JPH03216241A - Method for measuring thickness of deposit on mold surface for thin cast strip continuous casting and method of continuous casting by adjusting casting condition based on this method - Google Patents
Method for measuring thickness of deposit on mold surface for thin cast strip continuous casting and method of continuous casting by adjusting casting condition based on this methodInfo
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- JPH03216241A JPH03216241A JP846190A JP846190A JPH03216241A JP H03216241 A JPH03216241 A JP H03216241A JP 846190 A JP846190 A JP 846190A JP 846190 A JP846190 A JP 846190A JP H03216241 A JPH03216241 A JP H03216241A
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- continuous casting
- mold
- mold surface
- cooling drum
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Abstract
Description
【発明の詳細な説明】
〔産業上の利用分野〕
本発明は、単ドラム又は双ドラム方式、或いはドラムー
ベルト方式などにより、溶融金属を直接冷却凝固して、
薄肉鋳片を製造するに際し、前記ドラム又はベルトに付
着する付着物厚みを測定するとともに、得られた付着物
厚みに基づいて鋳造条件を制御する連続鋳造方法に関す
る。[Detailed Description of the Invention] [Industrial Application Field] The present invention is a method for directly cooling and solidifying molten metal using a single drum or double drum method, or a drum-belt method.
The present invention relates to a continuous casting method that measures the thickness of deposits adhering to the drum or belt and controls casting conditions based on the obtained thickness of deposits when manufacturing thin slabs.
最近、溶鋼等の溶融金属から最終形状に近い数mm〜数
十mm程度の肉厚をもつ薄肉鋳片を直接的に製造する方
法が注目されている。この種の連続鋳造法によるとき、
従来のような多段階にわたる熱延工程を必要とせず、ま
た最終形状への圧延も軽度なもので済むため、工程及び
設備の簡略化が図られる。BACKGROUND ART Recently, a method of directly manufacturing a thin slab having a wall thickness of several millimeters to several tens of millimeters close to the final shape from molten metal such as molten steel has been attracting attention. When using this type of continuous casting method,
Unlike the conventional method, a multi-step hot rolling process is not required, and rolling to the final shape can be done only lightly, thereby simplifying the process and equipment.
この種の連続鋳造法として、互いに逆方向に回転する一
対の冷却ドラムの間に湯溜り部を形成する双ドラム方式
、冷却ドラムとベルトとの間に湯溜り部を形成するドラ
ムーベルト方式、一本の冷却ドラム周面の一部に湯溜り
部を形成する単ドラム方式等がある。これらの方式にお
いては、いずれも冷却ドラムやベルトの表面に接する部
分で、溶融金属の冷却・凝固が進行し、凝固シェルが生
成する。そのため、冷却ドラム等の表面状態が凝固シェ
ルの表面性状に大きな影響を与える。たとえば、冷却ド
ラムの表面に酸化物被膜が生成したり、湯溜り部からの
不純物が付着・堆積したりすると、その表面状態が不均
一になり、冷却条件が局部的に不規則となる。その結果
、凝固シェルの成長が一様ではなくなり、肉厚の不揃い
な薄肉鋳片が製造される。また、不均一な表面状態は、
局部的な応力集中を凝固シェルに与え、薄肉鋳片に割れ
等の欠陥を発生させる原因となる。This type of continuous casting method includes the twin-drum method, in which a pool is formed between a pair of cooling drums that rotate in opposite directions, the drum-belt method, in which a pool is formed between the cooling drum and the belt, and the single-drum method, in which a pool is formed between a cooling drum and a belt. There is a single drum system in which a water reservoir is formed on a part of the circumferential surface of the cooling drum. In all of these methods, cooling and solidification of the molten metal progresses at the portion in contact with the surface of the cooling drum or belt, producing a solidified shell. Therefore, the surface condition of the cooling drum and the like has a great influence on the surface quality of the solidified shell. For example, if an oxide film is formed on the surface of the cooling drum, or if impurities from the pool are attached or deposited, the surface condition becomes non-uniform and the cooling conditions become locally irregular. As a result, the growth of the solidified shell becomes uneven, and thin slabs with uneven wall thickness are manufactured. In addition, the uneven surface condition
Localized stress concentration is applied to the solidified shell, causing defects such as cracks in the thin slab.
