JPH0321339B2 - - Google Patents
Info
- Publication number
- JPH0321339B2 JPH0321339B2 JP58165763A JP16576383A JPH0321339B2 JP H0321339 B2 JPH0321339 B2 JP H0321339B2 JP 58165763 A JP58165763 A JP 58165763A JP 16576383 A JP16576383 A JP 16576383A JP H0321339 B2 JPH0321339 B2 JP H0321339B2
- Authority
- JP
- Japan
- Prior art keywords
- rubber molded
- mixture
- molded article
- frequency sputtering
- fluororesin
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
Landscapes
- Laminated Bodies (AREA)
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
- Physical Vapour Deposition (AREA)
- Coating Of Shaped Articles Made Of Macromolecular Substances (AREA)
- Manufacture Of Macromolecular Shaped Articles (AREA)
Description
【発明の詳細な説明】
本発明は、表面被膜を設けたゴム成形品に関す
る。更に詳しくは、高周波スパツタリング法によ
り表面被膜を形成せしめたゴム成形品に関する。DETAILED DESCRIPTION OF THE INVENTION The present invention relates to a rubber molded article provided with a surface coating. More specifically, the present invention relates to a rubber molded product having a surface coating formed by high-frequency sputtering.
加硫ゴムは、広い温度範囲にわたつて高弾性を
示すが、その反面摩擦特性が劣つたりあるいは粘
着現象がみられるなどの欠点を有している。従つ
て、これらの欠点が克服されれば、更にその機能
が向上し、ゴム成形品の製品用途上の有用性が更
に一層増加することになる。 Vulcanized rubber exhibits high elasticity over a wide temperature range, but has drawbacks such as poor frictional properties and adhesive phenomena. Therefore, if these drawbacks can be overcome, the functions will be further improved and the usefulness of rubber molded products in product applications will be further increased.
現在、これらの欠点が問題となつている例とし
ては、自動車のワイパーブレードなどが挙げられ
る。現在ワイパーブレードに用いられているゴム
成形品は、動摩擦係数(垂直荷重/引張力)が大
きく、この値は一般に1以上である。このため、
これの使用に際しては比較的大きな駆動力を要す
るばかりではなく、擦り音を発したり、あるいは
ステイツクスリツプのためクリーンな掃面になら
ないなどの問題を有している。本発明者は、こう
した課題を解決するために鋭意研究の結果、ゴム
成形品の表面に、高周波スパツタリング法によ
り、特定の混合物被膜を形成せしめることが有効
であることを見出した。 An example of where these drawbacks are currently a problem is automobile wiper blades. Rubber molded products currently used for wiper blades have a large coefficient of dynamic friction (vertical load/tensile force), and this value is generally 1 or more. For this reason,
When using this, not only does it require a relatively large driving force, but it also has problems such as producing scraping noise and not being able to sweep a clean surface due to stick slip. In order to solve these problems, the inventors of the present invention have conducted extensive research and found that it is effective to form a specific mixture film on the surface of a rubber molded article by high-frequency sputtering.
従つて、本発明は表面被膜を設けたゴム成形品
に係り、このゴム成形品は、その表面の一部また
は全部に、高周波スパツタリング法により、(a)フ
ツ素樹脂および(b)銅、亜鉛、炭素、ガラス、二硫
化モリブデンまたは窒化ホウ素の少くとも一種よ
りなる混合物被膜を形成せしめてなる。 Therefore, the present invention relates to a rubber molded article provided with a surface coating, and this rubber molded article is coated with (a) fluororesin and (b) copper and zinc on a part or all of its surface by a high frequency sputtering method. , carbon, glass, molybdenum disulfide, or boron nitride.
