JPH02267277A - Method for chromating zinc or zinc alloy plated steel sheet - Google Patents

Method for chromating zinc or zinc alloy plated steel sheet

Info

Publication number
JPH02267277A
JPH02267277A JP1089415A JP8941589A JPH02267277A JP H02267277 A JPH02267277 A JP H02267277A JP 1089415 A JP1089415 A JP 1089415A JP 8941589 A JP8941589 A JP 8941589A JP H02267277 A JPH02267277 A JP H02267277A
Authority
JP
Japan
Prior art keywords
zinc
chromate
plated steel
steel sheet
solution
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP1089415A
Other languages
Japanese (ja)
Other versions
JPH0753911B2 (en
Inventor
Noriaki Yoshitake
吉武 教晃
Norifumi Saeki
佐伯 憲史
Rikuo Ogino
荻野 陸雄
本田 匠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nihon Parkerizing Co Ltd
Original Assignee
Nihon Parkerizing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nihon Parkerizing Co Ltd filed Critical Nihon Parkerizing Co Ltd
Priority to JP1089415A priority Critical patent/JPH0753911B2/en
Priority to ZA902660A priority patent/ZA902660B/en
Priority to DK90106675.3T priority patent/DK0391442T3/en
Priority to NZ233236A priority patent/NZ233236A/en
Priority to EP90106675A priority patent/EP0391442B1/en
Priority to AT90106675T priority patent/ATE95575T1/en
Priority to ES90106675T priority patent/ES2045616T3/en
Priority to DE90106675T priority patent/DE69003716T2/en
Priority to KR1019900004800A priority patent/KR930007389B1/en
Publication of JPH02267277A publication Critical patent/JPH02267277A/en
Publication of JPH0753911B2 publication Critical patent/JPH0753911B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/34Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides
    • C23C22/37Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also hexavalent chromium compounds
    • C23C22/38Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing fluorides or complex fluorides containing also hexavalent chromium compounds containing also phosphates
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C22/00Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C22/05Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions
    • C23C22/06Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6
    • C23C22/24Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing hexavalent chromium compounds
    • C23C22/30Chemical surface treatment of metallic material by reaction of the surface with a reactive liquid, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using aqueous solutions using aqueous acidic solutions with pH less than 6 containing hexavalent chromium compounds containing also trivalent chromium
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C2222/00Aspects relating to chemical surface treatment of metallic material by reaction of the surface with a reactive medium
    • C23C2222/20Use of solutions containing silanes

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  • Chemical & Material Sciences (AREA)
  • General Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Chemical Treatment Of Metals (AREA)
  • Manufacture And Refinement Of Metals (AREA)
  • Chemically Coating (AREA)
  • Electroplating Methods And Accessories (AREA)
  • Laminated Bodies (AREA)
  • Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)
  • Paints Or Removers (AREA)

Abstract

PURPOSE:To form a coating film having superior uniform coatability and corrosion resistance by adding a specified amt. of a silane coupling agent to an aq. chromating soln. contg. hexavalent Cr, trivalent Cr, phosphate ions and an org. solvent under specified conditions and coating the surface of a Zn or Zn alloy plated steel sheet with the chromating soln. CONSTITUTION:A silane coupling agent is added to an aq. chromating soln. contg. 3.0-50g/l Cr<6+>, 2.0-40g/l Cr<3+>, 1.0-100g/l PO4<3-> and 3-50g/l at least one kind of org. solvent selected among 4-8C tert. alcohols and acetonitrile in 0.25-1.5 weight ratio of Cr<3+> to Cr<6+> and 0.1-1.2 weight ratio of PO4<3-> to (Cr<6+>+Cr<3+>) The coupling agent is added to the chromating soln. in 0.05-0.3 molar ratio to Cr<6+> and mixed. The surface of a Zn or Zn alloy plated steel sheet is coated with the chromating soln. and dried to form a chromate coating film by 10-200mg/m<2> (expressed in terms of Cr). This coating film has superior alkali resistance, welding resistance and coatability.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、電気亜鉛めっき鋼板、電気亜鉛合金めつき鋼
板および合金化亜鉛めっき鋼板(此等の鋼板を以下総称
して亜鉛系めっき鋼板と称する)の表面に均一塗布性に
優れかつ耐食性、耐アルカリ性、耐溶接性ならびに塗装
性(塗膜付着性および塗装後の耐食性〉の優れたクロメ
ート皮膜を形成し得るクロメート処理方法に関する。
[Detailed Description of the Invention] [Industrial Application Field] The present invention relates to electrogalvanized steel sheets, electrogalvanized steel sheets, and galvannealed steel sheets (these steel sheets are hereinafter collectively referred to as zinc-based galvanized steel sheets). The present invention relates to a chromate treatment method capable of forming a chromate film with excellent uniform coating properties and excellent corrosion resistance, alkali resistance, welding resistance, and paintability (coating film adhesion and corrosion resistance after painting) on the surface of

[従来の技術] クロメート処理液は古くはクロム酸または重クロム酸水
溶液からなるものであったが、クロメート皮膜形成後酸
またはアルカリで処理された場合に難溶性ある皮膜を形
成する方法が種々提案されている。以下、これらの従来
技術と、その利害得失について説明する。
[Prior art] Chromate treatment solutions used to consist of chromic acid or dichromic acid aqueous solutions, but various methods have been proposed to form a film that is hardly soluble when treated with acid or alkali after forming a chromate film. has been done. These conventional techniques and their advantages and disadvantages will be explained below.

亜鉛系めっき鋼板の表面に難溶性クロメート皮膜を形成
させる方法として特開昭50−158535号公報の発
明は無水クロム酸−りん酸−水溶性または水分散性高分
子化合物系のクロメ−)・液であって、その処理液中の
Cr6+はエチレングリコールなどの還元剤で70%以
上(r3+に還元されたものを使用する。しかしながら
この発明の実施によって形成されるクロメート皮膜は高
分子を含有するので、難溶性、耐食性、塗装性において
優れているが溶接性が劣るといった弱点を有している。
As a method for forming a hardly soluble chromate film on the surface of a zinc-based plated steel sheet, the invention disclosed in JP-A-50-158535 discloses a method of forming a hardly soluble chromate film on the surface of a zinc-based plated steel sheet using a chromate anhydride-phosphoric acid-water-soluble or water-dispersible polymer compound-based chromate solution. Cr6+ in the treatment solution is reduced to 70% or more (r3+) with a reducing agent such as ethylene glycol. However, the chromate film formed by implementing this invention contains polymers. Although it has excellent properties such as poor solubility, corrosion resistance, and paintability, it has the disadvantage of poor weldability.

次に、特公昭61−58522号公報に開示されている
クロメート液はクロム酸−クロム酸還元生成物−シリカ
ゾル系の成分を特定したものである。しかしながら、こ
の発明の方法でクロメート皮膜が形成された表面処理鋼
板を加工して塗装するに際し、塗装前のアルカリ洗浄に
よりクロメート皮膜中の主として6価クロムが溶出し易
い、すなわち、耐アルカリ性が悪いので皮膜の耐食性が
低下するといった問題および皮膜がシリカを含有するの
で溶接たとえばスポット溶接性が悪いといった問題を有
している。
Next, the chromate solution disclosed in Japanese Patent Publication No. 61-58522 specifies the components of chromic acid-chromic acid reduction product-silica sol system. However, when processing and painting a surface-treated steel sheet on which a chromate film has been formed using the method of this invention, mainly hexavalent chromium in the chromate film is likely to be eluted by alkali cleaning before painting, that is, the alkali resistance is poor. There are problems in that the corrosion resistance of the coating is reduced and that welding, for example spot weldability, is poor because the coating contains silica.

