JPH0225598Y2 - - Google Patents
Info
- Publication number
- JPH0225598Y2 JPH0225598Y2 JP1984062804U JP6280484U JPH0225598Y2 JP H0225598 Y2 JPH0225598 Y2 JP H0225598Y2 JP 1984062804 U JP1984062804 U JP 1984062804U JP 6280484 U JP6280484 U JP 6280484U JP H0225598 Y2 JPH0225598 Y2 JP H0225598Y2
- Authority
- JP
- Japan
- Prior art keywords
- welding
- back bar
- laser beam
- laser
- line
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Description
【考案の詳細な説明】
〈考案の目的〉
本考案はレーザ溶接用バツクバーに関し、詳し
くは、レーザ溶接時において、溶接線以外に対応
するところでのレーザビームの反射散乱が防止で
きるほか、この反射散乱防止用の拡大スリツトを
設けるのにも拘らず、十分な強度剛性を持つレー
ザ溶接用バツクバーに関する。[Detailed Description of the Invention] <Purpose of the Invention> The present invention relates to a back bar for laser welding. Specifically, during laser welding, it is possible to prevent reflection and scattering of the laser beam at areas other than the welding line, and to prevent this reflection and scattering. This invention relates to a back bar for laser welding that has sufficient strength and rigidity despite the provision of an enlarged slit for prevention.
最近、製鉄所の酸洗ライン等において、鋼板の
突合わせ溶接に高エネルギー密度のレーザビーム
を熱源とした高速溶接機の実用化が急速に進めら
れ、その実、酸洗ラインの一部においてすでに実
用に供されるようになつてきた。 Recently, high-speed welding machines that use a high-energy-density laser beam as a heat source for butt welding steel plates have been rapidly put into practical use in pickling lines of steel plants, and in fact, they are already in use in some pickling lines. It has come to be served to
レーザ溶接は高エネルギー密度のレーザビーム
を集光レンズによつて細く絞つてその焦点を正確
に溶接線に合致させて接合するもので、一般に突
合わせ部の溶接線精度を充分に確保する目的で、
突合わせ部の裏面を押当てるための俗に“裏当
金”と称せられるバツクバーが使用されている。 Laser welding involves focusing a high-energy-density laser beam into a thin beam using a condensing lens to precisely match the welding line to join the joints.Generally, the purpose is to ensure sufficient welding line accuracy at the butt joint. ,
A backing bar commonly referred to as a "backing metal" is used to press the back side of the butt part.
レーザ溶接により鋼板等の突合わせ部を溶接す
る場合、突合わせ部の両端部分が確実に溶接され
ていないと、ライン途中において溶接部より破断
するため、突合わせ部の手前よりレーザビームを
照射しながら、溶接トーチを鋼板等の板巾方向に
移動させて溶接を行ない、溶接終了位置において
も突合わせ部を過ぎるまでレーザビームを照射す
る必要がある。 When welding butt parts of steel plates, etc. using laser welding, if both ends of the butt part are not securely welded, the weld will break midway through the line, so irradiate the laser beam from before the butt part. However, it is necessary to perform welding by moving the welding torch in the width direction of the steel plate, etc., and to irradiate the laser beam until it passes the butt part even at the welding end position.
しかしながら、このような場合、レーザビーム
を実質的には溶接線よりも長い距離にわたつて照
射するため、溶接線以外のところ、すなわち、溶
接線の両側ではレーザビームが直接バツクバーに
照射され、その結果、レーザビームが反射散乱し
て様々の非常事態を招き、単なるブロツク状のバ
ツクバーでは到底これらの問題を防ぐことはでき
なかつた。 However, in such cases, the laser beam is irradiated over a substantially longer distance than the welding line, so the laser beam is irradiated directly onto the back bar at areas other than the welding line, that is, on both sides of the welding line, causing damage to the back bar. As a result, the laser beam is reflected and scattered, leading to various emergencies, and a simple block-shaped back bar cannot prevent these problems at all.
