JPH023201A - permanent magnet - Google Patents

permanent magnet

Info

Publication number
JPH023201A
JPH023201A JP63150039A JP15003988A JPH023201A JP H023201 A JPH023201 A JP H023201A JP 63150039 A JP63150039 A JP 63150039A JP 15003988 A JP15003988 A JP 15003988A JP H023201 A JPH023201 A JP H023201A
Authority
JP
Japan
Prior art keywords
magnetic
permanent magnet
magnet
phase
magnets
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63150039A
Other languages
Japanese (ja)
Inventor
Osamu Kobayashi
理 小林
Tatsuya Shimoda
達也 下田
Koji Akioka
宏治 秋岡
Toshiaki Yamagami
利昭 山上
Nobuyasu Kawai
河合 伸泰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Seiko Epson Corp
Kobe Steel Ltd
Original Assignee
Seiko Epson Corp
Kobe Steel Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Seiko Epson Corp, Kobe Steel Ltd filed Critical Seiko Epson Corp
Priority to JP63150039A priority Critical patent/JPH023201A/en
Priority to IE158189A priority patent/IE891581A1/en
Priority to EP89305021A priority patent/EP0348038B1/en
Priority to DE68927203T priority patent/DE68927203T2/en
Priority to AT89305021T priority patent/ATE143171T1/en
Priority to KR1019890008504A priority patent/KR910001826A/en
Publication of JPH023201A publication Critical patent/JPH023201A/en
Priority to US08/266,995 priority patent/US5536334A/en
Pending legal-status Critical Current

Links

Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • H01F1/0571Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes
    • H01F1/0575Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together
    • H01F1/0576Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B in the form of particles, e.g. rapid quenched powders or ribbon flakes pressed, sintered or bonded together pressed, e.g. hot working
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F1/00Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
    • H01F1/01Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
    • H01F1/03Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
    • H01F1/032Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials
    • H01F1/04Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of hard-magnetic materials metals or alloys
    • H01F1/047Alloys characterised by their composition
    • H01F1/053Alloys characterised by their composition containing rare earth metals
    • H01F1/055Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5
    • H01F1/057Alloys characterised by their composition containing rare earth metals and magnetic transition metals, e.g. SmCo5 and IIIa elements, e.g. Nd2Fe14B
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0253Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing permanent magnets
    • H01F41/0273Imparting anisotropy

Landscapes

  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Crystallography & Structural Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Hard Magnetic Materials (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。
(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.

Description

【発明の詳細な説明】 [産業上の利用分野] 本発明は、新規な機械的配向による磁気異方性を有する
永久磁石、特にR(ただしRはYを含む希土類元素のう
ち少なくとも1種)1M(ただし遷移金属元素のうち少
なくとも1種)及びX(ただしIIIb族元素のうち少
なくとも1種)からなる永久磁石に関するものである。
Detailed Description of the Invention [Industrial Application Field] The present invention relates to a permanent magnet having magnetic anisotropy due to novel mechanical orientation, particularly R (where R is at least one rare earth element including Y). The present invention relates to a permanent magnet made of 1M (at least one transition metal element) and X (at least one group IIIb element).

[従来の技術] 永久磁石は、一般家庭の各種電気製品から大型コンピュ
ーターの周辺端末機器まで、幅広い分野で使用されてい
る重要な電気・電子材料の一つであり、最近の電気製品
の小型化、高効率化の要求にともない、永久磁石も益々
高性能化が求められている。
[Prior art] Permanent magnets are one of the important electrical and electronic materials used in a wide range of fields, from various household electrical appliances to peripheral terminal equipment for large computers, and are becoming more and more compact in recent years. With the demand for higher efficiency, permanent magnets are also required to have increasingly higher performance.

永久磁石は、外部から電気的エネルギーを供給しないで
磁界を発生するための材料であり、高透磁率材料とは逆
に保磁力が大きく、また残留磁束密度も高いものが適し
ている。
A permanent magnet is a material that generates a magnetic field without supplying electrical energy from the outside, and a material with a large coercive force and a high residual magnetic flux density is suitable, contrary to a high permeability material.

現在使用されている永久磁石のうち代表的なものはアル
ニコ系鋳造磁石、Baフェライト磁石及び希土類−遷移
金属系磁石である。
Typical permanent magnets currently in use are Alnico cast magnets, Ba ferrite magnets, and rare earth-transition metal magnets.

特に、希土類−遷移金属系磁石であるR−C。In particular, R-C, which is a rare earth-transition metal magnet.

系永久磁石やR−Fe−B系永久磁石は、極めて高い保
磁力とエネルギー積を持つ永久磁石としζ、高い磁気性
能が得られるので、従来から多くの研究開発がなされて
いる。
BACKGROUND ART Permanent magnets and R-Fe-B permanent magnets are permanent magnets with extremely high coercive force and energy product, and have been extensively researched and developed because they provide high magnetic performance.

従来、これら希土類−鉄(遷移金属)系の高性能異方性
永久磁石には、次のようなものがある。
Conventionally, these rare earth-iron (transition metal)-based high-performance anisotropic permanent magnets include the following.

(1)まず、特開昭59−48008号公報には、「原
子百分比で8〜30%のR(但しRはYを包含する希土
類元素の少なくとも一種)、2〜28%のB及び残部F
eから成る磁気異方性焼結体であることを特徴とする永
久磁石」 が開示されている。
(1) First, JP-A No. 59-48008 states that ``8 to 30% R in atomic percentage (R is at least one kind of rare earth element including Y), 2 to 28% B, and the balance F.
"Permanent magnet characterized by being a magnetically anisotropic sintered body consisting of e.

またこの永久磁石は、粉末冶金法に基づく焼結により製
造される。
Moreover, this permanent magnet is manufactured by sintering based on a powder metallurgy method.

この焼結法では、溶解、鋳造により合金インゴットを作
製し、粉砕して適当な粒度(数μm)の磁石粉を得、こ
の磁石粉を成形助剤のバインダーと混練し、磁場中でプ
レス成形し、成形体とする。
In this sintering method, an alloy ingot is produced by melting and casting, then crushed to obtain magnet powder with an appropriate particle size (several μm), kneaded with a binder as a forming aid, and press-formed in a magnetic field. and form a molded body.

次いで、成形体はアルゴン中で1100℃前後の温度で
1時間焼結され、その後室温まで急冷される。
The compact is then sintered in argon at a temperature around 1100° C. for 1 hour and then rapidly cooled to room temperature.

焼結後、600℃前後の温度で熱処理することにより、
更に保磁力を向上させ永久磁石とするものである。
After sintering, by heat-treating at a temperature of around 600℃,
Furthermore, the coercive force is improved to make it a permanent magnet.

