JPH03199434A - Ring for spinning frame - Google Patents

Ring for spinning frame

Info

Publication number
JPH03199434A
JPH03199434A JP33756489A JP33756489A JPH03199434A JP H03199434 A JPH03199434 A JP H03199434A JP 33756489 A JP33756489 A JP 33756489A JP 33756489 A JP33756489 A JP 33756489A JP H03199434 A JPH03199434 A JP H03199434A
Authority
JP
Japan
Prior art keywords
plating layer
ring
nickel
fine particles
traveler
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP33756489A
Other languages
Japanese (ja)
Inventor
Shigeru Kibe
茂 木部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP33756489A priority Critical patent/JPH03199434A/en
Publication of JPH03199434A publication Critical patent/JPH03199434A/en
Pending legal-status Critical Current

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  • Heat Treatment Of Articles (AREA)
  • Other Surface Treatments For Metallic Materials (AREA)
  • Spinning Or Twisting Of Yarns (AREA)

Abstract

PURPOSE:To obtain the subject ring having excellent abrasion resistance and usable without causing traveler burn by forming a nickel-phosphorus alloy plating layer having a specific thickness on a surface of a composite plating layer having high hardness and containing hard fine particles dispersed in a nickel alloy. CONSTITUTION:A composite plating layer 4 containing a nickel-phosphorus alloy 3 having a hardness of Hv800 to Hv1100 as a matrix and containing hard fine particles 2 as eutectoid substance is formed on a flange surface of a ring 1 for a spinning frame. The surface of the plating layer is coated with a nickel-phosphorus alloy plating layer 5 having a surface roughness Ra of <=0.2mum.

Description

【発明の詳細な説明】 〔産業上の利用分野〕 本発明は高速精紡に於いて優れた機能を発揮する紡機用
リングの構成に関するものである。
DETAILED DESCRIPTION OF THE INVENTION [Industrial Field of Application] The present invention relates to the construction of a ring for a spinning machine that exhibits excellent functionality in high-speed spinning.

〔従来の技術及び発明が解決しようとする課題〕従来の
紡機用リングは、一般に低炭素鋼が用いられ、表面硬化
処理として浸炭焼入れ処理が行なわれている。しかし、
上記リングでは、スピンドル回転数が20.00 Or
、p、m以上(現在の高速回転は、17,000r、p
、m、  18,000 r、p、m、)では、リング
とトラベラの摩擦抵抗の増大と摩擦熱の急激な上昇のた
め、トラベラが早期に焼付き飛散し、連続運転が出来な
いという欠点があった。
[Prior Art and Problems to be Solved by the Invention] Conventional rings for spinning machines are generally made of low carbon steel, and are subjected to carburizing and quenching as a surface hardening process. but,
In the above ring, the spindle rotation speed is 20.00 Or
, p, m or more (current high-speed rotation is 17,000 r, p
, m, 18,000 r, p, m,), due to the increased frictional resistance between the ring and the traveler and the rapid rise in frictional heat, the traveler seizes up early and scatters, making continuous operation impossible. there were.

この為、フランジの表面に硬質微粒子を共析物質とした
複合メッキを施したものが考えられているが、複合メッ
キのメッキ膜厚を厚くするとメッキ表面の表面粗さか粗
くなり、十分な効果が期待できないという問題点があっ
た。この為、研磨加工によりトラベラとの接触表面の粗
さを小さくするといった方法が考えられているが、硬質
微粒子を共析物質とした複合メッキの表面は、硬質微粒
子が共析されているために、粗い表面を呈し、また、こ
の硬質微粒子の存在の為に、研磨加工の作業性が著しく
悪いといった問題点があった。
For this reason, composite plating using hard fine particles as a eutectoid material has been considered on the surface of the flange, but if the thickness of the composite plating layer is increased, the surface roughness of the plating surface will become rough, and the sufficient effect may not be achieved. The problem was that it was not as expected. For this reason, methods have been considered to reduce the roughness of the surface in contact with the traveler by polishing, but the surface of composite plating with hard fine particles eutectoid is However, due to the presence of these hard particles, the workability of polishing is extremely poor.

