JPH0335529Y2 - - Google Patents
Info
- Publication number
- JPH0335529Y2 JPH0335529Y2 JP14960285U JP14960285U JPH0335529Y2 JP H0335529 Y2 JPH0335529 Y2 JP H0335529Y2 JP 14960285 U JP14960285 U JP 14960285U JP 14960285 U JP14960285 U JP 14960285U JP H0335529 Y2 JPH0335529 Y2 JP H0335529Y2
- Authority
- JP
- Japan
- Prior art keywords
- roll
- sawing
- plate
- rolls
- plywood
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- 239000011120 plywood Substances 0.000 description 31
- 239000000463 material Substances 0.000 description 29
- 239000013013 elastic material Substances 0.000 description 3
- 239000012530 fluid Substances 0.000 description 3
- 230000007423 decrease Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000005452 bending Methods 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000011094 fiberboard Substances 0.000 description 1
- 229910052602 gypsum Inorganic materials 0.000 description 1
- 239000010440 gypsum Substances 0.000 description 1
- 238000007373 indentation Methods 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 238000007665 sagging Methods 0.000 description 1
Landscapes
- Veneer Processing And Manufacture Of Plywood (AREA)
- Rollers For Roller Conveyors For Transfer (AREA)
Description
【考案の詳細な説明】
「産業上の利用分野」
この考案は、合板、繊維板、石膏ボード等の板
状体の素材を定寸に鋸断する装置のロールに関す
るものである。[Detailed Description of the Invention] "Industrial Application Field" This invention relates to a roll of an apparatus for sawing plate-shaped materials such as plywood, fiberboard, and gypsum board to a fixed size.
「従来の技術」
板状体鋸断装置のロールは、特に合板用の場合
に、第4図に示す上下一対から成るものが、鋸断
装置1の丸鋸2に相前後して複数組配設されてい
た。従来のこれらのロール3A,3Bは、第5図
の如く円筒形状を成し、上位のロール3Aが下位
のロール3B上に流体シリンダ(図示省略)、ま
たはスプリング等の弾性材(図示省略)を介し
て、ロールの荷重が鋸断すべき合板素材4aへ作
用するように取着されていると共に、同一回転数
で駆動されていた。``Prior Art'' A plurality of rolls of a plate-like material sawing device, especially for plywood, are arranged one after the other on the circular saw 2 of the sawing device 1, consisting of a pair of upper and lower rolls shown in FIG. It was set up. These conventional rolls 3A and 3B have a cylindrical shape as shown in FIG. 5, and the upper roll 3A has a fluid cylinder (not shown) or an elastic material such as a spring (not shown) on the lower roll 3B. The rolls were mounted so that the load of the rolls was applied to the plywood material 4a to be cut through the rolls, and were driven at the same rotation speed.
「考案が解決しようとする問題点」
この時、上下のロール3A,3Bには軸芯方向
に亘る撓みがなく、また合板素材4a自体も均一
厚みであると仮定した場合、合板素材4aにはロ
ール3A,3B荷重が線状に掛かつており、これ
はロール3A,3Bに接するどの部位においても
均等となり、各部位に作用する単位当たりの線圧
は、ロール荷重を線長さで割算した値、Kg/cmと
なる。"Problem that the invention attempts to solve" At this time, assuming that there is no flexure in the upper and lower rolls 3A and 3B in the axial direction, and that the plywood material 4a itself has a uniform thickness, the plywood material 4a The load on rolls 3A and 3B is applied linearly, and this is equal at every part that touches rolls 3A and 3B, and the linear pressure per unit acting on each part is calculated by dividing the roll load by the line length. The value is Kg/cm.
しかしながら、上下位に配置されたロール3
A,3Bは両端部が軸受けされ、且つ上位のロー
ル3Aの両軸部より一定の圧力で荷重が掛けられ
ている関係上、その軸芯方向に亘つて、下位のロ
ール3Bにあつてはロールの自重撓みと荷重撓
み、上位のロール3Aにあつてはロールの自重撓
みと下位のロール3Bに対する押え荷重が各々発
生するので、両者の撓み度合いは下位のロール3
Bが上位のロール3Aに対して若干大となる傾向
にあり、常態において、上下位のロール3A,3
Bの相対向面は軸芯方向に亘つて均一に接してお
らず、軸芯方向の中央部位に荷重不足が発生して
いる。 However, roll 3 placed above and below
Both ends of A and 3B are supported by bearings, and since a constant pressure is applied from both shafts of the upper roll 3A, the lower roll 3B is a roll in the axial direction. For the upper roll 3A, the self-weight deflection of the roll and the presser load on the lower roll 3B occur respectively, so the degree of deflection of both is lower than that of the lower roll 3.