(2)また、特開昭59−211549号公報には、「
非常に微細な結晶性の磁石粉を持つ、溶融スピンニング
された合金リボンの微細片から形成され、接着された永
久磁石で上記合金は、ネオジム、プラセオジム、および
ミツシュメタルよりなる群から選ばれた一つまたはそれ
以上の希土類元素;遷移金属元素、鉄;およびホウ素を
含む合金である永久磁石において、上記磁石中に微細片
がその間に分布した接着剤により所望の磁石の形に保持
され、また上記微細片が磁気的に等方性であり、また磁
石の成形物が接着された磁石を形づくるために適当な磁
界中で任意の望む方向に磁化され得ること、上記接着さ
れた磁石が合金密度の少なくとも80%の粒子成形密度
を持ち、飽和磁化において少なくとも 9メガガウスエ
ルステツドの残留磁気エネルギー積を持つことを特徴と
する接着された希土類−鉄磁石」 が開示されている。
(2) Also, in Japanese Patent Application Laid-Open No. 59-211549, “
A permanent magnet formed from and bonded together a fine piece of a melt-spun alloy ribbon with a very fine crystalline magnet powder, said alloy being one selected from the group consisting of neodymium, praseodymium, and mitsch metal. In a permanent magnet that is an alloy containing one or more rare earth elements; a transition metal element, iron; and boron, fine particles are held in the desired magnetic shape by an adhesive distributed therebetween, and that the microspheres are magnetically isotropic and that the magnet moldings can be magnetized in any desired direction in a suitable magnetic field to form a bonded magnet; A bonded rare earth-iron magnet characterized in that it has a grain compaction density of at least 80% and a residual magnetic energy product of at least 9 megagauss Oersteds at saturation magnetization.

この永久磁石は、アモルファス合金を製造するに用いる
急冷薄帯製造装置で、厚さ30μm程度の急冷薄片を作
り、その薄片を樹脂結合法で磁石にするメルトスピニン
グ法による急冷薄片を用いた樹脂結合方法で製造される
This permanent magnet is made using a quenched ribbon manufacturing equipment used to manufacture amorphous alloys to produce quenched thin flakes with a thickness of about 30 μm, and then turn the thin flakes into magnets using a resin bonding method. manufactured by the method.

このメルトスピニング法による急冷薄片を用いた樹脂結
合方法では、先ず急冷薄帯製造装置の最適な回転数でR
−Fe−B合金の急冷薄帯を作る得られた厚さ30−の
リボン状薄帯は、直径が1000Å以下の結晶の集合体
であり、脆くて割れ易く、結晶粒は等方的に分布してい
るので、磁気的にも等方性である。この薄帯を適当な粒
度に粉砕し−・−樹脂と混練してプレス成形すれば7t
on/ cd程ffの圧力で、約85体v1%の充填が
可能となる。
In this resin bonding method using quenched thin strips using the melt spinning method, first, R
-Making a quenched ribbon of Fe-B alloy The obtained ribbon-like ribbon with a thickness of 30 mm is an aggregate of crystals with a diameter of 1000 Å or less, is brittle and easily broken, and the crystal grains are distributed isotropically. Therefore, it is also magnetically isotropic. If this ribbon is crushed to an appropriate particle size, kneaded with resin, and press-molded, 7 tons will be produced.
At a pressure of on/cd ff, it is possible to fill about 85 bodies v1%.

(3)さらに、特開昭80−100402号公報には、
「■鉄、ネオジム及び/あるいはプラセオジム、および
ホウ素より成る無定形あるいは微細な粒子状の材料を、
高温圧密と熱間加工により磁石とすることを特徴とする
十分に高密度化された微細1.1粒子状の異方性の永久
磁石。
(3) Furthermore, in Japanese Patent Application Laid-open No. 80-100402,
``■ Amorphous or fine particulate materials consisting of iron, neodymium and/or praseodymium, and boron,
A fully densified, anisotropic permanent magnet in the form of fine 1.1 grains, which is made into a magnet by high-temperature consolidation and hot working.

■鉄、ネオジム及び/あるいはプラセオジム、およびホ
ウ素より成る材料を高温ダイアップセットすることによ
り磁石をつくり、得られた磁石の好ましい磁化の方向が
アップセット圧縮の方向に平行であることを特徴とする
微細な粒子状の異方性の永久磁石。
■A magnet is made by high-temperature die-up setting of a material consisting of iron, neodymium and/or praseodymium, and boron, and the resulting magnet is characterized in that the preferred direction of magnetization is parallel to the direction of upset compression. Fine grained anisotropic permanent magnet.

■磁石が、本質的に原子パーセント基準で50〜90%
鉄、10〜50%ネオジム及び/あるいはプラセオジム
、および1−10%ホウ素から成る無定形あるいは微細
な粒子状の合金を高温で塑性変形して形成され、好まし
い磁化の方向が実質的に、上記変形の間の物質流れの方
向と垂直であることを特徴とする永久磁石」 が開示されている。
■Magnets are essentially 50-90% on an atomic percent basis
It is formed by plastically deforming an amorphous or fine-grained alloy consisting of iron, 10-50% neodymium and/or praseodymium, and 1-10% boron at high temperatures, and the preferred direction of magnetization is substantially the same as the above deformation. Permanent magnets characterized in that they are perpendicular to the direction of material flow between them.

これらの磁石は、前記(2)におけるリボン状急冷薄帯
あるいは薄片を、真空中あるいは不活性雰囲気中で2段
階ホットプレス法と呼ばれる方法で緻密で異方性を有す
るR−Fe−B磁石を得るものである。
These magnets are made by processing the ribbon-like quenched ribbon or flake in (2) above into a dense and anisotropic R-Fe-B magnet using a method called a two-step hot pressing method in a vacuum or an inert atmosphere. It's something you get.

このプレス過程では一軸性の圧力が加えられ、磁化容易
軸がプレス方向と平行に配向して、合金は異方性化する
In this pressing process, uniaxial pressure is applied, the axis of easy magnetization is oriented parallel to the pressing direction, and the alloy becomes anisotropic.

尚、最初のメルトスピニング法で作られるリボン状薄帯
の結晶粒は、それが最大の保磁力を示す時の粒径よりも
小さめにしておき、後のホットプレス中に結晶粒の粗大
化が生じて最適な粒径になるようにしておく。
In addition, the crystal grains of the ribbon-like thin strip produced by the initial melt spinning method are made smaller than the grain size at which they exhibit the maximum coercive force, to avoid coarsening of the crystal grains during the subsequent hot pressing. Allow the particles to grow to the optimum particle size.

(4)最後に、特開昭62−276803号公報には、
rR(ただしRはYを含む希土類元素のうち少なくとも
1種)8原子%〜30原子%、B2原子%〜28原子%
、Co50原子%以下、A[15原子%以下、及び残部
が鉄及びその他の製造上不可避な不純物からなる合金を
溶解および鋳造後、該鋳造インゴットを500℃以上の
温度で熱間加工することにより結晶粒を微細化しまたそ
の結晶軸を特定の方向に配向せしめて、該鋳造合金を磁
気的に異方性化することを特徴とする希土類−鉄系永久
磁石」が開示されている。
(4) Finally, in Japanese Patent Application Laid-open No. 62-276803,
rR (where R is at least one rare earth element including Y) 8 at% to 30 at%, B2 at% to 28 at%
, by melting and casting an alloy consisting of 50 atomic % or less of Co, 15 atomic % or less of A, and the balance being iron and other impurities unavoidable in manufacturing, and then hot working the cast ingot at a temperature of 500 ° C. or higher. A rare earth-iron permanent magnet is disclosed in which the cast alloy is made magnetically anisotropic by making the crystal grains finer and orienting the crystal axes in a specific direction.

[発明が解決しようとする課題] 叙上の(1) 〜(4)の従来のR−Fe−B系永久磁
石は、次の如き欠点を有している。
[Problems to be Solved by the Invention] The conventional R-Fe-B permanent magnets described in (1) to (4) above have the following drawbacks.