次に、クロメート処理液中の6価クロム還元剤としてシ
ランカップリング剤を使用することを開示したものとし
て特開昭58−22383号公報ならびに特開昭62−
83478号公報が挙げられる。此等の発明の方法で形
成される皮膜は何れも塗膜付着性に優れているものの、
前者の発明の方法で形成されるクロメート皮膜はシリカ
、有機高分子を含有しないため耐アルカリ性が悪い、後
者の発明においてはコロイダルシリカを含有しているた
めスポット溶接性が不充分であるといった問題を有して
いるのである。上記したクロメート処理方法における従
来技術の各成分の性能を検討すると、有機高分子やシリ
カゾルは耐食性等を高めるが溶接性を悪化させる傾向が
ある。またシランカップリング剤はCr’+を還元する
傾向があるためクロメート皮膜の耐食性を不安定にする
傾向がある。
Next, JP-A-58-22383 and JP-A-62-1 disclose the use of a silane coupling agent as a hexavalent chromium reducing agent in a chromate treatment solution.
No. 83478 is mentioned. Although the films formed by the methods of these inventions all have excellent paint film adhesion,
The chromate film formed by the method of the former invention has poor alkali resistance because it does not contain silica or organic polymer, and the latter invention has problems such as insufficient spot weldability because it contains colloidal silica. We have it. Examining the performance of each component in the prior art in the above-mentioned chromate treatment method, organic polymers and silica sol improve corrosion resistance, etc., but tend to deteriorate weldability. Furthermore, since the silane coupling agent tends to reduce Cr'+, it tends to make the corrosion resistance of the chromate film unstable.

[発明が解決しようとする課題] したがって本発明は亜鉛系めっき鋼板のクロメート処理
方法における従来技術の抱える諸問題を解決して、均一
塗布性に優れかつ耐食性、耐アルカリ性、耐溶接性、加
工性ならびに塗装性の優れたクロメート皮膜を形成させ
る方法を提供しようとするものである。
[Problems to be Solved by the Invention] Therefore, the present invention solves the problems of the prior art in the chromate treatment method for zinc-plated steel sheets, and provides a method that has excellent uniform coating properties, corrosion resistance, alkali resistance, welding resistance, and workability. It is also an object of the present invention to provide a method for forming a chromate film with excellent paintability.

[課題を解決するための手段〕 本発明においては、亜鉛系めっき鋼板のクロメート処理
方法における従来技術の抱える問題を解決するために、
先づ、塗布される水系クロメート液に次に掲げるような
工夫を講じた。すなわちa、シランカップリング剤の作
用を有効に発揮させるために6価クロムと3価クロムの
含有量をそれぞれ特定しかつクロム比(Cr3+/Cr
6+重1比)も特定したこと。
[Means for Solving the Problems] In the present invention, in order to solve the problems faced by the conventional technology in the chromate treatment method for zinc-based plated steel sheets,
First, the following measures were taken for the water-based chromate solution to be applied. That is, a. In order to effectively exert the action of the silane coupling agent, the contents of hexavalent chromium and trivalent chromium are specified, and the chromium ratio (Cr3+/Cr
6 + weight 1 ratio) was also identified.

b、クロメート液の均一塗布性を向上させるためにクロ
メート液にC4〜C8の第3級アルコールおよびアセト
ニトリルから選ばれる有機溶剤を特定量含有させること
、この溶剤は35℃以内の温度においてクロメート液内
に比較的に安定して存在しうるので前記の効果を持続し
かつクロメート皮膜の品質に悪影響を与えない。
b. In order to improve the uniform application of the chromate solution, the chromate solution should contain a specific amount of an organic solvent selected from C4 to C8 tertiary alcohols and acetonitrile; Since it can exist relatively stably in the chromate film, it maintains the above-mentioned effect and does not adversely affect the quality of the chromate film.

C,クロメート液中にりん酸イオンを特定量含有させて
皮膜の耐アルカリ性と耐食性の向上に寄与させること、
従ってPO437/Cr6++Cr”の比の値も特定し
たこと。
C. Containing a specific amount of phosphate ions in the chromate solution to contribute to improving the alkali resistance and corrosion resistance of the film;
Therefore, the value of the ratio of PO437/Cr6++Cr'' was also specified.

d、クロメート液を塗布する前に、クロメート液に該液
中のCr’+濃度に対する特定モル比でもってシランカ
ップリング剤を添加、混合して次いでその混合液を亜鉛
系めっき鋼板表面に塗布するようにしたこと、この手段
により、めっき表面に塗布されたクロメート液中のCr
’+はクロメート塗布液の乾燥過程においてシランカッ
プリング剤ならびに溶剤による還元作用を被りかつシラ
ノール基の結合作用により網目状結合が進行して耐食性
ならびに耐アルカリ性の優れたクロメート皮膜を形成さ
せることができること。
d. Before applying the chromate solution, add and mix a silane coupling agent to the chromate solution at a specific molar ratio to the Cr'+ concentration in the solution, and then apply the mixed solution to the surface of the zinc-based plated steel sheet. By this means, Cr in the chromate solution applied to the plating surface was
'+' means that during the drying process of the chromate coating solution, the chromate coating solution undergoes the reducing action of the silane coupling agent and solvent, and the bonding action of the silanol groups progresses the network bonding, forming a chromate film with excellent corrosion resistance and alkali resistance. .

e、形成皮膜が溶接性を阻害しないように、水系クロメ
ート液に皮膜の眉間絶縁抵抗を高めるシリカや有機高分
子を含有させないようにしたこと。
e. In order to prevent the formed film from impairing weldability, the aqueous chromate solution does not contain silica or organic polymers that increase the glabellar insulation resistance of the film.

本発明者は、水系クロメート液に以上概説した如き創意
工夫をなすことによって本発明を完成するに到ワた。す
なわち、本発明は、6価クロム3.0〜50g/j2と
、3価クロム2゜0〜40g/2と、りん酸イオン(P
o、3−)1.0〜100g/I2と、炭素数4〜8の
第3級アルコールおよびアセトニトリルから選ばれる少
なくとも一種類の有機溶剤の3〜50 g / (lと
からなり、かつクロム比(Cr3+/Cr6+重量比)
が0.25〜1.5であり、さらに、全クロムに対する
りん酸イオンの重量比(PO43−/Cr”+Cr” 
)が0.1〜1.2である水系クロメート液にシランカ
ップリング剤を該クロメート液中の6価クロム濃度に対
するモル比で0.05〜0.30の範囲内で添加混合し
たのち、該クロメート液を亜鉛系めっき鋼板表面に塗布
し次いで乾燥してその表面にクロム付着筆が10〜20
0mg/m”のクロメート皮膜を形成させることを特徴
とする亜鉛系めっき鋼板のクロメート処理方法に関する
The present inventor was able to complete the present invention by applying the above-mentioned ingenuity to the aqueous chromate solution. That is, the present invention provides 3.0 to 50 g/j2 of hexavalent chromium, 2.0 to 40 g/2 of trivalent chromium, and phosphate ions (P
o, 3-) 1.0 to 100 g/I2, and 3 to 50 g/(l) of at least one organic solvent selected from a tertiary alcohol having 4 to 8 carbon atoms and acetonitrile, and a chromium ratio of (Cr3+/Cr6+ weight ratio)
is 0.25 to 1.5, and furthermore, the weight ratio of phosphate ions to total chromium (PO43-/Cr"+Cr"
) is 0.1 to 1.2, a silane coupling agent is added and mixed in a molar ratio of 0.05 to 0.30 to the hexavalent chromium concentration in the chromate solution, and then A chromate solution is applied to the surface of a zinc-based plated steel sheet, and then dried, leaving 10 to 20 chrome deposits on the surface.
The present invention relates to a method for chromate treatment of galvanized steel sheets, which is characterized by forming a chromate film of 0 mg/m''.

