JPH0335547Y2 - - Google Patents
Info
- Publication number
- JPH0335547Y2 JPH0335547Y2 JP15297986U JP15297986U JPH0335547Y2 JP H0335547 Y2 JPH0335547 Y2 JP H0335547Y2 JP 15297986 U JP15297986 U JP 15297986U JP 15297986 U JP15297986 U JP 15297986U JP H0335547 Y2 JPH0335547 Y2 JP H0335547Y2
- Authority
- JP
- Japan
- Prior art keywords
- warp
- fabric
- base fabric
- layer
- heat
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
Landscapes
- Laminated Bodies (AREA)
- Manufacturing Of Multi-Layer Textile Fabrics (AREA)
- Spinning Methods And Devices For Manufacturing Artificial Fibers (AREA)
- Woven Fabrics (AREA)
Description
〔考案の目的〕
(産業上の利用分野)
本考案は、保温性を要求される各種被服の表生
地と裏生地との間に介在せしめる保温性布地に関
する。
(従来の技術)
例えばスキーウエアーなどのウインタースポー
ツウエアーは、そのフアツシヨン性に加えて科学
的合理性を追求し、技術革新が目覚ましく進めら
れている。その追求される機能は被服の表地と裏
地についてなされるもので、即ち柔軟性、フイツ
ト性、気流に対する抵抗の減少、保温性、通気
性、外部からの湿分透過防止、内部からの湿分拡
散、その上軽量化などである。
(考案が解決しようとする問題点)
上述のフアツシヨン性に加えて種々の機能が得
られるように開発された表地や裏地は、当然なが
ら高価になるものである。しかし商品開発の大前
提として如何に安価に提供できるかが問題である
が、機能向上と価格の低廉化とは逆相関の関係に
あり、表地や裏地に対しては殆んど問題点を解決
できないものである。
本考案は以上の表地や裏地への解決策思考から
離れ、表裏地の間に挟む中生地に対して軽量化、
通気性、非吸湿性、裁断及び縫製性の向上を図る
と共に、フアツシヨン性を全く無視して低廉化さ
れる布地を得ることにある。
〔考案の構成〕
(問題点を解決するための手段)
本考案による保温性布地は、フラツトヤーンま
たはモノフイラメントからなり、その内層が高融
点熱可塑性合成樹脂で、外層が低融点熱可塑性合
成樹脂よりなる複合原糸を経緯にあるいはその一
方に配列して織成してあると共に、前記織成され
た基布における複合原糸の外層を溶融して経緯糸
を互いに融着してあり、且つ上記基布の両面また
は片面にアルミニウムなどの金属蒸着層を付着し
たものである。
(実施例)
本考案を具体的にフラツトヤーンによる複合原
糸を使用した例によつて説明する。フラツトヤー
ンによる複合原糸1は第3図に示す如く、その内
層2を融点133℃の高密度ポリエチレン樹脂で成
形し、該内層2の表裏両面に積層した両外層3,
4は、融点104℃のもので、金属との接着性が良
好なエチレンアクリル酸共重合樹脂(変性ポリオ
レフイン)で成形したものであり、また100デニ
ールでフラツトヤーンの巾を0.85mm、厚み14μで
あつて、内層2の厚み10μ、外層3,4の厚み2μ
とした。
上記複合原糸1は第4図と第5図に示すフラツ
トヤーン押出し装置で成形されるもので、ダイス
5の上面に有する流入口6に内層樹脂押出し機7
を連結し、側面に設けた一対の流入口8,9に外
層樹脂押出し機10を連結し、ダイス5内に内層
樹脂流路11と、外層樹脂流路12,13とを流
出口14に至る間に合流して設けたもので、この
装置の流出口14より送出されたフラツトヤーン
を延伸し、且つ熱処理を行つて得られるものであ
る。
上記複合原糸1を経緯に配列して第6図に示す
如く、織機15で平織り組織で織成されるが、そ
の際経緯ともに30本/吋で織り込む。尚、経緯双
方に複合原糸1を使用する必要がなく、緯にのみ
複合原糸1を使用し、経に単層のポリエチレン樹
脂よりなる100デニールのフラツトヤーンを織り
込んでも良い。
こうして織られた基布16を第6図図示の加熱
ロール17と加圧ロール18間に通すことによ
り、複合原糸1の外層樹脂を溶融し、経緯の複合
原糸1同士を熱融着する。また緯が複合原糸1と
経が単層フラツトヤーンの基布の場合も同様に、
外層の溶融樹脂で経緯糸が互いに融着されるもの
である。尚、前記処理された基布16をロール1
9に巻き込まれる。
更に、前記基布16の片面に第1図と第2図に
示している如く、アルミニウム合金による金属蒸
着層20を付着したものであり、該層20は基布
16の両面に施こしても良い。また金属を蒸着す
る場合には、基布16の表面にコロナ放電処理を
施こすか、あるいはポリエチレンイミン等の接着
剤を塗布するアンカーコート法があるが、アンカ
ーコート法はコスト高になり、またコロナ放電処
理の場合には、外層樹脂を一般的なポリオレフイ
ン樹脂では強度の接着が得られないが、前述の如
くエチレンアクリル酸共重物の変性ポリオレフイ
ン樹脂によれば、金属蒸着層20を強固に接着で
きるものである。
そこで、経緯にフラツトヤーンよりなる複合原
糸を配列して織成し、熱融着してアルミニウム合
金による金属蒸着層を付着した布地の諸機能は下
記の通りであつた。
[Purpose of the invention] (Field of industrial application) The present invention relates to a heat-retaining fabric that is interposed between the outer fabric and the lining fabric of various types of clothing that require heat-retaining properties. (Prior Art) For example, winter sportswear such as ski wear pursues scientific rationality in addition to its fashionability, and technological innovation is progressing at a remarkable pace. The functions pursued are those of the outer material and lining of clothing, namely flexibility, fit, reduction of resistance to airflow, heat retention, breathability, prevention of moisture permeation from the outside, and moisture diffusion from the inside. , as well as weight reduction. (Problems to be Solved by the Invention) Outer materials and lining materials developed to provide various functions in addition to the above-mentioned fashionability are naturally expensive. However, the main premise of product development is how low the price can be provided, but there is an inverse relationship between improved functionality and lower prices, and most problems have been solved for the outer material and lining material. It is something that cannot be done. This invention departs from the above-mentioned solutions for the outer material and lining, and reduces the weight of the inner fabric sandwiched between the outer and lining materials.