B tends to be slightly larger than the upper roll 3A, and under normal conditions, the upper and lower rolls 3A, 3
The facing surfaces of B are not in uniform contact with each other in the axial direction, and an insufficient load occurs at the central portion in the axial direction.
このような状態下、板状体鋸断装置の上下位の
ロール3A,3Bは合板素材4aを丸鋸2まで搬
送し、且つ丸鋸2による合板素材4aの両端部を
鋸断する際、鋸断抵抗に抗しながら線圧によつて
抑え、直進搬送力を保持しなければならない。し
たがつて、合板素材4aの搬送方向に直交する線
上には、線圧が均等に掛けることが好ましいが、
上下位のロール3A,3B中央部位近傍に亘つて
荷重不足が発生しているため、搬送方向に直交す
る中央部位近傍に、所期の単位当たりの線圧が掛
からない状態で搬送、且つ鋸断抵抗に抗しなけれ
ばならないことになる。仮に合板素材4aの厚み
が均一であれば、ロール荷重が幾分減じられるこ
とになるが、中央部位近傍以外については均等に
線圧が掛かるため、ほぼ所望の直進搬送力が保証
されている。 Under such conditions, the upper and lower rolls 3A and 3B of the plate sawing device transport the plywood material 4a to the circular saw 2, and when the circular saw 2 cuts both ends of the plywood material 4a, the saw While resisting cutting resistance, it must be suppressed by linear pressure and maintain straight conveying force. Therefore, it is preferable to apply linear pressure evenly on the line perpendicular to the conveyance direction of the plywood material 4a;
Because the load is insufficient near the center of the upper and lower rolls 3A and 3B, the rolls are transported and cut without applying the expected linear pressure per unit near the center perpendicular to the transport direction. Resistance will have to be met. If the thickness of the plywood material 4a were uniform, the roll load would be reduced somewhat, but since the linear pressure is applied evenly to areas other than the vicinity of the central portion, almost the desired straight conveying force is guaranteed.
しかしながら、合板素材4aの厚みが均一であ
る場合は少なく、通常、何れかの部位に少なから
ず厚みむらが発生しており、上下位のロール3
A,3B間をこの厚みむらのある合板素材4bが
通過する場合、搬送方向に直交する線上の各部位
と、上位のロール3Aが接する領域が減少するこ
とになる。したがつて、合板素材4bの搬送に要
する、また鋸断抵抗に抗するための線圧が、所期
のロール荷重分から接しない領域分だけ減算さ
れ、鋸断搬送時の抑え圧が不十分となつたり、ロ
ール3Aとの接触部位が不特定となることにもよ
り、直進搬送に際して安定性を欠くことになつ
た。 However, there are few cases where the thickness of the plywood material 4a is uniform, and usually there is some thickness unevenness in some part, and the upper and lower rolls 3
When the plywood material 4b having uneven thickness passes between A and 3B, the area in which each part on the line perpendicular to the conveying direction and the upper roll 3A is in contact with each other is reduced. Therefore, the linear pressure required to transport the plywood material 4b and to resist the sawing resistance is subtracted from the intended roll load by the area that does not come into contact with it, and the suppressing pressure during sawing transport is insufficient. Due to sagging and unspecified contact points with the rolls 3A, stability was lost during straight conveyance.
また、合板素材4a,4bは連続的な鋸断に伴
う丸鋸2の刃先の摩滅により鋸断抵抗が増大され
たり、左右の刃先の摩滅が不揃いになることにも
より、上下位のロール3A,3Bの駆動に滑りが
発生し易い状態になるため、上記記載と同様に直
進性が問題となつたり、鋸断後の定寸製品が不良
となつたり、商品価値の低下を招来していた。 In addition, the cutting resistance of the plywood materials 4a and 4b is increased due to wear of the cutting edge of the circular saw 2 due to continuous sawing, and the wear of the left and right cutting edges becomes uneven, so that the upper and lower rolls 3A , 3B's drive is likely to slip, resulting in problems with straightness as described above, defective sized products after sawing, and a decrease in product value. .
