JPH0344819A - Magnetic recording medium - Google Patents
Magnetic recording mediumInfo
- Publication number
- JPH0344819A JPH0344819A JP17967089A JP17967089A JPH0344819A JP H0344819 A JPH0344819 A JP H0344819A JP 17967089 A JP17967089 A JP 17967089A JP 17967089 A JP17967089 A JP 17967089A JP H0344819 A JPH0344819 A JP H0344819A
- Authority
- JP
- Japan
- Prior art keywords
- binder
- group
- magnetic recording
- recording medium
- polyurethane
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 230000005291 magnetic effect Effects 0.000 title claims abstract description 68
- 239000011230 binding agent Substances 0.000 claims abstract description 43
- 229920002635 polyurethane Polymers 0.000 claims abstract description 25
- 239000004814 polyurethane Substances 0.000 claims abstract description 25
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 21
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 21
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims abstract description 16
- 230000009477 glass transition Effects 0.000 claims abstract description 7
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000000843 powder Substances 0.000 claims description 27
- 230000005294 ferromagnetic effect Effects 0.000 claims description 25
- 150000001875 compounds Chemical class 0.000 claims description 20
- 229920001577 copolymer Polymers 0.000 claims description 18
- 229910052783 alkali metal Inorganic materials 0.000 claims description 4
- 150000001340 alkali metals Chemical class 0.000 claims description 4
- 239000001257 hydrogen Substances 0.000 claims description 4
- 229910052739 hydrogen Inorganic materials 0.000 claims description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 4
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium group Chemical group [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 claims description 3
- 125000005843 halogen group Chemical group 0.000 claims description 3
- 229920005749 polyurethane resin Polymers 0.000 abstract description 14
- 238000006243 chemical reaction Methods 0.000 abstract description 6
- 238000003490 calendering Methods 0.000 abstract description 2
- 238000000576 coating method Methods 0.000 description 17
- -1 diisocyanate compound Chemical class 0.000 description 17
- 239000011248 coating agent Substances 0.000 description 15
- 239000010410 layer Substances 0.000 description 14
- 239000006229 carbon black Substances 0.000 description 12
- 229920005989 resin Polymers 0.000 description 11
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- 235000014113 dietary fatty acids Nutrition 0.000 description 8
- 239000000194 fatty acid Substances 0.000 description 8
- 229930195729 fatty acid Natural products 0.000 description 8
- 150000004665 fatty acids Chemical class 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 239000002216 antistatic agent Substances 0.000 description 7
- 239000003795 chemical substances by application Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 239000002245 particle Substances 0.000 description 7
- 229920000642 polymer Polymers 0.000 description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 6
- BZHJMEDXRYGGRV-UHFFFAOYSA-N Vinyl chloride Chemical compound ClC=C BZHJMEDXRYGGRV-UHFFFAOYSA-N 0.000 description 6
- 239000002270 dispersing agent Substances 0.000 description 6
- 239000000314 lubricant Substances 0.000 description 6
- 229920005862 polyol Polymers 0.000 description 6
- 150000003077 polyols Chemical class 0.000 description 6
- 239000000020 Nitrocellulose Substances 0.000 description 5
- 238000005299 abrasion Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- 239000012948 isocyanate Substances 0.000 description 5
- 150000002513 isocyanates Chemical class 0.000 description 5
- 229920001220 nitrocellulos Polymers 0.000 description 5
- 239000003973 paint Substances 0.000 description 5
- RTTZISZSHSCFRH-UHFFFAOYSA-N 1,3-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC(CN=C=O)=C1 RTTZISZSHSCFRH-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- 239000010419 fine particle Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- 229920005906 polyester polyol Polymers 0.000 description 4
- 229920005992 thermoplastic resin Polymers 0.000 description 4
- 239000005058 Isophorone diisocyanate Substances 0.000 description 3
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 3
- 239000003082 abrasive agent Substances 0.000 description 3
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- 125000005396 acrylic acid ester group Chemical group 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 229910045601 alloy Inorganic materials 0.000 description 3
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- 125000004432 carbon atom Chemical group C* 0.000 description 3
- 230000007423 decrease Effects 0.000 description 3
- 150000002009 diols Chemical class 0.000 description 3
- ZQPPMHVWECSIRJ-MDZDMXLPSA-N elaidic acid Chemical compound CCCCCCCC\C=C\CCCCCCCC(O)=O ZQPPMHVWECSIRJ-MDZDMXLPSA-N 0.000 description 3
- 125000003700 epoxy group Chemical group 0.000 description 3
- 239000003822 epoxy resin Substances 0.000 description 3
- 239000000945 filler Substances 0.000 description 3
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 3
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N iron oxide Inorganic materials [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 3
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 125000005397 methacrylic acid ester group Chemical group 0.000 description 3
- 235000011007 phosphoric acid Nutrition 0.000 description 3
- 229920006122 polyamide resin Polymers 0.000 description 3
- 229920000647 polyepoxide Polymers 0.000 description 3
- 229920001225 polyester resin Polymers 0.000 description 3
- 239000004645 polyester resin Substances 0.000 description 3
- 230000009257 reactivity Effects 0.000 description 3
- 239000002904 solvent Substances 0.000 description 3
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 2
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 2
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 2
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 2
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 239000004970 Chain extender Substances 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229920000877 Melamine resin Polymers 0.000 description 2
- 239000004640 Melamine resin Substances 0.000 description 2
- 239000005642 Oleic acid Substances 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical class C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- 235000021355 Stearic acid Nutrition 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Natural products C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 2
- 229920001807 Urea-formaldehyde Polymers 0.000 description 2
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- TZCXTZWJZNENPQ-UHFFFAOYSA-L barium sulfate Chemical compound [Ba+2].[O-]S([O-])(=O)=O TZCXTZWJZNENPQ-UHFFFAOYSA-L 0.000 description 2
- 239000000292 calcium oxide Substances 0.000 description 2
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 229920006217 cellulose acetate butyrate Polymers 0.000 description 2
- 239000010941 cobalt Substances 0.000 description 2
- 229910017052 cobalt Inorganic materials 0.000 description 2
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt atom Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 2
- 230000000052 comparative effect Effects 0.000 description 2
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 2
- DOIRQSBPFJWKBE-UHFFFAOYSA-N dibutyl phthalate Chemical compound CCCCOC(=O)C1=CC=CC=C1C(=O)OCCCC DOIRQSBPFJWKBE-UHFFFAOYSA-N 0.000 description 2
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 2
- 238000001035 drying Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 125000004185 ester group Chemical group 0.000 description 2
- 239000011888 foil Substances 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- 239000010439 graphite Substances 0.000 description 2
- 229910002804 graphite Inorganic materials 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 229910003475 inorganic filler Inorganic materials 0.000 description 2
- 239000011256 inorganic filler Substances 0.000 description 2
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 2
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 2
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 2
- WWZKQHOCKIZLMA-UHFFFAOYSA-N octanoic acid Chemical compound CCCCCCCC(O)=O WWZKQHOCKIZLMA-UHFFFAOYSA-N 0.000 description 2
- 239000003921 oil Substances 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- 229920006287 phenoxy resin Polymers 0.000 description 2
- 239000013034 phenoxy resin Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000570 polyether Polymers 0.000 description 2
- 229920000139 polyethylene terephthalate Polymers 0.000 description 2
- 239000005020 polyethylene terephthalate Substances 0.000 description 2
- 239000008117 stearic acid Substances 0.000 description 2
- RGTIBVZDHOMOKC-UHFFFAOYSA-N stearolic acid Chemical compound CCCCCCCCC#CCCCCCCCC(O)=O RGTIBVZDHOMOKC-UHFFFAOYSA-N 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000005846 sugar alcohols Polymers 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- 229920001187 thermosetting polymer Polymers 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- OYHQOLUKZRVURQ-NTGFUMLPSA-N (9Z,12Z)-9,10,12,13-tetratritiooctadeca-9,12-dienoic acid Chemical compound C(CCCCCCC\C(=C(/C\C(=C(/CCCCC)\[3H])\[3H])\[3H])\[3H])(=O)O OYHQOLUKZRVURQ-NTGFUMLPSA-N 0.000 description 1
- QMMJWQMCMRUYTG-UHFFFAOYSA-N 1,2,4,5-tetrachloro-3-(trifluoromethyl)benzene Chemical compound FC(F)(F)C1=C(Cl)C(Cl)=CC(Cl)=C1Cl QMMJWQMCMRUYTG-UHFFFAOYSA-N 0.000 description 1
- FKTHNVSLHLHISI-UHFFFAOYSA-N 1,2-bis(isocyanatomethyl)benzene Chemical compound O=C=NCC1=CC=CC=C1CN=C=O FKTHNVSLHLHISI-UHFFFAOYSA-N 0.000 description 1
