JPH0238692B2 - - Google Patents
Info
- Publication number
- JPH0238692B2 JPH0238692B2 JP57139972A JP13997282A JPH0238692B2 JP H0238692 B2 JPH0238692 B2 JP H0238692B2 JP 57139972 A JP57139972 A JP 57139972A JP 13997282 A JP13997282 A JP 13997282A JP H0238692 B2 JPH0238692 B2 JP H0238692B2
- Authority
- JP
- Japan
- Prior art keywords
- rotating drum
- layer
- surface protective
- protective layer
- inner part
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01H—SPINNING OR TWISTING
- D01H4/00—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques
- D01H4/04—Open-end spinning machines or arrangements for imparting twist to independently moving fibres separated from slivers; Piecing arrangements therefor; Covering endless core threads with fibres by open-end spinning techniques imparting twist by contact of fibres with a running surface
- D01H4/08—Rotor spinning, i.e. the running surface being provided by a rotor
- D01H4/10—Rotors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Textile Engineering (AREA)
- Spinning Or Twisting Of Yarns (AREA)
Description
【発明の詳細な説明】
本発明は、調質可能な鋼から成り、回転ドラム
の少なくとも粗糸と接触する内側部分が摩耗から
保護されているオープンエンド精紡機の回転ドラ
ムおよびその製法に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a rotating drum of an open-end spinning machine made of temperable steel and in which at least the inner part of the rotating drum in contact with the rovings is protected from wear, and to a method for producing the same.
オープンエンド精紡機では回転ドラムは繊維も
しくは生成中の糸と触する箇所で著しい摩耗を受
ける。これは回転ドラムの形状と表面構造が精紡
された糸の構造と精紡安定性に大きな影響を与え
るために不利である。 In open-end spinning machines, the rotating drum experiences significant wear where it comes into contact with the fibers or yarn being produced. This is disadvantageous because the shape and surface structure of the rotating drum greatly influences the structure and spinning stability of the spun yarn.
公知のオープンエンド精紡機では従来精紡操作
中回転ドラムの摩耗に起因する、表面構造および
表面性質の著しい変化が回転ドラムの内側の繊維
もしくは粗糸と接触する箇所に生じる。これは糸
の性質および精紡工程の安定性に不利な結果を与
えてきた。 Conventionally in known open-end spinning machines, significant changes in surface structure and surface properties occur on the inside of the rotating drum at the point of contact with the fibers or rovings, due to wear of the rotating drum during the spinning operation. This has had adverse consequences for the yarn properties and the stability of the spinning process.
このことから耐摩耗性の表面に対する要求が生
じる。他方回転ドラムの回転数を高めることによ
りオープンエンド精紡機の経済性を高めることは
有意義である。この2つの要求は耐摩耗性の材料
が一般に脆く、かつ引張り強さは余り大きなく、
しかし回転ドラムの高い回転数は高い降伏点で抗
張性、靭性の材料を必要とする点で互いに矛盾す
る。 This results in a requirement for wear-resistant surfaces. On the other hand, it is advantageous to increase the economy of the open-end spinning frame by increasing the rotational speed of the rotating drum. These two requirements are such that wear-resistant materials are generally brittle and have too high tensile strength.
However, the high rotational speed of the rotating drum is contradictory in that it requires materials with high yield points, tensile strength, and toughness.
西ドイツ国特許公開第2909739号明細書では、
回転ドラムが調質可能な鋼より成り、少なくとも
粗糸と接触する回転ドラムの内側部分が単独でま
たは組合せて1種または数種の金属酸化物または
金属炭化物より成る表面層を有することが既に提
案されている。いずれにせよ、このような回転ド
ラムは場合によつては耐食性ではない。 In West German Patent Publication No. 2909739,
It has already been proposed that the rotating drum is made of temperable steel and that at least the inner part of the rotating drum that is in contact with the roving has a surface layer consisting of one or more metal oxides or metal carbides, alone or in combination. has been done. In any case, such rotating drums may not be corrosion resistant.
