JPH02250744A - Dust collector - Google Patents
Dust collectorInfo
- Publication number
- JPH02250744A JPH02250744A JP7261489A JP7261489A JPH02250744A JP H02250744 A JPH02250744 A JP H02250744A JP 7261489 A JP7261489 A JP 7261489A JP 7261489 A JP7261489 A JP 7261489A JP H02250744 A JPH02250744 A JP H02250744A
- Authority
- JP
- Japan
- Prior art keywords
- dust
- cutting
- dust collector
- fitted
- main body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Auxiliary Devices For Machine Tools (AREA)
Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
この発明は、木材及び樹脂材等の切削加工における切削
粉塵を切削しながら自動的に吸引集塵していく集塵装置
に関するものである。DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a dust collector that automatically sucks and collects cutting dust during cutting of wood, resin materials, etc. while cutting.
第4図〜第8図は従来装置を示すものであり、第4図は
切削機ヘッド部を示す正面図、第5図はその側面図で切
削方向を90°変更して横向きにした状態を示し、第6
図及び第7図、第8図は現状の切削時における集塵方法
を示す例である。Figures 4 to 8 show a conventional device, with Figure 4 being a front view of the cutting machine head, and Figure 5 being a side view showing the state in which the cutting direction has been changed by 90 degrees and it is turned sideways. Show, 6th
The figure, FIGS. 7 and 8 are examples showing the current dust collection method during cutting.
図において、1はスピンドルユニット、5はこのスピン
ドルユニット1を保持するハウジングで、切削角度を選
択できる自由度を有している。8は切削カッタ、9はこ
の切削カッタ8をスピンドルユニット1に装着する為の
チャック、lOは機械装置本体、11は集塵機、12は
吸引装置及びホース、13は集塵フードを有する吸引装
置、14は切削対象物、15は切削粉塵である。In the figure, 1 is a spindle unit, and 5 is a housing that holds this spindle unit 1, and has a degree of freedom in selecting the cutting angle. 8 is a cutting cutter, 9 is a chuck for attaching this cutting cutter 8 to the spindle unit 1, IO is a mechanical device main body, 11 is a dust collector, 12 is a suction device and a hose, 13 is a suction device having a dust collection hood, 14 15 is the object to be cut, and 15 is the cutting dust.
次に動作について説明する。切削カッタ8はチャック9
を介してスピンドルユニット1に装着されており、この
スピンドルヘッド1の回転力により切削力を与えられ、
切削対象物14に対し、指示された手順にもとづいて切
削加工を実施する。Next, the operation will be explained. Cutting cutter 8 is chuck 9
The cutting force is applied to the spindle unit 1 via the rotational force of the spindle head 1.
Cutting is performed on the object to be cut 14 based on the instructed procedure.
ところで切削条件の差異により、粗い切粉又は微粉塵と
いった切削粉塵15が発生する。この切削粉11115
の処理については、切削加工完了後、作業者による手作
業清掃の対応が一般的であるが、特に微粉塵においては
浮遊粉塵化して機械設置室の環境が著しく損なわれる為
、第6図示の如く、人手によるところの、集塵機11と
吸引装置及びホース12を用いての集塵方式、又は第7
図、第8図示の如く、スピンドルユニット1及び切削カ
ッタ8で構成される切削機ヘッド部の動作領域に邪魔に
ならないよう設けられた集塵フード13による集塵方式
が用いられている。なお第8図中の14は吸引取出口、
15は集塵機に接続される吸引ホースである。However, due to differences in cutting conditions, cutting dust 15 such as coarse chips or fine dust is generated. This cutting powder 11115
Regarding processing, it is common practice for workers to manually clean after the cutting process is completed, but especially fine dust becomes floating dust and seriously impairs the environment of the machine installation room, so , a manual dust collection method using a dust collector 11, a suction device and a hose 12, or a seventh method.
As shown in FIGS. 8 and 8, a dust collection system is used in which a dust collection hood 13 is provided so as not to interfere with the operating area of a cutting machine head comprising a spindle unit 1 and a cutting cutter 8. In addition, 14 in Fig. 8 is a suction outlet,
15 is a suction hose connected to the dust collector.