- IIZPXYDJLKNOIY-JXPKJXOSSA-N 1-palmitoyl-2-arachidonoyl-sn-glycero-3-phosphocholine Chemical compound CCCCCCCCCCCCCCCC(=O)OC[C@H](COP([O-])(=O)OCC[N+](C)(C)C)OC(=O)CCC\C=C/C\C=C/C\C=C/C\C=C/CCCCC IIZPXYDJLKNOIY-JXPKJXOSSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
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- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 229910052582 BN Inorganic materials 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical group OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
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- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 1
- 239000005635 Caprylic acid (CAS 124-07-2) Substances 0.000 description 1
- 229920001747 Cellulose diacetate Polymers 0.000 description 1
- DQEFEBPAPFSJLV-UHFFFAOYSA-N Cellulose propionate Chemical compound CCC(=O)OCC1OC(OC(=O)CC)C(OC(=O)CC)C(OC(=O)CC)C1OC1C(OC(=O)CC)C(OC(=O)CC)C(OC(=O)CC)C(COC(=O)CC)O1 DQEFEBPAPFSJLV-UHFFFAOYSA-N 0.000 description 1
- 229920002284 Cellulose triacetate Polymers 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- CTKINSOISVBQLD-UHFFFAOYSA-N Glycidol Chemical compound OCC1CO1 CTKINSOISVBQLD-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 229910001030 Iron–nickel alloy Inorganic materials 0.000 description 1
- 239000005639 Lauric acid Substances 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- QORUGOXNWQUALA-UHFFFAOYSA-N N=C=O.N=C=O.N=C=O.C1=CC=C(C(C2=CC=CC=C2)C2=CC=CC=C2)C=C1 Chemical compound N=C=O.N=C=O.N=C=O.C1=CC=C(C(C2=CC=CC=C2)C2=CC=CC=C2)C=C1 QORUGOXNWQUALA-UHFFFAOYSA-N 0.000 description 1
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- NWGKJDSIEKMTRX-AAZCQSIUSA-N Sorbitan monooleate Chemical compound CCCCCCCC\C=C/CCCCCCCC(=O)OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O NWGKJDSIEKMTRX-AAZCQSIUSA-N 0.000 description 1
- 239000004809 Teflon Substances 0.000 description 1
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- NNLVGZFZQQXQNW-ADJNRHBOSA-N [(2r,3r,4s,5r,6s)-4,5-diacetyloxy-3-[(2s,3r,4s,5r,6r)-3,4,5-triacetyloxy-6-(acetyloxymethyl)oxan-2-yl]oxy-6-[(2r,3r,4s,5r,6s)-4,5,6-triacetyloxy-2-(acetyloxymethyl)oxan-3-yl]oxyoxan-2-yl]methyl acetate Chemical compound O([C@@H]1O[C@@H]([C@H]([C@H](OC(C)=O)[C@H]1OC(C)=O)O[C@H]1[C@@H]([C@@H](OC(C)=O)[C@H](OC(C)=O)[C@@H](COC(C)=O)O1)OC(C)=O)COC(=O)C)[C@@H]1[C@@H](COC(C)=O)O[C@@H](OC(C)=O)[C@H](OC(C)=O)[C@H]1OC(C)=O NNLVGZFZQQXQNW-ADJNRHBOSA-N 0.000 description 1
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- 229910052788 barium Inorganic materials 0.000 description 1
- DSAJWYNOEDNPEQ-UHFFFAOYSA-N barium atom Chemical compound [Ba] DSAJWYNOEDNPEQ-UHFFFAOYSA-N 0.000 description 1
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- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 description 1
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
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- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 150000001732 carboxylic acid derivatives Chemical group 0.000 description 1
- 239000003093 cationic surfactant Substances 0.000 description 1
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- 238000009833 condensation Methods 0.000 description 1
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- 238000010438 heat treatment Methods 0.000 description 1
- 150000002391 heterocyclic compounds Chemical class 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 239000004615 ingredient Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 229910001337 iron nitride Inorganic materials 0.000 description 1
- 238000007759 kiss coating Methods 0.000 description 1
- 239000000787 lecithin Substances 0.000 description 1
- 235000010445 lecithin Nutrition 0.000 description 1
- 229940067606 lecithin Drugs 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000012669 liquid formulation Substances 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 239000006249 magnetic particle Substances 0.000 description 1
- 239000002923 metal particle Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 239000002480 mineral oil Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- CWQXQMHSOZUFJS-UHFFFAOYSA-N molybdenum disulfide Chemical compound S=[Mo]=S CWQXQMHSOZUFJS-UHFFFAOYSA-N 0.000 description 1
- 229910052982 molybdenum disulfide Inorganic materials 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- 239000002736 nonionic surfactant Substances 0.000 description 1
- XNGIFLGASWRNHJ-UHFFFAOYSA-N o-dicarboxybenzene Natural products OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 1
- 229960002446 octanoic acid Drugs 0.000 description 1
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 1
- 235000021313 oleic acid Nutrition 0.000 description 1
- 239000012766 organic filler Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- AJCDFVKYMIUXCR-UHFFFAOYSA-N oxobarium;oxo(oxoferriooxy)iron Chemical compound [Ba]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O.O=[Fe]O[Fe]=O AJCDFVKYMIUXCR-UHFFFAOYSA-N 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 1
- 239000005011 phenolic resin Substances 0.000 description 1
- 235000021317 phosphate Nutrition 0.000 description 1
- 125000005496 phosphonium group Chemical class 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000233 poly(alkylene oxides) Polymers 0.000 description 1
- 229920003207 poly(ethylene-2,6-naphthalate) Polymers 0.000 description 1
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 description 1
- 229920002647 polyamide Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 239000011112 polyethylene naphthalate Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920000098 polyolefin Polymers 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920002620 polyvinyl fluoride Polymers 0.000 description 1
- 229910052700 potassium Inorganic materials 0.000 description 1
- 239000011591 potassium Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 1
- 239000001397 quillaja saponaria molina bark Substances 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007142 ring opening reaction Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 229930182490 saponin Natural products 0.000 description 1
- 150000007949 saponins Chemical class 0.000 description 1
- 229910052710 silicon Inorganic materials 0.000 description 1
- 239000010703 silicon Substances 0.000 description 1
- 229920002545 silicone oil Polymers 0.000 description 1
- 229920002050 silicone resin Polymers 0.000 description 1
- 150000003384 small molecules Chemical class 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229950004959 sorbitan oleate Drugs 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
- 229910052712 strontium Inorganic materials 0.000 description 1
- CIOAGBVUUVVLOB-UHFFFAOYSA-N strontium atom Chemical compound [Sr] CIOAGBVUUVVLOB-UHFFFAOYSA-N 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
- IIACRCGMVDHOTQ-UHFFFAOYSA-N sulfamic acid Chemical class NS(O)(=O)=O IIACRCGMVDHOTQ-UHFFFAOYSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-O sulfonium group Chemical class [SH3+] RWSOTUBLDIXVET-UHFFFAOYSA-O 0.000 description 1
- 229920001059 synthetic polymer Polymers 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000000454 talc Substances 0.000 description 1
- 229910052623 talc Inorganic materials 0.000 description 1
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical compound [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 1
- TUNFSRHWOTWDNC-HKGQFRNVSA-N tetradecanoic acid Chemical compound CCCCCCCCCCCCC[14C](O)=O TUNFSRHWOTWDNC-HKGQFRNVSA-N 0.000 description 1
- 239000004408 titanium dioxide Substances 0.000 description 1
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 1
- AAAQKTZKLRYKHR-UHFFFAOYSA-N triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 1
- ITRNXVSDJBHYNJ-UHFFFAOYSA-N tungsten disulfide Chemical compound S=[W]=S ITRNXVSDJBHYNJ-UHFFFAOYSA-N 0.000 description 1
- 235000015112 vegetable and seed oil Nutrition 0.000 description 1
- 239000008158 vegetable oil Substances 0.000 description 1
- 239000011787 zinc oxide Substances 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Magnetic Record Carriers (AREA)
Abstract
Description
【発明の詳細な説明】
(産業上の利用分野〕
本発明は磁気記録媒体に関し、更に詳細には、電磁変換
特性及び走行耐久性の優れた磁気記録媒体に関する。DETAILED DESCRIPTION OF THE INVENTION (Field of Industrial Application) The present invention relates to a magnetic recording medium, and more particularly to a magnetic recording medium with excellent electromagnetic conversion characteristics and running durability.
汎用的磁気記録媒体である磁気テープは、長袖1μm以
下の針状強磁性粉末を適当な添加物(分散剤、潤滑剤、
帯電防止剤等)とともに結合剤溶液中に分散させて磁性
塗料をつくり、これをポリエチンテレフタレートフイル
ム(非磁性支持体)に塗布してつくられている。Magnetic tape, which is a general-purpose magnetic recording medium, is made of long sleeve acicular ferromagnetic powder of 1 μm or less with appropriate additives (dispersants, lubricants, etc.).
Magnetic paint is created by dispersing it in a binder solution along with antistatic agents (antistatic agents, etc.), and then applying this to polyethine terephthalate film (non-magnetic support).
磁気記録媒体の結合剤に要求される特性としては強磁性
粉末の分散性・充填性・配向性・磁性層の耐久性、耐摩
耗性、耐熱性、平滑性、非磁性支持体との接着性等があ
げられ、結合剤は非常に重要な役割を果たしている。従
来より用いられている結合剤としては、塩化ビニル・酢
酸ビニル共重合体、塩化ビニル・酢酸ビニル・ビニルア
ルコール共重合体、塩化ビニル・塩化ビニリデン共重合
体、ポリウレタン樹脂、ポリエステル樹脂、アクリロニ
トリル・ブタジェン共重合体、ニトロセルロース、セル
ロース・アセテート・ブチレート、エポキシ樹脂あるい
はアクリル樹脂等が使用されている。The properties required of binders for magnetic recording media include dispersibility, filling properties, and orientation of the ferromagnetic powder, durability of the magnetic layer, abrasion resistance, heat resistance, smoothness, and adhesion to nonmagnetic supports. etc., and binders play a very important role. Conventionally used binders include vinyl chloride/vinyl acetate copolymer, vinyl chloride/vinyl acetate/vinyl alcohol copolymer, vinyl chloride/vinylidene chloride copolymer, polyurethane resin, polyester resin, acrylonitrile/butadiene. Copolymers, nitrocellulose, cellulose acetate butyrate, epoxy resins, acrylic resins, etc. are used.
