can be made into JIS-zeao magnetic particles.
Classify using a standard sieve specified by JIS-
The particle size distribution was measured using a particle size distribution test method based on H2fiOl, and the above magnetic particles were classified into 5 stages between 145 and 400 mesh, and the quality of image formation was compared between these mixed appropriately. As a result, the following results were obtained. This was confirmed. ℃ 4 to deal with leakage of magnetic particles
The particle size component of 00 mesh (particle size 37 gm) or less should be 20% by weight or less, and in order to sufficiently prevent leakage, 10
It is preferable to keep it below % of heavy acid. 145 mesh (grain size 105
pm) or higher particle size components are classified and removed as much as possible. It is preferable that the particle size component of 200 mesh (particle size 74 m) is 30% by weight or less. For further improvement, use 250 mesh (
It is preferable that the particle size component (particle size 63 pm) is 30% by weight or less. Q) Regarding yellowtail, the average particle size is 350 to 200.
In the mesh (particle size 44 to 74 pm) range, there was almost no occurrence even in the case of relatively large magnetic particles. This is because the non-magnetic developer on the developing sleeve is rubbed by the elastic member, so even if the sliding friction by the magnetic particles alone is insufficient to apply the tripod, such as causing ground force blur,
In order to generate ground yellowtail (6f).
なお,各磁性粒子は磁性材料のみから成るものでも、磁
性材料と非磁性材料との結合体でもよいし、2種以上の
磁性粒子の混合物でも良い.以上のように、現像器8で
は、非磁性現像剤について現像スリーブ52上に対し各
部十分な帯電量を有しており、均一な薄層とし長期1こ
わたって安定にコーティング形成させることができる.
したがって、この薄い現像剤層によりHs像担持面の潜
像を1明にかつ解像性よく現像処理することが可能とな
る.
また非磁性現像剤は色彩の鮮やかなものを得ることがで
きるから、色再現性に優れた高品位のカラーコピー(単
色,多色、天然色)を得ることができる.
次に、上記現像器8について更に具体的に説明する.
現像剤スリーブ52として直径20mmのアルミスリー
ブの表面を、現像器6の場合と同様に7ランダム砥粒に
より不定型サンドブラスト処理したものを用い、磁石5
lとしてN極,S極の4極着磁され、N3極は約750
ガウスで第3図のごとく,スリーブの中心Oを通る鉛直
線mとのなす角αが95°となる位置に配置した.なお
,上記磁石を1000ガウスにすると第1図のh方向で
の循環は約2倍となった.
また、磁性粒子としては,74〜4 4 g m (
200〜350メッシュ)で、表面にアクリルと弗素と
の混合樹脂を塗布したフエライト粒子(I&大磁化65
emu/g)を用い、非磁性現像剤として,スチレン/
ブタジェン共重合体系樹脂l00部に銅フタ口シアニン
系顔料5部から成るモ均粒径1 2 g mのトナー粉
体にコロイダルシリヵ0,7%を外添したブルートナー
を用いたところ、現像スリーブヒにコーティングFJ約
30〜50μm、ブローオフ法で測定した現像スリーブ
」一のトナーのトリポ電荷量が−14鉢c o u l
/ gの良好なコーティングが得られた.
ト述したごとき画像形成装置における画像形成のプロセ
スは,既に周知のように、レーザ光等の照射によって感
光体ドラム1上に形成される原稿画像に対応する該ドラ
ム1上の表面電位の消滅した部位にトナーを付着させる
所謂反転現像法によってなされる.このような反転現像
法を実行するに当り,コロナ放電器4によって,感光体
ドラム1−Fを帯MLt位;約−600Vに,一様に帯
電させると共に、レーザ光学系3から照射される第1の
レーザ光5によって形成される原稿画像情報中の第1の
画像パターンにおける電位を−150Vに設定し,更に
前記感光体ドラム1の外同面と現像スリーブ32の外局
面との間の対向間隙を約350ルに設定する.そして,
前述したコントロールユニット(図示しない)に内蔵さ
れているマイクロコンピュータ(図示しない)からの駆
動指令信号に基づいて,前記現像バイアス電源44より
現像スリーブ32に印加する現像バイアスを、周岐数1
.6KHZ.71圧波形のピーク対ピーク値が1 .
