JPH0325480A - Fusing device - Google Patents
Fusing deviceInfo
- Publication number
- JPH0325480A JPH0325480A JP16139089A JP16139089A JPH0325480A JP H0325480 A JPH0325480 A JP H0325480A JP 16139089 A JP16139089 A JP 16139089A JP 16139089 A JP16139089 A JP 16139089A JP H0325480 A JPH0325480 A JP H0325480A
- Authority
- JP
- Japan
- Prior art keywords
- film
- roller
- fixing
- fixing film
- image
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Fixing For Electrophotography (AREA)
- Delivering By Means Of Belts And Rollers (AREA)
Abstract
(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。(57) [Summary] This bulletin contains application data before electronic filing, so abstract data is not recorded.
Description
【発明の詳細な説明】
(産業上の利用分野)
本発明はフィルムを介して画像担持体(記録材)に熱エ
ネルギーを付与する方式の定着装置に関する.
′この加#IIItil1は、複写機・レーザービーム
プリンタ・ファクシミリ・マイクロフィルムリーダプリ
ンタ・画像表示(ディスプレイ)装置・記U機等の画像
形成装置において、電子写真・静電記録・磁気記録等の
適宜の画像形成プロセス手段により加熱溶融性の樹脂等
より成るトナーを用いて記録材(エレクトロファックス
シ一ト・静電記録シート・転写材シート・印刷紙など)
の面に直接方式もしくは間接(耘写)方式で目的の画像
情報に対応した未定着のトナー画像な形威担持させ,該
未定着のトナー画像を該画像を担持している記録材面に
永久固着画像として加熱定着処理する画像定:a装置と
して活用できる.
また、lIi像定R装置に限定されず、例えば画像な姐
持した記録材を加熱して表面性を改賀する装置′41広
くt′担持体を加熱処理する手段装置として使用できる
.
(従来の技術)
従来、例えば画像の加熱定着等のための記録材の加熱装
置は、所定の温度に維持された加熱ローラと,弾性層を
有して該加熱ローラに圧接する加圧ローラとによって、
記録材を扶持搬送しつつ加熱する熱ローラ方式が多用さ
れている.米国特許第3,578,797号明細書に開
示のように画像定着手段としてベルト定着方式も知られ
ている.これは
■トナー像を加熱体ウエブに接触させてその融点へ加熱
して溶融し、
■溶敵後、そのトナーを冷却して比較的高い粘性とし、
■トナーの付着する傾向を弱めた状慝で加熱体ウェブか
ら剥す、
という過程を経ることによって、オフセットを生じさせ
ずに定着する方式である.
フラッシュ定着方式やオーブン定着方式もある.
最近では固定支持された加熱体と、該加熱体に対向圧接
するフィルムと,該フィルムを介して記録材を加熱させ
る加圧部材からなる構成方式の加熱装II(フィルム加
熱方式)も考案されている.本出願人の先の提案に係る
特開昭83−3131.82号公報に開示の方式装置等
がこれに属し、固定発熱体に圧接摺勤する薄肉の耐熱フ
ィルム(シート)を介して未定着トナー像に熱エネルギ
ーを付与して軟化●溶融せしめフィルムと記録材を離間
させる,或いはトナーが冷却●固化した後にフィルムと
記録材を離間させることを基本とする加熱手段●装置で
ある.
(発明が解決しようとする問題点)
しかしながら上述のような従来の熱ローラ方式、米国特
許第3 ,578 ,797号明細書に記俄のベルト定
着方式,その他の方式には次のような問題があった.
熱ローラ方式
■所定温度に立ち上がるまでにかなり時間がかかり,そ
の間は画像形威作動禁止の時間となる。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a fixing device that applies thermal energy to an image carrier (recording material) via a film. 'This addition #IIItil1 is suitable for electrophotography, electrostatic recording, magnetic recording, etc. in image forming devices such as copying machines, laser beam printers, facsimile machines, microfilm reader printers, image display devices, and recording devices. Recording materials (electrofax sheets, electrostatic recording sheets, transfer material sheets, printing paper, etc.) are produced using toner made of heat-melting resin, etc. using image forming process means.
An unfixed toner image corresponding to the target image information is carried on the surface of the recording material using a direct method or an indirect method (copying), and the unfixed toner image is permanently attached to the surface of the recording material carrying the image. It can be used as an image fixing device that heats and fixes a fixed image. Furthermore, the present invention is not limited to the IIi image fixing R apparatus, but can be widely used as a means for heat-treating the t' carrier, for example, the apparatus '41 which heats a recording material carrying an image to improve its surface properties. (Prior Art) Conventionally, a heating device for a recording material, for example, for heat-fixing an image, includes a heating roller maintained at a predetermined temperature, and a pressure roller having an elastic layer and pressed against the heating roller. By,
A heated roller system that heats the recording material while supporting it is often used. A belt fixing system is also known as an image fixing means, as disclosed in US Pat. No. 3,578,797. This is done by: (1) Bringing the toner image into contact with a heating body web and heating it to its melting point to melt it; (2) After melting, the toner is cooled to a relatively high viscosity; and (2) The tendency of the toner to stick is weakened. This method allows the adhesive to be fixed without causing offset by peeling it off from the heating web. There are also flash fixing methods and oven fixing methods. Recently, a heating device II (film heating method) has been devised that consists of a fixedly supported heating body, a film that is pressed against the heating body, and a pressure member that heats the recording material through the film. There is. The system device disclosed in Japanese Patent Application Laid-Open No. 83-3131.82, which was previously proposed by the present applicant, belongs to this category, and it is not fixed through a thin heat-resistant film (sheet) that slides in pressure contact with a fixed heating element. This is a heating device that basically applies heat energy to the toner image to soften and melt it, separating the film and recording material, or separating the film and recording material after the toner has cooled and solidified. (Problems to be Solved by the Invention) However, the conventional heat roller method as described above, the belt fixing method described in U.S. Pat. No. 3,578,797, and other methods have the following problems. was there. Heat roller method ■It takes a considerable amount of time to reach the specified temperature, and during this time the image forming function is prohibited.
ljllち所謂ウェイトタイムがある.■熱容量が必要
な為大きな電力が必要である.■回転ローラでローラ温
度が高温の為に耐熱性勃殊軸受けが必要.
■ローラに直接手が触れる構成となり,危険があったり
,保31i9!l材が必要.
■ローラの定着温度及び曲率により記録材がローラに巻
き付き記録材のジャム(Jam)}ラブルをみやすい.
■記録材上のトナーを定着する定着点の温度と、記録材
と熱ローラの分離点の温度が等しいため、分離温度に依
存する高温オフセットが発生しやすく,また分離温度に
依存する画像光沢の程度が制御できない。There is a so-called wait time. ■Because it requires heat capacity, a large amount of electricity is required. ■A heat-resistant erect bearing is required because the roller temperature is high for rotating rollers. ■The roller is in direct contact with the hands, which may be dangerous. l material is required. ■Due to the fixing temperature and curvature of the roller, the recording material wraps around the roller and the recording material jams} It is easy to see the trouble. ■Because the temperature at the fixing point where the toner is fixed on the recording material is equal to the temperature at the separation point between the recording material and the heat roller, high-temperature offset that depends on the separation temperature is likely to occur, and image gloss depends on the separation temperature. The degree is uncontrollable.
フラッシュ、オーブン定着方式
■装置が大きくなる.
■画像の”T IIさが低下したり、記録紙が定着器内
で滞留すると発火する危険がある.
ベルト定着方式
この方式の場合も前記熱ローラ方式の■明や■項と同様
のウェイトタイム1大電力消費等の間顯がある.
フィルム加熱方式は、■熱容量小のため、小電力●ウェ
イトタイム短縮になり,■定着点と分離点が別に設定で
きるため、オフセッI・も防止されるなどの利点を有し
効果的なものであるが、ベルト定着方式やフィルム加熱
方式の場合はベルトやフィルムの蛇行が問題となる。Flash, oven fixing method ■The device becomes larger. ■There is a risk of fire if the T II of the image decreases or the recording paper stays in the fixing device. Belt fixing method In this method, the wait time is the same as in the above-mentioned heat roller method in sections ■ and ■. 1) There is a problem with large power consumption, etc. Film heating method: - Low heat capacity, so low power - Shorter wait time - Fixing point and separation point can be set separately, so offset I. is also prevented. However, in the case of a belt fixing method or a film heating method, meandering of the belt or film becomes a problem.