C課題を解決するだめの手段〕 本発明は、上記問題点を除去するためになされたもので
あり、紡機用リングの少なくとも、トラベラと接触する
フランジの表面に、硬質微粒子を共析物質とし、ニッケ
ル・リン合金をマトリックスとする複合メッキ層を設け
、上記複合メッキNの表面にニッケル・リン合金メッキ
1曽を設けて2層構造のメッキ層を形成し、次いで、熱
処理によりメッキ硬度をHv800〜Hv1100とす
ると共に、研磨加工により、トラベラとの接触表面の表
面粗さを中心線平均粗さ(Ra)で0.2.m以下とな
し、好ましくは、上記硬質微粒子が炭化ケイ素、炭化タ
ングステン、窒化ほう素、酸化アルミニウムの少なくと
も1種からなり、また上記複合メッキ中の硬質微粒子の
含有率が重量パーセントで2〜15%とした紡機用リン
グを提供するものである。
[Means for Solving Problem C] The present invention has been made to eliminate the above-mentioned problems, and includes hard fine particles as eutectoid material on at least the surface of the flange of the ring for a spinning machine that comes into contact with the traveler, A composite plating layer with a nickel-phosphorus alloy as a matrix is provided, and a nickel-phosphorus alloy plating 1 is provided on the surface of the composite plating N to form a two-layer plating layer, and then heat treatment is performed to increase the plating hardness to Hv800 ~ Hv1100, and by polishing, the surface roughness of the contact surface with the traveler is 0.2. Preferably, the hard fine particles are made of at least one of silicon carbide, tungsten carbide, boron nitride, and aluminum oxide, and the content of the hard fine particles in the composite plating is 2 to 15% by weight. The present invention provides a ring for a spinning machine.

〔実施例〕〔Example〕

以下、本発明の一実施例を図面に基づいて説明する。 Hereinafter, one embodiment of the present invention will be described based on the drawings.

第1図に示す様に円筒状の5lSCK材を所要のリング
形状に切削加工し、浸炭焼入9表面研磨処理を施してリ
ング本体(1)を形成する。
As shown in FIG. 1, a cylindrical 51SCK material is cut into a desired ring shape, and subjected to carburizing, quenching, and surface polishing to form a ring body (1).

上記リング本体(1)の表面に第2図に示すように、硬
質微粒子として粒径1μの炭化ケイ素(2)を共析物質
として、その含有量が重量パーセントで約4%となる様
に無電解ニッケル・リン複合メッキを行ない、リング表
面にニッケル・リン合金(3)をマトリックスとし、炭
化ケイ素(2)を共析物質とする厚さが10μの複合メ
ッキ層(4)を形成する。
As shown in Fig. 2, on the surface of the ring body (1), silicon carbide (2) with a particle size of 1μ is used as a eutectoid as hard fine particles, and the content is about 4% by weight. Electrolytic nickel/phosphorus composite plating is performed to form a 10 μm thick composite plating layer (4) containing a nickel/phosphorus alloy (3) as a matrix and silicon carbide (2) as a eutectoid substance on the ring surface.

次いで、無電解ニッケル・リン合金メッキを行ない、複
合メッキ層(4)の表面に厚さが3μのニッケル・リン
合金メッキ層(5)を形成して2層構造のメッキ層(6
)を形成する。
Next, electroless nickel-phosphorus alloy plating is performed to form a nickel-phosphorus alloy plating layer (5) with a thickness of 3μ on the surface of the composite plating layer (4), forming a two-layer plating layer (6).
) to form.

次いで熱処理炉において約400°Cで約1時間加熱し
、熱処理する事によりマトリックスのニッケル・リン合
金≠亭卆箸匈が、ニッケル・リンの結晶化により、第3
図に示す様にビッカース硬度が約Hv1000の高硬度
を得ると同時に、下層の複合メッキ層(4)は共析物質
の炭化ケイ素と、マトリックスのニッケル・リン合金の
密着性が強化される。
Next, heat treatment is performed in a heat treatment furnace at about 400°C for about 1 hour, so that the matrix nickel-phosphorus alloy≠Tei卆猈 becomes 3-dimensional due to the crystallization of the nickel-phosphorus.
As shown in the figure, a high hardness with a Vickers hardness of approximately Hv1000 is obtained, and at the same time, the lower composite plating layer (4) strengthens the adhesion between the eutectoid silicon carbide and the nickel-phosphorus alloy matrix.