The object of the present invention is to obtain a fabric which is improved in breathability, non-hygroscopicity, cutting and sewing properties, and is made inexpensive by completely ignoring fashionability. [Structure of the invention] (Means for solving the problems) The heat-retaining fabric according to the invention is made of flat yarn or monofilament, the inner layer of which is made of a high melting point thermoplastic synthetic resin, and the outer layer made of a low melting point thermoplastic synthetic resin. The composite yarns are woven by arranging them in the warp or warp, and the outer layer of the composite yarns in the woven base fabric is melted to fuse the warp and warp yarns to each other, and the base fabric A metal vapor-deposited layer such as aluminum is attached to both or one side. (Example) The present invention will be specifically explained using an example in which a composite yarn made of flat yarn is used. As shown in FIG. 3, the composite fiber 1 made of flat yarn has an inner layer 2 molded from high-density polyethylene resin with a melting point of 133°C, and two outer layers 3 laminated on both the front and back surfaces of the inner layer 2.
No. 4 has a melting point of 104°C and is molded from ethylene acrylic acid copolymer resin (modified polyolefin) that has good adhesion to metals, and is 100 denier with a flat yarn width of 0.85 mm and a thickness of 14 μm. The thickness of inner layer 2 is 10μ, and the thickness of outer layers 3 and 4 is 2μ.
And so. The above-mentioned composite yarn 1 is formed by a flat yarn extrusion device shown in FIGS. 4 and 5, and an inner layer resin extruder 7
The outer layer resin extruder 10 is connected to a pair of inlets 8 and 9 provided on the side, and the inner layer resin channel 11 and the outer layer resin channel 12 and 13 are connected to the outlet port 14 in the die 5. It is obtained by drawing the flat yarn sent out from the outlet 14 of this device and subjecting it to heat treatment. The composite threads 1 are arranged in warp and warp directions and woven in a plain weave structure on a loom 15, as shown in FIG. 6, at a rate of 30 threads/inch in both warp and warp directions. Incidentally, it is not necessary to use the composite yarn 1 for both the warp and the weft, and it is also possible to use the composite yarn 1 only for the weft and weave a 100-denier flat yarn made of a single layer of polyethylene resin in the warp. By passing the base fabric 16 woven in this way between a heating roll 17 and a pressure roll 18 shown in FIG. 6, the outer layer resin of the composite yarn 1 is melted, and the composite yarns 1 in warp and weft are thermally fused together. . Similarly, in the case of a base fabric with a weft of composite yarn 1 and a warp of single-layer flat yarn,
The warp and warp yarns are fused to each other by the molten resin in the outer layer. Note that the treated base fabric 16 is rolled into a roll 1.