そこで従来は、■ベルト駆動ローラをクラウン形状にし
、ベル1・を駆動ローラの中央位置に宵る傾向にする,
■ベルトwA!!!lローラの円端にリブを立て、ベル
トをリブの位置以−ヒには寄り移動しないようにする,
■ベルトの一端に穴を設け、駆動ローラの端部にスプロ
ケットホイールを設け,駆動する、等の対策がとられて
いた.
ところが、特開昭6 2 − 3 1. 3 1 8
2号公報に記載のよウニ、}vさ30gm程度の薄肉の
エンドレスベルトを用いた場合、上記■の対策をとると
、ベルトか中央に寄って,シワになる、■の対策をとる
と,ベルトか駆動ローラの端部で座屈する、■の対策を
とると,穴部でベルトが破断する、という問題か生じた
.
本発明は,フィルム(シート)の一面側に加熱体を配置
し、他面側に画像相持体を密着させ、フィルムを介して
頽画像相持体に熱エネルギーを付与する加熱装置に関し
て,フィルムとしてエンドレスベルトタイプのものを用
いる場合における該フィルムの蛇行問題を解消すること
を目的とする.
(問題点を解決するための手段)
本発明は、フィルムの一面側に加熱体を配置し、他面側
に画像拍持体を密着させ,フィルムを介して該画像相持
体に熱エネルギーを付与する加8装置であり,前記フィ
ルムはエンドレスフィルムであり,そのフィルム幅方向
(フィルム軸方向)v4端側のフィルム内周長が互いに
異なる,ことを特徴とする定着装置である.
また本発明は、上記の装置においてフィルム内周長が短
い方の周長をL(as)とし、周長か長い方との周長差
をD(一)としたとき,両者L−Dの関係を
IXl(M’≦D/L≦3×10−”
好ましくは、
6X10−’≦D/L≦3×10
に設定した,ことを特徴とする定着装置てある。Therefore, in the past, the belt drive roller was made into a crown shape, and the bell 1 tended to be located at the center of the drive roller.
■Belt lol! ! ! l Put a rib on the circular end of the roller so that the belt does not move past the rib position.
■Measures were taken such as creating a hole at one end of the belt and installing a sprocket wheel at the end of the drive roller to drive it. However, JP-A-62-31. 3 1 8
As described in Publication No. 2, when using a thin endless belt with a width of about 30 gm, if you take the above measure (■), the belt will move toward the center and wrinkle.If you take the measure (■), When we took measures against buckling at the end of the belt or drive roller, the problem occurred that the belt would break at the hole. The present invention relates to a heating device that places a heating body on one side of a film (sheet), brings an image carrier in close contact with the other side, and applies thermal energy to the image carrier through the film. The purpose is to solve the meandering problem of the film when using a belt type film. (Means for Solving the Problems) The present invention provides a heating element on one side of the film, an image supporter in close contact with the other side, and heat energy applied to the image supporter through the film. The fixing device is characterized in that the film is an endless film, and the inner circumferential length of the film on the v4 end side in the film width direction (film axis direction) is different from each other. In addition, in the present invention, when the circumference of the film with the shorter inner circumference is L (as) and the difference in circumference with the longer one is D (1), the difference between the two L-D There is a fixing device characterized in that the relationship is set to IX1 (M'≦D/L≦3×10−”, preferably 6×10−′≦D/L≦3×10).
(作 用)
上記構成によるエントレスベルト状フィルムの蛇行防止
作用を2第1図に示した本9lIJIにしたがう画像定
着装allを例にして説リJする.<1)画像定R装w
itの全体構成
まず第1図例装置の構成を説明する.
24はエンドレスベルト状の定着フィルムであり,左側
の駆動ローラ25と,右側の従動ローラ26と、該両ロ
ーラ25・26間の下方に配置した加熱体としての低熱
容量線状加熱体2oの#3部材25・26・20間に懸
回張設してある.従動ローラ26はエンドレスベルト状
の定着フィルム24のテンションローラを兼ねさせてお
り、該定着フィルム24は駆動ローラ25の時計方向回
転駆動に伴ない時計方向に所定の周速度、即ち画像形I
tL部8側から搬送されてくる未定着トナー画像Taを
上面に担持した画像担持体(記録材)たる転写材シ一ト
Pの搬送速度と同じ周速度をもってシワや蛇行、速度遅
れな〈回動駆動される.
28は加圧部材としての,シリコンゴム等の離型性の良
いゴム弾性層を有する加圧ローラであり、前記のエンド
レスベルト状定着フィルム24の下行側フィルム部分を
挟ませて前記加熱体20の下面に対して不図示の村勢手
段により例えば総圧4〜7kgの当圧接をもって対向圧
接させてあり、転写材シー}Pの搬送方向に順方向の反
時計方向に回耘する.
加熱体としての低熱容量線状加熱体20は本例のものは
,定着フィルム横断方向(フィルム幅方向)を長手とす
る横長の剛性・高耐熱性・断熱性を有するヒータ支持体
27と、この支持体の下面側に長手に沿って一体に取付
け保持させた、発熱体22・検温素子23′Jを具備さ
せたヒータ基板2lを有してなる.
ヒータ支持体27は加熱体20を定R装置11及び画像
形成装置全体に対し断熱支持するもので、例えばpps
(ボリフェニレンサルファイト)・PAI(ポリアミ
ドイミド)・PI(ボリイミト)・PEEK (ポリエ
ーテルエーテルケトン)・液晶ポリマー等の高耐熱性樹
脂や,これらの樹脂とセラミックス・金属・ガラス等と
の複合材料などで構成できる.
ヒータ基板2lは一例として厚み1.0−鳳・+t+1
0−・長さ240一自のアルミナ基板である.発熱体2
2は基板2lの下面の略中央部に長子に沿って,例えば
,Ag/Pd 1Nパラジウム)等の電気抵抗材料を厚
み釣10μ−・巾1〜3一朧にスクリーン印刷等により
塗工し,そのしに表面保!lPfIとして耐熱ガラス2
1aを約top口コートしたものである.
検温素子23は一例として基板21の上面(発熱体22
を設けた面どは反対側の面)の略中央部にスクリーン印
刷等により塗工して具備させたPt膜等の低熱容量の測
温抵抗体である.検温素子としては,他に低熱容量のサ
ーミスタなどを基板21に当按配置する構成にしてもよ
い.本例の加熱体20の場合は、線状又は帯状をなす発
熱体22に対し、その長手方向両端部より通電し,発熱
体22を略全長にわたって発熱させる.通電はACIO
OVであり、検温素子23の検知温度に応じてトライア
ックを含む不図示の通電制御回路により通電する位相角
を制御することにより、通電電力を制御している.
(2)定着実行動作
画像形成スタート信号により画像形成装置が画像形成動
作して転写部(8)から定着装ll11へ搬送された、
未定着のトナー画像Taを上面に担持した転写材シ一ト
Pはガイド29に案内されて加熱体20と加圧ローラ2
8との圧接部Nの、定着フィルム24と加圧ローラ28
との間に進入して,未定着トナー画像面がシ一トPの搬
送速度と同一速度で同方向に回動状態の定着フィルム2
4の下面に密着して面ズレやしわ寄りを生じることなく
定着フィルム24と一緒の1なり状態で加熱体20と加
圧ローラ28との相互圧接部N間を挟圧力を受けつつ通
過していく.
加熱体20は画像形成スタ・一ト信号により所定のタイ
ミングで通電加熱されるので、トナー画像Taは圧接部
Nにおいて加熱を受けて軟化−溶融像Tbとなる.
