JPH0278437A - Method for manufacturing exhaust gas purification catalyst - Google Patents

Method for manufacturing exhaust gas purification catalyst

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Publication number
JPH0278437A
JPH0278437A JP63232995A JP23299588A JPH0278437A JP H0278437 A JPH0278437 A JP H0278437A JP 63232995 A JP63232995 A JP 63232995A JP 23299588 A JP23299588 A JP 23299588A JP H0278437 A JPH0278437 A JP H0278437A
Authority
JP
Japan
Prior art keywords
carrier
exhaust gas
catalyst
platinum group
impregnated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP63232995A
Other languages
Japanese (ja)
Inventor
Naoko Hattori
尚子 服部
Mareo Kimura
希夫 木村
Koji Yokota
幸治 横田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyota Central R&D Labs Inc
Original Assignee
Toyota Central R&D Labs Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyota Central R&D Labs Inc filed Critical Toyota Central R&D Labs Inc
Priority to JP63232995A priority Critical patent/JPH0278437A/en
Publication of JPH0278437A publication Critical patent/JPH0278437A/en
Pending legal-status Critical Current

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  • Catalysts (AREA)
  • Exhaust Gas Treatment By Means Of Catalyst (AREA)

Abstract

PURPOSE:To obtain a catalyst for purification of exhaust gas not deteriorating purifying characteristics by impregnating a soln. prepd. by dissolving salts of Pt family elements in a nonaq. solvent into an inorg. carrier and by calcining this impregnated carrier. CONSTITUTION:When one or more kinds of Pt family elements such as Pt and Pd are supported on an inorg. carrier, a soln. prepd. by dissolving salts of the Pt family elements such as palladium acetate in a nonaq. solvent such as acetone is impregnated into the inorg. carrier and this impregnated carrier is calcined to obtain a catalyst for purification of exhaust gas. Since the soln. is not acidic, the salts do not react with the inorg. carrier and the catalytic activity to CO, HC and NOx in exhaust gas is not deteriorated.

Description

【発明の詳細な説明】 〔産業上の利用分野] 本発明は、排ガス浄化用触媒の製造方法、更に詳しくは
白金族元素を無機質担体に担持させる方法に関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention relates to a method for producing an exhaust gas purifying catalyst, and more particularly to a method for supporting a platinum group element on an inorganic carrier.

〔従来技術] 従来、無機質担体に白金、パラジウム、ロジウムなどの
白金族元素を担持した触媒は、内燃機関から排出される
一酸化炭素(CO)、炭化水素(HC)、窒素酸化物(
NOx)等の有害成分を浄化するための触媒として実用
化されている。
[Prior Art] Conventionally, catalysts in which platinum group elements such as platinum, palladium, and rhodium are supported on inorganic carriers have been used to reduce carbon monoxide (CO), hydrocarbons (HC), and nitrogen oxides (
It has been put into practical use as a catalyst to purify harmful components such as NOx).

そして、これら触媒の製造方法としては、白金族塩を酸
性水溶液に溶解した溶液を用いて、無機質担体に含浸さ
せる方法が一般的に使用されている。しかし、高価な白
金族を効率良く高活性に働かせるためには、無機質担体
上の表層部にのみこれら触媒成分である白金族元素を高
密度、高分散に担持することが望ましい。
A commonly used method for manufacturing these catalysts is to impregnate an inorganic carrier with a solution prepared by dissolving a platinum group salt in an acidic aqueous solution. However, in order to make expensive platinum group metals work efficiently and with high activity, it is desirable to support platinum group elements, which are catalyst components, in a high density and highly dispersed manner only on the surface layer of an inorganic carrier.

このため、従来、含浸溶液を種々工夫した触媒の製造方
法が開示されている。
For this reason, conventionally, methods for producing catalysts using various impregnating solutions have been disclosed.