そこで、冷却ドラムの表面状態の均一化を図るため、特
開昭60−184449号公報、特開昭62−1766
50号公報等においては、冷却ドラムの表面に付着した
異物すなわち付着物を除去するブラシロールを配置する
ことが示されている。Therefore, in order to make the surface condition of the cooling drum uniform, Japanese Patent Laid-Open No. 60-184449, Japanese Patent Laid-Open No. 62-1766
No. 50, etc., discloses that a brush roll is provided to remove foreign matter or deposits adhering to the surface of the cooling drum.
しかしながら、冷却ドラムの周面に付着する酸化物被膜
や不純物等の付着物は、冷却ドラム軸方向に対してその
付着量が必ずしも一定とはならない。また、冷却ドラム
周面に対する付着力も一様ではない。そのため、ブラシ
ロールを通過した後の冷却ドラム周面の一部に、付着物
が残留することがある。この付着物が湯溜り部に進入す
ると、付着物の上に新たに酸化物被膜や不純物等が付着
し易く、冷却ドラム周面の一部で成長していくことにな
る。However, the amount of deposits such as oxide films and impurities deposited on the circumferential surface of the cooling drum is not necessarily constant in the axial direction of the cooling drum. Furthermore, the adhesion force to the cooling drum circumferential surface is also not uniform. Therefore, deposits may remain on a part of the circumferential surface of the cooling drum after passing through the brush roll. When this deposit enters the pool, new oxide films, impurities, etc. are likely to adhere to the deposit, and will grow on a portion of the circumferential surface of the cooling drum.
このような付着物の残留をなくすため、本発明者らは前
記冷却ドラム周面に付着している異物のドラム軸方向の
付着状況を光学的検出器で検出し、異物付着量の多い前
記冷却ドラムの周面部分に対してブラシロールを選択的
に摺擦することを特徴とする連続鋳造方法を既に提案(
特願昭63−250685号)した。In order to eliminate such residual deposits, the present inventors used an optical detector to detect the adhesion status of foreign matter in the axial direction of the cooling drum on the circumferential surface of the cooling drum. We have already proposed a continuous casting method characterized by selectively rubbing a brush roll against the peripheral surface of the drum (
(Patent Application No. 1983-250685).
本発明は前記異物の付着状況をさらに効率よく検出する
方法を提供し、か\る方法により得られた異物付着状況
に基づき、湯溜り部での鋳造条件を制御して異物付着量
を減少せしめることを目的とする。The present invention provides a method for more efficiently detecting the foreign matter adhesion state, and reduces the amount of foreign matter adhesion by controlling the casting conditions in the pool based on the foreign matter adhesion state obtained by the above method. The purpose is to
本発明は、か\る目的を達成するために、連続鋳造鋳型
の周面で溶融金属を冷却、凝固させて直接薄肉鋳片を製
造するに際し、溶融金属に接触したあとの前記鋳型表面
の赤外線強度を測定し、該測定値と前記鋳型表面の保持
温度により、該鋳型における放射率を算出・し、該算出
値に基づき前記鋳型表面の付着物の厚みを求めることと
、この方法によって得られた異物の付着量に基づき、湯
溜り部の雰囲気酸素濃度の調整、或いは湯溜り部内のス
カム量の調整等を行うことを特徴とする。In order to achieve the above object, the present invention is directed to cooling and solidifying molten metal on the circumferential surface of a continuous casting mold to directly produce a thin slab. Measuring the strength, calculating the emissivity of the mold from the measured value and the holding temperature of the mold surface, and determining the thickness of the deposit on the mold surface based on the calculated value; The method is characterized in that the atmospheric oxygen concentration in the hot water pool or the amount of scum in the hot water pool is adjusted based on the amount of foreign matter attached.
以下、図面に基づき本発明を説明する。 The present invention will be explained below based on the drawings.
第1図は本発明を双ドラム方式の連続鋳造装置に適用し
たー実施例を示す。FIG. 1 shows an embodiment in which the present invention is applied to a twin-drum type continuous casting apparatus.