定着フィルム24は、支持体27のlll1率の大きい
(曲率半径が約2 mm)エッジffllsにおいて,
急角度(屈曲角度θが鴫45゜)で走行方向が転向する
.従って,定着フィルム24と重なった状態で圧按部N
を通過して搬送されたシ一トPは、エッジ部Sにおいて
定着フィルム24から曲率分離し、排紙トレイ(12)
へ排紙されてゆく。(Function) The meandering prevention effect of the entresive belt-like film with the above structure will be explained using the image fixing device all according to Book 9lIJI shown in FIG. 2 as an example. <1) Image fixation w
Overall configuration of IT First, the configuration of the example device shown in Figure 1 will be explained. Reference numeral 24 denotes an endless belt-shaped fixing film, which includes a driving roller 25 on the left side, a driven roller 26 on the right side, and a low heat capacity linear heating element 2o as a heating element disposed below both rollers 25 and 26. It is suspended between three members 25, 26, and 20. The driven roller 26 also serves as a tension roller for an endless belt-shaped fixing film 24, and the fixing film 24 is rotated clockwise at a predetermined circumferential speed as the drive roller 25 rotates clockwise, that is, the image form I
tThe circumferential speed is the same as the conveyance speed of the transfer material sheet P, which is an image carrier (recording material) carrying the unfixed toner image Ta conveyed from the L section 8 side on its upper surface, to avoid wrinkles, meandering, and speed delays. It is dynamically driven. Reference numeral 28 denotes a pressure roller having a rubber elastic layer with good release properties such as silicone rubber, which serves as a pressure member and presses the heating body 20 by sandwiching the downward film portion of the endless belt-shaped fixing film 24. They are brought into opposing pressure contact with the lower surface with a total pressure of, for example, 4 to 7 kg by force means (not shown), and are rotated counterclockwise in the forward direction in the conveying direction of the transfer material sheet P. The low heat capacity linear heating element 20 as a heating element in this example includes a horizontally elongated heater support 27 having rigidity, high heat resistance, and heat insulation properties and having a longitudinal direction in the transverse direction of the fixing film (film width direction); It has a heater substrate 2l equipped with a heating element 22 and a temperature measuring element 23'J, which is integrally attached and held along the longitudinal direction on the lower surface side of the support. The heater support 27 supports the heating body 20 insulatingly with respect to the constant R device 11 and the entire image forming apparatus.
(polyphenylene sulfite), PAI (polyamideimide), PI (polyimide), PEEK (polyetheretherketone), liquid crystal polymer, and other highly heat-resistant resins, as well as composite materials of these resins and ceramics, metals, glass, etc. It can be composed of As an example, the thickness of the heater board 2l is 1.0-t+1.
It is an alumina substrate with a length of 0-240 mm. heating element 2
2, an electrically resistive material such as Ag/Pd (1N palladium) is coated approximately at the center of the lower surface of the substrate 2l along the length by screen printing or the like to a thickness of 10 μm and a width of 1 to 3 mm. In addition, the surface is protected! Heat-resistant glass 2 as lPfI
1a coated with approximately the top coat. For example, the temperature sensing element 23 is mounted on the upper surface of the substrate 21 (the heating element 22
This is a low heat capacity resistance temperature detector made of a Pt film or the like, which is coated approximately in the center of the opposite surface (the opposite surface) by coating by screen printing or the like. As the temperature measuring element, a thermistor or the like having a low heat capacity may be arranged on the substrate 21. In the case of the heating element 20 of this example, electricity is applied to the linear or band-shaped heating element 22 from both ends in the longitudinal direction to cause the heating element 22 to generate heat over substantially its entire length. Power is ACIO
The energizing power is controlled by controlling the phase angle of energization by an energization control circuit (not shown) including a triac according to the temperature detected by the temperature measuring element 23. (2) Fixing execution operation The image forming apparatus performs an image forming operation according to the image forming start signal, and the image is transferred from the transfer section (8) to the fixing device ll11.
The transfer material sheet P carrying the unfixed toner image Ta on its upper surface is guided by a guide 29 and placed between the heating body 20 and the pressure roller 2.
Fixing film 24 and pressure roller 28 at pressure contact portion N with
The fixing film 2 is inserted between
The fixing film 24 passes through the mutual pressure contact area N between the heating body 20 and the pressure roller 28 while being subjected to a clamping force while being in close contact with the lower surface of the fixing film 24 without causing any surface deviation or wrinkles. go. Since the heating body 20 is electrically heated at a predetermined timing in response to an image forming start signal, the toner image Ta is heated at the pressure contact portion N and becomes a softened and melted image Tb. The fixing film 24 is fixed at the edge fflls of the support 27 with a large lll1 ratio (curvature radius of about 2 mm).
The running direction changes at a sharp angle (bending angle θ is 45°). Therefore, the pressing part N is overlapped with the fixing film 24.
The sheet P conveyed through the curvature separates from the fixing film 24 at the edge portion S, and is transferred to the paper output tray (12).
Paper is ejected to
排紙される時までに1・ナーは十分冷却固化しシトPに
完全に定着した状i(トナー画像Tc)となっている.
本例で用いたトナーは加熱溶融時の粘度が十分高いので
、定着フィルム24と分離する際のトナー温度がトナー
の融点以上であっても、トナー同[の固着力が定着フィ
ルム24に対するトナーの粘着力より極めて大きい、従
って定着フィルム24とシー}Pの離反に際し,定着フ
ィルム24に対するトナーオフセットは実質的に発生す
ることはない.
また、本例において加熱体20のうち発熱体22及び基
板2lの熱容量が小さく、かつこれらが支持体27によ
り断熱支持されているので、圧接部Nにおける加熱体2
0の表面温度は短時間にトナーの融点(又はシ一トPへ
の定着可能温度)に対して十分な高温に昇温するので、
加熱体20をあらかじめ昇温させておく(いわゆるスタ
ンバイ温31)必要がなく、省エネルギーが実現でき、
しかも機内昇温も防止できる.
(3)フィルム蛇行防t1:作用(そのl)第1図装置
におけるエンドレスの定着フィルム24について、その
幅方向の図面上手前側(F側とする)のフィルム端部の
フィルム内周長をD+(瀧鳳)とし、それとは反対の奥
側(R側とする)のフィルム端部のフィルム内周長を0
2(mm)とする。フィルム両端でローラ25●26の
位置は略固定されており,フィルム両端でのテンション
は略等しいとする.
第2図は第1図装置を上から見たときの¥着フィルム2
4●駆動ローラ25●従動ローラ26の3者の形態関係
を示す模型図である.定着フィルム24についてD=1
57に対しD2−D+=0.3、すなわち
のテーパーがついている.
駆動ローラ25の外径をF側でdl(am)R側でd2
(一1)とし、従動ローラ26の外径をF側でdz
(am) . R側でdら (園1)とする.また駆
動ローラ25と従勅ローラ26の軸間距離を、F側でg
I (am).R側でgz(一m)とする.本実施例で
、d2−d+ =0.2、d2冨dらであり、g2−g
l 皇0.2である.このような構成で定着動作を行な
ったところ、定着フィルム24は最初はF側又はR側に
蛇行してゆくが,ある点で蛇行が停止し,その点でロー
ラ25●26に対する定着フィルム24の位置は安定し
た.
上記のように蛇行が停止するメカニズムを第2図と第3
図をもとに説明する.
第3図は定着フィルム24をローラ25●26の軸方向
に搬送させる力を縦軸に、定着フィルムのF側端面位社
を横軸にプロットした図である.横軸の位置x = O
のときフィルム24はローラ25●26の有効長のF側
端部にあり、x<0のときフィルムはローラをはずれて
フィルムに損傷を発生する,x=Hのときフィルムはロ
ーラの有効長のR[端部にあり、x>Hのときフィルム
はローラをはずれてフィルムは損傷を受ける.定着フィ
ルム24をローラ軸方向に搬送する力を発生する要因と
して本例では、■ローラ25●2BのFs●Rgaの輌
間距離差.■ローラ25●26のテーパー形状が支配的
である.