3KVで且つ中心値が−450vに設定すると、前記現
像器6よリマイナス極性に帯電されている非磁性トナー
28を供給した時、現像ムラやカブリのない良好な現像
像を得ることができる.
次いで,コロナ放電器2lによって感光体ドラム1}.
を一様に帯電せしめる帯電電位を約−700Vに設定し
、更に又前記レーザ光学系3から照射される第2のレー
ザ光7によって原稿画像情報中の第2の画像パターンに
おける電位を−250Vに設定し,また前記感光体ドラ
ムlの外周面と現像スリーブ52の外周面との間の対向
間隙を約200uLに設定する.そして前述したコント
ロールユニット(図示しない)に内蔵されているマイク
ロコンピュータ(図示しない)からの駆動指令信号に基
づいて、前記現像バイアス電源56により現像スリーブ
52に印加する現像バイアスを周波数2 .0KHZ.
電圧波形のピーク対ピーク値が1.OKVで且つ中心値
が−600Vに設定すると,前記現像器8よリマイナス
極性に帯電されている非磁性トナー58を供給した時,
前記現像器6によって現像された第1の画像パターンの
現像像への混色もほとんどなく良好な現像像を得ること
ができる.
現像器8の現像スリーブ52に印加する交TE.TL界
は感光体ドラム1Fの画像部電{ケを大きく越えない程
度の電位で印加することが好ましい.この理由は、一度
感光体ドラムlに付着したトナーが現像スリーブ52に
戻ってくることによって生じる混色を極力減らすためで
ある.
現像スリーブ52上に形成された非磁性現像剤の層は、
感光体ドラム1に対して非接触状態を保ち、現像器6に
おいて感光体ドラム1上に形成した現像像を乱すことな
く、現像器8において重ねて現像することを可能にする
.なお、これは交互電界形成に強く依存している.
また、現像器6の構成として、前述のように、開口部近
傍でスリーブ32と現像剤案内面とで楔形状空間を形成
することはトナーへのトリポ付与を向上する上で重要で
ある.これによって,感光体ドラムl上に重ね現像する
際に混色防止のために必要な最初の現像像のトナーのト
リポ値の増大を容易にする.実験によれ1f、現像器8
で用いた現像剤を現像器6で用いたところ、現像器8で
用いた時のトナーのトリポ電荷量は−14pcou1/
gであったのに対して、現像器6では−27p− c
o u l / gの値が得られている.実際、混色防
止のためには、この程度のトリポ値を持つことが望まし
いのである,
また、現像器6,8において設定した磁性粒子の特性を
実際に使用する場合に採用し、また共通化することで,
感光体ドラム1を介して現像器6の磁性粒子33が現像
器8の磁性粒子37中へ混合しても、トナーへのトリボ
付与の特性に変化を与えないというメリットが得られる
.これによつて、長期に亘って安定した高品位画像が得
られることになる.
また、現像器6から感光体ドラム1に付着した磁性粒子
33は最終的には、現像器8において、感光体ドラム1
の表面からほぼ完全に除去でき、磁性粒子の付着しない
鮮明カラー画像が得られる.
なお、前述の実施例ではトナー粒子としては非磁性トナ
ー粒子を用いたが、磁性粒子33、57に比べ弱い磁性
であって、トリポ帯電が可能であれば,磁性トナー粒子
も用いることができる.また、上記実施例では現像剤容
器が現像容器と一体化された使いすてタイプの現像器を
例として,現脅剤の供給の仕方を述べたが、現像剤容器
とは別体であって、交換可能な補給用カートリッジを使
用する場合にも本発明を適用することができる.また、
現像剤容器内の非磁性トナー粒子と磁性粒子との混合比
を一定に維持する装置を別途に設けてもよい.
さらに,現像器8の現像方法としては、交Wバイアス電
界を利用した非接触現像法が好ましいが、現像器6の現
像部において感光体ドラムl上に形成された現像像を乱
さない限り、それ以外の現像方法を用いてもよい.また
、現像バイアスにおける波形を,現像器8に関しては交
尾電界としたが、直流電界に置き代えることも可能であ
る.