さらに、実公昭53−44160号公報に開示されて
いる如く、合板素材4a,4bの四周部分を鋸断
するのみならず、その中央部分に丸鋸2を設置し
て、1枚の合板素材4a,4bから2枚の合板を
同時に鋸断する方式が採用されているが、この方
式によれば、中央位置に追加された丸鋸2の鋸断
抵抗が加わるため、前記記載したものに比して、
鋸断搬送時の抑え圧がさらに不十分となつて、直
進搬送はより一層困難となつた。 Furthermore, as disclosed in Japanese Utility Model Publication No. 53-44160, not only the four circumferential parts of the plywood materials 4a and 4b are cut, but also a circular saw 2 is installed in the central part of the plywood materials 4a and 4b. , 4b, a method is adopted in which two sheets of plywood are cut at the same time. However, according to this method, the cutting resistance of the circular saw 2 added at the center position is added, so the cutting speed is lower than that described above. hand,
The holding pressure during cutting conveyance became even more insufficient, and straight conveyance became even more difficult.
「問題を解決するための手段」
本考案は叙上に鑑み、ロール荷重が合板素材に
対して予定している線圧を、従来の如く線上に一
定とするのではなく、線上の任意位置に集中的に
位置させて、単位当たりの線圧を増大させたもの
であり、板状体を鋸断する鋸断装置の前後に位置
する上下位のロールの少なくとも一方のロール
は、両端部の外径に比して中央寄りの外径を若干
径小にしたくぼみが形成され、このくぼみの中央
に前記両側部の外径と同一外径の板押え部を設
け、鋸断抵抗に抗する、特に中央に丸鋸を設置し
た板状体の2枚同時鋸断の抑え圧にも対応させた
ものである。``Means for solving the problem'' In view of the above, the present invention is based on the idea that the line pressure of the roll load on the plywood material is not constant on the line as in the past, but is applied at any position on the line. At least one of the upper and lower rolls located at the front and back of the sawing device that cuts the plate-like material has the outer edge of both ends. A recess is formed in which the outer diameter near the center is slightly smaller than the diameter, and a plate holding part having the same outer diameter as the outer diameter of the both sides is provided in the center of this recess to resist sawing resistance. In particular, it is compatible with the pressure required to simultaneously saw two plates with a circular saw installed in the center.
「実施例」
次に本考案によるロール10を合板用の鋸断装
置1に取着した場合の一実施例を、第1図乃至第
2図に基づいて説明する。``Example'' Next, an example in which the roll 10 according to the present invention is attached to a sawing device 1 for plywood will be described with reference to FIGS. 1 and 2.
ロール10は、丸鋸2の前後に設けた下位のロ
ール3B上に、流体シリンダ(図示省略)または
スプリング等の弾性材(図示省略)を介して配設
されている。 The roll 10 is disposed on lower rolls 3B provided before and after the circular saw 2 via a fluid cylinder (not shown) or an elastic material such as a spring (not shown).
このロール10の軸芯方向の両端部11を、ロ
ール10の荷重を合板素材4bに対する線圧を集
中的に、且つ鋸断抵抗に抗するために、その中央
寄りに対して大とする。即ち、ロール10の両端
部11の外径に比して、中央寄りの外径には若干
径小にしたくぼみ14が形成されることになる。
また、この中央寄りに形成されたくぼみ14の中
央部に、前記両端部11と同一外径とした板押え
部13を形成し、ロール荷重が集中的に掛かる線
圧を両端部と中央部に分別することにより、中央
位置に丸鋸2を配設した場合の鋸断抵抗に抗する
抑え圧を発生させるものである。 The load of the roll 10 is made larger at both ends 11 in the axial direction of the roll 10 toward the center in order to concentrate the linear pressure on the plywood material 4b and resist sawing resistance. That is, compared to the outer diameter of both ends 11 of the roll 10, a recess 14 whose diameter is slightly smaller is formed at the outer diameter closer to the center.
In addition, a plate holding part 13 having the same outer diameter as both ends 11 is formed in the center of the recess 14 formed near the center, so that the linear pressure on which the roll load is concentrated is applied to both ends and the center. By separating, a restraining pressure is generated that resists the sawing resistance when the circular saw 2 is disposed at the central position.
本実施例において、出願人が実験に使用したロ
ール10は、くぼみ14の深さを具体的には0.5
mmとしたが、この深さは挾持搬送される合板素材
4bの厚みむらに応じて任意である。 In this example, the roll 10 used in the experiment by the applicant has a depth of the depression 14 of 0.5.
mm, but this depth is arbitrary depending on the thickness unevenness of the plywood material 4b being held and conveyed.
次に作用を説明する。 Next, the effect will be explained.