これらの樹脂のうちポリウレタン樹脂はウレタン結合に
よる分子間水素結合により、他の樹脂と比べて強靭性、
耐摩耗性等の特性は優れているが、必ずしも満足できる
ものではない。Among these resins, polyurethane resin has higher toughness and strength compared to other resins due to intermolecular hydrogen bonding caused by urethane bonds.
Although properties such as wear resistance are excellent, they are not necessarily satisfactory.
また、従来のアジペートタイプあるいはカプロラクトン
タイプのポリウレタン樹脂単独では、耐ブロッキング性
、耐熱性、走行安定性等の特性が劣る。このため、ポリ
ウレタン樹脂とニトロセルロースあるいは塩化ビニル・
酢酸ビニル系共重合体との混合系が特に用いられている
。しかし、耐久性、耐摩耗性、走行安定性等の特性に関
しても、ビディオテープ、コンピューター用テープ、フ
ロッピーディスク等の高性能を要求される分野では、未
だ不充分である。Furthermore, conventional adipate-type or caprolactone-type polyurethane resins alone have poor properties such as blocking resistance, heat resistance, and running stability. For this reason, polyurethane resin and nitrocellulose or vinyl chloride
A mixed system with a vinyl acetate copolymer is particularly used. However, in terms of properties such as durability, abrasion resistance, and running stability, they are still insufficient in fields that require high performance, such as video tapes, computer tapes, and floppy disks.
磁気記録媒体の耐久性、耐摩耗性等を向上させるために
、ポリイソシアネート化合物が硬化剤として用いられて
いる。ポリイソシアネート化合物との硬化性を高め、磁
気記録媒体の耐久性・耐摩耗性等を向上する目的で種々
のポリウレタン樹脂の開発がみなされている。Polyisocyanate compounds are used as curing agents to improve the durability, abrasion resistance, etc. of magnetic recording media. Various polyurethane resins are being developed for the purpose of increasing their curability with polyisocyanate compounds and improving the durability, abrasion resistance, etc. of magnetic recording media.
例えば、イソシアネート末端プレポリマーを用いてグリ
セリン、トリメチロールプロパン、ペンタエリスリトー
ル等の3官能以上の低分子量化合物を鎖延長剤の一部あ
るいは全部に使用する方法あるいはポリウレタン樹脂中
にエポキシ基を導入しエポキシ基を開環し、水酸基を生
せしめる方法等、特殊な方法あるいは原料により側鎖に
水酸基を導入することが知られている。For example, a method in which an isocyanate-terminated prepolymer is used and a trifunctional or higher-functional low molecular weight compound such as glycerin, trimethylolpropane, or pentaerythritol is used as part or all of the chain extender, or an epoxy group is introduced into a polyurethane resin. It is known to introduce a hydroxyl group into a side chain using a special method or a raw material, such as a method of ring-opening a group to generate a hydroxyl group.
しかし、これらのポリウレタン樹脂は製造時にゲル化を
生じることがあるとか、製造工程が増える等の問題があ
る。これらのポリウレタン樹脂を磁気記録媒体の強磁性
粉末の結合剤として用いた場合の最大の問題点は、従来
、ポリウレタン樹脂が強磁性粉末の分散性が悪いという
欠点が、ポリイソシアネートとの硬化性を改良すればす
る程、大きくなることである。However, these polyurethane resins have problems such as gelation sometimes occurring during production and the number of production steps being increased. The biggest problem when using these polyurethane resins as a binder for ferromagnetic powder in magnetic recording media is that polyurethane resins have traditionally had a disadvantage of poor dispersibility of ferromagnetic powder; The more you improve it, the bigger it will become.
磁気記録媒体ではS/N比(シグナル/ノイズ比)の向
上、高記録密度比のためより微粒子化した強磁性粉末を
磁性層中に高充填し、高配向することあるいは金属粒子
のようにより分散の困難な強磁性粉末を採用する等の方
策が取られている。In magnetic recording media, in order to improve the S/N ratio (signal/noise ratio) and increase the recording density ratio, finer ferromagnetic powder is packed into the magnetic layer and highly oriented or dispersed like metal particles. Measures are being taken such as using ferromagnetic powder, which is difficult to achieve.
これらの磁気記録媒体での要求を従来のポリウレタン樹
脂では満足できないのが現状である。At present, conventional polyurethane resins cannot satisfy these requirements for magnetic recording media.
このように従来のポリウレタン樹脂では、磁気記録媒体
の耐摩耗性、耐久性等を向上させるために硬化剤として
用いるポリイソシアネートとの硬化性を改良すればする
程、磁性粒子の分散性が低下し、磁気記録媒体のS/N
比の向上、高記録密度化への要求を満足できない。In this way, with conventional polyurethane resins, the more the curing properties with polyisocyanate used as a curing agent are improved in order to improve the abrasion resistance and durability of magnetic recording media, the more the dispersibility of magnetic particles decreases. , S/N of magnetic recording medium
Unable to meet demands for improved ratio and higher recording density.
そこでこれらき欠点を解消するために磁性層中の結合剤
成分として、硬化剤との反応性が高く、かつ強磁性粉末
の分散性の良好なポリウレタン樹脂を用いることがIg
されている。すなわち特開昭62−226418号には
、イソシアネート末端プレポリマーに3官能以上のポリ
カルボン酸又はポリオールを酸成分又はアルコール成分
に対して1〜20モル%共重合した分子量500〜50
00の分岐状ポリエステルポリオールを反応させたポリ
ウレタン樹脂を含む磁気記録媒体が開示されている。し
かしながら前記イソシアネート末端プレポリマーやポリ
エステルポリオールはいずれも分子量が大きく、ガラス
転移温度(T9)も高いため、硬化剤との反応性は未だ
不十分であった。Therefore, in order to eliminate these drawbacks, it is recommended to use a polyurethane resin that has high reactivity with the hardening agent and good dispersibility of the ferromagnetic powder as a binder component in the magnetic layer.
has been done. That is, JP-A No. 62-226418 discloses a polymer having a molecular weight of 500 to 50, which is obtained by copolymerizing an isocyanate-terminated prepolymer with 1 to 20 mol% of a trifunctional or higher functional polycarboxylic acid or polyol based on the acid component or alcohol component.
A magnetic recording medium comprising a polyurethane resin reacted with a branched polyester polyol of 0.00 is disclosed. However, since both the isocyanate-terminated prepolymers and polyester polyols have large molecular weights and high glass transition temperatures (T9), their reactivity with curing agents is still insufficient.
本発明は極めて高度な分散性、平滑性(カレンダー威型
性)を有し、かつ高度な耐久性を有する磁気記録媒体を
提供することを目的とする。An object of the present invention is to provide a magnetic recording medium that has extremely high dispersibility, smoothness (calender durability), and high durability.
本発明の上記目的は、非磁性支持体上に強磁性粉末が結
合剤中に分散されてなる磁性層を設けた磁気記録媒体に
おいて前記結合剤が両末端に少なくとも1個づつイソシ
アネート基を有し、ガラス転移温度(Tg)がO′C以
上のポリウレタン(A)と両末端に少なくとも1個づつ
のOH基を有し、ガラス転移温度(Tg)が−30°C
以下の化合物(B)とを反応させて得られた両末端に少
なくとも1個づつのOH基を有する結合剤(C)及びポ
リイソシアネート化合物(D)を含むことを特徴とする
磁気記録媒体によって達成できる。The above object of the present invention is to provide a magnetic recording medium provided with a magnetic layer formed by dispersing ferromagnetic powder in a binder on a non-magnetic support, wherein the binder has at least one isocyanate group at both ends. , a polyurethane (A) having a glass transition temperature (Tg) of O'C or higher, and at least one OH group at both ends, and a glass transition temperature (Tg) of -30°C
Achieved by a magnetic recording medium characterized by containing a binder (C) having at least one OH group at both ends obtained by reacting the following compound (B) and a polyisocyanate compound (D). can.
すなわち本発明は主鎖にTgが0゛C以上で、かつ極性
基を有するポリウレタン(A)を用いて結合剤の機械的
強度を上げ、耐久性を向上させると共に、両末端にTg
が一30″C以下のOH基含有化合物(B)を結合させ
ることにより、分る運動性の高い硬化剤と反応しゃすい
OH基を有するポリウレタン(C)が得られ、この結合
剤がポリイソシアネート(D)と強固に反応することに
よって分散性がよく、平滑性に優れ、高度な耐久性を有
する磁気記録媒体が得られる。That is, the present invention uses polyurethane (A) having a Tg of 0°C or more and a polar group in the main chain to increase the mechanical strength of the binder and improve durability.