(1)の永久磁石は、製造するに当たって合金を粉末に
するのが必須であるが、R−Fe−B系合金は大変酸素
に対して活性゛を有するので、粉末化すると余計酸化が
激しくなり、焼結体中の酸素濃度はどうしても高くなっ
てしまう。
When manufacturing permanent magnets (1), it is essential to turn the alloy into powder, but since R-Fe-B alloys are highly active against oxygen, turning them into powder will cause more intense oxidation. , the oxygen concentration in the sintered body inevitably becomes high.

又粉末を成形するときに、例えばステアリン酸亜鉛のよ
うな成形助剤を使用しなければならず、これは焼結工程
で前もって取り除かれるのであるが、成形助剤中の数刻
は、磁石体の中に炭素の形で残ってしまい、この炭素は
著しくR−Fe−Bの磁気性能を低下させ好ましくない
Also, when molding the powder, a molding aid, such as zinc stearate, must be used, which is removed beforehand during the sintering process; This carbon remains in the form of carbon, which is undesirable because it significantly reduces the magnetic performance of R-Fe-B.

成形助剤を加えてプレス成形した後の成形体はグリーン
体と言われ、これは大変脆く、ハンドリングが難しい。
The molded body after press molding with the addition of a molding aid is called a green body, which is extremely brittle and difficult to handle.

従って焼結炉にきれいに並べて入れるのには、相当の手
間が掛かることも大きな欠点である。
Therefore, a major drawback is that it takes a considerable amount of effort to arrange them neatly in the sintering furnace.

これらの欠点があるので、一般的に言ってR−Fe−B
系の焼結磁石の製造には、高価な設備が必要になるばか
りでなく、その製造方法は生産効率が悪く、結局磁石の
製造コストが高くなってしまう。従って、比較的原料費
の安いR−Fe−B系磁石の長所を活かすことが出来な
い。
Because of these drawbacks, generally speaking, R-Fe-B
Not only does the production of sintered magnets of this type require expensive equipment, but the production method has poor production efficiency, resulting in an increase in the production cost of the magnets. Therefore, it is not possible to take advantage of the advantages of R-Fe-B magnets, which have relatively low raw material costs.

次に (2)並びに (3)の永久磁石は、製造するに
当たって、真空メルトスピニング装置を使用するが、こ
の装置は、現在では大変生産性が悪くしがち高価である
Next, permanent magnets (2) and (3) are manufactured using a vacuum melt spinning device, but this device currently tends to have very low productivity and is expensive.

(2)の永久磁石は、原理的に等方性であるので低エネ
ルギー積であり、ヒステリシスループの角形性もよくな
いので、温度特性に対しても、使用する面においても不
利である。
The permanent magnet (2) is isotropic in principle, so it has a low energy product, and the squareness of the hysteresis loop is also poor, so it is disadvantageous in terms of temperature characteristics and usage.

(3)の永久磁石を製造する方法は、ホットプレスを二
段階に使うというユニークな方法であるが、実際に量産
を考えると非能率であることは否めないであろう。
The method (3) for manufacturing permanent magnets is a unique method of using hot press in two stages, but it cannot be denied that it is inefficient when considering actual mass production.

更にこの方法では、高温例えば800 ”C以上では結
晶粒の粗大化が著しく、それによって保磁力iHcが極
端に低下し、実用的な永久磁石にはならない。
Furthermore, in this method, at high temperatures, for example, 800''C or higher, the crystal grains become significantly coarsened, resulting in an extremely low coercive force iHc, making it impossible to produce a practical permanent magnet.

(4)の永久磁石を製造する方法は、粉末工程を含まず
、ホットプレスも一段階でよいために、最も製造工程を
簡略化されるが、性能的には(1)−(3)に比してや
や劣るという問題があった。
The method (4) for manufacturing permanent magnets simplifies the manufacturing process the most because it does not involve a powder process and only requires one step of hot pressing, but in terms of performance it is inferior to (1) to (3). There was a problem that it was slightly inferior.

本発明は、以上の従来技術の欠点特に(4)の永久磁石
の性能面での欠点を解決するものであり、その目的とす
るところは、高性能かつ低コストの永久磁石を提供する
ことにある。
The present invention is intended to solve the above-mentioned drawbacks of the prior art, particularly the drawback (4) in terms of performance of permanent magnets, and its purpose is to provide a high-performance, low-cost permanent magnet. be.

[課題を解決するための手段] 本発明の永久磁石は、希土類元素(1?)−遷移金属元
素(M)−IIIb族元素系(X)系永久磁石に関する
ものであり、具体的にはR(Pr、Nd、Dy、Ce、
La、Y、Tbのうちから選ばれた少なくとも1種以上
の希土類元素) −M (Fe、Co、Cu、Ag、A
u、Ni、Zrのうちから選ばれた少なくとも1種以上
の遷移金属)−X(B、Ga、AIのうちから選ばれた
少なくとも1種以上のIIIb族元素)を原料基本成分
とし、該基本成分から非磁性物であるR−リッチの液相
を排除し、磁性相を濃縮してなり、機械的配向による磁
気異方性を有することを特徴とする永久磁石である。
[Means for Solving the Problems] The permanent magnet of the present invention relates to a rare earth element (1?)-transition metal element (M)-group IIIb element (X) system permanent magnet, and specifically, R (Pr, Nd, Dy, Ce,
At least one rare earth element selected from La, Y, Tb) -M (Fe, Co, Cu, Ag, A
(at least one transition metal selected from u, Ni, and Zr)-X (at least one group IIIb element selected from B, Ga, and AI) as a basic raw material component This permanent magnet is made by excluding the R-rich liquid phase, which is a non-magnetic substance, from the components and concentrating the magnetic phase, and is characterized by having magnetic anisotropy due to mechanical orientation.

さらに、具体的には、原子百分比で12〜25%のR2
65〜85%のM、及び3〜10%のXを原料基本成分
とし、該基本成分から血÷非磁性物であるR−リッチの
液相を排除し、原子百分比で10〜18%のR172〜
87%のM、3〜10%のXの粒子からなる磁性相を濃
縮してなり、機械的配向による磁気異方性を有すること
を特徴とする上記記載の永久磁石であり、さらに結晶粒
径が0.311m〜150 μmでRリッチ相の比率が
10%以下(0%を含まず)である上記記載の永久磁石
である。
Furthermore, specifically, 12 to 25% R2 in atomic percentage
65 to 85% M and 3 to 10% ~
The permanent magnet as described above is made by concentrating a magnetic phase consisting of particles of 87% M and 3 to 10% X, and has magnetic anisotropy due to mechanical orientation, and further has a crystal grain size. is 0.311 m to 150 μm, and the ratio of the R-rich phase is 10% or less (excluding 0%).

また、原子百分比で、12〜25%のPr、 85〜8
5%のPe及び3〜lO%のBを原料基本成分とし、該
基本成分から非磁性物であるR−リッチの液相を排除し
、原子百分比で、10〜18%のP「、72〜87%の
Fe、3〜10%のBの磁性相を濃縮してなり、結晶粒
径が0.3μm〜15〇四でPrリッチ相の比率が10
%以下(0%を含まず)で機械的配向による磁気異方性
を有することを特徴とする永久磁石である。
Also, in terms of atomic percentage, 12 to 25% Pr, 85 to 8
5% Pe and 3-10% B are used as basic raw material components, and the R-rich liquid phase, which is a non-magnetic substance, is excluded from the basic components, and 10-18% P'',72- It is made by concentrating a magnetic phase of 87% Fe and 3 to 10% B, with a crystal grain size of 0.3 μm to 1504 and a Pr-rich phase ratio of 10.
% (excluding 0%) of magnetic anisotropy due to mechanical orientation.

