JPH0257029B2 - - Google Patents
Info
- Publication number
- JPH0257029B2 JPH0257029B2 JP59247302A JP24730284A JPH0257029B2 JP H0257029 B2 JPH0257029 B2 JP H0257029B2 JP 59247302 A JP59247302 A JP 59247302A JP 24730284 A JP24730284 A JP 24730284A JP H0257029 B2 JPH0257029 B2 JP H0257029B2
- Authority
- JP
- Japan
- Prior art keywords
- recording
- thermal transfer
- recording medium
- ink
- ink material
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000000463 material Substances 0.000 claims description 125
- 239000002245 particle Substances 0.000 claims description 94
- 239000011230 binding agent Substances 0.000 claims description 27
- 238000002844 melting Methods 0.000 claims description 24
- 230000008018 melting Effects 0.000 claims description 24
- 238000003825 pressing Methods 0.000 claims description 23
- 238000010438 heat treatment Methods 0.000 claims description 12
- 239000000758 substrate Substances 0.000 claims description 12
- 239000000976 ink Substances 0.000 description 95
- 239000000049 pigment Substances 0.000 description 15
- 238000004040 coloring Methods 0.000 description 13
- 230000007423 decrease Effects 0.000 description 13
- 239000000123 paper Substances 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 239000007787 solid Substances 0.000 description 9
- -1 polyethylene terephthalate Polymers 0.000 description 8
- 239000000975 dye Substances 0.000 description 7
- 239000012943 hotmelt Substances 0.000 description 7
- 238000010586 diagram Methods 0.000 description 6
- 239000012530 fluid Substances 0.000 description 6
- 239000000203 mixture Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 230000004044 response Effects 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 239000000155 melt Substances 0.000 description 4
- 230000035515 penetration Effects 0.000 description 4
- 229920000139 polyethylene terephthalate Polymers 0.000 description 4
- 239000005020 polyethylene terephthalate Substances 0.000 description 4
- 230000035945 sensitivity Effects 0.000 description 4
- 239000002904 solvent Substances 0.000 description 4
- 239000001993 wax Substances 0.000 description 4
- 238000000576 coating method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 229920000298 Cellophane Polymers 0.000 description 2
- 239000004793 Polystyrene Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000003990 capacitor Substances 0.000 description 2
- 235000013869 carnauba wax Nutrition 0.000 description 2
- 239000004203 carnauba wax Substances 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 2
- 239000010408 film Substances 0.000 description 2
- 230000008595 infiltration Effects 0.000 description 2
- 238000001764 infiltration Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000003208 petroleum Substances 0.000 description 2
- 229920002223 polystyrene Polymers 0.000 description 2
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 239000004925 Acrylic resin Substances 0.000 description 1
- 229910018072 Al 2 O 3 Inorganic materials 0.000 description 1
- 229920002284 Cellulose triacetate Polymers 0.000 description 1
- 239000013032 Hydrocarbon resin Substances 0.000 description 1
- 239000004166 Lanolin Substances 0.000 description 1
- 239000004677 Nylon Substances 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000005062 Polybutadiene Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000004642 Polyimide Substances 0.000 description 1
- 229920002367 Polyisobutene Polymers 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- 229910004298 SiO 2 Inorganic materials 0.000 description 1
- 239000004902 Softening Agent Substances 0.000 description 1
- 235000021355 Stearic acid Nutrition 0.000 description 1
- YCUVUDODLRLVIC-UHFFFAOYSA-N Sudan black B Chemical compound C1=CC(=C23)NC(C)(C)NC2=CC=CC3=C1N=NC(C1=CC=CC=C11)=CC=C1N=NC1=CC=CC=C1 YCUVUDODLRLVIC-UHFFFAOYSA-N 0.000 description 1
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 1
- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 125000002723 alicyclic group Chemical group 0.000 description 1
- 230000001174 ascending effect Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 235000013871 bee wax Nutrition 0.000 description 1
- 239000012166 beeswax Substances 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- XCJYREBRNVKWGJ-UHFFFAOYSA-N copper(II) phthalocyanine Chemical compound [Cu+2].C12=CC=CC=C2C(N=C2[N-]C(C3=CC=CC=C32)=N2)=NC1=NC([C]1C=CC=CC1=1)=NC=1N=C1[C]3C=CC=CC3=C2[N-]1 XCJYREBRNVKWGJ-UHFFFAOYSA-N 0.000 description 1
- 239000010432 diamond Substances 0.000 description 1
- 229910003460 diamond Inorganic materials 0.000 description 1
- 229920001971 elastomer Polymers 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 239000005350 fused silica glass Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 239000011086 glassine Substances 0.000 description 1
- 238000007757 hot melt coating Methods 0.000 description 1
- 229920006270 hydrocarbon resin Polymers 0.000 description 1
- 239000001023 inorganic pigment Substances 0.000 description 1
- 235000019388 lanolin Nutrition 0.000 description 1
- 229940039717 lanolin Drugs 0.000 description 1
- 150000002688 maleic acid derivatives Chemical class 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000004200 microcrystalline wax Substances 0.000 description 1
- 235000019808 microcrystalline wax Nutrition 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 229920001778 nylon Polymers 0.000 description 1
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 1
- 239000012860 organic pigment Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000003973 paint Substances 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920005575 poly(amic acid) Polymers 0.000 description 1
- 229920006122 polyamide resin Polymers 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920001083 polybutene Polymers 0.000 description 1
- 239000004417 polycarbonate Substances 0.000 description 1
- 229920000515 polycarbonate Polymers 0.000 description 1
- 229920005668 polycarbonate resin Polymers 0.000 description 1
- 239000004431 polycarbonate resin Substances 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 229920001721 polyimide Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000001454 recorded image Methods 0.000 description 1
- 239000005060 rubber Substances 0.000 description 1
- 229930195734 saturated hydrocarbon Natural products 0.000 description 1
- 229910052814 silicon oxide Inorganic materials 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 238000000935 solvent evaporation Methods 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
- 230000006641 stabilisation Effects 0.000 description 1
- 238000011105 stabilization Methods 0.000 description 1
- 239000008117 stearic acid Substances 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 229920005992 thermoplastic resin Polymers 0.000 description 1
- 229920001187 thermosetting polymer Polymers 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 239000013008 thixotropic agent Substances 0.000 description 1
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 1
- 229910001887 tin oxide Inorganic materials 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- 229920002554 vinyl polymer Polymers 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
- B41M5/382—Contact thermal transfer or sublimation processes
- B41M5/38207—Contact thermal transfer or sublimation processes characterised by aspects not provided for in groups B41M5/385 - B41M5/395
- B41M5/38221—Apparatus features
Landscapes
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Electronic Switches (AREA)
- Impression-Transfer Materials And Handling Thereof (AREA)
- Thermal Transfer Or Thermal Recording In General (AREA)
Description
【発明の詳細な説明】
産業上の利用分野
本発明は、サーマルヘツドを利用して単色階調
画像やカラー画像等を連続階調で記録媒体に熱転
写記録する熱転写記録装置に関するものである。DETAILED DESCRIPTION OF THE INVENTION Field of Industrial Application The present invention relates to a thermal transfer recording apparatus that thermally transfers and records monochromatic gradation images, color images, etc. on a recording medium in continuous gradation using a thermal head.
従来の技術
従来の熱転写記録装置は、コンデンサ紙やポリ
エチレンテレフタレート(PET)フイルム等の
耐熱性の基体シートの一表面上に、ホツトメルト
ワツクス等のバインダー材料に顔料色材を混合し
て、ホツトメルトコーテイング法で熱転写性のイ
ンク層を形成したいわゆる溶融転写型の熱転写記
録シートを用いている。Conventional technology A conventional thermal transfer recording device prints a hot image by mixing a pigment coloring material with a binder material such as hot melt wax on one surface of a heat-resistant base sheet such as capacitor paper or polyethylene terephthalate (PET) film. A so-called melt transfer type thermal transfer recording sheet in which a thermal transfer ink layer is formed using a melt coating method is used.