By bonding a compound (B) containing an OH group of 130"C or less, a polyurethane (C) having an OH group that is reactive with a highly mobile curing agent is obtained, and this binder is a polyisocyanate. By strongly reacting with (D), a magnetic recording medium with good dispersibility, excellent smoothness, and high durability can be obtained.
Tgが0 ’C以上でかつ極性基を有するポリウレタン
(A)は重量平均分子11Mwが1万〜lO万、好まし
くは4万〜6万で極性基は一503M、−0503M、
PO3Mz 、 O,POO20−C00門、−N
R,、−NR3X(ここでMは水素、アルカリ金属、ア
ンモニウム基を示し、Rはアルキル基、Xはハロゲン原
子を示す)であることが好ましい。更にエポキシ基、O
H基が存在することが好ましい、これらの極性基の量は
ポリマー1g当りI X 10−’〜50×10−’当
量、好ましくは2X10−5〜20X10−’当量であ
る。The polyurethane (A) having a Tg of 0'C or more and a polar group has a weight average molecular weight of 11,000 to 10,000, preferably 40,000 to 60,000, and a polar group of 1503M, -0503M,
PO3Mz, O, POO20-C00 gate, -N
R,, -NR3X (where M represents hydrogen, an alkali metal, or an ammonium group, R represents an alkyl group, and X represents a halogen atom) is preferred. Furthermore, an epoxy group, O
It is preferred that H groups are present, the amount of these polar groups being from I x 10-' to 50 x 10-' equivalents per gram of polymer, preferably from 2 x 10-5 to 20 x 10-' equivalents.
このようなポリウレタン(A)は以下のようにして製造
でき、またその具体例は以下の通りである。Such polyurethane (A) can be produced as follows, and specific examples thereof are as follows.
極性基含有のポリエステルポリオール、ポリエーテルポ
リオール、ポリカーボネートポリオールなどのポリオー
ルと有機ジイソシアネート化合物及び鎖延長剤として低
分子ジオールを反応させ、ポリウレタンを合成する。こ
の際、ポリオール、ジオールとジイソシアネート化合物
のモル比を調整することにより末端がイソシアネートの
ポリウレタンを得ることができる。Polyurethane is synthesized by reacting a polyol containing a polar group, such as polyester polyol, polyether polyol, or polycarbonate polyol, with an organic diisocyanate compound and a low-molecular-weight diol as a chain extender. At this time, a polyurethane having isocyanate terminals can be obtained by adjusting the molar ratio of the polyol, diol, and diisocyanate compound.
極性基含有ポリオールは特開昭62−226418号な
どに記載されている公知の方法で台底できる。The polar group-containing polyol can be prepared by a known method such as that described in JP-A-62-226418.
本発明に用いられるポリウレタン(A)はTgが0°C
以上であること及び末端がイソシアネート基であること
が特徴である。Tgが0゛C末端では硬化性は高くなる
が全体の力学強度が低く、耐久性を向上できない。又末
端のイソシアネート基は後述する化合物(B)を結合す
るための官能基である。The polyurethane (A) used in the present invention has a Tg of 0°C
It is characterized in that it is the above and that the terminal is an isocyanate group. When Tg is at the 0°C end, the curability is high, but the overall mechanical strength is low and durability cannot be improved. Further, the terminal isocyanate group is a functional group for bonding the compound (B) described later.
本発明のTgが一30°C以下でかつ分岐を有する化合
物(B)は分子量が300〜1500、OH基は1分子
当り3個以上、分岐数1〜5で骨格としてはTgが一3
0°C以下の炭化水素、ポリエステル、ポリエーテルが
好ましい。The compound (B) of the present invention having a Tg of -30°C or less and having branches has a molecular weight of 300 to 1500, 3 or more OH groups per molecule, 1 to 5 branches, and a skeleton with a Tg of -30°C.
Hydrocarbons, polyesters, and polyethers having a temperature of 0°C or less are preferred.
Tgが一30゛C以上あるいは分子量300未満では一
〇H基が結合している分岐鎖の運動性が低く硬化性が不
充分で耐久性が低下する0分子量が1500以上になる
と系全体のTgが低下し耐久性が低下する。従って前記
のポリウレタン中心部分のTg、強度を低下させること
なく末端に結合する一〇H基の運動性を高め、硬化性を
向上させるためには上記の範囲の化合物が好ましい。If the Tg exceeds 130°C or the molecular weight is less than 300, the mobility of the branched chain to which the decreases and durability decreases. Therefore, in order to increase the mobility of the 10H group bonded to the end without reducing the Tg of the central portion of the polyurethane and its strength, and to improve the curability, compounds within the above range are preferred.
本発明の結合剤(C)のポリウレタンは常法通り、ポリ
ウレタン(A)と化合物(B)を反応させることにより
得られる。The polyurethane of the binder (C) of the present invention can be obtained by reacting the polyurethane (A) and the compound (B) in a conventional manner.
本発明の磁気記録媒体において、結合剤中の上記ポリウ
レタンの含有量は、全結合剤に対して10〜70重量%
であり、好ましくは、15〜40重量%である。結合剤
中の上記ポリウレタンの含有量が上記範囲にりも少ない
と、走行性、耐久性が不良となり、また、上記範囲より
も多いと、ヘッド汚れなど走行性不良となり易い。In the magnetic recording medium of the present invention, the content of the polyurethane in the binder is 10 to 70% by weight based on the total binder.
and preferably 15 to 40% by weight. If the content of the polyurethane in the binder is less than the above range, runnability and durability will be poor, and if it is higher than the above range, run problems such as head stains are likely to occur.
本発明の磁気記録媒体の結合剤の一成分であるポリイソ
シアネートとしては、−分子中にイソシアi−+−aを
二個以上有する化合物である。このようなポリイソシア
ネートとしては、例えば、トリレンジイソシアネー)、
4.4’ −ジフェニルメタンジイソシアネート、ヘキ
サメチレンジイソシアネート、キシリレンジイソシアネ
ート、ナフチレン−1,5−ジイソシアネート、0−ト
ルイジンジイソシアネート、イソホロンジイソシアネー
ト、トリフェニルメタントリイソシアネート等のイソシ
アネート類、これらイソシアネート類とポリアルコール
との反応生成物、及び、これらイソシアネート類の縮合
によって生成したポリイソシアネート等を挙げることが
できる。上記ポリイソシアネート類は、例えば、日本ポ
リウレタン工業(株)から、コロネートし、コロネー)
HL、コロネートEH,コロネート2030、コロネー
)2031、コロネート2036、コロネート3015
、コロネート3041、コロネート2014、ミリオネ
ートMR、ミリオネー)MTL、ダルトセック1350
、ゲルトセック21フ0.ダルトセソク2280、武田
薬品工業(株)から、タケネートD−102、タケネー
トD−11ON、タケネートD−200、タケネートD
−202、住友バイエル(株)から、スミジュール−N
75、西独バイエル社から、デスモジュールし、デスモ
ジュールL、デスモジュールIL、デスモジュールN、
デスモジュールHL、大日本インキ化学工業(株)から
、バーノック−D850、パーノックD802、などの
商品名で販売されている。The polyisocyanate which is a component of the binder of the magnetic recording medium of the present invention is a compound having two or more isocyan i-+-a in the -molecule. Such polyisocyanates include, for example, tolylene diisocyanate),
4. Isocyanates such as 4'-diphenylmethane diisocyanate, hexamethylene diisocyanate, xylylene diisocyanate, naphthylene-1,5-diisocyanate, 0-toluidine diisocyanate, isophorone diisocyanate, triphenylmethane triisocyanate, and combinations of these isocyanates and polyalcohols. Examples include reaction products and polyisocyanates produced by condensation of these isocyanates. The above polyisocyanates are, for example, available from Nippon Polyurethane Industries Co., Ltd.
HL, Coronate EH, Coronate 2030, Coronate) 2031, Coronate 2036, Coronate 3015
, Coronate 3041, Coronate 2014, Millionate MR, Millione) MTL, Daltosec 1350
, Gertsec 21f 0. Dalto Sesoku 2280, Takenate D-102, Takenate D-11ON, Takenate D-200, Takenate D from Takeda Pharmaceutical Co., Ltd.
-202, Sumidur-N from Sumitomo Bayer Ltd.
75, Desmodule from West German Bayer, Desmodule L, Desmodule IL, Desmodule N,
Desmodur HL is sold by Dainippon Ink and Chemicals Co., Ltd. under trade names such as Burnock-D850 and Parnock D802.
結合剤中におけるポリイソシアネートの含有量は、上記
ポリイソシアネートのイソシアネート基(−NC○)の
総当置数が、結合剤中の前記ポリウレタンの水酸基の総
当置数の2〜100倍、好ましくは5〜50倍、特に好
ましくは10〜30倍となるような量であることが好ま
しい。結合剤中におけるポリイソシアネートの含有量が
、上記範囲よりも少ないと、磁気記録媒体の貼りつき、
目詰まり、ガイドポール汚れ、等の走行特性が劣化し、
電磁変換特性も低下し、また、上記範囲よりも多いと、
スチル等の走行耐久性が劣化する場合がある。The content of the polyisocyanate in the binder is such that the total number of isocyanate groups (-NC○) in the polyisocyanate is 2 to 100 times the total number of hydroxyl groups in the polyurethane in the binder, preferably The amount is preferably 5 to 50 times, particularly preferably 10 to 30 times. If the content of polyisocyanate in the binder is less than the above range, sticking of the magnetic recording medium,
Driving characteristics deteriorate due to clogging, guide pole dirt, etc.