また、本実施例では、感光体ドラムlの1回転中に多色
重ね現像を行なうプロセスについて示したが、各色毎に
感光体ドラムlを回転させて、多色重ね現像を行う場合
のプロセスにも適用できる.
現像バイアスは周期的変位電界にかかわらず直流電界で
もよい.非磁性タt性ブレードは現像剤に対して所定の
帯電極性を与えるように現像剤と摩擦電列の離れた材質
を選択することが好ましい.また、非磁性弾性ブレード
の現像スリーブと対向する面を荒らして表面に凹凸を設
けることによってトナーへのトリポ付手を更に向上させ
てもよぃ.さらに、現像スリーブ52内に配置した磁石
51は、実施例に示した、4極配置には限定されない.
本発明に係る磁性粒子の回収に大きな影響を与えない範
囲で、2磁極だけで構成してもよい.さらに、弾性部材
にカーボンなどの導電粉を混入してスリーブと同電位に
保つようにしてもよい.
允』LD』L里
本発明は以上詳述したようになるので,簡単な構成にお
いて複数現像手段での混色がさけられ、鮮明な画像を形
成することができ,また、高速性を発揮することができ
る画像形成装置が提供できる.Note that each magnetic particle may be made of only a magnetic material, a combination of a magnetic material and a non-magnetic material, or a mixture of two or more types of magnetic particles. As described above, in the developing device 8, each part of the non-magnetic developer has a sufficient amount of charge on the developing sleeve 52, and a uniform thin layer can be formed stably over a long period of time.
Therefore, this thin developer layer makes it possible to develop the latent image on the Hs image bearing surface to one brightness and with good resolution. Furthermore, since non-magnetic developers can produce vivid colors, high-quality color copies (single color, multicolor, natural color) with excellent color reproducibility can be obtained. Next, the developing device 8 will be explained in more detail. As the developer sleeve 52, the surface of an aluminum sleeve with a diameter of 20 mm was subjected to amorphous sandblasting treatment with 7 random abrasive grains as in the case of the developer 6, and the magnet 5
It is magnetized with 4 poles, N pole and S pole, and the N3 pole is about 750
As shown in Figure 3, the sleeve was placed at a position where the angle α made with the vertical line m passing through the center O of the sleeve was 95°. Furthermore, when the above magnet was set to 1000 Gauss, the circulation in the h direction in Figure 1 was approximately doubled. In addition, as magnetic particles, 74 to 44 g m (
200 to 350 mesh), ferrite particles whose surface is coated with a mixed resin of acrylic and fluorine (I
emu/g) and styrene/g as a non-magnetic developer.
When using a blue toner in which 0.7% of colloidal silica was externally added to toner powder with an average particle size of 12 gm, consisting of 100 parts of butadiene copolymer resin and 5 parts of copper cap cyanine pigment, the developing sleeve Coating FJ is approximately 30 to 50 μm, and the tripo charge amount of one toner on the developing sleeve measured by the blow-off method is -14 pots.
/ g was obtained. As is already well known, the image forming process in the image forming apparatus described above is based on the disappearance of the surface potential on the photoreceptor drum 1 corresponding to an original image formed on the photoreceptor drum 1 by irradiation with laser light or the like. This is done using the so-called reversal development method, in which toner is applied to the area. In carrying out such a reversal development method, the photoreceptor drum 1-F is uniformly charged to about -600 V by the corona discharger 4, and the photoreceptor drum 1-F is uniformly charged to approximately -600V by the corona discharger 4, and the photoreceptor drum 1-F is uniformly charged to approximately -600V by the corona discharger 4. The potential of the first image pattern in the original image information formed by the laser beam 5 of 1 is set to -150V, and the outer surface of the photosensitive drum 1 and the outer surface of the developing sleeve 32 are opposed to each other. Set the gap to approximately 350 l. and,
Based on a drive command signal from a microcomputer (not shown) built in the control unit (not shown) mentioned above, the developing bias applied to the developing sleeve 32 from the developing bias power supply 44 is controlled at a frequency of 1.
.. 6KHZ. 71 The peak-to-peak value of the pressure waveform is 1.