本発明の方法に使用する水系クロメート液の構成につい
て先づ説明する。本クロメート液は水を溶媒としている
ものであって3.0〜50g/lのCr’+と2.0〜
40g#のCr3+を基本成分として含有する。3.0
g/l未満のCr”および2.0g/l未満のCr’+
量では満足な耐食性を示すクロメート皮膜を形成させ難
くなり、逆に50g/l超のCr’+量、40g/l超
のCr’+量では、クロメート液の粘度が高くなり且つ
クロメート液の安定性が悪くなってクロム付着量の制御
もしにくくなる。又クロム量において重要なことはCr
’+とCr’+の含有比率であって、クロム比(Cr”
/Cr”)が0.25〜1.5の範囲内であることが必
要である。クロム比が、0.25未満ではクロメート液
中のCr’+濃度がそれだけ高くなるので、該液にシラ
ンカップリング剤を配合したときにシランカップリング
剤によるクロメート液中のCr’+の還元反応が起こり
易くなる、それに伴ってクロメート液が加熱され、この
結果クロメート液中の溶剤によるCr’+の還元反応の
進行および溶剤の揮散なとも起こり易くなってクロメー
ト液の品質低下を招来する。逆に、クロム比が1.5超
ではクロメート液がゲル化し易くなりかつ形成するクロ
メート皮膜の耐食性が低下する。クロム比の制御はエタ
ノール、メタノール、蓚酸、澱粉、蔗糖などの還元剤を
必要により添加することにより行なう。
First, the composition of the aqueous chromate solution used in the method of the present invention will be explained. This chromate solution uses water as a solvent, and contains 3.0 to 50 g/l of Cr'+ and 2.0 to 50 g/l of Cr'+.
Contains 40g# of Cr3+ as a basic component. 3.0
g/l Cr" and less than 2.0 g/l Cr'+
If the amount of Cr'+ exceeds 50 g/l or 40 g/l, it becomes difficult to form a chromate film showing satisfactory corrosion resistance, and the viscosity of the chromate solution increases and the stability of the chromate solution increases. This results in poor properties and makes it difficult to control the amount of chromium deposited. Also, the important thing about the amount of chromium is Cr
'+ and Cr'+ content ratio, chromium ratio (Cr"
/Cr") is required to be within the range of 0.25 to 1.5. If the chromium ratio is less than 0.25, the Cr'+ concentration in the chromate solution increases accordingly, so silane is added to the solution. When a coupling agent is added, the reduction reaction of Cr'+ in the chromate solution by the silane coupling agent becomes more likely to occur.As a result, the chromate solution is heated, and as a result, the Cr'+ is reduced by the solvent in the chromate solution. This tends to occur as the reaction progresses and the solvent evaporates, leading to a deterioration in the quality of the chromate solution.On the other hand, if the chromium ratio exceeds 1.5, the chromate solution tends to gel and the corrosion resistance of the chromate film formed decreases. The chromium ratio is controlled by adding a reducing agent such as ethanol, methanol, oxalic acid, starch, or sucrose, if necessary.

他の成分として、本発明のクロメート液は1.0〜10
0 g/(lのPO43−を含有する。
As other components, the chromate solution of the present invention has a content of 1.0 to 10
Contains 0 g/(l of PO43-).

Po、3−は好ましくはオルトりん酸(H,PC)、)
の形で添加される。PO43−量が1.0g/l未満で
はクロメート皮膜の耐食性、耐アルカリ性が低下し、逆
に100g/g超ではクロメート液中のCr’+のシラ
ンカップリング剤による還元を急速に進行させるのでク
ロメート液の品質を低下させる。PO43−量において
、特に重要なのはクロメート液中の/全クロム(Cr 
”+Cr ”)量に対する比率である。PO43−/全
Crの比は0゜1〜1.2の範囲が好ましい、この比が
0.1未満ではクロメート皮膜の耐アルカリ性ならびに
耐食性が低下する傾向を示し、逆に1.2超ではクロメ
ート液中のCr←のシランカップリング剤による還元作
用が極度に進行し易くなり塗布前にクロメート液中のC
r’+を大巾にないしは殆どCr 3+に還元してしま
うのでクロメート液の品質が低下し、本発明の目的に適
合する皮膜を形成し難くなる。
Po, 3- is preferably orthophosphoric acid (H, PC), )
It is added in the form of If the amount of PO43- is less than 1.0 g/l, the corrosion resistance and alkali resistance of the chromate film will decrease, while if it exceeds 100 g/g, the reduction of Cr'+ in the chromate solution by the silane coupling agent will proceed rapidly. Decrease the quality of the liquid. Regarding the amount of PO43, what is particularly important is the total chromium (Cr) in the chromate solution.
"+Cr") is the ratio to the amount. The ratio of PO43-/total Cr is preferably in the range of 0°1 to 1.2. If this ratio is less than 0.1, the alkali resistance and corrosion resistance of the chromate film tend to decrease, while if it exceeds 1.2, the chromate film tends to deteriorate. The reduction effect of Cr← in the solution by the silane coupling agent becomes extremely easy to proceed, and the C in the chromate solution is
Since r'+ is reduced to a large extent or almost to Cr 3+ , the quality of the chromate solution deteriorates and it becomes difficult to form a film that meets the purpose of the present invention.

さらに他の成分としてクロメート液の塗布性を向上させ
るための、濡れ性向上剤としてC4〜C8の第3級アル
コールおよびアセトニトリルがら選ばれる少なくとも一
種類の溶剤、場合によっては前記溶剤の複数の混合物を
クロメ−1〜液に3〜50g/l配合する。前述の溶剤
は何れも約35℃以内のクロメート液において液中のC
r’+に対する安定性が比較的高く、かつクロメート皮
膜の品質に同等悪影響を及ぼすことなく、クロメート液
のめっき表面への濡れ性を向上させる効果を付与する。
Furthermore, as another component, at least one type of solvent selected from C4 to C8 tertiary alcohol and acetonitrile is used as a wettability improver to improve the coating properties of the chromate solution, and in some cases, a mixture of multiple of the above-mentioned solvents is used. Add 3 to 50 g/l to Kurome-1 liquid. All of the above-mentioned solvents contain C in the chromate solution within about 35°C.
It has relatively high stability against r'+ and has the effect of improving the wettability of the chromate solution to the plating surface without having the same adverse effect on the quality of the chromate film.

従って、濡れ性向上に対応する分だけ高速操業時におけ
るクロメート液の均一塗布性の向上に寄与する。溶剤量
が3g/12未満ではその効果を確認し難くなり、50
g/l超ではそれ以上加えることによる効果の向上は期
待できずかつ経済的にも作業環境的にも好ましくない、
一般に、前述の溶剤はクロメート液中の全クロム濃度ま
たは塗布速度などに対し比例的に加えられる。
Therefore, the improved wettability contributes to improving the uniform application of the chromate solution during high-speed operation. If the amount of solvent is less than 3g/12, it will be difficult to confirm the effect;
If it exceeds g/l, no improvement in effectiveness can be expected by adding more, and it is not favorable from an economical or working environment standpoint.
Generally, the above-mentioned solvent is added in proportion to the total chromium concentration in the chromate solution or the coating speed.

C4〜C8の第3級アルコールとしては具体的にはt−
ブタノール、t−アミルアルコールなどを挙げることが
できる。
Specifically, the C4 to C8 tertiary alcohol is t-
Examples include butanol and t-amyl alcohol.