Caught up in 9. Furthermore, as shown in FIGS. 1 and 2, a metal vapor deposition layer 20 made of aluminum alloy is attached to one side of the base fabric 16, and the layer 20 can be applied to both sides of the base fabric 16. good. In addition, when metal is vapor-deposited, there is an anchor coating method in which the surface of the base fabric 16 is subjected to corona discharge treatment or an adhesive such as polyethyleneimine is applied, but the anchor coating method is expensive and also In the case of corona discharge treatment, strong adhesion cannot be obtained by using a general polyolefin resin as the outer layer resin, but as mentioned above, a modified polyolefin resin made of ethylene acrylic acid copolymer can strengthen the metal vapor deposited layer 20. It can be glued. Therefore, the various functions of the fabric, which was woven by arranging composite filaments made of flat yarns in the warp and warp, and heat-sealed and attached a metal vapor deposited layer of aluminum alloy, were as follows.
本考案による保温性布地によれば、軟い風合い
をもち、極めて軽く、良好な通気性が得られ、し
かも金属蒸着層によつて充分な保温能力を発揮す
るものである。更に基布を構成する糸が互いに融
着してあるため、裁断されても糸ほつれする恐れ
がなく、また容易に縫製することが出来るもので
ある。
The heat-retaining fabric according to the present invention has a soft feel, is extremely light, has good breathability, and exhibits sufficient heat-retaining ability due to the metal vapor deposited layer. Furthermore, since the threads constituting the base fabric are fused to each other, there is no fear that the threads will fray even when cut, and the fabric can be easily sewn.
第1図は本考案による保温性布地を一部切欠し
て示す斜視図、第2図は同じく断面図、第3図は
複合原糸を示す斜視図、第4図は複合原糸を成形
する押出し装置を示す斜視図、第5図はダイスを
示す断面図、第6図は織成装置の大要を示す側面
図、第7図は赤外線透過率を示す線図である。
1……複合原糸、2……内層、3,4……外
層、16……基布、20……金属蒸着層。
Fig. 1 is a partially cutaway perspective view of the heat-retaining fabric according to the present invention, Fig. 2 is a cross-sectional view of the same, Fig. 3 is a perspective view of the composite yarn, and Fig. 4 is the forming of the composite yarn. FIG. 5 is a perspective view showing the extrusion device, FIG. 5 is a sectional view showing the die, FIG. 6 is a side view showing the outline of the weaving device, and FIG. 7 is a diagram showing infrared transmittance. 1...Composite yarn, 2...Inner layer, 3, 4...Outer layer, 16...Base fabric, 20...Metal deposited layer.
Claims (1)
が低融点熱可塑性合成樹脂からなるフラツトヤー
ンまたはモノフイラメント等の複合原糸1を経緯
の少なくとも一方に織り込んであると共に、織り
込んだ複合原糸1の外層3,4を溶融して経緯糸
を互いに融着してある基布16からなり、該基布
16の少なくとも片面に金属蒸着層20を付着し
ていることを特徴とする保温性布地。 Inner layer 2 is a high melting point thermoplastic synthetic resin, outer layers 3 and 4
is woven into at least one side of the weft and warp yarns, such as a flat yarn or monofilament made of a low-melting thermoplastic synthetic resin. 1. A heat-retaining fabric comprising a base fabric 16 with a metal layer 20 attached to at least one side of the base fabric 16.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15297986U JPH0335547Y2 (en) | 1986-10-03 | 1986-10-03 |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP15297986U JPH0335547Y2 (en) | 1986-10-03 | 1986-10-03 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS6360322U JPS6360322U (en) | 1988-04-21 |
| JPH0335547Y2 true JPH0335547Y2 (en) | 1991-07-29 |
Family
ID=31071451
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP15297986U Expired JPH0335547Y2 (en) | 1986-10-03 | 1986-10-03 |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPH0335547Y2 (en) |
-
1986
- 1986-10-03 JP JP15297986U patent/JPH0335547Y2/ja not_active Expired
Also Published As
| Publication number | Publication date |
|---|---|
| JPS6360322U (en) | 1988-04-21 |
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