JPH025144B2 - - Google Patents

Info

Publication number
JPH025144B2
JPH025144B2 JP18958883A JP18958883A JPH025144B2 JP H025144 B2 JPH025144 B2 JP H025144B2 JP 18958883 A JP18958883 A JP 18958883A JP 18958883 A JP18958883 A JP 18958883A JP H025144 B2 JPH025144 B2 JP H025144B2
Authority
JP
Japan
Prior art keywords
tip
nozzle
paint
center
guide hole
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired
Application number
JP18958883A
Other languages
Japanese (ja)
Other versions
JPS6082158A (en
Inventor
Hisashi Sugimoto
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Sunac Corp
Original Assignee
Asahi Okuma Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Okuma Industrial Co Ltd filed Critical Asahi Okuma Industrial Co Ltd
Priority to JP18958883A priority Critical patent/JPS6082158A/en
Publication of JPS6082158A publication Critical patent/JPS6082158A/en
Publication of JPH025144B2 publication Critical patent/JPH025144B2/ja
Granted legal-status Critical Current

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Description

【発明の詳細な説明】 本発明は、液体塗料等の液体を高圧力に加圧
し、小さな噴出口から高速度で噴射して空気との
摩擦により微粒化するようにしたエアレススプレ
イノズルに関し、特に、噴射する液体が噴射パタ
ーンの全体にわたつて良好に微粒化されるように
したノズルに関する。
DETAILED DESCRIPTION OF THE INVENTION The present invention relates to an airless spray nozzle that pressurizes liquid such as liquid paint to high pressure and sprays it at high speed from a small jet port to atomize it by friction with air. The present invention relates to a nozzle in which the liquid to be ejected is well atomized over the entire ejection pattern.

エアレススプレイ塗装においては、均一な塗膜
を能率良く形成するために、ノズルチツプの先端
に唇形の細長い噴出口を形成して液体塗料を薄膜
状に噴射し、空気との摩擦により微粒化しつつ扇
形に広げて被塗物に到達させるようにするのが一
般的であるが、細長い噴出口の長さ方向の両端部
は、両側の内壁面に接近していて抵抗が大きく、
中央部に比べて噴出速度が小さいため、微粒化が
不十分であつて、良好に微粒化された中央部の主
流の両側にテールと呼ばれる粒子の粗い副流が生
じて、被塗装面を不良にする欠点があつた。この
ため、ノズルチツプの後側に小径のオリフイスを
設けてノズルチツプ内における塗料の流速の平均
化をはかる方法が提案されたが、流過抵抗が増大
して噴出圧力が低下するため、粘度の特に低い塗
料を除いて、微粒化がかえつて妨げられる結果を
招いていた。
In airless spray painting, in order to efficiently form a uniform coating film, an elongated lip-shaped spout is formed at the tip of the nozzle tip to spray the liquid paint in a thin film, which is atomized by friction with the air and spread into fan-shaped particles. Generally, the ejection port is spread out to reach the object to be coated, but both longitudinal ends of the elongated ejection port are close to the inner wall surfaces on both sides and have a large resistance.
Since the ejection speed is lower than that in the center, atomization is insufficient, and coarse side streams called tails are generated on both sides of the well-atomized main stream in the center, which can damage the surface to be coated. It had some drawbacks. For this reason, a method was proposed in which a small-diameter orifice was provided at the rear of the nozzle tip to equalize the flow velocity of the paint within the nozzle tip, but this increased flow resistance and reduced the ejection pressure, resulting in a drop in paint flow rate, especially when the viscosity was low. With the exception of paints, atomization was actually hindered.

本発明は、このような欠点を除去し、高粘度の
液体も噴射パターンの全体にわたつて良好に微粒
化することができるノズルを提供することを目的
とするものである。
It is an object of the present invention to provide a nozzle that eliminates such drawbacks and is capable of atomizing even highly viscous liquid well over the entire spray pattern.

以下、本発明を塗装用ノズルに適用した実施例
を添付図面に基づいて説明する。
EMBODIMENT OF THE INVENTION Hereinafter, an embodiment in which the present invention is applied to a coating nozzle will be described based on the accompanying drawings.