この熱転写記録シートを用いての熱転写は、記
録紙などの記録媒体と熱転写記録シートを圧接し
た状態で、インク層が形成されていない側の基体
シート面、すなわち基体シート裏面側からサーマ
ル記録ヘツドより選択的に昇温記録制御し、バイ
ンダ材料の溶融に伴なう実質的なインク材料の粘
性低下を利用して記録媒体に転写、付着させてい
た(例えば、特公昭49−26245号公報)。 Thermal transfer using this thermal transfer recording sheet is performed by pressing the thermal transfer recording sheet against a recording medium such as recording paper, and then applying the thermal recording head from the side of the base sheet on which the ink layer is not formed, that is, from the back side of the base sheet. The ink was transferred and adhered to the recording medium by selectively controlling the recording temperature to increase the temperature and utilizing the substantial decrease in viscosity of the ink material as the binder material melted (for example, Japanese Patent Publication No. 49-26245).
発明が解決しようとする問題点
このような従来の溶融転写型の熱転写記録シー
トの場合、いわゆるインク溶融は、基体シートと
接するインク層裏面側から始まり、昇温書き込み
熱エネルギーの増加と共にインク層厚み方向に進
行し、インク層表面部が溶融されて初めてこれに
接する記録媒体に、厚み方向に溶融したインク材
料のほとんど全てが一度に転写される特徴を有し
ている。Problems to be Solved by the Invention In the case of such conventional melt transfer type thermal transfer recording sheets, so-called ink melting starts from the back side of the ink layer in contact with the base sheet, and as the temperature rises and the writing thermal energy increases, the ink layer thickness increases. It has the characteristic that almost all of the ink material melted in the thickness direction is transferred at once to the recording medium that comes into contact with the ink layer only after the surface portion of the ink layer is melted.
従つて、熱転写記録には、熱的にはインク層の
厚み方向に完全に溶融させるに必要な一定の融解
エネルギーを必要とし、この場合、不連続的にイ
ンク材料が熱転写されるため、文字などの二値濃
度記録には有用であるが、昇温書き込み熱エネル
ギーに対応して記録濃度が変化するいわゆる連続
階調記録が困難という、難点を有している。 Therefore, thermal transfer recording requires a certain amount of thermal energy to completely melt the ink layer in the thickness direction. Although it is useful for binary density recording, it has the disadvantage that it is difficult to perform so-called continuous gradation recording in which the recording density changes in response to heating energy for writing.
そのため、この難点を改良するため、デイザ法
や濃度パターン法などのデイジタル擬似階調法が
広く検討されているが、実質的な解像度が低下
し、方式的にも複雑になり、その改良が望まれて
いた。 Therefore, digital pseudogradation methods such as the dither method and the density pattern method are being widely considered in order to improve this difficulty. It was rare.
この観点から本発明者等は、インク層に多数の
貫通孔を配置して多孔性に構成し、溶融したイン
クを直ちにこの貫通孔を浸透せしめて記録媒体に
転写するいわゆる熱浸透方式とも称されるべき熱
転写記録方法(特願昭59−110024号)を提示し
た。 From this point of view, the present inventors have developed a method, also known as a heat penetration method, in which a large number of through holes are arranged in the ink layer to make it porous, and the molten ink immediately penetrates the through holes and is transferred to the recording medium. A thermal transfer recording method (Japanese Patent Application No. 110024/1982) was proposed.
上記の記録方式によると連続階調記録が可能で
あるが、所期の連続階調特性を得るには、貫通孔
の孔径や配置密度、更にはインク層面と記録媒体
面との接触条件等に細心の配慮が必要である。こ
の接触条件の改良に、多孔性インク層に更にスペ
ーサー粒子を混入した熱転写シート(特願昭59−
110023号)も提示されているが、スペーサー粒子
の粒径がインク層よりも小なる場合には、貫通孔
の粒径や配置密度による制限が厳しい。従つて必
ずしもこのような熱浸透方式によらず、製造上、
動作上にも容易に、且つ安定した連続階調記録が
できる改良された熱転写記録シートが望まれる所
である。 Continuous tone recording is possible with the above recording method, but in order to obtain the desired continuous tone characteristics, the hole diameter and arrangement density of the through holes, as well as the contact conditions between the ink layer surface and the recording medium surface, etc. Careful consideration is required. In order to improve this contact condition, a thermal transfer sheet (patent application 1983-
No. 110023) has also been proposed, but when the particle size of the spacer particles is smaller than the ink layer, there are severe restrictions due to the particle size and arrangement density of the through holes. Therefore, it is not necessarily necessary to use such a heat penetration method;
There is a need for an improved thermal transfer recording sheet that is operationally easy and capable of stable continuous tone recording.
又、溶融転写の場合、所期の転写記録濃度を得
るには、加熱溶融後、溶融インクが冷却し、元の
固形形態に復帰以前に、溶融インクが流動性をあ
る程度保持している状態で素早く記録媒体と熱転
写記録シートを剥離する必要がある。従来、加熱
溶融から剥離までの時間が一定でなかつたため、
所期の転写記録濃度を一定して得るのは困難であ
つた。 In addition, in the case of melt transfer, in order to obtain the desired transfer recording density, the molten ink must maintain some fluidity after heating and melting, before cooling and returning to its original solid form. It is necessary to quickly separate the recording medium and the thermal transfer recording sheet. Conventionally, the time from heating and melting to peeling was not constant, so
It has been difficult to consistently obtain the desired transfer recording density.
本発明はかかる点に鑑みなされたもので、製造
上、動作上にも容易に、且つ安定した連続階調記
録ができる熱転写記録シートを用い、所期の転写
記録濃度を一定して得ることのできる熱転写記録
装置を提供することを目的としている。 The present invention has been developed in view of the above points, and it is possible to consistently obtain the desired transfer recording density by using a thermal transfer recording sheet that is easy to manufacture and operate, and can perform stable continuous tone recording. The purpose is to provide a thermal transfer recording device that can.
問題点を解決するための手段
本発明は上記問題点を解決するため、昇温記録
制御によつてその粘性が減少制御され、記録媒体
への転写性が付与される関係にあるインク材料を
有し、且つこのインク材料の構成成分にして昇温
によりその粘性が減少制御される関係にあるバイ
ンダー材料よりも高い融点乃至は流動点を有する
と共に、このインク材料から成る層の厚さ以上の
粒径を有するインク転写補助粒子を前記インク材
料に混入せしめた熱転写層を、シート状の耐熱性
基体の一方の面側に設置した熱転写記録シートと
加熱溶融後、溶融インクが冷却し、元の固形状態
に復帰以前に、溶融インクが流動性をある程度保
持した状態で記録媒体と熱転写記録シートを剥離
できる位置で、記録媒体と、熱転写記録シートを
プラテンに押圧挾持する押圧部材を設けることに
より安定にモノクロ画像やフルカラー画像等の階
調記録が行なえるものである。Means for Solving the Problems In order to solve the above problems, the present invention includes an ink material whose viscosity is controlled to be reduced by temperature increase recording control and transferability to a recording medium is imparted. In addition, it has a melting point or pour point higher than that of the binder material, which is a constituent component of this ink material and whose viscosity is controlled to be reduced by increasing the temperature, and particles with a thickness greater than or equal to the thickness of the layer made of this ink material. A thermal transfer layer in which ink transfer auxiliary particles having a diameter are mixed into the ink material is heated and melted with a thermal transfer recording sheet placed on one side of a sheet-like heat-resistant substrate, and then the molten ink cools and returns to its original solid state. Before returning to the state, stabilization is achieved by providing a pressing member that presses and clamps the recording medium and the thermal transfer recording sheet against the platen at a position where the recording medium and the thermal transfer recording sheet can be separated while the molten ink maintains its fluidity to some extent. It is possible to perform gradation recording of monochrome images, full color images, etc.