従来の集塵装置は以上のように構成されている為、人手
により吸引装置及びホース12を切削カッタ8の軌跡に
追従させる必要があり、切削作業プログラムを熟知して
おかないと、吸引装置及びホース12はもちろん、自分
自身と機械との干渉を常に注意しておかなければならな
いといった安全上の不具合があった。Since the conventional dust collector is configured as described above, it is necessary to manually make the suction device and the hose 12 follow the trajectory of the cutting cutter 8, and unless you are familiar with the cutting work program, the suction device and There was a safety problem in that the operator had to be careful not only about the hose 12 but also about interference between himself and the machine.
又集塵フード13を設ける方式は、自動運転とすること
ができるけれども、切削ヘッド姿勢の選択による動作角
度と干渉しない構造でなくてはならず、切削カッタ8先
端つまり切削粉塵15の発生源までの距離が遠く、大き
な処理風量をもった集塵機1!が必要となると同時に、
構造上切削対象物14と、特に側面部切削加工時に干渉
の危険性が大きく、より危険性を除こうとすると、集塵
効率が著しく低下し、初期の目的を達成できないなどの
課題があった。Although the dust collection hood 13 can be installed automatically, it must have a structure that does not interfere with the operating angle determined by the selection of the cutting head posture, and must be designed so that it does not interfere with the operating angle determined by the selection of the cutting head posture. Dust collector 1 with a long distance and a large processing air volume! At the same time as it becomes necessary,
Due to its structure, there is a high risk of interference with the object to be cut 14, especially during cutting of the side surface, and if we try to remove the risk further, the dust collection efficiency will drop significantly, causing problems such as not being able to achieve the initial purpose. .
この発明は上記のような課題を解消するためになされた
もので、自動運転ができるとともに、切削対象物との干
渉が少なく、効果的な集塵ができる切削機ヘッド部にお
ける集塵装置を得ることを目的とする。This invention was made to solve the above-mentioned problems, and provides a dust collector in a cutting machine head that can operate automatically, has little interference with the object to be cut, and can collect dust effectively. The purpose is to
この発明に係る集塵装置は切削ヘッド部に、粉塵の吸引
取出口を有する集塵装置本体と、この本体に接続され、
切削カッタの周りに粉塵を封じ込める如く配置された、
柔軟材による集塵フードを装着したものである。The dust collector according to the present invention includes a dust collector main body having a dust suction outlet in a cutting head portion, and a dust collector body connected to the main body,
Arranged to contain dust around the cutting cutter,
It is equipped with a dust collection hood made of flexible material.
この発明においては、集塵装置を切削カッタ部すなわち
切削粉塵の発生源近傍に装着させることにより、自動運
転ができるとともにコンパクトで最少限の集塵機容量で
最大の集塵効果を上げることができる。また集塵装置本
体に接続された被切削物より柔かいナイロンブラシ等の
集塵フードにより、被切削物との干渉をおさえながら、
シール性を確保させることにより集塵効率の向上を図っ
ている。In this invention, by installing the dust collector near the cutting cutter section, that is, the source of cutting dust, automatic operation is possible, and the maximum dust collection effect can be achieved with a compact and minimum dust collector capacity. In addition, the dust collection hood, which is made of nylon brushes that are softer than the object to be cut, is connected to the main body of the dust collector to prevent interference with the object to be cut.
By ensuring sealing performance, dust collection efficiency is improved.
以下、この発明の一実施例を図について説明する。第1
図はこの発明の一実施例による切削機ヘッド部の構成図
、第2図は同要部の拡大断面図、第3図は同概略機械全
体図である。なお上記第4図〜第8図との同一または相
当部分には同一符号を付す。An embodiment of the present invention will be described below with reference to the drawings. 1st
The figure is a block diagram of a cutting machine head according to an embodiment of the present invention, FIG. 2 is an enlarged sectional view of the main parts, and FIG. 3 is a schematic diagram of the entire machine. Note that the same or equivalent parts as in FIGS. 4 to 8 above are given the same reference numerals.
