JPH0237904A - Die for cross pressing of hot slab - Google Patents

Die for cross pressing of hot slab

Info

Publication number
JPH0237904A
JPH0237904A JP18726388A JP18726388A JPH0237904A JP H0237904 A JPH0237904 A JP H0237904A JP 18726388 A JP18726388 A JP 18726388A JP 18726388 A JP18726388 A JP 18726388A JP H0237904 A JPH0237904 A JP H0237904A
Authority
JP
Japan
Prior art keywords
mold
slab
dies
pressing
oxide layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP18726388A
Other languages
Japanese (ja)
Inventor
Akinori Sagawa
寒川 顕範
Satoru Fujii
悟 藤井
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP18726388A priority Critical patent/JPH0237904A/en
Publication of JPH0237904A publication Critical patent/JPH0237904A/en
Pending legal-status Critical Current

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Abstract

PURPOSE:To prolong the life of dies and to reduce the cost of repairing the dies by forming an oxide layer of a specific thickness on the pressing surfaces of the dies. CONSTITUTION:The oxide layer 3 of 20-250mum is formed on the pressing surfaces 2 of the press dies 1 each having a surface 2a parallel with the side faces of a slab S and a surface 2b inclined thereto. The slab S is press-formed by bringing the dies 1 into contact with the high-temp. slab S thereby pressing the slab. The temp. rise of the dies 1 is then suppressed and the exfoliation is prevented, as the oxide layer 3 has a low coefft. of heat transfer, is hard and has wear resistance. The crack of the dies 1 is prevented and the wear resistance thereof is improved. The life of the dies 1 is prolonged and the cost of repairing the dies is reduced.

Description

【発明の詳細な説明】 (産業上の利用分野) この発明は、プレス加工法により熱間スラブを全長にわ
たって幅圧下し、所定幅のスラブを製造する際に使用さ
れるスラブの幅プレス用金型に関する。
Detailed Description of the Invention (Field of Industrial Application) This invention relates to a slab width pressing tool used when manufacturing a slab of a predetermined width by width-reducing a hot slab over its entire length by a pressing method. Regarding types.

(従来の技術) 近年、需要家から要望される鋼板類の製品サイズは多種
にわたっている。かかるサイズの異なる鋼板類の圧延工
程に、製品サイズに見合った素材スラブを容易に供給で
きるならば、作業工程の簡素化や歩留向上が図れること
から、幅の異なるスラブの製造方法が種々提案されてい
る。
(Prior Art) In recent years, there has been a wide variety of product sizes of steel sheets requested by customers. If it were possible to easily supply raw material slabs that matched the product size to the rolling process of steel plates of different sizes, it would be possible to simplify the work process and improve yields, so various methods for manufacturing slabs of different widths have been proposed. has been done.

例えば、連続鋳造中に鋳型の幅変えを行う方法、竪型圧
延機で幅圧下する方法、プレスにより幅サイジングする
方法、などがある。
For example, there are a method of changing the width of the mold during continuous casting, a method of width reduction using a vertical rolling mill, a method of width sizing using a press, and the like.

上記プレスによる幅サイジング方法は、第1図に示すよ
うに、スラブ側面に対し平行な面2aと傾斜した面2b
からなる押圧面2を有する一対の金型1を矢印方向に周
期的に進退させ、白抜き矢印方向から移動して来るスラ
ブSの側面を押圧して幅サイジングする方法であり、前
記鋳型幅変更法あるいは竪型圧延機による幅圧下法に比
べ、サイジング能力が優れていることから最近多く使用
されるようになった。
As shown in Fig. 1, the width sizing method using the press described above consists of a surface 2a parallel to the side surface of the slab and a surface 2b inclined.
This is a method of width sizing by moving a pair of molds 1 having pressing surfaces 2 consisting of This method has recently come into widespread use due to its superior sizing ability compared to the width reduction method using vertical rolling mills or vertical rolling mills.

しかしながら、上記プレス法では、スラブ押圧時に金型
とスラブとの接触時間が長いため、金型温度が著しく上
昇して押圧面に変形や摩耗が生じ、金型寿命を縮める原
因になっている。また、金型交換頻度の増加によって生
産性の低下を来すという問題を生じている。
However, in the above-mentioned pressing method, the contact time between the mold and the slab during slab pressing is long, resulting in a significant rise in mold temperature, causing deformation and wear on the pressing surface, which shortens the life of the mold. Furthermore, there is a problem in that productivity decreases due to an increase in the frequency of mold replacement.