すなわち,■のローラ25●26の軸間距離gがF側●
R側で異なる場合、gが小さい方へ定着フィルムが移動
するように定着フィルムに搬送力F1がはたら< @
F +は定着フィルム24の張力に依存し,餐力が大き
いはどF1の絶対値も大きくなる.第2図に示す例では
g2−gt)Oである.ローラ25●26の位置はほぼ
一定であるため,定着フィルム24がR側へ移動すれば
するほどフィルムの張力が増大し、従ってFlの絶対値
も増大する.
次に、■のローラ25●26のテーパー形状に関しては
、ローラの径dがF側●R側で異なる場合、dが大きい
ほうへ定着フィルム24が移動するように定着フィルム
に搬送力F2がはたらく.前記と同じ理由により、定着
フィルムがR側へ移動すればするほどF2の絶対値も増
大する.F+ とFzについて、定着フィルムテンショ
ンの寄与率は一般に異なり、本発明者等の実験によれば
,F2の方がF+より寄与率が高かった,R側に向かう
力を+、F側に無か力をーとすると、F1とF2の合力
がフィルム24を軸方向に駆動する力となる.
本例ではFl +F2が軸方向位IIOとEの間の位置
CでOとなった.従って本例では、定着フィルムはF側
の端面が位tcとなるところで安定駆動される.ローラ
径差d2−d+.dら〜d3を夫々±0.05量鵬変化
させても、また!2 −glを±0.05ms変化させ
ても.位置Cは位置Oと位置Eの間に存在した.
比較例■;上記例において,定着フィルム内周長+01
−02 1が略0である場合、dz−d+=0.2
.dらーd3=0とすると、定着フィルム24のF側及
びR側でテンションを互いに等しくしようとすると、g
2−g+ <oとなる.すると、F+は常にR方向に向
く.F2がR方向の力であるから,定着フィルムは位置
にかかわらずR方向に向かい、やがてローラから逸脱し
、損傷を受ける.
一方、F側とR側でテンションを異ならせると、定着フ
ィルムにシワが寄りやすく、耐久性に問題がある.
比較例■;内周長差+01 −D2 1=0、dz−d
+にO.d*−ds =O.gz −g+ =Oのとき
、F+=0、F2=0となり、Ft+F2=0で,定着
フィルム24の蛇行は発生しない.ところが、ローラ2
5●26の加工精度上、及び定着装置の組立精度上、ロ
ーラ25●26の径及び軸間距離には若干の公差を発生
するため,このような構成は実質的に実現不能である.
(4)フィルム蛇行防止作用(その2)前記搬送力F1
11F2をローラ25●26の軸方向に関し反対方向と
することが、前記の方法での蛇行制御において必要であ
る.そのためには、■定着フィルム24の内周長を両端
で異なるようにし、■ローラ25又は26を、定着フィ
ルムの内周長が長い方の端部と同じ側の端部で大径とな
るようなテーパー形状とし,■定着フィルムの内周長が
長い方の端部で、ローラ25・26の軸間距離が長くな
るようにする、ことが必要である.特に■と■を同時に
実現するためには定着フィルムの内周長差を所定の偵以
上にする必要がある.本発IJJ者等の実験によると、
前記周長D【D2に関し,
ただし、この比をむやみに大きくすると,定着フィルム
24のR側とF側で周速差が生じるほか、定着フィルム
24にシワが発生する恐れがある.本i +yi a等
の検討によると,招き使用不可であった.
でフィルムに損傷はないものの像担持シ一トPの−3
以下、さらに好ましくは3×lO以下とするとよい.
なお,本例ではローラ25をテーバー形状としたが、ロ
ーラ24をテーバー形状にするか,両方のローラ25●
26をテーパー形状としてもよい.テーバー形状も、一
部をストl/一ト部や萌面部にするなど各種の形態にし
得る。By the time the paper is ejected, the 1.toner has been sufficiently cooled and solidified, and has become completely fixed on the sheet P (toner image Tc). The toner used in this example has a sufficiently high viscosity when heated and melted, so even if the toner temperature at the time of separation from the fixing film 24 is higher than the melting point of the toner, the adhesion force of the toner to the fixing film 24 is This is extremely greater than the adhesive force, so when the fixing film 24 and the sheet P are separated, toner offset to the fixing film 24 does not substantially occur. In addition, in this example, the heating element 22 and the substrate 2l of the heating element 20 have a small heat capacity and are supported by the support 27 insulatingly, so that the heating element 22 and the substrate 2l at the pressure welding part N have a small heat capacity.
Since the surface temperature of 0 rises in a short period of time to a high enough temperature for the melting point of the toner (or the temperature at which it can be fixed on the sheet P),
There is no need to raise the temperature of the heating element 20 in advance (so-called standby temperature 31), and energy saving can be achieved.
Moreover, it also prevents the temperature inside the machine from rising. (3) Film meandering prevention t1: Effect (Part 1) Regarding the endless fixing film 24 in the apparatus shown in FIG. Takiho), and set the film inner circumference length of the film edge on the opposite back side (referred to as R side) to 0.
2 (mm). It is assumed that the positions of the rollers 25 and 26 at both ends of the film are approximately fixed, and the tensions at both ends of the film are approximately equal. Figure 2 shows the ¥300 film 2 when the device in Figure 1 is viewed from above.
4. It is a model diagram showing the morphological relationship of the three drive rollers 25 and 26. D=1 for fixing film 24
57, D2-D+=0.3, that is, there is a taper. The outer diameter of the drive roller 25 is dl (am) on the F side and d2 on the R side.
(-1), and the outer diameter of the driven roller 26 is dz on the F side.
(am). On the R side, let d et al. (Entertainment 1). Also, the distance between the axes of the drive roller 25 and the slave roller 26 is set to g on the F side.
I (am). Set it to gz (1 m) on the R side. In this example, d2−d+ =0.2, d2fud et al., and g2−g
l Emperor is 0.2. When the fixing operation is performed with such a configuration, the fixing film 24 initially meanders toward the F side or the R side, but the meandering stops at a certain point, and at that point the fixing film 24 moves toward the rollers 25 and 26. The position is stable. Figures 2 and 3 show the mechanism by which the meandering stops as described above.
Explain based on the diagram. FIG. 3 is a diagram in which the force for conveying the fixing film 24 in the axial direction of the rollers 25 and 26 is plotted on the vertical axis, and the position of the F side end surface of the fixing film is plotted on the horizontal axis. Horizontal axis position x = O
When x=H, the film 24 is at the F side end of the effective length of the rollers 25 and 26, and when x<0, the film comes off the roller and is damaged.When x=H, the film is at the end of the effective length of the rollers. R [At the edge, when x > H, the film will be removed from the roller and the film will be damaged. In this example, the factors that generate the force that conveys the fixing film 24 in the roller axial direction include: ■Fs of the roller 25●2B●Difference in distance between Rga. ■The tapered shape of rollers 25 and 26 is dominant. In other words, the distance g between the axes of rollers 25 and 26 in ■ is on the F side●
If it is different on the R side, the conveyance force F1 is applied to the fixing film so that the fixing film moves toward the side where g is smaller.