この装置において、冷却ドラムla・1bを所定間隔だ
け離して配置し、サイド堰2とともに湯溜り部3を構成
する。該湯溜り部3は密封室6で密閉されており、タン
デッシ54より注湯ノズル5を介して溶融金属が注入さ
れる。In this device, the cooling drums la and 1b are arranged at a predetermined distance apart, and together with the side weir 2, form a sump 3. The molten metal reservoir 3 is sealed in a sealed chamber 6, and molten metal is injected from a tundish 54 through a pouring nozzle 5.
溶融金属は冷却ドラムla,lbにより抜熱されて凝固
シェルとなり、薄肉鋳片10が形成される。The heat of the molten metal is removed by the cooling drums la and lb to form a solidified shell, and a thin slab 10 is formed.
凝固シェルから離れた冷却ドラム表面には金属酸化物被
膜や不純物等の異物が付着、堆積する。この付着物厚み
を冷却ドラム表面温度と赤外線強度の測定によって求め
る。Foreign substances such as metal oxide films and impurities adhere to and accumulate on the cooling drum surface away from the solidified shell. The thickness of this deposit is determined by measuring the cooling drum surface temperature and infrared intensity.
すなわち、冷却ドラムla,lbは所定表面温度になる
ように常時その内部が冷却制御されているので、冷却ド
ラム1b表面A点の温度はすでに知られており、従って
、ここでは表面A点における赤外線強度を測定する。こ
れは表面A点の見掛温度を測定することに相当する。That is, since the inside of the cooling drums la and lb are constantly controlled to be cooled to a predetermined surface temperature, the temperature at point A on the surface of the cooling drum 1b is already known. Measure intensity. This corresponds to measuring the apparent temperature at point A on the surface.
物体表面から放出されるエネルギーはその物体表面の付
着物により減少する。このエネルギー減少は付着物の厚
みと1対1の関係にあることから、赤外線強度(すなわ
ち赤外線による見掛温度)を測定することで該厚みの算
出が可能となる。その式は次の通りである。The energy emitted from the surface of an object is reduced by deposits on the surface of the object. Since this energy reduction has a one-to-one relationship with the thickness of the deposit, the thickness can be calculated by measuring the infrared intensity (that is, the apparent temperature due to infrared rays). The formula is as follows.
このEの値は、第2図に示す様に付着物厚みとほゾ直線
の関係にある。As shown in FIG. 2, the value of E has a linear relationship with the thickness of the deposit.
本発明は、冷却ドラム1b表面を軸方向に走査する赤外
線強度測定端7を用い、冷却ドラム表面が発する赤外線
により見掛温度を測定する。演算部8では、この測定値
から上記式によるエネルギー減少量Eを求め、付着する
異物の組成に基づきあらかじめ作成しておいたEと付着
物厚みの関係グラフより、付着物厚みを求めるのである
。The present invention uses an infrared intensity measurement end 7 that scans the surface of the cooling drum 1b in the axial direction to measure the apparent temperature using infrared rays emitted from the surface of the cooling drum. The calculation unit 8 calculates the amount of energy decrease E using the above equation from this measured value, and calculates the thickness of the deposit from a graph of the relationship between E and the thickness of the deposit, which has been prepared in advance based on the composition of the deposited foreign matter.
このようにして、付着物量を求めたのち、その量が限界
値以上に達したときには、湯溜り部3の雰囲気中酸素分
圧を低下させるために、不活性ガスを密封室6内に封入
する指示を指示部9より発して、その雲囲気調整を行う
。さらに、上記付着物量に応じて湯溜り部3のスカム量
増大を認知し、該指示部9よりスカム除去の指示を与え
る。するとスカム除去装置が湯溜り部3へ装入され、溶
融金属表面からスカムを除去する。After determining the amount of deposits in this manner, when the amount reaches a limit value or more, an inert gas is sealed in the sealed chamber 6 in order to lower the oxygen partial pressure in the atmosphere of the pool 3. An instruction is issued from the instruction section 9 to perform the cloud enclosure adjustment. Further, an increase in the amount of scum in the water reservoir 3 is recognized in accordance with the amount of deposits, and an instruction to remove the scum is given from the instruction section 9. Then, a scum removal device is inserted into the sump 3 and removes scum from the surface of the molten metal.