上記のような問題に対し、従来では、専ら下記のような
金型冷却手段がとられている。
Conventionally, the following mold cooling means have been exclusively used to solve the above problems.

(al金型押圧面に散水する金型外部冷却法これは、ス
ラブのプレス中に金型押圧面に多量の散水をして冷却す
る方法である。しかし、この冷却法ではスラブ端部が局
所的に過冷却され、スラブ品質に悪影響を与える恐れが
ある。前記プレス中の散水冷却の他に、先のスラブを押
圧した後、次のスラブが到着するまでの間に冷却する方
法もあるが、先の押圧で金型内部まで高温になっている
ため、短時間の散水では充分な冷却は行えない。
(Mold external cooling method in which water is sprinkled on the pressing surface of the mold.This method cools the pressing surface of the mold by sprinkling a large amount of water during pressing of the slab.However, with this cooling method, the edges of the slab are There is a risk that the slab will be overcooled and have an adverse effect on the quality of the slab.In addition to the above-mentioned water spray cooling during pressing, there is also a method of cooling after pressing the previous slab until the next slab arrives. Since the inside of the mold is at a high temperature due to the previous pressing, sufficient cooling cannot be achieved with a short period of water sprinkling.

また、外部冷却法では、金型表面のみが急冷され内部と
の温度差が大きくなり、熱応力によって金型押圧面に割
れが発生することがある。
In addition, in the external cooling method, only the surface of the mold is rapidly cooled and the temperature difference between it and the inside becomes large, and cracks may occur on the pressing surface of the mold due to thermal stress.

(bl金型内部に通水する金型内部冷却法これは、金型
内部に水路を設は冷却水を流通させて冷却する方法であ
る。しかし、高速で往復運動する金型を冷却するため、
大型で複雑な機構の装置が必要になって、多額の設備費
を必要とする上、メンテナンスにも労力を要す。また内
部冷却であるため冷却効率が低い、等の問題がある。
(bl Mold internal cooling method by passing water inside the mold This is a method in which a water channel is installed inside the mold and cooling water is passed through it. ,
A device with a large and complicated mechanism is required, which requires a large amount of equipment cost and requires labor for maintenance. Also, since it is internally cooled, there are problems such as low cooling efficiency.

(発明が解決しようとする課題) 本発明の目的は、プレス金型押圧面に適正な厚さの酸化
物層を形成させ、耐摩耗性と耐割れ性を備えたスラブの
幅プレス用金型を提供することにある。
(Problems to be Solved by the Invention) An object of the present invention is to form an oxide layer of an appropriate thickness on the pressing surface of the press die, and to form a slab width press die with wear resistance and crack resistance. Our goal is to provide the following.

(課題を解決するための手段) 本発明者らは、スラブの幅プレス用金型の寿命延長を図
るため種々検討を重ねた結果、下記のような貴重な知見
を得た。すなわち、 (a)プレス時の金型とスラブの接触は、金属同志の接
触であり、しかもスラブが塑性変形をして密着度が増す
ので熱伝達率が著しく増大する。このためスラブの保有
熱が接触面を通じて金型に大量に伝達され、金型表面温
度は急激に上昇する。
(Means for Solving the Problems) The present inventors have conducted various studies in order to extend the life of a width press mold for slabs, and as a result, have obtained the following valuable findings. That is, (a) the contact between the mold and the slab during pressing is metal-to-metal contact, and the slab is plastically deformed to increase the degree of adhesion, resulting in a significant increase in heat transfer coefficient. Therefore, a large amount of the heat retained in the slab is transferred to the mold through the contact surface, and the mold surface temperature rises rapidly.

(b)その温度は、例えば、1200°Cのスラブに0
.5秒間接触した場合でも、金型押圧面温度は400〜
500 ’Cに達する。
(b) The temperature is, for example, 0 to 1200°C slab.
.. Even if it is in contact for 5 seconds, the temperature of the mold pressing surface is 400~
Reaching 500'C.

(C)実操業でスラブを全長幅プレスする場合、上記(
b)の状態が約1秒間隔で60〜70回繰り返されるた
め、金型表面温度は約800°Cにも達し、内部温度も
かなりの高温になる。
(C) When pressing a slab in full length and width in actual operation, the above (
Since the state b) is repeated 60 to 70 times at intervals of approximately 1 second, the mold surface temperature reaches approximately 800°C, and the internal temperature also becomes quite high.

(d)高温状態が長期に続くと、金型材質が変質して機
械的強度が低下し変形や割れを生じる。
(d) If the high temperature condition continues for a long period of time, the quality of the mold material changes, the mechanical strength decreases, and deformation and cracks occur.