又、下層の複合メッキ層(4)と、上層のニッケル・1
jン合金メッキ層(5)との境界部においては、拡散挙
動がおこり、両メッキ層(4)、 (5)の密着性か向
上した2層構造のメッキ層(6)となる。
In addition, the lower composite plating layer (4) and the upper layer nickel 1
Diffusion behavior occurs at the boundary with the aluminum alloy plating layer (5), resulting in a two-layer structure plating layer (6) with improved adhesion between the two plating layers (4) and (5).

更に、トラベラの接触、摺動するフランジ表面(7)に
ラッピングによる研磨加工を施し、第2図(ロ)に示す
ようにトラベラの接触表面の粗さを、RaO,2m以下
の平滑な表面(8)に形成した紡機用リングAI構成す
る。
Furthermore, the flange surface (7) on which the traveler contacts and slides is polished by lapping, and the roughness of the contact surface of the traveler is reduced to RaO, a smooth surface of 2 m or less ( 8) Construct the ring AI for the spinning machine formed in 8).

なお、第4図(イ)に複合メッキ層を行なった時の表面
粗さ、同図(ロ)に2層構造のメッキ層のメッキ上りの
表面粗さ、又、同図(ハ)に研磨加工後の表面粗さを、
測定したデータを示す。
In addition, Figure 4 (A) shows the surface roughness when a composite plating layer is applied, Figure 4 (B) shows the surface roughness after plating of a two-layer structure plating layer, and Figure 4 (C) shows the surface roughness after polishing. The surface roughness after processing is
The measured data is shown.

なお、上記実施例において、硬質微粒子の粒径を1μと
したが、0.2μ〜3μの範囲のものが好ましく、3μ
を超えると、メッキ層からの脱落が早くなり、0.2μ
 未満では耐摩耗性が劣る。
In addition, in the above example, the particle size of the hard fine particles was set to 1μ, but it is preferably in the range of 0.2μ to 3μ, and 3μ
If it exceeds 0.2μ, the plating layer will fall off quickly and
If it is less than that, the wear resistance will be poor.

複合メッキ中の硬質微粒子の含有率を約4%としたが、
2〜15%(重量%)とすることができ、2%未満では
十分な耐摩耗性が得られず、15%を超えると複合メッ
キ層の表面における硬質微粒子の占める割合が大きくな
り摺動性に劣る。
Although the content of hard fine particles in the composite plating was set at approximately 4%,
If it is less than 2%, sufficient abrasion resistance cannot be obtained, and if it exceeds 15%, the proportion of hard particles on the surface of the composite plating layer increases, resulting in poor sliding properties. inferior to

複合メッキ層の厚さを10μとしたが、5μ〜30μと
することができ、5μ未満では高速における耐摩耗性に
おいて不充分であり、30/Iを超えると処理時間か極
めて長くなり、コストアップになるという欠点がある。
The thickness of the composite plating layer was set at 10μ, but it can be between 5μ and 30μ.If it is less than 5μ, the wear resistance at high speeds will be insufficient, and if it exceeds 30/I, the processing time will be extremely long and the cost will increase. It has the disadvantage of becoming

ニッケル・リン合金メッキ層の厚さを3μとしたが、3
μ〜5μとすることができ、3μ未満では初期なじみ性
において不充分であり、5μを超えると処理時間が長く
なり、コストアンプになるという欠点がある。
The thickness of the nickel-phosphorus alloy plating layer was set to 3μ, but
It can be set to 5μ to 5μ, and if it is less than 3μ, the initial conformability is insufficient, and if it exceeds 5μ, the processing time becomes longer and there is a disadvantage that it becomes a cost amplifier.

