JPH03258471A - Manufacture of aluminum clad steel plate - Google Patents
Manufacture of aluminum clad steel plateInfo
- Publication number
- JPH03258471A JPH03258471A JP5579690A JP5579690A JPH03258471A JP H03258471 A JPH03258471 A JP H03258471A JP 5579690 A JP5579690 A JP 5579690A JP 5579690 A JP5579690 A JP 5579690A JP H03258471 A JPH03258471 A JP H03258471A
- Authority
- JP
- Japan
- Prior art keywords
- aluminum
- temperature
- rolling
- steel plate
- clad steel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 29
- 239000010959 steel Substances 0.000 title claims abstract description 29
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 20
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000005096 rolling process Methods 0.000 claims abstract description 25
- 239000000463 material Substances 0.000 claims abstract description 24
- 238000010438 heat treatment Methods 0.000 claims abstract description 15
- 239000002131 composite material Substances 0.000 claims abstract description 7
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 6
- 238000000034 method Methods 0.000 claims description 11
- 238000005304 joining Methods 0.000 abstract description 11
- 238000005253 cladding Methods 0.000 abstract description 8
- 238000010030 laminating Methods 0.000 abstract description 3
- 239000010953 base metal Substances 0.000 abstract 3
- 230000000881 depressing effect Effects 0.000 abstract 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000010008 shearing Methods 0.000 abstract 1
- 230000000052 comparative effect Effects 0.000 description 5
- 238000005098 hot rolling Methods 0.000 description 5
- 239000002648 laminated material Substances 0.000 description 5
- 239000002360 explosive Substances 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 230000003647 oxidation Effects 0.000 description 3
- 238000007254 oxidation reaction Methods 0.000 description 3
- 238000000137 annealing Methods 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 238000005097 cold rolling Methods 0.000 description 2
- 238000002788 crimping Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 238000005498 polishing Methods 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009792 diffusion process Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000003475 lamination Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Landscapes
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
(産業上の利用分野)
本発明は、熱間圧延接合法によりアルミニウムクラッド
鋼板を製造する方法に関するものである。
(従来の技術及び解決しようとする課題)鋼板にアルミ
ニウム板をクラッドした、いわゆるアルミニウムクラッ
ド鋼板は、機械的性質、耐食性、電気的特性等々の複合
機能を有する金属材料として各種方面に使用されつつあ
り、従来より。
爆薬の爆発エネルギーを利用して接着する爆発圧着法或
いは圧延により圧着接合する圧延接合法等により製造さ
れている。
しかしながら、爆発圧着法は、製造コストが高く、低廉
なりラッド鋼板を製造するには不適当である。
一方、圧延接合法は、低廉なりラッド鋼板の製造に適し
ており、圧延ロールにて合せ材と母材を冷間圧接した後
、拡散焼鈍を施す方法や、両金属を加熱後に熱間圧延す
る方法が主流である。
しかし、前者の冷間圧延接合法では、接合の大圧下が必
要であり、圧延能力上の制約がある。
方、後者の熱間圧延接合法によると、圧延時の圧下車を
冷間圧延に比して大幅に低くできるという利点があるが
、接合界面に酸化皮膜が形成され易いため、接合強度の
低下を生じがちである。
本発明は、後者の熱間圧延接合法に関する上記問題点を
解決し、接合性が利用上で且つ高い剪断強さを付与でき
るアルミニウムクラッド鋼板を安価に製造できる方法を
提供することを目的とするものである。
(課題を解決するための手段)
上記目的を達成するため、本発明者等は、良好な接合特