上位のロール10は下位のロール3Bに対し
て、自重およびスプリング等の弾性材(図示省
略)または流体シリンダ(図示省略)等による荷
重を掛けており、この状態下、上下位のロール1
0,3B間に挿入された合板素材4bは、第1図
に示す如く、その表面部が上位のロール10の両
側部11と中央の板押え部13による線圧を受け
て丸鋸2へ搬送される。即ち、合板素材4bに
は、搬送方向に直交する線上のうち、両側と中央
部位に集中的にロール荷重の線圧が掛かることに
なる。また、上下位に配設されたロール10,3
Bは、前記記載の如く、中央部位近傍が荷重不足
となる傾向にあるので、中央の板押え部13によ
る線圧は掛からない場合もあり、合板素材4bは
両側に掛かる線圧によつて搬送されることもあ
る。 The upper roll 10 applies a load to the lower roll 3B by its own weight and an elastic material such as a spring (not shown) or a fluid cylinder (not shown), and under this state, the upper and lower rolls 1
As shown in FIG. 1, the plywood material 4b inserted between 0 and 3B is conveyed to the circular saw 2 with its surface receiving linear pressure from both sides 11 of the upper roll 10 and the central plate holding part 13. be done. That is, the line pressure of the roll load is applied to the plywood material 4b intensively on both sides and the central portion on a line perpendicular to the conveyance direction. In addition, rolls 10 and 3 arranged above and below
As for B, as described above, there is a tendency for the load to be insufficient near the central portion, so the linear pressure applied by the central plate holding part 13 may not be applied, and the plywood material 4b is transported by the linear pressure applied to both sides. Sometimes it is done.
次いで、第2図に示すように、合板素材4bは
丸鋸2によつて鋸断されるものであるが、鋸断時
には合板素材4bに対する鋸断抵抗に伴つて、浮
上り、挽き曲がり等の応力が発生し易くなる。 Next, as shown in FIG. 2, the plywood material 4b is sawed by the circular saw 2, but during sawing, the plywood material 4b is subjected to sawing resistance, resulting in floating, sawing bending, etc. Stress is likely to occur.
しかしながら、中央の板押え部13を境に一定
距離を置いて形成された両側部11が、合板素材
4bの搬送方向に直交する線上の両側に、集中的
な線圧として掛かるので、鋸断時における左右均
等な抑え圧が作用し、直進搬送性が保証されるこ
とになり、第3図の実線で示すような太鼓形の鋸
断が回避され、二点鎖線の如く真直鋸断が可能と
なる。 However, since both side parts 11 formed at a certain distance from the central plate holding part 13 are applied as concentrated linear pressure on both sides of the plywood material 4b on a line perpendicular to the conveying direction, during sawing. Equal holding pressure acts on the left and right sides, ensuring straight conveyance, avoiding drum-shaped sawing as shown by the solid line in Figure 3, and making straight sawing possible as shown by the two-dot chain line. Become.
さらに、丸鋸2を中央部にも追加設置して、1
枚の合板素材4bから2枚同時鋸断する場合に
は、合板素材4bの中央鋸断時の浮上りは、中央
の板押え部13によつて線圧が掛かり、この中央
の板押え部13と左右両側に位置する両側部11
によつて、直進搬送が享受でき、真直鋸断できる
ものである。 In addition, a circular saw 2 was additionally installed in the center, and 1
When sawing two sheets of plywood material 4b at the same time, the lifting of the plywood material 4b during sawing at the center is caused by line pressure being applied by the central board holding part 13, and this central board holding part 13 and both side parts 11 located on both the left and right sides
This allows for straight conveyance and straight saw cutting.
尚、本実施例においては便宜上、合板素材4b
の厚みむらが存在する面を上側とした状態で鋸断
搬送する場合について説明しているが、これに限
定されるものでなく、厚みむらが存在する面を下
側とした状態で搬送させても、上記記載と同様
に、直進搬送、真直鋸断を期し得るものである。 In addition, in this embodiment, for convenience, the plywood material 4b
The explanation is about the case where the cutting material is conveyed with the surface with uneven thickness facing upward, but the present invention is not limited to this. Similarly to the above description, straight conveyance and straight sawing can also be expected.
また、本実施例では第1図に示す如く、ロール
10が上位側に配設されているが、これに限定さ
れることなく、下位側若しくは上位と下位の双方
へ配設してもよい。 Further, in this embodiment, as shown in FIG. 1, the roll 10 is arranged on the upper side, but the roll 10 is not limited to this, and may be arranged on the lower side or both the upper and lower sides.
