JPH03174268A - Ultrasonic atomizer - Google Patents

Ultrasonic atomizer

Info

Publication number
JPH03174268A
JPH03174268A JP31276589A JP31276589A JPH03174268A JP H03174268 A JPH03174268 A JP H03174268A JP 31276589 A JP31276589 A JP 31276589A JP 31276589 A JP31276589 A JP 31276589A JP H03174268 A JPH03174268 A JP H03174268A
Authority
JP
Japan
Prior art keywords
cylinder
liquid
storage part
nozzle part
liq
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP31276589A
Other languages
Japanese (ja)
Inventor
Koji Nakayama
仲山 浩司
Shigeru Tadano
多々納 茂
Kiyoe Ishikawa
石川 清榮
Koichi Takenaka
竹中 広一
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tonen General Sekiyu KK
Original Assignee
Tonen Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Tonen Corp filed Critical Tonen Corp
Priority to JP31276589A priority Critical patent/JPH03174268A/en
Publication of JPH03174268A publication Critical patent/JPH03174268A/en
Pending legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B17/00—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
    • B05B17/04—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
    • B05B17/06—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
    • B05B17/0607—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
    • B05B17/0623—Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers coupled with a vibrating horn

Landscapes

  • Special Spraying Apparatus (AREA)

Abstract

PURPOSE:To reduce a clearance at a tip nozzle part and to uniformize the distribution of the liq. to be supplied on an atomization surface by sending the bubbles generated in a liq. storage part by ultrasonic vibration upward through the storage part and discharging the bubbles into the atmosphere through an air discharge pipe. CONSTITUTION:A vibrator phone 3 is engaged in a cylinder 2, and the phone 3 is ultrasonically vibrated by an electro-acoustic transducing element 8. The liq. storage part 5 and the nozzle part 7 are formed between the cylinder 2 and the phone 3. The nozzle part 7 is arranged downward from the horizontal direction. The air discharge pipe 9 for communicating the storage part 5 with the outside is provided to the cylinder 2. Namely, the bubbles generated in the storage part 5 are sent upward through the storage part 5 and discharged into the atmosphere through an opening 2a and the discharge pipe 9, and hence the bubbles are not blown out of the nozzle part 7. Consequently, the clearance at the nozzle part is reduced, the distribution of the liq. to be supplied on the atomization surface is uniformized, and the atomization amt. is stabilized.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は、一般に、供給される液体燃料の如き液体物質
(本明細書では、液体物質とは液体燃料の如き液体は勿
論のこと、懸濁溶液等の液状物をも含むものとして用い
る。)を超音波振動を利用して霧化するための超音波霧
化装置に関し、特に、(イ)自動車、船外機、携帯用動
力装置、民生用ヒートポンプ装置の駆動装置等に用いら
れる内燃機関に適用される超音波霧化装置、 (ロ)ガ
スタービン用燃料噴射ノズル、 (ハ)工業用、営業用
及び家庭用のボイラ、加熱炉、暖房用バーナ、(ニ)工
業用液体噴霧器、例えば食品、医薬品、農薬、肥料等の
液状物の乾燥を目的とする乾燥用噴霧器、調温、調湿用
スプレー 燗粉用噴霧器(セラミック造粒)、噴霧塗装
装置、反応促進器、及び(ホ)工業用以外の液体噴霧器
、例えば、農薬散布器、消毒液散布器等に好適に用いら
れる超音波霧化装置に関する。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Application Field] The present invention generally relates to a liquid substance such as a liquid fuel (in this specification, a liquid substance refers to a liquid such as a liquid fuel, but also a liquid substance such as a liquid fuel). (Used to include liquid substances such as cloudy solutions.) Using ultrasonic vibration, it is used to atomize ultrasonic atomizers, particularly (a) automobiles, outboard motors, portable power devices, Ultrasonic atomizers applied to internal combustion engines used in the drive devices of consumer heat pump devices, etc.; (b) fuel injection nozzles for gas turbines; (c) boilers and heating furnaces for industrial, commercial and domestic use; Heating burners, (d) Industrial liquid sprayers, such as drying sprayers for drying liquid materials such as foods, pharmaceuticals, agricultural chemicals, fertilizers, etc., temperature and humidity control sprays, and sprayers for hot sake powder (ceramic granulation) , a spray coating device, a reaction accelerator, and (e) an ultrasonic atomizer suitable for use in non-industrial liquid sprayers, such as pesticide sprayers, disinfectant sprayers, etc.