熱処理は350°C〜480°Cの温度で40分〜10
0分行なうことが好ましい。
Heat treatment at a temperature of 350°C to 480°C for 40 minutes to 10
It is preferable to carry out the test for 0 minutes.

さらに、トラベラの接触、摺動する表面の表面粗さを、
研磨加工によりPaO,2μ以下としたが、研磨加工を
施さないメッキの表面粗さでは、Raが0.2μを超え
、平滑性に乏しい表面を呈しており、トラベラの走行を
乱し高速性に乏しいという欠点がある。
Furthermore, the surface roughness of the contact and sliding surface of the traveler,
Although the PaO was reduced to less than 2μ by polishing, the surface roughness of the plating without polishing exceeded 0.2μ, presenting a surface with poor smoothness, which disturbed the traveling of the traveler and hindered high-speed performance. It has the disadvantage of being scarce.

即ら、研磨加工を行なって表面粗さを、Rag。That is, polishing is performed to improve the surface roughness.

2μ以下にすることにより、トラベラの走行を滑らかに
し、スピンドル回転の高速域でもトラベラとの初期なじ
み性を向上させたものである。
By making it 2μ or less, the traveler runs smoothly and the initial conformability with the traveler is improved even in the high speed range of spindle rotation.

尚、複合メッキ層に共析させる硬質微粒子には、炭化ケ
イ素、炭化タングステン、窒化ほう素、酸化アルミニウ
ム等があるが、高硬度で耐薬品性、耐摩耗性が大きく、
更に熱伝導率の良好な炭化ケイ素が最も良く、トラベラ
の走行により生じる摩擦熱を放散し易く、トラベラ寿命
を延長させる利点がある。
The hard particles to be eutectoided into the composite plating layer include silicon carbide, tungsten carbide, boron nitride, aluminum oxide, etc., but these have high hardness, high chemical resistance, and high wear resistance.
Furthermore, silicon carbide is the best because it has good thermal conductivity and can easily dissipate the frictional heat generated when the traveler runs, which has the advantage of extending the life of the traveler.

次に上記本発明の紡機用リング(6)と従来の低炭素鋼
に浸炭焼入れを行なったリング0を用いて次の条件にて
比較テストを行なった。
Next, a comparative test was conducted under the following conditions using the spinning machine ring (6) of the present invention and ring 0, which is a conventional low carbon steel carburized and quenched.

糸   : エステル/綿 45′S リング:  3.2nwnF  41nvnuX57.
5mmummへラ:  YS−2!/hf ll10 
 にッケルメッキ品)スピンドル回転数:16,00O
r、p、m  30.0OOr、p、m第5図に上記紡
出条件での各スピンドル回転数でのトラベラとリングの
摩擦抵抗指数を示す。
Thread: Ester/cotton 45'S Ring: 3.2nwnF 41nvnuX57.
5mmmm Hera: YS-2! /hf ll10
Nickel plated product) Spindle rotation speed: 16,00O
r, p, m 30.0 O Or, p, m Figure 5 shows the frictional resistance index of the traveler and ring at each spindle rotation speed under the above spinning conditions.

スピンドル回転が16.000 r、p−m〜18,0
00 r、p、mまでは、本発明リング(6)と従来リ
ング[F])には大きな差はなく、摩擦抵抗指数の著し
い上昇も認められない。
Spindle rotation 16.000 r, p-m ~ 18,0
Up to 00 r, p, and m, there is no significant difference between the ring (6) of the present invention and the conventional ring [F]), and no significant increase in the frictional resistance index is observed.

スピンドル回転数が18.000 r、p、mを超える
と、従来リング(B)の摩擦抵抗指数は上昇し始めるが
、本発明のリング(4)は緩やかである。
When the spindle rotational speed exceeds 18,000 r, p, m, the frictional resistance index of the conventional ring (B) begins to rise, but that of the ring (4) of the present invention is gradual.