例えば特公昭47−35670号公報においては、パラ
ジウム塩の酸性水溶液に、炭酸カリウムや炭酸ナトリウ
ムのような炭酸アルカリを加えてpH2,0〜4.8に
調整し、該溶液を担体粒子表面に含浸させ、焼成して、
パラジウムを担持する方法が提案されている。
For example, in Japanese Patent Publication No. 47-35670, an alkali carbonate such as potassium carbonate or sodium carbonate is added to an acidic aqueous solution of palladium salt to adjust the pH to 2.0 to 4.8, and the solution is impregnated onto the surface of carrier particles. Let it burn, then bake it.
A method of supporting palladium has been proposed.

また、特公昭5B−18146号公報においては、水溶
性ロジウム塩の水溶液に苛性ソーダ又は苛性カリを添加
してpH10以上の水溶液に調整し、該溶液をシリカ系
又はチタニア系の担体表面に含浸させ、焼成して、ロジ
ウムを担持させる方法が開示されている。
In addition, in Japanese Patent Publication No. 5B-18146, caustic soda or caustic potassium is added to an aqueous solution of a water-soluble rhodium salt to adjust the pH to 10 or more, and the solution is impregnated onto the surface of a silica-based or titania-based carrier, followed by sintering. A method for supporting rhodium is disclosed.

更に、特公昭60−50490号公報においては5硝酸
パラジウムにクエン酸アンモニウムを添加した溶液を用
い、該溶液を担体に含浸させ5焼成して、パラジウムを
担体表面に担持する方法が開示されている。
Furthermore, Japanese Patent Publication No. 60-50490 discloses a method in which palladium is supported on the surface of a carrier by impregnating a carrier with a solution prepared by adding ammonium citrate to palladium nitrate and firing the solution. .

一方、触媒担体としては、Co、HCの浄化活性、即ち
酸化活性の高いべCブスカイト構造を有するLa+−x
srxcoozを用いることが望まれている。
On the other hand, as a catalyst carrier, La + -
It is desired to use srxcooz.

(解決しようとする課題) しかしながら、上記ペロプスカイト構造の担体を用いて
、前記従来の製造方法により得た排ガス浄化用触媒は、
パラジウム或いはロジウムの触媒特性が消失し、排ガス
中のNOxの還元活性が低下してしまう、かかる活性低
下の原因は、前記のごとく酸性水溶液を担体に含浸させ
た際に、担体の一部が前記パラジウム塩又はロジウム塩
と反応して、パラジウム、ロジウムの特性を消失させて
いるためと考えられる。
(Problem to be Solved) However, the catalyst for exhaust gas purification obtained by the conventional manufacturing method using the carrier having the above-mentioned perovskite structure is
The catalytic properties of palladium or rhodium disappear and the NOx reducing activity in the exhaust gas decreases.The reason for this decrease in activity is that when the carrier is impregnated with the acidic aqueous solution as described above, part of the carrier becomes This is thought to be due to the reaction with palladium salts or rhodium salts, causing the properties of palladium and rhodium to disappear.

即ち、触媒調整用のパラジウム、白金等の責金族溶液は
、安定性等の面から酸性溶液が多く用いられている。こ
のような溶液を、そのまま酸化活性の優れたLa+−x
srxcoO,等のような塩基性物質を含む欠陥ペロプ
スカイト型の複合酸化物担体に担持すると、塩基性物質
である欠陥ペロプスカイト構造の中の■、a、Srが溶
は出し、欠陥ペロプスカイトの一部が分解する。そして
、ペロプスカイト自身の酸化活性が低下し、さらに遊離
生成したSrは、Pdと反応して分散性の低い。
That is, acidic solutions are often used for catalyst preparation solutions of metals such as palladium and platinum from the viewpoint of stability. Such a solution can be directly converted into La+-x, which has excellent oxidation activity.
When supported on a defective perovskite-type composite oxide support containing a basic substance such as srxcoO, etc., the basic substances (■, a, and Sr in the defective perovskite structure) are eluted, and the defective perovskite is dissolved. Part of it decomposes. Then, the oxidation activity of the perovskite itself decreases, and the liberated Sr reacts with Pd, resulting in poor dispersibility.

P dx S r Oa  (X線回折による平均粒子
は〜130人)を形成して、自動車排気ガス中のC01
IC,NOxの浄化能に低下をきたす。
P dx S r Oa (average particle size by X-ray diffraction is ~130) to form CO1 in automobile exhaust gas
IC, NOx purification ability decreases.