〔従来の技術〕[Conventional technology]

これまで、ガソリンエンジン及びディーゼルエンジンの
ような内燃機関、あるいはボイラーおよびファンヒータ
のような外燃機関等においては、供給される液体燃料を
燃焼させる際、燃焼性能の観点から見て、この液体燃料
を極めて小さい液滴粒径に霧化して供給することが望ま
しい。特に、ガソリンエンジン及びディーゼルエンジン
のような内燃機関においては、好ましいエンジン性能を
得るために、吸気管内に噴射される液体物質すなわち液
体燃料を極めて小さな液滴粒径に霧化し、空気と混合し
てエンジンの燃焼室に供給することが必要とされている
。
Until now, in internal combustion engines such as gasoline engines and diesel engines, or external combustion engines such as boilers and fan heaters, when burning the supplied liquid fuel, from the viewpoint of combustion performance, the liquid fuel It is desirable to supply the liquid by atomizing it into extremely small droplet sizes. In particular, in internal combustion engines such as gasoline engines and diesel engines, in order to obtain favorable engine performance, the liquid substance injected into the intake pipe, that is, the liquid fuel, is atomized into extremely small droplet sizes and mixed with air. It is required to supply the combustion chamber of the engine.

従来、液体燃料を極めて小さな液滴粒径に霧化するこの
ような装置として、超音波を利用して、供給される液体
燃料を霧化する超音波霧化装置が知られている。例えば
、シリンダ内に振動子ホーンを配設し、シリンダと振動
子ホーンとの間に液体貯留部を形成し、先端ノズル部か
ら振動子ホーンの霧化面の全周に液を供給し液体を微粒
化するものである。
BACKGROUND ART Conventionally, an ultrasonic atomization device that atomizes supplied liquid fuel using ultrasonic waves is known as such a device that atomizes liquid fuel into extremely small droplet size. For example, a vibrator horn is disposed inside a cylinder, a liquid reservoir is formed between the cylinder and the vibrator horn, and the liquid is supplied from the tip nozzle to the entire circumference of the atomizing surface of the vibrator horn. It atomizes the particles.

〔発明が解決しようとする課題〕[Problem to be solved by the invention]

上記超音波霧化装置においては、液体を霧化面へ均一に
供給分布させると共に、安定した噴霧量を維持すること
が重要な課題である。しかしながら、シリンダと振動子
ホーンとの間の先端ノズル部のクリアランスを大きくす
ると、噴霧量の安定性は良くなるが霧化面への液供給分
布の均一性が低下し、逆に、先端ノズル部のクリアラン
スを小さくすると、霧化面への液供給分布の均一性は良
くなるが噴lff1の安定性が低下するという問題を有
している。先端ノズル部のクリアランスを小さくすると
、噴霧量の安定性が低下する理由は、振動子ホーンの超
音波振動により液体貯留部内で気泡が発生し、この気泡
が先端ノズル部から噴出することに起因する。
In the above-mentioned ultrasonic atomization device, it is important to uniformly supply and distribute the liquid to the atomization surface and to maintain a stable spray amount. However, increasing the clearance at the tip nozzle between the cylinder and the vibrator horn improves the stability of the spray amount, but reduces the uniformity of the liquid supply distribution to the atomization surface; If the clearance is made smaller, the uniformity of the liquid supply distribution to the atomization surface will improve, but there is a problem in that the stability of the spray lff1 will decrease. The reason why the stability of the spray amount decreases when the clearance of the tip nozzle is reduced is that air bubbles are generated in the liquid reservoir due to the ultrasonic vibration of the vibrator horn, and these bubbles are ejected from the tip nozzle. .

本発明は、上記問題を解決するものであって、先端ノズ
ル部のクリアランスを小さくして霧化面への液供給分布
の均一性および噴霧量の安定性を図ることができる超音
波霧化装置を提供することを目的とする。
The present invention is an ultrasonic atomizer that solves the above problem, and is capable of reducing the clearance of the tip nozzle part to achieve uniformity of liquid supply distribution to the atomization surface and stability of the spray amount. The purpose is to provide

〔課題を解決するための手段〕[Means to solve the problem]

そのために本発明の超音波霧化装置は、シリンダ2と、
シリンダ2内に嵌合される振動子ホーン3と、振動子ホ
ーン3に超音波振動を付与せしめる電気・音響変換素子
4と、シリンダ2と振動子ホーン3との間に形成される
液体貯留部5およびノズル部7とを有し、該ノズル部7
を水平方向から下方向に配置する超音波霧化装置におい
て、シリンダ2に前記液体貯留部5と大気とを連通させ
る空気排出手段2a19を設けることを特徴とする。
For this purpose, the ultrasonic atomization device of the present invention includes a cylinder 2,
A vibrator horn 3 fitted into the cylinder 2 , an electric/acoustic transducer 4 that applies ultrasonic vibration to the vibrator horn 3 , and a liquid reservoir formed between the cylinder 2 and the vibrator horn 3 5 and a nozzle part 7, the nozzle part 7
The ultrasonic atomizer is arranged downward from the horizontal direction, and is characterized in that the cylinder 2 is provided with an air exhaust means 2a19 that communicates the liquid storage section 5 with the atmosphere.