さらに22.000 r、p−m、以上になると従来リ
ングの摩擦抵抗指数は急激に上昇し始め、24゜000
 r、p、m、以上では、トラベラの焼付き、摩耗が進
行し、連続紡出が不可能となる。
Furthermore, when the temperature exceeds 22.000 r, p-m, the frictional resistance index of the conventional ring begins to rise rapidly, reaching 24.000 r, p-m.
Above r, p, m, seizure and wear of the traveler progress, making continuous spinning impossible.

これに対し本発明のリング(4)は、スピンドル回転数
が24.000r、p、m、−30,000r、p。
On the other hand, the ring (4) of the present invention has a spindle rotation speed of 24,000r,p,m and -30,000r,p.

m、の高速域においても急激な上昇は見られず、安定し
た低い摩擦抵抗指数を示し、24.000 r、p、m
、 −30,000r、p、m、”t’もトラベラ寿命
耗も殆んどなく、連続紡出が可能となった。
Even in the high speed range of 24.000 r, p, m, no rapid increase was observed, showing a stable and low frictional resistance index.
, -30,000r, p, m, "t" and there was almost no traveler life wear, making continuous spinning possible.

〔発明の効果〕〔Effect of the invention〕

本発明は、上記の如く硬質微粒子を共析物質とし、ニッ
ケル合金をマトリックスとする複合メッキ層を形成し、
その表面にニッケル・リン合金メッキ層を形成すると共
に、上記マトリックスの硬度をHv800  Hvll
OOとし、表面の粗さをRaで0.2序以下に形成して
いるので、スピンドル回転数24.00 Or、p、m
、以上の超高速域においても最表層のニッケル・リン合
金メッキ層によってなじみ性がよく、また、連続運転に
おいては、下地層の複合メッキ層によって、高速下での
安定した運転が可能となり、トラベラ焼けが発生せず、
トラベラの寿命も延長するという効果を有している。
The present invention forms a composite plating layer using hard fine particles as a eutectoid material and a nickel alloy as a matrix as described above,
A nickel-phosphorus alloy plating layer is formed on the surface, and the hardness of the matrix is increased to Hv800 Hvll.
OO, and the surface roughness is Ra 0.2 or less, so the spindle rotation speed is 24.00 Or, p, m.
The outermost nickel-phosphorus alloy plating layer provides good compatibility even in the ultra-high speed ranges mentioned above.In addition, in continuous operation, the composite plating layer on the base layer enables stable operation at high speeds, making the traveler No burning occurs,
It also has the effect of extending the life of the traveler.

又、硬質微粒子を含む+1v800  Hvllooの
高硬度の複合メッキ層によってリングの耐摩耗性も向上
し、リングの寿命を大巾に延長するという優れた効果を
有する発明である。
Furthermore, the wear resistance of the ring is improved by the high hardness composite plating layer of +1v800 Hvlloo containing hard fine particles, and this invention has the excellent effect of greatly extending the life of the ring.

【図面の簡単な説明】[Brief explanation of drawings]