本発明はかかる従来の問題点に鑑み、パラジウム、ロジ
ウム等の白金族元素の浄化特性を低下させることがない
、排ガス浄化用触媒の製造方法を提供しようとするもの
である。
In view of these conventional problems, the present invention seeks to provide a method for producing an exhaust gas purifying catalyst that does not reduce the purifying properties of platinum group elements such as palladium and rhodium.

〔課題の解決手段〕[Means for solving problems]

本発明は、白金、パラジウム等の白金族元素の一種又は
二種以上の元素を無機質担体に担持するに際し、白金族
塩を非水溶媒に溶解させた溶液を上記無機質担体に含浸
させ、焼成することを特徴とする排ガス浄化用触媒の製
造方法にある。
In the present invention, when supporting one or more platinum group elements such as platinum and palladium on an inorganic carrier, the inorganic carrier is impregnated with a solution in which a platinum group salt is dissolved in a non-aqueous solvent, and then calcined. A method for producing an exhaust gas purifying catalyst is provided.

しかして3本発明において注目すべきことは。However, there are three things to note about the present invention.

上記白金族元素を担体に担持するに当り、上記白金族元
素は塩の状態において、しかも非水溶媒に溶解させてい
ることである。そして、かかる非水溶媒の溶液を、担体
に含浸させ、焼成して排ガス浄化用触媒としていること
である。
In supporting the platinum group element on the carrier, the platinum group element is in the form of a salt and is dissolved in a non-aqueous solvent. Then, a carrier is impregnated with the solution of the non-aqueous solvent and fired to produce an exhaust gas purifying catalyst.

本発明において、白金族元素とは、ルテニウム(Ru)
、ロジウム(Rh)、パラジウム(Pd)、オスミウム
(Os)、イリジウム(Ir)。
In the present invention, the platinum group element is ruthenium (Ru)
, rhodium (Rh), palladium (Pd), osmium (Os), iridium (Ir).

白金(PL)、Re (レニウム)をいう。そして。Platinum (PL) refers to Re (rhenium). and.

これら元素のうち一種又は二種以上を後述する無機質担
体に担持させる。
One or more of these elements are supported on the inorganic carrier described below.

白金族塩としては1例えば酢酸パラジウムのごとき酢酸
塩などがある。なお、塩素(cffi)、カリウム(K
)、ナトリウム(Na)を含む塩は。
Examples of platinum group salts include acetate salts such as palladium acetate. In addition, chlorine (cffi), potassium (K
), salts containing sodium (Na).

触媒特性を低下させるおそれがある。There is a risk of deteriorating catalyst properties.

無機質担体としては、 AI!、、O3などの両性酸化
物、Singなどの酸性酸化物、CeO,、Yt Os
 、 Lag C3、Lux on 、 Ndz 03
などの塩基性希土類酸化物、MgO,Cab、SrO,
B a O,T h Otなどの塩基性酸化物などがあ
り、これらの一種又は二種以上からなるものを用いる。
As an inorganic carrier, AI! , Amphoteric oxides such as O3, Acidic oxides such as Sing, CeO, YtOs
, Lag C3, Lux on, Ndz 03
Basic rare earth oxides such as MgO, Cab, SrO,
There are basic oxides such as B a O and T h Ot, and one or two or more of these oxides are used.

この中、上記担体として、塩基性物質である塩基性希土
類酸化物、塩基性酸化物を用いた場合には、特にCe、
HCに対する浄化活性に優れた排ガス浄化用触媒を得る
ことができる。かかる塩基性物質の1u体としては、C
eO□、MgO等の単体物の他、La+−xsrxco
oz 、La+−xsrxFeo3などの複合酸化物が
ある。
Among these, when a basic substance such as a basic rare earth oxide or a basic oxide is used as the carrier, in particular Ce,
It is possible to obtain an exhaust gas purifying catalyst that has excellent purification activity against HC. The 1u form of such a basic substance is C
In addition to simple substances such as eO□ and MgO, La+-xsrxco
There are composite oxides such as oz, La+-xsrxFeo3.