ここにインク材料とは、記録媒体に転写すべき
所期の記録材料を意味し、それらは着色、非着色
を問わないが、通常の転写記録では顔料、染料、
或いはこれらの混合材料から成る色材を含んで構
成される。また、バインダー材料とは昇温によつ
て粘性が低下し記録媒体への転写性が付与される
材料を一括して意味し、これらは単一材料に所定
されず複数種の材料で構成することができ、必要
に応じて加えられる可塑剤、柔軟剤、表面活性
剤、チキソトロピー剤その他の助剤もバインダー
材料に包含して意味するものとする。 Ink material here means the intended recording material to be transferred to a recording medium, and it does not matter whether it is colored or non-colored, but in normal transfer recording, pigments, dyes,
Alternatively, it is configured to include a coloring material made of a mixture of these materials. Furthermore, the term binder material collectively refers to materials whose viscosity decreases when the temperature rises and imparts transferability to a recording medium, and these materials are not specified as a single material but may be composed of multiple types of materials. The binder material also includes plasticizers, softeners, surfactants, thixotropic agents, and other auxiliary agents that may be added as necessary.
また、インク転写補助粒子の粒形は球状が好し
いが、時にその粒形は問わず、この場合その粒径
は平均粒径で表示することができる。インク転写
補助粒子は、必要に応じて透明、不透明材料が使
用でき、また着色、非着色材料も適宜に選択でき
る。そしてバインダー材料溶融時において、バイ
ンダー材料と非相溶性であつても、部分相溶性乃
至は相溶性であつても良く、適宜、複数種を混合
して使用することもできる。 Further, the particle shape of the ink transfer auxiliary particles is preferably spherical, but sometimes the particle shape does not matter, and in this case, the particle size can be expressed as an average particle size. For the ink transfer auxiliary particles, transparent or opaque materials can be used as required, and colored or non-colored materials can also be selected as appropriate. When the binder material is melted, it may be incompatible, partially compatible or compatible with the binder material, and a plurality of types may be mixed and used as appropriate.
作 用
本発明は上記した構成により、すなわち、補助
粒子としてバインダー材料よりも融点(乃至は流
動点)を高く選んでいるため、耐熱性基体の表
面、更には溶融インク材料からの熱伝導による昇
温は、その融点までは連続的である。斯くして、
補助粒子において、インク材料層に埋設されてい
る部分の表面及び層表面より突出した部分の表面
に接する未溶融のインク材料は夫々、最高温度で
も融点温度である。そのため、これより高い融点
温度を有する補助粒子表面からの加熱によつて融
解熱が供給される。従つて、補助粒子の表面に沿
つてインク材料が溶融し、加えられる熱量と供
に、その溶融部分が拡大し、また溶融部は更に粘
度が低下し、流動性が増加する。Effects The present invention has the above-mentioned configuration, that is, the melting point (or pour point) of the auxiliary particles is selected to be higher than that of the binder material, so that the increase due to heat conduction from the surface of the heat-resistant substrate and further from the molten ink material. The temperature is continuous up to its melting point. Thus,
In the auxiliary particles, the unmelted ink material that is in contact with the surface of the portion embedded in the ink material layer and the surface of the portion protruding from the layer surface has a melting point temperature, respectively, even at the highest temperature. Therefore, heat of fusion is supplied by heating from the surface of the auxiliary particle having a higher melting point temperature. Therefore, the ink material melts along the surface of the auxiliary particles, and the melted portion expands as the amount of heat is applied, and the viscosity of the melted portion further decreases and fluidity increases.
斯くして、溶融したインク材料は、その熱膨張
によつて補助粒子表面を伝わつて、浸透、押し出
され、補助粒子の粒径がインク材料層の厚さより
大きいため、補助粒子表面と記録媒体表面との狭
い間隙を介してその一種の毛細管現象により、補
助粒子表面を伝わつて、記録媒体表面に付着、転
写される。 In this way, the molten ink material is transmitted through the surface of the auxiliary particle due to its thermal expansion, permeates and is pushed out, and since the particle size of the auxiliary particle is larger than the thickness of the ink material layer, the surface of the auxiliary particle and the surface of the recording medium are Through a narrow gap between the auxiliary particles and the auxiliary particles, the auxiliary particles are transferred to the surface of the recording medium by a kind of capillary phenomenon, and are attached to and transferred to the surface of the recording medium.
この時、加える熱量を加えることにより、付
着、転写される溶融インク材料を容易に変えるこ
とができ、従つて、容易に連続階調記録を行なう
ことができる。 At this time, by adding the amount of heat applied, the molten ink material to be adhered and transferred can be easily changed, and therefore, continuous tone recording can be easily performed.
又、この時、加熱溶融後溶融インクが冷却し、
元の固形状態に復帰以前に、溶融インクがある程
度流動性を保持した状態で記録媒体と熱転写記録
シートを剥離できる位置に設けた押圧部材で記録
媒体と熱転写記録シートを重ねてプラテンに押圧
挾持しているため、押圧部材の押圧部で記録媒体
と熱転写記録シートを剥離するため、記録媒体と
熱転写記録シートが密着している距離を一定にす
ることができ、従つて、剥離条件が一定となるの
で、安定した連続階調記録を行なうことができ
る。 Also, at this time, the molten ink cools down after being heated and melted,
Before the molten ink returns to its original solid state, the recording medium and thermal transfer recording sheet are overlapped and pressed against a platen using a pressing member installed at a position where the recording medium and thermal transfer recording sheet can be separated while the molten ink retains some fluidity. Therefore, since the recording medium and the thermal transfer recording sheet are peeled off at the pressing part of the pressing member, the distance at which the recording medium and the thermal transfer recording sheet are in close contact can be kept constant, and therefore the peeling conditions are constant. Therefore, stable continuous tone recording can be performed.
実施例
第1図は本発明の熱転写記録装置の一実施例の
概略図で、第2図はこの熱転写記録装置に使用さ
れる熱転写記録シートの断面構造、第3図は熱転
写シートの熱転写層の表面平面図、第4図a,b
は第2図の熱転写記録シートを例にとつての転写
原理説明図である。Embodiment FIG. 1 is a schematic diagram of an embodiment of the thermal transfer recording device of the present invention, FIG. 2 is a cross-sectional structure of a thermal transfer recording sheet used in this thermal transfer recording device, and FIG. 3 is a diagram of the thermal transfer layer of the thermal transfer sheet. Surface plan view, Figure 4 a, b
2 is a diagram explaining the principle of transfer using the thermal transfer recording sheet of FIG. 2 as an example.
100は熱転写記録シート(略して転写体)、
200は記録媒体で、第1図の実施例の場合、先
端をホルダー600で挾持され、プラテン610
に巻回されている。510は端面に複数個の発熱
体520を直線状に備えた端面型サーマルヘツド
(第1図では断面の略図として示す。)である。転
写体100に設けられた熱転写層130と対向す
るように記録媒体200を重ねて、プラテン61
0に端面型サーマルヘツド510で押圧し、プラ
テン610を矢印620方向に回転させ(駆動手
段は図示省略)、転写体100を矢印630方向
に巻取り(駆動手段は図示省略)発熱体520で
加熱し溶融転写される。650は押圧部材で、端
面型サーマルヘツド510の押圧位置から距離L
の位置で端面型サーマルヘツド510と同じ側か
ら転写体100と記録媒体200をプラテン61
0に押圧挾持している。距離Lは発熱体520で
溶融したインク材料120が冷却され元の固形状
態に復帰する以前の、ある程度流動性を保持した
状態を保てる距離に設定している。この状態で転
写体100を押圧部材650に巻回するような方
向に巻取る。従つて、発熱体520で溶融された
インク材料120が一定の距離Lを走行した後押
圧部材650の押圧部を通過直後、まだある程度
流動性を保つた状態で転写体100が記録媒体2
00から安定に剥離される。300は発熱体52
0の熱による昇温度記録信号を示し、400は転
写体100と記録媒体200とを圧接するための
端面型サーマルヘツド510の押圧力である。 100 is a thermal transfer recording sheet (transfer body for short),
200 is a recording medium, and in the case of the embodiment shown in FIG.
is wrapped around. Reference numeral 510 denotes an end-face type thermal head (shown as a schematic cross-sectional view in FIG. 1) which has a plurality of heating elements 520 linearly arranged on the end face. The recording medium 200 is stacked so as to face the thermal transfer layer 130 provided on the transfer body 100, and the platen 61
0 with the end face type thermal head 510, the platen 610 is rotated in the direction of arrow 620 (driving means is not shown), the transfer body 100 is wound up in the direction of arrow 630 (driving means is not shown), and heated with heating element 520. and then melt-transferred. 650 is a pressing member, which is at a distance L from the pressing position of the end face type thermal head 510.