[作用] 本発明者等は、数多くのR−Fe−B系鋳造合金を評価
し、Pr−Fe−B系合金に適当な熱処理を加えれば高
保磁力が得られることを見知し、更に、この合金を基に
、ホットプレスによる機械的配向処理、添加元素による
磁気特性の改善効果を研究した結果、本発明に至ったも
のである。
[Function] The present inventors evaluated a large number of R-Fe-B based cast alloys and found that a high coercive force can be obtained by applying appropriate heat treatment to the Pr-Fe-B based alloy, and further, Based on this alloy, the present invention was achieved as a result of research into the effects of mechanical orientation treatment using hot pressing and the effects of additive elements on improving magnetic properties.

即ち、本発明は、RがPr、Nd、Dy、Ce、La、
Y、Tbのうちから選ばれた少なくとも1種以上の希土
類元素でありMがPe、Co、Cu、Ag、Au、Ni
、Zrのうちから選ばれた少なくとも1種以上の遷移金
属元素であり、XがB、Ga、AIのうちから選ばれた
少なくとも1種以上のIIIb族元素であるR−M−X
系合金において、鋳造−ホットプレス−熱処理という粉
末工程を含まない方法で、従来法に比肩する高性能の磁
石が得られるものである。
That is, in the present invention, R is Pr, Nd, Dy, Ce, La,
At least one rare earth element selected from Y, Tb, and M is Pe, Co, Cu, Ag, Au, Ni
, R-M-X is at least one transition metal element selected from Zr, and X is at least one IIIb group element selected from B, Ga, and AI.
In this method, a magnet with high performance comparable to conventional methods can be obtained using a method of casting, hot pressing, and heat treatment, which does not include powder processes, for alloys of the present invention.

本発明においては、後述する実施例の第2図(a)−(
C)に示す如き過程をたどり、本発明の永久磁石が製造
されるものである。最初のR−M−Xを原料基本成分か
ら非磁性物であるR−リッチの液相を750〜1050
℃という温度でホットプレス等の熱加工することにより
、第2図(b)に示すごとく外側に押し出し、強磁性相
粒子が増加しその粒子相のみ微細化し配向し、磁石の磁
気特性を増加させるものである。
In the present invention, FIGS. 2(a)-(
The permanent magnet of the present invention is manufactured by following the process shown in C). The initial R-M-X is converted from the basic ingredients of the raw material to the liquid phase of R-rich, which is a non-magnetic substance, at a concentration of 750 to 1050.
By thermal processing such as hot pressing at a temperature of ℃, the ferromagnetic phase particles are extruded outward as shown in Figure 2 (b), the ferromagnetic phase particles increase, and only the particle phase becomes fine and oriented, increasing the magnetic properties of the magnet. It is something.

尚、磁石の製造に当たっては、強磁性物として、RFe
  B(原子比)、RFe   B2  14    
    11.7  82.4 5.9(原子百分比)
を目標として調整するが、Rが多い場合、R−リッチ相
が非磁性物として作用し、Bが多い場合、B−リッチ相
が非磁性物として作用するものである。
In addition, when manufacturing magnets, RFe is used as a ferromagnetic material.
B (atomic ratio), RFe B2 14
11.7 82.4 5.9 (atomic percentage)
When there is a large amount of R, the R-rich phase acts as a non-magnetic substance, and when there is a large amount of B, the B-rich phase acts as a non-magnetic substance.

本願発明においては、当初からRを多めに配合したこと
よりR−リッチ相を非磁性物としたが、Bが多い場合も
同様にB−リッチ相を非磁性物とするものである。
In the present invention, the R-rich phase is made non-magnetic by blending a relatively large amount of R from the beginning, but when B is present in a large amount, the B-rich phase is made non-magnetic as well.

次に本発明における原料基本成分のR,M及びXの限定
理由について述べる。
Next, the reasons for limiting R, M, and X of the basic raw material components in the present invention will be described.

R:12〜25% 12%未満だとR−リッチ相の量が少く割れ易くなって
熱間加工が困難となる。また25%を越えると非磁性相
の量が増え過ぎて磁性相の濃縮が不十分となり、性能が
低下するので上記の如く定めた。
R: 12-25% If it is less than 12%, the amount of R-rich phase will be small and it will be easy to crack, making hot working difficult. Moreover, if it exceeds 25%, the amount of the non-magnetic phase increases too much and the concentration of the magnetic phase becomes insufficient, resulting in a decrease in performance, so it was determined as described above.

M : 65〜85% 85%を越えるとR−リッチ相の量が少く熱間加工が困
難となり、65%未満だと非磁性相の量が増えすぎて磁
性相の濃縮が不十分となり、性能が低下するので上記の
如く定めた。
M: 65-85% If it exceeds 85%, the amount of R-rich phase will be small and hot working will be difficult, and if it is less than 65%, the amount of non-magnetic phase will increase too much and the concentration of magnetic phase will be insufficient, resulting in poor performance. was determined as above.

X:3〜10% 3%未満だと磁性相の量が少くなり高性能が得られない
。また10%を越えると非磁性相の量が増し、熱間加工
がしにくくなるので上記の如く定めた。
X: 3 to 10% If it is less than 3%, the amount of magnetic phase will be too small and high performance will not be obtained. Moreover, if it exceeds 10%, the amount of non-magnetic phase increases and hot working becomes difficult, so it was determined as above.

以上の如く特定した原料基本成分を、本発明に適応した
結果加工後、得られる成分値の、R:10〜18%、M
ニア2〜87%、X:3〜10%は、高い磁気特性が得
られる組成域である。
As a result of applying the raw material basic components specified above to the present invention, the resulting component values are R: 10 to 18%, M
Near: 2 to 87%, X: 3 to 10% is a composition range in which high magnetic properties can be obtained.

また、本発明においては、結晶粒径を0.3μm〜15
0−の範囲に限定するが、この理由について述べる。
In addition, in the present invention, the crystal grain size is 0.3 μm to 15 μm.
Although it is limited to the range of 0-, the reason for this will be described.

結晶粒径0.3−は、単磁区粒子の限界粒径であるとい
われている。即ち 0.3−より粒径が小さくなると、
切離化曲線が前述の従来法における(3)の永久磁石と
同じになり、着磁性が悪(なる。
A crystal grain size of 0.3- is said to be the critical grain size of single magnetic domain grains. That is, when the particle size becomes smaller than 0.3-,
The separation curve is the same as that of the permanent magnet (3) in the conventional method described above, and the magnetization is poor.

また結晶粒径が150μmを越えると、熱間加工しても
得られる保磁力がフェライト磁石の4KOeよりも低く
なり実用性がなくなるので、このように定めた。
Further, if the crystal grain size exceeds 150 μm, the coercive force obtained even after hot working becomes lower than 4 KOe of a ferrite magnet, making it impractical, so this setting was made.