なお、上記構成に付加した番号は図面と対比させるため
のものであり、これにより本発明の構成が何ら限定され
るものではない。
Note that the numbers added to the above configurations are for comparison with the drawings, and the configurations of the present invention are not limited thereby.

〔作用〕[Effect]

本発明においては、液体貯留部5に液体供給管6から供
給される燃料等の液体は、ノズル部7から霧化部3aに
供給され超音波振動により微細液滴に霧化され、このと
き、超音波振動により液体貯留部S内で発生する気泡は
、液体貯留部S内を上昇し開口2aおよび空気排出管9
を経て大気中に排出される。
In the present invention, liquid such as fuel supplied to the liquid storage section 5 from the liquid supply pipe 6 is supplied from the nozzle section 7 to the atomization section 3a and is atomized into fine droplets by ultrasonic vibration. Bubbles generated within the liquid storage section S by the ultrasonic vibrations rise within the liquid storage section S and reach the opening 2a and the air discharge pipe 9.
It is then released into the atmosphere.

〔実施例〕〔Example〕

以下、本発明の実施例を図面を参照しつつ説明する。 Embodiments of the present invention will be described below with reference to the drawings.

第1図は本発明の超音波霧化装置の1実施例を示す部分
断面図で超音波霧化装置を水平方向に配置する例を示し
ている。
FIG. 1 is a partial sectional view showing one embodiment of the ultrasonic atomization device of the present invention, and shows an example in which the ultrasonic atomization device is arranged horizontally.

超音波霧化装置f!1は、シリンダ2と、シリンダ2内
に嵌合される振動子ホーン3と、振動子ホーン3に超音
波振動を付与せしめる電気・音響変換素子4とからなり
、シリンダ2と振動子ホーン3との間に液体貯留部5が
形成され、該液体貯留部5に液体供給管6から燃料等の
液体が供給される。
Ultrasonic atomizer f! 1 consists of a cylinder 2, a vibrator horn 3 fitted into the cylinder 2, and an electric/acoustic transducer 4 that imparts ultrasonic vibration to the vibrator horn 3. A liquid storage section 5 is formed between the two, and a liquid such as fuel is supplied to the liquid storage section 5 from a liquid supply pipe 6.

振動子ホーン3の先端には霧化部3aが形成される。こ
の霧化部3aの形状は、図に示す半球形状の他、拡径形
状、バット形状が採用される。また、シリンダ2と振動
子ホーン3との間にはノズル部7が形成され、該ノズル
部7から液体が霧化部3aに供給される。なお、8は0
リングである。
An atomizing section 3a is formed at the tip of the vibrator horn 3. The shape of the atomizing portion 3a may be a hemispherical shape as shown in the figure, an enlarged diameter shape, or a butt shape. Further, a nozzle portion 7 is formed between the cylinder 2 and the vibrator horn 3, and liquid is supplied from the nozzle portion 7 to the atomization portion 3a. In addition, 8 is 0
It's a ring.

シリンダ2の上部には、大気に連通ずる開口2aが形成
され、該開口2aに空気排出管9が接続固定されている
。なお、開口2aの直径は気泡の表面張力に抗して逃げ
られる程度の大きさとする。
An opening 2a communicating with the atmosphere is formed in the upper part of the cylinder 2, and an air exhaust pipe 9 is connected and fixed to the opening 2a. Note that the diameter of the opening 2a is set to be large enough to resist the surface tension of the bubbles and allow them to escape.

また、液体供給量が少なく液体がシリンダ2の外部に出
る恐れがない場合には、空気排出管9を設けなくてもよ
い。
Furthermore, if the amount of liquid supplied is small and there is no risk of the liquid coming out of the cylinder 2, the air exhaust pipe 9 may not be provided.

その作用について説明すると、液体貯留部5に液体供給
管6から供給される燃料等の液体は、ノズル部7から霧
化部3aに供給され超音波振動により微細液滴に霧化さ
れる。このとき、超音波振動により液体貯留部S内で発
生する気泡は、液体貯留部5内を上昇し開口2aおよび
空気排出管9を経て大気中に排出されるため、気泡が先
端ノズル部から噴出することがなく、先端ノズル部7の
クリアランスを小さくして霧化面への液供給分布の均一
性および噴霧量の安定性を図ることが可能となる。
To explain its operation, liquid such as fuel is supplied from the liquid supply pipe 6 to the liquid storage section 5, is supplied from the nozzle section 7 to the atomization section 3a, and is atomized into fine droplets by ultrasonic vibration. At this time, the bubbles generated in the liquid storage part S by the ultrasonic vibration rise inside the liquid storage part 5 and are discharged into the atmosphere through the opening 2a and the air discharge pipe 9, so that the bubbles are ejected from the tip nozzle part. By reducing the clearance of the tip nozzle portion 7, it is possible to achieve uniformity of liquid supply distribution to the atomization surface and stability of the spray amount.