また、上記無機質担体としては、上記担体材料の粉末を
成形したペレット状態、ハニカム状態。
Further, the inorganic carrier may be in the form of pellets or honeycomb formed by molding the powder of the carrier material.

或いは上記粉末を金属担体上にコートしたものなどがあ
る。
Alternatively, the above powder may be coated on a metal carrier.

また、白金族塩を熔解させる非水溶媒としては。Also, as a non-aqueous solvent for dissolving platinum group salts.

アセトン1 メタノール、エタノール、ベンゼンなどが
ある。
Acetone 1 Methanol, ethanol, benzene, etc.

無機質担体への上記溶液の含浸は、溶液中に無機質担体
を浸漬することなどにより行う、含浸後は、乾燥し、高
温に加熱して焼成する。焼成により、酢酸パラジウム等
の白金族塩はPd等の白金族元素又はその酸化物となり
、触媒活性を発渾する。
The inorganic carrier is impregnated with the above solution by immersing the inorganic carrier in the solution. After the impregnation, the inorganic carrier is dried, heated to a high temperature, and fired. By calcination, a platinum group salt such as palladium acetate becomes a platinum group element such as Pd or its oxide, and develops catalytic activity.

〔作用及び効果] 本発明においては、白金族元素を無機質担体に担持する
に当り、白金族塩を非水溶媒に溶解し。
[Functions and Effects] In the present invention, when supporting a platinum group element on an inorganic carrier, a platinum group salt is dissolved in a nonaqueous solvent.

その溶液を無機質担体に含浸させ1次いで焼成している
。そのため、白金族塩の溶液は、前記従来のごとく酸性
を呈していない、それ故、白金族塩と無機質担体とは反
応することがなく、排ガス中のCo、HC,NOxに対
する触媒活性が低下することがない。
The solution is impregnated into an inorganic carrier and then fired. Therefore, the platinum group salt solution does not exhibit acidity as in the conventional case, and therefore, the platinum group salt and the inorganic carrier do not react, and the catalytic activity against Co, HC, and NOx in the exhaust gas decreases. Never.

特に1本発明において、無機質担体としてLa+−xs
rχCoo、のごとき塩基性物質を含む欠陥ペロブスカ
イト型複合酸化物を用いた場合には。
In particular, in one aspect of the present invention, La+-xs is used as an inorganic carrier.
When a defective perovskite complex oxide containing a basic substance such as rχCoo is used.

従来では得ることができなかった高活性の排ガス浄化用
触媒を得ることができる。つまり、COl“HCに対す
る酸化活性が大きく、かつNOxの還元活性も高い排ガ
ス浄化用触媒を製造することができる0例えば、欠陥ペ
ロブスカイト構造を有するLa6.a Sro、z C
oosを用いた場合5その酸化活性はそのまま維持され
、含浸パラジウムは高分散性のPdO(平均粒径〜50
人)として爪体上に担持され、Co、HC,NOxに対
して高い活性を示す。
A highly active exhaust gas purifying catalyst that could not be obtained conventionally can be obtained. In other words, it is possible to produce an exhaust gas purifying catalyst that has a high oxidation activity for CO1 and HC and a high reduction activity for NOx.
When using PdO5, its oxidation activity remains intact, and the impregnated palladium contains highly dispersed PdO (average particle size ~50
It is carried on the nail body as a human) and shows high activity against Co, HC, and NOx.

〔実施例〕〔Example〕

第1実施例 白金族塩としての酢酸パラジウム(Pd (CHx C
00)t )5 gを、非水溶媒としてのアセトン50
0−に溶解して非水系溶液を準備した。−方、クエン酸
錯体を前駆体として製作したLao。
First Example Palladium acetate (Pd (CHx C
00)t)5 g of acetone as a non-aqueous solvent
0- to prepare a non-aqueous solution. On the other hand, Lao was produced using a citric acid complex as a precursor.

@ Sro、z Coosの粉末を準備した0次いで。@ Sro, z Coos powder was prepared.

該粉末を前記溶液中に浸漬し1次いで取り出し。The powder was immersed in the solution and then taken out.