「考案の効果」
以上の如く本考案装置によれば、板状体を鋸断
する丸鋸の前後に、板状体を丸鋸へ搬送し、次い
で取り出すための上下一対のロールが配設されて
成る板状体鋸断装置において、少なくとも一方の
ロールが両端部の外径に比して中央寄りの外径を
若干径小にしたくぼみが形成され、このくぼみの
中央に前記両端部と同一外径の板押え部を設け、
板状体に掛かる荷重を搬送方向に直交する線上の
任意位置へ集中させて、単位当たりの線圧を増大
させたので、鋸断抵抗に抗する抑え圧に伴つて板
状体の直進搬送、真直鋸断を期し得ることにな
る。"Effects of the Invention" As described above, according to the device of the present invention, a pair of upper and lower rolls for conveying the plate-like object to the circular saw and then taking it out are disposed before and after the circular saw that cuts the plate-like object. In a plate sawing device, at least one of the rolls has a recess formed in which the outer diameter near the center is slightly smaller than the outer diameter of both ends, and the recess is formed in the center of the recess with a diameter that is the same as that of both ends. A plate holding part of the outer diameter is provided,
By concentrating the load on the plate at an arbitrary position on a line perpendicular to the conveyance direction and increasing the linear pressure per unit, the plate can be conveyed straightly and This means that you can expect a straight saw.
また、ロールのくぼみの中央にロールの両側部
と同一外径の板押え部を設けたので、1枚の板状
体ら2枚同時鋸断する場合には、中央鋸断時の浮
上りは、板押え部によつて掛かる線圧と両側部の
線圧によつて、直進搬送、真直鋸断が享受でき、
製品の不良の発生並びに商品価値の低下を防止す
ることができるものである。 In addition, a plate holding part with the same outer diameter as both sides of the roll is provided at the center of the recess of the roll, so when sawing two plates at the same time, the lifting during sawing at the center will be reduced. , linear pressure applied by the plate holding part and linear pressure on both sides allows for straight conveyance and straight sawing.
This can prevent product defects and decreases in product value.
第1図は合板用鋸断装置における本考案による
ロールの一実施例を説明するための正面図、第2
図に同の平面図、第3図は薄物板状体鋸断時に発
生する不具合を説明する説明図、第4図は従来の
ロールによる合板用鋸断装置の模式的側面図、第
5図は従来のロールの正面図である。
1……鋸断装置、2……丸鋸、10……ロー
ル、11……ロールの両側部、13……板押え
部、14……くぼみ。
Fig. 1 is a front view for explaining one embodiment of the roll according to the present invention in a sawing device for plywood;
Figure 3 is a plan view of the same, Figure 3 is an explanatory diagram illustrating problems that occur when sawing a thin plate-like object, Figure 4 is a schematic side view of a conventional sawing device for plywood using rolls, and Figure 5 is FIG. 3 is a front view of a conventional roll. DESCRIPTION OF SYMBOLS 1... Saw cutting device, 2... Circular saw, 10... Roll, 11... Both sides of roll, 13... Plate holding part, 14... Indentation.
Claims (1)
へ搬送し、次いで取り出すための上下一対のロー
ルが配設されて成る板状体鋸断装置において、少
なくとも一方のロールが両端部の外径に比して中
央寄りの外径を若干径小にしたくぼみが形成さ
れ、このくぼみの中央に前記両端部と同一外径の
板押え部を設けたことを特徴とする板状体鋸断装
置のロール。 In a plate sawing device, a pair of upper and lower rolls are disposed before and after a circular saw for sawing the plate for transporting the plate to the circular saw and then taking out the plate, in which at least one of the rolls is A plate characterized in that a recess is formed in which the outer diameter near the center is slightly smaller than the outer diameter of both ends, and a plate holding part having the same outer diameter as the both ends is provided in the center of the recess. Roll of shaped body sawing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14960285U JPH0335529Y2 (en) | 1985-09-30 | 1985-09-30 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP14960285U JPH0335529Y2 (en) | 1985-09-30 | 1985-09-30 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6258601U JPS6258601U (en) | 1987-04-11 |
| JPH0335529Y2 true JPH0335529Y2 (en) | 1991-07-29 |
Family
ID=31064966
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP14960285U Expired JPH0335529Y2 (en) | 1985-09-30 | 1985-09-30 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0335529Y2 (en) |
-
1985
- 1985-09-30 JP JP14960285U patent/JPH0335529Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6258601U (en) | 1987-04-11 |
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