尚、水系クロメート液に必要に応じて0.2〜10g/
lの亜鉛イオンを配合して耐アルカリ性をさらに向上さ
せることができる。亜鉛イオンの量が0.2g/l未満
ではそれによる向上効果を確認し難く、逆にLog/l
超では処理液にCr3+が沈殿し易くなるので好ましく
ない、Znイオンは亜鉛華、炭酸亜鉛、りん酸亜鉛また
は水酸化亜鉛の形でクロメート液に添加する。さらにま
た、必要に応じてクロメート液に錯弗化物を単独である
いは亜鉛と共に添加することができる。
In addition, 0.2 to 10 g/
Alkali resistance can be further improved by blending 1 of zinc ions. If the amount of zinc ions is less than 0.2 g/l, it is difficult to confirm the improvement effect, and conversely, if the amount of zinc ions is less than 0.2 g/l,
Zn ions are added to the chromate solution in the form of zinc white, zinc carbonate, zinc phosphate, or zinc hydroxide. Furthermore, a complex fluoride can be added to the chromate solution alone or together with zinc, if necessary.

添加量はFに換算して0.2〜8g/lの範囲内が好ま
しい、鰭弗化物の好ましい具体例は、フルオロジルコニ
ウム酸、フルオロチタン酸、フルオロけい酸またはフル
オロほう酸であり、これらを前記量だけクロメート液に
加えることにより、クロメート液による亜鉛系めっき表
面のエツチングが進行して、溶出してきた金属イオン、
あるいはその金属イオンとクロメート液に添加された亜
鉛イオンを錯弗化物が錯化して、その金属または亜#9
錯化物がクロメート皮膜の精成成分となり皮膜の耐食性
ならびに塗布性の向上に寄与するのである。F換算量が
0.2g/l未満では銘弗化物添加の効果の確認が難し
く、一方8g/l超ではクロメート皮膜の耐食性が低下
するようになる。
The amount added is preferably within the range of 0.2 to 8 g/l in terms of F. Preferred specific examples of the fin fluoride are fluorozirconic acid, fluorotitanic acid, fluorosilicic acid, or fluoroboric acid, and these are By adding the same amount to the chromate solution, etching of the zinc-based plating surface by the chromate solution progresses, and the eluted metal ions,
Alternatively, the metal ion and the zinc ion added to the chromate solution are complexed by the complex fluoride, and the metal or zinc ion is added to the chromate solution.
The complex becomes a purifying component of the chromate film and contributes to improving the corrosion resistance and coatability of the film. If the F equivalent amount is less than 0.2 g/l, it is difficult to confirm the effect of adding fluoride, while if it exceeds 8 g/l, the corrosion resistance of the chromate film will decrease.

上述の如き水系クロメート液はシランカップリング剤を
配合した後は約35℃以下、好ましくは約25℃以下の
温度に維持することおよび調整後なるべく速く使用する
のが望ましい。塗布の際はあらかじめ、クロメート液に
シランカップリング剤をクロメート液中のCI−6+の
モル濃度に対するモル比(シランカップリング剤/Cr
’+モル比)で0.05〜0.30の範囲内で添加し混
合する。シランカップリング剤としては特定するもので
はないが、好ましいものとして下記[I]およびn1で
示されるものを挙げることができる。
After adding the silane coupling agent to the aqueous chromate solution as described above, it is desirable to maintain the temperature at about 35° C. or lower, preferably about 25° C. or lower, and to use it as soon as possible after adjustment. When coating, add a silane coupling agent to the chromate solution in advance at a molar ratio (silane coupling agent/Cr) to the molar concentration of CI-6+ in the chromate solution.
' + molar ratio) within the range of 0.05 to 0.30 and mixed. Although the silane coupling agent is not specified, preferred examples include those shown in [I] and n1 below.

[I]YRSiX [II[]YSiX R・・・アルキル基 X・・・メトキシ基またはエトキシ基 Y・・・ビニル基、メルカプト基、グリシドキシ基また
はメタクリロキシ基 具体的には、シランカップリング剤として、ビニルトリ
メトキシシラン、ビニルトリエトキシシラン、γ−メル
カプトプロピルトリメトキシシラン、γ−グリシドキシ
プロビルトリメトキシシラン、γ−グリシドキシプロビ
ルメチルジメトキシシラン、γ−メタクリロキシプロピ
ルトリメトキシシラン、γ−メタクリロキシプロピルメ
チルジメトキシシランなどを挙げることができる。
[I]YRSiX [II[]YSiX R... Alkyl group X... Methoxy group or ethoxy group Y... Vinyl group, mercapto group, glycidoxy group or methacryloxy group Specifically, as a silane coupling agent, Vinyltrimethoxysilane, vinyltriethoxysilane, γ-mercaptopropyltrimethoxysilane, γ-glycidoxypropyltrimethoxysilane, γ-glycidoxypropylmethyldimethoxysilane, γ-methacryloxypropyltrimethoxysilane, γ -methacryloxypropylmethyldimethoxysilane and the like.

尚、前述のごとく本発明においてはシランカップリング
剤の種類を特定するものではないが、前記−8式で示さ
れるものは水系クロメート液への溶解性が良くかつクロ
メート皮膜の耐食性の向上に比較的に大きく寄与するの
で特に好ましいものとして挙げられるものである。
As mentioned above, the type of silane coupling agent is not specified in the present invention, but the one represented by formula -8 has good solubility in the aqueous chromate solution and improves the corrosion resistance of the chromate film. These are particularly preferred because they make a large contribution to the future.

シランカップリング剤の添加モル比が0.05未満では
クロメート皮膜の耐アルカリ性向上効果を確認し難くな
り、逆に0.3超ではクロメート液の安定性が徐々に低
下する傾向、すなわち、クロメート液中にCr’+が増
大しゲル化し易くなる傾向を示すようになる。より好ま
しくは、モル比で0.1〜0.2の範囲内で混合するこ
とである。
If the molar ratio of the silane coupling agent added is less than 0.05, it becomes difficult to confirm the effect of improving the alkali resistance of the chromate film, and conversely, if it exceeds 0.3, the stability of the chromate solution tends to gradually decrease. Cr'+ increases in the content and tends to gel more easily. More preferably, they are mixed in a molar ratio of 0.1 to 0.2.

前述のごとくシランカップリング剤を混合したクロメー
ト液は、例えばロールコータ−などで亜鉛系めっき鋼板
表面に塗布され次いで乾燥する0本発明では乾燥条件を
特定するものではないが、好ましくはめっき鋼板の板温
が60〜150℃で5〜10秒間乾燥してクロム付着量
として10〜200mg/m”のクロメート皮膜を形成
させる。ただし、水系クロメート液にシランカップリン
グ剤を配合した後は混合液の液温を約35℃好ましくは
約25℃以下に維持する。クロム濃度が比較的に低い場
合には約1ケ月間充分に安定しているが、逆にクロム濃
度が高い場合には前記配合後−週間以内に塗布する必要
がある。
As mentioned above, a chromate solution mixed with a silane coupling agent is applied to the surface of a galvanized steel sheet using a roll coater, and then dried.Although the present invention does not specify the drying conditions, it is preferable to Dry for 5 to 10 seconds at a board temperature of 60 to 150°C to form a chromate film with a chromium adhesion amount of 10 to 200 mg/m.However, after adding the silane coupling agent to the aqueous chromate solution, Maintain the liquid temperature at about 35°C, preferably below about 25°C.If the chromium concentration is relatively low, it will be stable enough for about one month, but if the chromium concentration is high, - Must be applied within weeks.