F+ depends on the tension of the fixing film 24, and the greater the holding force, the greater the absolute value of F1. In the example shown in Figure 2, it is g2-gt)O. Since the positions of the rollers 25 and 26 are almost constant, the more the fixing film 24 moves toward the R side, the more the tension of the film increases, and therefore the absolute value of Fl also increases. Next, regarding the tapered shape of the rollers 25 and 26 in (■), if the diameter d of the rollers is different between the F side and the R side, the conveying force F2 acts on the fixing film so that the fixing film 24 moves toward the side with larger d. .. For the same reason as mentioned above, the more the fixing film moves toward the R side, the more the absolute value of F2 increases. Regarding F+ and Fz, the contribution rate of the fixing film tension is generally different, and according to experiments by the present inventors, the contribution rate was higher for F2 than for F+. If the force is -, the resultant force of F1 and F2 becomes the force that drives the film 24 in the axial direction. In this example, Fl + F2 becomes O at position C between axial positions IIO and E. Therefore, in this example, the fixing film is stably driven at a point where the end face on the F side is at position tc. Roller diameter difference d2-d+. Even if I change d and d3 by ±0.05, again! 2 -Even if gl is changed by ±0.05ms. Location C existed between locations O and E. Comparative example ■: In the above example, the inner circumference of the fixing film +01
-02 If 1 is approximately 0, dz-d+=0.2
.. If dr-d3=0, if you try to equalize the tension on the F side and R side of the fixing film 24, g
2-g+ <o. Then, F+ always points in the R direction. Since F2 is a force in the R direction, the fixing film moves in the R direction regardless of its position, and eventually deviates from the roller and is damaged. On the other hand, if the tension is different between the F side and the R side, the fixing film tends to wrinkle, which causes durability problems. Comparative example ■; Inner circumference length difference +01 -D2 1=0, dz-d
+ to O. d*-ds=O. When gz −g+ =O, F+=0 and F2=0, and when Ft+F2=0, meandering of the fixing film 24 does not occur. However, roller 2
Due to the machining accuracy of the rollers 5*26 and the assembly accuracy of the fixing device, there will be slight tolerances in the diameters and interaxial distances of the rollers 25*26, so such a configuration is practically impossible.
(4) Film meandering prevention effect (Part 2) The conveying force F1
It is necessary to set 11F2 in the opposite direction with respect to the axial direction of the rollers 25 and 26 in the meandering control using the above method. To do this, 1) make the inner circumference of the fixing film 24 different at both ends, and 2) make the roller 25 or 26 have a larger diameter at the end on the same side as the end with the longer inner circumference of the fixing film. It is necessary that the rollers 25 and 26 have a tapered shape, and that the distance between the axes of the rollers 25 and 26 is longer at the end where the inner circumference of the fixing film is longer. In particular, in order to simultaneously achieve ``■'' and ``■'', it is necessary to make the difference in inner circumferential length of the fixing film more than a predetermined value. According to the experiments of original IJJ people,
Regarding the circumferential length D [D2], however, if this ratio is increased unnecessarily, a difference in circumferential speed will occur between the R side and the F side of the fixing film 24, and there is a risk that wrinkles will occur in the fixing film 24. According to the study of books i + yi a, etc., invitation use was not possible. Although there is no damage to the film, it is preferable that the temperature of the image bearing sheet P is -3 or less, more preferably 3xlO or less. In this example, the roller 25 has a Taber shape, but the roller 24 may have a Taber shape, or both rollers 25●
26 may have a tapered shape. The taber shape can also be made into various forms, such as a part being a straight part or a raised part.
また,定着フィルム24のテーバー形状も,本例ではス
トレートであったが,双曲線等の曲面や、一部ストレー
ト等の各種の形態のものが実用可能である.
定着フィルム24をテーバー形状とする方法としては,
■テーバーのついた型を用いて定着フィルムの耐熱層を
作製し,その後離形暦をコートする、■ストレート形状
の耐熱層を用い、離型暦形成時にテーバーのついた型を
用いて加熱成形する,■シー1〜状フィルムをテーバー
のついた円筒状に貼り合わせる,等の各種の方法が実用
可能である.
(実施例)
(1)画像形成装置例(第4図)
第4図は@述(作用)の項で例示した本発明にしたがう
第l図示の装置口を画像定着装置として組み込んで使用
した画像形或装置の一例を示している.
本例のl!i像形或装履は原稿藏置台往復動型・回耘ト
ラム型・転写式の電子写真複写装置である,l00は装
W1m筺である.lは該機筺の上面板100m−ヒに配
設したガラス板等の透明板部材よりなるtt復動聖のM
稿藏置台であり,槻筺上面板100a上を図面上右方a
,左方a′に夫々所定の速度で住復移動駆動される.
Gは原稿であり、複写すべき画像面側を下向きにして原
8I藏置台lの上而に所定の械置基準に従って俄置し,
その上に原稿圧着板1aをかぶせて押え込むことにより
セットされる。Furthermore, although the Taber shape of the fixing film 24 is straight in this example, various shapes such as a curved surface such as a hyperbola or a partially straight shape are also practicable. The method of making the fixing film 24 into a Taber shape is as follows.
■Prepare the heat-resistant layer of the fixing film using a tapered mold, and then coat the release layer.■Use a straight-shaped heat-resistant layer and heat-form it using a tapered mold when forming the release layer. Various methods are practical, such as pasting sheets of film together into a tapered cylindrical shape. (Example) (1) Example of an image forming apparatus (Fig. 4) Fig. 4 shows an image obtained by incorporating the device opening shown in the first figure as an image fixing device according to the present invention as exemplified in the @description (function) section. An example of the shape or device is shown. In this example, l! The i-image type or device is an electrophotographic copying device with a reciprocating document tray, rotating tram type, and transfer type, and l00 is a device with a width of 1 m. l is the M of the tt fudosei consisting of a transparent plate member such as a glass plate placed on the upper surface plate 100m-hi of the machine housing.
It is a manuscript storage stand, and the upper surface plate 100a of the box is placed on the right side a in the drawing.
, and are driven back and forth at predetermined speeds to the left a'. G is the original, and it is placed on the original 8I storage stand l with the image side to be copied facing down, according to the predetermined installation standards.
The document is set by placing the document pressure bonding plate 1a on top of the document and pressing it down.
100bはal筺上而板100a面に原稿佐置台lの往
復移動方向とは直角の方向(紙面に垂直の方向)を長子
として開口された原稿照り1部としてのスリット開口部
である.原稿aI!台1上に破毀セットしたF(MGの
下向!!画像而は原稿械置台1の右方aへの往動移動過
程で右辺側かJう左逅側にかけてn次にスリット開口部
100bの位置を辿過していき,その通過過程でランプ
7の光Lをスリット開口部ioob,透明な原稿a置台
lを通して受けて照IPI走査される。その照明走査光
の原稿面反射光が短焦点小径鮎像素子ア1/イ2によっ
て感光ドラム3面に結像露光される.感光ドラム3は例
えば酸化亜鉛感光歴・有機半導体感光層等の感光層が被
覆%理され,中心支軸3aを中心に所定の周速度で矢示
bの時計方向に回転sgJされ、その回転過程で帯’i
t器4により正極性又は負極性の一様な帯電処理を受け
、その一様帯電面に前記の原稿画像の結fR露光(スリ
ット露光)を受けることにより感光ドラム3面には結像
露光した原稿画像に対応した静電潜像が順次に形威され
ていく.
この静電潜像は現像器5により加熱で軟化溶融する樹脂
等より成るトナーにて順次に顧像化され、該顕像たるト
ナー画像が転写部としての転写放電器8の配設部位へ移
行していく.
Sは記録材としての転写材シ一トPを積載収納したカセ
ットであり、該カセット内のシートが給送ローラ6の回
転により1枚宛繰出し給送され,次いでレジストローラ
9により、ドラム3上のトナー画像形r&部の先端が転
写放電器8の部位に到達したとき転写材シ一トPの先端
も転写放電器8と感光ドラム3との間位置に丁度到達し
て両者一致するようにタイミングどリされて同期給送さ
れる.・そしてその給送シ一トの面に対して転写放電器
8により感光ドラム3側のトナー画像が順次に転写され
ていく.
転写部8でトナー画像転写を受けたシートは不図示の分
離手段で感光ドラム3面から順次に分離されて搬送装!
110によって定着装51iiに導かれて前述(作用)
の項で説明したように担持している未定着トナー画像の
加熱定着処理を受け、画像形成物(コピー)として機外
の排紙トレイ12上に排出される.
一方,トナー画像転写後の感光ドラム3の面はクリーニ
ング装1i13により転写残りトナー等の付着汚染物の
除去を受けて繰り返して画像形成に使用される.
(2)定着フィルム24について
定R装W11の構成・定着動作等については前述(作用
)の項で第1〜3図により説明した通りである.
ここでは定着フィルム24の材質等について今少し説明
を加える.