なお、冷却ドラム表面に付着した異物はブラシロール1
1で研磨して除去すればよく、付着物を除去したあとの
冷却ドラム表面には、本発明による鋳造条件制御が働く
ため、異物の再付着は甚しく少なくなる。またたとえ条
件の変化により付着物が増加しても、直ちに鋳造条件制
御とブラシロール研磨が行なわれるため、常に冷却ドラ
ム周面は軸方向に関して均一なしかも付着物の少ない表
面状態を得ることができる。In addition, foreign matter attached to the surface of the cooling drum should be removed from the brush roll 1.
It is sufficient to remove the foreign matter by polishing it in step 1, and since the casting condition control according to the present invention is applied to the surface of the cooling drum after the foreign matter has been removed, re-adhesion of the foreign matter is extremely reduced. In addition, even if deposits increase due to changes in conditions, casting condition control and brush roll polishing are performed immediately, so the cooling drum circumferential surface can always have a uniform surface condition in the axial direction with less deposits. .
その結果、溶融金属に対する冷却能力が均一化され、薄
肉鋳片表面には、割れや肌荒れ等の欠陥が発生しなくな
る。As a result, the cooling capacity for the molten metal is made uniform, and defects such as cracks and rough skin do not occur on the surface of the thin slab.
タンデッシ54内のSUS304系ステンレス鋼(C:
0.06%、Si:0.5%、Mn:1.OO%、Ni
:8.80%、Cr:18.20%、残Fe)の溶鋼を
1490℃で湯溜り部3に注入し、板厚3.0mm,板
幅800mmの薄肉鋳片10を80m/分の鋳造速度で
鋳造した。鋳造開始5分後に、凝固シェルから離れた後
の冷却ドラム1b周面の測定点Aに沿って軸方向に赤外
線強度測定端7を25+amピッチ、200回/秒の割
合で走査し、赤外線による平均見掛温度90℃を得た。SUS304 stainless steel (C:
0.06%, Si: 0.5%, Mn: 1. OO%, Ni
Cr: 8.80%, Cr: 18.20%, residual Fe) is injected into the pool 3 at 1490°C, and a thin slab 10 with a plate thickness of 3.0 mm and a plate width of 800 mm is cast at 80 m/min. Cast at speed. Five minutes after the start of casting, the infrared intensity measuring end 7 is scanned in the axial direction along the measurement point A on the circumferential surface of the cooling drum 1b after it has left the solidified shell at a pitch of 25+am at a rate of 200 times/second, and the average An apparent temperature of 90°C was obtained.
また、このときの測定点Aにおける冷却ドラム表面温度
は160℃であった。Further, the cooling drum surface temperature at measurement point A at this time was 160°C.
次に、演算部8で、前記の温度値より放射率Eを求め、
その値は0. 543となった。第2図はS[IS30
4系ステンレス鋼の場合の付着物厚み(−)と放射率と
の関係を示しているが、この図より上記放射率の値に対
して付着物厚み0.337−が得られる。該付着物厚み
がその除去を不要とする限界値0.30趨を越えていた
ので、ブラシロールl1を作動して付着物を除去すると
共に、指示部9に湯溜り部3の密封室6内酸素分圧を低
下させる指示を与え、N2ガスを5m”/分の流量で投
入して密封室6内の酸素分圧を1%から0.2%に低下
させた。以後、1チャージ分の鋳造が終了するまで、付
着物厚みが限界値以上にはならず、従って、さらに雰囲
気調整やスカム除去を行なう必要はなかった。Next, the calculation unit 8 calculates the emissivity E from the temperature value,
Its value is 0. It became 543. Figure 2 shows S[IS30
The relationship between deposit thickness (-) and emissivity in the case of 4-series stainless steel is shown, and from this figure, a deposit thickness of 0.337- is obtained for the above emissivity value. Since the thickness of the deposit exceeded the limit value of 0.30 which makes it unnecessary to remove it, the brush roll l1 was operated to remove the deposit, and the indicator 9 was shown inside the sealed chamber 6 of the water reservoir 3. An instruction was given to lower the oxygen partial pressure, and N2 gas was introduced at a flow rate of 5 m''/min to lower the oxygen partial pressure in the sealed chamber 6 from 1% to 0.2%. The deposit thickness did not exceed the limit value until the casting was completed, so there was no need for further atmosphere adjustment or scum removal.