そこで、本考案者等はこれらの問題を解決する
ため、先に、実願昭57−40673号として新たな
「レーザ溶接用バツクバー」を提案した。このバ
ツクバーは、互いに溶接すべき一対の被溶接材の
裏面に当接するバツクバーを支持架台上に装着
し、このバツクバーには全長にわたつてスリツト
開口ならびにこのスリツト開口に連通する袋状溝
を形成し、なかでも、この袋状溝の断面を三角形
状に形成し、支持架台上で袋状溝の対応部分にレ
ーザビームを吸収するために光吸収材を設けたも
のである。従つて、溶接開始前や後の照射時に、
レーザビームの反射散乱が起つても、それを効果
的に防止できるという点で優れているものであ
る。しかし、このバツクバーにつき、その弱点を
挙げるならば、板巾の広い鋼板を溶接する場合に
バツクバーを長くすると、全長にわたつてスリツ
トならびに袋状溝の形成によつてバツクバーが2
分割されているために、機械的強さが劣り、この
強度不足のために、溶接時の熱をうけてバツクバ
ーがたわみ、更に、突合わせ部への押付力によつ
て曲りが生じ、高精度の突合わせが確保できず、
頻繁にバツクバーを取替える必要が生じるという
問題がある。 Therefore, in order to solve these problems, the present inventors first proposed a new "back bar for laser welding" in Utility Application No. 57-40673. In this back bar, a back bar that comes into contact with the back surfaces of a pair of workpieces to be welded together is mounted on a support frame, and this back bar has a slit opening and a bag-shaped groove that communicates with the slit opening over the entire length. In particular, the bag-shaped groove has a triangular cross section, and a light absorbing material is provided on the supporting frame in a corresponding portion of the bag-shaped groove to absorb the laser beam. Therefore, when irradiating before or after welding,
It is excellent in that even if the laser beam is reflected and scattered, it can be effectively prevented. However, the weak point of this back bar is that when the back bar is lengthened when welding a wide steel plate, the back bar becomes double due to the formation of slits and bag-like grooves over the entire length.
Since the back bar is divided, its mechanical strength is poor, and due to this lack of strength, the back bar bends due to the heat generated during welding, and is also bent due to the pressing force on the butt part, making it difficult to achieve high precision. It is not possible to ensure the matching of
There is a problem in that the back bar needs to be replaced frequently.
本考案は上記欠点の解決を目的とし、具体的に
は、溶接線以外のところ、つまり、溶接前後にお
ける溶接でも、乱反射などが起こらず、その上充
分な強度を持つて剛性に富むレーザ溶接用バツク
バーを提供することを目的とする。 The purpose of this invention is to solve the above-mentioned drawbacks, and specifically, it is a laser welding device that does not cause diffuse reflections even when welding other than the welding line, that is, before and after welding, and has sufficient strength and rigidity. The purpose is to provide a backup bar.
〈考案の構成〉
そこで、図面によつてこの構成ならびにその作
用を更に詳しく説明する。<Structure of the invention> This structure and its operation will be explained in more detail with reference to the drawings.
なお、第1図は本考案の一つの実施例に係るバ
ツクバーの横断面図であり、第1図aは第1図に
示すバツクバーを分解して示す斜視図であり、第
2図は第1図のA−A線上の縦断面図であり、第
3図は第1図のB−B線上の縦断面図であつて、
しかも、第3図は係るバツクバーを備えたレーザ
溶接機とともに示している。 Note that FIG. 1 is a cross-sectional view of a back bar according to one embodiment of the present invention, FIG. 1 a is an exploded perspective view of the back bar shown in FIG. FIG. 3 is a vertical cross-sectional view taken along line A-A in FIG. 1, and FIG. 3 is a vertical cross-sectional view taken along line B-B in FIG.
Moreover, FIG. 3 shows a laser welding machine equipped with such a back bar.