When the voltage is 3KV and the center value is set to -450V, a good developed image without uneven development or fog can be obtained when the non-magnetic toner 28 charged with negative polarity is supplied from the developer 6. Then, the photoreceptor drum 1}.
The charging potential for uniformly charging is set to about -700V, and the potential of the second image pattern in the document image information is set to -250V by the second laser beam 7 emitted from the laser optical system 3. In addition, the facing gap between the outer circumferential surface of the photoreceptor drum l and the outer circumferential surface of the developing sleeve 52 is set to about 200 μL. Based on a drive command signal from a microcomputer (not shown) built in the control unit (not shown) described above, the developing bias power supply 56 applies a developing bias to the developing sleeve 52 at a frequency of 2. 0KHZ.
The peak-to-peak value of the voltage waveform is 1. When the voltage is OKV and the center value is set to -600V, when the non-magnetic toner 58 charged with negative polarity is supplied from the developer 8,
There is almost no color mixture in the developed image of the first image pattern developed by the developing device 6, and a good developed image can be obtained. The alternating current TE. applied to the developing sleeve 52 of the developing device 8. The TL field is preferably applied at a potential that does not significantly exceed the image area voltage of the photosensitive drum 1F. The reason for this is to minimize color mixing caused by toner once attached to the photosensitive drum l returning to the developing sleeve 52. The non-magnetic developer layer formed on the developing sleeve 52 is
To maintain a non-contact state with respect to the photosensitive drum 1 and to enable superimposed development in a developing device 8 without disturbing the developed image formed on the photosensitive drum 1 in the developing device 6. Note that this strongly depends on the alternating electric field formation. Further, in the structure of the developing device 6, as described above, it is important to form a wedge-shaped space between the sleeve 32 and the developer guiding surface near the opening in order to improve the tripod application to the toner. This makes it easier to increase the tripo value of the toner in the first developed image, which is necessary to prevent color mixing when overlapping development is performed on the photoreceptor drum l. According to the experiment, 1f, developer 8
When the developer used in the above was used in the developer 6, the tripo charge amount of the toner when used in the developer 8 was -14 pcou1/
g, while in developer 6 it was -27p-c
The value of o u l / g has been obtained. In fact, in order to prevent color mixing, it is desirable to have a tripo value of this level. Also, the characteristics of the magnetic particles set in the developing units 6 and 8 should be adopted and shared when actually used. By that,
Even if the magnetic particles 33 of the developing device 6 are mixed into the magnetic particles 37 of the developing device 8 via the photosensitive drum 1, there is an advantage that the characteristics of triboelectricity imparted to the toner are not changed. This allows stable, high-quality images to be obtained over a long period of time. Further, the magnetic particles 33 attached to the photoreceptor drum 1 from the developing device 6 are finally transferred to the photoreceptor drum 1 in the developing device 8.
It can be almost completely removed from the surface of the magnetic particles, and clear color images can be obtained without adhesion of magnetic particles. Although non-magnetic toner particles were used as the toner particles in the above embodiments, magnetic toner particles may also be used as long as they have weaker magnetism than the magnetic particles 33 and 57 and can be tripo-charged. In addition, in the above embodiment, the method of supplying the developer was described by taking as an example a disposable type developer in which the developer container is integrated with the developer container. The present invention can also be applied when using a replaceable replenishment cartridge. Also,
A separate device may be provided to maintain a constant mixing ratio of non-magnetic toner particles and magnetic particles in the developer container. Furthermore, as the developing method of the developing device 8, a non-contact developing method using an alternating W bias electric field is preferable, but as long as it does not disturb the developed image formed on the photoreceptor drum l in the developing section of the developing device 6. Other developing methods may also be used. Further, although the waveform of the developing bias is a mating electric field for the developing device 8, it is also possible to replace it with a DC electric field. Furthermore, in this embodiment, the process of performing multiple color overlapping development during one rotation of the photoreceptor drum 1 has been described, but the process in which multiple color overlapping development is performed by rotating the photoreceptor drum 1 for each color is also applicable. can also be applied. The developing bias may be a DC electric field regardless of the periodic displacement electric field. It is preferable that the non-magnetic blade be made of a material whose triboelectric series is distant from the developer so as to impart a predetermined charging polarity to the developer. Further, the surface of the non-magnetic elastic blade facing the developing sleeve may be roughened to provide unevenness on the surface to further improve the ability to attach the toner. Furthermore, the magnet 51 disposed within the developing sleeve 52 is not limited to the four-pole arrangement shown in the embodiment.