クロム付着量は特に限定されないが、10mg/m2未
満では皮膜の耐食性、塗装後の耐食性が不充分であり、
200mg/m2超ではクロメート皮膜のクロム付着量
の制御が困難となり、又耐食性の向上効果が飽和してそ
れ以上の効果が期待し難くかつクロメート皮膜の一部が
外力により除去され易くなるので塗膜付着性低下の因と
なる。尚1本発明において特定した水系クロメート液の
pHは特定するものではないが望ましくは1.0〜3.
0位である。
The amount of chromium deposited is not particularly limited, but if it is less than 10 mg/m2, the corrosion resistance of the film and the corrosion resistance after painting will be insufficient.
If it exceeds 200 mg/m2, it will be difficult to control the amount of chromium deposited in the chromate film, and the corrosion resistance improvement effect will be saturated, making it difficult to expect further effects, and part of the chromate film will be easily removed by external force, so the coating film This causes a decrease in adhesion. Note that the pH of the aqueous chromate solution specified in the present invention is not specified, but is preferably 1.0 to 3.
It is 0th place.

[作用] 水系クロメート液にシランカップリング剤を配合して亜
鉛系めっき鋼板の表面に塗布して乾燥する過程において
、主として乾燥時の熱エネルギーにより水系クロメート
液中のCr”、Cr”およびPO43−の各成分がめつ
き表面と反応して次の(a)および(b)にて夫々表わ
される無色皮膜と(c)にて表わされる緑色系皮膜およ
び(d)および(e)で表わされる黄金色系皮膜とがク
ロメート皮膜の形成成分となる。
[Function] In the process of blending a silane coupling agent into an aqueous chromate solution and applying it to the surface of a galvanized steel sheet and drying it, Cr'', Cr'' and PO43- in the aqueous chromate solution are mainly caused by thermal energy during drying. Each of the components reacts with the plating surface to form a colorless film represented by (a) and (b), a green film represented by (c), and a golden color represented by (d) and (e). The chromate film is a forming component of the chromate film.

(a)Zn (OH)2 (b)Cr (OH)2 (c )CrP04 ・4H20 (d)ZnO−32n (oH>2−cro3゜3Zn
 (OH)z・cr03+ 2Zn (OH)z・CrO:sなどで表わされるクロ
ム酸亜鉛系化合物 (e)Cr (OH)、−Cr (OH)−Cry。
(a) Zn (OH)2 (b) Cr (OH)2 (c) CrP04 ・4H20 (d) ZnO-32n (oH>2-cro3゜3Zn
Zinc chromate compound represented by (OH)z.cr03+ 2Zn (OH)z.CrO:s, etc. (e) Cr (OH), -Cr (OH)-Cry.

(クロミッククロメート) 次に、シランカップリング剤について説明する。(chromic chromate) Next, the silane coupling agent will be explained.

二二に、トリメトキシ基を有するシランカップリング剤
を例にとりこれをYR,S i (OCH3) 3で示
すとこれは下式(1)に示されるような加水分解をする
。すなわち、 (1)  YRS  i  (OCH3)  i+38
.0→(f)YRSi (OH)3+3CH30Hクロ
メート液の塗布後の加熱エネルギーによって例えば前記
(d)のクロミッククロメートはさらに第1図で例示さ
れるような縮合反応を起こすと共に、さらに第2図で例
示されるようにクロミッククロメートはシランカップリ
ング剤の加水分解成分(f)と架橋結合し、またメタノ
ールはクロミッククロメート中の6価クロムを還元する
。かくして、クロミッククロメートとシランカップリン
グ剤の加水分解生成物と複雑な架橋結合を行なって網目
状の高分子構造対を形成するものと推察される。従って
、第1図および第2図で示される網目状高分子クロム化
合物の組織内に前述の(a)、(b)、(c)、(d)
の各成分が封鎖された状態又は前記高分子クロム化合物
と結合した状態で存在するものと推定される。
22. Taking a silane coupling agent having a trimethoxy group as an example and representing it as YR,S i (OCH3) 3, it undergoes hydrolysis as shown in the following formula (1). That is, (1) YRS i (OCH3) i+38
.. 0→(f) YRSi (OH)3+3CH30H Due to heating energy after application of the chromate solution, the chromic chromate in (d) further undergoes a condensation reaction as illustrated in FIG. 1, and further undergoes a condensation reaction as illustrated in FIG. As shown, the chromic chromate crosslinks with the hydrolyzed component (f) of the silane coupling agent, and methanol reduces the hexavalent chromium in the chromic chromate. It is thus inferred that the chromic chromate and the hydrolyzed product of the silane coupling agent form a complex cross-linking bond to form a pair of network-like polymer structures. Therefore, the above-mentioned (a), (b), (c), and (d) are present in the structure of the network-like polymeric chromium compound shown in FIGS.
It is presumed that each component exists in a sequestered state or in a bound state with the polymeric chromium compound.

この様に形成された網目状分子構造を有するクロメート
皮膜はシラノール基の結合効果も加わって耐アルカリ性
が強い、すなわち、アルカリ洗浄によって皮膜中のクロ
ムが溶出し難い皮膜となる。しかも網目状分子構造は耐
食性ならびに塗布性の向上にも寄与していると推定され
る。
The chromate film having a network molecular structure formed in this manner has strong alkali resistance due to the bonding effect of the silanol groups, that is, it becomes a film in which chromium in the film is difficult to be eluted by alkaline cleaning. Moreover, it is presumed that the network molecular structure also contributes to improving corrosion resistance and coating properties.

さらに、本皮膜はシリカ及び有機高分子化合物を含有し
ないので眉間絶縁抵抗値が比較的に低いので、耐溶接性
も優れているのである。
Furthermore, since this film does not contain silica or organic polymer compounds, it has a relatively low glabellar insulation resistance value, and therefore has excellent welding resistance.

以下に、本発明の効果をさらに具体的に説明するために
実施例を挙げ、比較例と共に示す。
Examples will be given below to further specifically explain the effects of the present invention, and will be shown together with comparative examples.

[実施例] (1)クロメート塗布液の調製方法 第1表に示されるクロメート塗布液No、Aは、まず無
水クロム酸200gを水500gで溶解し、この水溶液
にりん酸(75%水溶液)を86g、メタノールを18
g添加し80〜90℃で1時間加熱しCr 3 +/ 
(r 6+の重量比が1.0になるよう還元し冷却した
後、t−ブタノールを26g及び水を加えて全量を1k
gとした。以下、この液を水系クロメート液と称する。
[Example] (1) Preparation method of chromate coating liquids Chromate coating liquids No. and A shown in Table 1 were prepared by first dissolving 200 g of chromic anhydride in 500 g of water, and adding phosphoric acid (75% aqueous solution) to this aqueous solution. 86g, methanol 18
g was added and heated at 80 to 90°C for 1 hour to form Cr 3 +/
(After reducing and cooling so that the weight ratio of r 6+ becomes 1.0, 26 g of t-butanol and water are added to bring the total amount to 1 kg.
g. Hereinafter, this liquid will be referred to as an aqueous chromate liquid.

次にこの水系クロメート液を、全クロム量(Cr”+C
r”)が40g/Ωとなるようにまたt−ブタノールの
量がLog/lとなるよに、水で希釈し、シランカップ
リング剤(東芝シリコーン製、γ−グリシドキシプロビ
ルトリメトキシシラン)を9g/l添加撹拌して、クロ
メート塗布液No、Aを調製した。
Next, add this aqueous chromate solution to the total chromium content (Cr”+C
r") to 40 g/Ω and the amount of t-butanol to Log/l. ) was added and stirred to prepare chromate coating solutions No. and A.

以下、クロメート塗布液No、B〜にはクロメート塗布
液No、Aと同様の手順で、第1表に示す組成になるよ
う調製した。
Hereinafter, chromate coating liquids No. B~ were prepared in the same manner as chromate coating liquids No. and A to have the compositions shown in Table 1.