まず、第3図に示す如く、被溶接部材に相当す
る鋼板1ならびに2はライン上を送給され、所定
位置にてそれぞれクランプ装着6ならびに7によ
りクランプ保持し、先行鋼板1の後端面に後行鋼
板2の先端面を突合わせ、この突合わせ部の溶接
線に沿つてレーザトーチを走行させてレーザ溶接
する。なお、この突合わせ部の精度を向上させる
ために、鋼板1,2をシヤー装置(図示せず)に
よつて相対する端部を切断し、その切断面を互い
に突合わせることができる。 First, as shown in FIG. 3, steel plates 1 and 2, which correspond to the members to be welded, are fed along a line and held at predetermined positions by clamp fittings 6 and 7, respectively. The front end surfaces of the row steel plates 2 are abutted against each other, and a laser torch is run along the welding line of this abutted portion to perform laser welding. In order to improve the accuracy of this abutting portion, opposing ends of the steel plates 1 and 2 may be cut using a shear device (not shown), and the cut surfaces may be abutted against each other.
また、溶接時には、溶接線の下側からバツクバ
ー3を当てて、突合わせ部の下面を平坦に支持す
る。 Further, during welding, the back bar 3 is applied from below the weld line to flatten and support the lower surface of the butt portion.
また、レーザビーム8は途中の集光レンズ9に
より細く絞られ、その焦点が鋼板1、2の溶接線
に当てられ、高エネルギー密度のレーザ熱源によ
り溶接軌跡を高速に接合しながら、レーザ溶接が
進行する。 In addition, the laser beam 8 is narrowed down by a condensing lens 9 in the middle, and its focus is placed on the welding line of the steel plates 1 and 2, and the laser welding is performed while joining the welding trajectories at high speed with a high energy density laser heat source. proceed.
次に、このように突合わせ部の下面を平坦に支
持するバツクバー3は、鋼板1,2の板巾寸法よ
り長く構成し、鋼板1,2の突合わせ部の裏面に
対応して適当な押付けによつて接触し、ホルダー
4の上に定着されている。このバツクバー3の表
面において、鋼板1、2の突合わせ部、つまり、
溶接線に相当するところには、溶接線に沿つて、
第2図に示す如く、断面が凹型の溝3aを形成す
る。この溝3aは第1図に示す如くバツクバー3
の中央部、すなわち、最小板巾の鋼板よりせまい
範囲に構成し、溝3aの両側に、第1図ならびに
第1図aに示す如く、溝3aの断面形状と異なつ
て、断面が底部に向つて次第に拡大する拡大スリ
ツト3bを形成する。これら両端の拡大スリツト
3bは第1図aや第3図に示す如く、その断面が
底部に向かつて順次拡開されるようにし、各拡大
スリツト3bが溝3aの両側からそれぞれ溶接線
方向に連続的に延長して形成する。この拡大スリ
ツト3bの長さは、最大板巾の鋼板の突合わせ部
により、十分長くなるように形成する。 Next, the back bar 3 that flatly supports the lower surface of the butt portion in this way is configured to be longer than the width dimension of the steel plates 1 and 2, and is pressed appropriately in accordance with the back surface of the butt portion of the steel plates 1 and 2. and is fixed on the holder 4. On the surface of this back bar 3, the butt portion of the steel plates 1 and 2, that is,
In areas corresponding to the weld line, along the weld line,
As shown in FIG. 2, a groove 3a having a concave cross section is formed. This groove 3a is connected to the back bar 3 as shown in FIG.
The central part of the groove 3a is narrower than the minimum width of the steel plate, and on both sides of the groove 3a, as shown in FIG. 1 and FIG. An enlarged slit 3b is formed which gradually enlarges. As shown in FIG. 1a and FIG. 3, the enlarged slits 3b at both ends are made so that their cross sections are gradually enlarged toward the bottom, and each enlarged slit 3b is continuous from both sides of the groove 3a in the direction of the welding line. form by extending it. The length of the enlarged slit 3b is formed to be sufficiently long by the abutting portion of the steel plates having the maximum width.