さらに、R−リッチ相は後述する第3図に示す様に、非
磁性のR−リッチ相が少ない程、4πIs(実線)は上
昇する。R−リッチ相が多くなる程4π1sは減少する
ので実用性を考慮すると10x以下が望ましい。但し0
%になると保磁力を失うので、0%を越え10% (重
量)以下と定めた。
Furthermore, as shown in FIG. 3, which will be described later, the less the nonmagnetic R-rich phase is, the higher the 4πIs (solid line) is. As the R-rich phase increases, 4π1s decreases, so in consideration of practicality, 10x or less is desirable. However, 0
%, the coercive force will be lost, so it was set at more than 0% and less than 10% (weight).

次に本発明の実施例について述べる。Next, examples of the present invention will be described.

[実施例] [実施例1] 本発明による製造法の工程図を第1図に示す。[Example] [Example 1] A process diagram of the manufacturing method according to the present invention is shown in FIG.

先ず第1図に示す製造工程に従い、アルゴン雰囲気中で
誘導加熱炉を用いてPr  Fe   B  CL11
7 7B、5 5 1.5 なる組成の合金を溶解し、次いで鋳造した。
First, according to the manufacturing process shown in FIG. 1, Pr Fe B CL11 was prepared using an induction heating furnace in an argon atmosphere.
An alloy having a composition of 7 7B, 5 5 1.5 was melted and then cast.

この時、希土類、鉄及び銅の原料としては99.9%の
純度のものを用い、ボロンはフェロボロンを用いた。
At this time, rare earth, iron, and copper raw materials with a purity of 99.9% were used, and boron was ferroboron.

次に、この鋳造インゴットをアルゴン雰囲気中、100
0℃において、加工度80%でホットプレスした。
Next, this cast ingot was placed in an argon atmosphere for 100 min.
Hot pressing was carried out at 0° C. with a processing degree of 80%.

この時のプレス圧力は0.2〜0.8 ton/cdで
あり、歪速度は1O−3〜10−’/secであった。
The press pressure at this time was 0.2 to 0.8 ton/cd, and the strain rate was 10-3 to 10-'/sec.

この後、1000℃で24時間のアニールの熱処理を施
した後、切断、研磨され磁気特性がill定された。
Thereafter, it was annealed at 1000° C. for 24 hours, cut and polished, and its magnetic properties were determined.

この磁石の磁気特性及びその他の諸特性値を比較例とし
て、前述の従来法における(1)の焼結永久磁石(Nd
PeB)と(3)の永久磁石(Nd13FcB)におけ
る値と共に第1表に示す。
The magnetic properties and other characteristic values of this magnet were used as a comparative example to compare the sintered permanent magnet (Nd
PeB) and (3) are shown in Table 1 together with the values for the permanent magnet (Nd13FcB).

82.6  4.4 なお、磁気特性はすべて最大印加磁界25kOeでB−
H)レーサーを用いて測定した。
82.6 4.4 All magnetic properties are B- at a maximum applied magnetic field of 25 kOe.
H) Measured using a racer.

第1表に示す如く、本発明磁石は、従来の(1)の永久
磁石と(3)の永久磁石に比較して磁気性能は劣らず着
磁性は優れていることは明らかである。
As shown in Table 1, it is clear that the magnet of the present invention is not inferior in magnetic performance but superior in magnetization compared to the conventional permanent magnets (1) and (3).

また銅添加の鋳造磁石は保磁力の増大に有効であり、配
向性の向上にも有効である。
Cast magnets containing copper are also effective in increasing coercive force and improving orientation.

第  1 表 従来の (1)の焼結永久磁石とは、0.C含有量及び
空孔率が異なり、従来の(3)永久磁石とは、結晶粒子
の粒径が異なり、着磁性が優れている。
Table 1 The conventional sintered permanent magnet (1) is 0. The carbon content and porosity are different, and the crystal grain size is different from the conventional permanent magnet (3), and the magnetization is excellent.

次に、本発明の磁石の作用について述べる。Next, the operation of the magnet of the present invention will be described.

第2図は本発明の詳細な説明図である。FIG. 2 is a detailed explanatory diagram of the present invention.

第2図において、1はPr2Fe14B相粒子、2はα
−Fe相、3はR−リッチ相、4はR−リッチ液相であ
る。
In Fig. 2, 1 is Pr2Fe14B phase particle, 2 is α
-Fe phase, 3 is an R-rich phase, and 4 is an R-rich liquid phase.

本発明においては、第2図に示す如き過程をたどり、本
発明の永久磁石が製造されるものである。
In the present invention, the permanent magnet of the present invention is manufactured by following the process shown in FIG.

第2図(a)はPr  re   B  Cu   の
原料台17 7B、5 5 1.5 金を溶融・鋳造し、鋳造インゴットとした場合の主相の
状態を示したものであり、図示する如く、Pr2Fe1
4B相粒子1内には、a−Pe相2が少量含まれている
。そして前記のPr2Fe14B相粒子1間は、非磁性
のP「リッチ相3で埋められている。
FIG. 2(a) shows the state of the main phase when the Pr re B Cu raw material table 17 7B, 5 5 1.5 gold is melted and cast to form a cast ingot, and as shown in the figure, Pr2Fe1
The 4B phase particles 1 contain a small amount of a-Pe phase 2. The space between the Pr2Fe14B phase particles 1 is filled with a non-magnetic P rich phase 3.

第2図(b)はホットプレスにおける状態を示したもの
であり、800〜1050℃という温度では、R−リッ
チ相3は溶融してR−リッチの液相4となり、この液相
4は、ホットプレス等の外部から加えられた圧力により
排除され外側へ押出される3゜またα−Pe相2は拡散
して消失して行き、Pr2Fe14B相粒子1は、ホッ
トプレス中微細化されかつ結晶主軸方向が一定方向に配
向される。
FIG. 2(b) shows the state during hot pressing, and at a temperature of 800 to 1050°C, the R-rich phase 3 melts into an R-rich liquid phase 4, and this liquid phase 4 is The α-Pe phase 2, which is expelled and pushed outward by the pressure applied from the outside such as hot pressing, diffuses and disappears, and the Pr2Fe14B phase particles 1 are refined during the hot pressing and the crystal main axis The direction is oriented in a certain direction.

第2図(c)は磁石の状態を示したものであり、外側に
しみ出したR−リッチ相3の部分は切断されて、磁石と
しては微細なP「2Fe14B相粒子1が配向している
中央部を使用する。
Figure 2 (c) shows the state of the magnet, where the R-rich phase 3 that seeped out has been cut off, and the magnet is made up of fine P2Fe14B phase particles 1 oriented. Use the center part.

このPr2Pet4B相粒子1間は、R−リッチ相3と
鉄および銅で埋められているが、その量は鋳造インゴッ
トに比べ遥かに少なく、磁性相のPr2Fe14B相粒
子1が最初の原料組成から遥かに濃縮されていることは
明らかである。
The space between the Pr2Pet4B phase particles 1 is filled with the R-rich phase 3, iron, and copper, but the amount is much smaller than that of the cast ingot, and the magnetic phase Pr2Fe14B phase particles 1 are much larger than the initial raw material composition. It is clear that it is concentrated.

第3図に、磁石のR−リッチ相の含有率と 4πIsと
iHcとの関係図を示す。また第4図に、Prt7Pe
   B  Cu   なる組成の磁石の4πI−Hを
ホ78.5 5 1.5 ツトブレスした場合のプレス平行・垂直の2方向曲線に
ついて示す。
FIG. 3 shows a relationship between the R-rich phase content of the magnet, 4πIs, and iHc. Also, in Fig. 4, Prt7Pe
78.5 5 1.5 Two direction curves parallel and perpendicular to the press are shown when 4πI-H of a magnet with a composition of B Cu is pressed.