こうして、本発明によれば、湯溜り部3の溶融金属が冷
却ドラムの軸方向にほヌ′均一な条件下で冷却・凝固さ
れ、安定した表面性状および形状特性を持つ薄肉鋳片1
0が得られる。Thus, according to the present invention, the molten metal in the sump 3 is cooled and solidified under uniform conditions in the axial direction of the cooling drum, and the thin slab 1 has stable surface texture and shape characteristics.
0 is obtained.
これに対し、冷却ドラム1a.lb周面の付着物量を検
出せずに、該周面を軸方向全域にわたって研暦した比較
例では、残留した付着物が湯溜り部3に再進入したとき
、新たにその付着物上に酸化物被膜や不純物等が付着・
成長するのが観察された。その結果、冷却ドラム表面に
凹凸が形成され、冷却ドラムla,lb間の間隙が不均
一になって鋳片肉厚が不揃いとなった。一方、薄肉鋳片
10の表面割れ指数(lm″当りの縦割れ長さ(m))
も本発明の場合の0.01m/m’に対しlm/m’と
なり、この鋳片表面に生成した割れが甚しく表面特性を
劣化させている。On the other hand, cooling drum 1a. In a comparative example in which the circumferential surface was polished over the entire axial direction without detecting the amount of deposits on the lb circumferential surface, when the remaining deposits reentered the pool 3, oxidation was added to the deposits. If a film of substances or impurities adheres to the
observed to grow. As a result, unevenness was formed on the surface of the cooling drum, the gap between the cooling drums la and lb became uneven, and the thickness of the slab became uneven. On the other hand, the surface crack index (vertical crack length (m) per lm″) of the thin slab 10
0.01 m/m' in the case of the present invention, but 1 m/m', and the cracks generated on the surface of the slab seriously deteriorate the surface properties.
以上のように、本発明によれば、ダイナミックな測定方
法により適格に冷却ドラム周面の付着物量を測定でき、
かつ、これに基づいて鋳造条件をタイミング良く制御で
きるので、冷却ドラム周面は常に清浄に維持され、優れ
た品質の薄肉鋳片を製造することが可能となる。As described above, according to the present invention, it is possible to accurately measure the amount of deposits on the circumferential surface of the cooling drum using a dynamic measurement method.
Furthermore, since the casting conditions can be controlled in a timely manner based on this, the peripheral surface of the cooling drum is always kept clean, making it possible to produce thin slabs of excellent quality.
第1図は双ドラム方式の連続鋳造装置に本発明を適用し
た実施例を説明する一部断面側面図、第2図は冷却ドラ
ム表面の付着物厚みと放射率との関係を示す図である。
1a・ 1b・・・冷却ドラム、
2・・・サイド堰、 3・・・湯溜り部、4・・
・タンデッシュ、 5・・・注湯ノズル、6・・・密
封室、 7・・・赤外線強度測定端、訃・・演算
部、 9・・・指示部、10・・・薄肉鋳片、1
1・・・ブラシロール。
基
2
図
手
続
補
正
書(自発)
平成3年 7月
!Fig. 1 is a partially sectional side view illustrating an embodiment in which the present invention is applied to a twin-drum continuous casting machine, and Fig. 2 is a diagram showing the relationship between the thickness of deposits on the cooling drum surface and emissivity. . 1a, 1b... cooling drum, 2... side weir, 3... hot water pool, 4...
- Tundish, 5... Pouring nozzle, 6... Sealed chamber, 7... Infrared intensity measurement end, butt... Calculating section, 9... Indicating section, 10... Thin slab, 1
1... Brush roll. Base 2 Drawing procedure amendment (voluntary) July 1991!