なお、このように幅広鋼板と幅狭鋼板とを突合
わせ溶接する場合を対象としなくとも、幅広鋼板
同志の溶接もできる。 Note that the present invention does not have to be used to butt weld a wide steel plate and a narrow steel plate as described above, but it is also possible to weld wide steel plates together.
従つて、上記構成のバツクバー3であると、溶
接線以外のところ、つまり、溶接開始点から溶接
線まで、溶接線の終点から溶接の終了するところ
に至るまでは、レーザビームは拡大スリツト3b
を通り、これら拡大スリツト3bの直下には対応
させて、ホルダー4に凹部5を設け、この凹部5
の底部に光吸収剤10を設け、これによつてレー
ザビームを吸収する。 Therefore, with the back bar 3 having the above configuration, the laser beam is transmitted through the enlarged slit 3b from the welding start point to the welding line and from the welding line end point to the welding end point other than the welding line.
A recess 5 is provided in the holder 4 directly below these enlarged slits 3b, and this recess 5
A light absorber 10 is provided at the bottom of the laser beam, thereby absorbing the laser beam.
また、上記構成のバツクバーは、第1図aに示
す如く、左右対称に分割されたものとして構成
し、これらは例えば7本のボルト11によつて一
体的に組付けられるよう、構成できる。 Further, the back bar having the above structure can be configured to be divided into left-right symmetrical parts, as shown in FIG.
そこで、以上の構成によるレーザ溶接用バツク
バーをレーザ溶接機に装備し、そのレーザ溶接機
の作用動作を説明すると、次の通りである。 Therefore, the operation of the laser welding machine equipped with the laser welding back bar having the above structure will be explained as follows.
溶接に先立つて、上記の如く、先行する鋼板1
とこれに続く次の鋼板2をクランプ装着6,7に
よりそれぞれクランプし、相対向する突合わせ端
部を切断した後、両鋼板の切断端面を正確に突合
わせる。そして、バツクバー3により突合わせ部
はクランプ保持し、溶接準備が完了する。 Prior to welding, as described above, the preceding steel plate 1
The subsequent steel plates 2 are each clamped by clamp fittings 6 and 7, and after cutting the opposing butt ends, the cut end surfaces of both steel plates are accurately butted. Then, the butt portion is clamped and held by the back bar 3, and preparation for welding is completed.
溶接時、溶接スタート時点に待機している溶接
トーチから突合わせ部の溶接開始点手前より照射
されるレーザビームは、溶接線に沿つて正しく操
作されて走行し、溶接線の終点を経て溶接終了点
に達したときに終了する。 During welding, the welding torch that is waiting at the start of welding emits a laser beam from just before the welding start point of the butt joint, and the laser beam is correctly operated and travels along the welding line, and welding ends after passing through the end point of the welding line. Quit when the point is reached.
この一連の溶接過程において、レーザビーム8
の照射開始時期と遮断時期とは突合わせ部の両側
耳部分の溶接を完全に行なうため、ある程度余裕
をもたせることになり、溶接線以外の位置でレー
ザビームが照射される間はバツクバー3の拡大ス
リツト3bをレーザビームが通過し、光吸収材1
0に照射されて吸収される。一方、レーザビーム
が実質的に溶接線にふれている期間は鋼板による
影響を受けるため、第2図に示すような溝3aで
充分である。 In this series of welding processes, the laser beam 8
The irradiation start time and cut-off time have a certain amount of leeway in order to completely weld both sides of the butt part, and while the laser beam is irradiated at a position other than the weld line, the back bar 3 will not expand. The laser beam passes through the slit 3b, and the light absorbing material 1
0 is irradiated and absorbed. On the other hand, since the period when the laser beam substantially touches the welding line is affected by the steel plate, a groove 3a as shown in FIG. 2 is sufficient.