本発明の課題は、運転時間が増加しても均一な
性質の糸を製造し、かつ精紡工程の安定性が保た
れ、しかし同時に僅かな材料およびエネルギー経
費で回転ドラムの高い回転数およびこれにより精
紡機の高められた生産性を可能することである。 The object of the invention is to produce yarns of uniform properties even with increased operating times and to maintain the stability of the spinning process, but at the same time with a high rotational speed of the rotating drum and with low material and energy expenditure. This enables increased productivity of the spinning machine.
本発明によればこの課題は、調質可能な鋼から
成る回転ドラムの少なくとも粗糸と接触する内側
部分が硼化鉄を含有する、高い耐摩耗性の表面層
より成り、この層は保護ガス下に形成されてお
り、かつ表面層上に、耐食性金属少なくとも1種
を含有する少なくとも1つの表面保護層が施され
ていることにより解決される。 According to the invention, this object is achieved by providing at least the inner part of the rotary drum of temperable steel in contact with the roving with a highly wear-resistant surface layer containing iron boride, which layer is covered with a protective gas. This problem is solved by providing at least one surface protective layer formed below and containing at least one corrosion-resistant metal on the surface layer.
本発明の利点は特に長期にわたつて良好、均一
な精紡結果が得られ、その際回転ドラムの回転
数、かつしたがつて生産が高められることであ
る。効果的な防食によつて耐摩耗法に関する回転
ドラムの良好な性質は維持される。 The advantage of the invention is that particularly good, uniform spinning results are obtained over a long period of time, with the speed of rotation of the rotating drum being increased and thus the production. By means of effective corrosion protection, the good properties of the rotating drum with regard to anti-wear measures are maintained.
かかる回転ドラムは耐摩耗性の、硬い、しかし
比較的脆い表面の性質と高い回転数での応力に関
して有利な材料の性質とを併せ持つ。 Such a rotating drum combines the properties of a wear-resistant, hard, but relatively brittle surface with favorable material properties with respect to stresses at high rotational speeds.
本発明によればかかる調質可能な鋼より成る回
転ドラムの製法が得られ、該方法は回転ドラムの
少なくとも粗糸と接触する内側部分を保護ガス下
に硼素化し、回転ドラムに“調質”の名で知られ
る熱処理を実施し、これにより高い降伏点で材料
の靭性を高め、耐食性金属少なくとも1種を含有
する表面保護層を施すことより成る。 The present invention provides a method for producing a rotating drum made of such temperable steel, which method comprises boronizing at least the inner part of the rotating drum in contact with the roving under a protective gas and "tempering" the rotating drum. It consists of carrying out a heat treatment known as , which increases the toughness of the material with a high yield point, and applying a surface protective layer containing at least one corrosion-resistant metal.
次に添付図面に基づき実施例つき本発明を詳説
する。 Next, the present invention will be explained in detail with examples based on the accompanying drawings.
図面に示された回転ドラム1を調質可能な鋼か
ら予備製作する。最終組立てで回転ドラムは鋼製
の軸2を挿入される。回転ドラムを回転機で予備
製作した後で軸2を挿入する孔を耐熱性の材料で
仮に閉鎖する。次に全内部空間3を硼素含有粉末
で充填する。上向きの開口を用いて開口ドラム1
を保護ガス下にレトルト内で温度920℃にする。
冷却後過剰の未使用硼素含有粉末を内部空間3か
ら除く。引続き回転ドラム1を再び保護ガス下に
レトルト中で830℃まで加熱し、かつ直ちに引続
いて油中で急冷する。次いで回転ドラム1を中性
の塩浴中で温度400℃で焼戻し、かつ再び油中で
急冷する。引続き回転ドラム1を亜鉛メツキ処理
する。この亜鉛メツキに続いて、耐摩耗性表面の
耐食性を付与するためにクロム酸塩処理を行な
う。この際に例えば回転ドラムを重クロム酸塩溶
液中に浸漬し、かつ引続いて水中で洗浄する。 The rotating drum 1 shown in the drawings is prefabricated from temperable steel. In final assembly, the rotating drum is fitted with a steel shaft 2. After the rotating drum is preliminarily manufactured using a rotating machine, the hole into which the shaft 2 is inserted is temporarily closed with a heat-resistant material. The entire internal space 3 is then filled with boron-containing powder. Opening drum 1 with upward opening
to a temperature of 920°C in a retort under protective gas.