定着フィルム24は耐熱性●離型性・耐久性等のある、
一般に100gm以下、好ましくは40gm以下の複合
層フィルムを使用できる.第5図は複合層フィルムの一
例の層構成断面模式図であり、24aは定着フィルムの
基層(ペースフィルム)としての耐熱層、24bは該耐
熱層24aの外面(トナー画像に対而する側の面)にM
層した離型層である.
耐熱層24aは例えばポリイミド、ポリエーテノシエー
テルケトン(PEEK).ポリエーテルサルホン(PE
S).ポリエーテルイミド(PEX)、ポリパラバン酸
(PPA),PFAなどの高耐熱性樹脂フィルムや、N
i●SUS●Ai等の金属など、強度●耐熱性に優れた
ものが使用できる.
離型層24bは例えばPTFE (ポリテトラフルオロ
エチレン)●PFA−FEPIのフッ素樹脂、シリコン
樹脂等が好ましい.耐熱層24aに対する離型層24b
の積層形成は離型層フィルムの接着ラミネート、離型層
材料の静電塗装(コーティング)●蒸着・CVD等の1
&膜技術による積層、耐熱層材料と離5!層材料の共押
し出しによる2層フィルム化等で行なうことができる.
なお離型層24bにカーボンブラック●グラファイト・
導電性ウィスカ等の導電剤を混入する等の方法により、
定着フィルム24の表面の抵抗偵を下げてもよい.これ
により,定着フィルム24のトナー当接面の帯電を防止
できる.定着フィルム24のトナー当接面が絶縁性の場
合、定着フィルムの前記表面が帯電し、記録材たるシー
トP上のトナー画像を乱したり,トナー画像が定着フィ
ルム24に転移(いわゆる帝電オフセット)シたりする
場合があるが、上記の対策によりこれらの問題が回避で
きる.
(3)他の定着装置構或例1(第6図)第6図は定着装
W1llの他の構威例を示している.
32は加熱体としての加熱ローラであり、ヒータ33を
内蔵し、検温素子4lによって検出された加熱ローラ表
面溢度に応じてヒータ33を適宜発熱させることにより
、加熱ローラ32の表面を所定の温度に雑持できる.
34は加熱ローラ32よりもシー}Pの搬送方向下流側
に配置した小径の分離上ローラである.25は定着フィ
ルム24を回転走行させる駆動ローラであり,26は定
着フィルム24に常に適度のテンシ.ンを付勢する従動
ローラである.なお,駆勤ローラ25と加熱ローラ32
は共にシ一トPの搬送速度と同一速度で時計方向に回動
駆動される.
定着フィルム34は本発明に従う構成のもので、上記4
f!&材32●34●25●26間に懸回張設してある
.
36は加熱ローラ32の下側に対向して配設された加圧
ローラ,35は分離上ローラ34の下側に対向して配設
した分離下ローラ、37は加圧ローラ36と分離下ロー
ラ35の間に懸回餐設したエンドレスベルト状の搬送ヘ
ルト(ハックアップベルト)である.
加圧ローラ36は表層をシリコンゴム等の弾性体で形成
したローラである.この加圧ローラ36と加熱ローラ3
2の間に,前記のエンドレスベルト状定着フィルム24
の下行側フィルム部分を挟ませて不図示の村勢手段によ
り例えば総圧4〜7kgの当接圧を得ている.
加熱ローラ32の回転駆動により加正ローラ36が従動
回転して,搬送ベルト37もシー}Pヲ定着フィルム3
4に圧接しつつ、シ一トPの搬送速度と同一速度で反時
計方向に回動する。Reference numeral 100b denotes a slit opening, which serves as a part of the manuscript light, and is opened on the surface of the al cabinet physical plate 100a with its eldest opening in a direction perpendicular to the direction of reciprocating movement of the manuscript tray l (direction perpendicular to the plane of the paper). Manuscript aI! The downward facing image of F (MG) set on the table 1 is shown in the n-th slit opening 100b on the right side or the left side in the process of forward movement of the document table 1 to the right side a. In the process of passing, the light L from the lamp 7 is received through the slit opening ioob and the transparent document a placing table L, and the illumination scanning light is reflected from the document surface into a short focal point. An image is formed and exposed on the surface of the photosensitive drum 3 by the small-diameter Ayu image element A1/A2.The photosensitive drum 3 is coated with a photosensitive layer such as a zinc oxide photosensitive layer or an organic semiconductor photosensitive layer. The center is rotated sgJ in the clockwise direction of arrow b at a predetermined circumferential speed, and in the rotation process the band 'i
The surface of the photosensitive drum 3 is subjected to image-forming exposure by being uniformly charged with positive or negative polarity by the T-unit 4, and subjected to condensation fR exposure (slit exposure) of the original image on the uniformly charged surface. Electrostatic latent images corresponding to the original image are formed one after another. This electrostatic latent image is sequentially developed by a developing device 5 using toner made of resin or the like that softens and melts when heated, and the developed toner image is transferred to a location where a transfer discharger 8 is provided as a transfer section. I will do it. S is a cassette loaded with transfer material sheets P as recording materials, and the sheets in the cassette are fed one by one by the rotation of the feed roller 6, and are then fed onto the drum 3 by the registration roller 9. When the leading edge of the toner image form R & reaches the transfer discharger 8, the leading edge of the transfer material sheet P also reaches the position between the transfer discharger 8 and the photosensitive drum 3 so that they are aligned. The timing is adjusted and the data is fed synchronously. -Then, the toner image on the photosensitive drum 3 side is sequentially transferred onto the surface of the fed sheet by the transfer discharger 8. The sheet to which the toner image has been transferred in the transfer section 8 is sequentially separated from the three surfaces of the photosensitive drums by a separating means (not shown), and is conveyed!
110 to the fixing device 51ii and the above-mentioned (action)
As explained in the section above, the carried unfixed toner image is heated and fixed, and is discharged onto the paper output tray 12 outside the machine as an image-formed product (copy). On the other hand, after the toner image has been transferred, the surface of the photosensitive drum 3 is subjected to removal of adhered contaminants such as residual toner by a cleaning device 1i13, and is used repeatedly for image formation. (2) Regarding the fixing film 24 The configuration, fixing operation, etc. of the fixed R unit W11 are as explained in the section (Function) above with reference to FIGS. 1 to 3. Here, we will briefly explain the material of the fixing film 24. The fixing film 24 has heat resistance, releasability, durability, etc.
Composite layer films generally less than 100 gm, preferably less than 40 gm can be used. FIG. 5 is a schematic cross-sectional view of the layer structure of an example of a composite layer film, in which 24a is a heat-resistant layer as a base layer (pace film) of the fixing film, and 24b is the outer surface of the heat-resistant layer 24a (the side facing the toner image). (face) M
This is a layered release layer. The heat-resistant layer 24a is made of, for example, polyimide, polyetherothietherketone (PEEK). Polyether sulfone (PE
S). Highly heat-resistant resin films such as polyetherimide (PEX), polyparabanic acid (PPA), and PFA, and N
Materials with excellent strength and heat resistance, such as metals such as i●SUS●Ai, can be used. The release layer 24b is preferably made of, for example, a fluororesin such as PTFE (polytetrafluoroethylene), PFA-FEPI, or silicone resin. Release layer 24b for heat-resistant layer 24a
The lamination process includes adhesive lamination of the release layer film, electrostatic coating (coating) of the release layer material, vapor deposition, CVD, etc.
& Lamination using film technology, heat-resistant layer material and separation 5! This can be done by coextruding layer materials to form a two-layer film.