第1図乃至第3図に示す本発明の第1実施例に
おいて、ノズルチツプ1は超硬合金またはセラミ
ツク等の硬質材料からなり、後端部外周に鍔2が
形成されているとともに、後面の中央には先細の
円錐部3とその先に連成された小径部4からなる
誘導孔5が先端近くまで凹成され、先端面に小径
部4に達するV形の切込溝を形成することによつ
て、第2図に示すように、唇形をなす細長い噴出
口6が開口している。整流体7は、第3図に示す
ように、先細のテーパを付し、先端面を球形とし
た棒状の主体8の後端部に3個の突片9を等角度
間隔で放射状に形成し、後端面の中央に円錐形の
案内突起10を形成したものであつて、ボデイ1
1の中心に透設した段付孔12にノズルチツプ1
を嵌合して鍔2を段付面に突き当てるとともに、
筒形のホルダ13の中心孔14の先端に形成した
拡径段部15に、突片9を嵌めて整流体7をホル
ダ13に取り付け、その外周に形成した雄ねじ1
6をボデイ11に形成した雌ねじ17に螺合する
ことにより、ノズルチツプ1と整流体7をボデイ
11とホルダ13の間で締め付けて固定し、整流
体7の主体8がノズルチツプ1の誘導孔5内に同
心に位置し、その先端部が円錐部3の内壁面に接
近しており、ボデイ11の後端部外周に突成した
鍔に掛止したハブナツト18をガン本体19に螺
合することにより、ホルダ13の中心孔14が塗
料圧送路20に整合してガン本体19の先端に装
着されている。
In the first embodiment of the present invention shown in FIGS. 1 to 3, the nozzle tip 1 is made of a hard material such as cemented carbide or ceramic, and has a flange 2 formed on the outer periphery of the rear end and a flange 2 at the center of the rear surface. A guide hole 5 consisting of a tapered conical part 3 and a small diameter part 4 connected to the tip is recessed near the tip, and a V-shaped cut groove reaching the small diameter part 4 is formed on the tip surface. Therefore, as shown in FIG. 2, a lip-shaped elongated spout 6 is open. As shown in FIG. 3, the flow regulator 7 has three projecting pieces 9 radially formed at equal angular intervals on the rear end of a rod-shaped main body 8 with a tapered end and a spherical tip surface. , a conical guide protrusion 10 is formed at the center of the rear end surface, and the body 1
Insert the nozzle tip 1 into the stepped hole 12 made transparent in the center of 1.
are fitted and the flange 2 is butted against the stepped surface,
The fluid regulator 7 is attached to the holder 13 by fitting the projecting piece 9 into the enlarged diameter stepped portion 15 formed at the tip of the center hole 14 of the cylindrical holder 13, and the external thread 1 formed on the outer periphery thereof.
6 is screwed into the female thread 17 formed on the body 11, the nozzle tip 1 and the fluid regulator 7 are tightened and fixed between the body 11 and the holder 13, and the main body 8 of the fluid regulator 7 is inserted into the guide hole 5 of the nozzle chip 1. By screwing the hub nut 18, which is located concentrically with the gun body 19 and whose tip is close to the inner wall surface of the conical part 3 and which is hooked on a flange protruding from the outer periphery of the rear end of the body 11, to the gun body 19. The holder 13 is attached to the tip of the gun body 19 with the center hole 14 of the holder 13 aligned with the paint pressure passage 20.

本実施例においては、塗料ポンプで高圧力に加
圧された液体塗料が図示しない開閉弁を開くこと
により塗料圧送路20からホルダ13の中心孔1
4に供給され、整流体7の後端の案内突起10に
沿つて半径方向に広がり、突片9の間に構成され
た3個所の間隙を通つてノズルチツプ1の誘導孔
5内に流入するのであるが、この中には、整流体
7の主体8が同心に配置され、その先端部が内壁
面に接近しているため、液体塗料は円錐部3の内
壁面に押し付けられつつ全周にわたつて平均に加
速されて小径部4に流入する。このため、液体塗
料は唇形をなす細長い噴出口6の長さ方向の両端
部と中央部において略同一の高速度で薄膜となつ
て大気中に墳出し、空気との摩擦により全幅にわ
たつて良好に微粒化されつつ扇形に広がつて被塗
物に到達するのである。
In this embodiment, liquid paint pressurized to high pressure by a paint pump is transferred from the paint pressure passage 20 to the center hole 1 of the holder 13 by opening an on-off valve (not shown).
4, spreads in the radial direction along the guide protrusion 10 at the rear end of the fluid regulator 7, and flows into the guide hole 5 of the nozzle tip 1 through three gaps formed between the protrusions 9. However, in this case, the main body 8 of the fluid regulator 7 is arranged concentrically, and its tip is close to the inner wall surface, so the liquid paint is pressed against the inner wall surface of the conical part 3 and spreads over the entire circumference. Then, it is accelerated on average and flows into the small diameter portion 4. Therefore, the liquid paint forms a thin film into the atmosphere at approximately the same high speed at both ends and the center of the elongated lip-shaped spout 6 in the length direction, and is spread over the entire width due to friction with the air. The particles are well atomized and spread out in a fan shape to reach the object to be coated.