(e)金型表面に、耐熱性を有し熱伝達性の低い酸化物
を形成させれば、金型温度の上昇を抑制でき変形や割れ
を防止できる。
(e) By forming an oxide having heat resistance and low heat transfer on the surface of the mold, the rise in mold temperature can be suppressed and deformation and cracking can be prevented.

本発明は、上記知見に基づいて成されたものであって、
その要旨は「スラブ側面に対し平行な面と傾斜面を有す
る金型押圧面に厚さ20〜250μmの酸化物層を形成
させたことを特徴とする熱間スラブの幅プレス用金型」
にある。
The present invention was made based on the above findings, and includes:
The gist is ``a mold for width pressing of hot slabs, characterized by forming an oxide layer with a thickness of 20 to 250 μm on the pressing surface of the mold, which has a surface parallel to the side surface of the slab and an inclined surface.''
It is in.

(作用) 以下、本発明のスラブ幅プレス用金型について、更に詳
しく説明する。
(Function) Hereinafter, the slab width press mold of the present invention will be explained in more detail.

第2図は、材質がSNCM630(成分C:0.27%
、Si:0.25%、Mn:0.44%、P:0.01
3%、S:0.011%、Cr:2.98%、Ni:2
.84%、Mo:0.54%)で、機械加工したままの
押圧面2を有する金型lと、上記金型と同し材質で押圧
面2に厚さ50μlの酸化物層(主成分Fed)を形成
させた金型1を、温度1200’CのスラブSに接触(
押圧)させたときの金型表面の温度変化を示したもので
ある。菌中、A線が酸化物層を形成させた金型の場合を
、B線が機械加工をしたままの金型の場合を示している
In Figure 2, the material is SNCM630 (component C: 0.27%).
, Si: 0.25%, Mn: 0.44%, P: 0.01
3%, S: 0.011%, Cr: 2.98%, Ni: 2
.. 84%; ) is brought into contact with the slab S at a temperature of 1200'C (
This figure shows the temperature change on the mold surface when the mold is pressed. In the bacteria, the A line shows the case of the mold with an oxide layer formed thereon, and the B line shows the case of the mold as it has been machined.

この図から、金型1がスラブSに接触を開始してから0
.5秒後の温度は、機械加工面の金型の場合には、45
0°Cを越えているのに対し、表面処理により酸化物層
を形成させた金型の場合には約350°Cであり、酸化
物形成金型の方が100°C以上も低いことが分かる。
From this figure, it can be seen that 0 after the mold 1 starts contacting the slab S.
.. The temperature after 5 seconds is 45% for a mold with a machined surface.
In contrast, in the case of a mold with an oxide layer formed by surface treatment, the temperature is approximately 350°C, and the temperature in the case of an oxide mold is more than 100°C lower. I understand.

この時の熱伝達係数は、機械加工面金型の場合の熱伝達
係数は8400Kcal/m2h’cであるが酸化物形
成金型の場合には3500Kcal/m”h’cとなっ
ており、はぼ2.4分の1に低減していることが分かっ
た。
The heat transfer coefficient at this time is 8400 Kcal/m2h'c in the case of a machined surface mold, but 3500 Kcal/m''h'c in the case of an oxide mold. It was found that the reduction was approximately 2.4 times.

幅プレス用金型材料としては、SNCM630等が使用
されている。このような材料で製造された金型の押圧面
に酸化物層を形成させると、酸化物そのものが硬質で機
械的強度が高く、熱伝導性の極めて低いものである上、
第3図に示すように酸化物3が押圧面2に入り込みアン
カー効果の役目を果たし金型押圧面に強固に固着される
SNCM630 or the like is used as the width press mold material. When an oxide layer is formed on the pressing surface of a mold made of such a material, the oxide itself is hard, has high mechanical strength, and has extremely low thermal conductivity.
As shown in FIG. 3, the oxide 3 enters the pressing surface 2 and serves as an anchor effect, and is firmly fixed to the pressing surface of the mold.

また、上記酸化物層は、適正な厚さであることが重要で
ある。第4図に示すように、酸化物層の厚さが20μm
未満であると断熱効果が少なく、方、250μIを越え
ると機械的衝撃により剥離することがあるから、本発明
においては酸化物層の厚さを20〜250μIに限定す
る。
Further, it is important that the oxide layer has an appropriate thickness. As shown in Figure 4, the thickness of the oxide layer is 20 μm.
If the thickness is less than 250 .mu.I, the insulation effect will be poor, and if it exceeds 250 .mu.I, it may peel off due to mechanical impact. Therefore, in the present invention, the thickness of the oxide layer is limited to 20 to 250 .mu.I.