図において、2はスピンドルユニット1の先端に装着さ
れた集塵装置本体であり、3はその一部に設けられた吸
引取出口、4は吸引ホース、6は集塵装置本体2の先端
にボルト7により接続され、切削カッタ8の周りに、被
切削物との干渉を考慮して取付けられたナイロンブラシ
等による集塵フードである。In the figure, 2 is the dust collector body attached to the tip of the spindle unit 1, 3 is the suction outlet provided in a part of it, 4 is the suction hose, and 6 is the bolt attached to the tip of the dust collector body 2. 7, and is a dust collection hood made of nylon brushes or the like attached around the cutting cutter 8 in consideration of interference with the object to be cut.
次に作用について説明する。切削カッタ8により切削対
象物14を切削するが、この時発生する切削粉塵15は
集塵フード6によりその中に封じ込まれて外部への飛散
が防止されるとともに、集塵機11の運転に伴い吸引取
出口3より吸込まれ、吸引ホース4を通って集塵機11
に排出される。Next, the effect will be explained. The object to be cut 14 is cut by the cutting cutter 8, and the cutting dust 15 generated at this time is contained in the dust collection hood 6 to prevent it from scattering to the outside, and is also sucked as the dust collector 11 operates. The dust is sucked in from the outlet 3 and passes through the suction hose 4 to the dust collector 11.
is discharged.
又切削対象物14の側面を切削する場合についても、集
塵機本体2、集塵フード6はスピンドルユニット1及び
切削カッタ8と一体で動作する為、S塵要領は上記と同
様である。Also, when cutting the side surface of the object to be cut 14, the dust collector main body 2 and the dust collecting hood 6 operate together with the spindle unit 1 and the cutting cutter 8, so the S dust procedure is the same as described above.
さらに切削対象物14の切削表面が曲面形状を有してい
ても、集塵フード6の材質を被切削物より柔かいナイロ
ンブラシ等を用いることにより、被切削物との干渉をお
さえ、かつ曲面形状にそったブラシの変形により、シー
ル効果を確保しつつ環境条件を著しく損なう浮遊粉塵に
対して高い集塵効果を発揮する。Furthermore, even if the cutting surface of the cutting object 14 has a curved surface shape, by using a material such as a nylon brush for the material of the dust collecting hood 6 that is softer than the cutting object, interference with the cutting object can be suppressed and the curved surface shape can be suppressed. By deforming the brush along the curve, it achieves a high dust collection effect on floating dust that can significantly impair environmental conditions while ensuring a sealing effect.
以上のようにこの発明によれば、集塵装置を切削カッタ
部、すなわち切削粉塵発生源近傍に装着し、集塵フード
にナイロンブラシ等の柔軟材を用いるよう構成したので
、集塵機を含めシステム自体がコンパクトで安価にでき
、集塵効率の高い装置とすることができる。また、自動
運転が可能である為、特に粉塵爆発の危険性をもつ樹脂
材の加工において省人化が図れる効果がある。As described above, according to the present invention, the dust collector is attached to the cutting cutter, that is, near the source of cutting dust, and the dust collection hood is made of a flexible material such as a nylon brush. The device can be made compact and inexpensive, and has high dust collection efficiency. Furthermore, since automatic operation is possible, it has the effect of saving labor, especially in the processing of resin materials that are at risk of dust explosions.
第1図〜第3図はこの発明の一実施例を示すもので、第
1図は切削機ヘッド部の構成図、第2図はその要部の拡
大断面図、第3図は概略機械全体図、第4図は従来の切
削機ヘッド部の構成図、第5図は第4図のものを90°
変更横向きにした側面図、第6図は従来の集塵方法を示
す概念図、第7図、第8図は従来の集塵フードによる集
塵方式を示すヘッド部の正面図と側面図である。
図中、1はスピンドルヘッド、2は集塵装置本体、3は
吸引取出口、6は集塵フード、8は切削カッタである。
なお、図中同一符号は同−又は相当部分を示す。Figures 1 to 3 show one embodiment of the present invention. Figure 1 is a block diagram of the cutting machine head, Figure 2 is an enlarged cross-sectional view of its main parts, and Figure 3 is a schematic diagram of the entire machine. Figure 4 shows the configuration of a conventional cutting machine head, and Figure 5 shows the configuration of the head of a conventional cutting machine at 90°.