Claims (1)
接薄肉鋳片を製造するに際し、前記溶融金属に接触した
あとの前記鋳型表面の赤外線強度を測定し、該測定値と
前記鋳型表面の保持温度により、該鋳型における放射率
を算出し、該算出値に基づき前記鋳型表面の付着物の厚
みを求めることを特徴とする薄肉鋳片連続鋳造鋳型表面
の付着物厚み測定方法。 2、連続鋳造鋳型の周面で溶融金属を冷却凝固させて直
接薄肉鋳片を製造するに際し、前記溶融金属に接触した
あとの前記鋳型表面の赤外線強度を測定し、該測定値と
前記鋳型表面の保持温度により、該鋳型における放射率
を算出し、該算出値に基づき前記鋳型表面の付着物の厚
みを求め、この値に基づいて前記溶融金属の湯溜り部に
おける鋳造条件を調整することを特徴とする薄肉鋳片の
連続鋳造方法。 3、前記連続鋳造鋳型周面付着物の厚みによって、前記
湯溜り部雰囲気中の酸素分圧を調整する請求項2記載の
方法。 4、前記連続鋳造鋳型周面付着物の厚みによって、前記
湯溜り部内のスカムを吸引除去する請求項2記載の方法
。[Claims] 1. When directly manufacturing a thin slab by cooling and solidifying molten metal on the peripheral surface of a continuous casting mold, the infrared intensity of the mold surface after contact with the molten metal is measured; Deposits on the mold surface for continuous casting of thin-walled slabs, characterized in that the emissivity of the mold is calculated from the measured value and the holding temperature of the mold surface, and the thickness of the deposits on the mold surface is determined based on the calculated value. How to measure thickness. 2. When cooling and solidifying molten metal on the peripheral surface of a continuous casting mold to directly produce a thin slab, measure the infrared intensity of the mold surface after contact with the molten metal, and compare the measured value with the mold surface. Calculate the emissivity of the mold based on the holding temperature, determine the thickness of deposits on the mold surface based on the calculated value, and adjust the casting conditions in the molten metal pool based on this value. Continuous casting method for thin-walled slabs. 3. The method according to claim 2, wherein the oxygen partial pressure in the atmosphere of the sump is adjusted depending on the thickness of the material deposited on the peripheral surface of the continuous casting mold. 4. The method according to claim 2, wherein the scum in the sump is removed by suction depending on the thickness of the material deposited on the peripheral surface of the continuous casting mold.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP846190A JP2820301B2 (en) | 1990-01-19 | 1990-01-19 | Thin-wall slab continuous casting method for measuring the thickness of deposits on the casting mold surface and continuous casting method for adjusting casting conditions based on this method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP846190A JP2820301B2 (en) | 1990-01-19 | 1990-01-19 | Thin-wall slab continuous casting method for measuring the thickness of deposits on the casting mold surface and continuous casting method for adjusting casting conditions based on this method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03216241A true JPH03216241A (en) | 1991-09-24 |
| JP2820301B2 JP2820301B2 (en) | 1998-11-05 |
Family
ID=11693772
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP846190A Expired - Lifetime JP2820301B2 (en) | 1990-01-19 | 1990-01-19 | Thin-wall slab continuous casting method for measuring the thickness of deposits on the casting mold surface and continuous casting method for adjusting casting conditions based on this method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2820301B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005512819A (en) * | 2001-12-22 | 2005-05-12 | ポスコ | Gas layer thickness adjusting device for casting roll surface of twin roll type thin plate casting machine |
| US8312917B2 (en) | 2004-12-13 | 2012-11-20 | Nucor Corporation | Method and apparatus for controlling the formation of crocodile skin surface roughness on thin cast strip |
-
1990
- 1990-01-19 JP JP846190A patent/JP2820301B2/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2005512819A (en) * | 2001-12-22 | 2005-05-12 | ポスコ | Gas layer thickness adjusting device for casting roll surface of twin roll type thin plate casting machine |
| US8312917B2 (en) | 2004-12-13 | 2012-11-20 | Nucor Corporation | Method and apparatus for controlling the formation of crocodile skin surface roughness on thin cast strip |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2820301B2 (en) | 1998-11-05 |
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