(2)クロメート処理方法 このようにして調製されたクロメート塗布液は下記に示
すプロセスで電気亜鉛めっき鋼板及び電気亜鉛ニッケル
合金めっき鋼板の表面に塗布し、乾燥して得られたもの
を第2表に示した。
(2) Chromate treatment method The chromate coating solution prepared in this way was applied to the surface of an electrogalvanized steel sheet and an electrolytic zinc-nickel alloy coated steel sheet by the process shown below, and the results obtained by drying are shown in Table 2. It was shown to.

被処理鋼板(*1)→アルカリ脱脂(*2)→水洗→ロ
ール絞り→乾燥(風乾)→クロメート塗布→ロール絞り
→乾燥(*3)→評価試験(*1)被処理鋼板は、両面
電気亜鉛めっき鋼板(亜鉛めっき量20 g/m2/ 
20 g/m2)及び、両面電気亜鉛ニッケル合金めっ
き鋼板くめっき量20 g/m2/ 20 g/m”、
ニッケル11wt%含有)で、そのサイズは200x3
00mm板厚0.8mmのオイリング材を使用した。
Steel plate to be treated (*1) → Alkaline degreasing (*2) → Water washing → Roll squeezing → Drying (air drying) → Chromate application → Roll squeezing → Drying (*3) → Evaluation test (*1) Galvanized steel sheet (zinc coating amount 20 g/m2/
20 g/m2) and double-sided electrolytic zinc nickel alloy plated steel plate plating amount 20 g/m2/20 g/m",
(contains 11wt% nickel) and its size is 200x3
An oiling material with a plate thickness of 0.8 mm was used.

(*2)アルカリ脱脂は弱アルカリ性の脱脂剤(日本パ
ー力うイジング製・バルクリーン342)2%水溶液で
、温度60℃、スプレー30秒行なった。
(*2) Alkaline degreasing was carried out using a 2% aqueous solution of a weakly alkaline degreaser (Bulklean 342, manufactured by Nihon Paru Ising Co., Ltd.) at a temperature of 60° C. for 30 seconds.

(*3)乾燥は、板温か100℃で乾燥時間を7秒とし
た。
(*3) Drying was carried out at a plate temperature of 100° C. and a drying time of 7 seconds.

(3)塗装板作製方法 クロメート処理鋼板はそのままの状態、又は下記(4)
−(a)に記すアルカリ洗浄した後、焼付型メラミンア
ルキッド塗料(大口本塗料製・プリコン700白)を塗
装し、140℃で20分間焼付乾燥して、塗装板(塗膜
厚25μm)を作製した。
(3) Painted plate production method Chromate treated steel plate can be used as is or as described in (4) below.
- After the alkali cleaning described in (a), a baking-type melamine alkyd paint (Oguchi Honyo Co., Ltd., Pricon 700 White) was applied and baked and dried at 140°C for 20 minutes to produce a painted board (film thickness 25 μm). did.

(4)性能評価試験 (a)耐アルカリ性試験 クロメート処理鋼板を下記条件でアルカリ洗浄し、その
前後におけるクロム付着量を螢光X線で測定(mg/m
2)L、耐アルカリ性として下式によって表示した。す
なわち%の値が小さい程耐アルカリ性が優れていること
を示し、0の値は本試験において全くアルカリに影響さ
れていないことを示す。
(4) Performance evaluation test (a) Alkali resistance test A chromate-treated steel plate was washed with alkali under the following conditions, and the amount of chromium deposited before and after was measured using fluorescent X-rays (mg/m
2) L, alkali resistance was expressed by the following formula. That is, the smaller the % value, the better the alkali resistance, and the value 0 indicates that the test was not affected by alkali at all.

アルカリ洗浄は、珪酸ソーダを主成分とするアルカリ脱
脂剤(日本バー力うイジング製・バルクリーンN364
S)の2%水溶液で、温度60℃、2分間のスプレー処
理をした。
For alkaline cleaning, use an alkaline degreaser whose main ingredient is sodium silicate (Bulklean N364 manufactured by Nippon Baru Ising).
Spray treatment was performed with a 2% aqueous solution of S) at a temperature of 60°C for 2 minutes.

(b)耐食性 ■電気亜鉛めっき鋼板 アルカリ洗浄前後における試験片(す・イズ70X15
0mm)でJIS−Z−2371に規定された塩水噴霧
試験を150時間行ない、試験片の全面積に対する白錆
発生状態から耐食性を評価した。
(b) Corrosion resistance ■ Test piece of electrogalvanized steel plate before and after alkaline cleaning (S. size 70 x 15
A salt spray test specified in JIS-Z-2371 was conducted for 150 hours at a thickness of 0 mm), and the corrosion resistance was evaluated based on the state of white rust occurrence over the entire area of the test piece.

◎:白錆発生面積率 0% ○:  同上   10%未満 △:  同上   10%以上30%未満×:  同上
   30%以上 ■電気亜鉛ニッケル合金めっき鋼板 アルカリ洗浄前後における試験片で、塩水噴霧4時間、
乾燥(60℃)2時間、湿潤(50℃、R895%以上
)2時間を】サイクルとする複合腐食試験法により、5
0サイクル試験を実施し、試験片の全面積に対する赤錆
発生状態から耐食性を評価した。
◎: White rust occurrence area rate 0% ○: Same as above, less than 10% △: Same as above 10% or more and less than 30% ×: Same as above 30% or more
A composite corrosion test method using a cycle of drying (60°C) for 2 hours and wet (50°C, R895% or higher) for 2 hours] was conducted.
A 0 cycle test was conducted, and the corrosion resistance was evaluated based on the state of red rust occurrence over the entire area of the test piece.

◎:赤錆発生面積率 0% O:  同上   10%未満 Δ:  同上   10%以上30%未満×:  同上
   30%以上 (c)塗装板耐食性 塗膜に素地金属まで達するキズをカッターで入れ、塩水
噴霧試験を電気亜鉛めっき鋼板は200時間、電気亜鉛
ニッケル合金めっき鋼板は300時間実施した。実施後
接着テープ(セロテープ)剥離を行ない 判定はキズからの最大片側剥離中を測定した(単位mm
)。
◎: Red rust occurrence area rate 0% O: Same as above, less than 10% Δ: Same as above, 10% or more and less than 30% ×: Same as above, 30% or more (c) Scratches reaching the base metal on the painted plate corrosion-resistant coating are made with a cutter, and salt water is sprayed. The test was carried out for 200 hours for the electrogalvanized steel sheet and for 300 hours for the electrolytic zinc nickel alloy plated steel sheet. After the implementation, the adhesive tape (cellotape) was peeled off, and the judgment was made by measuring the maximum one-sided peeling from the scratch (unit: mm)
).

(d)塗膜密着性 ■ゴバン目試験 アルカリ洗浄することなく塗装された試験片に対し、1
mm平方のマス目を素地金属まで達するようにカッター
で切り込み、接着テープ(セロテープ)を試験片面に貼
り付けて急速に剥がし、塗膜の剥離程度を観察した。
(d) Paint film adhesion ■ Goban test For test pieces painted without alkaline cleaning, 1
Square mm square squares were cut with a cutter so as to reach the base metal, and adhesive tape (cellotape) was applied to the surface of the test piece and rapidly peeled off to observe the degree of peeling of the coating film.

■エリクセン押出試験 アルカリ洗浄することなく塗装された試験片に対し、エ
リクセン押出機により6mm押出し、セロテープを貼り
付けて急速に剥がし、塗膜の剥離程度を観察した。
■ Erichsen extrusion test A test piece coated without alkaline cleaning was extruded to 6 mm using an Erichsen extruder, cellophane tape was applied and rapidly peeled off, and the degree of peeling of the coating film was observed.