Figure 6 is a conceptual diagram showing a conventional dust collection method, and Figures 7 and 8 are a front view and a side view of the head section showing a dust collection method using a conventional dust collection hood. . In the figure, 1 is a spindle head, 2 is a dust collector main body, 3 is a suction outlet, 6 is a dust collection hood, and 8 is a cutting cutter. Note that the same reference numerals in the figures indicate the same or equivalent parts.
Claims (1)
脂材等の切削加工を行い、その切削過程で発生する切削
粉塵を切削加工を継続しながら自動的に吸引集塵するた
めの集塵装置において、上記切削ヘッド部に、粉塵の吸
引取出口を有する集塵装置本体と、この本体に接続され
、上記切削カッタの周りに粉塵を封じ込める如く配置さ
れた、柔軟材による集塵フードを装着したことを特徴と
する集塵装置。A dust collector for cutting wood, resin materials, etc. using a cutting cutter attached to the cutting head, and automatically suctioning and collecting the cutting dust generated during the cutting process while continuing the cutting process. , the cutting head is equipped with a dust collector main body having a dust suction/extraction port, and a dust collecting hood made of a flexible material connected to the main body and arranged around the cutting cutter so as to contain dust. A dust collector featuring:
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7261489A JPH02250744A (en) | 1989-03-24 | 1989-03-24 | Dust collector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP7261489A JPH02250744A (en) | 1989-03-24 | 1989-03-24 | Dust collector |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH02250744A true JPH02250744A (en) | 1990-10-08 |
Family
ID=13494444
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP7261489A Pending JPH02250744A (en) | 1989-03-24 | 1989-03-24 | Dust collector |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH02250744A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259931A (en) * | 2014-10-16 | 2015-01-07 | 清华大学 | Chip removal system of five-axis perforating machine |
| CN111347149A (en) * | 2018-12-21 | 2020-06-30 | 依赛彼公司 | Friction stir welding burr removing member |
| JP2022149460A (en) * | 2021-03-25 | 2022-10-07 | 株式会社北川鉄工所 | Workpiece processing device, workpiece processing system and workpiece processing method |
| CN117415361A (en) * | 2023-12-19 | 2024-01-19 | 江苏恒义工业技术有限公司 | Automatic deburring stirring head structure for stirring welding of battery tray |
-
1989
- 1989-03-24 JP JP7261489A patent/JPH02250744A/en active Pending
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104259931A (en) * | 2014-10-16 | 2015-01-07 | 清华大学 | Chip removal system of five-axis perforating machine |
| CN104259931B (en) * | 2014-10-16 | 2016-06-01 | 成都飞机工业(集团)有限责任公司 | The chip removal system of five axle drilling lathes |
| CN111347149A (en) * | 2018-12-21 | 2020-06-30 | 依赛彼公司 | Friction stir welding burr removing member |
| JP2020099948A (en) * | 2018-12-21 | 2020-07-02 | エサブ・アーベー | Friction stir welding flash removal parts |
| JP2022149460A (en) * | 2021-03-25 | 2022-10-07 | 株式会社北川鉄工所 | Workpiece processing device, workpiece processing system and workpiece processing method |
| CN117415361A (en) * | 2023-12-19 | 2024-01-19 | 江苏恒义工业技术有限公司 | Automatic deburring stirring head structure for stirring welding of battery tray |
| CN117415361B (en) * | 2023-12-19 | 2024-03-01 | 江苏恒义工业技术有限公司 | Automatic deburring stirring head structure for stirring welding of battery tray |
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