After cooling, excess unused boron-containing powder is removed from the interior space 3. The rotary drum 1 is then heated again under protective gas in the retort to 830 DEG C. and immediately subsequently quenched in oil. The rotary drum 1 is then tempered in a neutral salt bath at a temperature of 400 DEG C. and quenched again in oil. Subsequently, the rotating drum 1 is galvanized. This galvanizing is followed by a chromate treatment to impart corrosion resistance to the wear-resistant surface. In this case, for example, the rotating drum is immersed in a dichromate solution and subsequently washed in water.
こうして製造された回転ドラム1に軸2を設け
て、回転数200000rpmにした。試運転の間および
試運転の後回転ドラムに変化は見られなかつた。
引続き回転ドラムは精紡試験において期待された
良好な精紡結果をもたらした。 The rotating drum 1 manufactured in this way was provided with a shaft 2, and the rotation speed was set to 200,000 rpm. No changes were observed in the rotating drum during and after the trial run.
The rotating drum subsequently gave the expected good spinning results in the spinning tests.
硼素を含有する剤は硼素含有ペースト、硼素含
有液体または硼素含有ガスであつてもよい。ペー
ストまたは液体は塗布、浸漬または噴霧によつて
施される。次いで回転ドラムはその後の処理前に
先ず1度乾かさなければならない。 The boron-containing agent may be a boron-containing paste, a boron-containing liquid, or a boron-containing gas. The paste or liquid is applied by painting, dipping or spraying. The rotating drum must then first be dried once before further processing.
仕上げ回転ドラム1は亜鉛の表面保護層を設け
られた、硼化鉄のきわめて耐摩耗性の表面層4を
有している、この表面保護層は回転ドラムを腐食
から保護するのみならず、精紡結果を更に改善す
る要因でもある。 The finishing rotary drum 1 has a highly wear-resistant surface layer 4 of iron boride, provided with a surface protective layer of zinc, which not only protects the rotary drum from corrosion, but also protects it from corrosion. It is also a factor that further improves the spinning results.
亜鉛層の代りにニツケル層を表面保護として施
すこともできる。そのために、ニツケルが溶解し
た形で存在する浴中に回転ドラムを浸漬する。化
学的処理においてニツケルが回転ドラムの表面に
析出する。 Instead of a zinc layer, a nickel layer can also be applied as a surface protection. For this purpose, a rotating drum is immersed in a bath in which nickel is present in dissolved form. During the chemical treatment, nickel is deposited on the surface of the rotating drum.
添付図面は本発明による回転ドラムの一実施例
を示した図である。
1……回転ドラム、4……表面層。
The accompanying drawings show an embodiment of a rotating drum according to the present invention. 1... Rotating drum, 4... Surface layer.