室温で5時間乾燥後さらに600°C,3時間、大気中
で焼成した。これにより、上記粉末担体に対して0.1
5重量(wL)%のPdを担持させた触媒(Nα1)を
調整した。
After drying at room temperature for 5 hours, it was further fired at 600°C for 3 hours in the air. As a result, 0.1
A catalyst (Nα1) on which 5% by weight (wL) of Pd was supported was prepared.

第2実施例 白金族塩として、2価のロジウム(Rh)を用いたジア
クア四酢酸二ロジウム(IT)5gを、非水溶媒として
のメタノール500iに溶解して非水系溶液を準備した
。5次いで、第1実施例と同様のLao、* S re
、t Co0=の粉末を上記溶液中に浸漬し、取り出し
、室温で5時間乾燥後さらに600°C,3時間、大気
中で焼成した。これにより、上記粉末担体に対して0.
15wt%のRhを担持させた触媒(階2)を調整した
Second Example A non-aqueous solution was prepared by dissolving 5 g of dirhodium diaquatetraacetate (IT) using divalent rhodium (Rh) as a platinum group salt in 500 i of methanol as a non-aqueous solvent. 5 Next, Lao, *S re similar to the first example
, tCo0= powder was immersed in the above solution, taken out, dried at room temperature for 5 hours, and then calcined at 600°C for 3 hours in the air. This results in 0.0% for the powder carrier.
A catalyst (floor 2) on which 15 wt% of Rh was supported was prepared.

比較例 白金族塩として硝酸パラジウムを用い5その水溶液(P
d1度5wt%)を蒸留水で10倍に稀釈した水溶液(
pi−It)を準備した0次いで、該水溶液中に第1実
施例と同様のLao、s Sro、xCoosの粉末を
浸漬し、上記溶液を含浸させた。
Comparative Example Using palladium nitrate as the platinum group salt, an aqueous solution thereof (P
An aqueous solution (5wt%) diluted 10 times with distilled water (
Next, the same powders of Lao, s Sro, and x Coos as in the first example were immersed in the aqueous solution to impregnate it with the above solution.

その後、100°C,10時間乾燥し、さらに60Q’
C,3時間、大気中で焼成した。これにより。
After that, it was dried at 100°C for 10 hours, and further dried at 60Q'
C. Sintered in air for 3 hours. Due to this.

0.15wt%のPdを担持させた比較触媒(漱C1)
を調整した。
Comparative catalyst supporting 0.15wt% Pd (Sob C1)
adjusted.

上記2つの実施例及び比較例により得た触媒について2
次の試験、評価を行った。その結果を下表に示す。
Regarding the catalysts obtained in the above two examples and comparative examples 2
The following tests and evaluations were conducted. The results are shown in the table below.

(A)耐久試験 第1及び第2実施例及び比較例で調整した各触媒粉末に
つき、これを加圧成形して、直径1〜4■ノベレフト状
触媒とした0次いで、このベレント状触媒を排気モデル
ガス雰囲気下に置き、900°C,5時間の耐久試験を
行った。ガス組成は。
(A) Endurance test Each of the catalyst powders prepared in the first and second examples and comparative examples was pressure-molded to form a catalyst in the form of a 1 to 4 cm diameter. A durability test was conducted at 900°C for 5 hours under a model gas atmosphere. What is the gas composition?

内燃機関の排気組成に近い、0.58%CO,O。0.58% CO, O, close to the exhaust composition of an internal combustion engine.

50%O,,0,19%H!、11.81%CO、,3
,3%H80,残部N2からなるもので。
50%O,,0,19%H! , 11.81% CO, ,3
, 3% H80, balance N2.

この基本組成のガスに対してO工及びCOガスを若干間
欠的に注入して、ガス組成を変動させた。
O gas and CO gas were slightly intermittently injected into the gas having this basic composition to vary the gas composition.