上記第4図に示される試験の結果は、第6図に示すよう
な装置を用いた試験によって得られた。
The test results shown in FIG. 4 above were obtained by a test using the apparatus shown in FIG.

即ち、その結果は、予め誘導コイル4で1200°Cに
加熱されているスラブ相当材S1に、表面に酸化物層5
を形成させた試験片6を油圧シリンダー7により押しつ
け、その時の試験片温度を試験片6内に取りつけたサー
モカップルで測定することにより得た。
That is, the result is that an oxide layer 5 is formed on the surface of the slab-equivalent material S1, which has been previously heated to 1200°C by the induction coil 4.
The temperature of the test piece 6 formed thereon was pressed against it by a hydraulic cylinder 7, and the temperature of the test piece at that time was measured with a thermocouple installed inside the test piece 6.

また、金型押圧面に酸化物層を形成させるには下記のよ
うな方法が用いられる。
Further, the following method is used to form an oxide layer on the pressing surface of the mold.

例えば、大気雰囲気炉又は水蒸気雰囲気炉に金型を搬入
し、900°Cの温度で2〜5時間保持した後、炉内で
常温まで冷却するという方法等である。
For example, there is a method in which a mold is carried into an air atmosphere furnace or a steam atmosphere furnace, held at a temperature of 900° C. for 2 to 5 hours, and then cooled to room temperature in the furnace.

(実施例) 以下、実施例の基づき本発明の金型について更に説明す
る。第1図に示すような形状で、材質がSNCM630
の金型を、水蒸気雰囲気炉内で800〜900°Cに4
時間保持した後炉冷を行い、金型押圧面に平均厚さ80
μ慣、主成分がFeOの酸化物層を形成させた。
(Example) Hereinafter, the mold of the present invention will be further explained based on Examples. The shape is as shown in Figure 1, and the material is SNCM630.
The mold was heated to 800-900°C in a steam atmosphere furnace for 4 days.
After holding for a period of time, the furnace was cooled and an average thickness of 80 mm was formed on the pressing surface of the mold.
An oxide layer containing FeO as a main component was formed using a μ customization.

この金型を用い、連続鋳造により鋳造された幅1000
〜1600mm、厚さ250〜270 mm、長さ6〜
10m、温度が1100〜1200°Cのスラブ500
’、を、幅圧下量100〜3501Il11でプレスし
、金型押圧面の温度変化と押圧面の損傷状態を調べた。
Using this mold, a width of 1000 mm was cast by continuous casting.
~1600mm, thickness 250~270mm, length 6~
10m, 500 slabs with a temperature of 1100-1200°C
', was pressed with a width reduction amount of 100 to 3501Il11, and the temperature change of the pressing surface of the mold and the damage state of the pressing surface were examined.

また本発明の金型の効果を明確にするため、押圧面を機
械加工したままの金型を用い、同じ条件で5001シの
スラブを幅プレスした。
Further, in order to clarify the effect of the mold of the present invention, a 5001 mm slab was pressed across the width under the same conditions using a mold whose pressing surface had been machined.

第5図に、本発明と従来の両方の金型押圧面の温度変化
を示す。図において、実線で示すa線が本発明の金型を
使用した場合、点線で示すb線が押圧面を機械加工した
金型を用いた場合である。
FIG. 5 shows temperature changes on the pressing surface of both the present invention and the conventional mold. In the figure, line a shown as a solid line shows the case when the mold of the present invention is used, and line b shown as a dotted line shows the case when the mold with a machined pressing surface is used.

なお、図中■の区間が1木目のスラブを押圧したときの
温度変化を示し、■が2本口の場合を示している。5木
目以降は省略した。また図中Cは、前スラブのプレス終
了後、次のスラブが搬送されて来る間、金型押圧面に散
水による外部冷却を行った区間を示している。
In addition, the section marked ■ in the figure shows the temperature change when the slab with the first grain is pressed, and the section marked ■ indicates the case where there are two holes. The 5th wood and onwards were omitted. Further, C in the figure indicates a section where external cooling was performed by water sprinkling on the pressing surface of the mold while the next slab was being transported after the previous slab had been pressed.

第5図から、従来の!!!械加工面を有する金型の場合
には、金型押圧面は最高600°Cまで上昇しているが
、本発明の押圧面に酸化物層を形成させた金型の上昇温
度は約500°Cであり、本発明になる金型の方が10
0°C程度低くなっている。
From Figure 5, conventional! ! ! In the case of a mold with a machined surface, the temperature of the pressing surface of the mold rises to a maximum of 600°C, but the temperature rise of the mold in which an oxide layer is formed on the pressing surface of the present invention is about 500°C. C, and the mold according to the present invention is 10
It's about 0°C lower.