性を付与できる製造条件を見い出すへく鋭意研究を重ね
た結果、ここに本発明の製造方法を見い出したのである
。
すなわち、本発明は、アルミニウム又はアルミニウム合
金を合せ材とし、鋼を母材とするクラッド鋼板を製造す
るに当り、母材の接合予定面に直接合せ材を積層したコ
ンポジットを、接合予定面が150℃超え350℃以下
になるように加熱した後、合せ材部の全圧下率R(%)
を上記温度T(℃)に応じて
R≧−0,2T+90
の関係を満足するように圧下を加えると共に、圧延仕上
り温度を150℃以上とする条件で圧延することを特徴
とするアルミニウムクラッド鋼板の製造方法を要旨とす
るものである。
以下に本発明を更に詳細に説明する。
(作用)
本発明の最も特徴とする点は、良好な超音波探傷による
接合性及び高い剪断強さを得るために。
接合直前まで接合予定面を清浄に保つこと、かつ、合せ
材と母材鋼を金属結合させるために必要な圧下率の圧下
を施すこと、更に、圧延により接合界面近傍の合せ材部
を高強度化した点にある。
(i) 接合予定面を清浄に保つ方法としては、研磨
等により母材鋼面を清浄とした後、加熱時における母材
鋼の酸化を防止するために、接合予定面の温度を350
℃以下にすることが有効であることを見い出した。35
0℃超えでは接合界面が一部酸化されるようになり、接
合強度に悪影響を及ぼすので望ましくない。
(ii) 接合界面近傍の合せ材部を高強度化させる
には、アルミニウム又はアルミニウム合金の軟化焼鈍温
度である350〜400℃よりも低い温度範囲で圧延を
行い、加工歪みを合せ材中に付与させることが有効であ
る。
これらの(j)及び(il)の両観点より、加熱による
接合予定面の到達温度を350 ℃以下に限定する。但
し、接合予定面の到達温度が150℃以下では、母材鋼
の酸化を防止できるものの、圧延により、健全な接合性
を得ることができないため、望ましくない。
したがって、加熱による接合予定面の到達温度は、15
0超え350℃以下とする。
なお、この加熱は、大気中で行っても、真空下又は還元
性若しくは不活性雰囲気において行ってもよい。後者の
態様による加熱の場合には、大気中に比べて、接合予定
面の酸化が抑制されるため、接合性が向上され、より高
い剪断強さを得ることができる。
(iii) 合せ材と母材を金属結合させるためには
。
それぞれの金属の接合予定面の酸化物を破断させ、接合
界面のミクロボイドを消滅させることが必要である。す
なわち、母材鋼の接合予定面に直接合せ材を積層するが
、接合予定面が上記温度に加熱されているので、加熱前
に母材鋼接合予定面を機械的手段により清浄化したとし
ても、酸化物の存在を否定できない場合があるので、こ
のような状態において存在する酸化物を破断させ、接合
界面のミクロボイドを消滅させることが必要である。
ここに基礎実験の一例を示す。まず、80番にグライン
ダー研磨した後、ワイヤブラッシングを行って表面を清
浄にしたs s 4.1 (母材鋼)に、直接8m11
1厚のA1050P(アルミニウム合せ材)を積層させ
た2層コンポジットを作製し、種々の温度に加熱し1種
々の圧下率で1パスの圧延を行った。得られた圧延材に
ついて超音波探傷試験(JIS GO601)及び接
合界面のミクロ組織観察により接合性評価を行い、接合
性と加熱による接合予定面の到達温度及び合せ材部にお
ける圧下率の関係を求めた。その結果を第1図に示す。
第1図より、健全な接合性を得るには、上記に示す範囲
(150超え350℃以下)の接合予定面の温度に応じ
て、合せ材部に以下の関係式%式%
ここで、R:合せ材の全圧下率(%)
T:加熱による接合予定面の
到達温度(℃)
を満足するような圧下を加える必要があることがわかる
。
しかし、上記関係式を満たさない低温度で、低圧下率の
領域(図中、R=−0,2T+90の左下側)では、接
合していてもミクロボイドが発生していたり、更には非
接合部が発生するので望ましくない。
更に、接合予定面の到達温度が150℃以下では、圧延
仕上り温度が150℃以上を確保できず、非接合部が発
生するので、圧延仕上り温度を150℃以上とする必要
があることもわかる。
なお、他の製造条件、例えば、アルミニウム又はアルミ
ニウム合金合せ材及び母材鋼の材質や寸法、積層態様(
片面又は両面)等々については特に制限されない。
次に本発明の実施例を示す。
(実施例)
以下に示す明細のアルミニウム板及び鋼板を準備し、ア
ルミニウム板表面を80番にグラインダー研磨した後、
ワイヤブラッシングを行って清浄にした鋼板の片面に直
接配置したコンポジットを作製して、第1表に示す条件
で加熱し、圧延を実施した。
びアルミニウム の
鋼板の材質:5S41
〃 寸法(wm):25tX 340wX 2500
Qアルミニウム板:A1050P、Al100Pか 寸
法(問):8tX340wX2500Q得られた材料に
ついて、超音波探傷試験(JrSGO601)による接
合性及び接合界面の剪断強さを調べた。その結果を第1
表に併記する。
第1表において、比較例Na 3は、合せ材部の全圧下
率Rが(−0,2T+90)以上を満足するが、加熱に
よる接合予定面の到達温度が350℃超えの例であり、
比較例NQ4は、加熱による接合予定面の到達温度が3
50℃以下であるが、合せ材部における全圧下率Rが(
−0,2T+90)を下回る例であり、いずれにおいて
も、超音波探傷による接合性は良好であるものの、剪断
強さが低い。
比較例Nn5は圧延仕上り温度が150℃を下回る場合
であり、非接合部が発生した。
これに対して、本発明例は、いずれも非接合部は発生せ
ず、かつ、比較例に比べて高い剪断強さを示している。
本発明例の材料における接合界面のミクロ組織を観察し
たところ、いずれもミクロボイドの発生は認められなか
った。また、板反りも比較例No 4に比べて小さかっ
た。(Industrial Application Field) The present invention relates to a method of manufacturing an aluminum clad steel plate by a hot rolling bonding method. (Prior art and problems to be solved) So-called aluminum-clad steel plates, which are steel plates clad with aluminum plates, are being used in various fields as metal materials with complex functions such as mechanical properties, corrosion resistance, and electrical properties. , conventionally. It is manufactured by an explosive crimping method, which