本発明の対象とされるゴム成形品は、ワイパー
ブレード、オイルシール、各種バルブなどであ
り、これらのゴム成形品の表面処理を必要とする
部分、例えばワイパーブレードにあつてはそれの
自動車フロントガラス摺動面について、また他の
ゴム成形品にあつてはそれらのシール面などにつ
いて、混合物被膜の形成が行われる。 Rubber molded products targeted by the present invention include wiper blades, oil seals, various valves, etc., and parts of these rubber molded products that require surface treatment, such as wiper blades and automobile windshields. The mixture coating is formed on the sliding surfaces and, in the case of other rubber molded products, on their sealing surfaces.
混合物被膜の形成に用いられる一方の成分たる
フツ素樹脂としては、一般にテトラフルオロエチ
レン樹脂が用いられる。また、他方の成分として
は、銅、亜鉛、炭素、ガラス、二硫化モリブデン
または窒化ホウ素の少くとも一種が用いられる。
これらの他方成分は、耐摩耗性を向上させるため
の成分であり、フツ素樹脂と共に摺動性および耐
摩耗性が共に要求される用途に用いた場合、フツ
素樹脂単体では不足する耐摩耗性を改善させる。
こうした改善効果を発揮させるために、これらの
成分は混合成分中約1〜70重量%、好ましくは約
3〜50重量%の割合で用いられる。 Tetrafluoroethylene resin is generally used as the fluororesin that is one of the components used to form the mixture film. Further, as the other component, at least one of copper, zinc, carbon, glass, molybdenum disulfide, or boron nitride is used.
These other components are components for improving abrasion resistance, and when used together with fluororesin in applications that require both sliding properties and abrasion resistance, the fluororesin alone has insufficient abrasion resistance. improve.
In order to exhibit such an improvement effect, these components are used in a proportion of about 1 to 70% by weight, preferably about 3 to 50% by weight of the mixed components.
高周波スパツタリング法による混合物被膜の形
成は、例えば図示されたような態様に従つて、次
のように行われる。 Formation of the mixture film by the high frequency sputtering method is carried out as follows, for example, according to the illustrated embodiment.
反応器1内に、互いに対向位置にある上部電極
2および下部電極3をそれぞれ設置し、上部電極
には混合物ターゲツト4を装着すると共に、下部
電極上には処理さるべきゴム成形品5,5′を、
必要に応じて非処理面を覆つた状態で、搭載す
る。 Inside the reactor 1, an upper electrode 2 and a lower electrode 3 are placed opposite to each other, a mixture target 4 is attached to the upper electrode, and a rubber molded article 5, 5' to be treated is placed on the lower electrode. of,
Load it with the non-processed side covered if necessary.
スパツタリング処理は、まず油拡散ポンプなど
の真空ポンプ(図示せず)を用いて、反応器内の
空気を排気口6から排気して、10-5Torrのオー
ダー迄減圧し、次いでバリアブルリークバルブ7
を調整しながら圧力調整バルブ8を開け、アルゴ
ンなどの不活性ガスのボンベ9からのアルゴンガ
スなどを反応器内に導入し、そこでの圧力を5×
10-3Torrとする。ここで、排気筒のメイバルブ
(図示せず)を調整して、圧力を5×10-2Torrと
する。なお、符号10は、圧力計である。 In the sputtering process, the air inside the reactor is first evacuated from the exhaust port 6 using a vacuum pump such as an oil diffusion pump (not shown) to reduce the pressure to the order of 10 -5 Torr, and then the air inside the reactor is evacuated to the order of 10 -5 Torr.
While adjusting the pressure, open the pressure adjustment valve 8, introduce argon gas etc. from the cylinder 9 of inert gas such as argon into the reactor, and increase the pressure there by 5x.
10 -3 Torr. Here, adjust the main valve (not shown) of the exhaust stack to set the pressure to 5×10 −2 Torr. In addition, the code|symbol 10 is a pressure gauge.