上記項目の塗膜密着性は塗膜の剥離程度によってつぎの
4段階に分けて評価した。
The coating film adhesion in the above items was evaluated in the following four grades depending on the degree of peeling of the coating film.

◎:塗Jll剥M    0% ○: 同上    10%未満 Δ; 同上    10%以上30%未満×: 同上 
   30%以上 (e)耐溶接性 電気亜鉛ニッケル合金メッキ鋼板について、スポット溶
接を以下の条件で連続的に行なうと、徐々に溶接端子が
劣化し溶接性が悪くなるので、その劣化度により溶接性
が判断出来る。すなわち、打点100点毎に30X10
0mmの別の試験片を溶接し、その試験片の引張剪断強
度が400kg維持できるまでの打点回数を記録した。
◎: Coating Jll peeling M 0% ○: Same as above, less than 10% Δ; Same as above, 10% or more and less than 30% ×: Same as above
30% or more (e) Welding resistance If spot welding is continuously performed on electrolytic zinc-nickel alloy plated steel sheets under the following conditions, the welding terminal will gradually deteriorate and weldability will deteriorate. can be determined. In other words, for every 100 points, 30X10
Another test piece of 0 mm was welded, and the number of dots until the tensile shear strength of the test piece could be maintained at 400 kg was recorded.

溶接面 :塗布面−無塗布面 加圧力 : 200kg 電流  :8.5kA 通電時間:10サイクル 電極  :R40(ラジアス型)、 材質・クロム−銅 (f)クロメート塗布液の均−塗布性試験第1表に示し
たクロメート塗布液No、Gに水溶性有機溶剤を添加[
7ていき、ロールコータ−塗布におけるクロメート被膜
の均一塗布性を評価した。併せて、クロメート塗布液の
表面張力を第3表に示した。
Welding surface: Coated surface - Uncoated surface Pressure force: 200 kg Current: 8.5 kA Current application time: 10 cycles Electrode: R40 (radius type) Material: Chromium - Copper (f) Uniform spreadability test of chromate coating liquid 1st Add a water-soluble organic solvent to the chromate coating solutions No. and G shown in the table [
7, and the uniform coating properties of the chromate film in roll coater coating were evaluated. Table 3 also shows the surface tension of the chromate coating solution.

クロメート皮膜の均一塗布性は次の3段階に分けて表示
した。
The uniform applicability of the chromate film was classified into the following three levels.

○:均一 Δ:若干ハジキ有り ×:ハジキ多い シランカップリング剤を含有するクロメート皮膜は、シ
ランカップリング剤の有機官能基、即ち、ビニル基、メ
ルカプト基、グリシドキシ基またはメタクリロキシ基が
上塗樹脂の官能基と反応して塗装密着性を向上させる。
○: Uniform Δ: Slightly repellent ×: Many repellents In the chromate film containing a silane coupling agent, the organic functional group of the silane coupling agent, that is, the vinyl group, mercapto group, glycidoxy group, or methacryloxy group, is the functional group of the top coating resin. Reacts with the base to improve paint adhesion.

従って、本発明の範囲内の実施例N011〜12は、塗
装密着性に優れ、シランカップリング剤を含有しない比
較例N013.5.8及び請求の範囲外の添加量または
含有量の比較例N011.4.6は、塗装密着性が劣る
Therefore, Examples N011 to 12 within the scope of the present invention have excellent paint adhesion and do not contain a silane coupling agent, Comparative Example N013.5.8 and Comparative Example No. .4.6 has poor paint adhesion.

[発明の効果] 以上の通り、本発明によれば、亜鉛系めっき鋼板の表面
に均一塗布性に優れ、且つ耐アルカリ性、耐食性、塗装
性(塗膜密着性及び塗装後の耐食性)、ならびに耐溶接
性の優れたクロメート皮膜を形成させることができる。
[Effects of the Invention] As described above, according to the present invention, the surface of a galvanized steel sheet can be coated uniformly and has excellent alkali resistance, corrosion resistance, paintability (paint film adhesion and corrosion resistance after painting), and resistance. A chromate film with excellent weldability can be formed.

【図面の簡単な説明】[Brief explanation of drawings]

第1図はクロミッククロメートの縮合反応を示す図、 第2図はクロミッククロメートの架橋反応を示す図であ
る。 特許出願人 日本バー力ライジング株式会社特許出願代
理人  弁理士 村井 卓雄第 図 X・・・・メタノールおよび゛し容刑1てよシ!冗ノ第
2図
FIG. 1 is a diagram showing the condensation reaction of chromic chromate, and FIG. 2 is a diagram showing the crosslinking reaction of chromic chromate. Patent Applicant: Japan Bar Power Rising Co., Ltd. Patent Application Agent: Patent Attorney Takuo Murai Figure 2

Claims (1)