The electromagnetic conversion characteristics also deteriorate, and if the amount exceeds the above range,
The running durability of stills, etc. may deteriorate.
本発明の磁気記録媒体の結合剤として、上記ボウレタン
と共に他の結合剤を併用してもよい。併用できるその他
の結合剤としては特に制限はなく、従来磁気記録媒体用
の結合剤として使用されている公知の熱可塑性樹脂、熱
硬化性樹脂、反応型樹脂、及びこれらの混合物を使用す
ることができる。As the binder for the magnetic recording medium of the present invention, other binders may be used in combination with the above-mentioned bowrethane. Other binders that can be used in combination are not particularly limited, and known thermoplastic resins, thermosetting resins, reactive resins, and mixtures thereof, which are conventionally used as binders for magnetic recording media, can be used. can.
全結合剤に対して前記ポリウレタンは10〜70重量%
併用できる結合剤は20〜60重量%、ポリイソシアネ
ートは10〜50重量%であることが好ましい。The polyurethane is 10 to 70% by weight based on the total binder.
It is preferable that the amount of the binder that can be used in combination is 20 to 60% by weight, and the amount of polyisocyanate is 10 to 50% by weight.
上記熱可塑性樹脂としては、軟化温度が150゛C以下
、平均分子量が1万〜30万、程度のもので、例えば、
塩化ビニル酢酸ビニル共重合体、塩化ビニル塩化ビニリ
デン共重合体、塩化ビニルアクリロニトリル共重合体、
アクリル酸エステルアクリロニトリル共重合体、アクリ
ル酸エステル塩化ビニリデン共重合体、アクリル酸エス
テルスチレン共重合体、メタアクリル酸エステルアクリ
ロニトリル共重合体、メタアクリル酸エステル塩化ビニ
リデン共重合体、メタアクリル酸エステルスチレン共重
合体、ウレタンエラストマー、ナイロン−シリコン系樹
脂、ニトロセルロース−ポリアミド樹脂、ポリフッ化ビ
ニル、塩化ビニリデンアクリロニトリル共重合体、ブタ
ジェンアクリロニトリル共重合体、ポリアミド樹脂、ポ
リビニルブチラール、セルロース誘導体(セルロースア
セテートブチレート、セルロースダイアセテート、セル
ローストリアセテート、セルロースプロピオネート、ニ
トロセルロース等)、スチレンブタジェン共重合体、ポ
リエステル樹脂、クロロビニルエーテルアクリル酸エス
テル共重合体、アミノ樹脂、各種の合成系の熱可塑性樹
脂等が挙げられる。これらの熱可塑性樹脂のうち、塩化
ビニル系(共)重合耐、塩化ビニリデン系(共)重合体
、ニトロセルロースが好ましい。The above-mentioned thermoplastic resin has a softening temperature of 150°C or less and an average molecular weight of about 10,000 to 300,000, for example,
Vinyl chloride vinyl acetate copolymer, vinyl chloride vinylidene chloride copolymer, vinyl chloride acrylonitrile copolymer,
Acrylic acid ester acrylonitrile copolymer, acrylic acid ester vinylidene chloride copolymer, acrylic acid ester styrene copolymer, methacrylic acid ester acrylonitrile copolymer, methacrylic acid ester vinylidene chloride copolymer, methacrylic acid ester styrene copolymer Polymer, urethane elastomer, nylon-silicon resin, nitrocellulose-polyamide resin, polyvinyl fluoride, vinylidene chloride acrylonitrile copolymer, butadiene acrylonitrile copolymer, polyamide resin, polyvinyl butyral, cellulose derivative (cellulose acetate butyrate, Examples include cellulose diacetate, cellulose triacetate, cellulose propionate, nitrocellulose, etc.), styrene-butadiene copolymers, polyester resins, chlorovinyl ether acrylate copolymers, amino resins, and various synthetic thermoplastic resins. It will be done. Among these thermoplastic resins, vinyl chloride (co)polymerization-resistant, vinylidene chloride (co)polymers, and nitrocellulose are preferred.
また、上記熱硬化性樹脂又は、反応型樹脂としては、塗
布液の状態では20万以下の分子量であり、塗布、乾燥
後に加熱することにより、分子量が極めて大きくなるも
のであり、例えば、フェノール樹脂、フェノキシ樹脂、
エポキシ樹脂、尿素樹脂、メラミン樹脂、アルキッド樹
脂、シリコン樹脂、アクリル系反応樹脂、エポキシ−ポ
リアミド樹脂、ニトロセルロースメラミン樹脂、高分子
量ポリエステル樹脂とイソシアネートプレポリマーとの
l昆合物、メタクリル酸塩共重合体とジイソシアネート
プレポリマーの混合物、ポリエステルポリオールとポリ
イソシアネートとの混合物、尿素ホルムアルデヒド樹脂
、低分子量グリコール/高分子量ジオール/トリフェニ
ルメタントリイソシアネートの混合物、ポリアミン樹脂
及びこれらの混合物等が挙げられる。これらの樹脂のう
ち、フェノキシ樹脂及びエポキシ樹脂が好ましい。In addition, the above-mentioned thermosetting resin or reactive resin has a molecular weight of 200,000 or less in the state of a coating liquid, and its molecular weight becomes extremely large when heated after coating and drying, such as phenol resin. , phenoxy resin,
Epoxy resin, urea resin, melamine resin, alkyd resin, silicone resin, acrylic reaction resin, epoxy-polyamide resin, nitrocellulose melamine resin, l mixture of high molecular weight polyester resin and isocyanate prepolymer, methacrylate copolymer Examples include mixtures of polymers and diisocyanate prepolymers, mixtures of polyester polyols and polyisocyanates, urea formaldehyde resins, mixtures of low molecular weight glycols/high molecular weight diols/triphenylmethane triisocyanates, polyamine resins, and mixtures thereof. Among these resins, phenoxy resins and epoxy resins are preferred.
−0POJz、−C00M、 NRi 、 NRs
X 、エポキシ基、−〇H基(ここでMは水素、アルカ
リ金属、アンモニウム基、Rはアルキル基、Xはハロゲ
ン原子を示す。)等の極性基を有することが好ましい。-0POJz, -C00M, NRi, NRs
It is preferable to have a polar group such as X, an epoxy group, or a -0H group (where M is hydrogen, an alkali metal, or an ammonium group, R is an alkyl group, and X is a halogen atom).
前記極性基の量はポリマー1g当り1×10〜50 X
I O−’当1F、好マシ< ハ2 x IO−’
〜20xlO−’当量である。The amount of the polar group is 1 x 10 to 50 x per 1 g of polymer.
IO-'This 1F, better < Ha2 x IO-'
~20xlO-' equivalents.
併用できる結合剤で特に好ましいのは極性基含有塩化ビ
ニル樹脂で、例えばrMR−110J(5O3NB含有
二日本ゼオン)、rlooFD。Particularly preferred binders that can be used in combination are polar group-containing vinyl chloride resins, such as rMR-110J (Nippon Zeon containing 5O3NB) and rlooFD.
(リン酸含有:電気化学)、rMPR−TAO。(phosphoric acid containing: electrochemical), rMPR-TAO.
(アミン含有:8信化学)などである。この組合せによ
り分散性が改良される。(Amine-containing: 8 Shin Kagaku), etc. This combination improves dispersibility.
本発明の磁気記録媒体の磁性層における強磁性粉末と前
記結合剤との配向割合は、前記強磁性粉末100重量当
り前記結合剤15〜35m景部、特に20〜30重量部
であることが好ましい。結合剤の配合割合が上記範囲よ
りも少ないと、磁気記録媒体の走行耐久性が劣化し、ま
た、上記範囲よりも多いと、強磁性粉末の充填密度が低
くなるため、所望の電磁変換特性を得ることができない
とか、摩擦係数が増加する傾向がある。The orientation ratio of the ferromagnetic powder and the binder in the magnetic layer of the magnetic recording medium of the present invention is preferably 15 to 35 parts by weight, particularly 20 to 30 parts by weight of the binder per 100 parts by weight of the ferromagnetic powder. . If the blending ratio of the binder is less than the above range, the running durability of the magnetic recording medium will deteriorate, and if it is more than the above range, the packing density of the ferromagnetic powder will become low, making it difficult to achieve the desired electromagnetic characteristics. There is a tendency for the coefficient of friction to increase.
本発明の磁気記録媒体の磁性層に使用される強磁性粉末
としては、結晶子サイズが450Å以下のものであれば
、従来公知の強磁性粉末の何れであってもよい0例えば
、T−酸化鉄系強磁性粉末、コバルト含有T−酸化鉄系
強磁性粉末、強磁性金属又は合金微粉末、窒化鉄系強磁
性粉末、バリウムフェライト、ストロンチウムフェライ
トなどが用いられる。特に、強磁性金属又は合金粉末な
どの強磁性粉末が好ましい。The ferromagnetic powder used in the magnetic layer of the magnetic recording medium of the present invention may be any conventionally known ferromagnetic powder as long as it has a crystallite size of 450 Å or less. For example, T-oxide Iron-based ferromagnetic powder, cobalt-containing T-iron oxide-based ferromagnetic powder, ferromagnetic metal or alloy fine powder, iron nitride-based ferromagnetic powder, barium ferrite, strontium ferrite, etc. are used. In particular, ferromagnetic powders such as ferromagnetic metal or alloy powders are preferred.