次に、スラブを500本プレスした後の金型押圧面を調
べたところ、本発明の金型の場合には、押圧面の割れや
摩耗は殆どな(、酸化物層の剥離も見られなかった。一
方、従来の機械加工面の金型の場合は摩耗が生じており
、押圧面全体に多数の割れが発生していた。
Next, we examined the pressing surface of the mold after pressing 500 slabs, and found that in the case of the mold of the present invention, there was almost no cracking or wear on the pressing surface (and no peeling of the oxide layer was observed). On the other hand, in the case of conventional molds with machined surfaces, wear occurred and many cracks occurred on the entire pressing surface.

(発明の効果) 以上説明したように、本発明の金型は耐摩耗性および耐
割れ性が極めて優れているから、金型寿命を大幅に延長
させることができ、幅プレス効率の向上、保全作業の省
力化、金型補修費用の低減が可能になるなど、その効果
は掻めて大きい。
(Effects of the Invention) As explained above, the mold of the present invention has extremely excellent wear resistance and cracking resistance, so the life of the mold can be significantly extended, improving width press efficiency and maintaining maintenance. The effects are significant, such as labor saving and reduction of mold repair costs.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は、プレス用金型でスラブを押圧した状態を示す
概略平面図、 第2図は、本発明と従来の金型がスラブとの接触により
金型表面温度が上昇する状態を示す図、第3図は、金型
押圧面に形成された酸化物層の拡大断面図、 第4図は、金型押圧面に形成された酸化物層の厚さと金
型表面温度との関係を示す図、第5図は、プレス経過時
間と金型押圧面の温度変化を示す図、 第6図は、第4図に示される酸化物層厚さと金型表面温
度との関係を調査するために用いた試験装置の概略図、 である。 1は金型、2は押圧面、3及び5は酸化物層、4は誘導
コイル、6は試験片、7は血圧シリンダ、S及びSlは
スラブ。 セ / 図 ↓ ↓ ケ ? 図 角+、時口 (李・し) 痺 図 乙 て 次 図 奢 困 ブしスt4−′Jh吟園 (粋)
Fig. 1 is a schematic plan view showing a state in which a slab is pressed by a press die, and Fig. 2 is a diagram showing a state in which the mold surface temperature of the present invention and a conventional mold increases due to contact with a slab. , Figure 3 is an enlarged cross-sectional view of the oxide layer formed on the pressing surface of the mold, and Figure 4 shows the relationship between the thickness of the oxide layer formed on the pressing surface of the mold and the mold surface temperature. Figure 5 is a diagram showing the elapsed press time and the temperature change of the mold pressing surface, and Figure 6 is a diagram for investigating the relationship between the oxide layer thickness and mold surface temperature shown in Figure 4. This is a schematic diagram of the test equipment used. 1 is a mold, 2 is a pressing surface, 3 and 5 are oxide layers, 4 is an induction coil, 6 is a test piece, 7 is a blood pressure cylinder, and S and Sl are slabs. Se/ Figure ↓ ↓ Ke? Zukan+, Tokiguchi (Li/Shi) Nuisuzu Otsutejizu Luxury St4-'Jh Ginen (Iki)

Claims (1)

【特許請求の範囲】[Claims] スラブ側面に対し平行な面と傾斜した面を有する金型押
圧面に、厚さ20〜250μmの酸化物層を形成したこ
とを特徴とする熱間スラブの幅プレス用金型。
A mold for width pressing of a hot slab, characterized in that an oxide layer with a thickness of 20 to 250 μm is formed on a mold pressing surface having a surface parallel to the side surface of the slab and a surface inclined.
JP18726388A 1988-07-27 1988-07-27 Die for cross pressing of hot slab Pending JPH0237904A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18726388A JPH0237904A (en) 1988-07-27 1988-07-27 Die for cross pressing of hot slab

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18726388A JPH0237904A (en) 1988-07-27 1988-07-27 Die for cross pressing of hot slab

Publications (1)

Publication Number Publication Date
JPH0237904A true JPH0237904A (en) 1990-02-07

Family

ID=16202916

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18726388A Pending JPH0237904A (en) 1988-07-27 1988-07-27 Die for cross pressing of hot slab

Country Status (1)

Country Link
JP (1) JPH0237904A (en)

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