第3図は、非磁性のR−リッチ相が少ない程、4πIs
(実線)は上昇することを示している。
Figure 3 shows that the less the nonmagnetic R-rich phase is, the more 4πIs
(solid line) indicates an increase.

R−リッチ相が多くなる程4πIsは減少するので実用
性を考慮すると10%以下が望ましいことが判る。
Since 4πIs decreases as the R-rich phase increases, it is understood that 10% or less is desirable in consideration of practicality.

第4図は、典型的なホットプレスPr−Fe−B−Cu
磁石の減磁曲線を磁化容易方向と困難方向の2種類を示
している。
Figure 4 shows a typical hot pressed Pr-Fe-B-Cu
Two types of magnet demagnetization curves are shown: easy magnetization direction and difficult magnetization direction.

第4図より磁化容易方向は、プレス方向に対して平行で
ある。磁化容易方向の切離化曲線から、この磁石はnt
+cieation typeの保磁力機構を有すると
考えられる。
From FIG. 4, the easy magnetization direction is parallel to the pressing direction. From the separation curve in the direction of easy magnetization, this magnet is nt
It is considered to have a coercive force mechanism of +ceation type.

従来の(2)の永久磁石とは、異方性方向は同じものの
保磁力機構は異なることが判る。
It can be seen that although the anisotropy direction is the same as that of the conventional permanent magnet (2), the coercive force mechanism is different.

[実施例2] 実施例1と同様に、第1図に示す製造工程に従い、アル
ゴン雰囲気中で誘導加熱炉を用いて、PI7+7Pe7
゜B4成る組成の合金を溶解し、次いで鋳造した。
[Example 2] Similarly to Example 1, PI7+7Pe7 was produced using an induction heating furnace in an argon atmosphere according to the manufacturing process shown in FIG.
An alloy having a composition of °B4 was melted and then cast.

この時、希土類及び鉄の原料としては実施例1と同様に
、99.9%の純度のものを用い、ボロンはフェロボロ
ンを用いた。
At this time, similar to Example 1, rare earth and iron raw materials with a purity of 99.9% were used, and boron was ferroboron.

次に、この鋳造インゴットをアルゴン雰囲気中、100
0℃において、加工度80%でホットプレスした。
Next, this cast ingot was placed in an argon atmosphere for 100 min.
Hot pressing was carried out at 0° C. with a processing degree of 80%.

この時のプレス圧力は0.2〜0.8 ton/ejで
あり、歪速度は10−3〜10−’/seeであった。
The press pressure at this time was 0.2 to 0.8 ton/ej, and the strain rate was 10-3 to 10-'/see.

そして切断、研磨された後磁気特性を測定し、1000
℃で24時間のアニール処理の熱処理した後に再び磁気
特性を測定した。
After cutting and polishing, the magnetic properties were measured and 1000
After a heat treatment of 24 hours of annealing at .degree. C., the magnetic properties were measured again.

第2表にアニール前と後の磁気特性を、また第3表にア
ニール後の諸特性値を示す。更に第5図に鋳造インゴッ
トの減磁曲線(1)とアニール後の磁石の減磁曲線(2
)を示す。
Table 2 shows the magnetic properties before and after annealing, and Table 3 shows the various characteristic values after annealing. Furthermore, Figure 5 shows the demagnetization curve of the cast ingot (1) and the demagnetization curve of the magnet after annealing (2).
) is shown.

第2表 第3表 第3表に示す如く、原料組成がPrtyFe79B 4
で磁石組成はPr   re   B   と磁性相が
濃縮さ14.8 80.3 4.9 れている。そして磁石特性は、良好な成績を示し特に第
2表並びに第5図に示す如くアニールにより更に磁気特
性が向上することは明らかである。
As shown in Table 2 and Table 3, the raw material composition is PrtyFe79B 4
The magnet composition is Pr re B and the magnetic phase is concentrated 14.8 80.3 4.9 . The magnetic properties showed good results, and it is clear that the magnetic properties are further improved by annealing, especially as shown in Table 2 and FIG.

さらに、これと同じ製造条件で鋳造インゴットのPrQ
またはB111を変化させた場合、出来上がった磁石の
特性値は、第6図、第7図に示す様な変化を示した。
Furthermore, under the same manufacturing conditions, the PrQ of the cast ingot was
Alternatively, when B111 was changed, the characteristic values of the finished magnet showed changes as shown in FIGS. 6 and 7.

第6図と第7図は、ホットプレス磁石の組成依存性を示
し、磁気特性の測定方向はすべてプレス方向に対して平
行である。また(BH)max (MGOe)が大幅に
増加し、異方性化されていることが判る。
FIGS. 6 and 7 show the composition dependence of hot-pressed magnets, and the measurement directions of the magnetic properties are all parallel to the pressing direction. Furthermore, (BH) max (MGOe) increases significantly, indicating that anisotropy has been achieved.

[実施例3コ 組成Pr12Nd5Pe79B 5.5 Cut、5の
合金を実施例1及び2と同様に、溶解・鋳造し鋳造イン
ゴットを鋳造した。
[Example 3] An alloy having the composition Pr12Nd5Pe79B 5.5 Cut, 5 was melted and cast in the same manner as in Examples 1 and 2 to produce a cast ingot.

次いでこの鋳造インゴットをアルゴン雰囲気中、100
0℃において、歪速度はlo−3〜10−’/sec、
加工度80%でホットプレスした。
Next, this cast ingot was heated to 100% in an argon atmosphere.
At 0°C, the strain rate is lo-3 to 10-'/sec,
Hot pressing was performed at a processing degree of 80%.

この後、1000℃で24時間のアニールを施した後、
切断、研磨し、 組成’ ”9.5 Nd4 Fe80.IB6.1 ”
0.3の磁石を得て、この磁石の磁気特性を測定した。
After this, after annealing at 1000°C for 24 hours,
Cutting, polishing and composition '9.5 Nd4 Fe80.IB6.1'
A 0.3 magnet was obtained and the magnetic properties of this magnet were measured.

この磁石の磁気特性及びその他の諸特性値を第4表に示
す。
The magnetic properties and other characteristic values of this magnet are shown in Table 4.

第4表に示す如く、上記の様に組成を変えてもその磁気
特性は優れていることは明らかである。
As shown in Table 4, it is clear that even if the composition is changed as described above, the magnetic properties are excellent.

第4表 第5表 合金組成 [実施例4] 第5表に示す組成の合金を実施例1〜3と同様に、溶解
・鋳造した。また用いた原料も同じものを用いた。
Table 4 Table 5 Alloy composition [Example 4] Alloys having the compositions shown in Table 5 were melted and cast in the same manner as in Examples 1 to 3. The same raw materials were also used.

次に、これらの鋳造インゴットをアルゴン雰囲気中にお
いてホットプレスした後アニールを施し、切断・研磨後
、磁気特性を測定し、第6表に磁石の組成第7表に磁石
の諸特性値を示す。
Next, these cast ingots were hot pressed in an argon atmosphere, annealed, cut and polished, and their magnetic properties were measured. Table 6 shows the composition of the magnets, and Table 7 shows the various property values of the magnets.