〈考案の効果〉
以上要するに、本考案に係るレーザ溶接用バツ
クバーでは、レーザビームが直接バツクバーに照
射される溶接線以外のところには底部に向かつて
広がる拡大スリツトが形成され、被溶接材の下面
に当接する部分においては単なる溝が形成されて
いる。このため、板巾の広い鋼板の如き被溶接材
を溶接する際にも強度上の問題が解決され、しか
も、レーザ溶接の安全性及び突合わせ精度を著し
く高めることができる。<Effects of the invention> In summary, in the back bar for laser welding according to the present invention, expanding slits that widen toward the bottom are formed in areas other than the weld line where the back bar is directly irradiated with the laser beam, and the lower surface of the material to be welded is A simple groove is formed in the portion that comes into contact with. Therefore, strength problems can be solved even when welding materials to be welded such as wide steel plates, and the safety and butt accuracy of laser welding can be significantly improved.
第1図は本考案の一つの実施例に係るバツクバ
ーの横断面図、第1図aは第1図に示すバツクバ
ーを分解して示す斜視図、第2図は第1図のA−
A線上の縦断面図、第3図は第1図のB−B線上
の縦断面図である。
符号、1,2……被溶接材(鋼板)、3……バ
ツクバー、3a……溝、3b……拡大スリツト、
4……ホルダー、6,7……クランプ装置、8…
…レーザビーム、9……集光レンズ、10……光
吸収材。
FIG. 1 is a cross-sectional view of a back bar according to one embodiment of the present invention, FIG. 1 a is an exploded perspective view of the back bar shown in FIG. 1, and FIG.
FIG. 3 is a vertical cross-sectional view taken along line A and FIG. 3 is a vertical cross-sectional view taken along line B--B in FIG. Code, 1, 2...material to be welded (steel plate), 3...back bar, 3a...groove, 3b...enlarged slit,
4... Holder, 6, 7... Clamp device, 8...
...Laser beam, 9...Condensing lens, 10...Light absorbing material.
Claims (1)
れるレーザ溶接用バツクバーにおいて、この長さ
方向に沿つてその中央に前記突合わせ部の溶接線
に対応するところに形成された溝を設けると共
に、この溝の両側に形成されて断面が底部に向か
つて次第に拡大する拡大スリツトを設け、この拡
大スリツトの直下に相当するところにはレーザ・
ビームを吸収する光吸収材を設けて成ることを特
徴とするレーザ溶接用バツクバー。 In a back bar for laser welding used as a backing metal for the butt part of materials to be welded, a groove is provided in the center along the length direction at a position corresponding to the weld line of the butt part. , an enlarged slit is formed on both sides of this groove and the cross section gradually enlarges toward the bottom, and a laser beam is placed directly below this enlarged slit.
A back bar for laser welding characterized by being provided with a light absorbing material that absorbs the beam.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6280484U JPS60176890U (en) | 1984-04-26 | 1984-04-26 | Back bar for laser welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP6280484U JPS60176890U (en) | 1984-04-26 | 1984-04-26 | Back bar for laser welding |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS60176890U JPS60176890U (en) | 1985-11-22 |
| JPH0225598Y2 true JPH0225598Y2 (en) | 1990-07-13 |
Family
ID=30592358
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP6280484U Granted JPS60176890U (en) | 1984-04-26 | 1984-04-26 | Back bar for laser welding |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS60176890U (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS544257A (en) * | 1977-06-11 | 1979-01-12 | Toshiba Corp | Welder |
| JPS6037187Y2 (en) * | 1982-03-23 | 1985-11-05 | 川崎製鉄株式会社 | Back bar for laser welding |
-
1984
- 1984-04-26 JP JP6280484U patent/JPS60176890U/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS60176890U (en) | 1985-11-22 |
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