The transfer body 100 and the recording medium 200 are placed on the platen 61 from the same side as the edge-type thermal head 510 at the position of
It is pressed and held at 0. The distance L is set to a distance that allows the ink material 120 melted by the heating element 520 to maintain a certain degree of fluidity before being cooled and returning to its original solid state. In this state, the transfer body 100 is wound in a direction such that it is wound around the pressing member 650. Therefore, immediately after the ink material 120 melted by the heating element 520 travels a certain distance L and passes through the pressing part of the pressing member 650, the transfer body 100 is transferred to the recording medium 2 while still maintaining its fluidity to some extent.
It can be stably peeled off from 00. 300 is a heating element 52
The temperature increase recording signal due to heat of 0 is shown, and 400 is the pressing force of the end face type thermal head 510 for pressing the transfer body 100 and the recording medium 200 into contact.
転写体100は、耐熱性更には透光性である薄
いフイルムやシート状の基体110の表面110
a側に、顔料乃至は染料の少くとも何れかを含む
着色色材122と、昇温によつてその粘度が低下
する関係にあるバインダ材121、例えばホツト
メルトバインダ材との混合材料から或る薄い厚さ
のインク材料120から成る層が形成される。 The transfer body 100 has a surface 110 of a thin film or sheet-like substrate 110 that is heat resistant and translucent.
On the a side, there is a mixture of a coloring material 122 containing at least one of pigments or dyes and a binder material 121 whose viscosity decreases as the temperature rises, for example, a hot melt binder material. A thin layer of ink material 120 is formed.
インク材料層120には昇温記録信号301,
302に対応した記録画素310夫々に対応して
その面内に、単数乃至は図に例示した如く複数個
のインク転写補助粒子(以下補助粒子と略称す
る)123が設置されて熱転写層130が構成さ
れる。本例では補助粒子123は球状の場合が例
示され、その粒径φは、粒子123間に位置する
インク材料120部の厚さt以上に選ばれる。従
つて、補助粒子123は、粒子123が存在しな
い部分のインク材料層表面120aよりも部分的
に突出し、熱転写層130表面は微細な凹凸を形
成する。なお、本例では補助粒子123の突出表
面123b上にも薄くインク材料120′が位置
しているが、これは必ずしも存在していなくても
良く、この部分の補助粒子表面123bは露出さ
せることもできる。 The ink material layer 120 has a temperature increase recording signal 301,
A thermal transfer layer 130 is constructed by disposing a single or a plurality of ink transfer auxiliary particles (hereinafter referred to as auxiliary particles) 123 in correspondence with each recording pixel 310 corresponding to the recording pixel 302, as illustrated in the figure. be done. In this example, the auxiliary particles 123 are spherical, and the particle diameter φ is selected to be equal to or larger than the thickness t of 120 parts of the ink material located between the particles 123. Therefore, the auxiliary particles 123 partially protrude from the ink material layer surface 120a in the area where the particles 123 are not present, and the surface of the thermal transfer layer 130 forms fine irregularities. In this example, the ink material 120' is also located thinly on the protruding surface 123b of the auxiliary particle 123, but this does not necessarily have to be present, and this portion of the auxiliary particle surface 123b may be exposed. can.
昇温記録信号300の印加によつて、インク材
料層120は裏面120b側から昇温し、融点に
達してなお所要の融解熱が供給されると、この一
定の融点温度下においてホツトメルトバインダ材
121は溶融、液状化し、実質的に粘性が低下し
たいわゆる溶融インク材料140aを生成する。 By applying the temperature increase recording signal 300, the temperature of the ink material layer 120 is raised from the back surface 120b side, and when the required heat of fusion is supplied even after reaching the melting point, the hot melt binder material is heated under this constant melting point temperature. 121 is melted and liquefied to produce a so-called molten ink material 140a with substantially reduced viscosity.
更に記録信号300が印加された状態では、こ
の溶融インク材料140aの温度は、層裏面(す
なわち基体表面110a)例から、融点を越えて
再び上昇を開始し、その昇温に対応して材料14
0は更に粘度が低下し、流動性が付与されると同
時に、この溶融インク材料140aを介して熱伝
導により、溶融はインク材料層表面120a側へ
と進行する。 Further, when the recording signal 300 is applied, the temperature of the molten ink material 140a starts to rise again from the back side of the layer (that is, the front surface 110a of the substrate) beyond the melting point, and in response to the temperature rise, the temperature of the molten ink material 140a starts to rise again.
The viscosity of the ink material 0 further decreases and fluidity is imparted, and at the same time, the melting progresses toward the ink material layer surface 120a side due to heat conduction through the melted ink material 140a.
一方、補助粒子123としてバインダー材料1
21よりもその融点(乃至は流動点)を高く選ん
でおくと、基体表面110a、更には溶融インク
材料140aからの熱伝導による昇温は、その融
点迄は連続的である。 On the other hand, as the auxiliary particles 123, the binder material 1
If the melting point (or pour point) is selected higher than that of 21, the temperature increase due to heat conduction from the substrate surface 110a and further from the molten ink material 140a is continuous up to the melting point.
斯くして、補助粒子123において、インク材
料層120に埋設されている部分の表面123
a、及び層表面120aより突出した部分の表面
123bに接する未溶融のインク材料120、及
び120′は夫々、最高温度でも融点温度である。
そのため、これより高い融点温度を有する補助粒
子表面123a,123bからの加熱によつて融
解熱が供給される。したがつて第4図aの如くそ
の表面123a,123bは沿つて溶融インク材
料140b,140cが発生し、記録信号300
の印加パルス幅と共に、その溶融部分が拡大し、
また溶融部は更に粘度が低下し流動性が増加す
る。 In this way, the surface 123 of the portion of the auxiliary particle 123 that is embedded in the ink material layer 120
a, and the unmelted ink materials 120 and 120' in contact with the surface 123b of the portion protruding from the layer surface 120a, respectively, have a melting point temperature even at the highest temperature.
Therefore, the heat of fusion is supplied by heating from the auxiliary particle surfaces 123a and 123b having a higher melting point temperature. Therefore, as shown in FIG. 4a, melted ink materials 140b and 140c are generated along the surfaces 123a and 123b, and a recording signal 300 is generated.
As the applied pulse width increases, the melted area expands,
In addition, the viscosity of the melted zone further decreases and fluidity increases.
斯くして、溶融インク材料140a、更には1
40bは、その熱膨張によつて、補助粒子表面1
23aを伝わつて矢印150の如く、浸透、押し
出され、補助粒子表面123bと記録媒体表面2
00aとの狭い間隙を介してその一種の毛細管現
象により、補助粒子表面123bを伝わつて、記
録媒体表面200aに付着、転写される。 Thus, the molten ink material 140a and even 1
Due to its thermal expansion, the auxiliary particle surface 1
23a as shown by the arrow 150, the auxiliary particle surface 123b and the recording medium surface 2 are penetrated and pushed out.
Due to a kind of capillary phenomenon, the particles are transferred to the auxiliary particle surface 123b through a narrow gap with the auxiliary particle surface 123b, and are attached and transferred to the recording medium surface 200a.
この場合、記録媒体200が多孔質紙等の如く
吸インク性が大なる場合には、上記の付着、転写
が促進され、また、押圧力400が適当に大であ
ると、補助粒子123と基体表面110a間に介
在する溶融インク材料140aがこの押圧力40
0で強制的に表面123a,123bを介して、
より効果的な浸透、押し出されることになる。 In this case, if the recording medium 200 has high ink absorption properties such as porous paper, the above-mentioned adhesion and transfer will be promoted, and if the pressing force 400 is appropriately large, the auxiliary particles 123 and the substrate The molten ink material 140a interposed between the surfaces 110a exerts this pressing force 40
0 through surfaces 123a and 123b,
More effective penetration, it will be pushed out.
記録媒体表面200aに、付着した溶融インク
材料は記録媒体200により熱を奪われ、粘性が
増大したり、更には固化する。 The molten ink material adhering to the recording medium surface 200a has heat removed by the recording medium 200, and its viscosity increases or even solidifies.