第6表 磁石の組成 〔実施例5] Pr15Nc12Fe7B、5 B5Cut、5なる組
成の合金を、実施例1〜4と同様に、溶解・鋳造した。
Table 6 Composition of magnet [Example 5] An alloy having the composition Pr15Nc12Fe7B, 5 B5Cut, 5 was melted and cast in the same manner as in Examples 1 to 4.

また用いた原料も同じものを用いた。The same raw materials were also used.

次に、この鋳造インゴットを900〜1000℃におい
て第8表に示すような熱間加工法によって加工した。
Next, this cast ingot was processed at 900 to 1000°C by a hot working method as shown in Table 8.

次に1000℃×24時間のアニールを施した後に切断
・研磨し磁気特性を測定した。
Next, it was annealed at 1000° C. for 24 hours, cut and polished, and its magnetic properties were measured.

この磁石の組成を第9表に、第10表に磁気特性値を示
す。
Table 9 shows the composition of this magnet, and Table 10 shows the magnetic property values.

第8表〜第10表に示す如く、ホットプレス。Hot press as shown in Tables 8 to 10.

圧延、押出しいずれの加工法においても特性値が向上し
ていることは明らかである。
It is clear that the characteristic values are improved in both rolling and extrusion processing methods.

第7表 磁石の諸特性 第8表 第9表 磁石の組成 第10表 磁石の諸特性 [実施例5] 実施例1で製造された本発明磁石と従来磁石(焼結法)
を同じ組成(Nd1.Fe77B5)及び同じ形状に加
工し、40℃、95%の恒温・恒湿槽に入れてその重量
変化を調べた。この結果を第8図に示す。
Table 7 Various properties of the magnet Table 8 Table 9 Composition of the magnet Table 10 Various properties of the magnet [Example 5] Invention magnet manufactured in Example 1 and conventional magnet (sintering method)
were processed into the same composition (Nd1.Fe77B5) and the same shape, and placed in a constant temperature/humidity chamber at 40° C. and 95% to examine changes in weight. The results are shown in FIG.

第8図に示す如く、本発明磁石は従来磁石(焼結法)に
比較し、重量変化が少なく、磁石中の酸素濃度が低いこ
とは明らかである。これは従来の磁石と大きく異なる点
である。
As shown in FIG. 8, it is clear that the magnet of the present invention has less weight change and lower oxygen concentration in the magnet than the conventional magnet (sintered method). This is a major difference from conventional magnets.

以上の実施例から、RがPr、Nd、Dy、Ce、La
、Y、Tbのうちから選ばれた少なくとも1種以上の希
土類元素で、MがPa、Co、Cu、Ag、旧、Au、
Zrのうちから選ばれた少なくとも1種以上の遷移金属
元素でXがB、 Ga、AIのうちから選ばれた少なく
とも1種以上のIIIb族元素を原料基本成分とした永
久磁石は、高保磁力を示し、ホットプレス等の熱処理加
工により、異方性化され、最高(BH)maxは43.
6MGOeにも達することは明らかである。
From the above examples, R is Pr, Nd, Dy, Ce, La
, Y, and Tb, and M is Pa, Co, Cu, Ag, old, Au,
A permanent magnet whose basic raw material is at least one transition metal element selected from Zr, where X is at least one Group IIIb element selected from B, Ga, and AI, has a high coercive force. It is made anisotropic by heat treatment such as hot pressing, and the maximum (BH) max is 43.
It is clear that it can reach as much as 6MGOe.

[発明の効果] 叙上の如く本発明の永久磁石は、次の如き効果を奏する
ものである。
[Effects of the Invention] As described above, the permanent magnet of the present invention has the following effects.

(1)製造プロセスが簡単であるのでコストが安い。(1) The manufacturing process is simple, so the cost is low.

(2)磁石中の02a度が低いので酸素に対して活性が
少なく、耐候性を向上せしめることができる。
(2) Since the 02a degree in the magnet is low, it has little activity against oxygen and can improve weather resistance.

(3)切削性が良好なのでコストを低下させる効果があ
る。
(3) Good machinability has the effect of reducing costs.

(4)従来の焼結法による磁石と比較し、加工工数及び
生産設備投資額を著しく低減させることができる。
(4) Compared to magnets produced by conventional sintering methods, processing man-hours and production equipment investment can be significantly reduced.

(5)従来のメルトスピニング法による磁石と比較し、
高性能でしかも低コストの磁石をつくることができる。
(5) Compared to magnets made by conventional melt spinning method,
It is possible to create high-performance, low-cost magnets.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明のR−Fe−B系磁石の製造工程図、第
2図は本発明の作用を示した説明図、第3図は磁石のR
リッチ相の含有率と 4πIsとiHcとの関係図、第
4図は磁石の4πI−Hをホットプレスした場合のプレ
ス平行・垂直の2方向曲線についての説明図、第5図は
鋳造インゴットの減磁曲線とアニール後の磁石の減磁曲
線を示す説明図、第6図及び第7図は夫々Prff1ま
たはBiを変化させた場合の磁石の特性値との関係図、
第8図は本発明磁石と従来焼結磁石との重量変化図であ
る。 図において、1 : Pr2Pe14B相粒子、2:a
−Fe相、3:R−リッチ相、4:R−リッチ液相。 第3図 RrjcMn@肩童 (wt%) 第4図
Figure 1 is a manufacturing process diagram of the R-Fe-B magnet of the present invention, Figure 2 is an explanatory diagram showing the action of the present invention, and Figure 3 is a diagram showing the R-Fe-B magnet of the present invention.
Figure 4 is an illustration of the relationship between rich phase content, 4πIs, and iHc. Figure 4 is an explanatory diagram of the press parallel and perpendicular two-way curves when 4πI-H of a magnet is hot-pressed. Figure 5 is the relationship between the rich phase content and 4πIs and iHc. An explanatory diagram showing the magnetic curve and the demagnetization curve of the magnet after annealing, FIGS. 6 and 7 are relationship diagrams with the characteristic values of the magnet when Prff1 or Bi is changed, respectively,
FIG. 8 is a weight change diagram between the magnet of the present invention and a conventional sintered magnet. In the figure, 1: Pr2Pe14B phase particles, 2: a
-Fe phase, 3: R-rich phase, 4: R-rich liquid phase. Fig. 3 RrjcMn@Shodo (wt%) Fig. 4

Claims (5)