第1図は本発明の紡機用リングの一実施例を示す一部破
断断面図、第2図(イ)は本発明のメッキ上りの要部拡
大断面図、同図(ロ)は本発明の研磨加工後の要部拡大
断面図、第3図は熱処理温度とN1−P被膜硬度の関係
を示す曲線図、第4図(イ)、 (1ニア)、 r)は
夫々表面粗さを示す曲線図、第5図はスピンドル回転数
と摩擦抵抗指数との関係を示す曲線図である。 (1)・・・・・・リング本体   (2)・・・・・
・硬質微粒子(3)・・・・・・ニンケル・リン合金(
4)・・・・・・複合メッキ層 (5)・・・・・・二ンケル・リン合金メッキ層(6)
・・・・・・2層構造のメッキ層  (7)・・・・・
・7ラング表面(8)・・・・・・表面 第 図 200  、joo  4(X)  joo  600
2処理A炭(°C) 第 図 スピンドル回転灸 (r、 p、 m、) (イ) 後姿メq’ts、、Jfのメーノキ刃シ理上り
(Ra  O,317JL ) (ロ) 21補1LのメーノキjI/Iメー7キ西シ理
上り(Ro   o2orh ) (ハ)石a71!カ0工9表&面狙こ (/?12 0.05G 、A)
FIG. 1 is a partially cutaway sectional view showing an embodiment of a ring for a spinning machine according to the present invention, FIG. An enlarged cross-sectional view of the main part after polishing, Figure 3 is a curve diagram showing the relationship between heat treatment temperature and N1-P coating hardness, Figure 4 (a), (1 near), and r) show the surface roughness, respectively. FIG. 5 is a curve diagram showing the relationship between the spindle rotation speed and the frictional resistance index. (1)...Ring body (2)...
・Hard fine particles (3)・・・Ninkel-phosphorus alloy (
4)...Composite plating layer (5)...Ninkel-phosphorus alloy plating layer (6)
・・・・・・Two-layer structure plating layer (7)・・・・・・
・7 rung surface (8) ... surface figure 200, joo 4 (X) joo 600
2 Process A charcoal (°C) Fig. Spindle rotation moxibustion (r, p, m,) (a) Rear view Meq'ts... (Roo2orh) (c) Stone a71! Ka 0 work 9 face & face aim (/? 12 0.05G, A)

Claims (3)

【特許請求の範囲】[Claims] (1) 紡機用リングの少なくとも、トラベラと接触す
るフランジの表面に、硬質微粒子を共析物質とし、ニッ
ケル・リン合金をマトリックスとする複合メッキ層を設
け、上記複合メッキ層の表面にニッケル・リン合金メッ
キ層を設けて2層構造のメッキ層を形成し、次いで、熱
処理によりメッキ硬度をHv800〜Hv1100とす
ると共に、研磨加工により、トラベラとの接触表面の表
面粗さを、中心線平均粗さ(Ra)で0.2μm以下と
なした事を特徴とする紡機用リング。
(1) A composite plating layer containing hard fine particles as a eutectoid and a nickel-phosphorus alloy as a matrix is provided on at least the surface of the flange of the spinning machine ring that comes into contact with the traveler, and the surface of the composite plating layer is coated with nickel and phosphorus. An alloy plating layer is provided to form a two-layer plating layer, and then heat treatment is performed to make the plating hardness between Hv800 and Hv1100, and polishing is performed to improve the surface roughness of the contact surface with the traveler to the center line average roughness. A ring for a spinning machine, characterized in that (Ra) is 0.2 μm or less.
(2) 上記硬質微粒子が炭化ケイ素,炭化タングステ
ン,窒化ほう素,酸化アルミニウムの少なくとも1種か
らなる請求項1記載の紡機用リング。
(2) The ring for a spinning machine according to claim 1, wherein the hard fine particles are made of at least one of silicon carbide, tungsten carbide, boron nitride, and aluminum oxide.
(3) 上記複合メッキ中の硬質微粒子の含有率が重量
パーセントで2〜15%である請求項1または2記載の
紡機用リング。
(3) The ring for a spinning machine according to claim 1 or 2, wherein the content of hard fine particles in the composite plating is 2 to 15% by weight.
JP33756489A 1989-12-26 1989-12-26 Ring for spinning frame Pending JPH03199434A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP33756489A JPH03199434A (en) 1989-12-26 1989-12-26 Ring for spinning frame

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP33756489A JPH03199434A (en) 1989-12-26 1989-12-26 Ring for spinning frame

Publications (1)

Publication Number Publication Date
JPH03199434A true JPH03199434A (en) 1991-08-30

Family

ID=18309832

Family Applications (1)

Application Number Title Priority Date Filing Date
JP33756489A Pending JPH03199434A (en) 1989-12-26 1989-12-26 Ring for spinning frame

Country Status (1)

Country Link
JP (1) JPH03199434A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003531970A (en) * 2000-05-03 2003-10-28 ブレッカー アクチェンゲゼルシャフト Ring traveler and method of manufacturing ring traveler

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2003531970A (en) * 2000-05-03 2003-10-28 ブレッカー アクチェンゲゼルシャフト Ring traveler and method of manufacturing ring traveler

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