例えばパルス幅変調の電気信号500から発生
される記録信号300のパルス幅PWが適当に小
なる場合には、そのパルス幅PWに対応して付着、
転写量も小ないが、第3図aにおいて電気信号5
01に対応するパルス幅PW=PW1の如く、PWが
適当に大きく、低粘性化した溶融インク材料14
0a,140bの存在によつて補助粒子123可
動性が付与される場合には、上記の浸透、押し出
し150に連なつて、信号301印加終了後、溶
融インク材料140a,140bが冷却して元の
例えば固体状態に復帰する以前、すなわち未だ流
動状態を保持し、且つ補助粒子123が可動性を
失なわない状態で、記録媒体200と記録シート
を剥がすと、第4図bに例示する如く、溶融イン
ク材料140a,140b,140cの残部は、
補助粒子表面に付着して補助粒子123と共に記
録媒体表面200aへ付着、転着され、色材12
2を含んだ転写記録161が得られる。 For example, if the pulse width P W of the recording signal 300 generated from the pulse width modulated electric signal 500 is appropriately small, the adhesion and
The amount of transfer is also small, but in Figure 3a, the electrical signal 5
The molten ink material 14 has a suitably large P W and low viscosity, such that the pulse width P W corresponding to 01 = P W1 .
When the auxiliary particles 123 are made mobile by the presence of 0a and 140b, the molten ink materials 140a and 140b are cooled and returned to their original state after the application of the signal 301 is completed, in conjunction with the above-mentioned infiltration and extrusion 150. For example, if the recording medium 200 and the recording sheet are peeled off before returning to a solid state, that is, while they are still in a fluid state and the auxiliary particles 123 have not lost their mobility, they will melt as shown in FIG. 4b. The remainder of the ink materials 140a, 140b, 140c are
The coloring material 12 is attached to the surface of the auxiliary particles and is attached and transferred to the recording medium surface 200a together with the auxiliary particles 123.
A transfer record 161 containing 2 is obtained.
記録信号300すなわち電気信号502に対応
するパルス幅PWがPW=PW2と更に広くなると、
溶融は遂にはインク材料層表面120aに迄達
し、インク材料層120の全厚み部分が補助粒子
123と共に媒体表面200に付着、転写し、こ
の場合の転写記録162が転写光学記録濃度の最
大値となる。 When the pulse width P W corresponding to the recording signal 300, that is, the electric signal 502, becomes wider as P W =P W2 ,
The melting finally reaches the surface 120a of the ink material layer, and the entire thickness of the ink material layer 120 is attached and transferred to the medium surface 200 together with the auxiliary particles 123, and the transfer record 162 in this case is the maximum value of the transfer optical record density. Become.
第1図の実施例の場合前述したとおり、記録媒
体200から転写体100を剥離する押圧部材6
50の位置を、溶融インク材料140a,140
bが冷却して元の状態に復帰する以前、すなわち
未だ流動状態を保持し且つ補助粒子123が可動
性を失なわない状態にあるような距離Lに選んで
いるので、常に安定した剥離状態が得られる。 In the case of the embodiment shown in FIG. 1, as described above, the pressing member 6 peels off the transfer body 100 from the recording medium 200.
50, the melted ink material 140a, 140
Since the distance L is selected so that b cools down and returns to its original state, that is, it still maintains a fluid state and the auxiliary particles 123 do not lose their mobility, a stable peeling state is maintained at all times. can get.
斯くして、記録信号300に対応してインク材
料層120が溶融、低粘度化し、この低粘度化に
対応して補助粒子123と共に、記録媒体表面2
00aに転写記録160を生ずるので、パルス幅
PWに対応して補助粒子123を単位としてその
光学濃度が、濃度変調と面積変調が共存した形
で、連続階調で転写記録できる。この場合、補助
粒子123の密度を適当に高く選ぶと、視覚的に
は記録画素310そのものが濃度階調で制御され
る利点がある。 In this way, the ink material layer 120 melts and becomes less viscous in response to the recording signal 300, and in response to this reduction in viscosity, the ink material layer 120 along with the auxiliary particles 123 spreads onto the recording medium surface 2.
Since a transfer record 160 is generated at 00a, the pulse width is
Corresponding to PW , the optical density of each auxiliary particle 123 can be transferred and recorded in continuous gradation in a form where density modulation and area modulation coexist. In this case, if the density of the auxiliary particles 123 is selected to be appropriately high, there is an advantage that the recorded pixels 310 themselves can be visually controlled by the density gradation.
以上は、バインダー材料121が明確な融点を
もち、しかもその溶融時に粘度が急激に低下する
場合の例について説明したが、バインダー材料1
21が例えば天然のワツクス材の如く多種材料の
混合体から成り、明確な融点をもたず昇温に対す
る粘度の低下が緩やかで、或いは針入度が大きく
常温固形、乃至は半固形材料である場合にも階調
記録できる。更には融点が常温(例えば25゜)以
下であつて例えばポリブタンの如く常温粘着性の
バインダー材料121においても、その粘着によ
るインク材料120のかぶり転写(熱転写層12
0と記録媒体200を圧接しただけでインク材料
120が転写する現象)を防止するため、常温
(例えば25℃)における粘度を例えば2×104セン
チポアズ以上、好しくは5×104センチポアズ以
上に高く選び、補助粒子123の配置密度を適当
に高く選ぶことにより、同様にパルス幅PWに対
応して連続階調で転写記録160が得られる。 Above, an example has been described in which the binder material 121 has a clear melting point and the viscosity decreases rapidly when it melts.
21 is made of a mixture of various materials, such as natural wax material, and does not have a clear melting point and its viscosity decreases slowly with increasing temperature, or it has a high penetration rate and is solid or semi-solid at room temperature. It is also possible to record gradation even when Furthermore, even if the binder material 121 has a melting point below room temperature (for example, 25 degrees) and is sticky at room temperature, such as polybutane, fog transfer of the ink material 120 (thermal transfer layer 12
In order to prevent the phenomenon in which the ink material 120 is transferred simply by pressing the recording medium 200 into contact with the recording medium 200, the viscosity at room temperature (for example, 25° C.) is set to, for example, 2×10 4 centipoise or more, preferably 5×10 4 centipoise or more. By selecting a high density and appropriately selecting the arrangement density of the auxiliary particles 123, it is possible to obtain a transfer record 160 with continuous gradations corresponding to the pulse width PW .
これらの場合、昇温記録信号300のパルス幅
PWに対応してインク材料120,120′が粘性
低下しこれらの全体が流動性になると、この粘性
低下に対応して記録媒体表面200aと粒子表面
123b間の一種の毛細管現象により、補助粒子
表面123b、更には123aを介して、インク
材料120′,120が記録媒体表面200aへ
と浸透付着、転写される。また、インク材料層1
20部における流動性化したインク材料が流動状
態を失なわない状態で、記録媒体200と転写シ
ート100とを剥離すると、低粘性化したインク
材料を表面123a,123bに付着した補助粒
子123が転写されて、パルス幅PWに対応した
連続階調の転写記録160が記録媒体表面200
aに得られる。 In these cases, the pulse width of the temperature increase recording signal 300
When the viscosity of the ink materials 120, 120' decreases in response to P W and they become fluid as a whole, a type of capillary phenomenon between the recording medium surface 200a and the particle surface 123b causes the auxiliary particles to The ink materials 120', 120 penetrate and transfer to the recording medium surface 200a via the surface 123b and further through the surface 123a. In addition, the ink material layer 1
When the recording medium 200 and the transfer sheet 100 are separated from each other while the fluidized ink material in Part 20 does not lose its fluid state, the auxiliary particles 123 attached to the surfaces 123a and 123b transfer the ink material having a lower viscosity. As a result, a continuous tone transfer record 160 corresponding to the pulse width P W is formed on the recording medium surface 200.
obtained in a.
本発明にかかる熱転写記録シート100を用い
た記録方法では以上の動作説明からも明らかな如
く、溶融、低粘性化インク材料に対して、補助粒
子表面123a,123b及び記録媒体表面20
0aは、良好な濡れ性が必要で、これらの表面に
対する濡れ角(接触角)は少くとも90゜以内で、
可能な範囲で小なるよう設定される。 As is clear from the above explanation of the operation, in the recording method using the thermal transfer recording sheet 100 according to the present invention, the auxiliary particle surfaces 123a, 123b and the recording medium surface 20
0a requires good wettability, the wetting angle (contact angle) to these surfaces is at least 90°,
It is set as small as possible.