utilizes the explosive energy of explosives to bond, or a rolling bonding method, which crimps and bonds by rolling. However, the explosive crimping method has a high production cost and is not suitable for producing inexpensive rad steel plates. On the other hand, the rolling joining method is suitable for manufacturing low-cost and rad steel plates, and includes cold welding of the mating material and the base material using rolling rolls, followed by diffusion annealing, or hot rolling after heating both metals. method is the mainstream. However, the former cold rolling joining method requires a large reduction in joining, and there are restrictions on rolling capacity. On the other hand, the latter hot rolling bonding method has the advantage of being able to significantly reduce the rolling wheel during rolling compared to cold rolling, but it tends to form an oxide film on the bonding interface, resulting in a decrease in bonding strength. tend to occur. The present invention aims to solve the above-mentioned problems regarding the latter hot rolling joining method, and to provide a method for inexpensively producing aluminum clad steel plates that have good joining properties and can impart high shear strength. It is something. (Means for Solving the Problems) In order to achieve the above object, the present inventors have conducted intensive research to find manufacturing conditions that can provide good bonding characteristics, and as a result, hereby, the manufacturing method of the present invention has been developed. I found it. That is, in manufacturing a clad steel plate in which aluminum or aluminum alloy is used as a laminate material and steel is used as a base material, a composite in which the laminate material is directly laminated on the surface to be joined of the base material is manufactured so that the surface to be joined is 150 mm. After heating to a temperature exceeding 350°C or less, the total rolling reduction ratio R (%) of the laminated material part
of an aluminum clad steel sheet, which is rolled under conditions such that the above-mentioned temperature T (°C) satisfies the relationship R≧-0, 2T+90, and the finishing temperature is 150°C or higher. The gist is the manufacturing method. The present invention will be explained in more detail below. (Function) The most distinctive feature of the present invention is to obtain good bondability and high shear strength through ultrasonic flaw detection. It is necessary to keep the surfaces to be joined clean until immediately before joining, and to apply the necessary rolling reduction to achieve a metallic bond between the cladding material and the base steel, and to increase the strength of the cladding material near the joining interface by rolling. The point is that it has become a reality. (i) To keep the surface to be joined clean, after cleaning the base steel surface by polishing etc., the temperature of the surface to be joined is raised to 350℃ to prevent oxidation of the base steel during heating.