本発明に於ける非磁性支持体としては特に制限はなく、
通常使用されているものを用いることができる。非磁性
支持体を形成する素材の例としては、ポリエチレンテレ
フタレート、ポリプロピレン、ポリカーボネート、ポリ
エチレンナフタレート、ポリアミド、ボリア兆トイミド
、ボリイξドなどの各種の合成樹脂フィルム、およびア
ル電磁、ステンレス箔などの金属箔を挙げることができ
る。There are no particular restrictions on the non-magnetic support in the present invention,
Those commonly used can be used. Examples of materials forming the non-magnetic support include various synthetic resin films such as polyethylene terephthalate, polypropylene, polycarbonate, polyethylene naphthalate, polyamide, boria trimide, and bolyide, and metals such as aluminum electromagnetic and stainless steel foils. One example is foil.
また、非磁性支持体の厚さにも特に制限はないが、一般
には2.5〜100μm、好ましくは3〜80μmであ
る。The thickness of the nonmagnetic support is also not particularly limited, but is generally 2.5 to 100 μm, preferably 3 to 80 μm.
本発明の磁気記録媒体は、磁性層における結合剤が前記
のように特定されている外は、従来公知の磁気記録媒体
と同様の構成を有するものであるので、その技術を適宜
利用することができる。The magnetic recording medium of the present invention has the same structure as a conventionally known magnetic recording medium, except that the binder in the magnetic layer is specified as described above, so the technology can be used as appropriate. can.
例えば、本発明の磁気記録媒体の磁性層の製造に際して
は、強磁性微粉末及び結合剤と、有機又は無機充填材、
カーボンブラック、分散剤、帯電防止剤、il、liT
剤、研磨材等の公知の添加材(材)を、溶剤と混練し磁
性塗料とする。For example, when manufacturing the magnetic layer of the magnetic recording medium of the present invention, ferromagnetic fine powder and a binder, an organic or inorganic filler,
Carbon black, dispersant, antistatic agent, il, liT
Known additives (materials) such as abrasives and abrasives are kneaded with a solvent to form a magnetic paint.
上記充填材としては特に制限はなく、例えば、平均粒径
が0,01〜0.8μmの範囲、好ましくは0.06〜
0.4μmの範囲の通常使用されている粒状充填材を使
用することができる。上記の充填材の例としては、黒鉛
、二硫化タングステン、窒化ホウ素、炭酸カルシウム、
酸化アルミニウム、酸化鉄、二酸化チタン、酸化マグネ
シウム、酸化亜鉛、酸化カルシウム、リトポンおよびタ
ルクなどの粒子を挙げることができ、これらを単独であ
るいは混合して使用することかで°きる。The above-mentioned filler is not particularly limited, and for example, the average particle size is in the range of 0.01 to 0.8 μm, preferably 0.06 to
Commonly used particulate fillers in the 0.4 μm range can be used. Examples of the above fillers include graphite, tungsten disulfide, boron nitride, calcium carbonate,
Examples include particles of aluminum oxide, iron oxide, titanium dioxide, magnesium oxide, zinc oxide, calcium oxide, lithopone, and talc, which can be used alone or in combination.
カーボンブラックとしては、ファーネスブラック、サー
マルフ゛ランク、カラー用フ′う・ンク、アセチレンブ
ラック等を使用することができる。カーボンブラックの
性状としては、平均粒子サイズが5〜1000mμ(電
子顕@鏡)、窒素吸着法比表面積が1〜800ボ/g、
pHが4〜11(JIS K6221)、ジブチルフ
タレート吸油量が10〜800成/100g(JIS
K6221)であるものが好ましい。カーボンブラッ
クのサイズに関しては、塗布膜の表面電気抵抗を下げる
目的で5〜loomμのカーボンブラックを、塗布膜の
強度を抑制する目的で50〜100Omμのカーボンブ
ラックを、また、塗布膜の表面粗さを制御する目的でス
ペーシングロス減少のための平滑化のために、より微粒
子のカーボンブラック(100mμ以下)を、粗面化し
て摩擦係数を下げる目的で粗粒子のカーボンブラック(
50mμ以上)を用いる。微粒子のカーボンブラックと
粗粒子のカーボンブラックとを併用してもよい。また、
カーボンブラックの表面の一部がグラファイト化若しく
はグラフト化しているものも使用することができる。As the carbon black, furnace black, thermal paste, color pigment, acetylene black, etc. can be used. The properties of carbon black include an average particle size of 5 to 1000 mμ (electron microscope), a nitrogen adsorption specific surface area of 1 to 800 bo/g,
pH is 4-11 (JIS K6221), dibutyl phthalate oil absorption is 10-800/100g (JIS K6221)
K6221) is preferred. Regarding the size of carbon black, carbon black of 5 to 100 mμ is used for the purpose of lowering the surface electrical resistance of the coating film, carbon black of 50 to 100 μm is used for the purpose of suppressing the strength of the coating film, and carbon black of 50 to 100 μm is used for the purpose of reducing the surface electrical resistance of the coating film. Finer particles of carbon black (100 mμ or less) are used for smoothing to reduce spacing loss, and coarser particles of carbon black (less than 100 mμ) are used to roughen the surface and lower the coefficient of friction.
50 mμ or more). Fine particle carbon black and coarse particle carbon black may be used together. Also,
Carbon black whose surface is partially graphitized or grafted can also be used.
分散剤の例としては、炭素数10〜22の脂肪酸(例、
カプリル酸、カプリン酸、ラウリン酸、ミリスチン酸、
パルミチル酸、ステアリン酸、オレイン酸、エライジン
酸、リノール酸、リルン酸、ステアロール酸)、上記脂
肪酸とアルカリ金属(例、リチウム、ナトリウム、カリ
ウム)またはアルカリ土類金属(例、マグネシウム、カ
ルシウム、バリウム)とからなる金属石鹸、上記の脂肪
酸のエステル及びその化合物の水素の一部あるいは全部
をフッ素原子で置換した化合物、上記の脂肪酸のアミド
、脂肪酸ア兆ン、高級アルコール、ポリアルキレンオキ
サイドアルキルリン酸エステル、アルキルリン酸エステ
ル、アルキルホウ酸エステル、サルコシネート類、アル
キルエーテルエステル類、トリアルキルポリオレフィン
オキシ第四級アンモニウム塩及びレシチン等の公知の分
散剤を挙げることができる2分散液を使用する場合、通
常は使用する結合際100重量部に対して0゜05〜2
0重量部の範囲で使用される。Examples of dispersants include fatty acids having 10 to 22 carbon atoms (e.g.
caprylic acid, capric acid, lauric acid, myristic acid,
palmitic acid, stearic acid, oleic acid, elaidic acid, linoleic acid, lylunic acid, stearolic acid), the above fatty acids and alkali metals (e.g. lithium, sodium, potassium) or alkaline earth metals (e.g. magnesium, calcium, barium). ), esters of the above-mentioned fatty acids and compounds in which part or all of the hydrogen atoms of the compounds have been replaced with fluorine atoms, amides of the above-mentioned fatty acids, fatty acid acholine, higher alcohols, polyalkylene oxide alkyl phosphoric acids When using two dispersions, which may include known dispersants such as esters, alkyl phosphates, alkyl borates, sarcosinates, alkyl ether esters, trialkyl polyolefin oxy quaternary ammonium salts and lecithin, is 0°05 to 2 per 100 parts by weight of bonding used.
It is used in a range of 0 parts by weight.
帯電防止剤の例としては、カーボンブランク、カーボン
ブランクグラフトポリマーなどの導電性微粉末;サポニ
ンなどの天然界面活性剤;アルキレンオキサイド系、グ
リセリン系およびグリシドール系などのノニオン性界面
活性剤;高級アルキルアミン類、第四級アンモニウム塩
類、ピリジンその他の複素環化合物の塩類、ホスホニウ
ムまたはスルホニウム類などのカチオン性界面活性剤;
カルボン酸、スルホン酸、燐酸、硫酸エステル基、燐酸
エステル基等の酸性基を含むアニオン性界面活性剤;ア
ミノ酸類、アミノスルホン酸類、アミノアルコールの硫
酸または燐酸エステル類等の両性活性剤などを挙げるこ
とができる。帯電防止剤として上記の導電性微粉末を使
用する場合には、たとえば結合剤100重量部に対して
0.2〜20重量部の範囲で使用され、界面活性剤を使
用する場合には0.1〜IO重量部の範囲で使用される
。Examples of antistatic agents include conductive fine powders such as carbon blank and carbon blank graft polymer; natural surfactants such as saponin; nonionic surfactants such as alkylene oxide, glycerin and glycidol; higher alkyl amines. cationic surfactants such as quaternary ammonium salts, salts of pyridine and other heterocyclic compounds, phosphoniums or sulfoniums;
Anionic surfactants containing acidic groups such as carboxylic acid, sulfonic acid, phosphoric acid, sulfuric ester groups, and phosphoric ester groups; Examples include amphoteric surfactants such as amino acids, aminosulfonic acids, and sulfuric or phosphoric esters of amino alcohols. be able to. When the above-mentioned conductive fine powder is used as an antistatic agent, it is used in an amount of, for example, 0.2 to 20 parts by weight per 100 parts by weight of the binder, and when a surfactant is used, it is used in an amount of 0.2 to 20 parts by weight. It is used in a range of 1 to IO parts by weight.