スパツタリング操作は、高周波電源(13.56M
Hz)11およびバリアブルコンデンサ−12から
発振させた高周波放電により行われ、ゴム成形品
表面に所定の膜厚、一般には約0.5μm程度以上の
膜厚が得られた時点で放電を停止し、アルゴンガ
スなどの導入を中止し、メインバルブを閉じて、
反応器内から混合物被膜を形成させたゴム成形品
を取り出すことにより行われる。 The sputtering operation is performed using a high frequency power supply (13.56M
Hz) 11 and a variable capacitor 12, and when a predetermined film thickness, generally about 0.5 μm or more, is obtained on the surface of the rubber molded product, the discharge is stopped and argon gas is applied. Stop introducing gas, etc., close the main valve,
This is carried out by taking out the rubber molded article on which the mixture film has been formed from inside the reactor.
このようにしてゴム成形品の表面の一部または
全部に形成させた混合物被膜は、高周波スパツタ
リングのターゲツトとして用いられたものがフツ
素樹脂に他の成分を不均一に分散させたものであ
りながら、混合物各成分が分子オーダーで均一に
混合されて被膜を形成しているので、被膜自体が
柔軟性を有し、摩擦抵抗が小さく、耐摩耗性の点
でもすぐれている。従つて、このような混合物被
膜を形成させたゴム成形品は、前記の如き欠点が
いずれも効果的に改善される。しかも、高周波ス
パツタリング法によつて形成された被膜は、膜形
成時の粒子衝突エネルギーが約10〜100eVと大き
く、ゴム成形品基質への付着強度が大きいので、
被膜寿命が大きく、従つて上記効果が有効に持続
される。 The mixture film formed on part or all of the surface of the rubber molded product in this way was used as a target for high-frequency sputtering, even though it was a fluororesin with other components non-uniformly dispersed. Since each component of the mixture is uniformly mixed on a molecular order to form a coating, the coating itself has flexibility, low frictional resistance, and excellent wear resistance. Therefore, in a rubber molded article on which such a mixture film is formed, all of the above-mentioned drawbacks are effectively improved. Moreover, the film formed by high-frequency sputtering has a high particle collision energy of approximately 10 to 100 eV during film formation, and has a high adhesion strength to the rubber molded product substrate.
The coating life is long, and therefore the above effects are effectively maintained.
次に実施例について本発明の効果を説明する。 Next, the effects of the present invention will be explained with reference to Examples.
実施例
ワイパーブレード用ゴム材料などとして用いら
れるネオプレンゴム成形品(直径50mm、厚さ2mm
の円板状成形品)の表面に、図示された態様に従
つて、テトラフルオロエチレン樹脂50重量%、銅
粉末20重量%、亜鉛粉末20重量%および炭素繊維
粉末(直径6〜15μm、長さ10〜50μm)10重量
%の混合物から加圧焼結された厚さ10mmの円板状
ターゲツトを用い、有効電力200W、処理時間30
分間の条件下で高周波スパツタリングを行ない、
ゴム成形品表面に厚さ1μmの混合物被膜を形成
させた。Example Neoprene rubber molded product used as rubber material for wiper blades (diameter 50 mm, thickness 2 mm)
50% by weight of tetrafluoroethylene resin, 20% by weight of copper powder, 20% by weight of zinc powder and carbon fiber powder (diameter 6-15 μm, length Using a 10 mm thick disk-shaped target pressure-sintered from a 10% by weight mixture (10 to 50 μm), effective power 200 W, processing time 30
Perform high frequency sputtering under conditions of 1 minute,
A 1 μm thick mixture film was formed on the surface of the rubber molded product.
このようにして形成された混合物被膜を有する
ゴム成形品について、鈴木式摩擦摩耗試験機を用
い、次の測定条件下で動摩擦係数を測定した。 The dynamic friction coefficient of the rubber molded article having the mixture film thus formed was measured using a Suzuki friction and wear tester under the following measurement conditions.