It has been found that it is effective to keep the temperature below ℃. 35
If the temperature exceeds 0°C, the bonding interface will be partially oxidized, which will have a negative effect on the bonding strength, which is not desirable. (ii) In order to increase the strength of the laminate near the joint interface, rolling is performed in a temperature range lower than the softening annealing temperature of aluminum or aluminum alloy, 350 to 400°C, to impart processing strain to the laminate. It is effective to do so. From the viewpoints of both (j) and (il), the temperature reached by heating on the surfaces to be joined is limited to 350° C. or less. However, if the temperature reached at the surfaces to be welded is 150° C. or lower, although oxidation of the base steel can be prevented, it is not possible to obtain sound weldability by rolling, which is not desirable. Therefore, the temperature reached by heating on the surface to be joined is 15
The temperature shall be above 0 and below 350°C. Note that this heating may be performed in the air, under vacuum, or in a reducing or inert atmosphere. In the case of heating in the latter mode, oxidation of the surfaces to be bonded is suppressed compared to that in the air, so bondability is improved and higher shear strength can be obtained. (iii) To make a metallic bond between the cladding material and the base material. It is necessary to rupture the oxides on the surfaces of the respective metals to be joined and eliminate microvoids at the joining interface. In other words, the laminate is laminated directly on the surface of the base steel to be joined, but since the surface to be joined is heated to the above temperature, even if the surface of the base steel to be joined is cleaned by mechanical means before heating. Since the presence of oxides cannot be denied in some cases, it is necessary to break the oxides existing in such conditions and eliminate microvoids at the bonding interface. Here is an example of a basic experiment. First, after polishing with a grinder to No. 80, wire brushing was performed to clean the surface.
Two-layer composites were prepared by laminating A1050P (aluminum laminated material) of one thickness, heated to various temperatures, and rolled for one pass at various rolling reduction rates. The resulting rolled material was evaluated for bondability by ultrasonic testing (JIS GO601) and microstructure observation of the bonding interface, and the relationship between bondability, the temperature reached by heating on the surfaces to be bonded, and the reduction rate in the bonded material was determined. Ta. The results are shown in FIG. From Fig. 1, in order to obtain sound bonding properties, the following relational expression % formula % should be applied to the bonding material part according to the temperature of the surface to be joined in the range shown above (over 150°C and below 350°C). : Total rolling reduction rate of the laminate (%) T: Temperature reached by heating on the surfaces to be joined (°C) It is clear that it is necessary to apply a rolling reduction that satisfies the following. However, in the low temperature and low reduction area where the above relational expression is not satisfied (lower left side of R = -0, 2T + 90 in the figure), microvoids occur even when bonded, and even non-bonded areas This is undesirable because it causes Furthermore, if the temperature reached at the surface to be joined is 150°C or lower, the finished rolling temperature cannot be ensured to be 150°C or higher, and non-bonded parts will occur, so it is also understood that the finished rolling temperature needs to be 150°C or higher. In addition, other manufacturing conditions, such as the material and dimensions of aluminum or aluminum alloy composite material and base steel, and the lamination mode (
There are no particular restrictions on whether it is one-sided or double-sided). Next, examples of the present invention will be shown. (Example) After preparing an aluminum plate and a steel plate with the details shown below, and grinding the surface of the aluminum plate to No. 80,
A composite was prepared by placing it directly on one side of a steel plate that had been cleaned by wire brushing, heated under the conditions shown in Table 1, and rolled. Material of aluminum steel plate: 5S41 Dimensions (wm): 25tX 340wX 2500
Q Aluminum plate: A1050P or Al100P Dimensions (question): 8t x 340w x 2500Q The obtained material was examined for bondability and shear strength of the bonding interface by ultrasonic flaw detection test (JrSGO601). The result is the first
Also listed in the table. In Table 1, Comparative Example Na 3 is an example in which the total reduction ratio R of the mating material part satisfies (-0, 2T + 90) or more, but the temperature reached by the surface to be joined by heating exceeds 350 ° C.
In comparative example NQ4, the temperature reached by the surface to be joined by heating was 3.