It may be configured with only two magnetic poles as long as it does not significantly affect the collection of magnetic particles according to the present invention. Furthermore, conductive powder such as carbon may be mixed into the elastic member to maintain it at the same potential as the sleeve. Since the present invention is as detailed above, it is possible to avoid color mixing in multiple developing means with a simple configuration, form a clear image, and exhibit high speed. We can provide an image forming device that can perform
第1図は本発明の一実施例を示す多色画像形成装置の要
部の断面図である.
第2図は同全体の概略構成図である.
第3図は他の実施態様を示す断面図である.l:感光体
ドラム(像担持体)
2・画像信号コントローラ
3:レーザ光学系
4:コロナ放電器
6:現像器(現像手段)
8・現像器(現像手没)
32. 52:現像スリーブ(現像剤担持体)54:磁
性粒子拘束部材
55:磁性粒子循環規制部材
第FIG. 1 is a sectional view of the main parts of a multicolor image forming apparatus showing an embodiment of the present invention. Figure 2 is a schematic diagram of the entire system. FIG. 3 is a sectional view showing another embodiment. l: Photosensitive drum (image carrier) 2. Image signal controller 3: Laser optical system 4: Corona discharger 6: Developing device (developing means) 8. Developing device (hand-held development) 32. 52: Developing sleeve (developer carrier) 54: Magnetic particle restraining member 55: Magnetic particle circulation regulating member No.
Claims (1)
像手段を並設し、該現像手段にそれぞれ異った色調の現
像剤を収容し、各現像手段によって該像担持体上の潜像
を顕像化するようにした画像形成装置において、前記像
担持体の移動方向最上流側に位置する上記現像手段では
収容した現像剤がトナー粒子と磁性粒子とを有する2成
分系現像剤であり、他の現像手段では収容した現像剤が
1成分系トナー粒子と磁性粒子とを有する2成分系現像
剤であり、各現像手段は、現像剤を担持、搬送し、前記
像担持体と対向した現像部にて該像担持体上の潜像を顕
像化する現像剤担持体を具備し、1成分系トナー粒子及
び磁性粒子を収容する前記現像手段では、現像剤中の磁
性粒子が現像部へと供給されるのを制限する磁性粒子拘
束部材を設け、現像部には1成分系トナー粒子を現像担
持体上に薄層塗布することによって供給することを特徴
とする画像形成装置。1) A plurality of developing means are located in the vicinity of the image carrier and arranged in parallel in the direction of movement thereof, each of the developing means contains a developer of a different tone, and each developing means is used to develop the image on the image carrier. In an image forming apparatus configured to visualize a latent image, the developing means located at the most upstream side in the moving direction of the image carrier contains a two-component developer containing toner particles and magnetic particles. In the other developing means, the stored developer is a two-component developer having one-component toner particles and magnetic particles, and each developing means supports and transports the developer, and is connected to the image carrier. In the developing means, which is equipped with a developer carrier that visualizes the latent image on the image carrier in opposing developing sections and accommodates one-component toner particles and magnetic particles, the magnetic particles in the developer are An image forming apparatus characterized in that a magnetic particle restraining member is provided to restrict supply of toner particles to a developing section, and one-component toner particles are supplied to the developing section by coating a thin layer on a developer carrier.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5990089A JPH02238471A (en) | 1989-03-13 | 1989-03-13 | Image forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP5990089A JPH02238471A (en) | 1989-03-13 | 1989-03-13 | Image forming device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02238471A true JPH02238471A (en) | 1990-09-20 |
Family
ID=13126458
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP5990089A Pending JPH02238471A (en) | 1989-03-13 | 1989-03-13 | Image forming device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02238471A (en) |
-
1989
- 1989-03-13 JP JP5990089A patent/JPH02238471A/en active Pending
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