補助粒子123の粒形は必ずしも球状に限定さ
れず、多角形状等その粒形は必ずしも問わない。
また粒径φも全て単一径である必要なもく、適当
な粒径分布をもつていても良い。この場合、イン
ク層面120aの厚さt以上の粒径φを持ち、イ
ンク層面120a以上に突出した補助粒子123
が連続階調の転写記録に寄与し、それ以下の粒径
の補助粒子123は、色材122としての顔料と
類似の挙動を示す。 The particle shape of the auxiliary particles 123 is not necessarily limited to a spherical shape, and may be polygonal or other.
Furthermore, the particle size φ does not necessarily have to be all a single diameter, but may have an appropriate particle size distribution. In this case, auxiliary particles 123 having a particle diameter φ greater than or equal to the thickness t of the ink layer surface 120a and protruding beyond the ink layer surface 120a
contributes to continuous tone transfer recording, and the auxiliary particles 123 having a smaller particle size exhibit behavior similar to the pigment as the coloring material 122.
従つて実用的には、粒径φは平均孔径で表示す
るのが便利である。 Therefore, in practical terms, it is convenient to express the particle size φ in terms of the average pore size.
補助粒子123の平均粒径φは、インク材料層
120の厚さtとの相関の下に、連続階調転写特
性や転写記録最高濃度の両方から、好しい範囲が
実用的に選定される。 The average particle diameter φ of the auxiliary particles 123 is practically selected within a preferable range based on both the continuous tone transfer characteristics and the maximum density of transfer recording, based on the correlation with the thickness t of the ink material layer 120.
平均粒径φnが1.5μm未満では、インク材料層1
20の厚さtが過小となり、転写記録160の最
高濃度が大きく取れず、また製作的に均一な熱転
写層120が困難となり、かぶり転写を生じ易く
なる。一方、補助粒子123の平均粒径φnが15μ
mを越えると、補助粒子123の熱容量が過大と
なり、所期の昇温が困難となると共に、浸透、押
し出し150の経路が過度に長くなつて低感度化
し、最高記録濃度も低下する。 When the average particle diameter φ n is less than 1.5 μm, the ink material layer 1
If the thickness t of the thermal transfer layer 20 becomes too small, the maximum density of the transfer record 160 cannot be obtained, and it becomes difficult to produce a uniform thermal transfer layer 120, making fog transfer likely to occur. On the other hand, the average particle diameter φ n of the auxiliary particles 123 is 15μ
If it exceeds m, the heat capacity of the auxiliary particles 123 becomes excessive, making it difficult to raise the temperature as expected, and the path of infiltration and extrusion 150 becomes excessively long, resulting in low sensitivity and a decrease in the maximum recording density.
従つて好しい平均粒径φnの範囲は1.5μm〜15μ
mである。時に平均粒径φnを2μm〜10μmの範囲
内に選ぶと、かぶり転写が容易に防止でき、連続
階調性や記録感度等も良好にできるため推奨され
る。この場合、粒径分布において最大粒径値が
15μmを越えぬことが望ましい。 Therefore, the preferred range of average particle diameter φ n is 1.5 μm to 15 μm.
It is m. It is sometimes recommended to select the average particle diameter φ n within the range of 2 μm to 10 μm because fog transfer can be easily prevented and continuous gradation and recording sensitivity can be improved. In this case, the maximum particle size value in the particle size distribution is
It is desirable that the thickness does not exceed 15 μm.
一方、補助粒子123の配置密度は、記録画素
310の密度及び熱転写記録特性を考慮して選定
される。 On the other hand, the arrangement density of the auxiliary particles 123 is selected in consideration of the density of the recording pixels 310 and the thermal transfer recording characteristics.
補助粒子123の最低の配置密度は記録画素3
10夫々に対して単数個、位置する場合である。 The lowest arrangement density of auxiliary particles 123 is at recording pixel 3.
This is the case where a single piece is located for each of the 10 pieces.
通常、公知のリニヤ型サーマル記録ヘツドを利
用して階調画像を記録する場合、画質の点から記
録密度、すなわち記録画素310の密度dは4ド
ツト/mm以上に選ばれる。 Normally, when a gradation image is recorded using a known linear type thermal recording head, the recording density, that is, the density d of recording pixels 310, is selected to be 4 dots/mm or more from the viewpoint of image quality.
それ故、φ>tを満足する本発明に有効な補助
粒子123に限定したその隠蔽率(基体表面11
0aの単位面積に占める粒子123の面積率)S
の最少値は、その粒径φの好ましい最小値、φ=
φnio(=1.5μm)は(πφ2 niod2)/4で与えられ、
d=4ドツト/mmでは2.8×10-5(2.8×10-3)とな
る。 Therefore, the hiding rate (substrate surface 11
Area ratio of particles 123 to unit area of 0a)S
The minimum value of is the preferred minimum value of the grain size φ, φ=
φ nio (=1.5 μm) is given by (πφ 2 nio d 2 )/4,
When d=4 dots/mm, it becomes 2.8×10 -5 (2.8×10 -3 ).
一方、Sの最大値は、φ>tの補助粒子123
が互に重なることなく基体表面110aに最稠密
に配置された場合で、π/4==0.785(78.5%)で
与えられる。Sは上記の範囲内で適宜、選択でき
る。 On the other hand, the maximum value of S is the auxiliary particle 123 with φ>t
are arranged most densely on the substrate surface 110a without overlapping each other, and it is given by π/4==0.785 (78.5%). S can be appropriately selected within the above range.
上記において補助粒子123の配置密度が少な
過ぎると、粒子123を介しての転写記録160
の濃度が不充分となり、また記録画像も粗く見え
る。これらの防止には、粒子123の配置密度は
16個/mm(265個/mm2φnio=1.5μmでS=4.5×
10-2%)以上に選ぶことが望ましい。第2図には
記録画素310夫々に補助粒子123が4個配置
された場合が例示されている。 In the above, if the arrangement density of the auxiliary particles 123 is too low, the transfer recording 160 via the particles 123
The density becomes insufficient, and the recorded image also appears rough. To prevent these, the arrangement density of particles 123 is
16 pieces/mm (265 pieces/mm 2 φ nio = 1.5μm and S = 4.5×
10 -2 %) or higher. FIG. 2 illustrates a case where four auxiliary particles 123 are arranged in each recording pixel 310.
補助粒子123は、転写記録160の色彩鮮明
度から無色透明乃至は白色であることが望ましい
が、着色していても良い。 The auxiliary particles 123 are preferably colorless and transparent or white in view of the color clarity of the transfer record 160, but they may be colored.
無色透明乃至は白色の粒子123としては、例
えば透明ガラス粉末溶融石英粉末、エポキシ樹脂
などの熱硬化性樹脂粒子や、ポリアミド、ポリカ
ーボネート樹脂などの熱可塑性樹脂粒子、酸化ア
ルミニウム(Al2O3)、酸化チタン、酸化珪素
(SiO2)、酸化錫、硫酸バリウム等の無機粉末粒
子等が用いられる。 The colorless transparent or white particles 123 include, for example, transparent glass powder, fused quartz powder, thermosetting resin particles such as epoxy resin, thermoplastic resin particles such as polyamide and polycarbonate resin, aluminum oxide (Al 2 O 3 ), Inorganic powder particles such as titanium oxide, silicon oxide (SiO 2 ), tin oxide, barium sulfate, etc. are used.
補助粒子123としては、常温乃至はインク材
料層120製作時にバインダー材料121と完全
相溶しないか溶媒に完全溶解しないホツトメルト
材料、例えばカルナウバワツクスやサゾールワツ
クス粒子を用いることもできる。この場合、熱転
写時にバインダー材料121と相溶するように選
ぶと転写感度が改良され、強固な転写記録160
が得られる利点がある。 As the auxiliary particles 123, it is also possible to use a hot melt material that is not completely compatible with the binder material 121 or completely soluble in the solvent at room temperature or during the production of the ink material layer 120, such as carnauba wax or Sasol wax particles. In this case, if the material is selected to be compatible with the binder material 121 during thermal transfer, the transfer sensitivity will be improved and a strong transfer record 160 will be obtained.