【特許請求の範囲】[Claims] (1)R(ただしRはYを含む希土類元素のうち少なく
とも1種),M(ただし遷移金属元素のうち少なくとも
1種)及びX(ただしIIIb族元素のうち少なくとも1
種)を原料基本成分とし、該基本成分から非磁性物であ
るR−リッチの液相を排除し、磁性相を濃縮してなり、
機械的配向による磁気異方性を有することを特徴とする
永久磁石。
(1) R (where R is at least one rare earth element including Y), M (at least one transition metal element), and X (at least one group IIIb element)
seed) as the basic raw material component, excluding the non-magnetic R-rich liquid phase from the basic component, and concentrating the magnetic phase,
A permanent magnet characterized by having magnetic anisotropy due to mechanical orientation.
(2)RがPr,Nd,Dy,Ce,La,Y,Tbの
うちから選ばれた少なくとも1種以上の希土類元素、M
がFe,Co,Cu,Ag,Au,Ni,Zrのうちか
ら選ばれた少なくとも1種以上の遷移金属元素、XがB
,Ga,Alのうちから選ばれた少なくとも1種以上の
IIIb族元素からなることを特徴とする請求項1記載の
永久磁石。
(2) R is at least one rare earth element selected from Pr, Nd, Dy, Ce, La, Y, and Tb; M
is at least one transition metal element selected from Fe, Co, Cu, Ag, Au, Ni, and Zr, and X is B
, Ga, and Al.
The permanent magnet according to claim 1, characterized in that it is made of a IIIb group element.
(3)原子百分比で12〜25%のR,65〜85%の
M,及び3〜10%のXを原料基本成分とし、該基本成
分から非磁性物であるR−リッチの液相を排除し、原子
百分比で10〜18%のR、72〜87%のM、3〜1
0%のXの粒子からなる磁性相を濃縮してなり、機械的
配向による磁気異方性を有することを特徴とする請求項
2記載の永久磁石。
(3) 12 to 25% of R, 65 to 85% of M, and 3 to 10% of and 10-18% R, 72-87% M, 3-1 atomic percentage
3. The permanent magnet according to claim 2, wherein the permanent magnet is made by concentrating a magnetic phase consisting of 0% X particles and has magnetic anisotropy due to mechanical orientation.
(4)結晶粒径が0.3μm〜150μmでR−リッチ
相の比率が10%以下(0%を含まず)である請求項3
記載の永久磁石。
(4) Claim 3, wherein the crystal grain size is 0.3 μm to 150 μm and the ratio of R-rich phase is 10% or less (excluding 0%).
Permanent magnet as described.
(5)原子百分比で12〜25%のPr,65〜85%
のFe及び3〜10%のBを原料基本成分とし、該基本
成分から非磁性物であるR−リッチの液相を排除し、原
子百分比で10〜18%のPr、72〜87%のFe、
3〜10%のBの磁性相を濃縮してなり、結晶粒径が0
.3μm〜150μmでR−リッチ相の比率が10%以
下(0%を含まず)で機械的配向による磁気異方性を有
することを特徴とする永久磁石。
(5) 12-25% Pr in atomic percentage, 65-85%
Fe and 3 to 10% B are the basic ingredients of the raw material, and the R-rich liquid phase, which is a non-magnetic substance, is excluded from the basic ingredients, and 10 to 18% Pr and 72 to 87% Fe are made by atomic percentage. ,
It is made by concentrating 3 to 10% B magnetic phase, and the crystal grain size is 0.
.. A permanent magnet having a diameter of 3 μm to 150 μm, an R-rich phase ratio of 10% or less (not including 0%), and having magnetic anisotropy due to mechanical orientation.
JP63150039A 1988-06-02 1988-06-20 permanent magnet Pending JPH023201A (en)

Priority Applications (7)

Application Number Priority Date Filing Date Title
JP63150039A JPH023201A (en) 1988-06-20 1988-06-20 permanent magnet
IE158189A IE891581A1 (en) 1988-06-20 1989-05-16 Permanent magnet and a manufacturing method thereof
EP89305021A EP0348038B1 (en) 1988-06-20 1989-05-18 Manufacturing method of a permanent magnet
DE68927203T DE68927203T2 (en) 1988-06-20 1989-05-18 Manufacturing process of a permanent magnet
AT89305021T ATE143171T1 (en) 1988-06-20 1989-05-18 PRODUCTION PROCESS OF A PERMANENT MAGNET
KR1019890008504A KR910001826A (en) 1988-06-20 1989-06-20 Permanent magnet and its manufacturing method
US08/266,995 US5536334A (en) 1988-06-02 1994-06-28 Permanent magnet and a manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63150039A JPH023201A (en) 1988-06-20 1988-06-20 permanent magnet

Publications (1)

Publication Number Publication Date
JPH023201A true JPH023201A (en) 1990-01-08

Family

ID=15488166

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63150039A Pending JPH023201A (en) 1988-06-02 1988-06-20 permanent magnet

Country Status (1)

Country Link
JP (1) JPH023201A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1014393A1 (en) * 1998-12-17 2000-06-28 Shin-Etsu Chemical Co., Ltd. Rare earth/iron/boron-based permanent magnet and method for the preparation thereof
JP2011159981A (en) * 2003-02-06 2011-08-18 Magnequench Inc HIGHLY QUENCHABLE Fe-BASED RARE EARTH MATERIAL FOR FERRITE REPLACEMENT
JP2014036088A (en) * 2012-08-08 2014-02-24 Minebea Co Ltd Method of manufacturing fully dense rare earth-iron based bond magnet
CN110428948A (en) * 2019-08-09 2019-11-08 桂林电子科技大学 A kind of high coercive force Nd-Ce-Y-Fe-B quinary alloy strip permanent magnet material
KR20210144906A (en) * 2019-11-21 2021-11-30 시아멘 텅스텐 코., 엘티디. Niodymium iron boron magnetic material, raw material composition, manufacturing method and application

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1014393A1 (en) * 1998-12-17 2000-06-28 Shin-Etsu Chemical Co., Ltd. Rare earth/iron/boron-based permanent magnet and method for the preparation thereof
JP2011159981A (en) * 2003-02-06 2011-08-18 Magnequench Inc HIGHLY QUENCHABLE Fe-BASED RARE EARTH MATERIAL FOR FERRITE REPLACEMENT
JP2014036088A (en) * 2012-08-08 2014-02-24 Minebea Co Ltd Method of manufacturing fully dense rare earth-iron based bond magnet
CN110428948A (en) * 2019-08-09 2019-11-08 桂林电子科技大学 A kind of high coercive force Nd-Ce-Y-Fe-B quinary alloy strip permanent magnet material
KR20210144906A (en) * 2019-11-21 2021-11-30 시아멘 텅스텐 코., 엘티디. Niodymium iron boron magnetic material, raw material composition, manufacturing method and application
JP2022535480A (en) * 2019-11-21 2022-08-09 フージャン チャンティン ゴールデン ドラゴン レア-アース カンパニー リミテッド Neodymium-iron-boron magnet material, raw material composition, manufacturing method, and application

Similar Documents

Publication Publication Date Title
JPH01704A (en) Rare earth-iron permanent magnet
JPH02288305A (en) Rare earth magnet and manufacture thereof
US5536334A (en) Permanent magnet and a manufacturing method thereof
JPH0320046B2 (en)
JPS62198103A (en) Rare earth-iron permanent magnet
JPH045740B2 (en)
JPH023201A (en) permanent magnet
JPH07176418A (en) High performance hot pressed magnets
US5211766A (en) Anisotropic neodymium-iron-boron permanent magnets formed at reduced hot working temperatures
JPH023210A (en) permanent magnet
JP2573865B2 (en) Manufacturing method of permanent magnet
JPH04143221A (en) Permanent magnet manufacturing method
JPH023211A (en) Permanent magnet
JPH023208A (en) Permanent magnet
JPH01175207A (en) Permanent magnet manufacturing method
JPH04187722A (en) Production of permanent magnet
JPH023203A (en) Permanent magnet and its manufacture
JPS63286515A (en) Permanent magnet manufacturing method
JPH02252222A (en) Permanent magnet manufacturing method
JPH044384B2 (en)
JPH023207A (en) Permanent magnet
JPH023212A (en) Permanent magnet
JPH0422105A (en) Method of manufacturing permanent magnet
JPH0422104A (en) Permanent magnet manufacturing method
JPH0418707A (en) Permanent magnet manufacturing method