In addition, the release layer 24b is made of carbon black, graphite,
By methods such as mixing conductive agents such as conductive whiskers,
The resistance on the surface of the fixing film 24 may be lowered. This can prevent the toner contacting surface of the fixing film 24 from being charged. When the toner contact surface of the fixing film 24 is insulating, the surface of the fixing film becomes electrically charged, which may disturb the toner image on the recording material sheet P or transfer the toner image to the fixing film 24 (so-called Teiden offset). ), but these problems can be avoided by taking the above measures. (3) Example 1 of another fixing device structure (FIG. 6) FIG. 6 shows another example of the structure of the fixing device W1ll. Reference numeral 32 denotes a heating roller as a heating body, which has a built-in heater 33, and by causing the heater 33 to generate heat appropriately according to the heating roller surface overflow detected by the temperature measuring element 4l, the surface of the heating roller 32 is kept at a predetermined temperature. I can do miscellaneous things. Reference numeral 34 denotes a small-diameter separation upper roller disposed downstream of the heating roller 32 in the transport direction of the sheet P. 25 is a drive roller that rotates and runs the fixing film 24, and 26 is a drive roller that always keeps the fixing film 24 at an appropriate tension. This is a driven roller that energizes the engine. In addition, the driving roller 25 and the heating roller 32
Both are rotated clockwise at the same speed as the conveyance speed of the sheet P. The fixing film 34 has a structure according to the present invention, and has the above-mentioned 4.
f! & Materials 32●34●25●26 are suspended. 36 is a pressure roller disposed opposite to the lower side of the heating roller 32; 35 is a lower separation roller disposed opposite to the lower side of the upper separation roller 34; 37 is the pressure roller 36 and the lower separation roller. This is an endless belt-like transport belt (huck-up belt) suspended between 35 and 35. The pressure roller 36 is a roller whose surface layer is made of an elastic material such as silicone rubber. This pressure roller 36 and heating roller 3
2, the endless belt-like fixing film 24
A contact pressure of, for example, 4 to 7 kg in total is obtained by sandwiching the descending side film portion of the film by a force means (not shown). The correction roller 36 rotates as a result of the rotation of the heating roller 32, and the conveyor belt 37 also transfers the sheet to the fixing film 3.
4, it rotates counterclockwise at the same speed as the conveyance speed of the sheet P.
画像形成スタート信号により複写装置が画像形成動作し
て転写f!88から定着装dllへ搬送された、未定着
のトナー画像Taを上面に担持した転写材シ一トPは、
加熱ローラ32が回転駆動され,従って定着フィルム2
4及び搬送ベルト37が回動している状慝において、ガ
イド29に案内されて加熱ローラ32と加圧ローラ36
との圧接部Nの定着フィルム24と搬送ベルI・37ど
の間に進入して、未定着トナー画像而がシー1− Pの
搬送速度と同一速度で同方向に回動状慝の定着フィルム
24の下面に密着して,面ズレやしわ寄りを生じること
なく定着フィルム24と一緒の重なり状態で加熱ローラ
32と加圧ローラ36との相互圧* ?B s間を挟圧
力受けつつ通過してい〈.相互圧接fiNを通過する過
程において,シートP上のトナー画像Taは加熱受けて
軟化・溶融像Tbとなる.
加熱ローラ32と加圧ローラ36との相互圧接部Nを通
過したシート部分は、分離上ローラ34の位置へ到達す
るまでの間は、加熱ローラ32と分離上ローラ34の間
で展彊して走行している定着フィルム部分に引き続き密
着したまま搬送されていく。搬送ベルト37はシー}P
の裏面を支えてシ一トPと定着フィルム24との密着を
維持する作用をはたす.この搬送過程Cにおいて、軟化
●溶融トナー@Tbの熱が放熱されて、冷却◆固化トナ
ー像Tcとなる.
この放熱●玲却過程におけるトナー放熱は、本例の場合
は自然放熱冷却であるが、放熱熱フィンや送風手段等の
配設により強制的に放熱冷却してもよい。The copying device operates to form an image in response to the image formation start signal and transfers f! The transfer material sheet P carrying the unfixed toner image Ta on its upper surface is conveyed from 88 to the fixing device dll.
The heating roller 32 is rotationally driven, so that the fixing film 2
4 and the conveyor belt 37 are rotating, the heating roller 32 and the pressure roller 36 are guided by the guide 29.
The unfixed toner image enters between the fixing film 24 and the conveyor belts I and 37 in the pressure contact part N and rotates in the same direction at the same speed as the conveyance speed of the sheet 1-P. Mutual pressure between the heating roller 32 and the pressure roller 36 *? It passes between B and s while being subjected to a pinching force. In the process of passing through the mutual pressure contact fiN, the toner image Ta on the sheet P is heated and becomes a softened and melted image Tb. The sheet portion that has passed through the mutual pressure contact portion N between the heating roller 32 and the pressure roller 36 is spread between the heating roller 32 and the upper separating roller 34 until it reaches the position of the upper separating roller 34. The fixing film continues to be conveyed in close contact with the moving fixing film portion. The conveyor belt 37 is
supports the back side of the sheet P and maintains close contact between the sheet P and the fixing film 24. In this conveyance process C, the heat of the softened ◆melted toner @Tb is radiated and becomes a cooled ◆solidified toner image Tc. The toner heat dissipation in this heat dissipation process is natural heat dissipation cooling in this example, but it may also be forcibly dissipated and cooled by providing heat dissipation heat fins, air blowing means, or the like.
そして分離上ローラ34の位2tsまで搬送されると、
定着フィルム24は曲率の大きい分離七〇ーラ34の而
に沿ってシートP面から離れる方向に走行方向が転向さ
れ,定着フィルム24とシ一トPとが互いに分離して,
シー1− P排紙ト1/イl2へ排紙されていく.この
分屋時点までにはトナーは十分に冷却固化TcLて、シ
一トPに対するトナーの粘着一因着力が十分に大きく、
定着フィルム24に対するそれは極めて小さい状態とな
っているので、定着フィルム24とシ一トPの分離は定
着フィルム24に対するトナーオフセットを実質的に発
生することなく、容易に順次になされる.
本実施例においては加熱体である加熱ローラ32の魁度
を、従来の加熱ローラ定着方式では高温オフセットを生
ずる温度より高く設定することが可能となり、定着性が
向上する。また、加熱体の許容私度範囲が高温側に広く
,&1度制御の簡剛化が可能となる.
また多色特に3色以上のトナー画像を定着9IS理する
際に、高温で十分溶融できるため混色が容易である.ま
た、一旦トナーを溶融し,定着フィルム24に密着した
状態で冷却固化せしめた後に定若フィルム24から剥離
するので,トナー像の表面性を定着フィルムの表面性に
ならわせることが可能となる.従って例えば定着フィル
ム24の表面を平滑にすれば、トナー像Tcの表面に銀
塩写真のような光沢を与えることが可能となる.また、
定着フィルム24を前記のように薄肉化することにより
、定着フィルムの蓄熱を防止してトナー像の冷却工程を
効率化している.また,定着フィルムとして樹脂製の薄
肉フィルムを用いた場合、トナー像への密着性が良くな
り、熱伝達効率が向上した.
(4)他の定着装置構成例2(第7図)第6図例装置に
おいて、加熱体32は加熱ローラに限らず、第7図に示
すように、第1図例装置で示した固定加熱体20を用い
てもよい.この場合上記の効果に加え、発熱体22と基
板2lの熱容量が小さく、しかも断熱されているので、
昇温速度が速く、スタンバイ温調を必要としないという
利点がある.
また、第6図例装置の分離上ローラ34の代りに、第7
図例装置のようにさらに大きな曲率の端[rIiを右す
る分離スティ38を配置することにより,定着フィルム
24からシ一トPをさらに確定に分離可能となる.
(5)他の定着装置構或例3(第8図)第8図例装置は
第1図例装置において、加熱体20の代りに耐熱ガラス
等の透光部材39を配し,該部材39を介してエンドレ
ス定着フィルム24の内部に配置したハロゲンランプ等
の輻射熱鯨40により、トナー像をカロ熱する構成にし
てある.
この実施例の場合、定着フィルム24としては輻射熱波
民に対し透明なものが好ましい.そこで、木実施例では
例としてフッ素樹脂粉末を含右する透1■1ポリイミド
から成る耐熱層24a(第5図)に透明のシリコン樹脂
から成る離型PFf24bを形成したフィルム24を用
いている.本実施例?t置の場合は、輻射による加熱で
あるので、トナーを瞬時に昇温力■熱溶融可能である.
従ってシー}Pが圧接部Nにある侍のみ加熱すればよい
ので省電力が可能であり,また機内昇謳も少ない.