There are advantages that can be obtained.
これらの補助粒子123は複数種を混合して用
いることもできる。 These auxiliary particles 123 can also be used in combination of multiple types.
インク材料層120を構成するバインダー材料
121は、昇部記録制御によつてその粘性が低下
し、転写付着性が付与されることが条件で、常温
(例えば25℃)で必ずしも固体である必要はない
が、転写記録160の保存性から常温固形のホツ
トメルト材料の使用が好しい。 The binder material 121 constituting the ink material layer 120 does not necessarily need to be solid at room temperature (for example, 25° C.), provided that its viscosity is reduced by the ascending recording control and transfer adhesion is imparted. However, in view of the storage stability of the transfer record 160, it is preferable to use a hot melt material that is solid at room temperature.
ホツトメルト材料として、例えばカルナバワツ
クス、ミツロウ、パラフイン、マイクロクリスタ
ンワツクス等のワツクス類、あるいは低分子量ポ
リエチレン、低分子量ポリスチレン、ポリステア
リン酸ビニル、石油樹脂等ポリアミド酸樹、脂環
族飽和炭化水素樹脂、ロジン変性マレイン酸樹脂
等が挙げられるが、転写感度や転写記録物の堅ろ
う性等から、融点または流動点は50〜170℃、好
ましくは60〜120℃が選ばれる。また、柔軟性を
バインダ剤に持たせるため混合させる柔軟剤も同
様に、たとえばポリ酢酸ビニル、セルロースエス
テル類、アクリル系樹脂類、あるいはステアリン
酸、ラノリンなどからそれらの溶融または軟化温
度に基づいて適宜使用される。バインダー剤とし
て、それ自体柔軟性に富む、たとえば石油樹脂、
低分子量ポリスチレン等が使用される場合には、
特に、柔軟剤を加えないこともある。さらにま
た、昇温と共に粘度が低下し粘着性が増大する関
係にあつて且つ常温で流動性の粘着材料をバイン
ダー剤に含むことにより、より一層、昇温に対す
る粘度の低下および転写効率を上げることがで
き、例えばポリブテン、ポリイソブチレン、ポリ
ブタジエン、シリコンオイルなど粘着材料をホツ
トメルト材料に混合して熱特性を調整し、バイン
ダー剤として使用することもできる。 Hot melt materials include waxes such as carnauba wax, beeswax, paraffin, and microcrystalline wax, low molecular weight polyethylene, low molecular weight polystyrene, polyvinyl stearate, petroleum resins, polyamic acid resins, alicyclic saturated hydrocarbon resins, etc. , rosin-modified maleic acid resin, etc., but the melting point or pour point is selected to be 50 to 170°C, preferably 60 to 120°C, in consideration of transfer sensitivity and fastness of the transferred recorded material. In addition, the softening agent to be mixed in order to impart flexibility to the binder agent may be selected from polyvinyl acetate, cellulose esters, acrylic resins, stearic acid, lanolin, etc., depending on their melting or softening temperature. used. As a binder agent, for example, petroleum resin, which is flexible in itself,
When low molecular weight polystyrene etc. are used,
In particular, sometimes no softener is added. Furthermore, by including an adhesive material in the binder agent, which has a relationship in which the viscosity decreases and the adhesiveness increases as the temperature rises and is fluid at room temperature, it is possible to further reduce the viscosity with respect to temperature rises and increase the transfer efficiency. For example, adhesive materials such as polybutene, polyisobutylene, polybutadiene, and silicone oil can be mixed with the hot melt material to adjust the thermal properties and used as a binder agent.
色材122としては、着色記録においては、通
常の印刷用インク、塗料等に用いられる有機乃至
無機顔料や染料、更にはこれらの混合色材が、適
宜に選択して使用できる。 As the coloring material 122, organic or inorganic pigments and dyes used in ordinary printing inks, paints, etc., or mixtures of these coloring materials can be appropriately selected and used in colored recording.
例えば黒色転写記録において顔料としてはカー
ボンブラツク、ダイヤモンドブラツク、染料とし
てはC I Solvent Black3等を用いる。 For example, in black transfer recording, carbon black or diamond black is used as a pigment, and CI Solvent Black 3 is used as a dye.
また、フルカラー転写記録には上記の他に、シ
アン色としてはC I Pigment Blue 15(顔
料)、C I Solvent Blue 25(染料)、マゼン
タ色にはC I Pigment Red 57(顔料)、C
I Soluent Red 49、イエロー色にはC I
Pigment Yellow 12(顔料)、C I Pigment
Yellow 17(顔料)、C I Solutnt Yellow 16
等、顔料、染料乃至はこれらの混合物の3原色乃
至は黒を加えた4原色のインク材料120をもつ
て、熱転写層130を同一の基体シート110上
にフレーム順次で順番に配設し、プラテン610
を3乃至4回回転し、記録媒体200に順次重ね
て転写させることによりフルカラー記録が達成さ
れる。これら色材122とバインダー材料121
との混合重量%は、転写記録特性を考慮して定め
られる。 In addition to the above, for full color transfer recording, C I Pigment Blue 15 (pigment) and C I Solvent Blue 25 (dye) are used for cyan, and C I Pigment Red 57 (pigment) and C I for magenta.
I Soluent Red 49, C I for yellow color
Pigment Yellow 12 (pigment), CI Pigment
Yellow 17 (pigment), CI Solutnt Yellow 16
Thermal transfer layers 130 are sequentially disposed on the same base sheet 110 in frame order using ink materials 120 of three primary colors or four primary colors including black, such as pigments, dyes, or mixtures thereof, and then placed on a platen. 610
Full-color recording is achieved by rotating the images three to four times and sequentially overlapping and transferring them onto the recording medium 200. These coloring materials 122 and binder materials 121
The weight percentage of the mixture is determined in consideration of the transfer recording characteristics.
色材122として例えば染料を用いる場合、イ
ンク材料層120に占める重量%が、2%以下で
あると転写記録濃度が不足し、一方、色材122
が顔料である場合、重量%が60%を越えるとイン
ク材料120全体としての溶融時の粘性低下が不
足し、記録媒体表面200への転写が困難とな
り、転写記録濃度が不足する。従つて色材122
の重量%は2〜60%の範囲内で適当に選び、それ
故バインダー材料121はこれに対応して98〜40
%の範囲内に選ぶのが望ましい。 For example, when a dye is used as the coloring material 122, if the weight percentage in the ink material layer 120 is 2% or less, the transfer recording density will be insufficient;
When is a pigment, if the weight percent exceeds 60%, the viscosity of the ink material 120 as a whole does not decrease sufficiently when melted, making it difficult to transfer to the recording medium surface 200, resulting in insufficient transfer recording density. Therefore, the coloring material 122
The weight percentage of is suitably chosen in the range of 2-60%, so that the binder material 121 is correspondingly 98-40%.
It is desirable to choose within the range of %.
特に、色材122を10〜50%、バインダー材料
121を90〜50%の範囲内としたインク材料12
0は、転写記録濃度や連続階調性に優れ、推奨さ
れる範囲である。この範囲は、色材122として
顔料を用いる時に特に有効である。 In particular, the ink material 12 contains 10 to 50% of the coloring material 122 and 90 to 50% of the binder material 121.
0 is a recommended range as it provides excellent transfer recording density and continuous gradation. This range is particularly effective when using a pigment as the coloring material 122.
シート状基体2としては、例えば厚さが3.5〜
15μm程度のポリエチレンテレフタレート、ポリ
イミド、セロフアン、ポリカーボネイト、トリア
セチルセルロース、ナイロンなどの樹脂フイルム
あるいは上質紙、グラシン紙、トレーシング紙、
コンデンサ紙などの耐熱紙を用いることができ
る。 For example, the sheet-like substrate 2 has a thickness of 3.5 to 3.5 mm.
Resin films of about 15 μm such as polyethylene terephthalate, polyimide, cellophane, polycarbonate, triacetyl cellulose, nylon, or high-quality paper, glassine paper, tracing paper,
Heat-resistant paper such as capacitor paper can be used.