Claims (1)
とも粗糸と接触する内側部分が摩耗から保護され
ているオープンエンド精紡機の回転ドラムにおい
て、回転ドラム1の少なくとも粗糸と接触する内
側部分が、硼化鉄を含む高い耐摩耗性の表面層4
より成り、かつ表面層4上に少なくとも1種の耐
食性金属を含有する少なくとも1つの表面保護層
が設けられていることを特徴とする、オープンエ
ンド精紡機の回転ドラム。 2 表面保護層が電解により施され、クロム酸塩
処理された亜鉛層である、特許請求の範囲第1項
記載の回転ドラム。 3 表面保護層が化学的に施されたニツケル層で
ある、特許請求の範囲第1項記載の回転ドラム。 4 回転ドラムが調質可能な鋼から成り、回転ド
ラムの少なくとも粗糸と接触する内側部分が摩耗
から保護されている回転ドラムであつて、前記の
内側部分が硼化鉄を含む高い耐摩耗性の表面層よ
り成り、かつ表面層上に少なくとも1種の耐食性
金属を含有する少なくとも1つの表面保護層が設
けられているオープンエンド精紡機の回転ドラム
を製造する方法において、回転ドラムの少なくと
も粗糸と接触する内側部分を硼素含有剤と接触さ
せかつ保護ガス下に熱作用により硼素化し、その
際回転ドラムに調質の名で知られる熱処理を実施
して高い降伏点で工材の靭性を高め、かつ引続い
て耐食性金属少なくとも1種を含有する表面保護
層を施すことを特徴とする、オープンエンド精紡
機の回転ドラムの製法。 5 表面保護層を亜鉛層として浸漬浴中で電解に
より施し、かつ亜鉛層をクロム酸塩処理する、特
許請求の範囲第4項記載の方法。 6 表面保護層が、浸漬浴中に化学的方法で析出
するニツケル層である、特許請求の範囲第4項記
載の方法。[Scope of Claims] 1. A rotating drum of an open-end spinning frame made of temperable steel and in which at least the inner part of the rotating drum in contact with the rovings is protected from wear; The contacting inner part has a highly wear-resistant surface layer 4 containing iron boride.
A rotating drum for an open-end spinning machine, characterized in that the surface layer 4 is provided with at least one surface protective layer containing at least one corrosion-resistant metal. 2. The rotating drum according to claim 1, wherein the surface protective layer is an electrolytically applied and chromate-treated zinc layer. 3. The rotating drum according to claim 1, wherein the surface protective layer is a chemically applied nickel layer. 4. A rotating drum in which the rotating drum is made of temperable steel, at least the inner part of the rotating drum that comes into contact with the rovings is protected from abrasion, said inner part having a high abrasion resistance and containing iron boride. A method for manufacturing a rotating drum of an open-end spinning machine, comprising a surface layer of at least one roving of the rotating drum, and provided with at least one surface protective layer containing at least one corrosion-resistant metal on the surface layer. The inner part in contact with the material is brought into contact with a boron-containing agent and boronized by thermal action under a protective gas, during which time the rotating drum is subjected to a heat treatment known as tempering to increase the toughness of the material with a high yield point. , and subsequently applying a surface protective layer containing at least one corrosion-resistant metal. 5. The method according to claim 4, wherein the surface protective layer is applied as a zinc layer by electrolysis in an immersion bath, and the zinc layer is treated with a chromate. 6. The method of claim 4, wherein the surface protective layer is a nickel layer deposited by chemical methods in an immersion bath.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE3132131.3 | 1981-08-14 | ||
| DE19813132131 DE3132131A1 (en) | 1981-08-14 | 1981-08-14 | Spinning rotor for an open-end spinning machine and process for producing it |
| DE3144383.4 | 1981-11-07 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS5841917A JPS5841917A (en) | 1983-03-11 |
| JPH0238692B2 true JPH0238692B2 (en) | 1990-08-31 |
Family
ID=6139296
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13997282A Granted JPS5841917A (en) | 1981-08-14 | 1982-08-13 | Rotary drum of open end spinning frame and production thereof |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JPS5841917A (en) |
| DE (1) | DE3132131A1 (en) |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1591192A (en) * | 1977-02-25 | 1981-06-17 | Platt Saco Lowell Ltd | Open-end spinning apparatus |
-
1981
- 1981-08-14 DE DE19813132131 patent/DE3132131A1/en not_active Ceased
-
1982
- 1982-08-13 JP JP13997282A patent/JPS5841917A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS5841917A (en) | 1983-03-11 |
| DE3132131A1 (en) | 1983-03-03 |
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