潤滑剤の例としては、前記の脂肪酸、高級アルコール類
、ブチルステアレート、ソルビタンオレエートなどの炭
素数12〜20の一塩基性脂肪酸と炭素数3〜20の一
価もしくは多価アルコールからなる脂肪酸エステル類、
鉱物油、動植物油、オレフィン低重合体、α−オレフィ
ン低重合体の他に、シリコンオイル、グラファイト微粒
子、二硫化モリブデン微粒子、テフロン微粒子などの公
知の潤滑剤およびプラスチック用潤滑剤を挙げることが
できる。潤滑剤の添加量は、公知技術に従って任意に決
定することができる。Examples of lubricants include the above-mentioned fatty acids, higher alcohols, fatty acids consisting of monobasic fatty acids with 12 to 20 carbon atoms, such as butyl stearate, and sorbitan oleate, and monohydric or polyhydric alcohols with 3 to 20 carbon atoms. esters,
In addition to mineral oils, animal and vegetable oils, olefin low polymers, α-olefin low polymers, known lubricants and plastic lubricants such as silicone oil, graphite fine particles, molybdenum disulfide fine particles, and Teflon fine particles can be mentioned. . The amount of lubricant added can be arbitrarily determined according to known techniques.
研磨材としては、例えば、Ti1t、TiO、ZnO1
CaO、5nOz、 S+02、 cr−Fe203、
Cr、03 、 tx−八1203ZnS 、Mo
5z、BaSO4、Ca5Oa 、MgC01、BN
、SiC等を挙げることができる。これらの無機質充填
材は単独で使用してもよく、あるいは二種以上を混合し
て用いてもよい。研磨材は、結合剤100重量当たり0
.01〜50重量部の範囲内の量で使用される。As the abrasive material, for example, Ti1t, TiO, ZnO1
CaO, 5nOz, S+02, cr-Fe203,
Cr, 03, tx-81203ZnS, Mo
5z, BaSO4, Ca5Oa, MgC01, BN
, SiC, and the like. These inorganic fillers may be used alone or in combination of two or more. The abrasive is 0 per 100 weight of binder.
.. 01 to 50 parts by weight.
混練の際に使用する溶剤に特に制限はなく、通常磁性塗
料の調製に使用されている溶剤を使用することができる
。There are no particular restrictions on the solvent used during kneading, and solvents commonly used for preparing magnetic paints can be used.
混練の方法にも特に制限はなく、また各成分の添加順序
などは適宜設定することができる。There is no particular restriction on the kneading method, and the order of addition of each component can be set as appropriate.
磁性塗料の調製には通常の混練機、たとえば、二本ロー
ルミル、三本ロールミル、ボールミル、ペブルミル
Szegvariアトライター、高速インペラー分散機
、高速ストーンミル、高速度衝撃ミル、デイスパーニー
ダ−、高速ごキサ−、ホモジナイザーおよび超音波分散
機などを挙げることができる。For the preparation of magnetic coatings, conventional kneading machines are used, such as two-roll mills, three-roll mills, ball mills, pebble mills Szegvari attritor, high-speed impeller dispersers, high-speed stone mills, high-speed impact mills, disper kneaders, high-speed mixers. -, homogenizers, ultrasonic dispersers, and the like.
なお、上述した分散剤、帯電防止剤、潤滑剤などの添加
剤は、@密に上述した作用効果のみを有するものである
との限定の下に記載したものではなく、たとえば、分散
剤が潤滑剤あるいは帯電防止剤として作用することも有
り得る。従って、上記分類により例示した化合物などの
作用効果が、上記分類に記載された事項に限定されるも
のではないことは勿論であり、複数の作用効果を奏する
物質を使用する場合には、添加量は、その物質の作用効
果を考慮して決定することが好ましい。Note that the above-mentioned additives such as dispersants, antistatic agents, and lubricants are not described with the limitation that they have only the effects described above; It is also possible that it acts as an agent or an antistatic agent. Therefore, it goes without saying that the effects of compounds etc. exemplified by the above classifications are not limited to those listed in the above classifications, and when using substances that have multiple effects, the amount of is preferably determined by considering the action and effect of the substance.
その他、清浄分散剤、粘度指数向上剤、流動点降下剤、
泡とめ剤などを添加することもできる。In addition, detergent dispersants, viscosity index improvers, pour point depressants,
Foam stoppers and the like can also be added.
このようにして調製された磁性塗料は、前述の非磁性支
持体上に塗布される。塗布は、前記非磁性支持体上に直
接行うことも可能であるが、また、接着剤層などを介し
て非磁性支持体上に塗布することもできる。The magnetic paint thus prepared is applied onto the aforementioned non-magnetic support. Coating can be performed directly onto the non-magnetic support, but it can also be applied onto the non-magnetic support via an adhesive layer or the like.
非磁性支持体上への塗布法の例としては、エアードクタ
ーコート、ブレードコート、ロッドコート、押出しコー
ト、エアナイフコート、スクイズコート、含浸コート、
リバースロールコート、トランスファーロールコート、
グラビアコート、キスコート、キャストコート、スプレ
ィコートおよびスピンコード等の方法を挙げることがで
き、これらの方法以外であっても利用することができる
。Examples of coating methods on non-magnetic supports include air doctor coating, blade coating, rod coating, extrusion coating, air knife coating, squeeze coating, impregnation coating,
reverse roll coat, transfer roll coat,
Methods such as gravure coating, kiss coating, cast coating, spray coating, and spin cording can be used, and methods other than these can also be used.
このようにして磁性塗料は、乾燥後の磁性層の厚さが一
般に約0.5〜10μmの範囲、特に1.5〜7.0μ
mの範囲になるように塗布される。In this way, the magnetic paint can be manufactured so that the thickness of the magnetic layer after drying is generally in the range of about 0.5 to 10 μm, particularly 1.5 to 7.0 μm.
It is applied in a range of m.
非磁性支持体上に塗布した磁性層を、次いで、強磁性粉
末を配向させる処理を施した後、乾燥する。更に、必要
に応じて表面平滑化処理を施した後、所望の形状に裁断
する。The magnetic layer coated on the non-magnetic support is then treated to orient the ferromagnetic powder and then dried. Furthermore, after surface smoothing treatment is performed as necessary, the material is cut into a desired shape.
非磁性支持体の磁性層が設けられていない側の表面には
、それ自体公知のバック層が設けられていても良い。A known back layer may be provided on the surface of the nonmagnetic support on which the magnetic layer is not provided.
本発明は主鎖にTgが0゛C以上で、かつ極性基を有す
るポリウレタン(A)を用いて結合剤の機械的強度を上
げ、耐久性を向上させると共に、強磁性粉末の分散性を
あげ、かつ両末端にTgが30°C以下のOH基含有化
合物(B)を結合させることにより、分る運動性の高い
硬化剤と反応しやすいOH基を末端に有するポリウレタ
ン(C)が得られ、この結合剤がポリイソシアネートC
D)と強固に反応することによって分散性がよく、平滑
性に優れ、高度な耐久性を有する磁気記録媒体が得られ
る。The present invention uses polyurethane (A) having a Tg of 0°C or more and a polar group in the main chain to increase the mechanical strength of the binder, improve durability, and improve the dispersibility of the ferromagnetic powder. , and by bonding an OH group-containing compound (B) with a Tg of 30°C or less to both ends, a polyurethane (C) having an OH group at the end that easily reacts with a highly mobile curing agent can be obtained. , this binder is polyisocyanate C
By strongly reacting with D), a magnetic recording medium with good dispersibility, excellent smoothness, and high durability can be obtained.
すなわち、ポリウレタン主鎖の末端にOH基を付加させ
るため、極性基による強磁性粉末の分散性の低下がない
、又末端に反応させた化合物(B)はTgが低く、側鎖
長が適度で分る運動性が高いため、カレンダー戒型性が
高く平滑な磁性層が得られ、かつポリイソシアネートと
の反応性が高く、耐久性が向上する。又ポリウレタン主
鎖のTgが0°C以上と高いため塗膜全体の強度が高く
、耐久性が高い。That is, since the OH group is added to the end of the polyurethane main chain, the dispersibility of the ferromagnetic powder is not reduced due to polar groups, and the compound (B) reacted at the end has a low Tg and a moderate side chain length. Because of its high mobility, it is possible to obtain a smooth magnetic layer with high calenderability, and its reactivity with polyisocyanate is high, resulting in improved durability. Furthermore, since the Tg of the polyurethane main chain is as high as 0°C or higher, the strength of the entire coating film is high and the durability is high.
次に本発明の実施例および比較例を示す。 Next, Examples and Comparative Examples of the present invention will be shown.
各側において「部」は「重量部」を示す。On each side, "parts" refer to "parts by weight."
各実施例及び比較例において使用したポリウレタンは、
第1表に示す骨椙成分を使用し、常法(「合成高分子」
V巻、309〜369頁、朝倉書店、昭和46年6月1
5日刊行)に従って合成したものである。The polyurethane used in each example and comparative example was
Using the ingredients shown in Table 1, using the conventional method ("synthetic polymer")
Volume V, pages 309-369, Asakura Shoten, June 1, 1971.