記録媒体200としては、上質紙、コート紙、
アート紙、合成紙等の紙類やポリエチレンテレフ
タレート、ポリプロピレン、セロフアン等のプラ
スチツクフイルム等を使用することができる。 As the recording medium 200, high quality paper, coated paper,
Papers such as art paper and synthetic paper, plastic films such as polyethylene terephthalate, polypropylene, and cellophane can be used.
熱転写シート100は、以上の構成を適宜、組
み合わせて例えばホツトメルトコーテイング法や
ソルベントコーテイング法によつて基体シート表
面110a上に熱転写層130を塗布、成層して
製造できる。 The thermal transfer sheet 100 can be manufactured by applying and layering the thermal transfer layer 130 on the surface 110a of the base sheet by, for example, a hot melt coating method or a solvent coating method by appropriately combining the above configurations.
なお、インク材料層120を多孔性に構成し、
更に階調特性を改良することができる。このよう
な多孔性のインク材料層120はソルベントコー
テイング法において、溶媒蒸発速度を調整し、ピ
ンホールを発生させることにより容易に達成でき
る。 Note that the ink material layer 120 is configured to be porous,
Furthermore, gradation characteristics can be improved. Such a porous ink material layer 120 can be easily achieved by adjusting the solvent evaporation rate and generating pinholes in a solvent coating method.
又、第1図に示した実施例では、押圧部材65
0を回転しないものとしたが、金属もしくは表面
にゴム等を設けた回転ローラを押圧部材650と
して使用しても、容易に初期の目的を達成できる
ことは云うまでもない。 Further, in the embodiment shown in FIG.
Although the pressing member 650 is assumed to be non-rotating, it goes without saying that the initial objective can be easily achieved even if a rotating roller made of metal or having rubber or the like on its surface is used as the pressing member 650.
発明の効果
以上述べたように、本発明は昇温記録制御によ
つてその粘性が減少制御され、記録媒体への転写
性が付与される関係にあるインク材料を有し、且
つこのインク材料の構成成分にして昇温によりそ
の粘性が減少制御される関係にあるバインダー材
料よりも高い融点乃至は流動点を有すると共に、
このインク材料から成る層の厚さ以上の粒径を有
するインク転写補助粒子を前記インク材料に混入
せしめた熱転写層を、シート状の耐熱性基体の一
方の面側に設置した熱転写記録シートを用いると
伴に、記録媒体と熱転写記録シートを押圧部材で
プラテンに圧接し、押圧部材に熱転写記録シート
を押圧部材に巻回するようにして、記録媒体から
熱転写記録シートを剥離するようにし、押圧部材
の位置を、溶融したインク材料が未だ流動状態に
ある位置としたため、安定したモノクロ画像やフ
ルカラー画像等の連続した階調記録が行なえるよ
うになりその産業上の効果は極めて大きくなるも
のである。Effects of the Invention As described above, the present invention has an ink material whose viscosity is controlled to be reduced by temperature-raising recording control and transferability to a recording medium is imparted, and this ink material has It has a higher melting point or pour point than the binder material whose viscosity is controlled to decrease as the temperature rises as a constituent component, and
A thermal transfer recording sheet is used in which a thermal transfer layer in which the ink material is mixed with ink transfer auxiliary particles having a particle size equal to or larger than the thickness of the layer made of the ink material is placed on one side of a sheet-shaped heat-resistant substrate. At the same time, the recording medium and the thermal transfer recording sheet are pressed against the platen by a pressing member, the thermal transfer recording sheet is wound around the pressing member, and the thermal transfer recording sheet is peeled from the recording medium, and the pressing member Since the position is set at a position where the molten ink material is still in a fluid state, continuous gradation recording such as stable monochrome images and full color images can be performed, and the industrial effect is extremely large. .
第1図は本発明の一実施例における熱転写記録
装置の概略図、第2図はこの熱転写記録装置に使
用される熱転写記録シートの断面構造図、第3図
は同熱転写シートの熱転写層の表面平面図、第4
図a,bは第2図の熱転写記録シートを例にとつ
ての転写原理説明図である。
100……熱転写記憶シート、110……耐熱
性基体、120……インク材料、121……バイ
ンダー材料、122……色材、123……インク
転写補助粒子、130……熱転写層、200……
記録媒体、300……昇温記録信号、310……
記録画素、400……押圧力、501,502…
…電気信号、510……端面型サーマルヘツド、
520……発熱体、610……プラテン、650
……押圧部材。
Fig. 1 is a schematic diagram of a thermal transfer recording device according to an embodiment of the present invention, Fig. 2 is a cross-sectional structural diagram of a thermal transfer recording sheet used in this thermal transfer recording device, and Fig. 3 is a surface of the thermal transfer layer of the thermal transfer sheet. Floor plan, 4th
Figures a and b are explanatory diagrams of the principle of transfer, taking the thermal transfer recording sheet of Figure 2 as an example. 100... Thermal transfer memory sheet, 110... Heat resistant substrate, 120... Ink material, 121... Binder material, 122... Coloring material, 123... Ink transfer auxiliary particles, 130... Thermal transfer layer, 200...
Recording medium, 300...Temperature increase recording signal, 310...
Recording pixels, 400... Pressing force, 501, 502...
...electrical signal, 510...end face type thermal head,
520... Heating element, 610... Platen, 650
...Press member.
Claims (1)
が減少制御され、前記記録媒体への転写性が付与
される関係にあるインク材料を有し、且つこのイ
ンク材料の構成成分たるバインダー材料よりも高
い融点乃至は流動点を有すると共に、少くともそ
の一部の粒径が前記インク材料から成る層の厚さ
以上の粒径を有するインク転写補助粒子を前記イ
ンク材料に混入せしめた熱転写層を、シート状の
耐熱性基体の一方の面側に設置した熱転写記録シ
ートと、プラテンと、複数個の発熱体を直線状に
備えたサーマルヘツドと、上記記録媒体と前記熱
転写記録シートを重ねて上記プラテンに圧接挾持
し、前記インク材料が前記サーマルヘツドの発熱
により溶融した状態から冷却されもとの状態にも
どる前に、前記記録媒体と前記熱転写記録シート
を剥離する位置に配置した押圧部材より構成さ
れ、前記記録媒体を前記熱転写記録シートの熱転
写層に対向させ、前記記録媒体と前記熱転写記録
シートを前記プラテンと前記サーマルヘツドで挾
持圧接し、記録を行なう熱転写記録装置。1. It has a recording medium and an ink material whose viscosity is controlled to be reduced by temperature-raising recording control and imparts transferability to the recording medium, and from a binder material that is a component of this ink material. The thermal transfer layer includes ink transfer auxiliary particles mixed into the ink material, which have a high melting point or pour point and at least a part of which has a particle size larger than the thickness of the layer made of the ink material. , a thermal transfer recording sheet installed on one side of a sheet-like heat-resistant substrate, a platen, a thermal head equipped with a plurality of heating elements in a straight line, and the above recording medium and the above thermal transfer recording sheet stacked together. It is composed of a pressing member that is held in pressure contact with a platen and placed in a position to separate the recording medium and the thermal transfer recording sheet before the ink material is cooled from a melted state due to heat generated by the thermal head and returns to its original state. A thermal transfer recording apparatus in which the recording medium is opposed to the thermal transfer layer of the thermal transfer recording sheet, and the recording medium and the thermal transfer recording sheet are sandwiched and pressure-contacted by the platen and the thermal head to perform recording.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59247302A JPS61125892A (en) | 1984-11-22 | 1984-11-22 | Thermal transfer recorder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP59247302A JPS61125892A (en) | 1984-11-22 | 1984-11-22 | Thermal transfer recorder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS61125892A JPS61125892A (en) | 1986-06-13 |
| JPH0257029B2 true JPH0257029B2 (en) | 1990-12-03 |
Family
ID=17161396
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP59247302A Granted JPS61125892A (en) | 1984-11-22 | 1984-11-22 | Thermal transfer recorder |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS61125892A (en) |
-
1984
- 1984-11-22 JP JP59247302A patent/JPS61125892A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS61125892A (en) | 1986-06-13 |
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