【特許請求の範囲】 1、6価クロム3.0〜50g/lと、3価クロム2.
0〜40g/lと、りん酸イオン(PO_4^3^−)
1.0〜100g/lと、炭素数4〜8の第3級アルコ
ールおよびアセトニトリルから選ばれる少なくとも一種
類の有機溶剤の3〜50g/lとからなりかつクロム比
(Cr^3^+/Cr^6^+重量比)が0.25〜1
.5であり、さらに全クロムに対するりん酸イオンの重
量比 (PO_4^3^−/Cr^6+Cr^3^+)が0.
1〜1.2である水系クロメート液に、シランカップリ
ング剤を該クロメート液中の6価クロム濃度に対するモ
ル比で0.05〜0.30の範囲内で添加混合した後、
該水系クロメート液を亜鉛系めっき鋼板表面に塗布し次
いで乾燥してその表面にクロム付着量が10〜200m
g/m^2のクロメート皮膜を形成させることを特徴と
する亜鉛系めっき鋼板のクロメート処理方法。 2、水系クロメート液に含有する炭素数4〜8の第3級
アルコールはt−ブタノールまたはt−アミルアルコー
ルから選ばれる請求項1に記載の亜鉛系めっき鋼板のク
ロメート処理方法。 3、水系クロメート液に含有するシランカップリング剤
は下記[ I ]および[II]で示されるものから選ばれ
る請求項1または2に記載の亜鉛系めっき鋼板のクロメ
ート処理方法。 [ I ]YRSiX [II]YSiX R・・・アルキル基 X・・・メトキシ基またはエトキシ基 Y・・・ビニル基、メルカプト基、グリシドキシ基また
はメタクリロキシ基 4、水系クロメート液を亜鉛系めっき鋼板へ塗布した後
の乾燥を、該めっき鋼板の板温60〜150℃で5〜1
0秒間行なう請求項1から3までの何れか1項に記載の
亜鉛系めっき鋼板のクロメート処理方法。 5、水系クロメート液はさらに亜鉛イオンを0.2〜1
0g/l含有する請求項1から3までの何れか1項に記
載の亜鉛系めつき鋼板のクロメート処理方法。 6、亜鉛イオンは亜鉛華、炭酸亜鉛、りん酸亜鉛または
水酸化亜鉛から供給されるものである請求項1から5ま
での何れか1項に記載の亜鉛系めっき鋼板のクロメート
処理方法。7、水系クロメート液はさらに錯弗化物をF
に換算して0.2〜8g/l含有する請求項1から6ま
での何れか1項に記載の亜鉛系めっき鋼板のクロメート
処理方法 8、錯弗化物はフルオロジルコニウム酸、フルオロチタ
ン酸、フルオロけい酸またはフルオロほう酸から供給さ
れる請求項1から7までの何れか1項に記載の亜鉛系め
っき鋼板のクロメート処理方法。
[Claims] 1. 3.0 to 50 g/l of hexavalent chromium, and 2.
0-40g/l and phosphate ion (PO_4^3^-)
1.0 to 100 g/l, and 3 to 50 g/l of at least one organic solvent selected from a tertiary alcohol having 4 to 8 carbon atoms and acetonitrile, and a chromium ratio (Cr^3^+/Cr ^6^+weight ratio) is 0.25 to 1
.. 5, and the weight ratio of phosphate ions to total chromium (PO_4^3^-/Cr^6+Cr^3^+) is 0.
After adding and mixing a silane coupling agent to an aqueous chromate solution having a concentration of 1 to 1.2 in a molar ratio of 0.05 to 0.30 with respect to the hexavalent chromium concentration in the chromate solution,
The water-based chromate solution is applied to the surface of a zinc-based plated steel sheet and then dried, so that the amount of chromium deposited on the surface is 10 to 200 m.
A method for chromate treatment of zinc-based plated steel sheet, characterized by forming a chromate film of g/m^2. 2. The method for chromate treatment of zinc-based plated steel sheets according to claim 1, wherein the tertiary alcohol having 4 to 8 carbon atoms contained in the aqueous chromate solution is selected from t-butanol or t-amyl alcohol. 3. The method for chromate treatment of zinc-based plated steel sheets according to claim 1 or 2, wherein the silane coupling agent contained in the aqueous chromate solution is selected from those shown in [I] and [II] below. [I] YRSiX [II] YSiX R...Alkyl group After drying, the plated steel sheet is dried at a temperature of 60 to 150°C for 5 to 1
4. The method for chromate treatment of a zinc-based plated steel sheet according to any one of claims 1 to 3, wherein the chromate treatment is carried out for 0 seconds. 5. The aqueous chromate solution further contains 0.2 to 1 zinc ion.
The method for chromate treatment of a zinc-plated steel sheet according to any one of claims 1 to 3, wherein the zinc-plated steel sheet contains 0 g/l. 6. The method for chromate treatment of a zinc-based plated steel sheet according to any one of claims 1 to 5, wherein the zinc ions are supplied from zinc white, zinc carbonate, zinc phosphate, or zinc hydroxide. 7. The aqueous chromate solution further contains complex fluorides.
Chromate treatment method 8 for zinc-based plated steel sheet according to any one of claims 1 to 6, wherein the complex fluoride contains 0.2 to 8 g/l in terms of fluorozirconic acid, fluorotitanic acid, fluoro The method for chromate treatment of a zinc-based plated steel sheet according to any one of claims 1 to 7, wherein the chromate treatment method is supplied from silicic acid or fluoroboric acid.
JP1089415A 1989-04-07 1989-04-07 Chromate treatment method for galvanized steel sheet Expired - Fee Related JPH0753911B2 (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
JP1089415A JPH0753911B2 (en) 1989-04-07 1989-04-07 Chromate treatment method for galvanized steel sheet
ZA902660A ZA902660B (en) 1989-04-07 1990-04-05 Surface treatment for zinciferous surfaces
DK90106675.3T DK0391442T3 (en) 1989-04-07 1990-04-06 Coating for zinc-containing surfaces
NZ233236A NZ233236A (en) 1989-04-07 1990-04-06 A process for coating a zinc surface with a chromium-containing film
EP90106675A EP0391442B1 (en) 1989-04-07 1990-04-06 Improved surface treatment for zinciferous surfaces
AT90106675T ATE95575T1 (en) 1989-04-07 1990-04-06 SURFACE TREATMENT FOR ZINC CONTAINING SURFACES.
ES90106675T ES2045616T3 (en) 1989-04-07 1990-04-06 IMPROVED SURFACE TREATMENT FOR ZINCIFER SURFACES.
DE90106675T DE69003716T2 (en) 1989-04-07 1990-04-06 Surface treatment for zinc-containing surfaces.
KR1019900004800A KR930007389B1 (en) 1989-04-07 1990-04-07 Method for chromating zinc or zinc alloy plated steel sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP1089415A JPH0753911B2 (en) 1989-04-07 1989-04-07 Chromate treatment method for galvanized steel sheet

Publications (2)

Publication Number Publication Date
JPH02267277A true JPH02267277A (en) 1990-11-01
JPH0753911B2 JPH0753911B2 (en) 1995-06-07

Family

ID=13970020

Family Applications (1)

Application Number Title Priority Date Filing Date
JP1089415A Expired - Fee Related JPH0753911B2 (en) 1989-04-07 1989-04-07 Chromate treatment method for galvanized steel sheet

Country Status (9)

Country Link
EP (1) EP0391442B1 (en)
JP (1) JPH0753911B2 (en)
KR (1) KR930007389B1 (en)
AT (1) ATE95575T1 (en)
DE (1) DE69003716T2 (en)
DK (1) DK0391442T3 (en)
ES (1) ES2045616T3 (en)
NZ (1) NZ233236A (en)
ZA (1) ZA902660B (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04323383A (en) * 1991-04-22 1992-11-12 Nippon Steel Corp Heavy-duty anticorrosion steel coated with polyurethane
US5230750A (en) * 1990-10-05 1993-07-27 Nihon Parkerizing Co., Ltd. Chromating method of zinc-based plated steel sheet

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JPH07100873B2 (en) * 1989-09-27 1995-11-01 日本パーカライジング株式会社 Chromate coating solution for zinc-based plated steel sheet
JPH0753913B2 (en) * 1990-11-14 1995-06-07 新日本製鐵株式会社 Method for manufacturing organic composite plated steel sheet
EP1024905B1 (en) * 1997-08-21 2005-10-26 Henkel Kommanditgesellschaft auf Aktien Process for coating and/or touching up coatings on metal surfaces
DE19740248A1 (en) * 1997-09-12 1999-03-18 Henkel Kgaa Aqueous chromating or post-passivating solution
WO1999014399A1 (en) * 1997-09-17 1999-03-25 Brent International Plc Method and compositions for preventing corrosion of metal substrates
JP4165943B2 (en) * 1998-11-18 2008-10-15 日本ペイント株式会社 Rust-proof coating agent for zinc-coated steel and uncoated steel
US6663700B1 (en) * 2000-10-31 2003-12-16 The United States Of America As Represented By The Secretary Of The Navy Post-treatment for metal coated substrates
US6669764B1 (en) * 2000-10-31 2003-12-30 The United States Of America As Represented By The Secretary Of The Navy Pretreatment for aluminum and aluminum alloys
JP3873642B2 (en) * 2001-03-21 2007-01-24 Jfeスチール株式会社 Tinned steel sheet
DE10162756A1 (en) * 2001-12-20 2003-07-10 Walter Hillebrand Gmbh & Co Schwarzpassivierungsverfahren
RU2547374C1 (en) * 2014-01-31 2015-04-10 Закрытое акционерное общество "ФК" Chromating composition for treating zinc-plated steel

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6256580A (en) * 1985-09-05 1987-03-12 Nippon Parkerizing Co Ltd Chromate coating liquid for galvanized steel sheets

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5230750A (en) * 1990-10-05 1993-07-27 Nihon Parkerizing Co., Ltd. Chromating method of zinc-based plated steel sheet
JPH04323383A (en) * 1991-04-22 1992-11-12 Nippon Steel Corp Heavy-duty anticorrosion steel coated with polyurethane

Also Published As

Publication number Publication date
DE69003716T2 (en) 1994-02-17
NZ233236A (en) 1992-05-26
JPH0753911B2 (en) 1995-06-07
EP0391442B1 (en) 1993-10-06
ES2045616T3 (en) 1994-01-16
ATE95575T1 (en) 1993-10-15
DE69003716D1 (en) 1993-11-11
KR930007389B1 (en) 1993-08-09
EP0391442A1 (en) 1990-10-10
DK0391442T3 (en) 1993-12-20
ZA902660B (en) 1991-01-30
KR900016497A (en) 1990-11-13

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