第2図は本発明の他の実施例を示している。図中、第1
図と同一構成については同一番号を付けて説明を省略す
る。
FIG. 2 shows another embodiment of the invention. In the figure, the first
Components that are the same as those in the figures are given the same numbers and their explanations will be omitted.

本実施例は、先端ノズル部7を下方向に向けて配置する
場合であり、空気排出管9を水平方向から上方に屈曲さ
せることにより、液体貯留部5内の液体が洩れないよう
にしている。
In this embodiment, the tip nozzle part 7 is arranged facing downward, and the air discharge pipe 9 is bent upward from the horizontal direction to prevent the liquid in the liquid storage part 5 from leaking. .

〔発明の効果〕〔Effect of the invention〕

以上のよつに本発明によれば、超音波振動により液体貯
留部5内で発生する気泡は、液体貯留部5内を上昇し開
口2aおよび空気排出管9を経て大気中に排出されるた
め、気泡が先端ノズル部7から噴出することがない。こ
れにより先端ノズル部7のクリアランスを小さくして霧
化面への液供給分布の均一性および噴霧量の安定性を図
ることが可能となる。
As described above, according to the present invention, bubbles generated in the liquid storage section 5 due to ultrasonic vibrations rise within the liquid storage section 5 and are discharged into the atmosphere through the opening 2a and the air discharge pipe 9. , bubbles are not ejected from the tip nozzle portion 7. This makes it possible to reduce the clearance of the tip nozzle portion 7, thereby achieving uniformity in the liquid supply distribution to the atomization surface and stability in the amount of spray.

【図面の簡単な説明】[Brief explanation of the drawing]

第1図は本発明の超音波霧化装置の1実施例を示す部分
断面図、第2図は本発明の他の実施例を示す部分断面図
である。 1・・・超音波霧化装置、2・・・シリンダ、2a・・
・開口、3・・・振動子ホーン、3a・・・霧化部、4
・・・電気・音響変換素子、5・・・液体貯留部、7・
・・ノズル部、9・・・空気排出管。 出 願 人   東燃株式会社
FIG. 1 is a partial sectional view showing one embodiment of the ultrasonic atomization device of the present invention, and FIG. 2 is a partial sectional view showing another embodiment of the present invention. 1... Ultrasonic atomization device, 2... Cylinder, 2a...
・Opening, 3... Vibrator horn, 3a... Atomization part, 4
... Electrical/acoustic conversion element, 5... Liquid storage section, 7.
... Nozzle part, 9... Air discharge pipe. Applicant: Tonen Corporation

Claims (1)

【特許請求の範囲】[Claims] (1)シリンダと、該シリンダ内に嵌合される振動子ホ
ーンと、該振動子ホーンに超音波振動を付与せしめる電
気・音響変換素子と、前記シリンダと振動子ホーンとの
間に形成される液体貯留部およびノズル部とを有し、該
ノズル部を水平方向から下方向に配置する超音波霧化装
置において、前記シリンダに前記液体貯留部と外部とを
連通させる空気排出手段を設けることを特徴とする超音
波霧化装置。
(1) A cylinder, a vibrator horn fitted into the cylinder, an electric/acoustic transducer that imparts ultrasonic vibration to the vibrator horn, and formed between the cylinder and the vibrator horn. In an ultrasonic atomizer having a liquid storage part and a nozzle part, and in which the nozzle part is arranged downward from a horizontal direction, the cylinder is provided with an air discharge means that communicates the liquid storage part with the outside. Features of ultrasonic atomization device.
JP31276589A 1989-11-30 1989-11-30 Ultrasonic atomizer Pending JPH03174268A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP31276589A JPH03174268A (en) 1989-11-30 1989-11-30 Ultrasonic atomizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP31276589A JPH03174268A (en) 1989-11-30 1989-11-30 Ultrasonic atomizer

Publications (1)

Publication Number Publication Date
JPH03174268A true JPH03174268A (en) 1991-07-29

Family

ID=18033153

Family Applications (1)

Application Number Title Priority Date Filing Date
JP31276589A Pending JPH03174268A (en) 1989-11-30 1989-11-30 Ultrasonic atomizer

Country Status (1)

Country Link
JP (1) JPH03174268A (en)

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