(B)活性評価 上記耐久試験を行った触媒について、400°Cにおけ
る。−酸化炭素(CO)、プロピレン(C、H6)及び
−酸化窒素(NO)の浄化率を測定した。測定に用いた
ガス組成は、0.12%N010.70%Co、0.1
6%C,H6,3%H。
(B) Activity evaluation The catalysts subjected to the above durability test were evaluated at 400°C. - Purification rates of carbon oxide (CO), propylene (C, H6), and nitrogen oxide (NO) were measured. The gas composition used in the measurement was 0.12%N0, 0.70%Co, 0.1
6% C, H6, 3% H.

0.0.65%O,,0,23%H,,10%CO□、
残部Ntからなるもので、該基本組成のガスに対して4
%の変動を与えるため、2秒間隔でCO及び02を注入
した。なお、触媒層中への排ガス送入は、空間速度(S
V)30000hr−’とし、使用したサンプル量は7
−であった。
0.0.65%O,,0.23%H,,10%CO□,
The remainder consists of Nt, and 4% for the gas with the basic composition.
CO and 02 were injected at 2 second intervals to give a % variation. Note that the exhaust gas is fed into the catalyst layer at a space velocity (S
V) 30000hr-', the amount of sample used was 7
-It was.

上表より知られるごとく1本発明により得られた触媒(
Nl11.2)は、比較例の触媒(C1)に比べ、耐久
試験後においても高い5浄化活性を維持していることが
分る。
As can be seen from the above table, one catalyst obtained according to the present invention (
It can be seen that Nl11.2) maintains a higher 5 purification activity even after the durability test than the catalyst (C1) of the comparative example.

Claims (2)

【特許請求の範囲】[Claims] (1)白金、パラジウム等の白金族元素の一種又は二種
以上の元素を無機質担体に担持するに際し、白金族塩を
非水溶媒に溶解させた溶液を上記無機質担体に含浸させ
、焼成することを特徴とする排ガス浄化用触媒の製造方
法。
(1) When supporting one or more platinum group elements such as platinum and palladium on an inorganic carrier, the inorganic carrier is impregnated with a solution of a platinum group salt dissolved in a non-aqueous solvent and fired. A method for producing an exhaust gas purifying catalyst, characterized by:
(2)第1請求項に記載の製造方法において、無機質担
体は塩基性物質の一種又は二種以上よりなることを特徴
とする排ガス浄化用触媒の製造方法。
(2) The method for producing an exhaust gas purifying catalyst according to claim 1, wherein the inorganic carrier is made of one or more basic substances.
JP63232995A 1988-09-16 1988-09-16 Method for manufacturing exhaust gas purification catalyst Pending JPH0278437A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP63232995A JPH0278437A (en) 1988-09-16 1988-09-16 Method for manufacturing exhaust gas purification catalyst

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP63232995A JPH0278437A (en) 1988-09-16 1988-09-16 Method for manufacturing exhaust gas purification catalyst

Publications (1)

Publication Number Publication Date
JPH0278437A true JPH0278437A (en) 1990-03-19

Family

ID=16948152

Family Applications (1)

Application Number Title Priority Date Filing Date
JP63232995A Pending JPH0278437A (en) 1988-09-16 1988-09-16 Method for manufacturing exhaust gas purification catalyst

Country Status (1)

Country Link
JP (1) JPH0278437A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009255064A (en) * 2008-03-21 2009-11-05 Toyota Central R&D Labs Inc Catalyst for cleaning automobile exhaust gas and manufacturing method of the same
JP2011083765A (en) * 2009-06-30 2011-04-28 Toyota Central R&D Labs Inc Catalyst for cleaning automobile exhaust gas, and method for manufacturing the same
JP2022115969A (en) * 2016-11-14 2022-08-09 リサーチ トライアングル インスティテュート Perovskite catalyst and its use

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2009255064A (en) * 2008-03-21 2009-11-05 Toyota Central R&D Labs Inc Catalyst for cleaning automobile exhaust gas and manufacturing method of the same
JP2011083765A (en) * 2009-06-30 2011-04-28 Toyota Central R&D Labs Inc Catalyst for cleaning automobile exhaust gas, and method for manufacturing the same
JP2022115969A (en) * 2016-11-14 2022-08-09 リサーチ トライアングル インスティテュート Perovskite catalyst and its use

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