(発明の効果)
以上本発明に依ればフィルムの一面側に加熱体を配置し
、他面側に画像相持体を密着させ,フィルムを介して該
画像担持体に熱エネルギーを付与する定R装置に関して
,フィルムとしてエンドレスベルトタイプのものを用い
る場合における該フィルムの蛇行問題を,そのフィルム
幅方向くフィルム軸方向)両端側のフィルム内周長を互
いに異なるようにすることにより、定着フィルムの蛇行
を防止でき,長期にわたって安定した定着性能等が得ら
れる.
フィルムがテーバー状をなしているので,定着フィルム
をローラ等の間に懸回張設する構威の場合,内周長の大
きい側からローラ等の部材を囲むように定着フィルムを
設置できるので,内周長が等しいエンドレスフィルムの
場合より組立性が向上する.Then, when it is conveyed to the upper separation roller 34 for 2ts,
The running direction of the fixing film 24 is turned in a direction away from the surface of the sheet P along the separation roller 34 having a large curvature, and the fixing film 24 and the sheet P are separated from each other.
Sheets 1-P are ejected to trays 1 and 12. By this time, the toner has been sufficiently cooled and solidified TcL, and the adhesion force of the toner to the sheet P is sufficiently large.
Since the distance to the fixing film 24 is extremely small, the fixing film 24 and the sheet P can be easily and sequentially separated without substantially causing toner offset to the fixing film 24. In this embodiment, it is possible to set the temperature of the heating roller 32, which is a heating element, higher than the temperature at which high-temperature offset occurs in the conventional heating roller fixing method, thereby improving fixing performance. In addition, the allowable temperature range of the heating element is wide on the high temperature side, making it possible to simplify &1 degree control. Furthermore, when performing fixation 9IS processing of multi-color toner images, especially those of three or more colors, it is easy to mix colors because they can be sufficiently melted at high temperatures. In addition, since the toner is once melted, cooled and solidified while in close contact with the fixing film 24, and then peeled off from the fixing film 24, it is possible to make the surface properties of the toner image similar to the surface properties of the fixing film. .. Therefore, for example, by smoothing the surface of the fixing film 24, it is possible to give the surface of the toner image Tc a gloss similar to that of a silver halide photograph. Also,
By making the fixing film 24 thin as described above, heat accumulation in the fixing film is prevented and the cooling process of the toner image is made more efficient. Furthermore, when a thin resin film was used as the fixing film, the adhesion to the toner image was improved and the heat transfer efficiency was improved. (4) Other fixing device configuration example 2 (FIG. 7) In the device shown in FIG. 6, the heating body 32 is not limited to the heating roller, but as shown in FIG. The body 20 may also be used. In this case, in addition to the above effects, the heating element 22 and the substrate 2l have a small heat capacity and are insulated, so
It has the advantage of a fast temperature rise rate and no need for standby temperature control. Also, in place of the upper separation roller 34 of the device shown in FIG.
By arranging the separation stay 38 to the right of the end [rIi] with a larger curvature as in the illustrated apparatus, it becomes possible to separate the sheet P from the fixing film 24 more reliably. (5) Example 3 of another fixing device structure (FIG. 8) The device shown in FIG. 8 is the same as the device shown in FIG. The toner image is heated by a radiant heat source 40 such as a halogen lamp disposed inside the endless fixing film 24 via the toner image. In this embodiment, it is preferable that the fixing film 24 be transparent to the radiant heat wave public. Therefore, in the wooden embodiment, a film 24 is used in which a heat-resistant layer 24a (FIG. 5) made of transparent 1x1 polyimide containing fluororesin powder and a mold release PFf 24b made of transparent silicone resin are formed. This example? In the case of the t position, since heating is performed by radiation, the toner can be instantly heated and melted.
Therefore, it is necessary to heat only the part where the seam P is in the pressure welding part N, so it is possible to save power, and there is also less in-flight heating. (Effects of the Invention) According to the present invention, a heating body is placed on one side of the film, an image carrier is brought into close contact with the other side, and thermal energy is applied to the image carrier through the film at a constant R. Regarding the device, the problem of meandering of the fixing film when using an endless belt type film can be solved by making the inner circumferential length of the film on both ends (in the film width direction and film axis direction) different from each other. It can prevent this and provide stable fixing performance over a long period of time. Since the film has a tapered shape, when the fixing film is suspended and stretched between rollers, etc., the fixing film can be installed so as to surround the rollers and other members from the side with the larger inner circumference. Assembly efficiency is improved compared to the case of endless film with the same inner circumference length.
第1図は本発明に従う定着装置の一例の構威図,第2図
は該装置を上からみた場合の、定着フィルムと,駆動ロ
ーラと、従動ローラの3者の形態関係を示す模型図、第
3図は定着フィルムを軸方向に搬送させる力を縦軸に,
定着フィルムの下側端面位置を横軸にプロットしたグラ
フ,第4図はW41図例の定R装置を組み込んた画像形
成装置の−例の概略図,第5[2Iは定着フィルムのM
構成模型図、第6図乃至第8図は夫々定着装楽の他の構
威例の図である.
24はエンドレスフィルム、20・32・39・40は
加熱体,Pは画像担持体(記録材)としての転写材シー
ト.
特1杵出覇人 キヤノン株式会社
矛
1
図
(3 (1− a++こ#k!Jf+1弟
2
図
弟
5
図FIG. 1 is a structural diagram of an example of a fixing device according to the present invention, and FIG. 2 is a model diagram showing the morphological relationship of the fixing film, a driving roller, and a driven roller when the device is viewed from above. Figure 3 shows the force that transports the fixing film in the axial direction on the vertical axis.
A graph in which the position of the lower end surface of the fixing film is plotted on the horizontal axis, FIG.
The structural model diagrams, Figures 6 to 8, are diagrams of other examples of the structure of the fixing device. 24 is an endless film, 20, 32, 39, and 40 are heating bodies, and P is a transfer material sheet as an image carrier (recording material). Special 1 Kinde Hajin Canon Co., Ltd. Yoko 1 Figure (3 (1- a++ko#k!Jf+1 younger brother 2 Figure younger brother 5
Claims (2)
像担持体を密着させ、フィルムを介して該画像担持体に
熱エネルギーを付与する定着装置であり、 前記フィルムはエンドレスフィルムであり、そのフィル
ム幅方向両端側のフィルム内周長が互いに異なる、 ことを特徴とする定着装置。(1) A fixing device in which a heating body is placed on one side of a film, an image carrier is brought into close contact with the other side, and thermal energy is applied to the image carrier through the film, and the film is an endless film. A fixing device characterized in that the inner circumferential length of the film on both ends in the film width direction is different from each other.
、周長が長い方との周長差をD(mm)としたとき、両
者L・Dの関係を、 1×10^−^4≦(D/L)≦3×10^−^2好ま
しくは、 6×10^−^4≦(D/L)≦3×10^−^3に設
定した、 ことを特徴とする請求項1記載の定着装置。(2) When the circumference of the film with the shorter inner circumference is L (mm) and the difference in circumference with the longer one is D (mm), the relationship between both L and D is 1×10 ^-^4≦(D/L)≦3×10^-^2Preferably, it is set to 6×10^-^4≦(D/L)≦3×10^-^3. The fixing device according to claim 1.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16139089A JPH0325480A (en) | 1989-06-22 | 1989-06-22 | Fusing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP16139089A JPH0325480A (en) | 1989-06-22 | 1989-06-22 | Fusing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| JPH0325480A true JPH0325480A (en) | 1991-02-04 |
Family
ID=15734183
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP16139089A Pending JPH0325480A (en) | 1989-06-22 | 1989-06-22 | Fusing device |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0325480A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5752149A (en) * | 1992-06-16 | 1998-05-12 | Canon Kabushiki Kaisha | Image heating apparatus using endless web guided by a guide having inclined surfaces |
-
1989
- 1989-06-22 JP JP16139089A patent/JPH0325480A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5752149A (en) * | 1992-06-16 | 1998-05-12 | Canon Kabushiki Kaisha | Image heating apparatus using endless web guided by a guide having inclined surfaces |
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