(測定条件)
回転速度 150rpm(0.179m/秒)
荷重 0.8Kg/cm2
相手材 s45c
接触面積 2cm2
4個の試験片の測定値は0.22〜0.30、平均0.26
であつた。なお、高周波スパツタリングしないも
のの測定値は1.0〜1.35、平均1.20、またテトラフ
ルオロエチレン樹脂のみを高周波スパツタリング
したもの(膜厚1μm)の測定値は、4個いずれ
も0.42であつた。(Measurement conditions) Rotation speed 150rpm (0.179m/sec) Load 0.8Kg/cm 2Mating material S45C Contact area 2cm 2 Measured values of 4 test pieces are 0.22 to 0.30, average 0.26
It was hot. The measured values of the samples without high-frequency sputtering were 1.0 to 1.35, with an average of 1.20, and the measured values of the four samples with only the tetrafluoroethylene resin subjected to high-frequency sputtering (film thickness: 1 μm) were 0.42.
以上の結果から、本発明に従つて混合物被膜を
設けたものは、高周波スパツタリング処理しない
ものと比較して、大幅に摩擦抵抗が軽減され、ま
たフツ素樹脂単体の被膜を形成させたものと比較
しても低摩擦化の効果があり、事実摩擦摩耗試験
後における摺動部を比較しても、フツ素樹脂単体
被膜の場合には摺動面に摩耗跡がみられたが、混
合物被膜の場合は摩耗しておらず、耐摩耗性のあ
ることが確認された。 From the above results, the frictional resistance of the mixture coated according to the present invention is significantly reduced compared to the one not treated with high-frequency sputtering, and compared to the one coated with a single fluororesin. In fact, even when comparing the sliding parts after the friction and wear test, wear marks were seen on the sliding surfaces in the case of the single fluororesin coating, but in the case of the mixture coating. In this case, it was confirmed that there was no wear and that it was wear resistant.
図面は、本発明で適用される高周波スパツタリ
ング法に用いられる装置の概要図である。
(符号の説明)、1……反応器、2……上部電
極、3……下部電極、4……混合物ターゲツト、
5……ゴム成形品、9……不活性ガスボンベ、1
1……高周波電源、12……バリアブルコンデン
サー。
The drawing is a schematic diagram of an apparatus used in the high frequency sputtering method applied in the present invention. (Explanation of symbols), 1... Reactor, 2... Upper electrode, 3... Lower electrode, 4... Mixture target,
5...Rubber molded product, 9...Inert gas cylinder, 1
1...High frequency power supply, 12...Variable capacitor.
Claims (1)
スパツタリング法により、(a)フツ素樹脂および(b)
銅、亜鉛、炭素、ガラス、二硫化モリブデンまた
は窒化ホウ素の少くとも一種よりなる混合物被膜
を形成せしめたゴム成形品。 2 ワイパーブレードとして用いられる特許請求
の範囲第1項記載のゴム成形品。[Scope of Claims] 1 Part or all of the surface of a rubber molded product is coated with (a) fluororesin and (b) by high-frequency sputtering method.
A rubber molded article formed with a mixture coating consisting of at least one of copper, zinc, carbon, glass, molybdenum disulfide, or boron nitride. 2. The rubber molded article according to claim 1, which is used as a wiper blade.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58165763A JPS6056546A (en) | 1983-09-08 | 1983-09-08 | Rubber molded shape, on surface thereof film is formed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP58165763A JPS6056546A (en) | 1983-09-08 | 1983-09-08 | Rubber molded shape, on surface thereof film is formed |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6056546A JPS6056546A (en) | 1985-04-02 |
| JPH0321339B2 true JPH0321339B2 (en) | 1991-03-22 |
Family
ID=15818577
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP58165763A Granted JPS6056546A (en) | 1983-09-08 | 1983-09-08 | Rubber molded shape, on surface thereof film is formed |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS6056546A (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009144884A (en) * | 2007-12-18 | 2009-07-02 | Nippon Pillar Packing Co Ltd | Sealing body for pipe fitting |
| CN102560343A (en) * | 2010-12-23 | 2012-07-11 | 鸿富锦精密工业(深圳)有限公司 | Covering part and manufacturing method thereof |
-
1983
- 1983-09-08 JP JP58165763A patent/JPS6056546A/en active Granted
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6056546A (en) | 1985-04-02 |
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