It was synthesized according to the following publication (published on the 5th).
狙並五塗奄疲処去
強磁性Fe−Ni合金粉末(結晶子
サイズ250人、pH9) 100部カーボン
ブラック(平均粒子径40
nm、吸油量160d/100g)
α−Azz O。Aiminami Gokuri fatigued ferromagnetic Fe-Ni alloy powder (crystallite size 250, pH 9) 100 parts carbon black (average particle size 40 nm, oil absorption 160 d/100 g) α-Azz O.
(平均粒子径200 nm)
ステアリン酸
オレイン酸
イソアミルステアレート
ブチルステアレート
メチルエチルケトン
トルエン
シクロヘキサノン
2部
5部
1部
1部
1部
1部
200部
50部
50部
前記塗布液処方のうちポリイソシアネート化合物、ステ
アリン酸、オレイン酸を除いてボールミルで50時間分
散し、その後残りの組成物を添加、攪拌して磁性層塗布
液を調整した。(Average particle size 200 nm) Stearic acid Oleic acid Isoamyl stearate Butyl stearate Methyl ethyl ketone Toluene Cyclohexanone 2 parts 5 parts 1 part 1 part 1 part 200 parts 50 parts 50 parts Among the above coating liquid formulations, polyisocyanate compound, stearic acid After removing oleic acid, the mixture was dispersed in a ball mill for 50 hours, and then the remaining composition was added and stirred to prepare a magnetic layer coating solution.
厚さ10μmのポリエチレンテレフタレートベース(非
磁性支持体)の表面に、塗布、コバルト磁石による磁場
配向後、温度100°Cの雰囲気中に1分間通して乾燥
し、カレンダー処理を施し、60°C4日間熱処理後、
8師巾にスリットし8III11ビデオテープサンプル
を作成した。得られた結果を第2表に示した。The surface of a 10 μm thick polyethylene terephthalate base (non-magnetic support) was coated, oriented in a magnetic field using a cobalt magnet, dried in an atmosphere at a temperature of 100°C for 1 minute, calendered, and heated at 60°C for 4 days. After heat treatment,
8III11 videotape samples were created by slitting them into 8 widths. The results obtained are shown in Table 2.
ポリウレタン基本骨格の名称
1.4−BD=1.4−ブタンジオールAA −ア
ジピン酸
MDT −ジフェニルメタンジイソシアネ−TDI
=トリレンジイソシアネート
1.6−HD=1. 6−ヘキサンジオールNPC=ネ
オペンチルグリコール
IPDI−イソホロンジイソシアネートHMDI=ヘキ
サメチレンジイソシアネートPA =フタル酸
化合物(B)
(a) : CH3Cl1zC[Cll0COCI71
13501113中) : Cll:+CIbC[C1
1zO(CHzCHzO+ sH] 3(C)ニ
ド
C113C1I□C[CII□O(CC1hC11zC
O−CHzCH2OCII□CHzO)−ztll s
111
0
(d);
C11゜
CH*CII□C[(CIl□QC(C!lz) ac
OOctI□CCl1.O←3H131
C113
第1表、第2表の結果より明らかな如く、本発明のポリ
ウレタン化合物を用いると高度の電磁変換特性、耐久性
を両立できるのみならず製造工程でのカレンダーロール
汚れを防止することができる。Name of polyurethane basic skeleton 1.4-BD=1.4-butanediol AA -adipic acid MDT -diphenylmethane diisocyanate-TDI
=Tolylene diisocyanate 1.6-HD=1. 6-hexanediol NPC = neopentyl glycol IPDI - isophorone diisocyanate HMDI = hexamethylene diisocyanate PA = phthalic acid compound (B) (a): CH3Cl1zC[Cll0COCI71
13501113): Cll:+CIbC[C1
1zO(CHzCHzO+ sH) 3(C) Nido C113C1I□C[CII□O(CC1hC11zC
O-CHzCH2OCII□CHzO)-ztll s
111 0 (d); C11゜CH*CII□C[(CIl□QC(C!lz) ac
OOctI□CCl1. O←3H131 C113 As is clear from the results in Tables 1 and 2, the use of the polyurethane compound of the present invention not only provides both high electromagnetic conversion characteristics and durability, but also prevents calendar roll staining during the manufacturing process. be able to.
Claims (3)
れてなる磁性層を設けた磁気記録媒体において前記結合
剤が両末端に少なくとも1個づつイソシアネート基を有
し、ガラス転移温度(Tg)が0℃以上のポリウレタン
(A)と両末端に少なくとも1個づつのOH基を有し、
ガラス転移温度(Tg)が−30℃以下の化合物(B)
とを反応させて得られた両末端に少なくとも1個づつの
OH基を有する結合剤(C)及びポリイソシアネート化
合物(D)を含むことを特徴とする磁気記録媒体。(1) In a magnetic recording medium provided with a magnetic layer formed by dispersing ferromagnetic powder in a binder on a non-magnetic support, the binder has at least one isocyanate group at both ends, and the glass transition temperature is (Tg) has a polyurethane (A) of 0°C or higher and at least one OH group at both ends,
Compound (B) with a glass transition temperature (Tg) of -30°C or lower
1. A magnetic recording medium comprising a binder (C) having at least one OH group at both ends obtained by reacting with the polyisocyanate compound (D) and a polyisocyanate compound (D).
体を含むことを特徴とする請求項(1)の磁気記録媒体
。(2) The magnetic recording medium according to claim 1, wherein the binder further contains a polar group-containing vinyl chloride copolymer.
PO_3M_2、−OPO_3M_2、−COOM、−
NR_2、−NR_3X(ここでMは水素、アルカリ金
属、アンモニウム基を示し、Rはアルキル基、Xはハロ
ゲン原子を示す)のうちの少なくとも1種であることを
特徴とする請求項(1)又は(2)の磁気記録媒体。(3) The polar group is -SO_3M, -OSO_3M, -
PO_3M_2, -OPO_3M_2, -COOM, -
Claim (1), characterized in that it is at least one of NR_2, -NR_3X (where M represents hydrogen, an alkali metal, or an ammonium group, R represents an alkyl group, and X represents a halogen atom); or (2) Magnetic recording medium.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1179670A JP2842894B2 (en) | 1989-07-12 | 1989-07-12 | Magnetic recording media |
| US07/884,273 US5254404A (en) | 1989-07-12 | 1992-05-13 | Magnetic recording medium comprising ferromagnetic particles having crystallite size of less than 450 angstroms and a specified polyurethane binder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP1179670A JP2842894B2 (en) | 1989-07-12 | 1989-07-12 | Magnetic recording media |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH0344819A true JPH0344819A (en) | 1991-02-26 |
| JP2842894B2 JP2842894B2 (en) | 1999-01-06 |
Family
ID=16069822
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP1179670A Expired - Lifetime JP2842894B2 (en) | 1989-07-12 | 1989-07-12 | Magnetic recording media |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP2842894B2 (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1993024924A3 (en) * | 1992-06-04 | 1994-02-03 | Minnesota Mining & Mfg | Magnetic recording medium comprising binder that may be cured using both isocyanate and radiation curing techniques |
| JP2008253948A (en) * | 2007-04-06 | 2008-10-23 | Hiromi Ikechi | Advanced sewage treatment equipment |
| JP2009136823A (en) * | 2007-12-10 | 2009-06-25 | Ybm Co Ltd | Organic wastewater purification method and apparatus |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6413223A (en) * | 1987-07-06 | 1989-01-18 | Fuji Photo Film Co Ltd | Magnetic recording medium |
| JPH01159828A (en) * | 1987-12-16 | 1989-06-22 | Konica Corp | Magnetic recording medium |
| JPH0340214A (en) * | 1989-07-06 | 1991-02-21 | Konica Corp | Magnetic recording medium |
| JPH0341618A (en) * | 1989-07-10 | 1991-02-22 | Fuji Photo Film Co Ltd | Magnetic recording medium |
-
1989
- 1989-07-12 JP JP1179670A patent/JP2842894B2/en not_active Expired - Lifetime
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS6413223A (en) * | 1987-07-06 | 1989-01-18 | Fuji Photo Film Co Ltd | Magnetic recording medium |
| JPH01159828A (en) * | 1987-12-16 | 1989-06-22 | Konica Corp | Magnetic recording medium |
| JPH0340214A (en) * | 1989-07-06 | 1991-02-21 | Konica Corp | Magnetic recording medium |
| JPH0341618A (en) * | 1989-07-10 | 1991-02-22 | Fuji Photo Film Co Ltd | Magnetic recording medium |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1993024924A3 (en) * | 1992-06-04 | 1994-02-03 | Minnesota Mining & Mfg | Magnetic recording medium comprising binder that may be cured using both isocyanate and radiation curing techniques |
| JP2008253948A (en) * | 2007-04-06 | 2008-10-23 | Hiromi Ikechi | Advanced sewage treatment equipment |
| JP2009136823A (en) * | 2007-12-10 | 2009-06-25 | Ybm Co Ltd | Organic wastewater purification method and apparatus |
Also Published As
| Publication number | Publication date |
|---|---|
| JP2842894B2 (en) | 1999-01-06 |
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