Although the temperature is below 50°C, the total rolling reduction ratio R in the laminated material part is (
-0.2T+90), and in both cases, although the bondability by ultrasonic flaw detection is good, the shear strength is low. Comparative Example Nn5 is a case where the finishing temperature of rolling was lower than 150° C., and non-bonded portions occurred. On the other hand, in the examples of the present invention, no non-bonded parts occur and they exhibit higher shear strength than the comparative examples. When the microstructures of the bonding interfaces of the materials of the invention examples were observed, no microvoids were observed in any of them. Further, the plate warpage was also smaller than that of Comparative Example No. 4.
(発明の効果)
以上詳述したように、本発明によれば、熱間圧延接合法
によるアルミニウムクラッド鋼板の製造において、良好
な接合性と高い剪断強さを付与することが可能であり、
しかも製造コトスが低廉である。(Effects of the Invention) As detailed above, according to the present invention, it is possible to impart good bondability and high shear strength in the production of aluminum clad steel sheets by hot rolling bonding,
Moreover, it is inexpensive to manufacture.
第1図は接合性と加熱による接合予定面の到達温度及び
合せ材部の圧下率の関係を示す図である。FIG. 1 is a diagram showing the relationship between bondability, the temperature reached by heating on the surfaces to be bonded, and the rolling reduction rate of the laminate portion.
Claims (2)
、鋼を母材とするクラッド鋼板を製造するに当り、母材
の接合予定面に直接合せ材を積層したコンポジットを、
接合予定面が150℃超え350℃以下になるように加
熱した後、合せ材部の全圧下率R(%)を上記温度T(
℃)に応じてR≧−0.2T+90 の関係を満足するように圧下を加えると共に、圧延仕上
り温度を150℃以上とする条件で圧延することを特徴
とするアルミニウムクラッド鋼板の製造方法。(1) When manufacturing a clad steel plate with aluminum or aluminum alloy as the laminate and steel as the base material, a composite in which the laminate is laminated directly on the surface to be joined of the base material,
After heating the surface to be joined to a temperature exceeding 150°C and below 350°C, the total reduction rate R (%) of the bonding material part is adjusted to the above temperature T (
A method for producing an aluminum clad steel sheet, which comprises applying rolling to satisfy the relationship R≧-0.2T+90 depending on the temperature (°C) and rolling at a finishing temperature of 150°C or higher.
元性又は不活性雰囲気において行う請求項1に記載の方
法。(2) The method according to claim 1, wherein the surface of the composite to be joined is heated in a vacuum, a reducing atmosphere, or an inert atmosphere.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2055796A JPH0686024B2 (en) | 1990-03-07 | 1990-03-07 | Aluminum clad steel sheet manufacturing method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2055796A JPH0686024B2 (en) | 1990-03-07 | 1990-03-07 | Aluminum clad steel sheet manufacturing method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH03258471A true JPH03258471A (en) | 1991-11-18 |
| JPH0686024B2 JPH0686024B2 (en) | 1994-11-02 |
Family
ID=13008876
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2055796A Expired - Lifetime JPH0686024B2 (en) | 1990-03-07 | 1990-03-07 | Aluminum clad steel sheet manufacturing method |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0686024B2 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170014941A1 (en) * | 2014-04-01 | 2017-01-19 | Toyo Kohan Co., Ltd. | Method for producing metal laminate material |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01266981A (en) * | 1988-04-20 | 1989-10-24 | Japan Steel Works Ltd:The | Manufacture of composite material consisting of aluminum or aluminum alloy and stainless steel |
-
1990
- 1990-03-07 JP JP2055796A patent/JPH0686024B2/en not_active Expired - Lifetime
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01266981A (en) * | 1988-04-20 | 1989-10-24 | Japan Steel Works Ltd:The | Manufacture of composite material consisting of aluminum or aluminum alloy and stainless steel |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170014941A1 (en) * | 2014-04-01 | 2017-01-19 | Toyo Kohan Co., Ltd. | Method for producing metal laminate material |
| US10259073B2 (en) * | 2014-04-01 | 2019-04-16 | Toyo Kohan Co., Ltd. | Method for producing metal laminate material |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH0686024B2 (en) | 1994-11-02 |
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