次に、本発明の第2実施例を第4図及び第5図
に基づいて説明すると、本実施例は、第5図に示
すように、ホルダ23の先端面の中央に先細のテ
ーパを付した棒状の整流体27を一体に突成し、
その周りに中心孔14に連なる3個の透孔29を
等角度間隔で形成した以外は、前記第1実施例と
同一の構成になり、その作用も同一であるが、整
流体27がホルダ23と一体をなすため、組み立
て及び分解の作業が容易となる利点がある。
Next, a second embodiment of the present invention will be explained based on FIGS. 4 and 5. In this embodiment, as shown in FIG. integrally protrudes a rod-shaped flow regulator 27,
Except that three through holes 29 connected to the center hole 14 are formed around the center hole 14 at equal angular intervals, the structure is the same as that of the first embodiment, and its function is also the same. This has the advantage of making assembly and disassembly easier.

なお、本発明は塗料以外の液体のスプレイにも
適用し得るものである。
Note that the present invention can also be applied to spraying liquids other than paint.

上記各実施例によつて具体的に説明したよう
に、本発明のエアレススプレイノズルは、細長い
形状の噴出口を先端に形成し、該噴出口に達する
先細の誘導孔を後面に形成したノズルチツプの前
記誘導孔内に、少なくとも先端部が該誘導孔の内
壁に接近して位置する棒状の整流体を略同心に配
置したことを要旨とするものであつて、誘導孔内
に流入した液体が整流体の存在により壁面に押し
付けられつつ均一に加速されるため、細長い形状
の噴出口から噴出する際の速度が両端部と中央部
で略等しくなり、テールの発生が防止されて全幅
にわたつて良好に微粒化される効果を奏する。
As specifically explained in the above embodiments, the airless spray nozzle of the present invention has a nozzle tip with an elongated ejection port formed at the tip and a tapered guide hole reaching the ejection port formed on the rear surface. The gist is that a rod-shaped fluid regulator is disposed approximately concentrically within the guide hole, with at least a tip portion positioned close to the inner wall of the guide hole, and the liquid flowing into the guide hole is aligned. Due to the presence of fluid, it is pressed against the wall surface and accelerated uniformly, so the speed when ejecting from the elongated ejection port is approximately equal at both ends and the center, preventing the generation of tails and ensuring good flow over the entire width. It has the effect of being atomized.

【図面の簡単な説明】[Brief explanation of drawings]

第1図乃至第3図は本発明の第1実施例を示
し、第1図は断面図、第2図はノズルチツプの拡
大正面図、第3図は整流体の斜視図、第4図及び
第5図は本発明の第2実施例を示し、第4図は断
面図、第5図は整流体を備えたホルダの一部切欠
斜視図である。 1:ノズルチツプ、3:円錐部、4:小径部、
5:誘導孔、6:噴出口、7,27:整流体、
8:主体、19:ガン本体、20:塗料圧送路。
1 to 3 show a first embodiment of the present invention, FIG. 1 is a sectional view, FIG. 2 is an enlarged front view of the nozzle tip, FIG. 3 is a perspective view of the flow regulator, and FIGS. FIG. 5 shows a second embodiment of the present invention, FIG. 4 is a sectional view, and FIG. 5 is a partially cutaway perspective view of a holder equipped with a flow regulator. 1: Nozzle tip, 3: Conical part, 4: Small diameter part,
5: Guidance hole, 6: Spout port, 7, 27: Fluid regulation,
8: Main body, 19: Gun body, 20: Paint pressure passage.

Claims (1)

【特許請求の範囲】[Claims] 1 細長い形状の噴出口6を先端に形成し、該噴
出口6に達する先細の誘導孔5を後面に形成した
ノズルチツプ1の前記誘導孔5内に、少なくとも
先端部が該誘導孔5の内壁に接近して位置する棒
状の整流体7を略同心に配置したことを特徴とす
るエアレススプレイノズル。
1. A nozzle chip 1 has an elongated jet nozzle 6 formed at its tip and a tapered guide hole 5 reaching the jet nozzle 6 formed at its rear surface. An airless spray nozzle characterized in that closely spaced rod-shaped flow regulators 7 are arranged substantially concentrically.
JP18958883A 1983-10-11 1983-10-11 Air-less spray nozzle Granted JPS6082158A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18958883A JPS6082158A (en) 1983-10-11 1983-10-11 Air-less spray nozzle

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18958883A JPS6082158A (en) 1983-10-11 1983-10-11 Air-less spray nozzle

Publications (2)

Publication Number Publication Date
JPS6082158A JPS6082158A (en) 1985-05-10
JPH025144B2 true JPH025144B2 (en) 1990-01-31

Family

ID=16243834

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18958883A Granted JPS6082158A (en) 1983-10-11 1983-10-11 Air-less spray nozzle

Country Status (1)

Country Link
JP (1) JPS6082158A (en)

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5417258B2 (en) * 2010-06-01 2014-02-12 バブコック日立株式会社 Combustion device with spray nozzle
CN110026320B (en) * 2019-05-21 2024-01-26 济南希润自动化科技有限公司 Novel gun head for spraying

Also Published As

Publication number Publication date
JPS6082158A (en) 1985-05-10

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